Miller Vortex Welding Helmet

Page 1

Vortex HDV PAPR System

The next level of welding respiratory protection.

WELDING.COM.AU NEW

VORTEX HDV PAPR SYSTEM

All in one solution for welding protection and performance.

Increases wearability. Maximises cooling and comfort. Enhances visibility.

Designed for professional welders, Miller’s Vortex HDV PAPR System provides protection against weld fumes for the most demanding applications. Lightweight, it increases wearability and features 6 air distribution points and 3 cooling speeds to keep you cooler on the job.

Plus, with Miller’s exclusive HDV Lens Technology and ClearLight™ Lens Technology, you’ll get a sharper, clearer, more detailed view with minimal distortion so that you can see more every time you weld.

Get a sharp, more detailed view at any angle with minimal distortion.

ULTRA
HELMET ClearLight™ 2.0 Lens Traditional Lens
PART NUMBER 305000 APPLICATIONS Stick, MIG, TIG and Plasma Cutting VIEWING AREA 97 x 60mm CARTRIDGE SIZE 114 x 120 x 9.5mm MODES X-Mode, Weld, Cut, Grind X-MODE Shade 8 - 12.5 GRIND MODE Shade 2.5 CUT Shades 5 - 8 WELD Shades 8 - 12.5 SWITCHING SPEED (LIGHT TO DARK) 1/25,000 sec DELAY SPEED (DARK TO LIGHT) 0.1 - 1.0 sec ARC SENSORS 4 OPTICAL GRADE EN379 1/1/1/2 WEIGHT 709g POWER CR2450 lithium battery and solar-assist ON/OFF CONTROL Automatic on, off after 45 minutes OPERATING TEMPERATURE -10 to 55°C WARRANTY 3 years (Auto-Darkening lens only) STANDARDS AS/NZS 1338.1 (Auto-Darkening) AS/NZS 1337.1 B (High Impact) Specifications HDV Conventional Product RESOLUTION HDV Conventional Product PARALLELISATION HDV Conventional Product REFRACTION Exclusive Miller HDV Lens Technology
HDV

LARGE INTEGRATED GRIND SHIELD

The 174mm x 126mm viewing area provides a clear view for grinding and other tasks, increasing helmet-on-time, decreasing the potential for eye injuries.

EXCLUSIVE MILLER HDV LENS TECHNOLOGY

Provides a sharp detailed view of the weld pool with minimal distortion.

EXCLUSIVE MILLER ClearLight™ 2.0 LENS TECHNOLOGY

Advanced high-definition optics for the most realistic view that’s clearer and brighter.

EXCLUSIVE MILLER INFOTRACK™ 2.0 TECHNOLOGY

Provides memory, arc time and arc count functions that allows the weld operator to store favourite settings. Keeps track of weld time and arc starts.

EXCLUSIVE MILLER X-MODE™ TECHNOLOGY

Allows the lens to darken only when you start to weld. Ideal for outdoor, low amp TIG and obstructed applications.

GEN 4 HEADGEAR

Features an oversized back cushion and multiple head straps for a secure fit, eliminating over tightening and discomfort

HALF SHADE SETTINGS

Provides precise lens adjustment for optimised comfort and vision.

ALUMINIUM HEAT SHIELD

Reflects heat, keeping the lens and operator cool.

2.5 LIGHT STATE

Allows operators to keep their hood down between welds, improving safety and productivity.

LCD DISPLAY

Allows users to see fan speed, filter time, battery level and current time.

FILTER TIMER

Tracks how many hours of use the filter has.

AUDIBLE AND VIBRATING ALARM

Notifies users in noisy environments of low battery due to reduced airflow.

THREE AIR SPEEDSLOW, MEDIUM AND HIGH

Allows users to adjust the volume of air to maximise comfort in varied work conditions.

2x LIGHTWEIGHT LITHIUM-ION BATTERY

One for usage and one for charging. Provides long battery life (up to ten hours on low speed) with no memory retention from frequent charging (three-four charge cycle).

PATENT-PENDING DUALTEC™ MANIFOLD SYSTEM

Optimises helmet balance and sound, while 6-point air distribution system maximises cooling through targeted air placement.

INTEGRATED 3-POINT BACK-PACK STYLE SHOULDER STRAPS

Enhances comfort, reduces fatigue over long shifts by distributing system weight to alleviate back pain.

QUICK-RELEASE BELT DESIGN

Allows for seamless system on/off.

LIGHTWEIGHT LOW-PROFILE

BLOWER DESIGN (1362gm)

Extends wear-ability without interfering with surroundings.

Specifications

WARRANTY

STANDARDS

Complete System Includes

– Blower assembly Gen2

– HEPA filter

– Prefilter – Spark guard

– Prefilters (x6)

– Breathing tube

– Breathing tube cover

– Padded belt

– Shoulder straps

– Lithium-ion batteries (x2)

– Battery charger

– Battery charger supply cable with AU plug

– PAPR owner manual

– Flowmeter

– Carry bag

– Ultra HDV helmet assembly

– Spare HDV front cover lens (x2)

– Spare HDV grind shield (x2)

– Spare cover lens inside (x2)

– Helmet owner manual

– Tear away grind shield (x2)

PART NUMBER 305001 SIZE (BLOWER ASSEMBLY) 210 x 178 x 76mm WEIGHT (BLOWER ASSEMBLY, FILTERS, BELT, SHOULDER STRAPS, AND BATTERY) 1362gm AIR FILTER ASSEMBLY Spark guard screen, foam prefilter, and particulate (HEPA) filterdown to 0.3 micrometers in size AIR FLOW Low speed: 6.18+ CFM (175+ LPM) Medium speed: 6.89 CFM (195 LPM) High speed: 7.59 CFM (215 LPM)
TEMPERATURE -5 to 55°C
TEMPERATURE -10 to 80°C
TYPE Rechargeable lithium 14.8V, 3A
CHARGING TIME About 3 hours
LIFE 500 charges - Run time dependent on air flow rate and filter load BELT SIZE 711 to 1397mm
VORTEX HDV PAPR SYSTEM
OPERATING
STORAGE
BATTERY
BATTERY
BATTERY
1 Year
(blower
Warranty
unit)
AS/NZS 1716.2012
Class
meets
PROTECTION LEVEL
2 particulate filter
AS/NZ1716:2012 standards
‘Hot’ areas targeted for cooling relief Dualtec™ Manifold Six Vents
*Welding Industries of Australia will not accept responsibility for respiratory protective equipment that is chosen incorrectly. Some welding environments may contain dangerous levels of poisonous gases that are not suitably filtered by a particle filter. Vortex is not suitable for environments that contain gaseous particles or have an oxygen deficiency. It is the purchasers’ responsibility to ensure their workplace is tested adequately for fume hazards and adequate extraction is used in confined space applications.
The next level of welding respiratory protection.
Distributed by: 1300 300 884 WELDING.COM.AU Issue date: May 2023
WELDING SAFETY P/N: 305001
VORTEX HDV PAPR SYSTEM
Designed to withstand industrial environments, Miller helmets come with a 3 year warranty (Auto-Darkening lens only).
The next level of welding respiratory protection.
Provides protection against hazardous solid dust particles, metal fumes and mists.

PRODUCT SPECIFICATIONS

P/N: 305001 WELDING SAFETY WELDING.COM.AU
VORTEX HDV PAPR SYSTEM
Size (Blower Assembly) Weight (blower assembly, filters, belt shoulder straps and battery) Air Filter Assembly Air Flow Operating Temperature 210 x 178 x 76mm 1362gm Spark guard screen, foam prefilter, and particulate (HEPA) filter - down to 0.3 micrometers in size Low Speed: 6.18+ CFM (175+ LPM) Medium Speed: 6.89+ CFM (195 LPM) High Speed: 7.59 CFM (215 LPM) -5 to 55°C Storage Temperature Battery Type Battery Charging Time Battery Life Belt Size Protection Level -10 to 80°C Rechargeable lithium 14.8V, 3A About 3 hours 500 charges − run time dependent on air flow rate and filter load (711 to 1397mm) Class 2 particulate filter meets AS/NZ1716:2012 standards
WARRANTY Blower assembly Complete 287172 Filter, particulate (HEPA) (2-Pack) 287170-2 Filter, particulate (HEPA) (6-Pack) 287170-6 Filter, particulate (HEPA) (36-Pack) 287170-36 Filter, prefilter (foam) 235674 Filter cover 287175 Battery, blower, 14.8V, 3A (use with charger 282077) 287178 Charger, 16.8V, 2A (use with battery 287178) 282077 Belt pad (PAPR) 288941 Shoulder straps 287177 Belt 287176 Belt extension 244151 Bag 228028 Breathing tube assembly 261704 Breathing tube cover, flame-resistant 265312 Flowmeter 277222 Spark guard 235676 AS/NZS 1716.2012 1 Year Warranty (blower unit)
PARTS AND ACCESSORIES STANDARDS

VORTEX HDV PAPR SYSTEM

WELL-BALANCED DESIGN

Reduces torque on neck, increasing all-day wear.

PATENT-PENDING DUALTEC™ MANIFOLD SYSTEM

Optimises helmet balance and sound, while 6-point air distribution system maximises cooling through targeted air placement.

ERGONOMIC HEADGEAR

Provides a secure fit, without the need for over-tightening.

LIGHTWEIGHT LOW-PROFILE BLOWER ASSEMBLY WITH INTEGRATED SHOULDER STRAPS

Reduces lower back strain and fatigue.

EXCLUSIVE MILLER CLEARLIGHT™ 2.0 LENS TECHNOLOGY

Provides advanced high definition optics for the most realistic view that’s clearer and brighter - before, during and after every weld.

HALF SHADE LENS ADJUST-ABILITY

Provides fine shade adjustment for optimised comfort and vision.

HIGH DEFINITION VIEW (HDV) TECHNOLOGY

Keeps the refractive power of the grind lens and outside cover lens constant, providing users a peripheral view with minimal distortion.

ENHANCED COMFORT, COOLING AND VISIBILITY

Maximise all-day wear-abilityincreasing productivity, safety and regulatory compliance.

P/N: 305001

LOW PROFILE BREATHING TUBE ATTACHMENT

Eases on/off process while flexible tube material eliminates breathing tube snags in work cell.

TWO LIGHTWEIGHT LITHIUM-ION BATTERIES

Included with each system eliminate downtime. Charge one battery while using the other one.

AUSTRALIAN STANDARDS

The lens and helmet comply with Australian Standards AS/NZS 1338.1 (Auto-Darkening) and AS/ NZS 1337.1 B (High Impact) while the PAPR System complies with Australian Standards AS/NZS 1716.2012.

*Welding Industries of Australia will not accept responsibility for respiratory protective equipment that is chosen incorrectly. Some welding environments may contain dangerous levels of poisonous gases that are not suitably filtered by a particle filter. Vortex is not suitable for environments that contain gaseous particles or have an oxygen deficiency. It is the purchasers’ responsibility to ensure their workplace is tested adequately for fume hazards and adequate extraction is used in confined space applications.

WELDING.COM.AU
WELDING SAFETY

VORTEX HDV PAPR SYSTEM

PAPR BLOWER ASSEMBLY FEATURES

LIGHTWEIGHT LOW-PROFILE BLOWER DESIGN

Extends wear-ability without interfering with surroundings.

INTEGRATED SHOULDER STRAPS

Reduces fatigue over long shifts by distributing system weight to alleviate lower back pain.

THREE AIR SPEEDS - LOW, MEDIUM, HIGH

Allows users to adjust the volume of air to maximise comfort in varied work conditions.

LIGHTWEIGHT LITHIUM-ION BATTERIES

– Provides long battery life (up to eleven hours on low speed) with no memory retention from frequent charging (three-hour charge cycle).

– Rated for 500 charges.

– Two batteries are included with each system.

– Quick-release belt design allows for seamless system on/off.

AUDIBLE AND VIBRATING ALARMS

Notifies users in noisy environments of air blockage, low battery, incorrect setting and filter lifetime. Alarm is given via LCD display, outer LED display, buzzer or vibration.

QUICK-RELEASE BELT DESIGN

Allows for seamless system on/off.

LCD DISPLAY

Allows users to see fan speed, filter time, battery level and current time.

FILTER TIMER

Tracks for how many hours of use the filter has.

COMPLETE SYSTEM INCLUDES

– Blower assembly Gen2

– HEPA filter

– Prefilter

– Spark guard

– Prefilters (x6)

– Breathing tube

– Breathing tube cover

– Padded belt

– Shoulder straps

– Lithium-ion batteries (x2)

– Battery charger

– Battery charger supply cable with AU plug

– PAPR owner manual

– Flowmeter

– Carry bag

– Ultra HDV helmet assembly

– Spare HDV front cover lens (x2)

– Tear away grind shield (x2)

– Spare HDV grind shield (x2)

– Spare cover lens inside (x2)

– Helmet owner manual

WELDING.COM.AU
P/N: 305001 WELDING SAFETY

VORTEX HDV PAPR SYSTEM

HELMET ASSEMBLY FEATURES

EXCLUSIVE MILLER HIGH DEFINITION VIEW (HDV) LENS TECHNOLOGY

Keeps the refractive power of the grind lens and outside cover lens constant, providing users a peripheral view with minimal distortion.

LIGHTWEIGHT, WELL BALANCED DESIGN

Reduces neck torque, minimising operator fatigue and strain leading to an increase in short-term comfort as well as long-term health benefits.

ERGONOMIC, FOUR POINT FLEXIBLE HEADGEAR DESIGN

Provides a secure fit, while avoiding major pressure points within the head, maximising all-day wear. Welders can custom fit the helmet with seamless tilt, distance and tightness adjustments.

HELMET LOCKS IN UPRIGHT POSITION

Toggle springs assist easy flip up, and holds the outside shield in an upright position for non welding tasks. The internal grind lens provides high impact protection.

AUSTRALIAN STANDARDS

The lens and helmet comply with Australian Standards AS/NZS 1338.1 (Auto-Darkening) and AS/ NZS 1337.1 B (High Impact).

LENS FEATURES

– X-Mode™ senses the arc’s electromagnetic field rather than brightness to darken the lensideal for outdoor, low-amp TIG and obstructed view applications.

– InfoTrack™ 2.0 technology provides memory, arc time and arc count functions that allows the weld operator to store favourite settings, keep track of weld time and arc starts.

– Half shade settings for precise lens adjustment.

– Simple digital lens interface allows for easy adjustment with or without gloves.

HIGH QUALITY AND FULLY ADJUSTABLE HEADGEAR

Pivoting, oversized back pad and multiple head straps secure helmet in downward applications,eliminating over-tightening and discomfort.

P/N: 305001

LARGE INTEGRATED GRIND SHIELD

Provides 174 x 126 mm of clear viewing area for grinding and other tasks, increasing helmet-on time, decreasing the potential for eye injuries.

EXCLUSIVE MILLER CLEARLIGHT™ 2.0 LENS TECHNOLOGY

Provides advanced high definition optics for the most realistic view that’s clearer and brighter - before, during and after every weld.

WELDING.COM.AU
WELDING SAFETY

VORTEX HDV PAPR SYSTEM

PATENT-PENDING DUALTEC MANIFOLD SYSTEM DESIGN

Dualtec™ Manifold Six Vents

– With 6-point airflow distribution system.

– Maximises perceived cooling through targeted air placement.

“Hot” areas targeted for cooling relief

– System targets body’s natural thermal regulation system to minimise operator heat stress.

– 6-point airflow distribution system targets “hot” areas within the face for immediate cooling relief, without causing eye and/or nose irritation.

HELMET PRODUCT SPECIFICATIONS

– Adjustable interior vents allow for customized flow depending on user preference.

WELDING.COM.AU
WELDING SAFETY
P/N: 305001
Viewing Area Cartridge Size Modes X-Mode Grind Mode Cut Weld 97 x 60mm 114 x 120 x 9.5mm X-Mode Weld Cut Grind Shades 8 - 12.5 Shade 2.5 Shades 5 - 8 Shades 8 - 12.5 Switching Speed (light to dark) Delay Speed (dark to light) Arc Sensors Optical Grade Weight Power On/Off Control Operating Temperature 1/25,000sec 0.1 - 1.0sec 4 EN379 1/1/1/2 709g CR2450 lithium battery and solar assist Automatic on, off after 45 minutes -10 to 55°C
P/N: 305001 WELDING SAFETY WELDING.COM.AU Replaceable battery 217043P2 Magnifying lens 1.5x 212238P Magnifying lens 2.0x 212240P Magnifying lens 2.5x 212242P HDV front cover lens 305004 HDV grind shield 305007 Cover lens inside 216327 Tear away grind shield 258853 Headgear 260486 Headband fabric 770249 Adjustment angle / stop kit 265891 AS/NZS 1338.1 (Auto-Darkening) AS/NZS 1337.1 B (High Impact). HELMET PARTS AND ACCESSORIES HELMET STANDARDS HELMET WARRANTY 3 Years Warranty (auto-darkening lens)
VORTEX HDV PAPR SYSTEM

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