Press Brake Buyer's Guide | EuroBLECH 2018 Special Edition

PressBrake

BUYER’S GUIDE YOUR GUIDE TO THE LATEST PRESS BRAKE TECHNOLOGY

EUROBLECH SPECIAL EDITION

INCLUDING OUR EUROBLECH PREVIEW SECTION FEATURE EDITORIAL

BENDVISION TECHNOLOGY: REAL-TIME BENDING ANALYSIS

ISSUE

08

OCTOBER 2018

BRING BARE METAL TO LIFE

23 - 26

OCTO

BER 20 18

Ha l l 1 2 F 104

TOOLCELL XT PRESS BRAKE A higher level of bending productivity

ToolCell XT raises the bar in bending efficiency with an integrated automated tool changing system featuring 50% more tooling capacity compared to standard ToolCell models. ToolCell extends your bending capabilities with: • Increased tooling capacity for greater flexibility • Reduced changeover times • Precise, automated tool positioning – every time • On-board LVD Easy-Form® Laser adaptive bending system • Full integration with CADMAN® software We help you bring bare metal to life: lvdgroup.com.

LASER

PUNCH

SHEET METALWORKING, OUR PASSION, YOUR SOLUTION

BEND

INTEGRATE

Contents

Editorials 22

32

38

BendVision: Real-time analysis of the bending process.

BendVision takes a unique approach to press brake angle measurement and angle control through advanced image processing technology that delivers greater flexibility and accuracy for machine manufacturers and users.

LVD: Automation for Bending Efficiency and Technology.

Modern bending automation addresses the needs of both high-volume production and high-mix, low volume situations.

Prima Power at the EuroBLECH: Choose your perfect combination with our Tangram 4.0.

Prima Power’s presence at the EuroBLECH 2018 is perfectly in line with the official motto of the exhibition: “Step into the digital reality”.

Press Brake Showcase 28 Adira 30 LVD 34

Prima Power

42 Salvagnini 44 TRUMPF 46 Ursviken 48 ALIKO 50 Cincinnati 52 Coastone 54 Euromac 56 HACO

Technology

58 STR

6 RapidBend

8

BendShield, FlexSpeed

60 VICLA

7 BendVision

9

AutoSense, Smartlink

62 Warcom 64 Axial 65 GADE

EuroBLECH Preview

66 Gizelis

11

EuroBLECH hall map

16

Prima Power, Salvagnini

67 Muratec

12

Adira, Coastone

17

Schiavi, STR

68

13

Euromac, GADE

18

TRUMPF, Ursviken

71 Toong-woei

14

Gizelis, HACO

19

Vimercatti, Warcom

72 Vimercatti

15

LVD, Muratec

20 Yawei

Schiavi

74 Yawei

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Platinum Plus Partners

Platinum Partners

Standard Partners

None of the above listed manufacturers pay to have their information included in this publication. The Press Brake Buyer’s Guide is produced for the global press brake market for the purpose of highlighting those manufacturers that offer machines with high level technology.

Cover image courtesy of Warcom.

So you’re in the market for a new press brake.

With so many makes and models available how do you choose the right machine and how can you be sure you’re getting the very latest technology with the highest possible levels of productivity and performance?

Advanced technologies accessible today deliver safe, high speed and efficient machine control, greater functionality and usability, highly advanced optical protection and exceptional performance. In addition to these technologies, the latest advancements in embedded optical imaging aid productivity through more accurate and consistent part production, managing faster bend speeds, real-time angle measurement, high speed angle control and instant part sampling.

Unfortunately some press brake manufacturers make the mistake of treating productivity aids, user functionality, operator protection and safety as an afterthought. Simply adding on or offering an array of third party devices and components may provide basic functions but without the latest technology embedded as a complete solution these add ons can dramatically reduce machine productivity, performance, functionality and usability. In the end this costs you money.

What if you could own a machine that provides you with the very latest in functionality, safety and operator protection while at the same time enhancing productivity and performance to levels never before possible?

In this guide we showcase the industry’s leading press brake manufacturers who have embedded the very latest technologies into their machine designs to provide users efficient and streamlined operation, enhanced functionality and outstanding levels of productivity and performance.

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Technology Press brakes designed with these embedded technologies deliver a better overall user experience thanks to efficient and streamlined operation, enhanced functionality and outstanding levels of machine productivity and performance.

To learn more about these technologies and to view press brake performance for yourself, visit pressbrakebuyersguide.com

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PRESS BRAKE BUYER’S GUIDE

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Technology

RapidBend Turbo charge your press brake.

Press brake optical protection doesn’t have to slow you down. Machines with embedded RapidBend technology utilise high speed progressive muting that enables the tools to close safely at high speed until the punch is only millimetres above the material. This reduces the slow speed travel distance on every cycle for both flat profile parts and box profile parts with side flanges.

RapidBend technology is available in three performance levels - RapidBend, RapidBend Plus and RapidBend Ultimate to boost machine performance and significantly enhance your productivity.

RapidBend The entry level RapidBend option enables the press brake to close safely at high speed until the punch is just 6mm above the material. During approach to the pinch point, the machine travels at maximum closing speed with dynamic sensing enabled for various part profiles for uninterrupted closing and shorter deceleration to forming speed minimising the slow speed travel distance to the final 6mm above the pinch point.

RapidBend Plus Not fast enough? Upgrading to RapidBend Plus reduces the speed change point even further from 6mm down to just 2mm above the pinch point. RapidBend Plus saves valuable time and significantly enhances machine productivity, especially in high level production environments.

RapidBend Ultimate Why go slow when you can always go fast? RapidBend Ultimate eliminates slow speed altogether by enabling the tools to close at high speed right down to the pinch point for the ultimate in high speed performance.

Press Brakes equipped with RapidBend technology provide users with higher levels of safety and performance that consistently outperform any other machines on the market. Only press brakes with embedded RapidBend technology can guarantee higher levels of performance so look for RapidBend, RapidBend Plus or RapidBend Ultimate when purchasing your next machine.

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PRESS BRAKE BUYER’S GUIDE

BendVision Real-time bending analysis - unlimited possibilities.

What is BendVision?

BendVision is an advanced high-speed image processing technology that provides real-time analysis of the bending process. The technology is incorporated into the existing hardware of the press brake optical guarding system so no extra components are required, resulting in an efficient and cost effective solution.

What does BendVision do?

BendVision processes images of the press brake tools and material during the bending process and transfers a range of information to the CNC via SmartLink, including raw and processed images, material bend velocity and live angle data. Press brakes equipped with BendVision can make use of this real-time data to provide users with a wide range of customised functions.

BendVision for angle measurement BendVision technology provides a range of angle measurement data that includes the inside and outside angles of the material, average angle, material warp angle from machine deflection, material spring back angles for various material types, thickness and grain direction, plus end of relaxation angle once the bend has been completed.

BendVision for angle control The ability for the CNC to receive BendVision angle data opens up a wide range of possibilities for real-time angle control. Instead of just confirming angles are within tolerance, the CNC can use the live angle plus a measured spring back angle to control the bending depth for flexible active and dynamic angle control solutions.

Find out more The features and functions that are available with BendVision equipped press brakes will differ and are unique to each press brake make and model. Visit the Showroom pages and contact our Partners for more information and to learn how BendVision technology can improve your production efficiency, speed and accuracy.

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Technology

BendShield Protecting your productivity, not just your operators.

BendShield is a dynamic sensing technology that provides an advanced level of optical tool protection for press brake operators by enveloping the punch tip with a protective field that has no gaps while maintaining high speed operation. With an object detection resolution of 2mm, BendShield detects even the smallest obstruction from any angle. Press brakes with BendShield technology are not only the safest but also the most productive with guaranteed levels of safety and high-speed performance.

Automatic Tool Alignment BendShield automatically scans the upper tool to determine the tool profile then dynamically adjusts the protective zone relative to the tool tip.

Special Tools Detection BendShield also works with a variety of upper tool profiles from V shaped punches to radius and flattening tools. The optical technology adapts to the tool profile to provide an optimal level of protection for machine operators.

Dynamic Sensing Technology BendShield adapts to accommodate various part profiles from flat parts to box shaped parts with single and double sides flanges as well as back-gauge fingers for short bend cycles. Multiple segments within the protective zone are automatically and dynamically blanked on each bending cycle to maintain high-speed machine operation with optimal protection and minimal interruptions.

Advanced tool collision protection BendShield not only protects machine operators, but protects against high-speed tool collisions. If operators accidentally install or program an incorrect tool, BendShield protects your tooling investment by avoiding high-speed collisions that could lead to tool damage.

FlexSpeed Who said safer is slower?

FlexSpeed safety control with high speed processing technology provides the platform for more efficient machine operation and superior performance.

Traditional press brake designs employ a combination of hardware and software safety processing.

This inefficient process slows down overall response and reaction times and when coupled with optical protection systems leads to a reduction in machine performance by forcing the machine to operate at reduced closing speed in order to improve stopping performance and increasing slow speed travel prior to bending.

Machines with FlexSpeed technology operate with maximum efficiency and productivity with no restriction on operating speed or performance.

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PRESS BRAKE BUYER’S GUIDE

AutoSense AutoSense automatic monitoring technology tracks machine operation and performance in real time. AutoSense automatically monitors control commands, motion, direction, speed and stopping performance to maintain a high level of machine and operator protection. Press brakes with AutoSense technology guarantee compliance with international safety standards that mandate automatic monitoring of machine overrun and safe speed.

AutoSense Plus AutoSense Plus provides additional monitoring to detect and diagnose specific machine electrical and hydraulic faults with visual alerts displayed on the CNC. Machine problems are quickly and easily identified to help get your machine back into production with minimal downtime.

AutoSense Ultimate AutoSense Ultimate adds advanced Dynamic Valve Monitoring technology to automatically monitor hydraulic valves, associated control commands and machine actions independent of traditional valve sensors.

Press Brakes with embedded AutoSense technology give you peace of mind so you can focus on getting the job done.

SmartLink Work smarter not harder.

What is SmartLink?

SmartLink seamlessly integrates machine safety, optical protection and optical imaging functions with the CNC system to enhance the operation, functionality, performance and efficiency of the press brake.

Press brakes with SmartLink offer a wide array of functions and not only operate without restriction or interference from the optical protection system but with enhanced efficiency and productivity.

Functionality & productivity SmartLink enables optical protection modes to be selected and customised in the CNC bend program.

A different mode or combination of modes can be selected for each bend step allowing the operator to streamline set-up to suit the profile of the work piece. SmartLink automatically switches modes on each step of the bend program with automatic blanking of individual sensors to eliminate unnecessary stops and pedal presses for reduced cycle time and the fastest possible part production.

Press brakes with SmartLink technology produce parts more efficiently and faster than ever before.

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O-frame

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PRESS BRAKE BUYER’S GUIDE

EuroBLECH Preview

October 23–26 2018 Hannover, Germany

Discover all our partners and press brakes offering the latest embedded technologies at EuroBLECH 2018.

17

Stand E114

Stand A12

Stand F73

Stand D66

Stand G35

Stand D86

7. Allee

16

Stand E56

Stand F104

27

4. Allee

Stand J173

15

Stand E14 Stand F145

Stands B130 / B1346 / B174

14

Stand L29

Expo-Allee

13

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11

Stand A26

Stand D164

Stands B48 / B94

Stand B153

Stand J129

Stands D94

11

EuroBLECH Preview

Hall 12, Stand D66 Adira will be presenting a Hybrid Press Brake PF016040 PLS with new generation of Greendynamics technology (based on Hoerbiger hybrid ePrAX®control), a fully Electrical Bluebender Press Brake BB003515 PLS with new generation of Bluedrive system, which allows for extremely short cycle times, a Hydraulic Press Brake PA022040 PLS with 5 axes back gauge and Cybelec 3D control, and, for the first time, an Electrical Press Brake BB005020 PLS with Automatic Tool Changer (ATC) to reduce setup time and maximize machine productivity. The correct tools, programmed in the CNC, are positioned at the correct time, at exactly right location. The machine automatically changes the top and bottom tooling. PLS means CE safety using Lazersafe systems!

Hall 12, Stand D86 All of our machines are built in Finland, home to Europe’s higher quality machine exports. They are all electric, servo-driven and built to run for decades in most demanding environments. They will last from father to son.

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PRESS BRAKE BUYER’S GUIDE

Hall 11, Stand B153 Euromac is a well known worldwide supplier of machines for sheet metal working, such as CNC punching, bending and notching machines. Euromac machinery are built utilizing the most recent technologies in order to meet the most demanding market requirements for flexibility. Euromac is a proud to be Italian company, with global presence in the sheet metal industry. Euromac, established in 1986, designs, develops, produces and sells conventional and CNC fabricating machine tools. The vast experience of our design engineers combined with the knowledge of our customers renders Euromac both innovative and dynamic.

Hall 15, Stand F73 Gade produces high-quality machine tools for the metal sheet working industry. The company offers the following product ranges: electronically synchronized press brakes, electric press brakes, and hydraulic guillotine shears. EuroBLECH 2018 will be for Gade the ideal showcase for its new SPC-H 3180 S-Hybrid servo press brake that features a special hybrid technology. Micrometric linear transducers and brushless motors for servo pump control give this machine high bending precision. Gade press brakes come in a wide range from 100 to 450 tons as well as 2,200- to 4,200-mm bending length.

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SPC-H 3180 – Hybrid Servo Press Brake

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EuroBLECH Preview

Hall 11, Stand A26 G-TURBOBEND series

GIZELIS S.A. was founded by Stamatis Gizelis in 1968, specializing in the manufacturing of machines for the sheet metal industry. Today is one of the oldest companies in its field, with activities that start from machine design and development, and continue with complete ‘in house’ manufacturing of sheet metal processing machines.

Gizelis S.A. is a well established manufacturing company, with significant presence in the World market. Now with a large network of international associates, the company is able to provide complete solutions regarding the production chain associated with sheet metal processing machines.

ELECTROBEND series

Hall 14, Stand L29 PressMaster

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The PressMaster is our top level pressbrake with high-end specifications and execution, such as an increased Daylight Opening and Beam Stroke for increased bending freedom. Other advanced features include: increased beam and backgauge speeds as well as integration with advanced Lazer Safe safety equipment for high productivity. The new FastBEND-3D MT Premium control sets a new standard in the market for flexible, intuitive, reliable and high precision sheet metal bending.

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Hall 12, Stand F104 At EuroBLECH, LVD showcases a range of dynamic bending products. Making its world premiere is ToolCell XT automated tool changing press brake. ToolCell XT provides extended tool storage capacity and more flexibility to meet the needs of today’s manufacturing – small batches, high part mix and increased part complexity, and a wider variety of materials and material thicknesses. Also making its world debut is Dyna-Cell, electric press brake automation that provides a compact, robotized bending solution for high-speed bending. The Easy-Form 80/25 press brake demonstrates LVD’s exclusive Easy-Form® Laser in-process angle monitoring and correction system.

ToolCell XT

Dyna-Cell

Easy-Form

Hall 15, Stand E14 Muratec’s BB series ram shaft drive enables high speed operation at 100 mm / sec and stable repeat stop accuracy by adopting AC servo motor and ball screw drive with ball screw drive, achieving high productivity. It is a driving method that excels in environmental performance such as oil-less, low noise by decelerator, etc.

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BB6020

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EuroBLECH Preview

Hall 12, Stands B130, B146 & B174 eP Series

The eP-Series press brake by Prima Power is based on extensive experience in press brakes and servo electric machine tools for sheet metal working. Prima Power has been a true pioneer in applying servo electronics in sheet metal working since 1998. The eP-Press features the advantages of high acceleration, deceleration and fast response times of the servo-electric drive system. Compared to conventional press brakes considerable productivity increase can be reached; reduction of cycle times by up to 30% and more is the reality. The innovative machine concept combines productivity, accuracy, flexibility and reliability with high respect to ecological aspects – we call this concept Green Means®. The concept offers you both sustainability and manufacturing efficiency and productivity. It means greater versatility, lower power consumption, less maintenance and no oil to purchase or to get rid of. In addition, easy programming and outstanding accuracy eliminate waste production. You simply make better sheet metal components at lower cost.

Hall 11, Stand D94

B3 AU.TO

16

Salvagnini B3 is the adaptive press brake for all manufacturing needs, an intelligent combination of alternative solutions. Designed by combining the features and benefits of electric and hydraulic press brakes with Salvagnini’s in-depth knowledge of automation, software, mechanics and electronics, the brand new B3 135/4250 showcased in EuroBLECH is equipped with upper and lower automatic tool adjuster (ATA) and with the brand new automatic tool changer (AU.TO) for batch one or kit production.

PRESS BRAKE BUYER’S GUIDE

Hall 16 Stand E114 Since 1958, Schiavi’s mission is to ensure reliability and quality. Dynamic research, advanced technology and peerless customer service are the values on which Schiavi relied to develop its history, and on which it plans its future success as well as its customers’ success. Continuous training, responsiveness, technological know-how and design expertise, allow Schiavi to uphold the tradition of “Made in Italy” excellence around the world. Schiavi’s capability in designing and adapting its products to the specific needs of the market is crucial: it provides Schiavi’s customers the performance they seek and a genuine competitive edge in their target markets.

HFBx

LineAr

Hall 11, Stand J129 At EuroBLECH 2018, STR will present the VERDE 205-60 electric press brake. This is an eight-axis machine with IRIS Plus and new automatic SmartLink brackets, CNC Esa 675 with a 21” display, plus Wila tool clamping. High speed, high precision and high reliability. We welcome you to visit us at Stand J129 in Hall 11.

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VERDE 205-60

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EuroBLECH Preview

Hall 11, Stands B94 & B98 TruBend Series 5000

TruBend Series 7000

The high-technology company TRUMPF offers production solutions in the machine tool, laser and electronics sectors. We are driving digital connectivity in manufacturing industry through consulting, platform and software offers. TRUMPF is the world technological and market leader for machine tools used in flexible sheet metal processing, and also for industrial lasers. In 2017/18 the company – which has about 13,500 employees – achieved sales of €3.6B. With over 70 subsidiaries, the TRUMPF Group is represented in nearly all the countries of Europe, North and South America, and Asia. It has production facilities in Germany, France, Great Britain, Italy, Austria, Switzerland, Poland, the Czech Republic, the USA, Mexico, China and Japan.

Hall 12, Stand F145 Hall 27, Stand J173

OptiFlex 200 3,1

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The machine is equipped with a stepless CNC controlled variable lower tool MPVDT (Multi Purpose Variable Die Tool) and dual bending aids. An energy saving system ECO Pump is also one of the special features.

PRESS BRAKE BUYER’S GUIDE

Hall 11, Stand D146 Press brake e.TERNA 200 tons x 3050 mm bending length, equipped with NC ESA 675 at double screen. 7 axes machine, made even more performing by the new Z: in addition to the two traditional axes, a third is added, which can be activated if necessary with an electromagnetic magnet system that hooks and places this third one, to improve the positioning and firmness of the plate during bending process. It is equipped with a safety PLC Lazer Safe that grants a commutation point to the plate at 0 (zero), reducing the working times and consequently the costsof production, and also with an angle reader Data-M Lasercheck 11 for the angle control in real time, two CNC managed frontal sheet supports and a pneumatic bending flattening tool.

PHSY e.TERNA

Hall 15, Stand G35 Come and visit us at Euroblech, where you will find EVOLUTA, LOGICA and our fiber laser cutting machine W-FIBER. Evoluta is the top of the Warcom range in terms of hydraulic presses, it has a 6 axes ergonomic backgauge in standard configuration, which allows you to perform countless different types of bends. Logica is Warcom’s electric bending press: it combines very high repeatability with low energy consumption.

Moreover, in the middle of our stand, we will also present W-FIBER. A fiber laser cutting machine (2x6 meters) with Precitec/Trumpf 6 kW laser source and the state-of-the-art Precitec mod. Zoom 2.0 cutting head. Warcom engineers will be present to answer your questions and to show you the machines in operational mode.

LOGICA

EVOLUTA

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EuroBLECH Preview

Hall 15, Stand E56

PBE-25/850

Yawei has been dedicating to the research and development of high efficiency, high precision, and energy-saving press brakes for more than 40 years. With massive successful experience, Yawei press brakes are serving for all kinds of sheet metal processing industries. Find your very best bending solutifon from our extensive product series and functional accessories.

PBC-110/3100

Press Brake Buyer’s Guide at EuroBLECH 2018 Visit the Press Brake Buyer’s Guide booth at EuroBLECH to collect your FREE copy of our EuroBLECH Edition.

You’ll find us at Stand H146 in Hall 12.

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PRESS BRAKE BUYER’S GUIDE

bipiuci.it

Innovation, reliability and productivity.

If you had to define FX bend through three words would be certainly these.

The Euromac range of electric press-brakes will promptly reply to your production requirements distinguishing itself for high precision and for elevated performances.

Euromac also produces: Sheet Metal Working Center, Automated Electric Press Brake, Bending Machines, Notching Machines.

euromac.com pressbrakebuyersguide.com

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BendVision | real-time analysis of the bending process.

BendVision takes a unique approach to press brake angle measurement and angle control through advanced image processing technology that delivers greater flexibility and accuracy for machine manufacturers and users.

Press brake users have always faced challenges with air bending due to a number of factors including machine beam deflection, variation in material thickness and variations in material grain direction. Even when a bending job is set-up and program corrections have been made for the machine to produce the desired angles, variations in material thickness and grain direction from one part to the next can still cause issues with angle accuracy and consistency.

BendVision high-speed image processing provides real-time analysis of the bending process, enabling accurate angle measurement and real-time bend angle control.

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So, what are the options for machine operators?

The most common method is manually checking and measuring angles using a protractor or preset angle reference tool. Depending on the accuracy required for each part, the operator may need to check each part after it has been formed, or periodically check a sample of parts when processing a volume batch. Of course, while this method requires no additional upfront investment when the machine is purchased, there is a much longer-term cost in respect to lost production time that is consumed with manual measurement and checking of parts and the potential for more material wastage.

The second option is to invest in a factory installed angle measurement system when purchasing the press brake. Most press brake manufacturers today offer some form of proprietary angle measurement solution as an optional extra. The two traditional and most commonly available methods have been laser projection sensors and mechanical contact sensors.

The laser projection sensors are generally housed on the front and back sides of the lower machine beam and then project bands of light onto the undersides of the material. These sensors can either be static, where the operator would manually position the sensors to align with the work-piece, or motorised for automatic positioning.

Mechanical contact sensors come is various forms that either contact and measure the outside or inside surface of the material. To be effective, both of these types of measurement solutions are integrated into the machine process by the manufacturer and will often include some form of automated angle correction or control.

While these are usually accurate and effective solutions, they are generally also expensive options that need to be carefully considered during the purchase of a new machine. The high cost is attributed to the dedicated optical or mechanical sensors, associated electronics and software, as well as complex motorised mounting systems that are often required in the design of these systems. In a perfect world, all press brakes would include an angle measurement device, however in reality, due to the high initial outlay, they are generally only fitted to a small number of the total machines that are manufactured and sold each year.

PRESS BRAKE BUYER’S GUIDE

The BendVision concept looks to change all that with an alternative and more economical method of measuring bend angles. The technology behind BendVision image processing is incorporated into the hardware of the press brake safety guarding system that needs to be fitted to every press brake by the manufacturer anyway to meet certification and safety standards compliance. The guarding system uses camera technology for optical monitoring of the punch and detection of foreign objects inside the space between the tools during machine operation.

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When the press brake is in the fast closing portion of the cycle, the camera system is providing the safety function, however once the punch contacts the material surface to start the bending sequence, the optical protection is no longer active. From this point onwards, the camera is sitting idle until the start of the next machine cycle.

BendVision takes advantage of this idle time by switching the camera function to active image processing where images are constantly taken from the end-view of the machine and processed in real-time.

By integrating with the existing guarding hardware, the process eliminates the requirement for additional components, sensors and mounting hardware that are normally dedicated only for the angle measuring functions.

For press brake manufacturers, this combination method is the most efficient and cost effective method of incorporating technology that is capable of generating real-time angle data during the bending process.

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BendVision | real-time analysis of the bending process.

Real-time angle information is the key to more flexible and powerful angle control solutions.

BendVision analyses processed images of the material and tools during the bending process and by capturing the material limb information, BendVision determines the inside and outside angles of the part - where both sides are open. From this, the angle of the bend can be accurately determined, taking into account any measured variations in machine deflection. The CNC could set tolerances for deflection to determine if the machine crowning is set correctly or if a crowning correction is required.

When the bend angle is closed - for example box bending where the inside angle is obscured - BendVision is still capable of analysing the outside angle of the part and with other visual data will continue measuring the bend angle in real-time.

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Real-time angle information is the key to more flexible and powerful angle control solutions. If only static angle measurements are taken, then the press brake bending process needs to be paused while measurements are taken. The measured static angle information is then processed by the CNC or third-party software in order to calculate a bend angle correction.

In some cases, it may be necessary to pause and take several measurements and calculate multiple corrections per bending cycle. Of course, this creates delays that, in high-volume processing, can slow down part production.

If the CNC can receive the angle of the work piece measured in real-time, then this opens up a wide range of possibilities. Firstly, having the actual angle at the time of bending, instead of measuring after the part is already formed, means that the CNC can determine when to stop bending in order to prevent a part being over bent and possibly having to be discarded.

An under bent angle is fine since a correction and re-hit can be made to continue bending to the required angle.

The benefit of real-time angle information is that it can be used to control bending depth rather than the CNC having to calculate the depth based on the tooling set-up, material type, spring-back properties, material thickness and the programmed angle.

Through the use of BendVision, angle control processes have been developed by press brake manufacturers and implemented in many different forms.

PRESS BRAKE BUYER’S GUIDE

While this takes a fraction more time per part, the results are far more beneficial with greater accuracy and consistency from one part to the next.

This same process can be applied to short run parts or when bending high value materials where wastage must be minimised.

The basic premise of real-time angle control is that the CNC will use the live angle information to control the bending process, rather than relying on the traditional method of calculating the control process and bending depth prior to starting each bending cycle. If the spring back value of a particular material is already known, then the CNC can take this value and subtract it from the target angle. For example, if the spring-back is 2.0 degrees, and the target angle is 90.0 degrees, then the CNC can drive the tools until the real-time angle is 88.0 degrees - regardless of the material thickness. Once the real-time angle reaches 88.0 degrees, then the CNC can stop bending and decompress, releasing the material while reading the real-time angle until the material has sprung back and reached full relaxation. At this point, the CNC will see the actual final measured angle of 90.0 degrees provided that the original spring-back value is accurate.

If more accurate angle control is necessary, then the spring back properties of the material can also be measured in real-time, rather than

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the CNC relying on a predetermined spring-back value. In this instance, the CNC can use a similar real-time angle control process to under bend a part then pause and slowly release the material while reading the live spring-back angle and recording this value. The spring-back value can either be stored in memory and used as a global value for each bend in that particular part or a batch of parts, or spring-back can be measured on each cycle prior to bending to the required target angle. Once the individual spring-back values have been measured and stored for each step of the first part, then these individual values can be used to automatically control bending for all remaining parts in the production batch.

While current angle measurement technologies are highly effective and accurate, BendVision makes realtime angle control a simpler and more attainable prospect for manufacturers and users alike with the ability to standardise angle measurement and control rather than it only being available as a high-end option. Angle measurement and angle control processes are productivity and quality control tools that ideally every press brake user should have at their disposal and now BendVision makes these tools more accessible than ever before.

BendVision technology is available with selected leading press brake manufacturers and will be on display at the EuroBLECH fair in Hannover this October.

The second possibility is where there is an inconsistency in the grain direction from one part to the next in a batch of parts - for example, where the grain direction is different due to the way the parts were cut or if the parts are cut from different material stock. In this case, the CNC can activate real-time spring-back measurement on every bend for every part in the batch.

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Your online guide to the latest press brake technology

Explore our new website Our new website contains lots of new features, buying tools and information on the latest in embedded press brake technology and hundreds of press brake models from industry leading manufacturers.

Finder Search Tool Our new Press Brake Finder lets you search from hundreds of new models. Adjust your required machine specifications and preferences to find your next new press brake.

Industry Leading Technology Learn more about the industry leading technologies that improve press brake productivity, performance, safety, speed and efficiency.

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PRESS BRAKE BUYER’S GUIDE

Press Brake Showcase Here we showcase the industry’s leading press brake manufacturers and machine models that offer users efficient and streamlined operation, enhanced functionality and outstanding levels of productivity and performance.

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ADIRA is a leading Portuguese manufacturer of sheet metal machinery, namely press brakes, shears and laser machines both cutting and AM. The 62 years old company has provided the most innovative, reliable and competitive solutions throughout the world. Our biggest asset is now a vast technical field experience, ensuring us a worldwide recognition as a trustful player, capable of deliver consistent quality products, in constant search for solutions to increase our customers’ competitiveness and providing innovative value-added solutions, maintaining a relationship of proximity and permanent monitoring.

Heavy-Duty Press Brakes type PH

Semi-Hybrid Press Brakes type PA

Hybrid Press Brakes type PF

Tailor made machines for large bends, ranging from 300 to 2000 tons or more, 6000mm to 12000mm long as stand-alone machine or longer as tandem solution. Complete automated solutions for plate feeding, pole bending and extraction available as well as other special applications.

The PA semi-hybrid press brake is equipped with Hexa-C frame, which ensures. It is an energy saver, with energy consumption comparable to machines with a hybrid hydraulic circuit.

The Hexa-C frame ensures the highest bending precision even on multi-stage bends. The new generation of Greendynamics technology (based on Hoerbiger hybrid ePrAX®control) provides fast, though ecological bends. Its large open height and stroke offer the perfect solution for intricate bends.

www.adira.pt: please check our portfolio of last generation of eco-friendly, full electrical press brakes, hydraulic and hybrid press brakes up to 3000 tons as single machines or tandem, variable/swing beam hydraulic shears, CO2/ fiber/DDL laser cutting machines and integrated robotized production lines as well as world´s largest AM metal 3D printer

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Electric Press Brakes type BB with ATC Fully electrical Bluebender equipped with Automatic Tool Changer to reduce setup time and maximize machine productivity. The correct tools are positioned at the correct time at the exactly right location after having been programmed in the CNC. Top and bottom tooling are automatically changed.

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LVD is a leading manufacturer of sheet metalworking machines and software, including laser cutting systems, punching machines, press brakes, guillotine shears, and automation systems that integrate with its software suite. LVD has five production facilities worldwide and sales/service offices in more than 45 countries.

A market leader in CNC bending / forming technology, LVD offers one of the most extensive press brake lines - from economical manual and CNC press brakes, multi-axis machines featuring LVD’s unique adaptive forming system and touchscreen control, to turnkey custom designs. All are engineered to simplify programming, eliminate trial bending, and provide accurate, repeatable results.

PPEB Series

Easy-Form Series

ToolCell

High flexibility, optimal bending results

The ultimate bending machine

Innovative bending automation

PPEB press brakes ensure high precision and flexibility. Equipped with state-of-the-art hydraulics and electronics, full-featured TOUCH-B control, in multi-axis configurations, they efficiently handle simple to complex bending.

Easy-Form press brakes provide unmatched performance. Featuring LVD’s patented Easy-Form® angle correction and monitoring system that ensures first part, good part.

LVD’s powerful TOUCH-B control optimizes part production.

ToolCell uses revolutionary technology that minimizes setups, is fast and highly reliable.

An integrated automated tool changing system stores a library of tooling that is automatically changed as the job requires.

For more information about LVD press brakes, visit www.lvdgroup.com or contact LVD at Tel. +32 56 43 05 11, E-mail: marketing@lvd.be. Find your local LVD representative at lvdgroup.com.

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PPEB-H Series Heavy-duty XXL bending When it comes to heavy-duty bending, LVD leads the industry in configure-to-order bending solutions with stand-alone machines up to 3000 tons/14 meters, tandem, tridem and quadem machine configurations.

Automation for Bending Efficiency and Productivity Modern bending automation addresses the needs of both high-volume production and high-mix, low volume situations. Advancements in automatic tool changing, robot cell technology and software have made automation more practical and cost-effective for bending operations in general. Now new options provide fabricators with more choice.

Reducing manual setups Automated tool changing press brakes can have a big impact on increasing productivity by reducing manual setups. This is especially true for small batch, high-product-mix environments. Recent introductions make these press brakes more flexible than ever before.

One example is LVD’s ToolCell press brake, which has an integrated storage of tooling. The press brake’s

dual-purpose backgauge is used to load and unload tools from a tool stadium that sits between the uprights of the machine. Tool changes are performed following an optimized tool change path. A gripper automatically selects and places the tooling required for the job. The machine unloads the previous tool setup and loads the next setup – quickly, precisely and without manual intervention. Even complex tool changeovers can be completed in a few minutes.

The tool storage system offers an adjustable tooling configuration to suit application requirements. LVD’s latest automated tool changing press brake, ToolCell XT, integrates a tool storage system that holds 50 percent more tooling than previous designs. The large capacity of tools housed within the press brake provides the flexibility to handle a wider range of bending jobs, including complex layouts.

ToolCell XT will launch at EuroBLECH.

In-process quality control Real-time feedback during the bending process helps ensure accuracy, automatically. ToolCell uses in-process adaptive bending technology that employs lasers to monitor and adapt the angle in real time during bending to achieve +/- 0.3° accuracy. Unlike other systems, this system does not look at the bend and apply a correction afterwards, so there is no interruption in the bending cycle.

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Robotized bending cell

Software advancements

Why automate bending?

Electric-drive press brakes are ideal for bending small parts in large volumes at high speeds. LVD’s

Software advancements have cut programming time for the press brake and the robot. The Dyna-Cell uses a 10-10 rule: 10 minutes for CAM generation of the bending and robot program and 10 minutes for set-up and first part generation. Even with parts positioned and manipulated by the robot, Dyna-Cell minimizes the time from “art to part”. When batch sizes are too small to benefit from robot automation, the robot can be placed in “park” position and the press brake can be used as a stand-alone machine.

Whether you’re bending small or large parts, small or large quantities, or high-mix parts, advancements in automated bending technology are providing more automation choices suitable for a wider range of applications. Consult your press brake manufacturer to learn if bending automation is right for you.

Dyna-Press, for example, bends at speeds of 25 mm per second, bending more parts per hour at a lower cost per part.

Coupling an electric press brake with an industrial robot takes this technology to a higher level for greater productivity, unmanned operation, and the capacity to handle small, complex parts in varying batch sizes.

At EuroBLECH, LVD introduces the compact bending cell, Dyna-Cell.

High input & output capacity When producing a large series of small parts, the cell can operate unattended for up to eight hours, providing labor savings and increased output.

This robotized bending cell is different from the robotic bending systems of the past that integrated a hydraulic press brake to a standard robot arm. These systems required robot “teaching” and a significant investment of time for bending setup in order to realize the productivity advantages of automation. They were also usually much less compact. pressbrakebuyersguide.com

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Prima Power is a leading specialist in machines and systems for sheet metal working. Our offering in this field is one of the widest and covers all applications: laser processing, punching, shearing, bending, automation. Our manufacturing facilities are in Italy, Finland, USA and China, from which we deliver machines and systems all over the world. Our sales and service network is active in over 80 countries, with direct presence or through a network of specialized dealers.

With our product lines TheBEND, TheCOMBI, TheLASER, ThePRESS, ThePUNCH, TheSHEAR, TheSYSTEM and TheSOFTWARE, we cover all stages of the sheet metal working process.

eP Series The eP-Press features the advantages of high acceleration, deceleration and fast response times of the servo-electric drive system. Compared to conventional press brakes considerable productivity increase can be reached; reduction of cycle times by up to 30% and more is the reality.

Please visit our website www.primapower.com for more information.

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Prima Power at the EuroBLECH:

Choose your perfect combination with our Tangram 4.0 Prima Power’s presence at the EuroBLECH 2018 is perfectly in line with the official motto of the exhibition: “Step into the digital reality”. All Prima Power innovations showcased on the 1400 m2 stand in Hannover (Hall 12, Stand B146) are designed for digital manufacturing and are the perfect combination of technologies and software for the automated production.

Prima Power products can be combined in many ways to create the best solution for the specific needs of each customer. For this reason, to symbolize the great combinability and modularity of its product range the Group has chosen the Tangram, the ancient Chinese game consisting of seven pieces generating infinite combinations of forms, from the simplest to the most complex. As in the Tangram, Prima Power standard

product modules generate an infinite combination of highly specialized solutions. The connectivity between product modules and the perfect operation of the different combinations is made possible by the software.

Industry 4.0 software solutions allow the communication among the parts and the efficient integration of each combination with the factory where it is inserted, in a Tangram 4.0 where the wisdom of the ancient game comes together with the most advanced digital technologies.

Digital reality plays a leading role on Prima Power stand, which has been designed to let visitors live a new and engaging experience thanks to a unique mix of real and digital worlds. Highly realistic VR simulations complete the real demonstrations on exhibited products, allowing visitors to live an immersive journey to discover all capabilities and benefits of the most advanced laser and sheet metal technologies.

Many innovations are showcased by Prima Power in Hannover. The new integrated robotic bending system with BCe Smart panel bender and eP-0520 press brake, is presented as world premiere.

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Also, the solutions of The Laser line are new products exhibited for the first time at a trade show: the new 3D fiber laser system Laser Next 2141, with its wide working envelope and its different configurations, and the 2D fiber laser cutting machine Laser Genius 1530, with the automatic stacking robot LST and the Combo Tower storage. The punching / fiber laser cutting system Combi Genius 1530 is presented with a new solution which simplifies the installation and the maintenance of the machine and with the loading/ unloading system Compact Express.

The flexible manufacturing line PSBB – Punching, Shearing, Buffering, Bending, – with the PCD (Picking & Centering Device) system processes blank sheets from an automatic storage into ready-bent, high-quality components automatically.

The perfect combination of technologies that is at the base of Prima Power solutions is made possible thanks to the smart software family which connects machines, monitors the entire production flow, and generates automatic processes from the order to the delivery. All products are Industry 4.0 Inside and set new industrial standards for efficiency and process reliability.

New Integrated Robotic Bending System Prima Power presents its new Integrated Robotic Bending System as world premiere at the EuroBLECH. The high effictiveness of this solution derives from the simple and fast offline programmability of machines and robot included in the cell.

The new integrated system is composed of a BCe Smart panel bender, a 7-axes anthropomorfic robot, and an eP-0520 press brake.

The configuration is completed by a sheet separator unit for raw sheet stacks, a centering table, and a reverser for the sheet to be bent or the bent components to be stacked.

In order to allow the highest efficiency of the investment, the system offers several operation modes: 1. Integrated processing with BCe Smart and eP, in which the robot performs continuous handling activities between the two machines; 2. Automatic operation of the BCe Smart with part loading/unloading performed by the robot, and eP in stand-by mode; 3. BCe Smart manually loaded while the eP operates as a robotic cell;

The operation modes of the Integrated Robotic Bending System represent an outstanding breakthrough. They allow Customers to reach the maximum benefits from the investment, as the system efficiency is granted for both small and large batch production. In fact, during the manned shift on the panel bender, the versatility of the manual mode is combined with the high productivity of the bending cell by operating in automatic mode.

Within the integrated bending system, the press brake is able to complete some components with dimensional or geometric features, which are unsuitable for the panel bender and could be only partially processed by this machine. The system is therefore incredibly versatile, suitable for a wide range of components and special applications, such as bends in internal windows, or partial bends of outer edges that cannot be easily reached by the panel bender tools.

Also, in case of small batches, where the BCe Smart is commonly used in manual mode, the availability of the robot allows the loading and the unloading of sheets with a maximum length of 2850 mm, thickness of 2.5 mm and weight about 85 kg, replacing one or more operators in this heavy and repetitive task.

4. BCe Smart and eP in manual mode, and robot in stand-by mode.

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Laser Next 2141 – the fastest machine in the world gets flexible At the international exhibition in Hannover Prima Power showcases its new 3D fiber laser machine Laser Next 2141. Successfully launched in April during a dedicated international event at the Group’s Headquarters and Tech Center in Turin, the machine makes now its debut at a trade show.

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The product is designed and developed to be as universal and multipurpose as possible and to satisfy the needs of stamped-metalparts manufacturers in diversified industrial sectors, such as job shops, press shops, aerospace, agricultural, and automotive.

The working volume of this machine is the largest on the market in its segment (4140 x 2100 x 1020 mm) with a very compact footprint, and it is suitable to virtually all 3D stamped and flat sheet metal part sizes. Its technological features allow it to process both three-dimensional and two-dimensional parts, and to easily switch from cutting to welding applications.

Laser Next 2141, equipped with Prima Power fiber laser from 3 to 4 kW laser, is the perfect balance of speed, accuracy, and reliability. The linear motors on the main axes, the direct drive on the focusing head, and

advanced control systems, provide the highest dynamics in its market segment, with single axis speed of 120 m/min and trajectory speed of 208 m/min. This is combined with maximum accuracy (Pa and Ps= 0.03 mm) in a very large working envelope and with the best Overall Equipment Efficiency (OEE).

Laser Next 2141 is available in several configurations and the Customer can always find his perfect combination: Fixed Tables, exploiting the entire working envelope to process large parts and featuring great accessibility; Split Cabin, in which the working volume is separated into two halves, where the parts are alternatively processed or loaded/unloaded in total safety; Turn-Table, for the fastest part handling operations without machine stops (cover time operation); Shuttle Tables, allowing large and heavy parts to be handled outside the working area and in case of complex set-up.

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Laser Genius with Combo Tower Laser and LST – laser parts production gets automatic and efficient Prima Power presents for the first time at an exhibition its automatic solution for fiber laser cutting: the high end 2D fiber laser cutting machine Laser Genius 1530, served by the flexible storage system Combo Tower and the automatic stacking system LST. Laser Genius answers the most challenging expectations and combines flexibility with excellent dynamic performance and high levels of efficiency and accuracy, thanks to the innovative use of materials such as carbon fiber and synthetic granite. Its efficiency is further enhanced by the high-dynamics linear motors, allowing an increased productivity up to +15% with respect to traditional systems. The new cutting head and the dedicated

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optional suites (SMART Cut, MAX Cut and NIGHT Cut) optimize the laser cutting process for each application.

The top performances of Laser Genius make it the ideal machine for high productivity needs. At the EuroBLECH the machine is in fact showcased with Prima Power modules to automate the material flow.

Combo Tower Laser is a flexible storage system with integrated loading and unloading features for 2D lasers.

It makes different materials available whenever needed automatically and without delays. There can be one or two shelving units in the Combo storage and the height can be chosen by needs. When two shelving units are included in the Combo storage a second machine cell can be integrated as part of the system; depending on the required work stages and techniques, these can be selected from the wide range of Prima Power solutions for punching, laser cutting,

integrated punching / shearing and punching / laser cutting.

To increase the level of automation, the LST system for automatic sheet sorting is also available. The LST automatically picks the finished parts and sorts them, sending them to the programmed location. This eliminates manual separation of cut parts from the skeleton, reducing low added-value human operations and increasing the finished quality of products and the possibility of unmanned production.

LST is a highly reliable system and features three different procedures for part picking: RALC (Robot Assisted Last Cut), aimed to avoid part jamming into skeleton and assuring a precise and reliable picking operation; Pre-sorting, aimed to fasten picking operations; Sorting, in which the part is cut off before being picked with the gripper paused outside the working area.

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Combi Genius – a combination of productivity and flexibility Combi Genius combines the benefits of punching performance with the latest in fiber laser cutting, raising the productivity of the highly versatile integrated manufacturing concept to a new level. The machine allows “four in one” processing: punching, forming, marking, laser cutting.

Combi Genius is available in two different performance categories: Pure, to meet all the objectives of an efficient production with a lower level of investment, and Dynamic, displayed at the exhibition, for maximum productivity and efficiency.

The turret of the Combi Genius can be customized and optimized for any requirement. Simultaneously, a recordbreaking number of 384 tools can be inserted in the turret. The maximum number of index tools has also been raised to 128.

Combi Genius features the Intelligent ram, a rotating ram head which shortens tool change time and increases the number of tools in turret, especially index tools, and allows shorter setup time. Up to 300 kN servo-electric punching force can be selected for the ram. The turret can be equipped with Multi-Tool® stations to further increase the number of tools.

At the EuroBLECH Combi Genius is presented for the first time with a new eye safety protection around the cutting head, which makes the safety walls around the machine unnecessary. The benefit of this solution is increased system accessibility and visibility and shorter and simpler installation.

The machine is equipped with CF series 4 kW fiber laser, developed and manufactured by Prima Power, and the latest generation automatic loading/unloading system Compact Express. This automation system can be integrated as part of the machine, so no additional floor space is required.

It also allows machine operation during loading and unloading functions.

PSBB – highest combinability to offer the best solution for any production need The PSBB line, which processes blank sheets into ready-bent, highquality components automatically, is based on decades of experience of Prima Power in modular Flexible Manufacturing Systems. PSBB stands for punching – shearing – buffering – bending. The productivity offered by this concept derives from the combination of versatile servo-electric punching, integrated servo-electric

shearing, servo-electric bending, automatic and flexible material flow and sophisticated software.

The PSBB line showcased at the EuroBLECH integrates the Shear Genius SG1530 with Loading Device, and the EBe2720 series 4.20 with Picking & Centering Device (PCD) and Bend Turning Device (BTD).

The Shear Genius includes a new servo-operated Loading Device allowing a faster sheet loading cycle, a punching unit with intelligent ram, which shortens tool change time and increases the number of tools in turret, and a new shear unit in a more compact layout.

The main improvements on EBe2720 series 4.20 are the new servoelectric Additional Upper Tool (AUT), the Additional Short Blades (ASP) belts-driven and the electric central tool: all these elements lead to better performances with reduced oil consumption and less maintenance.

In addition, the Master BendCam Parametric enables the capability to manage parametric production with a smart programming.

Systems are customized using the wide Prima Power range of highperformance machine tools, integrated cells, automatic material handling solutions and software. Thanks to the wide range and modularity, the best solution can be found for every application and all system sizes, e.g. for doors, elevators, HVAC, and steel furniture manufacturing.

As in the Tangram, Prima Power standard product modules generate an infinite combination of highly specialized solutions.

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The Software: the intelligence behind all technology combinations Software plays a leading role in Prima Power product range, since it efficiently manages all the combinations between technologies, allowing connectivity and data exchange that are at the base of the digital transformation of manufacturing.

In the large area dedicated to software on Prima Power stand at the EuroBLECH visitors can participate to innovative and interactive presentations and demonstrations of many world premieres such as the parametric functions on MasterBend, the new design UI for

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Tulus Performance Reporting and Tulus Production Reporting with new Analytics, and the innovative Tulus Line App for Line View and Orders Status.

Prima Power Hall 12, Stand B146 www.primapower.com

Tulus Analytics and Augmented Reality App will be presented for the first time at EuroBLECH 2018 in Hannover. Tulus Analytics is a cloudbased application offering customers a variety of machine data-driven analytics. Targeting at the efficiency at the factory floor and hands-free tech support, Augmented Reality App with Microsoft HoloLens allows customers to explore the latest mixed reality solution.

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Innovation, Excellence and Customer Care. These three fundamental values characterize Salvagnini’s success of over fifty years in the field of flexible automation and industrial machinery for sheet metal processing. The world leader in panel bending technology, with headquarters in northern Italy, comprises four design/production facilities and twenty-three companies dedicated to sales and customer support.

Salvagnini’s original and forward-thinking spirit, its innovating culture and its pioneering technology are reflected in high-quality, innovative solutions such as punching/shearing machines, panel benders, press brakes, fiber laser systems, integrated FMS/FMC and automatic storage systems. Manifold automation devices and proprietary software complement the highly flexible, Industry 4.0 compliant Salvagnini solutions.

B3.ATA Thanks to proprietary Kinetic technology, the B3 press brake delivers high degrees of productivity, accuracy and safety yet keeps consumption low. With the ATA device tool length is changed and adjusted automatically, enabling both batch one and parametric parts production.

For more information visit www.salvagninigroup.com

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TRUMPF is undoubtedly one of the world’s leading companies for machine tools, lasers and electronics for industrial applications.

TRUMPF provides manufacturing solutions that are used in the manufacture of the most diverse products, from vehicles, building technology and mobile devices to state-of-the-art power and data storage.

TruBend machines incorporate a wealth of experience in press brake technology coupled with pioneering innovations. Enabling you to fabricate parts in any format, from the simplest to the most complex, precisely and cost-effective.

TruBend machines are above all renowned for their flexibility, finished part quality, and a high cost-benefit ratio. Moreover, TRUMPF can meet all of your additional requirements - for tools, automation and software - from a single source.

TruBend Series 3000

TruBend Series 5000

TruBend Series 7000

The right machine for anyone who values TRUMPF quality, simple operation and an attractive price.

Consistently high productivity from programming and set-up to bending. The TruBend Series 5000 allows the widest variety of parts with maximum precision.

Highly dynamic, innovative bending of small and medium parts under optimum operating conditions.

For more information visit www.trumpf.com

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Ursviken Technology AB represents a long history with a reputation in the market for excellent know how and long lasting machines that retain their accuracy over time. Ursviken supply the Power and Productivity to heavy plate metal working as well as efficiency, accuracy, flexibility and high quality in lighter materials. All machines are designed to meet even the most demanding customer needs including the Return-On-Investment, life-time cost, service, after-sales, software, tooling and application support. Ursviken design and manufacture in house the solution you ask for.

OptiFlex Series 100-320 ton

Optima Series 400-5000 ton

Custom Built Presses Automated Systems

Empowering CNC Press Brake Technology to achieve maximized productivity. Module built presses allow more configuration combinations without compromising with quality or performance. Over all bending length in between sides increases usable bed length.

The Giant Press Brake that empowers the productivity for the most demanding metal bending operations. VDT CNC Variable Die Tool the quickest possible bottom tool change. Designed for bending advanced high-strength steel. FlexiCrown enable deflection compensation locally along the bed.

Tandem applications. Pole or tube manufacturing. Front and Back Gauges manipulating sheet in unmanned production. In- and Out-feed system handles the heaviest work pieces. Logistic solutions for material handling increases productivity.

Please visit our website www.ursviken.com for more information and case studies under the Video tab.

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Finnish sheet-metal machinery know-how since 1978. Our customers benefit from our advanced, comprehensive solutions for machining heavy materials. Our products are manufactured in Finland according to customers’ specifications and requirements.

ALIKO has been manufacturing CNC controlled sheet metal machinery for mechanical engineering industry for 40 years.

Innovative product development, design and flexibility have always been ALIKO’s strengths. In their field our Finnish made machinery present cutting edge technology and quality. We specialize in press brakes with bending length of over 3000 mm and bending force on 320 tons or above.

ALIKO Standard

ALIKO Strong

ALIKO Giant

The smallest member of the ALIKO press brake family with 3-6 meter bending length and 320-500 tons bending force guarantees the highest quality with a very competitive price level.

Quality solutions for larger volumes with 6-8 meter bending length and 600-800 tons of bending force complemented by a heavy-duty construction and great reliability, plus a wide range of options.

New generation of ALIKO Giant press brakes provides you the best result for any challenge.

The sky is the limit with the ALIKO Giant: 4-15 meter bending length and 1000-10000 tons bending force.

Aliko Oy Ltd, +358 207 280 370, info@aliko.fi, www.aliko.fi

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We are one of a handful of U.S.-based, build-to-order machine tool manufacturers, and have shipped more than 50,000 machines in over a 100 years of operation. From our modern 500,000-square-foot plant and technical center on a 600+ acre site near Cincinnati, Ohio, we engineer and build our machines to the standard of ruggedness required in the North American market – with premium engineering features that stand up to years of rigorous use in demanding environments. Our current product line includes CO2 and fiber lasers, Automation, Press Brakes, Shears, Powdered Metal Presses, BAAM (Big Area Additive Manufacturing), and software productivity solutions.

Goform

Baseform

Proform+

The Goform 40 ton Electric Press Brake is the perfect solution for small parts, up to ¼” thick and less than 50 pounds. This machine can be easily moved with a fork truck or overhead crane and put into production without being anchored to the floor.

Baseform Series Press Brakes provide exceptional value with ± 0.0004” ram repeatability, 24” range backgage, Cincinnati PC-based operator control with touchscreen interface, 3D part views and optional Cincinnati Bend Simulation offline software.

Proform+ Series Press Brakes excel in production environments requiring accuracy, versatility and reliability. Proform features include rugged interlocked frame and clevis cylinders, high resolution encoders and Cincinnati PCbased operator control with touchscreen interface.

To learn more about CI lasers, press brakes, shears, powdered metal presses, BAAM, automation, other products and services, visit our website at: www.e-ci.com

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Autoform+

Maxform

Large Press Brakes

The Autoform+ Series provides advanced features and custom machine options from 60-350 tons up to 18’ length. Advanced technologies include precision bed referenced linear encoders, strain gage monitoring of machine tonnage, Dynamic Thickness Compensation & Adaptive Forming.

Maxform Series Press Brakes, available from 90 to 350 tons are the industry benchmark for productivity. Maxform’s provide +/- .0002� ram repeatability, exceptional ram speeds, Dynamic Thickness Compensation, Adaptive Forming and much more.

Cincinnati Large Press Brakes are available from 400 to 2,000 tons.

These machines can be provided with optional bed widths, throat depth, open height and tooling to fit a variety of applications.

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Coastone has built servo electric press brakes based on ball screw technology since 2004. Our machines feature from 1 up to 6 ball screws, which allows a fast and accurate bending. Together with multi-CNC-axis crowning system, it makes our machines unique.

Cone C9

Cone C15

Cone G40

Cone C9 is a servo electric press brake for the bending of small and simple parts below 1m. One servo driven ball screw and the compact frame ensure good ergonomics, low maintenance and both fast and precise results.

Cone C15 is a servo electric press to bend small and middle size parts. High frame version allows box bending heights over 400mm. Two servo driven ball screws ensure low maintenance and both fast and precise bending results.

Cone G40 is a servo electric press brake for bending long parts with a high accuracy. Six servo driven ball screws with our unique crowning system provide a fast and precise bending while keeping maintenance and running costs low.

Find more information on our website www.coastone.fi.

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Euromac is a well known worldwide supplier of machines for sheet metal working, such as CNC punching, bending and notching machines. Euromac machinery are built utilizing the most recent technologies in order to meet the most demanding market requirements for flexibility. Euromac is a proud to be Italian company, with global presence in the sheet metal industry.

Euromac, established in 1986, designs, develops, produces and sells conventional and CNC fabricating machine tools. The vast experience of our design engineers combined with the knowledge of our customers renders Euromac both innovative and dynamic.

FX bend 1023

FX bend 1547

The FX bend 1023 stands out for innovation and high accuracy.

The design and attention to detail are combined with high quality standards, with the aim to provide you with a machine that is streamlined, productive and exciting.

A machine designed to overcome your goals. Thus it was born the FX Bend 1547. A solution for your performance needs that combines the features of the FX Bend range with greater power and an increase of the bending length.

Euromac meets your ambitions. www.euromac.com

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Ever since the foundation in 1965, it is HACO’s mission to become a trendsetter for modern applications. Now, HACO is a worldwide group offering a full range of high-quality solutions.

From professional woodworking, sheet metal working and aluminum milling machines to controls and surfacing installations.

HACO offers high quality products and support with the best price/quality ratio.

HACO is a specialist in sheet metal fabrication and routinely produces press brakes for a diverse group of industries. Our current assortment includes press brakes with capacities from 40 to 2000 tons and working lengths from 1.6 to 10 m.

PressMaster

EuroMaster-S NS

EuroMaster-S ES

Top Level Press Brake with New Standard (= NS) tool clamping.

Specifications for increased bending freedom and high productivity. Innovative 3D Multi Touch graphical control.

Versatile press brake with New Standard (= NS) tool clamping.

Market oriented execution.

Extensive choice of options.

Innovative 2D Multi Touch graphical control. Excellent priceperformance ratio.

Versatile press brake with European Standard (= ES) tool clamping. Market oriented execution. Extensive choice of options. Innovative 2D Multi Touch graphical control. Excellent price- performance rat

If you have any questions, please contact us by email (info@haco.com) or via the contact form on our website (www.haco.com).

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STR is involved in the design and production of high performance press brakes. A wide range of solutions developed at the headquarters of Albano S. Alessandro near Bergamo. The flagship of our products is VERDE. VERDE is an Electric press brake, that has more advantages over the traditional hydraulic press brakes. Due to new technologies such as the Direct Drive movement system, a new system to control the deflection of the frame, new control for the 0mm muting point and thanks to the IRIS Plus SYSTEM with real-time angle control we have a very high performance press brake. More speed, more reliability and more safety for any kind of works.

VERDE 205-60

VERDE 320-150

VERDE 260-150

This machine is an a eightaxis with IRIS Plus and new automatic SmartLink brackets , CNC Esa 675 21” and Wila tools clampings: High speed, high precision and reliability in all bend.

This type of machine has an front sheet follower, six-axis register, CNC Esa 675 21”and Wila clamping, great efficiency and energy saving.

This type of machine is equipped with a hamming table, pneumatic clamping for quick tooling, CNC Sphera powered by Stepautomation. due to this is a very high speed press brake.

You can find more information or contact us: www.str-italy.com, YouTube on STR presse or Facebook on STR srl.

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MADE IN ITALY

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Only the best. Speed and precision are the focus when working with sheet metal. To achieve the best result in the shortest time possible, the key is a machine that optimizes the manufacturing process. VICLA® can offer a wide range of flexible solutions, all engineered with the aim to optimize the production.

Not just a company, VICLA® is built and operated as a real Italian atelier for sheet metal processing machinery. We are not just a simple manufacturer of sheet metal machinery, but rather we develop a real partnership with our customers to supply them with tailor-made products and support.

.SUPERIOR

.FIRST

The .SUPERIOR press brake, engineered with great care for details, is a high quality machine.

We studied the framework flections so we could design a product that reacts in the most appropriate and responsive way to the mechanical solicitations, which guarantees a stable structure.

VICLA® .FIRST was designed and built to meet the small and medium-sized machining parts with extreme attention to speed, ergonomics and ease of use.

For more information visit www.vicla.eu/press-brakes/superior

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MARIOMATERA.COM

Warcom is a manufacturing company that embraces technology and leverages a long history and extensive sales network to continue to grow their brand. Warcom is a leading Italian manufacturer of press brakes, shears, plasma cutting machines and fiber laser cutting machines. The current ownership is very focused on establishing a new presence in international markets by way of their dedication and attention to customer needs and satisfaction.

EVOLUTA

DINAMICA

FUTURA

EVOLUTA radically revolutionizes the bending process, presenting itself as the best choice for those who desire the newest and most advanced technology.

DINAMICA is characterized by an elegant design with attention to every detail. This synchronized press brake is the top of Warcom’s product range, featuring the highest levels of performance, precision and productivity.

The FUTURA series has a range of models from 50 tons up to 1500 tons and is completely customizable, including specialty tandem and quad configurations.

The technical features of EVOLUTA will ensure maximum flexibility to meet every bending requirement.

FUTURA is designed for the most demanding of users who desire the greatest range of machine capacity and performance.

To get detailed information about our machines visit our website: www.warcom.it

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LOGICA LOGICA is characterized by an elegant design with attention to every detail. This electric press brake is the top of Warcom’s product range, featuring the highest levels of performance, precision, productivity and energy efficiency.

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Founded in 1994, it is a company dedicated to the manufacture of press brakes and shears for sheet metal work. At their custom built facilities, in the town of Abrera (Barcelona) have all the technological and human resources needed to carry out the process from the design to manufacturing.

Specialists in the manufacture of high-tech machines, Axial offers significantly higher performance levels of reliability, quality and workability.

Axial, with his long experience and his constant labor of research, development and applies in its machines, the latest technological advances, it getting a product of the first line, with the maximum performances.

SYNCRO Series

HSYNCRO Series

Customized Press Brake

SYNCRO is a hydraulic machine of high productivity and more versatile, that allow the manufacturing a big variety of parts with high precision and repeatability.

HSYNCRO is a hybrid system, with full featured: Touch Screen, Energy Saver, multi axis configuration and 3D integral software, to do easy the bending of the most complex product.

SYNCRO Series with more features and specials requirements, according the special product that you need bending. Can include specials features as bending support, measure angle device, Tandem system or a machine with big tonnage and length.

For more information visit www.axialmaquinaria.com or call us on (+34) 93 770 50 80

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For over thirty years Gade has been a benchmark in the industry of machine tools for the metal sheet working industry.

We produce high-quality machine tools for the metal sheet working industry and offer three product ranges: electronically synchronized press brakes, electric press brakes, and hydraulic guillotine shears.

Reliability, 100% Italian quality and high precision are our brands. The entire production process of every single machine is carried out in our plant: we don’t assemble parts purchased from third parties and guarantee an ongoing control at all times of the process for the utmost satisfaction of the customer’s requirements under all points of view.

SPC-H 3180

PS-C 290

The SPC-H 3180 hybrid servo press brake has a 3,200-mm usable bending length powered by 180 tons and 350-mm cylinder stroke.

The HIGHLINE PS-C 290 press brake has a 2,200-mm usable bending length powered by 90 tons and 350-mm cylinder stroke.

For more information on our products visit our website www.gade.it or our Linkedin page https://www.linkedin.com/company/gadesrl/

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Gizelis S.A. is a Greek market leader in the manufacturing of machines for the sheet metal industry, with significant presence in the global market. With a large network of global associates, the company is able to provide complete solutions regarding the production chain associated with sheet metal processing machines.

A team of highly qualified engineers and managers with experience in their fields of expertise are responsible for the company’s activities. Our mission is to provide a complete range of high quality sheet metal processing machines to our customers through continuous development and innovation.

G-TURBOBEND series

ELECTROBEND series

Ultra-fast and productive hydraulic press brake up to 1.5m.

Innovative, high level, electric press brakes featuring advanced technology for high demanding users.

For more information please visit our official website: www.gizelis.gr

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At MURATEC we aim to create value for customers through the products we offer. In sheet metal processing, final product value does not come solely from punching and bending, it is the result a variety of processes, including welding and assembly.

And in order to efficiently produce this value, a manufacturing mindset is required which considers every process involved. At MURATEC this is the mindset we adopt when we develop sheet metal machinery. We work together with customers in addressing shared challenges and strive to provide them with solutions which achieve total optimization of the sheet metal process.

BB Series

BH Series

Muratec Ball Screw Press Brake BB series is driven by AC servo motor and ball screw mechanism.

It has reached high productivity with a fast ram and back gauge plus extremely consistent repeat accuracy

Muratec’s Dual Drive Press Brake BH Series is mounted with a Dual Drive System which separately controls high-speed up and down movement of the ram by AC servo motor and ball screw drive and hydraulics.

For more information visit www.muratec.net

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Since 1958, Schiavi’s mission is to ensure reliability and quality.

Dynamic research, advanced technology and peerless customer service are the values on which Schiavi relied to develop its history, and on which it plans its future success as well as its customers’ success. Continuous training, responsiveness, technological knowhow and design expertise, allow Schiavi to uphold the tradition of “Made in Italy” excellence around the world.

Schiavi’s capability in designing and adapting its products to the specific needs of the market is crucial: it provides Schiavi’s customers the performance they seek and a genuine competitive edge in their target markets.

LineAr

HFBx

HFBs

LineAr is Schiavi’s top performer in terms of speed, precision and efficiency. LineAr is world wide patented and guarantees constant bending angles and the elimination of the “canoe effect”.

HFBx is designed for flexible and fast paced production; machine’s deformations are eliminated by smart mechanical design.

Operators’ corrections are no longer required and automation is available.

HFBs is an historic model and a strong point of reference in the market. Designed with clever mechanical structure, it naturally accounts for all the bending process possible deformations.

Simplicity and precision. Alongside its technology, Schiavi offers worldwide service on all products and technical support through dedicated help desk. Discover more on our website www.schiavimacchine.it or contact us, we’ll be delighted to help.

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BENDING THE FUTURE www.schiavimacchine.it pressbrakebuyersguide.com

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HACO YOUR PARTNER IN SHEET METAL MACHINERY HACO's pressbrake series are the result of a decades long tradition in designing and manufacturing affordable state-of-the art bending machines for a wide variety of customers and applications.

PressMaster - the ultimate price-quality ratio

FastBEND-3D MT Premium control Multi Touch reduces the number of keyboardand button actions to an absolute minimum

Discover our machines and services at 70 www.haco.com

IRIS Plus

Automatic angle measurement & automatic correction of the bending angle

SHOWROOM Hogeschuurstraat 2 8850 PRESS BRAKE Ardooie, BUYER’SBelgium GUIDE Tel. +32 (0)51 74 64 54

Toong Woei has been an expert in CNC press brake production for over 30 years. Achieving more than 10 patents and CE certification, our goal is to provide our customers with the best service, best quality, and dependability.

CNC-20032

CNC-30042

CNC-3010-E

CNC synchronised and independent control of up to 8 axes.

CNC synchronised and independent control of up to 8 axes.

CNC synchronised control of up to 6 axes.

Integrated crowning and hydraulic tool-clamping technology.

Integrated crowning and hydraulic tool-clamping technology.

Energy-efficient and environmentfriendly Servo motor, high efficiency and high precision.

European Linear scale provides Y1/Y2 axes positioning accuracy within ±0.01mm.

To see more information please visit us at www.toongwoei.com/en

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F.lli Vimercati s.n.c. was founded in 1973 as a business venture in Brianza, north of Milan, on the initiative of the four Vimercati brothers and partners, Marco, Mario, Sergio and Antonio, who are still currently guiding the company that is specalises in the production of Press Brakes and Shears.

All production is entirely manufactured inside the production facility in Sovico (MB). The company covers an area of 7,500 m2 organised in various departments equipped with the most advanced technological machinery: carpentry, boring, grinding, lapping, CNC milling and lathes centres, sanding and painting plants, assembly of electrical plants, and automatic storage systems.

PHSY The Press Brake that combines the concept of traditional bending: robustness, reliability and accuracy developed over many years of design and production.

For more information please contact us by email info@fvimercati.it or visit our website www.fvimercati.it

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ATA

salvagninigroup.com

4.0 Press brake

Flexibility

Automatic Tool Adjustment ATA based on the part to be produced

Productivity

Flexible choice of batch, single part and kit production

Precision

Fully adaptive mechanical crowning system (S-CROWNING)

Industry 4.0

Integrated communication between company departments and the machine

KIT PRODUCTION

The B3ATA press brakes are designed for manufacturing without restrictions, flexibly, from the idea through to the finished product, thanks topressbrakebuyersguide.com unique technologies that define Bending 4.0.

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Jiangsu Yawei Machine Tool Co., Ltd specialises in the production of high quality sheet metal machine tools such as CNC laser cutting machines, CNC turret punches, CNC press brakes and CNC shearing machines. After almost 60 years of development, Yawei has become the leading manufacturer for the sheet metal forming industry in China.

PBC

PBE

PBC servo-pump CNC press brakes uses servo motor connecting the oil pump.

Real-time control over motor speed reduces idle work to achieve energy savings with high efficiency and stability.

PBE electric CNC press brake.

Ram driven through two servo motors and heavy load ball screws with high acceleration, efficiency and energy saving.

For more information please visit www.yawei.cc

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See you at FABTECH in Atlanta this November.

Visit booth B9345 to pick-up your FREE copy of the Press Brake Buyer’s Guide FABTECH Edition. Our November issue features our FABTECH preview section including a handy guide to help you find all our partners at the show.

You can also visit our website www.pressbrakebuyersguide.com and subscribe to receive your digital copy.

pressbrakebuyersguide.com

November 6 - 8, 2018 Georgia World Congress Centre Atlanta, GA, U.S.A. www.fabtechexpo.com

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Copyright This guide is produced and published by Lazer Safe Pty Ltd. The contents of this guide are subject to copyright and must not be duplicated, reproduced or communicated without the prior written consent of Lazer Safe.

Disclaimer While every reasonable effort is made to ensure that the information presented in this guide is accurate and current at the time of publication, Lazer Safe does not make any guarantee or warranty of accuracy of the information provided. Lazer Safe reserves the right to make changes at any time and without notice. Lazer Safe does not assume any liability for the accuracy of information presented or for any subsequent loss or damage suffered where you rely on or use the information contained within this guide.

Information, descriptions and images of press brakes presented in this guide are provided by the press brake manufacturer. Lazer Safe does not assume any liability for the accuracy of this information. You should consult the press brake manufacturer to confirm the accuracy and validity of this information prior to making any purchasing decision.

axiomdp.com.au :: 5038

Trademarks The following trademarks are the property of Lazer Safe and must not be duplicated, reproduced or communicated without the prior written consent of Lazer Safe; Lazer Safe, Press Control Safety System, PCSS, PCSS-A, LZS-L G, LZS-LG-HS, LZS-004, LZS-004-HS, LZS-005, IRIS, IRIS Plus, RapidBend, RapidBend Plus, RapidBend Ultimate, FlexSpeed, FlexSpeed Plus, SmartLink, BendVision, BendShield, BendShield Plus, AutoSense, AutoSense Plus, AutoSense Ultimate, Sentinel, Sentinel Plus, Defender, Defender Plus, FoldGuard, PressGuard, LazerGuard.

Patents Lazer Safe products and technology are subject to patents granted or applied for in various global territories.

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Find our partners at EuroBLECH 2018

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Stand E114

Stand A12

Stand F73

Stand D66

Stand G35

Stand D86

7. Allee

16

Stand E56

Stand F104

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4. Allee

Stand J173

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Stand E14 Stand F145

Stands B130 / B1346 / B174

14

Stand L29

Expo-Allee

13

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11

Stand A26

Stand D164

Stands B48 / B94

Stand B153

Stand J129

Stands D94