Accumulator Head Blow Molding - Pet All Manufacturing Inc

Accumulator Head Blow Molding Equipment

Pet All Manufacturing Inc. 85 Royal Crest Court Unit 1-2 Markham, Ontario, Canada, L3R 9X5 Phone: 905-305-1797 Fax: 905-305-0013 Website: www.petallmfg.com Email: cmerrick@petallmfg.com

TABLE OF CONTENTS

Table of Contents

Page 1

Section A - CanMold - Standard Accumulator Series / Budget Series Models

Page 2

Budget Series: Details of Components – Die Head, Extrusion System, Electronic Controls, Hydraulics

Page 3

Budget Series: Mold Closing System, Blowing Device, Typical Products

Page 4

Budget Series: Machine Specifications

Page5

Professional Series: Models, Clamping System, Extrusion System

Page 6

Professional Series:, Mold System, Blowing Device, Hydraulics, Electrical System

Page 7

Professional Series: Mold Specifications

Page 8

Professional Series: Machine Specifications

Page 9

Section B

Page 9-10

Index of Special Applications - Accumulator Head

Special Accumulator Machines: Large Hollow, IBC & PC Containers

Page 10

Special Accumulator Machines: Polycarbonate (PC) & Seats / Chairs

Page 11

Special Accumulator Machines: Tool Case / Box Products & Air Ducts

Page 12

Special Accumulator: Fixed Clamp Accumulator Systems for Large Oversize, Ultra Large Hollow Container

Page 13

Special Accumulator: Multi-Layer Accumulator Products & Double Color Machines

Page 14

Special Accumulator: Panel Products

Page 15

Section C

Page 15-16

World's Largest Blow Mold Accumulator Machines - Jumbo, Super Jumbo & Colossus

World's Largest Blow Mold Accumulator Machines: Large Water / Chemical Storage, Drums, Road Tanker Liquids, 20,000L Machines, In House Manufacturing

Page 16

World's Largest Blow Mold Accumulator Machines: In House Mold Building & Chart of Summary of Standard Machines

Page 17

1

A

CanMold Accumulator Head Machines

The CanMold accumulator head series is made for Pet All Manufacturing Inc. and finished for North American markets at our own workshops. Several thousand accumulator head machines have been produced successfully for over 30 years, at an ISO 9001 facility. Over 12 different models are available, and a selection of successful products being produced is shown as follows:

CANMOLD Range of Products

There are two ranges of accumulator head machines available: Budget Series - Traditional series Professional Series - With patented two pull-rod type mold closing device, double-folding accumulator head and fully automatic take-out devices.

Budget Series Accumulator Head Models

Screw Ă˜

Through-put

Clamping Force

Shot Capacity

Largest

(Acc. Vol.)

Part Size

mm

KG/H

KN

L

L

mm

AH75

75

90

190

3.5

20

720 X 600

AH82Z

82

45

160

1.85

20

720 X 600

AH90/B

90

120

245

5.5

50

880 X 800

AH90/B

90

150

245

5.5

50

880 X 800

AH100/A

100

140

490

12

120

1020 X 1060

AH100/B

100

180

490

12

120

1020 X 1060

Model #

Platen Size (W X H)

2

Budget Series Details of Components

1.

Die Head

Setup - Available in multilayer, with regrind layer - Multicolor die head: for multicolor products - Digi-pack parison control device by Moog

2.

Extrusion System - AC with frequency controller for barrels, watering cans etc.

- Hydraulic movement for toolboxes, auto parts etc.

- Variety of screws for each application.

3.

Electronic Controls - Japanese PLC interface - Manual button control panel alterative for multilayer products.

4.

-

Hydraulics Proportional controls.

Complete hydraulic movements.

Independent oil source for valves.

3

Budget Series Details of Components 5.

Mold Closing System

Double pull bar

Quad pull bar

For smaller parts, medium production and ease of take-out. Easy mold changes.

6.

For large sized products, and enhanced mold clamping force.

Blowing Device

 

Multi position blowing. From the top, bottom and middle according to product.

Auxiliary blowing. According to products requirements.

Budget Series Typical Products

Car Duct Parts

Polycarbonate Parts including 5 gallon water containers

Fluid container holders, including 6 layer multilayer 4

‘King’ 1000 Liter containers

Industrial Drums

Tool Boxes

Budget Series Accumulator Head Machine - Specifications Clamping System

Extruder

Accumulator Head

Power Consumption

Machine Size

Type

Units

AH75

AH82Z

AH90/A

AH90/B

AH100/A

AH100/B

Clamping force Product specifications Platen size Mold Size Distance Stroke Vacant recycle time Screw Diameter Major screw diameter ratio Max. screw rotating speed Plasticizing capacity (HDPE) Heating zones Accumulator volume Mold heating zones Die diameter Injection pressure

KN L

190 20

160 20

245 50

245 50

490 120

490 120

mm mm mm mm Sec. mm

720x600 440x600 250/700 450 8 75 25

720x600 380x650 250/700 450 8 82 25

880x800 520x800 400/900 500 9 90 20

880x800 520x800 400/900 500 9 90 25

1020x1060 800x1060 350/1200 850 11 100 22

1020x1060 800x1060 350/1200 850 11 100 25

r/min

92

75

67

84

73

93

Kg/h

90

90

120

150

140

180

mm PSI

4 3.5 4 150 1160

5 1.85 4 78 1160

4 5.5 4 300 1160

4 5.5 4 300 1160

5 12 5 400 1160

5 12 5 400 1160

Hydraulic pump Extruder power Heating power Cooling power Die-head heating power Main power Average energy consumption Air supply pressure Air consumption Cooling water pressure Cooling water flow Length Width Height

Kw Kw Kw W Kw

37 30 18.4 4x180 18

45 30 21.4 4x180 8

45 30 21 3x180 19

37 45 25 5x180 19

55 45 22.3 5x180 24.1

45 75 30.3 5x180 24.1

Kw Kw/h

103 48

70 45

85 49

126 54

101 65

175 86

PSI ft³/min.

PSI

87 14 43

116 14 43

87 35 43

87 35 43

87 35 43

87 35 43

ft³/min. mm mm mm

10.6 4100 2300 3600

10.6 4800 2300 4400

14 4900 2900 4300

14 4900 2900 4300

14 5700 3100 4500

14 5700 3100 4500

L

5

Professional Series Accumulator Head Models

Model #

Screw Ă˜

Through-put

Clamping Force

Shot Capacity

Largest

(Acc. Vol.)

Part Size

Platen Size (W X H)

mm

KG/H

KN

L

L

mm

AH350-90

90

180

350

8

60

950 X 900

AH550-100

100

270

550

12

120

1100 X 1100

AH750-120

120

400

750

20

220

1300 X 1400

FT1500

120 x 2

600

1500

60

1250

1600 x 1800

Professional Series Details of Components 1. Clamping System - Patented two pull rod clamping system.

- Produces even pressure on mold, large part capacity and convenient mold change facilities.

- Linear guide ways. High clamp precision.

- Precise and reliable control and repetition.

2. Extrusion System - 30:1 Screw ratio.

- Quality main part barrels and screws of advanced metals, surface hardening for long life.

- Novel forms of screws according to product (barrier, split-flow, mixing) - Quality speed control by both AC (+ frequency control) and DC motors. Stable rotation speeds, powerful drive.

- Automatic control of extruder and mold head platform (forwards and backwards) to facilitate mold installation.

6

Professional Series Details of Components

3.

-

4.

Mold System Double folding accumulator head.

Excellent control of inner/outer layer.

Quick material and color change.

Superb parison quality.

Blowing Device Multifunction for two movement lifting, expansion, pre-pinch and rotation techniques.

- Floating blow pin function for safety control.

- Good wall control.

-

5.

-

6.

-

Hydraulics Proportional control hydraulics.

High flow rate plug-in valve for precision and energy saving.

Electrical System 10.4� VGA large screen display (B+R – Austrian manufacturer).

486 CPU for in screen processing and operation.

100 point parison and wall thickness control.

12 section PID temperature control (expandable).

Pressure/flow ratio control.

Technical parameter settings and storage.

Machine running status display.

Diagnostic display

7

Professional Series Accumulator Head Mold Specifications

Professional Series Accumulator Head Mold Specifications Type

Units

AH350-90

AH550-100

AH750-120

Mold plate height

mm

900

1100

1400

Mold plate width

mm

950

1100

1300

Max. distance of mold plate d max.

mm

1050

1400

1650

Min. distance of mold plate d min.

mm

400

600

650

Opening mold stroke

mm

650

800

1000

Mold width

mm

700

900

1100

Mold height

mm

950

1100

1400

Mold thickness

mm

410-525

610-700

660-800

Max. product volume

L

60

120

220

8

Professional Series Accumulator Head Mold Specifications Units

AH350-90

AH550-100

AH750-120

Mold clamping force

Kn

900

1100

1400

Platen opening stroke

mm

400 - 1050

600 x 1400

650 x 1650

Platen dimensions (WxH)

mm

950 x 900

1100 x 1100

1300 x 1400

Moving-mold stroke

mm

400

600

650

Moving-mold speed

mm/sec

320

250

250

Screw Diameter

mm

90

100

120

Length/diameter ratio

L/D

30

30

30

Screw rotation rate

r/min

9-87

9-87

5.5-55

Kg/h

180

270

300

Driving power

Kw

55

90

132

Heating power

Kw

21.6

30

47

Accumulator volume

L

8

12

20

Mold heating power

Kw

22

30

47

4

4

5

Type

Clamping System

Extruder

Accumulator Head

Power Consumption

B

Plasticizing capacity

PE

Mold heating zones Die diameter

mm

100-300

100-350

200-380

Max. injection speed

Kg/sec.

1.5

1.5

1.5

Injection pressure

PSI

1160

1160

1160

Driving power

Kw

89

131

203

Heating power

Kw

44

60

99

Main power

Kw

135.6

191

305

Average energy consumption

Kw/h

65

95

150

Air supply pressure

PSI

100

100

100

Air consumption

ydsÂł/h

40-65

65-80

92-120

Cooling water pressure

PSI

43.5

43.5

43.5

Cooling water flow

ftÂł/min.

14

14

22

Index of Special Applications - Accumulator Head

1) 2) 3) 4) 5) 6) 7) 8) 9)

Large Hollow Containers IBC Containers PC (Polycarbonate) Seats / Chairs Tool Cases / Boxes Air Duct Products Fixed Clamp Accumulator Systems for Oversize, Ultra Large Hollow Container Multi-Layer Accumulator Products Double Color Machines 10) Panel Products

9

1. Large Hollow Containers FT 1500  Platen Dimensions: 1800 x 1600 mm  Clamp Force: 1500 Kn  PLC: B + R  Screw: 2 x 120 mm  Plasticisation: 2 x 350 Kg Hour

Ideal for Large Hollow Containers

2. IBC Containers IBC 1500  Platen Dimension: 1800 x 1600 mm  Clamp Force: 1500 Kw  PLC: B + R  Screw: 2 x 120 mm  Plasticisation: 2 x 420 Kg Hour

Ideal for IBC Containers

3. PC (Polycarbonate) AH 82Z - (PC Model for Polycarbonate)  Platen Dimensions: 440 x 600  Clamp Force: 210 Kw  PLC: B + R  Screw: 82 mm  Plasticisation: 90 Kg Hour

Special for PC Containers Larger Model for PC also available 10



AH 650 / III Platen Dimensions 530 x 530 mm

Polycarbonate Products

4. Seats / Chairs AH 90 (Seats)  900 x 800 mm Platen  90 mm Screw  150 Kg / Hour Output

Seat Products

AH 100 (Seats)

  

1050 x 1000 mm Platen 100 mm Screw 180 Kg Hour Output

AH 50 (Seats)

  

940 x 870 Platen 90 mm Screw 90 Kg Hour Output

Three Special machines designed for seats on PE, PP & ABS

11

5. Tool Cases / Boxes AH 90 (Tool Cases)  900 x 800 mm Platen  90 mm Screw  150 Kg Hour Output

Tool Case / Box Products

AH100 (Tool Cases)

  

1050 x 1000 mm Platen 100 mm Screw 180 Kg Hour Output

Two specially finished machines for Tool Boxes / Cases 6. Air Duct Products AH Special 3D Air Duct

    

Platen Dimensions: 1050 x 1000 mm Clamp Force: 500 Kn PLC: B + R Extruder Range: of 55, 65, 75 and 90 mm Plasticisation Output (kg): 50, 60, 90 and 120 Kg Hour for above Extruders

Air Duct Products

12

7. Fixed Clamp Accumulator Systems for Oversize, Ultra Large Hollow Container  

Volume under 10000 L Volume under 5000 L

Group 1 Group 2

*These machine dimensions are totally flexible and the following are examples only.

Group 1

Product Samples

BK 10,000

   

Max Volume: 10,000 L Screw: 4 x 120 mm Mold Dimensions: 4500 x 4500 mm Clamp Force: 6000 Kn

Group 2 BK 5000

   

Max Volume: 5000 L Screw: 2 x 160 mm Mold Dimension: (request) Clamp Force: 4000 Kn

BK 3000

   

Max Valume: 3000 L Screw: 2 x 150 mm Mold Dimension: 2800 x 3000 mm Clamp Force: 3000Kn

13

8. Multi-Layer Accumulator Products  Double Layer - Full Range  Triple Layer - Full Range Machine AH (F2) DL (Double Layer)

AH (F2) DL (Double Layer)

 

5 different sizes available: 190, 240, 500, 750, 1500 Kn Mold Dimensions: 750 x 650, 900 x 800, 1050 x 1000, 1300 x 1400, 1800 x 1600

Triple Layer

 

Same machine specifications as Double Layer (5 Models) Traditionally 25% outer layer, 50% middle, 25% Inner layer

9. Double Color Machines Normally double colors are produced on our special AH100A Series, with special model AH 100 Z / A     

Machine Volume: 120 L Screws: 2 x 75 mm Output: 180 Kg Hour Platen Dimension: 1050 x 1000 mm Clamp: 550 Kn

14

10. Panel Products There is a special machine for flat panel products with high molecular weight. Products include wall panels, door panels, sea floats, highway barriers, desktop panels and hospital beds.

Model AH 150TB

Model AH 150 TB      

PLC: Panasonic or B + R Volume Products: 2100 x 1000 x 120 mm Screw Diameter: 120 mm Plasticisation Capacity: 450 Kg / Hour Mold Platen Size: 1900 x 1500 mm Clamp Force: 1500 Kn

Oversize Jumbo Accumulators

C

World's Largest Blow Mold (Accumulator) Head Machines UP TO 20,000 LITER TANKS IN 1 TO 4 LAYERS AVAILABLE

2000L Machine 3 Series of Machines are Available Can Mold 1. Jumbo Series  1000L (up to 5 layers)  2000L (up to 5 layers)

2. Super Jumbo Series  3000L (up to 5 layers)  5000L (up to 4 layers)

3. Colossus Series (World’s Largest)  10,000L (up to 4 layers)  20,000L (up to 4 layers) 15

Typical Markets for Large Accumulators

Large Water Storage

Chemical Storage

Drums

Road Tanker Liquids

Colossus (up to 20,000L) Machine

In House Head Manufacture

16

In House Mold Building

Chart of Summary of Standard Machines

Jumbo, Super Jumbo & Colossus Series The following machines are available in addition to Can Mold Standard Accumulator Series.

500L, 1000L, 2000L, 3000L, available in 1 to 5 layers & 5000L, 10,000L, and 20,000L available in 1 to 4 layers.

Single Layer Information Size

Clamp Force

Throughput

Platen mm

Capacity Accumulator

Accumulator Max Parison

500L

600Kn

250Kg / Hr

1300 x 1300mm

32L

24Kg

1,000L

800Kn

270 / 350Kg / Hr

45 / 50L

35 / 40Kg

2,000L

1200 / 1800Kn

300 / 400Kg / Hr

3,000L

1200 / 2200Kn

5,000L 10,000L 20,000L

1600 x 1500mm

80L

60Kg

500Kg / Hr

1700 x 1800mm 1500 x 2000mm 2100 x 2200mm

125L

95Kg

1800 / 3500Kn

700Kg / Hr

2400 x 2600mm

230L

170Kg

6000Kn

950 / 1200Kg / Hr

3000 x 3,600mm

400L

300Kg

To special order as per container.

17

Pet All Manufacturing Toronto Tech Center

Pet All Manufacturing Global Operations

Pet All Manufacturing Inc. / Can Mold 85 Royal Crest Court Unit 1-2 Markham, ON L3R 9X5 Canada Pet All Manufacturing USA - 407 S 107th Ave., Unit A-10 Tolleson, AZ 85353 United States Tel: 905-305-1797 Fax: 905-305-0013 Email: cmerrick@petallmfg.com Websites: www.petallmfg.com www.canmoldplastics.com