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ABE May/June 2026

Page 1


“Unlike

virgin aggregates, C&D is rarely uniform, which creates an opportunity for value recovery but also a challenge for consistent processing.”

Dermot Murphy

ISSUE No.3 May/June 2026

Regulars

05 COMMENT

Spotlighting the success of Northern Ireland manufacturing.

06 ASSOCIATION NEWS

The latest news and updates from Aggregates Europe.

50 EVENTS

All the key events in the quarrying and aggregates world.

Specials

08 COVER STORY

McLanahan director of engineering, Dermot Murphy, takes an in-depth look at construction and demolition waste recycling.

10 CASE STUDY

Duo Group lands major contract in Hemerdon tungsten and tin mine restart project.

12 QUARRY PROFILE

A husband-and-wife team have turned a barren greenfield into a successfully operational quarry in the UK.

16 REVIEW

SaMoTer 2026 returns successfully as the major manufacturers turn out in Verona, Italy, for the trade spectacular.

Features

20 NORTHERN IRELAND SPOTLIGHT

An in-depth look at the past, present and future of Northern Ireland’s famed manufacturing sector ahead of Hillhead 2026.

38 PREVIEW

A preview of all the big news and previews as Hillhead Quarry takes centre stage for the much-anticipated trade show.

40 REVIEW

A review of all the major announcements from ConExpo/Con-Agg 2026 after another successful edition.

42 MAINTENANCE

A detailed look at how aftermarket support and customer service can support a proactive approach to maintenance.

44 TYRES

46 TYRES

McLanahan helps customers turn waste into profit. Image: McLanahan

Triangle Tyre eyes growth in the European market as it bolsters its executive and showcases its latest innovations in Germany.

BKT wraps up a successful showcase at ConExpo/Con-Agg 2026.

48 CRUSHING AND SCREENING

Screening equipment is helping operators become more e cient and profitable.

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The Northern Irish success story LIAM MCLOUGHLIN

It’s been a fascinating process putting together this issue’s special 18-page supplement on Northern Ireland’s quarrying equipment sector with the Aggregates Business team.

Speaking with a range of industry insiders has brought into focus the remarkable success of an industry that developed in rural County Tyrone over six decades ago with mobile screening pioneers Finlay and Powerscreen (originally called Ulster Plant). From this start the manufacturing base in the ‘Tyrone Cluster’ has expanded into a global colossus providing machines for crushing, screening, conveying and washing, and expanding into a number of new sectors such as mining and agriculture.

The supplement was produced in cooperation with Invest Northern Ireland (Invest NI), the regional business development and economic development agency for Northern Ireland.

Invest NI, a major supporter and facilitator for the country’s materials handling sector over many years, will be exhibiting at the UK’s Hillhead quarrying equipment exhibition (Buxton, Derbyshire, June 23-25) where it has had a stand since the 1990s. Speaking of Hillhead, do not miss our preview of the show in this issue featuring the major product news from the event.

It’s a busy period for the major quarrying equipment shows, and this edition of Aggregates Business also features a review of Italy’s SaMoTer exhibition that took place in Verona from May 6-9.

Italy’s construction and quarrying equipment sector is in a resilient state. Reseach conducted on behalf of Unacea (the Italian Construction Equipment Union), revealed that turnover in the construction equipment sector is €4bn and, including allied elds, it employs 85,000 people. The sector also enjoys a strong international footprint, with approximately 70 per cent of production sold on international markets (exports were valued at €3.2bn in 2025) and a structurally positive balance of trade.

A total of 26,000 construction machinery units were sold in Italy in 2025. The market has doubled in size in just under a decade from the 13,500 construction machinery units that were sold in 2017.

In terms of the number of machines sold, Italy’s construction equipment market was the third largest in Europe in 2025, behind Germany and the United Kingdom but having overtaken France. In the period 2019-2025, the Italian market moved against the European trend and posted an overall expansion of 38.8 per cent. In the same period, the European average posted a 9.4 per cent downturn. France, Germany and the United Kingdom saw setbacks of 28.3 per cent, 22.7 per cent and 5.8 per cent. Italy is now the only major European market to surpass its pre-Covid levels, and now has an approximately 15 per cent share of the European market, up from 9.6 per cent in 2019.

Earlier this year I visited the newly established Skillington Quarry in Lincolnshire, UK, which is featured as this issue’s Quarry Pro le. Just six months before the quarry started operating in September 2025 it was a green eld site. The site near Grantham in Lincolnshire is owned by Heritage Quarry Group (North) and has reserves of more than 10 million tonnes of limestone.

The quarry is operated by husband-andwife team Steve and Di Johnson, experienced professionals in the industry, who describe how the site achieved its rapid conversion.

The quarry’s future prospects are looking positive, according to Steve Johnson, who said they have already received enquiries about their capability to supply material for projects in 2027 and 2028. “The answer to this is yes we can, we sit on 10 million tonnes of freehold reserves,” he said.

This issue’s cover story features McLanahan, whose director of engineering Dermot Murphy takes an in-depth look at construction and demolition recycling and how to turn it into a pro table revenue stream for a business. LM liam.mcloughlin@primeglobalpublishing.com

Strengthening social dialogue

Amid discussions on strengthening resilience in the European raw material sector, Aggregates Europe and sector partners met at the SSDCEI to address key industrial policy challenges.

Social dialogue is a cornerstone of the European social model. It brings together employers’ organisations and trade unions to exchange views, build mutual understanding, and jointly address economic and social challenges. At the European Union (EU) level, sectoral social dialogue committees provide a structured platform where industry representatives and workers’ organisations can develop common positions, contribute to policymaking, and promote balanced, sustainable outcomes for both businesses and employees.Within this framework, the Sectoral Social Dialogue Committee for the Extractive Industries (SSDCEI) plays a key role in addressing issues speci c to mining and quarrying activities across Europe. Aggregates Europe is an active member of this committee, ensuring that the speci c concerns of the aggregates sector are heard.

The Sectoral Social Dialogue Committee for the Extractive Industries (SSDCEI) plays a key role in addressing issues speci c to mining and quarrying activities across Europe. Aggregates Europe is an active member of this committee, ensuring that the speci c concerns of the aggregates sector are heard.

Through this engagement, Aggregates Europe contributes industry expertise, supports the exchange of best practices, and helps shape joint positions on topics ranging from health and safety to skills, sustainability, and industrial policy.

On 31 March 2026, employers and employees of the non-energy extractive sector gathered for the latest SSDCEI meeting to discuss key policy developments relevant to the sector. The meeting included key

interventions from Commission representatives. During discussions, the ReSourceEU Action Plan and Industrial Accelerator Act were highlighted for their potential impact.

Both initiatives aim to strengthen Europe’s industrial resilience and secure access to essential raw materials.

However, perhaps the most important outcome of the meeting was the adoption of a joint solidarity statement concerning workers in Ukraine’s

extractive industries.

In a uni ed message, social partners expressed their solidarity with workers operating under dif cult conditions.

The statement recognises the signi cant disruptions affecting lining and quarrying regions, including risk to infrastructure, challenges to energy supply, and impacts on workers’ safety and wellbeing. For this purpose, Aggregates Europe consulted with its Ukrainian member, LLC 'KKNK 'Technobud'.

Through this joint statement, the SSDCEI once again demonstrates the value of constructive engagement between social partners.

Aggregates Europe’s participation re ects its continued commitment to responsible industry representation, cooperation across the sector, and support for initiatives that promote both economic sustainability and social responsibility across Europe and beyond. AB

Employers and employees of the non-energy extractive sector gathered for the latest SSDCEI meeting on 31 March 2026.
Image: Aggregates Europe

ELEVATING BULK MATERIAL HANDLING FOR 25 YEARS

As an Astec brand, Telestack is committed to delivering superior bulk handling solutions for the ports and terminals industry.

Our mobile conveyor systems are engineered for the rigorous demands of loading offshore rock onto Flexible Fall Pipe Vessels (FFPV). These proven systems reflect the innovation and quality that define Telestack and build upon Astec’s global heritage. Connect

McLanahan’s solutions for recycled materials processing have been used globally.

Boost recovery and profitability

McLanahan director of engineering Dermot Murphy takes an in-depth look at construction and demolition recycling and how to turn it into a profitable stream for a business.

Construction and demolition [C&D] feed streams are among the most complex and variable in the aggregates and recycling sectors. Handling them involves dealing with diverse materials from a range of sources and with changing compositions, which can affect key variables such as equipment choice, throughput, and product quality.

However, recovering materials from these streams and processing them with crushing, screening, and washing equipment can unlock valuable revenue for quarrying and aggregates businesses. For businesses to unlock this revenue, they need to understand the key considerations when dealing with C&D recycled materials, so they can design an operational setup that extracts the most from them.

McLanahan director of engineering Dermot Murphy said some key considerations included variability, contamination, moisture content and size distribution of the material.

“Unlike virgin aggregates, C&D is rarely uniform, which creates an opportunity for value recovery but also a challenge for consistent processing,” he said.

“For example, a load dominated with concrete and rebar is going to behave differently than material that is coming from an area with a lot of wood and plastics. If you’re going to be dealing with a lot of concrete, you’re going to want to have your plant set up for that, whereas if you’ve got a lot of

lightweight contamination, you want to have your plant set up for that.

“The feed stream of C&D can change daily or by the bucket load, and it can depend on where the material is coming from.”

From a value perspective, the equation for C&D recycling is simple. The material is generated by operators turning waste materials into valuable products like sand and aggregates while reducing costs that would otherwise have been incurred by disposing of the waste.

There is also a sustainability aspect, as this reduces the land ll contributions from quarry and aggregate operators. As the amount of C&D processing has progressed, so too have the applications for recycled materials within the sector. For example, it is not uncommon to see recycled aggregates used in roadbase and back ll applications or washed sands in concrete production. Each C&D stream has its own characteristics that operators need to consider before processing it in the plant. For example, excavation material can contain high nes and clay content, while concrete can contain steel and abrasives. Other C&D streams, such as ready-mix concrete washout, can generate foam and require additional scrubbing and separation to remove nes and clay. These considerations would impact the plant’s design, as a stream like a ready-mix concrete washout could require hydrocycles, thickeners, and a lter press to generate clean water for recirculation throughout the plant.

Murphy said these differences are why it’s important to understand the end goal of selling the material before designing your plant.

“There is value there. You can recover aggregates, and you can recover sand and re-use that back within your products, and it can be done in an ef cient method,” he said.

“One of the challenges is the large degree of variability in your feed material, and you need to design your system to be able to deal with that.”

While equipment selection is a signi cant factor in managing C&D materials, there are several other components that are essential to managing them effectively in a quarrying and aggregates operation.

This includes, in a non-exhaustive list, operator training, early segregation of materials and training in process control and operation.

Murphy said operators are the quarry’s rst line of defence against what is put into the plant and potential pain points, such as contaminants. Therefore, it is important that any operator involved in C&D processing be trained in feed recognition so they understand the material and when to process, reject, or quarantine it for further inspection.

It may sound like a small step, but if overlooked, the consequences can be costly and halt production. For example, if a feed material contains a lot of rebar and the plant is not set up to handle it, this can result in the plant being jammed, damaged, and requiring maintenance, leading to unexpected downtime.

If there’s a feed stream with a high concentration of clay nes but the plant isn't designed to handle them, the nes processor could become overloaded, impacting downstream processing.

“With that constant variability that you can get in C&D materials, it really is down to the operator and the site management to be able to recognise those changes,” he said.

“The operator needs to be able to make those calls and has the ownership and control to do that in regard to how best to deal with that material.”

For primary C&D materials, including concrete, masonry and aggregates, it is important for operations to develop an ef cient crushing, screening and washing system. Crushing can help remove contaminants from the C&D feed and reduce its size.

A screening system with magnetic separation capability allows ferrous materials to be removed while materials are sorted, improving material quality and potential value.

A washing system, including log washers and blade mills, can help remove nes from the product, improving its quality.

McLanahan can work with operators to design a plant that incorporates all of these aspects and is tailored to the operator’s speci c C&D stream. McLanahan has proven experience in designing solutions with its crushing, screening, and washing equipment to address the variability of C&D feed streams and deliver a marketable end product.

“McLanahan has helped customers produce high-quality products from contaminated materials,” Murphy said.

Images: McLanahan

“We offer a turnkey solution from the front of the plant right to the very back, from crushing to screening to washing, sizing, thickening and lter press, all by ourselves.

“For operators and plant designers, that is really important. It is not about taking one component and putting it in; you need to think about the entire system and how each component interacts with the others. That’s where we can help.”

A key piece of McLanahan’s approach to developing a solution for C&D feed streams is its collaborative work with customers, as well as its modular plant design.

“We work in partnership with our customers to understand what their goals and targets are. They will know their area and market better than we will in regards to the materials that they’re taking on board and the products that they want to achieve,” Murphy said.

“We will work with them to ensure they get the equipment that is best suited to the approach that is required.”

The modular plant design is a key reason why McLanahan has become known for designing ef cient plants in the C&D recycling sector. The modular plant enables the customer to scale up the plant as their operation grows in tonnage and productivity.

It also means that the plant itself is tailored by McLanahan for a C&D application, including features such as integrated water management, targeted washing to remove nes, pre-sorting

to remove contaminants, and scalping and crushing to improve product quality.

Importantly, Murphy said the modular plant enables customers to handle regulatory changes from environmental protection agencies and other bodies.

“The modular plant does allow you to bolt on additional bits and pieces of equipment relatively easily and integrate additional processes or bolster areas of your plant that need to increase in size,” he said.

For quarry and aggregate operations considering taking on C&D feed streams, working with a proven expert at McLanahan can be bene cial.

“C&D recycling presents signi cant challenges and substantial

McLanahan works with the customer to tailor the solution to their application.

opportunities for material recovery and revenue generation,” Murphy said.

“Your success will depend on identifying the feed stream and the valuable materials that can be removed and using best practice process to remove those materials as quickly as possible.

“McLanahan has proven that our equipment can play a role in ef cient and reliable C&D recycling operations for our customers.” AB

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UK mine restarted

Duo Group is helping Tungsten West Plc bring one of the UK’s largest tungsten mines back to life.

Duo Group is playing a central role in one of the most signi cant critical minerals projects in the UK — the restart of the Hemerdon tungsten and tin mine in Devon, the largest tungsten mine in the country.

The company is delivering the Engineering, Procurement and Construction (EPC) works package for the new crushing, screening and ore sorter facility at the Hemerdon site, covering the majority of the planned full rebuild of the front end of the processing facility.

The works form a major component of the wider Hemerdon restart programme.

“Securing this prestigious contract at Hemerdon marks an important milestone for the Duo Group Turnkey Division and re ects the trust placed in our turnkey capability and the professionalism of our team,” Duo Group Turnkey Division director Stephen Armour said.

“We look forward to supporting the restart of this world-class tungsten mine.”

The new facility will replace the site’s legacy hybrid roll crushers with modern jaw and cone crushing technology, alongside an advanced ore sorting system and a series of downstream processing improvements designed to enhance head-grade ef ciency.

As an of cial UK distributor for Metso equipment, Duo Group is well placed to deliver, install and support the xed plant at the heart of the new facility, as well as provide ongoing aftermarket services,

wear and spare parts, and long-term customer support.

The announcement builds on Duo Group’s existing role as the EPC partner for the crushing, screening and ore sorter facility, in place since 2025.

Tungsten and tin are both classi ed as critical minerals which are vital to the defence, electronics, renewable energy and advanced manufacturing sectors.

Tungsten’s hardness and heat resistance make it essential to aerospace, military and industrial applications, while tin is fundamental to soldering, semiconductors and energy infrastructure.

With global supply chains for both minerals heavily concentrated outside the UK, the Hemerdon project represents a meaningful step toward strengthening

Britain’s domestic supply and reducing dependence on imports.

“We are pleased to be working on such a signi cant project,” Duo Group managing director Martin McWilliams said.

“Duo has a long and proven history of delivering complex turnkey projects across the UK, and that experience gives this project real momentum from the outset.

“Our teams have worked closely together to develop a strong and practical solution that puts proven crushing technology at the centre of the process.

“This facility is a key part of the Hemerdon restart programme, and we are proud to play our part in a project that is so important to the future of the UK critical minerals sector.” AB

Duo Group has signed a new agreement with Tungsten West Plc.
Image: Duo Group
The Hemerdon tungsten and tin mine in Devon is considered to be one of the largest tungsten mines in the UK.

BRIGHT FUTURE FOR UK QUARRY

Steven and Di Johnson have transformed an 85-acre site in the UK county of Lincolnshire from a greenfield into a working quarry in just six months.

Skillington Quarry has been converted into an operational quarry.
Images: Skillington Quarry/Heritage Quarry Group (North)

The new Skillington Quarry in central England changed from being a green eld site in early 2025 to becoming an operational limestone quarry just six months later.

The site near Grantham in Lincolnshire is owned by Heritage Quarry Group (North). It has consented reserves of more than ten million tonnes of limestone.

The quarry is operated by husband-andwife team Steven and Di Johnson, who both have extensive experience in the quarry operating sector.

The site is situated along a band of limestone that runs from Yorkshire to southwest England, spanning Hull, Lincolnshire and through to the Cotswolds.

Speaking at the quarry site, Steve Johnson told Aggregates Business how its impressively rapid conversion took place.

“In March 2025, there was still wheat growing on it, but we were open on September 1st. That is one thing about being private individuals, with [Nicholas Johnston’s] support behind us, you can just get on and do it. The whole infrastructure went in very quickly,” he said.

Nicholas Johnston already owned the 85-acre (34.4 hectare) site which simpli ed navigation of the planning process which can be onerous for new quarries.

“There was ancient planning permission for the site,” Steve said.

“We had to carry out some archaeological work, but didn’t nd anything. You have to get through all the hoops and we did it.”

“You think at one stage it isn’t going to happen and then suddenly, with a few late nights and early mornings it’s up and running.”

The Johnsons had both decided to leave their jobs at Johnston Quarry Group (which has been owned since 2022 by quarried materials group SigmaRoc) with no speci c plans to continue in the industry.

“Nicholas heard about this, picked up the phone and asked us if we’d set up the quarry and after a few meetings we said: ‘Yes we’ll do it.’ He just leaves us to run the operation ourselves and turn it into a good pro table business,” Di Johnson said.

“Nicholas deals with the planning behind the scenes to make it all happen, but the actual production and selling of the stone he has nothing to do with. That’s our remit.”

The duties are split with Steve heading the production and Di – who is also a fullyquali ed quarry manager - dealing with customers and selling the site’s products.

“I think it is quite a unique thing in the industry. There are not many women quarry managers and not many husband-andwife teams that are both fully-quali ed and working together,” Di said.

“My background is in recruitment. I fell into the quarrying business – I used to book a week’s holiday and go and cover when

A LONG WAY TOGETHER

Steve’s weighbridge operator [at Johnston Quarry Group] was on holiday. The operator then handed in her notice. It developed from there and I worked out the other day that I’m now in my twelfth year in quarrying.”

Steve said that crushing and screening “has been in my blood for 38 years”. Prior to his time working for Johnston Quarry Group, he ran two quarries in Derbyshire.

There is a total of six people working at the site. In addition to the Johnsons, there is a quarry foreman/operator, an excavator driver, a loading shovel driver and a weighbridge clerk.

“Myself and Di t in where needed. I can jump in and drive the machines and repair them, and if the other of ce worker is not there Di can run that. We could run the site totally between the two of us if needed although that hasn’t happened yet,” Steve said.

The site was designed by infrastructure expert Philip Frithz, with the construction work carried out by JJMac which is based in nearby Bourne.

All the 700m3 of concrete on the site was poured in two days. The supply of water and electricity to the site was also organised swiftly and ef ciently.

The Skillington site’s products are: 100mm Clean Limestone, 75mm Clean Limestone, 50mm Clean Limestone, 40mm Clean Limestone, 20mm Clean Limestone, 10mm Clean Limestone, 50mm Down Limestone,

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20mm Down Limestone, 6F5 Graded Limestone (Lincs Approved), Type 1 Graded Limestone, HER Camb Spec, Fill Sand, Agricultural Lime, 6C Limestone, , 10-63mm, Type B, Type 3 X, Gabion Stone, 6N, 6I, and Pitching Stone.

“If a major project comes with speci c grade they want, we can juggle things around and satisfy that,” Steve said.

The Johnsons said the short life of the quarry so far makes it hard to put a precise gure on what annual production will be, but it is capable of producing up to 0.75 million tonnes a year.

The mobile crushing and screening equipment at Skillington comprises: a Powerscreen 1300 Maxtrak cone crusher; a Powerscreen PT 600 primary jaw crusher; 2 x Powerscreen Chieftain 2200 high-capacity screens; and a Powerscreen Warrior 2100 triple shaft scalping screen.

The Powerscreen eet was supplied by Cheshire-based quarrying and demolition equipment distributor Blue Machinery Group (Central).

The Powerscreen machines on-site feature a tribute to former Powerscreen stalwart Pat Mallon, known to the Johnsons as the Powerscreen whisperer, who passed away in 2021. Steve said the tribute honours a man who had become a very good friend as well as a colleague during their time together. All the machines at the site have bespoke settings in addition to the factory-standard ones, and this is in part some of Pat’s legacy.

“We learned so much from him, what you could take out of spec to improve it,” Steve said.

If any extra crushing capacity is required to ful l large orders, the Johnsons have a longstanding relationship with Wordsworth Crushing managing director Oliver Wordsworth, a nationwide contract crushing and crusher hire specialist based in South Yorkshire, to use plant from his company.

“He’s lled us with con dence,” Di said.

“No job is too big for us as we know we have his support.”

The quarry also has a new 49-tonne Develon DX490LC-7 crawler excavator and a new top-of-the-range Develon DL580-7 wheeled loader. In addition the Skillington site also recently taken delivery of a new Hitachi ZX890 BER 90-tonne excavator.

The production process at the site is quite uncomplicated, with material being dug out the ground and put straight into the crusher, onto a screener for separation and then into stockpiles.

All of the limestone produced at the quarry comes from material loaded into the Powerscreen mobile crushing, screening and conveying equipment on site by the DX490LC-7 50.4 tonne crawler excavator and it is stockpiled by the DL580-7 wheeled loader, which also transfers it into trucks waiting to take it to customer sites.

Both new Develon machines were supplied and are supported by Pioneer Plant, based in Corby in Northamptonshire. Pioneer Plant is the authorised dealer for Develon (formerly called Doosan Construction Equipment), for Leicestershire, Northamptonshire, Cambridgeshire, Norfolk, Suffolk and the PE and NG postcode areas of South Lincolnshire.

“The new Develon equipment has been very impressive,” Steve said.

“I have employed a lot of Doosan equipment successfully in the past and the new latest generation Develon machines continue to excel in the loading and stockpiling roles that are vital to the productivity of the new quarry.”

The DX490LC-7 offers the strength and productivity needed for the heavy-duty work at Skillington Quarry.

To meet Stage V engine emission regulations, the DX490LC-7 is powered by the Scania DC13 Stage V compliant diesel engine, providing a high-power output of 294kilowatts (394 horsepower).

The DL580-7 is the biggest model in the DL-7 range of wheeled loaders from Develon, offering up to 7 per cent more capacity, providing easier and faster loading with a maximum bucket capacity of 7.0m3.

The Z-kinematic lift arm delivers high breakout forces and lifting capacities, especially for heavy materials, and a large dump angle for ef ciently unloading sticky materials.

“We have received top class service from both Pioneer and Develon,” Steve said.

“Con rming what I have experienced in the past with what was the Doosan brand, I have found that the high performance and reliability of the Develon range ts the bill –we wouldn’t keep going back to this brand of machines if they weren’t good. And Pioneer will ensure that there will be no trouble in terms of downtime and waiting for parts, and so on.”

Pioneer Plant is solely responsible for sales and servicing of the Develon crawler, wheeled and mini/midi excavator, wheeled loader, articulated dump truck and attachment ranges in its area.

Skillington does not operate its own haulage trucks.

“Predominantly customers come in and collect on their own wagons or they source additional haulage, or I will do ‘supply and deliver’ where I source the haulage and deliver,” Di said.

When trucks at Skillington exit the site they are weighed out on the weighbridge and then go through the site’s large state-of the-art wheelwash supplied by MobyDick UK, which recycles water from the 120,000 litres that is stored in tanks on the site.

Image: Develon
The Develon DL580-7 wheeled loader at work in Skillington Quarry.

The driver does not need to leave the truck and can just put their window down to receive the appropriate ticket.

“We do not want people walking around the site unnecessarily,” Di said.

“This is good from a health and safety and also speed and ef ciency point of view.”

This process means trucks can enter the site, collect their load and exit within ve to six minutes. The wheelwash helps keep the site clean and tidy, and also avoids mud being deposited on the road by vehicles as they leave.

Skillington uses an automatic number plate recognition weighing system, an automated solution that combines vehicle weighing technology with camera-based number plate recognition, to control the ow of vehicles around the site.

Water for the wheelwash is delivered via a borehole in the eld and pumped into the water storage tanks prior to being used.

“We are using natural sources wherever we can and this provides major cost savings as well as clean water,” Steve said.

“We had another site that used mains water and this cost over £1,000 a month. The system we have installed will have paid for itself in just over a year. And if there is a drought we have our own water supply for dust suppression and everything else.”

The quarry can deliver over a large radius and on the day Aggregates Business visited a delivery was going out to Stevenage in Hertfordshire, 75 miles away. The site is less than three miles from the major A1 route, enabling ease of delivery up and down the A1 corridor that links London and the South East to East Anglia, the East Midlands and the North. In terms of sustainability initiatives, all machines on the site run on AdBlue diesel exhaust uid that is used to meet Euro 6 emission regulations.

Steve said it may be possible to use solar power going forward,. “Whatever happens in future and whether it goes back to low-level farming, a restoration will be done,” he said.

Health and safety is taken very seriously and a consultant is employed to make sure the Skillington site is up to date with latest regulations.

“Nobody goes around the quarry unattended,” Di said.

“They will either go with myself, Steve or the foreman, and the protocol is to be dressed in orange top to bottom.”

Demand for the quarry’s products varies with economic conditions and other external factors.

Di said that in 2025 some construction projects were put on hold due to uncertainties around the contents of the government budget.

Steve said they have already received enquiries about their capability to supply material for projects in 2027 and 2028.

“The answer to this is yes we can, we sit on 10 million tonnes of freehold reserves,” he said.

We do a very strict material quality control process here to ensure that nothing leaves site without being t for purpose.”

Heritage Quarry Group (North) has secured the legal option on the land surrounding the Skillington site to expand the quarry if this is required in future, from the current 85-acres up to around 110-acres. The group is also in the planning phase to develop two future quarry sites, one near to Peterborough and the other in the Lincoln area.

“We have got options on these green eld sites that we can develop, and do the same as we’ve done with Skillington,” Steve said. “We are always on the lookout for new sites.” AB

Off The Road Tyres

An aerial view of Skillington Quarry.

The strength of industry

This year’s SaMoTer 2026 exhibition in Verona provided a showcase for the stability of Italy’s construction and quarrying equipment sector, and the industry’s ability to tackle global challenges.

The SaMoTer 2026 triennial international exhibition, held at Verona ere (6-9 May 2026), showcased the strength of Italy’s construction and quarrying machinery industry.

The event brought together the leading brands with a total of 526 exhibitors, of whom 124 were international companies drawn from 22 countries.

The trade fair was organised by Verona ere in partnership with Unacea (Italian Construction Machinery Union) and Cece (European Construction Equipment Federation).

SaMoTer is the only exhibition in Italy speci cally for the construction equipment supply chain: from earthmoving to hoisting and lifting, demolition and drilling, in addition to crushing, quarry and construction site vehicles, as well as concrete, the roadbuilding sector, engine components, spare parts, logistics, services and ICT solutions.

The Italian construction equipment sector plays a strategic role in the national mechanical engineering industry and is a key enabler for the development of infrastructures and the sustainable transition of the construction industry.

Research conducted by CER (Centro Europa Ricerche) on behalf of Unacea (the Italian Construction Equipment Union) was presented in the lead up to SaMoTer 2026, revealing that turnover in the sector is €4bn and, including allied elds, it employs 85,000 people.

The sector also enjoys a strong international footprint, with approximately 70 per cent of production sold on international

markets (exports were valued at €3.2bn in 2025) and a structurally positive balance of trade.

Around 26,000 construction machinery units were sold in Italy in 2025. The market has doubled in size in just under a decade: 13,500 construction machinery units were sold in 2017. The market peaked in 2022, with 29,700 units sold.

In terms of the number of machines sold, the Italian construction equipment market was the third largest in Europe in 2025, behind Germany and the United Kingdom but having overtaken France. In the period 2019-2025, the Italian market moved against the European trend and posted an overall expansion of 38.8 per cent. In the same period, the European average posted a 9.4 per cent downturn. France, Germany and the United Kingdom saw setbacks of 28.3 per cent, 22.7 per cent and 5.8 per cent.

Italy is now the only major European market to surpass its pre-Covid dimensions. In the wake of these results, Italy now has an approximately 15 per cent share of the European market. Its share in 2019 was 9.6 per cent.

Construction machinery has helped activate a signi cant portion of the non-residential building sector, generating a total value of production of €135bn, an increase of 69 per cent in the four-year period 2019-23 (the latest year for which ISTAT data is available).

The share of Italian construction industry companies with medium-high investments in research and development now exceeds 35 per cent, compared to an average value for the entire economy of 11.1 per cent.

This distinctive propensity for innovation is con rmed by the share of companies investing in technology and digitalisation, ranging between 35 per cent and 44 per cent (less than 20 per cent for the economy as a whole).

This research and development focus is a major reason why that the main topic at SaMoTer was technological innovation applied to construction sites, with an emhphasis on Industry 4.0, automation, arti cial intelligence, connectivity, data management, machine sustainability, reduced emissions, and new infrastructure solutions, as well as safety, training, and rental, thereby helping to promote the most current trends in the sector.

This context in turn saw the presence of SaMoTer Lab, the dynamic and high-visibility high-tech exhibition area designed to offer visitors an effective and full immersion experience of the most advanced solutions in the sector. This was anked at SaMoTer by the second edition of the “Digital Construction Site” - a demonstration initiative created in collaboration with “Quelli del Movimento Terra” to provide an experiential space for live presentations of how digital technologies are changing construction site processes, while also improving ef ciency, safety, sustainability, and productivity.

Innovations in 2026 included the debut of the SaMoTer Academy, the strategic project developed with Engim Veneto in response to one of the sector's most pressing challenges: the shortage of quali ed operators.

“SaMoTer 2026 comes forward yet again as a system platform for networking, products, innovation, skills and international

The SaMoTer event o ered a strategic business and discussion platform for the Italian construction and quarrying equipment sector in a period of transformation.
Image: Veronafiere

relationships accompanying the construction supply chain towards increasingly modern and competitive production models,” Verona ere president Federico Bricolo said.

“The show also has strategic value as a venue for institutional discussion between companies, trade associations, and policymakers over key issues for the sector, such as regulations, sustainability, and digitalisation.

“This year, we are also focusing on preventing hydro-geological risks, an area where construction machinery is a vital tool in terms of responding to a key challenge for Italy.”

MB Crusher

Crushing and screening bucket manufacturer MB Crusher marked its 25th anniversary by unveiling new products in addition to live demonstrations at SaMoTer 2026.

The company’s dedicated exhibition areas featured live working environments where visitors were able to see, touch and understand how a streamlined jobsite actually performs. MB Crusher’s heavy-duty solutions were exhibited, with equipment engineered for large excavators and highoutput operations. The manufacturer gave the world premiere of its new MB-G940 sorting grapple, which combines precision, power and control in a next-generation attachment, in addition to the new secondary crushing kit for the MB-P160 model.

Also on show were MB Crusher’s modular versatility kits. From the iron shear kit to primary and secondary crushing kits, the new demolition pulverisers deliver multiple applications with a single carrier.

The company says its attachments are designed not to strain the heavy machine they’re working with, even on the toughest jobsites.

Triangle Tyre

Triangle Tyre again partnered with OTR-TBR (off-the road/truck and bus radial) Italian market distributor Sunebo at Samoter 2026. At the booth, they showcased products from the Triangle OTR range, including Loader L5 and ADT E4 products and the latest TBR patterns.

Triangle and Sunebo also focused on the newest Triangle TPMS (Tire Pressure Monitoring System), highlighting the dedication of Triangle to safety and ef ciency in off-road applications.

This innovative system has been speci cally engineered for OTR tires, delivering real-time tire tracking and monitoring to enhance site safety and minimise unplanned downtime.

As tire pressure plays a critical role in optimising performance and pro tability in quarry and mining operations, the Triangle TPMS will set a new industry benchmark for tire management solutions.

Achieve the Next New Generation 9 Series

This year at SaMoTer Triangle exhibited the TL538S+ in the size 29.5R25 L5, an aggressive and innovative tread design featuring a super deep rock-traction with good riding comfort.

Simex

Italian manufacturer Simex exhibited six new crushing and screening bucket models at SaMoTer which can be converted for quarrying.

This year has marked a particularly signi cant year for Simex, which is celebrating 35 years of activity, reaf rming its position as a benchmark in the manufacturing sector of equipment for earthmoving machines and further strengthening its presence in international markets. Founded in 1991, over the past three decades, Simex has achieved steady growth, technological innovation, and a strong focus on customer needs, earning recognition for its quality solutions and for its commitment to innovation.

Simex said SaMoTer 2026 served as a key event to reinforce ties with the European and Italian markets, sharing vision, expertise, and new solutions with customers and industry professionals.

The company presented its new VSE TORNADO screening buckets, which will complement the historic and wellestablished VSE range, offering a complete

portfolio of solutions for on-site material selection, cleaning, and recovery, suitable for excavators from 1.5 to 50 tonnes.

“Celebrating 35 years of activity means looking back with pride at the journey we have undertaken, but above all continuing to invest in innovation, people, and relationships to face future challenges,” Simex chief executive of cer Mirco Risi said,

Maestro

Maestro exhibited its Q-Connect mobile app (iOS and Android), built to track and digitise daily operations on the factory oor.

Designed for the people who keep plant running every day, it empowers company teams to log tasks, access live machine data via QR codes and NFC tags, and stay connected with other departments in real time.

The main features include intuitive, userfriendly, and ready to use from day one.

• Digital daily work ows: Check maintenance schedules at a glance.

Log downtime and report issues as they happen for highly accurate daily reporting.

• Scan & Go (NFC/QR): Simply scan a machine's tag to instantly access its full technical data, user manuals, and complete service history.

• Smarter ticketing: Manage all routine and corrective maintenance in one place. Operators can easily report faults from

and notes.

• Dashboard mirroring: Take your Q-Portal dashboards on the go.

TecnoIdea

TecnoIdea, which provides lter presses for water recycling, exhibited its redesigned FPTL800P lter press, which aligns its design and construction with Tecnoidea’s philosophy applied to larger machines.

Two frames are available, to meet different plant requirements: FPTL800P_N: up to eight plates with 45mm chambers

or 10 plates with 30mm chambers; and FPTL800P_L: up to 16 plates with 45mm chambers or 22 plates with 30mm chambers.

TecnoIdea said the redesigned machines offer structural reliability, simpli ed maintenance and full modularity: washing system, drip tray and guards can be installed at purchase or added later.

“A compact machine, engineered to last, with accessories that can be integrated at later stages,” TecnoIdea said. AB

DUO SITE SERVICES

the eld by attaching photos, videos
TecnoIdea unveiled its redesigned FPTL800P filter press.
Image:
TecnoIdea

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Northern Ireland’s materials handling success story

Chris Hill

Welcome from Invest Northern Ireland

It is a privilege to introduce this series of articles celebrating one of Northern Ireland’s greatest industrial success stories – our world leading materials handling sector.

Few regions of our size can claim such global impact. Yet here in Northern Ireland, we have built a cluster that not only competes with, but often surpasses, the biggest and best known engineering names in the world.

For more than sixty years, our companies have combined ingenuity, craftsmanship and determination to design and build machinery that performs in the harshest environments on earth. From crushing granite in Canada and screening aggregates in the Middle East, to washing sand in Qatar and powering recycling plants across Europe, Northern Ireland’s engineering excellence is recognised on a global scale. What strikes me most – and lls me with genuine admiration – is the spirit of collaboration and ambition that de nes this sector. These companies do not just build machines. They solve problems, anticipate future needs and continually rede ne what is possible. Northern Ireland truly punches above its weight, and nowhere is that more evident than in the materials handling industry.

Hillhead has long been a landmark date in the diary for Northern Ireland’s materials handling sector. When we rst attended in 1993, just ten companies represented the region. By Hillhead 2026, that presence will have grown to 52 companies, with 18 exhibiting within the Invest Northern Ireland area and a further 34 showcasing independently.

Together, they will demonstrate the depth, capability and innovation of the sector, with several companies using the event to launch exciting new products to an international audience.

As director of advanced manufacturing and engineering at Invest Northern Ireland, I could not be more proud of the people, the products and the partnerships that make this industry so exceptional. Our companies continue to set the standard internationally, and I rmly believe the next chapter will be the most exciting yet.

Northern Ireland has always built machines that move the world. Now, together, we are building its future. AB

Brendan McGuigan Director, Advanced Manufacturing and Engineering at Invest Northern Ireland

A global powerhouse in crushing and screening

It was a pleasure and an honour for the Aggregates Business team to put together this 18-page supplement on the Northern Ireland materials handling equipment sector, in partnership with Invest Northern Ireland.

The country is renowned as a global powerhouse in the design and production of mobile crushing, screening, washing and conveying equipment, with a global market share of 60-65 per cent of the tracked screens sector and 35-40 per cent of crushers.

In this special supplement, we speak with a range of industry insiders and experts to trace the sector’s development from its 1950s and 60s origins, through to the highly-developed industry supported by a strong distribution network that now exports world-class and innovative equipment to over 100 countries.

Based largely in County Tyrone, the industry has grown from serving local quarrying needs into a leader in materials handling that supplies equipment to the quarrying, mining, construction and recycling sectors worldwide.

Driven by Northern Ireland’s strong engineering and fabrication heritage, the quarrying equipment sector employs more than 8000 people producing crushing and screening equipment in addition to mobile stackers/conveyors and wet processing plants.

World-leading brands include Powerscreen, Finlay, McCloskey, CDE Group, Terex Washing, Smiley Monroe, Telestack, Prostack and Edge Innovate, in addition to

multinationals with important manufacturing bases in the country such as Sandvik, McLanahan and Tesab-owner Metso.

The industry’s success is underpinned by a robust ecosystem featuring the major original equipment manufacturers, a network of specialist components suppliers, and a highly skilled talent pool. The early adoption of mobile technology has allowed producers to move machines to the materials, drastically cutting transport costs. Northern Irish mobile manufacturing expertise now extends to recycling waste and increasing global sustainability efforts in aggregate processing.

The mobile and modular machines are ideal for crushing, screening, washing and conveying construction and demolition material that would otherwise end up in a land ll, creating revenue streams in recycling.

In terms of future prospects, Northern Ireland’s quarrying equipment industry is ideally-placed for further success with its strong focus on research and development, innovative products and maintaining competitiveness in a global environment.

The country’s rms innovate and respond quickly due to tight-knit clusters and strong supply-chain integration. This enables them to meet rising global demand for sustainable, low-carbon, high-ef ciency machinery with further opportunities in electri cation, telematics and hybrid systems. AB

McLoughlin

A history of excellence

With roots in the pioneering mobile screening technology of Finlay and Powerscreen, Northern Ireland has grown into a global leader in materials handling and quarrying equipment.

Drawing on the region’s rich engineering and fabrication heritage — from shipbuilding and aerospace to textiles and machinery production — Northern Ireland’s quarrying sector now commands a strong international reputation.

Its development dates back to the 1950s when John Finlay, who subsequently established the Finlay company, introduced the rst self-contained mobile screening unit in 1958.

In 1966, Ulster Plant (later Powerscreen) was founded, pioneering the concept of bringing machinery to the quarry face.

From these beginnings, the "Tyrone Cluster" developed, a highly concentrated, globally dominant engineering and materials handling manufacturing hub in County Tyrone.

Hubert Watson, who worked at Powerscreen for 20 years and is now a consultant at Roco, which produces diesel-electric crushing and screening machines, shared his insights into the sector’s beginnings.

“The difference between Finlay and Powerscreen was probably that Finlay was more of an engineering company, and Powerscreen was more a marketing-led company,” he said.

“Powerscreen really took off in the mid-1980s when the world market started to grow.”

Terex Materials Processing president Kieran Hegarty said the area’s preponderance of small engineering workshops serving the agriculture sector helped create the conditions for growth in quarrying equipment, initially in the screening sector.

Northern Ireland’s quarrying equipment timeline

1999

Telestack established in Omagh, as the specialized material handling division of Loughside Engineering, bringing radial stacking technology to Europe.

Terex’s range of quarrying equipment brands includes Powerscreen, Finlay, MAGNA, EvoQuip, Cedarapids, Simplicity, Canica, Terex Washing Systems (TWS), MDS and ProStack.

Hegarty said he would compare the industry’s organic growth to that of the US car industry in Detroit.

“Somebody would leave one company and set up another, and you end up with a cluster multiplying,” he said.

This growth included expansion beyond the industry’s initial mobile screening focus.

Northern Irish companies produce crushing and screening (including Finlay, Powerscreen, EvoQuip, MAGNA, Metso-owned Tesab Engineering, McCloskey International, Anaconda Equipment, RM Dungannon and Roco), conveying (Smiley Monroe, ProStack, QK Conveyors, Ezystack and Conveyortek) and washing equipment (Terex Washing Systems, CDE, Dernaseer Washing, Bruce Engineering and Circular Group) for the quarrying sector. Watson said that there has also been expansion into the concrete mixing and batching sector, with businesses including Rapid International, as well as major diversi cation in terms of engineering into the agricultural sector and the green waste sector for shredders and wind sifters.

An integral part of the ecosystem is a robust supply chain of companies servicing the major manufacturers. Watson said the existence of this supply chain has been critical.

“Without them, the crushing and screening sector would never have taken off. You can get pumps, motors, belts, electrics, and there are companies such as Specdrum in Dungannon who make drums for our industry,” he said.

1958

John Finlay pioneers the world’s first self-contained mobile screening unit in Omagh.

Northern Ireland cements its reputation as a global leader in tracked mobile crushing and screening equipment.

2000s

“That whole supply chain is largely in Northern Ireland.”

Watson estimated the global market for tracked crushing and screening machines is about 7000 units per year, with a value of around £2bn. He said that, of this, Northern Irish manufacturers have a 60 to 65 per cent share of the tracked screens sector and 35 to 40 per cent of crushers. The country’s mobile crushing and screening equipment sector now employs 8000plus people in over 100 companies, according to equipment dealer Finning. Following Northern Ireland’s early success in the screening sector, it came to prominence in crushing machine production in the late 1990s and early 2000s.

Watson said the qualities of Northern Ireland’s workforce have driven the development of the industry and can help its future success.

Mobile screening company Ulster Plant (subsequently rebranding as Powerscreen in the 1970s) is founded in Dungannon.

1966

2007

Sandvik buys mobile crushing and screening companies Fintec and Extec, which both have manufacturing facilities in Northern Ireland.

1985

Mobile crushing and screening company McCloskey International is founded in Canada by Northern Ireland native Paschal McCloskey.

The company then establishes a major footprint in County Tyrone.

The sector sees widespread adoption of hybrid technology to improve fuel e ciency and lower emissions in mining and recycling.

2010s

Roco consultant Hubert Watson.
Image: Roco

“Irish people are very adaptable. Historically, it comes from the agricultural background. If a tractor broke, you couldn’t get a new tractor – x the tractor,” he said.

Watson said that continuing its history of innovation and differentiation is crucial for the future expansion of Northern Ireland’s quarrying equipment sector.

He cited the example of Culloville, County Armagh-based Roco’s development of dualpowered hybrid electric crushers which provide more fuel-ef ciency than standard dieselhydraulic models. The sector has established a strong distribution network that is comfortable operating globally.

“A lot of Northern Ireland-based companies have established a very focused distribution network with specialised distributors who only sell materials processing equipment,” Hegarty said.

“They're very knowledgeable in how to apply the equipment and I think it's that mixture of very strong focussed distributors and highquality equipment that has helped Northern Irish companies to be global leaders.”

He said there were other factors that have driven the country’s quarrying equipment sector, meaning it continues to be well-positioned.

The sector increases its focus on global exports, with companies like Powerscreen and Finlay establishing international reputations.

1990s

2014

“Northern Ireland bene ts from its geography. If you're shipping both to Europe and to North America, it is fairly short transit times. You can get a screen to America in less than 10 days,” he said.

“Also, the products that come out of Northern Ireland tend to be industry-leading, their designs and their names are considered to be quality.”

Hegarty said that 30 years ago, the majority of aggregates would have been produced by large stationary plants, but the market is now 50 to 60 per cent mobile-based.

“Mobile plants have advanced in terms of their capabilities,” he said. “Our MAGNA [high-capacity mobile crushing, screening and conveying] brand is an example. Ten years ago, no one would have thought you could buy a mobile plant that would process a thousand tonnes an hour.

“That greater capacity is the single biggest change, and the value proposition for mobile is so much stronger now globally.”

Northern Irish manufacturers have an estimated 60-65 per cent share of the tracked screens sector and 35-40 per cent of crushers.

Hegarty said that business and economic development agency Invest Northern Ireland (Invest NI) provides invaluable help in developing the quarrying equipment sector.

“Over the years, they have given a lot of support, but kept it really focused on research and development [R&D], which I think has a lot of correlation with success. There is a continuous culture of [R&D] and Invest NI has helped stimulate that,” he said.

Invest Northern Ireland manager for the materials handling sector Andrew Greer said

1992

CDE, a global leader in wet processing and sand washing, is established in Cookstown, County Tyrone.

Continued innovation with new impact crushers and heavy-duty scalpers introduced by NI-based manufacturers.

2018-19

they were eager to help support the sector with its full range of services.

“We have a range of services and R&D is a big part of that,” he said.

“We can provide help with labour costs, design, prototype build, testing, right up to the nished product.

“We provide grants for small, and large companies as well. Some of these companies have been supply chain companies with the potential to develop their own product.”

The agency had its rst stand at the UK Hillhead quarrying equipment show in 1993.

“We had 10 companies in that rst year, and that has grown and grown,” Greer said

“It was Hillhead rst and we then went on to do the ‘trifecta’ of shows with bauma in Munich, Intermat in Paris, and ConExpo in Las Vegas, and this was the rst time we’d taken these companies outside of the UK.”

Greer said that a major objective of Invest NI is to help smaller companies gain worldwide distribution and set up dealerships, and that the organisation has a range of international of ces to facilitate this endeavour. The quarrying equipment manufacturing sector in the region continues to grow and diversify, according to Invest Northern Ireland head of western region Ethna McNamee, whose area covers where many of the companies are based.

“The sector started with screening and crushing, and now it's much more than that with a lot of engineering systems, soil remediation, blending machines,” she said.

“Other digital niches are growing that are allied to the sector including electronics software, and IT capabilities aligned to automation.

“In a year, there might be 50 start-up companies or new projects just in our local of ce, and maybe half of those will be engineering companies, so it’s often secondgeneration people whose father worked in Terex, and it's very much a cultural thing now.

“People see that you can set up a business and be really successful in your own area. There's a formula.” AB

Powerscreen buys Michigan, US-based mineral screening equipment manufacturer Simplicity Engineering.

1994

2020-22

The sector focuses on environmental sustainability, producing equipment for recycling waste and providing low-emission mobile processing solutions.

1999

Terex acquires Powerscreen, Finlay and US mobile crushing and screening company Cedarapids.

Northern Ireland’s material handling OEMs take a prominent role at ConExpo 2026 in the US and Hillhead 2026 in the UK.

2026

Terex Materials Processing president Kieran Hegarty.
Image:
Terex
Telestack acquired by Astec Industries.

McLanahan production facility in Dungannon, County Tyrone covers more than 1,951m².

Innovation drives further expansion

A culture of innovation and engineering expertise, together with strong ties to academia and an integrated local supply chain, is sustaining long-term growth in Northern Ireland’s quarrying equipment sector.

The density of Northern Ireland’s quarrying equipment manufacturing sector and its engineering excellence has created an environment of competitiveness, ef ciency and innovation.

The region has developed an integrated supply chain that incorporates belting, fabrication, components, hydraulics, electrics and control panels.

Combine this with a global footprint driven by a strong distribution network that is comfortable operating globally and the sector’s outlook continues to look healthy.

Not that anyone in the industry is taking this for granted.

Telestack commercial director (part of the Astec crushing, screening and material handling business) Malachy Gribben said the Tyrone area speci cally is “the heartbeat of the global mobile crushing and screening sector, and mobile material handling.”

“A lot of our competition from outside Northern Ireland are playing catchup on what we did ten or 15 years ago. It’s vital for us to keep innovating and we are very focused on new technologies and new designs,” he said.

“At Telestack, we are developing new solutions around the intake and loadout systems at quarries.

“Tied into our quarry business is also our ship-loading business, as a lot of the quarries we deal with globally are processing the material and loading it onto boats to export, as well as importing aggregates.”

He said that Astec is developing new multifrequency screening technology to improve the handling of dif cult and sticky materials, that is being unveiled at the Hillhead quarrying equipment show (Buxton, UK, June 23-25).

Gribben said that the established ecosystem of suppliers in Northern Ireland, particularly in the Tyrone Cluster, has improved competitiveness.

“Having so many core components providers locally has been critical to helping the factories be more ef cient and offer shorter lead times on the delivery of products than competitors outside of Northern Ireland,” he said.

Gribben said digitalisation is another area where Northern Ireland is well-placed for success going forward.

“At Astec, we have a dedicated team that deals with innovation around digital technologies, with one of the key aims to drive the operational ef ciency, uptime and energy ef ciency of the equipment,” he said.

As part of this, Astec has introduced the Signal Connectivity Suite, which includes mobile telematics to support customers in how they manage their operations.

The region’s mobile crushing and screening sector supports over 8000 people in more than 100 companies.

Astec does its digitalisation research and development in-house, but Gribben said a whole network of digital solutions companies is developing in Northern Ireland to support equipment manufacturers on that path.

Northern Irish companies, such as Telestack, that started in the quarrying equipment industry, are now using the manufacturing and engineering expertise they have built up over decades to pivot very successfully and pro tably into other sectors.

“We are really well-placed in the global mining industry,” Gribben said.

“Our conveying solutions are used in mines to handle iron, gold, copper and bauxite, and we are also helping these mines to export their products via our ship loading and unloading systems.

“We’ve used the expertise we’ve built up over several decades in quarrying to move into mining and help drive that business.”

He said that such diversi cation into other sectors is important for Northern Irish companies that have traditionally operated in quarrying, but face increasing competition from equipment manufacturers in Europe, India and China.

Gribben said that another factor strengthening Northern Ireland’s position in the quarrying equipment sector is its close ties with educational institutions.

“In the last number of years, there has been a very proactive approach to working with academia from manufacturers like ourselves,” he said.

Image: McLanahan

“That has been critical to help us develop the next generation of leaders and innovators within our industry, not just in engineering but in manufacturing and the supply chain.”

Invest Northern Ireland’s head of western region Ethna McNamee highlighted the work of South West College (SWC) in supporting the growth of the sector in the region. The college operates across three main campuses located in Dungannon, Enniskillen and Omagh and is specialised in advanced manufacturing and engineering, with the objective of servicing the skills needs of the region’s manufacturers.

It supports the local engineering sector through apprenticeships, degree apprenticeships and collaboration with industry to drive growth.

Invest NI alongside Mid Ulster Council has also supported MEGA (Manufacturing, Engineering, Growth and Advancement) in this area. MEGA is an industry-led network in mid-Ulster, established in 2019, to address skills shortages by attracting, developing, and retaining talent.

“They have alongside SWC have helped ensure the manufacturing companies here have a skilled pipeline of suitably quali ed people with the expertise that's needed for the future growth of the sector,” McNamee said.

Invest Northern Ireland’s Andrew Greer said Northern Ireland’s history in mobile machines, remained a key factor.

“The exibility and scalability of the mobile concept, with modularity and linking machines together, has driven and is still driving the sector,” Greer said.

A Sandvik UJ443E electric mobile jaw crusher.

“We’re a premium supplier, so we want to support our customers maximising productivity, safety and sustainability,” he said.

“We’re constantly looking to innovate features maximising those bene ts versus our competition, and you see that across the industry.”

Maloney said the region’s integrated supply chain for equipment manufacturers has proved to be one of its great strengths.

“Over the last 20 to 25 years the overriding trend has been for globalisation, but COVID-19 showed the inherent risk in having these long supply chains,” he said.

“Subsequently there has been a push to ‘re-shore’ manufacturing and portions of the supply chain to build in security and resilience.”

“There is mobile equipment for block making, concrete batching plants, waste picking and recycling. That is something we still lead with. It means that companies and customers can scale up as required. You’ve got crushing, screening and recycling all in one product and that came from Northern Ireland.”

Sandvik has a state-of-the-art manufacturing plant at Ballygawley, County Tyrone. Sandvik Rock Processing Solutions mobile crushing and screening division president Manny Maloney is an Australian national based in Sweden who spends a lot of time in Northern Ireland on business.

Maloney said it is impressive to observe the scale of the Northern Irish mobile crushing and screening equipment ecosystem.

“You see this area that at face value looks quite rural and idyllic, but you have this very competitive landscape of mobile crushing and screening companies,” he said.

“The density and competition drive signi cant levels of innovation, and it’s a very good example of the economic theory of creative destruction – you need to evolve or you’ll perish.”

From Sandvik’s perspective, Maloney said this drives the company to try to accelerate its development cycle.

Speed to market is important, but it is also vital to differentiate from competitors.

Maloney said the vast majority of Sandvik’s suppliers for its Ballygawley facility are locally based.

“The bene t of that is you can build up partnership relationships rather than having a purely transactional relationship where you’re just trying to get the lowest possible price,” he said.

“This helps you with innovation and agility, and frankly, it’s much easier if you need something urgently to just go down the road and get it rather than trying to ring someone in a different time zone, a different language and a long delivery time. We’ve found that hugely bene cial.”

The area’s decades of engineering expertise and background in crushing and screening continues to have bene ts. Maloney said there are units in Sandvik’s current offering that are based directly around legacy designs.

Examples of this are Sandvik’s QH332 cone crusher, which builds on the Fintec 1080, and Sandvik’s highest volume products, the QJ241 and QJ341 mobile jaw crushers, which are based on the Extec C10 and C12 units.

Sandvik bought mobile crushing and screening companies Fintec and Extec in 2007, both of which had manufacturing facilities in Northern Ireland.

Maloney said that the industry’s importance in Northern Ireland – with material processing equipment accounting for 20 per cent of all regional manufacturing employment – helps in attracting ongoing fresh talent to the sector.

“You often talk to people in our business, and they’ll say that their mother or father worked in the industry,” he said.

The strong global distribution and dealer network of many Northern Ireland manufacturers, established and expanded over many decades, is a further driver of growth.

Maloney said a prominent Northern Irish presence throughout the global sector helps to reinforce this region’s proud legacy.

“A number of our dealers in the US have very strong connections to Northern Ireland,” he said.

“I was in Australia last year, and our dealer in the Northern Territory is from near Ballygawley.

“They are very proud of the mobile crushing and screening heritage of Northern Ireland, and have a lot of industry knowledge, experience, and global connections.” AB

Invest Northern Ireland’s Ethna McNamee.
Invest Northern Ireland’s Andrew Greer.

The future of Northern Ireland

Northern Ireland has a proud manufacturing history and, through clever initiatives and technological innovation, is set for a bright future ahead.

Northern Ireland has a rich manufacturing history, particularly in the quarrying and aggregates sectors.

That long history is littered with stories of how family businesses saw an opportunity and took it with both hands on their way to establishing a business that serves a global market today.

Take Rapid International, which started as Craigavon Engineering in a small garage in 1969. Craigavon Engineering co-founders Jim Lappin and Bertie Pickering specialised in agricultural equipment before receiving a request for a concrete batching plant.

The rest, as they say, is history: Rapid International, as it’s now known, has been exporting its mobile concrete batching plants worldwide for more than 40 years, with over 1000 installations.

“It started from very humble beginnings. Like a lot of businesses in Northern Ireland, those two gentlemen can trace their roots back to John Finlay; they all worked at an engineering rm 60-plus years ago now, and then branched off to start their own company,” Rapid International managing director John Pickering said.

“Northern Ireland was a very different place all those years ago.

“It took a lot of courage for those two men to start their own business and make it on their own.

“We’re extremely proud of our heritage and what the business has become.

“We have a mobile product range that we export worldwide, including to the US, Australia, the Middle East, and a growing customer base in Central Europe.”

Northern Ireland has a proud history in the manufacturing sector.
Image: Smiley Monroe
Smiley Monroe managing director Chris Monroe.

Or take the story of Smiley Monroe.

The company’s origins began in a barn in Northern Ireland in 1979, when Mark Smiley and Vaughan Monroe supplied conveyor belting and services to local quarries.

By 1986, the company was supplying quarries in Great Britain, and by 2026, it was exporting to more than 60 countries.

These are the stories that make up Northern Ireland’s rich manufacturing history.

“Northern Ireland is where my dad started Smiley Monroe in 1979, together with the support of my mum, and I grew up right next to the business in Lisburn.

“I have so many great childhood memories from that time and the energy and craic that I had in the yard with those rst team members,” Smiley Monroe chief executive of cer Chris Monroe said.

“I also think about the sacri ces and determination of my parents to grow a business and a family simultaneously.

“It therefore makes me proud of our home and business in Northern Ireland, how far it has come, and I consider it a privilege and responsibility to continue to provide opportunities to the local community and to keep growing at home, but now with a very global reach.”

Then there’s the story of EDGE Innovate, established during the 2007 downturn. The screening and material handling equipment manufacturer has been on a sharp trajectory ever since, with 100 per cent of its products exported, with a strong research and development focus and an expansive dealer network.

“Being from Northern Ireland is hugely important for us, and it is a badge of honour for us. Our customers know the pedigree of manufacturing from this part

of the world and the level of quality we produce,” EDGE Innovate managing director Darragh Cullen said.

“It is a heritage that the people here want to continue to invest in; there’s a sense that we [Northern Ireland] are world-leading in this particular market segment.”

These companies, and many others, have become part of Northern Ireland’s rich fabric, starting small and then becoming competitive players on a global stage.

Their contributions to manufacturing have also supported the nation’s prosperity.

Data from MEGA that manufacturing represents 11 per cent of Northern Ireland’s total employment. Manufacturing accounts for approximately 15 per cent of Northern Ireland's gross domestic product.

Mid Ulster’s manufacturing accounts around 12 per cent of the country’s total exports, with material processing equipment accounting for 20 per cent of all regional manufacturing employment. Cullen shared the often-quoted statistic that 40 per cent of mobile crushing and screening equipment is manufactured in County Tyrone which further underlines the sector’s importance to manufacturing. Now, the challenge for the historically dominant manufacturing powerhouse is to remain competitive as challengers emerge. Manufacturing is now prevalent in other countries, including China, Turkey and Italy. It presents a new wave of challenges that Northern Ireland businesses must face to remain competitive.

There is not just one way to remain competitive in a global market. For example, as Smiley Monroe’s customer base, which includes Northern Ireland manufacturers such as Terex, McCloskey, Sandvik and CDE, has expanded globally, so too have the conveyor belt specialists to match the growing demand for its products.

EDGE Innovate has been established for nearly two decades.
Image:

In 2012, it opened a manufacturing base in Hosur, India, to complement its Northern Ireland facility before expanding its manufacturing network to include Kentucky, USA, and, more recently, Derbyshire, England.

Northern Ireland manufacturers are also broadening their horizons beyond traditional strongholds in quarrying and aggregates and diversifying into new revenue streams to solidify their manufacturing future.

For Smiley Monroe, this has included working closely with customers to develop solutions for emerging aggregates markets such as recycled aggregates.

Through consultation with its customer base, the conveyor belt manufacturer is evolving its products to meet new industry demands.

“We’re seeing a clear shift in the quarrying and aggregates sector towards sustainability, circular construction, and higherperformance materials,” Monroe said.

“Customers are placing greater emphasis on the full lifecycle impact of the products they use, ensuring materials are responsibly sourced and deliver long-term value.

“At the same time, the industry is rapidly adopting recycled aggregates, such as crushed concrete and secondary materials, as part of a broader circular construction model.

“Technologies enabling this transition, including magnet-equipped conveyor systems and eddy current separators used in processing incinerator bottom ash, are critical in recovering metals and producing usable recycled aggregates for concrete and road construction.

“Our focus remains on delivering belts that maximise lifespan and performance, helping customers reduce waste, lower total cost of ownership, and support more sustainable operations.”

For manufacturers like Rapid International, the company has broadened from mobile concrete batch plants into environmental sectors such as soil mixing and soil recycling.

This environmental focus will be on display at Hillhead 2026 when the company will launch a product speci cally designed for these sectors.

“In terms of being competitive, we differentiate ourselves through quality and the actual ef ciency of the products themselves,” Pickering said.

“We’re really pushing into the environmental sector now, and that’s something we want to keep pushing and continually developing.”

EDGE Innovate has taken a progressive approach to developing its product range with the aim of introducing two to three new products to its range every year, with input from its customer base that encompasses 60 markets.

One example of this approach will become apparent when EDGE Innovate showcases its ScreenPro Scalping range, including the ScreenPro S16, at Hillhead 2026 as part of the range’s rst-ever showing in the UK.

“That’s showing where we’re going internally with our product development in the aggregates sector,” EDGE Innovate marketing manager Adrian Donnelly said.

“It is absolutely amazing what they’re doing in terms of robotics and automation.”

“We’re moving from being able to just transfer material to helping customers process their materials and this is the start of that journey.”

For many manufacturers, adapting to the increasing technological capabilities of their equipment has been important, with Smiley Monroe, Rapid International and EDGE Innovate no exception.

At Smiley Monroe, arti cial intelligence (AI) and analytics are helping the company re ne its operations for ef ciency and to maintain a competitive edge within the industry.

“Technology is playing an increasingly important role in our business, and we’re genuinely excited about the opportunities it brings. Innovations like AI, and data analytics are helping us better understand

our operations, improve ef ciency, and make more informed decisions in real time,” Monroe said.

“These tools give our people better insights, reduce manual or repetitive tasks, and enhance safety and reliability across our operations. Ultimately, it allows our skilled workforce to focus on higher-value work where their experience and judgement make the biggest impact.”

Another clear example is EDGE Innovate’s recent investment in a £1 million robotic welder to support its manufacturing operations. It comes as manufacturers in Northern Ireland, including EDGE Innovate, struggle to nd skilled workers.

“The robotic welder is a must because there’s a lack of available welders, so we’ve streamlined the process so we can use automation and robotics in all processes. The robotic welder is only the rst stage of automating our production,” Cullen said.

The workforce shortage in Northern Ireland’s manufacturing sector is a key talking point among industry professionals.

The Northern Ireland Affairs Committee’s report on economic growth in Northern Ireland, released in March 2026, noted that the country faces a shortage of skilled labour, especially in STEM and vocational elds, with the need for technologically adept workers becoming increasingly prominent.

Manufacturing and Engineering Growth and Advancement (MEGA) network

managing director Barry Taylor knows the country’s manufacturing sector inside and out.

He’s worked in the sector in various capacities for 36 years and is passionate about its future.

For the past year, he has worked at MEGA, which aims to engage schools with the manufacturing industry as a potential career pathway.

He’s seen rst-hand the impact of the labour shortfall.

“It’s very dif cult, for example, to get a good maintenance engineer right now, who is multi-skilled across the different technologies,” he said.

“In my mind, we need to push

Rapid International managing director John Pickering.
EDGE Innovate managing director Darragh Cullen.
MEGA network managing director Barry Taylor.
Image: MEGA

apprenticeships and degree apprenticeships as much as we push graduates.

“Manufacturing can be regarded as just a factory job, but in reality, it’s so much more than that; it can be a one-stop shop for your entire career where you can travel the world and gain really valuable knowledge.”

The labour shortage is being felt heavily at the manufacturing level as companies, like Rapid International, try to nd the next generation of workers to replace their retiring workforce.

“Getting people at all is probably our biggest challenge right now, and the ability to recruit people is becoming harder and harder,” Pickering said.

“I think education plays a huge role in that. If you look at MEGA, I think initiatives like that are fantastic, and in terms of our recruitment, we’re looking heavily at the high-level apprenticeship scheme [in Northern Ireland].”

While the outside perspective might see manufacturing as “just factory jobs”, MEGA is working with the industry to show that it is a strong pathway with many opportunities, from sales to engineering to electronics and beyond.

MEGA is undertaking a feasibility study to see whether a “super cluster” approach, as seen in Scandinavia, would work within its manufacturing sector.

The model, in effect, works by having competitors within the sector come together to solve issues that affect the entire sector, such as the labour shortage, while remaining competitive in the marketplace.

“Rather than everyone ghting for the same funding, we’re trialling a collaborative approach through this cluster [model] so we can support and strengthen the Northern Ireland economy,” Taylor said.

“It’s about coming together to address problems affecting the entire industry.”

In response to the need for apprentices, MEGA is launching a manufacturing apprenticeship programme with South West College in September 2026, aiming to produce work-ready graduates who can hit the ground running in the workforce. The programme will cover the basics through to advanced manufacturing concepts.

“Through this initiative, we will be supplying the industry with readymade, valuable workers with real knowledge,” Taylor said.

“Aside from the basics like science and maths, we’re hoping this generation will have a digital awareness and an awareness of automation options, as well as a willingness to gain a deeper understanding of them.

“This is going to be important as this next generation is going to be fundamental to the industry’s growth.

“Especially when the industry is talking about robotics and automation, it doesn’t yet have that skill set. So, this next generation is going to come in and close that loop.”

Cullen said it was important to promote the variety of opportunities within the sector.

“There’s plenty of opportunity for people who want to get involved in manufacturing. Universities are educating people for jobs that won’t exist [due to AI],” he said.

“It is time to refocus on the jobs that AI isn’t going to replace, physical jobs like manufacturing.”

Manufacturers are already clearly integrating these aspects into their operations, with uptake only set to increase in future years.

“AI optimisation and autonomous equipment are going to have a big impact [in the future], particularly through predictive maintenance, computer vision and quality control,” Monroe said.

“The challenging and often hazardous quarry environment can bene t from technologies that help predict equipment issues or damages before they become a problem, reducing both downtime and the potential for on-site accidents.

“It’s important to note, though, that these trends won’t remove the need for skilled workers — they’ll change the nature of roles, with more emphasis on monitoring systems, maintaining equipment, and making informed decisions using data. The sector will bene t most when technology and human expertise work together.”

Taylor said improving the manufacturing workforce will further enhance the sector’s future viability, especially as technology and automation are increasingly important.

“It is absolutely amazing what they’re doing in terms of robotics and automation,” he said.

“If we can help [manufacturers] maximise what they’re already doing, it will create new jobs and help build the Northern Ireland economy.” AB

MEGA aims to promote the benefits of a career in manufacturing in Northern Ireland.

A-Z directory of Northern Ireland companies

Anaconda

Anaconda, a proud member of the McLanahan family of companies, specialises in equipment designed to tackle challenging terrains and process abrasive and bulky materials. Ranging from conveyors to crushers, screens to washing, Anaconda equipment combines decades of innovation and expertise in engineered to deliver products which keep your operation running.

www.anacondaequipment.com

Cabragh Engineering

Cabragh Engineering is an established provider of concrete and quarry plant. Its range includes mobile and static batching plants, crushing and screening systems, silo storage, conveyor systems, blending plants and block moulds.

Astec Europe

Astec delivers innovative equipment and integrated solutions for the asphalt, concrete, mining, and aggregate industries. The company focuses on productivity, durability, and sustainable performance, o ering advanced technologies and dependable support that help customers improve e ciency, reduce downtime, and achieve consistent results across demanding material processing environments.

astecindustries.com

CDE

CDE is a global leader in wet processing technologies, designing and manufacturing advanced systems for sand, aggregates, mining, industrial sands, construction and demolition waste, and environmental applications. The company delivers high performance solutions that maximise material recovery, reduce environmental impact and enhance operational e ciency across multiple regions worldwide.

Barford Equipment

Barford Equipment manufactures mobile screening, crushing and materials handling machinery. Known for robust, reliable, easy to maintain designs, the company supplies crushers, screeners, trommels, conveyors, pugmills and trailers for demanding construction, aggregate, recycling and mining applications, supported by a rapidly growing global dealer network.

www.barford.com

Circular Group

Circular Group provides tailored wet processing solutions for the sand, aggregates and recycling sectors. The company delivers customer focused, technically robust systems that optimise material recovery and support sustainable resource use. Its flexible, personal approach serves customers from small family firms to major producers, meeting evolving environmental and industry demands.

Bruce Materials Processing Solutions

Bruce Materials Processing Solutions has delivered intelligent washing solutions for over 65 years. The company manufactures modular aggregate and sand washing plants for the materials-processing and recycling-industries. It has been an o cial Hardox Wearparts Centre for more than 20-years, using Hardox and branded components across its equipment.

www.bruce-eng.co.uk

ConveyorTek

ConveyorTek is an ISO 9001 accredited manufacturer specialising in conveyor systems and metal separation technologies for automation, logistics, recycling, quarrying and mining. The company delivers modular and bespoke conveyors, belts, components and advanced magnetic and eddy current separation equipment, supported by strong research and development and immersive design technologies.

cabragheng.com

www.cdegroup.com

www.circulargroup.co.uk

www.conveyortek.com

Coote Engineering

Coote Engineering manufactures precast concrete machinery, moulds and the Finlay range of block making equipment. It also supplies interlocking block moulds and the RONCO range of low loaders and dump trailers.

Distag QCS

Distag QCS imports, manufactures and distributes machinery components and sub assemblies for the materials processing and agricultural machinery industries.

EDGE Innovate

EDGE Innovate manufactures advanced mobile technologies for shredding, stacking, screening and sorting materials in recycling and production. Its range includes stackers, feeders, conveyors, screens, trommels, waste shredders, picking stations and truck o loaders, enabling customers to e ciently process and stockpile diverse materials.

Euro Auctions

www.coote.co.uk

Euro Springs

Euro Springs is a family-run manufacturer specialising in high-quality compression, tension and torsion springs, along with die springs, wire shapes, hose guards and tension bars. Accredited to ISO 9001:2015 and a member of the Institute of Spring Technology, the company supplies precision engineered components supported by experienced sta and a strong commitment to quality.

www.eurosprings.co.uk

www.distag.com

EvoQuip (Terex GB)

EvoQuip provides compact crushing, screening and conveying equipment for construction, quarrying, agriculture, landscaping, plant hire and recycling. Its product range includes crushers, screens, shredders and conveyors with telematics and hybrid options, delivering e cient, mobile, low-impact material processing for small to mid-scale operations.

edgeinnovate.com

Finlay (Terex GB)

Finlay has led the way in tracked mobile crushing, screening and conveying equipment for more than 65 years. Trusted worldwide across the quarrying, mining, construction and recycling sectors, Finlay delivers productivity, e ciency and long-term value through innovative, customerfocused engineering.

www.euroauctions.com

www.terex.com/evoquip

www.terex.com/finlay

Euro Auctions is a global auctioneer of industrial, construction and agricultural equipment, providing live and online sales. It o ers valuation, asset management and full auction logistics, connecting sellers with a worldwide buyer base. Visitors can learn how to buy or sell machinery e ciently and explore tailored fleet disposal or acquisition options. FSL Electronics

FSL Electronics designs and manufactures wireless remote controls, industrial displays and custom electronic systems. For over 35 years, it has supplied innovative technology that improves safety and productivity across global industries.

www.fslelectronics.com

A-Z directory of Northern Ireland companies

Harpscreen

Harpscreen supplies high-quality screening media including conveyor rollers for a wide range of crushing and screening machines. The company focuses on durability, precision manufacturing and responsive customer support, helping customers maintain e cient material processing through reliable, custom-engineered screening solutions.

Herbst Machinery

Herbst Machinery designs and manufactures crushing and screening machinery for the quarrying and recycling sectors, alongside trailers for the agricultural and construction sectors. The range is trusted worldwide and supported by a growing dealer network. The company’s success is built on a reputation for quality, reliability and continued innovation.

Hill Engineering

Hill Engineering is a global manufacturer of award-winning excavator attachments, specialising in advanced hydraulic quick couplers and heavy-duty buckets. The company designs and produces the TEFRA fully automatic, double-locking coupler range and TITAN buckets, supplying leading OEMs and end users worldwide with innovative, safe, highperformance solutions.

Irish Manufacturing Services

Irish Manufacturing Services (IMS) designs and builds specialist equipment for the quarrying, mining, recycling and port sectors. Its range includes pugmills, blending plants, scalpers, stackers, conveyors and bespoke machinery, delivering robust, innovative material-handling solutions worldwide.

www.harpscreen.com

Je erson Tools

Je erson Tools supplies professional-grade tools, equipment and workshop solutions for trade, industrial and agricultural users. Its extensive range includes power and hand tools, compressors, generators, lighting, welding equipment and consumables, supported by strong stock availability, competitive pricing and reliable after-sales service trusted across industry.

je ersontools.com

herbstmachinery.com

JJ Loughran

JJ Loughran is one of the UK and Ireland’s most diverse electrical and mechanical engineering companies, providing electric motors, gearboxes, pumps, industrial electrical installation and custom switchboard and controlpanel manufacturing. The company supports sectors from renewables to quarrying with in-house and on-site installation, maintenance and repair, backed by extensive engineering expertise.

www.jjloughran.com

www.hillattach.com

JMG Systems

JMG Systems provides reliable control solutions, supplying hybrid, AC, DC and battery-driven systems with a strong focus on green technologies. It also develops alternative power-control solutions and is ISO 9001 accredited with UL certification.

www.jmgsystems.co.uk

www.ims-ltd.ie

LDG Datum

LDG Datum provides specialist foundation pile testing, structural and geotechnical monitoring and environmental systems. The company delivers advanced remote and automated technologies, including patented test systems that improve safety and e ciency. Its expertise spans pile load testing, asset integrity monitoring, micro-piling, anchoring and bespoke instrumentation for civil engineering and infrastructure projects.

www.lloydsdatumgroup.com

MacGen Power Generation

MacGen Power Generation supplies, services and maintains mobile and static generator units for customers across multiple sectors. O ering generators from 20kVA to 1000kVA, along with message signs and air compressors, the family-run company provides fast, reliable power solutions supported by qualified personnel and extensive stock.

MAGNA (Terex GB)

MAGNA is a large-scale equipment brand from Terex, delivering high-capacity machinery for quarrying, mining, construction and recycling. Its portfolio includes jaw, cone and impact crushers, along with trommel, scalping and horizontal screens and heavy-duty conveyors, supported by Terex’s global manufacturing, parts and service network to ensure reliable, high-volume processing.

McCloskey International

McCloskey International is a global manufacturer of mobile crushing, screening and stacking equipment for aggregates, construction, demolition, mining, landscaping, waste management and recycling. Its comprehensive range of jaw, cone and impact crushers, screeners, trommels and stackers is renowned for durability, high performance and continuous innovation, supported by a strong worldwide dealer network.

McCrory Engineering

McCrory Engineering is a leading manufacturer of construction equipment, supplying high-quality static and mobile concrete plants worldwide. Its innovative approach has secured a long-standing position at the heart of the concrete industry.

www.macgen.co.uk

McGirr Engineering

McGirr Engineering is a leading supplier of mobile block-making equipment, supporting producers from small operations to facilities manufacturing up to 45,000 blocks per day. It provides solutions for block-making operations of all scales.

www.terex.com/magna

www.mccloskeyinternational.com

McLanahan Corporation

McLanahan Corporation provides engineered processing solutions for aggregates, mining, industrial minerals, agriculture and recycling. Its equipment range includes crushers, feeders, scrubbers, filter presses and complete wet and dry systems, supporting operations from primary crushing through to tailings and water management.

M-Tech Solutions Ireland

M-Tech Solutions Ireland specialises in electrical control systems, diagnostics and repair services for the crushing and screening industry. The company designs, installs and maintains control panels and automation systems, providing expert faultfinding, optimisation and responsive engineering support across the materialsprocessing sector.

www.mccroryengineering.com

NBC Group

NBC Group provides engineered solutions and precision-manufactured components for heavy industry, supporting construction, quarrying, recycling and materialhandling sectors. The company focuses on reliability, technical expertise, and responsive service, delivering products that enhance performance, reduce downtime and meet demanding operational requirements.

www.mcgirrengineering.com

www.mclanahan.com

www.mtechireland.com

www.nbcgroup.co.uk

A-Z directory of Northern Ireland companies

Nordmann Equipment

Nordmann Equipment develops and supports crushing and screening equipment for demolition, recycling and quarrying. It focuses on track-mounted crushers and screens in the sub-30-tonne class, providing robust, high-performance and durable solutions.

Omega Crushing & Screening

Omega Crushing & Screening manufactures electrically driven mobile crushers and screeners that reduce fuel use, emissions and costs. Serving the quarrying, recycling and construction sectors, Omega applies advanced engineering to deliver productive, cost-e ective and environmentally e cient solutions.

Pneutrol International supplies batching control systems for concrete plants and automation systems for conveying, crushing and screening. It also provides industrial spares including load cells, silo components, VSDs, pneumatics, Castell safety systems, water meters, vibrators and flow aids.

Portafill International

Portafill International manufactures highly mobile, cost-e ective screening, crushing and washing equipment for construction, demolition, recycling, sand and gravel and natural rock applications. Its range of screeners, crushers, trommels, conveyors and wash systems is recognised globally for durability, innovation and practical engineering, supported by an expanding international network.

www.nordmannequipment.com

Powerscreen (Terex GB)

Powerscreen is a worldleading manufacturer of mobile crushing, screening and conveying equipment for quarrying, mining, recycling, construction and infrastructure. Celebrating its 60th anniversary in 2026, Powerscreen’s portfolio includes jaw, cone and impact crushers, mobile screens, trommels and conveyors, supported by a dedicated global dealer network delivering reliable, high-performance materialprocessing solutions.

www.powerscreen.com

omegacrusher.com

ProStack (Terex GB)

ProStack designs and manufactures bulk material handling solutions, including conveyors, feeders and stockpiling equipment. Its systems focus on e ciency, mobility and reliability, supporting industries that require high-performance material movement and streamlined operations through innovative engineering and robust, user-focused design.

www.terex.com/prostack

www.pneutrol.com

Quarry King

Quarry King delivers reliable, high-performance equipment and support for material handling operations. The company focuses on durable engineering, e cient workflow design and responsive service, helping quarries and pits optimise production, reduce downtime and achieve consistent results through practical, industrydriven solutions.

www.quarryking.com

www.portafill.com

Rapid International

Rapid International manufactures advanced mixing technology for the concrete, construction, environmental and recycling sectors. Its highperformance mobile and static batching plants, continuous mixers and pan, planetary and twin-shaft mixers are used worldwide, delivering durable, e cient solutions supported by strong engineering expertise and a customer-focused dealer network.

www.rapidinternational.com

Pneutrol International

Rapid Power Generation

Rapid Power Generation delivers reliable power solutions, specialising in EU Stage V and Tier 4 Final (T4F) emission-compliant generators built for harsh environments. Its products support much of Northern Ireland’s material-processing industry, combining engineering expertise with a commitment to safety, quality and responsiveness to ensure dependable power when it matters most.

www.rapidpowergen.com

SFM Engineering

SFM Engineering specialises in steel fabrication and manufacturing for the screening, quarrying and recycling industries. It delivers high-quality, competitively priced products on time and in a safe environment, supported by continuous improvement and ongoing investment in technology.

Roco9

Roco9, part of the Ballytrain Group, provides innovative crushing and screening solutions backed by extensive practical experience. The company prioritises long-term customer relationships, delivering high-quality, sustainable equipment for the recycling, demolition and quarrying industries, with a strong focus on practicality, reliability and maximising uptime for operators.

www.roco9.com

Smiley Monroe

Smiley Monroe, known as the Giants of Belting, is a leading global supplier of conveyor belts, rubber and plastic parts and accessories. It delivers highquality products, technical expertise and reliable service worldwide.

Sandvik

Sandvik delivers advanced mobile crushing and screening equipment for the mining, quarrying, construction and recycling industries. The company focuses on productivity, safety and sustainable performance, providing innovative solutions that enhance material processing, support e cient operations and help customers achieve reliable, long-term results in demanding environments.

www.rockprocessing.sandvik/en/ products/mobile-crushers-andscreens

Telestack

Telestack is a global leader in designing, manufacturing, installing and commissioning mobile bulk-materialhandling systems. The company provides innovative conveying, stacking, loading and unloading solutions for quarrying, mining, ports, terminals, stockyards, power, steel and cement operations, delivering operational savings, environmental benefits and strong engineering support through an international dealer network.

Screenpod Design & Manufacturing engineers recycling, screening and dust-suppression equipment for construction, quarrying and waste sectors. It supplies robust, highperformance solutions that reduce environmental impact and improve operational e ciency. Trusted by industry leaders, the company is proud to drive sustainable growth worldwide.

www.screenpod.co.uk

Terex Washing Systems (Terex GB)

Terex Washing Systems delivers advanced wet-processing solutions for aggregates, recycling, industrial sands and mining. The company provides complete, tailored systems spanning feeding, screening, scrubbing, washing, classification and watermanagement technologies. Renowned for robust performance, e ciency and sustainability, it supports global customers through an extensive dealer network and a long-term service focus.

www.sfmengineering.co.uk

smileymonroe.com

www.telestack.com

www.terexwashing.com

A-Z directory of Northern Ireland companies

Tesab Engineering

Tesab Engineering manufactures heavy-duty crushers, screeners and bulk-handling systems for quarrying, mining, recycling and shipping. Known for robust design and longlasting performance, the company o ers jaw, impact and cone crushers, mobile electric units and scalpers, delivering flexible, applicationfocused solutions backed by extensive engineering expertise and global support.

www.tesab.co.uk

Titus Attachments manufactures highquality excavator and machinery attachments for construction, demolition, forestry and earthmoving. Using precision engineering, 3D modelling and modern production methods, the company delivers durable, high-performance tools. Its range includes buckets, grapples, rakes and other heavy-duty attachments supplied directly and through international partners.

www.titus-solutions.co.uk

Tyrone International

Tyrone International manufactures advanced wet and dry processing solutions for aggregate production, including concrete, C&D recycling and industrial sand. Continuous research and development and superior engineering deliver reliable, high-throughput solutions with a lower total cost of ownership and make sure our game changing solutions meet the challenges ahead.

Vulcan Asphalt Group

Vulcan Asphalt Group is the UK’s leading asphalt plant product and service provider, home to the Vulcan and Vortex burner ranges. It delivers bespoke solutions that improve e ciency and reliability, with a strong focus on future fuels and carbon reduction.

www.tyroneinternational.com

www.vulcanasphaltgroup.com

Titus Attachments
Images: Powerscreen, Finlay and Terex
Northern Ireland has a proud past, present and future in manufacturing crushing and

Combining the resources of our respected editorial team with the knowledge and insights of some of the best and brightest minds in the sector, Mining keeps you up-to-date with the latest news, discussions, innovation and projects in the Australian mining sector.

Pilot Crushtec’s TwisterTrac VS350E Stage V mobile crusher.

Hillhead set for grand return

The UK quarrying and construction equipment show will see a large expansion of its indoor exhibition space.

Hillhead 2026 is shaping up as one of the biggest iterations of the UK trade show yet, with more than 600 exhibitors expected.

Showrunners have expanded the registration pavilion to create an additional indoor stand section to meet high demand.

The Showground and Registration Pavilions will feature a range of innovative products, technologies and solutions, highlighting how decarbonisation, digitalisation and automation are driving the industry’s transformation.

Pilot Crushtec

South Africa-headquartered Pilot Crushtec will showcase its latest generation TwisterTrac VS350E Stage V mobile crusher while accelerating its drive to build a stronger European distribution footprint.

Pilot Crushtec sales and marketing director Francois Marais said Hillhead marks a signi cant step in its international growth strategy.

“We want to make a big statement about our latest model TwisterTrac VS350E which complies with the European Union’s Stage V emissions regulations,” Marais said.

“Secondly, we are actively looking to engage with potential distributors for both the TwisterTrac and our broader product range –mobile and static.”

Hillhead visitors will have the opportunity to physically inspect a brand-new TwisterTrac VS350E Stage V unit which will be the highlight of Pilot Crushtec’s stand at M3 in the show’s well known ‘crusher alley’.

This UK trade show draws visitors from across Europe, making it an ideal platform for Pilot Crushtec’s ambitions beyond its traditional markets.

Pilot Crushtec product specialist James Atkins said that the TwisterTrac VS350E has, over the years, proven itself as a robust and productive platform. More than 100 units have been supplied globally, with the majority operating outside South Africa.

“The Stage V version builds on this track record, bringing the design into compliance with strict EU regulations,” Atkins said. “The unit carries full CE certi cation, so customers get all the bene ts of a tried-and-tested design but in a package that meets European regulatory expectations.”

In parallel with its product focus, Pilot Crushtec will use Hillhead to engage with potential distribution partners.

“We are seeing growing direct sales activity into Europe and that is driving our need for local partners,” Marais said.

“We are looking for distributors with strong service capability and a solid reputation, who can both grow the market and support the customers that we already have in the region.”

Wirtgen

Under the motto ‘You’ll never crush alone’, the Wirtgen Group is setting the focus at Hillhead 2026 on end-to-end solutions for materials processing with ve crushers and screening plants from Kleemann.

A landmark product for the UK market is the MOBICAT MC 110 EVO2 jaw crusher, which combines a smart operating concept with high ef ciency. The plant is the ideal choice for pre-crushing almost all kinds of quarried stone and numerous recycling tasks. The plant is characterised by compact dimensions, ef cient prescreening, a simple handling concept with SPECTIVE und SPECTIVE CONNECT and high plant performance.

Innovative control and overload systems, the continuous feed system, and an independently vibrating double-deck prescreen optimise material ow, increase plant utilisation rates, and improve the overall performance of the jaw crusher.

With its all-electric E-Drive drive concept, the compact MOBIREX MR 100 NEOe impact crusher unites exibility, low transport weight and a wide range of potential applications in the processing of demolition material, concrete, reclaimed asphalt, and soft to mediumhardness quarried stone. Together with the MOBISCREEN MSS 502 EVO scalper, the plant presented at the booth forms the basis of a perfectly coordinated production system for asphalt recycling. Both the MOBIREX MR 100 NEO and the MOBISCREEN MSS 502 EVO can be operated electrically with the aid of the Dual Power option. This means, for example, that milled material for use in the production of new asphalt mixes in asphalt mixing plants can be processed in place with zero operating emissions.

Finning

Visitors to the Hillhead 2026 quarrying and construction equipment show will be taken on a journey to uncover the solutions to their operational challenges by Finning UK & Ireland.

Zones where visitors can pinpoint on-site issues and discuss how to solve them will be hosted by Finning as it looks to support more businesses in transforming their processes through increased ef ciency and extended support.

Finning UK & Ireland’s expert team will be available at the show to offer an insight into the critical factors shaping the future of the quarrying and construction industries, and the advanced applications on offer to help them work smarter.

Finning has said it is helping customers to innovate and streamline operations through

Image: Pilot Crushtec

cutting-edge digital solutions and integrated support packages that include the deployment of digital and technology features, data analysis, and on-site training.

“Connecting our customers to the tools that enable their businesses to thrive is very important to us, whether that is using technology to unlock the data they need to improve safety, sustainability and productivity, or opening up new, cost-effective ways to invest in machinery through rebuilt solutions,” Finning UK & Ireland head of corporate and strategic accounts Mick Knight said.

“Hillhead is a fantastic event and the perfect opportunity for our team to engage with visitors, holding conversations with the aim of making a direct, positive impact on operations by nding a solution to some of the biggest challenges companies face.”

Bruce Materials Processing Solutions

Bruce Materials Processing Solutions will be showcasing its latest innovation in mobile washing technology, the Mob-E-Wash.

Developed to meet the demands of modern operators, the Mob-E-Wash combines exibility with high-performance output, making it an ideal solution for a wide range of applications.

For campaign washing, short- or longterm projects, and multi-site operations, it offers greater mobility and compactness than traditional static plants. Built on a tri-axle chassis, the Mob-E-Wash is designed for

rapid deployment, allowing operators to get up and running quickly with minimal downtime. Its intelligent design ensures not only fast installation and ease of transport, but also seamless integration into existing work ows. Fully electric-driven, the unit offers a comprehensive all-in-one washing solution. Onboard components enable effective scrubbing, organics/trash removal, and sizing and classi cation of multiple feed materials.

Haver & Boecker Niagara

Haver & Boecker Niagara will showcase its cutting-edge mineral processing technologies, including screeners, screen media and leadingedge diagnostics.

Screen media and diagnostics take centre stage at the show, emphasising the importance of choosing the correct media.

The company will showcase its innovative Ty-Wire screen media with a hybrid design that provides up to 80 per cent more open area than modular polyurethane, signi cantly reducing blinding and virtually eliminating pegging.

The company will showcase MAJOR’s FLEXMAT screen media, which delivers increased wear life and eliminates blinding, pegging and clogging issues. Haver & Boecker Niagara's advanced PULSE Diagnostics portfolio which includes PULSE Vibration Analysis, PULSE Condition Monitoring and the PULSE Impact Test will also be on display. AB

The Bruce Mob-E-Wash.

Breakthrough showcase

ConExpo-Con/Agg 2026 brought the industry together in Las Vegas, Nevada, and underlined its reputation as one of North America’s largest construction trade shows.

More than 140,000 attendees from 128 countries walked through the doors of ConExpo-Con/Agg 2026 as Las Vegas took centre stage for the quarrying and aggregates sector.

Contractors, manufacturers, managers and more gathered to view the latest equipment, technologies and solutions across every construction sector. Across more than 3 million square feet of exhibition space with over 2000 exhibitors, everything from largescale crushing equipment to earthmoving machines and automation solutions was on show at the Las Vegas Conference Centre for the rst time since 2023.

“ConExpo-Con/Agg is where the construction industry comes to see what’s next,” ConExpo-Con/Agg show director Dana Wuesthoff said.

“[The] week demonstrated the resilience and ingenuity of our industry.

“From advanced machinery to digital tools that help crews work safer and smarter, the innovations unveiled here will shape jobsites for years to come.”

ConExpo-Con/ Agg 2026 was well attended by professionals.

From product debuts, like Komatsu’s largest articulated truck in the HM460-6, through to electric solutions like LiuGong’s 924 FE Electric Excavator, there was plenty of diverse equipment on display as attendees could get up and close with the equipment and truly understand its capabilities.

“Being able to put your hands on the machines and talk directly with manufacturers makes ConExpo-Con/Agg a great show for companies like ours,” Donjon Marine’s Thomas Coyne said.

“[We saw] a lot of equipment that we’re looking to purchase in the near future.”

Planning is already underway for the next ConExpo-Con/Agg, with Scott Young already announced as the chair of the 2029 showcase.

The regional head of North America from Volvo Construction Equipment said he was honoured to take on the role.

“ConExpo-Con/Agg is one of the world’s largest platforms to showcase innovations that help our customers navigate change, overcome challenges and improve performance. We’ll build on this year’s success and look ahead to 2029,” he said.

Wuesthoff said Young’s combination of industry experience and leadership capabilities made him the ideal pick for the role.

“We are thrilled to welcome Scott as chair for 2029. His vision and leadership will help us build on that momentum and deliver an even more impactful event for the construction community,” she said.

MB Crusher

MB Crusher had a signi cant presence at ConExpo-Con/Agg 2026 with two booths showcasing its solutions for the American market.

“This year, we really wanted to showcase the rise of MB America. With MB America having 16 years in business, we aimed to create something that felt familiar to our customers, yet elevated and different from years past,” MB America chief executive of cer Regan Whit eld said.

In its platinum lot, attendees could view the full range of attachments for on-site material processing, including its signature bucket crushers. The bucket crushers are synonymous for their ability to handle concrete and demolition waste and turn it into reusable aggregate directly on-site. Also on show was MB Crusher’s expanding line of pulverisers engineered for material separation and precision demolition, as well as screening buckets, built to sort and classify materials quickly and accurately, and padding buckets, ideal for pipeline and back lling applications by reusing existing material directly on-site.

The platinum lot was also where MB Crusher hosted live demonstrations of its solutions, with industry professionals also in attendance for in-depth conversations. MB Crusher’s silver lot featured the MB Grapple as well as interactive games and in-depth discussions.

“MB doesn’t just attend trade shows, we put on a show. Each year, we try to introduce something new while staying true to our brand and values,” MB America North Carolina branch manager Bryan Sims said.

“Love is not only part of our team and what we do but is also a key ingredient in the details we display in every attachment and interaction.”

Wirtgen

Group and Kleemann

World premieres and market debuts headlined Wirtgen Group’s showcase as its respective brands demonstrated their latest innovations at ConExpo-Con/Agg 2026.

Kleemann was among the brands with products making their market debuts by presenting the rst scalper in its PRO Line series, the MOBISCREEN MSS 1102 PRO, to a North American audience.

The robust machine is designed for operators wanting ef cient material processing rates, especially in the quarrying sector.

The MOBISCREEN MSS 1102 PRO features high throughput rates, exible con guration options and an intuitive plant control to ensure high productivity and safety during operation. Kleemann also showcased its SPECTIVE CONNECT platform, which presents relevant processing data to operators via smartphones and tablets. Its features include stockpile monitoring, which displays the current status of material stockpiles.

Caterpillar

Tom March and Brian Hayden were the toast of Las Vegas as they won Caterpillar’s inaugural global dealer technician challenge and global

operator challenge, respectively.

Caterpillar hosted the nals of both events as part of its ConExpo-Con/Agg 2026 showcase, with the nalists showing off their skills to a global audience. The global dealer technician challenge showcased agility, diagnostic expertise, and problem-solving skills, as the nalists had to accurately diagnose and repair problems under intense time pressure.

March from Finning UK took the title from the eld of 10 nalists, which had been whittled down from thousands of technicians.

The global operator challenge attracted signi cant interest, with thousands of operators from more than 40 countries competing as early as 2025 for a shot at the Las Vegas nale.

The competition required contestants to operate Cat wheeled loaders, excavators, and

dozers through a series of tests, including material loading, object handling, precision placement, and advanced machine control.

Hayden was the winner of the nale and will receive either a $US10,000 cash prize or an equivalent value trip.

Caterpillar chief executive of cer Joe Creed said the company wanted to support the future of the sector’s workforce through these contests and other future initiatives.

“As global infrastructure demand increases, access to skilled technicians and operators is a critical issue for our industry,” he said.

“By investing in training and upskilling, we’re helping to build the workforce our industry depends on and staying true to our mission of solving our customers’ toughest challenges.”

Future focus

After a jam-packed showcase that also included several networking and professional development opportunities, anticipation is high for the event’s return in 2029.

“ConExpo-Con/Agg highlights the innovation pipeline that keeps construction moving forward,” ConExpo-Con/Agg 2026 chair Eric Sauvage said.

“The technologies introduced [here] are not concepts. They are real-world solutions contractors can adopt now to build faster, safer and more sustainably. This has been one of the best editions of ConExpo-Con/Agg.” AB

ConExpo-Con/ Agg 2026 was well attended by visitors.
Image: ConExpo-Con/Agg

Trucks specially equipped with the necessary tools and parts arrive to o er service and solutions.

Better together

Martin Engineering field support supervisor Sue Gri th explains how the company’s approach to aftermarket conveyor services, including maintenance, builds longstanding partnerships.

Unscheduled downtime of belt conveyors in bulk handling operations can be calculated in cost per minute. For sanity’s sake, don’t calculate this. It might reveal the severe logistical and scheduling inef ciency of service contractors and equipment manufacturers and seriously raise your blood pressure.

Generally, when operators install retro tted conveyor solutions, they focus on the up-front price with little consideration for the cost of ongoing service, maintenance costs, and supply chain. But down the road, when critical service or parts are needed, the cost per minute difference between days and weeks of downtime or keeping the system limping along at 25-50 per cent production can amount to an entirely new equipment retro t.

Research published by the Australian Coal Association indicates the cost of downtime is on the order of ve times the cost of replacing the component. When the root cause of downtime is related to the basic conveyor design, the downtime cost is approximately two times the cost of the redesign.[1] At rst, these ratios may seem to be erroneous or even backward but consider that a component failure often involves maintenance with a relatively short downtime window for replacement.

Whereas a basic design mistake often involves a signi cant capital expense and a prolonged outage for correction.

This is why having a close relationship with equipment manufacturers and/or their certi ed contractors that offer responsive “factory direct” products and services is important to the cost of operation. The main factors to consider are service availability, technical expertise/safety, and supply chain logistics.

Service availability

The mystery of the “disappearing manufacturer’s representative after installation” is a tale as old as the Industrial Revolution, and back then, even Sherlock Holmes could not solve it.

Reliable and timely site visits are a hallmark of a solid partnership between the operator and the factory-direct manufacturer. Service technicians and certi ed representatives who are available during problem-free uptime are likely to be responsive during panic-inducing unscheduled downtime.

Site visits are also not arbitrary.

A reputable equipment manufacturer representative will examine not just their components but the entire conveyor system, offering preventative maintenance support. The goal is to nd indicators of the causes of downtime and offer practical solutions.

For example, Martin’s Walk the Belt program is speci cally designed for predictive maintenance. A Martin Service Technician (MST) or certi ed contractor will physically examine the entire system with an extensive checklist and then write a report, often with photos, of observations, recommendations, and solutions to improve safety and ef ciency.

Technical expertise

Experts have “seen it all” until they haven’t, and that’s when their expertise is tested and safety becomes an issue. Outside service contractors may be generally familiar with systems and maintenance procedures but often face a steep learning curve when servicing new equipment designs.

The top equipment manufacturers consistently iterate on previous designs, seeking to improve safety and ef ciency. Factory-direct technicians and certi ed contractors from these reputable equipment manufacturers respond quickly to calls and arrive equipped to diagnose and solve issues.

Most operational site managers strive to maintain the highest workplace safety standards. If external contractors don’t operate to the same level, they risk being ejected from the site. In addition to stringent conveyor and ow equipment maintenance training, MSTs undergo comprehensive safety training. With regular visits, factory-direct MSTs quickly learn the latest standards and procedures of each production site, staying up to date with the needs of their customers and ensuring compliance and safe working.

Images: Martin Engineering

Supply chain logistics

Often, during the installation of retro tted equipment, some creative engineering is required to make components t, secure, and operational. Maintenance crews can’t have a replacement part for every bolt in their operation, especially if storage space is limited. This becomes acutely apparent when specialised parts are needed for repair.

Equipment designs should have standard, easy-to-understand parts and procedures.

In addition to providing a solution, this engineering design should prioritise safe inspection and maintenance access.

Whether it’s replacing wear-parts or engaging in routine service, getting the proper manufacturer parts in a timely manner is imperative.

Factory direct means that wear parts can be predictively scheduled and delivered by simply monitoring the speed at which they wear, especially for processing plants making use of remote monitoring systems. If the wear timeline is somehow shortened, this can be an indicator of downstream issues causing more wear. It can also mean that an unexpected rapid early delivery is required.

Factory-direct MSTs and certi ed contractors usually have the proper equipment in the service truck. If they don’t, depending on the remoteness of the site, the MST simply calls, and these parts can be procured and delivered rapidly.

Reporting

As mentioned above, after walking the system, reporting observations is an important part of the process. There is a wide difference in cost between preventative maintenance and reactive maintenance. The ‘2016 Maintenance Study: Seven key ndings’ performed by Amanda Peliccione observed, “76 per cent of manufacturing facilities follow at least some form of preventive maintenance strategy on some equipment [while=

61 per cent still have a run-to-failure method, and 51 per cent use some form of Computerised Maintenance Management System (CMMS).”[2]

Notice the study observed that 76 per cent was performed on some, but not all, equipment. That’s how 61 per cent can still have a run-to-failure policy. Factory-direct expert inspection and reporting methods take a holistic view of the system.

Wear parts like air cannon valves can be reconstructed and sent back for less waste and better cost savings.

Walk the Belt checklists are accompanied by tests, results, and solutions to conveyor performance.

By only addressing the broken parts, downstream causes are ignored, and expenses for repeated equipment maintenance and replacement rise incrementally over time. The holistic approach recognises and offers solutions to the causes of costly repetitive maintenance.

Factory direct bene ts

The cost savings for a factory-direct relationship are only realised over time when that relationship is replaced by a cheaper, less reliable equipment solution from a manufacturer without the infrastructure to offer adequate service. Down the road, the “disappearing manufacturer’s rep” suddenly becomes a serious issue, along with response time and preventative solutions.

When operators realise the overall cost savings of the factory-direct model, then they understand how service, expertise, and supply chain are intertwined to offer a full long-term solution. AB

References

[1] Roberts, Alan. Conveyor System Maintenance & Reliability, ACARP Project C3018. Published by Australian Coal Association Research Program Centre for Bulk Solids and Particulates, University of Newcastle, Australia. Nov, 1996. http://www. acarp.com.au/abstracts.aspx?repId=C3018

[2] Nell, Paul. Conveyor Maintenance – Strategies and Outsourcing. Beltcon, 2019. https://www. beltcon.org.za/wp-content/uploads/2024/12/ B19-16-Nel-Outsourcing-of-Maintenance.pdf

Growth mindset

Triangle Tyre is taking a holistic approach to growing its operations in the European market.

Innovation and environmental, social, and governance (ESG) responsibility are at the core of Triangle Tyre’s approach to growing in the European market.

Triangle Tyre will participate in The Tire Cologne in Germany from June 9 to 11, 2026. The German showcase is one of the leading international events for the tyre industry, and Triangle Tyre will present its European strategy, with a strong focus on sustainability and industrial responsibility.

The presentation will be guided by a core ESG-driven approach within Triangle Tyre’s strategy, integrating environmental, social, and governance principles across all business activities. The exhibition stand has been designed as a tangible expression of this vision, re ecting sustainability, transparency, and innovation in its concept and structure.

During the exhibition, Triangle Tyre will also present its latest products across the passenger car radial, truck and bus radial tyres, and off-the-road (OTR) segments, demonstrating the continuous evolution of its portfolio and its ability to meet diverse market needs across Europe.

Triangle Tyre Europe general manager Corrado Moglia said the event will reaf rm the company’s strategic direction of facilitating growth driven by innovation and ESG principles with the aim of strengthening its presence in Europe.

“The company continues to invest in process optimisation, environmental impact

reduction, and the development of product offers aligned with market and end users’ expectations,” he said.

In recent years, Triangle Tyre has steadily strengthened its presence in the European market, expanding its commercial network and consolidating long-term relationships with key partners.

This development has contributed to an increasingly solid and widely recognised regional positioning and brand awareness at the business-to-business level.

New hire

Further to the company’s European aims, Triangle Tyre has appointed Federico Parmesan as its European OTR technical manager.

In his new role, Parmesan will be responsible for key technical functions across

the aftermarket and original equipment tyre segments. This will include working closely with Triangle Tyre’s partners in Europe as well as monitoring production performance and providing specialist expertise in the eld. Parmesan will also support Triangle Tyre's business activities and the promotion of its OTR product portfolio. The company is aiming to expand this product portfolio across its distribution network through new strategic partnerships.

“Strengthening our technical structure in Europe is a key step in supporting our partners and further consolidating our position in the OTR segment,” Triangle Tyre OTR director for Europe Luca Mai said.

“I have already worked with Federico in the past and I know that he will bring strong technical competence, determination and a very positive approach to our Company. We are pleased to welcome him to the team.”

Parmesan has more than three decades of experience in the tyre industry, having previously worked at Marangoni, where he specialised in earthmoving and OTR applications. This background has provided Parmesan with extensive product knowledge, especially with product performance and customer requirements in dif cult operating environments.

“I am proud to join one of the world’s leading OTR tyre manufacturers and join a very dynamic and successful European team,” he said.

“Triangle holds a comprehensive portfolio of quality products and has one of the best reputations within the OTR segment.

“I look forward to supporting our dealers and end users across Europe, contributing with my experience to the further growth of the Triangle brand.” AB

Triangle Tyre will exhibit at The Tire Cologne in Germany in 2026.
Images: Triangle Tyre
Frederico Parmesan and Luca Mai of Triangle Tyre.

QC1+™ primary belt cleaners from Martin deliver industry-leading performance for the most demanding bulk material handling operations worldwide. These cleaners effectively discharge material from the belt, minimizing carryback that can lead to belt damage, component failure, higher costs for cleanup, and diminished production.

Featuring Martin's patented Continuous Angle Radial Pressure blade-tobelt technology, our application-specific urethane blade formulations, rugged mainframe construction, and easy blade replacement design, the innovative QC1+maximizes cleaning effectiveness for all belt sizes and speeds.

QC1+ XHD
June 23-25, 2026
Hillhead Quarry Buxton | UK
Stand H-10

Efficiency on show

BKT presented a range of high-performing and efficient tyre solutions to the construction sector in Las Vegas, Nevada.

Balkrishna Industries Ltd. (BKT) tyres were front and centre at North America’s largest construction trade show ConExpo-Con-Agg 2026, with its expansive range of tyres on display.

As the needs of the construction and associated sectors become more complex, the solutions must keep pace. BKT welcomed attendees to its booth in the West Hall to see its latest innovations up close with a special focus on applications within the construction sector. Showcasing the leading edge of its innovations, BKT underlined its commitment to research and development to unlock a new level of performance for customers.

“We were thrilled to return to the largest construction show in North America, where we were able to connect with new and existing customers as well as industry experts,” BKT USA president Jay Dhillon said.

“Events like this not only allow us to showcase our latest [off-the-road] and industrial tyre lineup, but also enable us to listen to customers’ feedback and to demonstrate how our tyres push innovation

BKT was in attendance at ConExpo-Con/Agg 2026 in Las Vegas, Nevada.

and elevate performance to the very edge.”

The India-based tyre manufacturer had a strong presence at one of the year’s major trade shows, with a focus on its line-up of off-the-road and off-highway tyres, which are used globally in earthmoving, quarrying, mining and industrial applications. Its solutions and progressive approach to research and development have enabled it to sell more than 3600 products in 163 countries worldwide. One of BKT’s latest innovations, the WASTEMAX, was on display. The tyre solution features a particularly resistant compound, which offers exceptional protection against abrasive materials, while the tread design and depth maximise product life, reducing machine downtime. This tyre excels in tough environments, making it ideal for wheeled loaders operating in scrap yards, waste treatment plants, and demolition sites.

Another one of BKT’s most popular products, the EATHMAX range of tyres, were also on display at the Las Vegas Convention Center. The EARTHMAX range is speci cally designed for wheeled loaders, dozers, and low-pro le dump trucks used in mining

operations, where traction and stability are essential to ef cient, safe operations.

Visitors to the BKT booth could view demonstration sessions in person. A highlight of these sessions was the newly launched tyre management software BKT Tire Track Pro. The multinational company developed the platform to help customers optimise their eet management and accurately monitor tyre performance at every stage of the tyre’s lifecycle. Attendees to the BKT booth received a variety of branded giveaways, including keychains, caps, bags, and more.

Away from the booth in West Hall, BKT had a further impact at ConExpo-Con/Agg 2026 with a monster truck, equipped with BKT tyres, on display in the outside area of the north lobby of the West Hall

“Once again, ConExpo-Con/Agg 2026 stands out as one of the most important events for BKT, not only as an international showcase but also as a stage for engaging with partners, customers, and industry stakeholders,” Dhillon said.

“It was an opportunity to consolidate the company’s presence in key markets, gain inspiration from evolving industry trends, and strengthen its commitment to developing ever better-performing and future-oriented solutions.” AB

Nordwestdeutsche Mischwerke has been impressed with its Kleemann equipment.

The core of production

Screening equipment now plays a crucial role in the quarrying industry by a ecting product quality, site e ciency, and overall productivity. Manufacturers are increasingly focusing on smarter designs and advanced technological features to enhance quarry and aggregates operations.

In Germany, Nordwestdeutsche Mischwerke (NWM) is one of the nation’s major producers of construction materials sector.

By its own measure, it has an annual production rate of more than a million tonnes of bituminous mixture across its 13 bituminous mixture plants, which support road projects across Germany. The producer was looking for ways to improve its asphalt recycling set-up and improve its cost effectiveness.

NWM had relied on reclaimed asphalt that was processed by external contractors. The producer wanted to bring the process in-house which would streamline the process and reduce operational costs.

The company’s industry research included a trip to Bauma 2025 in Munich, where Kleemann gave a live demonstration of hot asphalt recycling at the Wirtgen booth.

The demonstration, which showcased the performance of Kleemann’s crushing and screening plants, led NWM to engage Kleemann’s experts at the booth to discuss the possibilities for their own asphalt operations.

By watching the performance of the Kleemann impact crusher MOBIREX MR 100 NEO, the scalping screen MOBISCREEN MSS 502 EVO, and the mobile stockpile conveyor MOBIBELT MBT 24 in action, NWM discovered its preferred solution.

With advice from Kleemann’s experts, NWM purchased a MOBISCREEN MSS 502 EVO, enabling milled material from various construction sites to be easily processed at NWM’s sites.

“As a rst step, the compact screening plant was the perfect t for our needs – operating directly on-site and designed for exibility and a pure nal product,” NWM authorised of cer Friedhelm Döbber-Rüther said.

“It’s a real advantage that the screening and recycling processes happen almost simultaneously. Our employees, who previously had no experience with material processing, praise the straightforward technology and ease of use.

“The screening plant can be easily operated at different locations while consistently delivering a clean product with a precise cut – a fundamental requirement in road construction.

“Our target grain sizes are 0–8mm and 8–22mm – that's the material we can reuse in our mixing plants.”

The MSS 502 EVO is one of Kleemann's smaller screening plants. Its capabilities, packaged in a smaller footprint, offer operators exibility as it can be easily transported. With an operational network spanning 13 sites, this transportability, with a transport of 3.20 metres, stood out to NWM.

The screening plant has a dual-power feature, which will enable NWM to run the screen off electric power in the future if required. Its robust design, including a lower deck equipped with stainless steel mesh, means it can handle dif cult materials,

Image:s Kleemann

including bound bitumen, which can be sticky and dif cult to process. This is further supported by a hopper lling aid which can be added to the Kleemann screening plant.

The MOBISCREEN MSS 502 EVO can deliver an output of 800 to 1000 tonnes per day.

The early signs have impressed many NWM employees.

“When they saw how much usable material was produced from the milled material, everyone was convinced. Today, the plant is an integral part of our day-to-day operations,” DöbberRüther said.

Wirtgen Deutschland Kleemann expert Claus Gedecksnis said this was a great example of how the company can tailor a solution to a speci c application.

“Wirtgen Group has decades of experience in road construction. There’s just a thorough understanding of all the processes,” he said.

“We took a close look at the situation at NWM and then offered a customised solution. We didn’t just focus on the requirements for crushing and screening plants from Kleemann but also considered the subsequent processing.

“How are the machines designed? What are the requirements for the material used to feed them? From analysing the initial situation to successfully implementing customised solutions. Here, our customers bene t from the combined expertise of Wirtgen Group.”

Vibe check

TRAC is one of the latest innovations to come out of Terex’s stable of brands, with EvoQuip bringing the technology to its range of screening solutions.

Terex engineers have developed the new solution speci cally for vibratory screening equipment, with the multi-sensor system able to analyse how screening equipment performs in operating conditions.

TRAC takes “synchronised measurements” taken from multiple points on the screen box, which can provide operators with insights into the performance, condition and potential issues with the screening equipment.

Terex Aggregates vice president Pat Brian said the tool can help operators identify issues before they impact key areas like performance and uptime.

“TRAC is a practical tool, developed by engineers who understand the realities of screening applications,” he said.

“It helps take some of the guesswork out of understanding screen performance, giving customers and distributors clearer insight into how the screen is operating and where attention may be needed.

“Ultimately, TRAC re ects Terex’s focus on applying engineering expertise to real screening applications, helping customers better understand, maintain and protect their equipment.”

New ow

Metso has increased its range of solutions for ne dry screening for applications involving dif cult materials.

Metso designed the GFF Series to operate effectively in demanding conditions and produce ner cut sizes, especially in applications like sand manufacturing. High screening ef ciency in ne aggregate production reduces cross-contamination, ensuring consistent product quality, such as in sand production.

“Our customers have been asking for a high-performance screen that can handle ne, dif cult and often moist materials without forcing them into wet screening,” Metso vice president screening equipment solutions Michael Gyberg said.

“The GFF ip- ow delivers the ner, more accurate cuts needed to support high-pressure grinding rolls (HPGR)and the overall comminution process, making the screen a true enabler of circuit performance.”

The GFF Series integrates hybrid ip- ow and traditional deck technology, using high excitation forces for accurate screening in dry and wet conditions. It can achieve cut sizes as small as 0.5mm in dry settings and 0.3mm in wet ones, while minimising blinding and pegging. Compared to conventional screening methods, this leads to greater ef ciency, less process water use, and reduced energy loss in downstream grinding.

The ip- ow deck’s anti-blinding feature minimises unplanned stops, and its simple access, durable build, and easy maintenance promote quicker repairs, increased availability, and reduced total ownership costs.

Alongside the launch of the Grande Series screens in 2025, the GFF Series means that Metso can provide customers with a full range of solutions including coarse, high-capacity applications through to demanding ne dry screening.

“The much ner screen cuts achieved with ip- ow technology are a major advantage for future HPGR circuits. More accurate classi cation allows a greater share of the workload to be handled by energy-ef cient HPGRs,” Metso director for HRC products Stefan Sakendorf said. AB

Metso has released the GFF series of screening solutions.
Image: Metso

Be immersed in the industry

The quarrying and aggregates sector is gearing up for some of its biggest trade shows in 2026.

JUNE 2026

June 23–25, 2026

Hillhead 2026

Organiser: The QMJ Group Ltd

Tel: +44 (0)115 945 4367

JULY 2026

July 1–2, 2026

PNG Expo

Organiser: Prime Creative Media

Tel: +61 03 9690 8766

SEPTEMBER 2026

September 2–5, 2026

SteinExpo 2026

Organiser: GEOPLAN GMBH

Tel: +49 7229 606-30

OCTOBER 2026

October 6–8, 2026

IQA National Conference

Organiser: Institute of Quarrying Australia

Tel: +61 (02) 9484 0577

• Access unparalleled industry insights, news and trends.

• Explore exclusive interviews, business profiles, newsworthy innovation, and the latest on regulation.

• Australian Mining provides all information in one reputable source.

Flexible. In performance and applications.

MOBISCREEN MSS 502 EVO | MSS 802 EVO | MSS 1102 PRO

Even more choice to meet your needs! Changing locations and new applications often prove challenging for screening plants. KLEEMANN’s mobile coarse screening plants make light work of even the toughest tasks. Thanks to a wide range of screening media and easy adjustment of screening parameters, they can easily adapt to new operating conditions. These coarse screening plants are all about flexibility, ease of operation and ergonomics. Compact, big or even bigger: the MOBISCREEN MSS 502 EVO | MSS 802 EVO | MSS 1102 PRO. The choice is yours.

www.wirtgen-group.com/mobiscreen-kleemann

MSS 802 EVO
MSS 502 EVO
MSS 1102 PRO
MSS 502 EVO
NEW: MSS 1102 PRO
MSS 802 EVO

Turn static files into dynamic content formats.

Create a flipbook