Accumulator Head Blow Molding Equipment
Pet All Manufacturing Inc. 85 Royal Crest Court Unit 1-2 Markham, Ontario, Canada, L3R 9X5 Phone: 905-305-1797 Fax: 905-305-0013 Website: www.petallmfg.com Email: cmerrick@petallmfg.com
TABLE OF CONTENTS
Table of Contents
Page 1
Section A - CanMold - Standard Accumulator Series / Budget Series Models
Page 2
Budget Series: Details of Components – Die Head, Extrusion System, Electronic Controls, Hydraulics
Page 3
Budget Series: Mold Closing System, Blowing Device, Typical Products
Page 4
Budget Series: Machine Specifications
Page5
Professional Series: Models, Clamping System, Extrusion System
Page 6
Professional Series:, Mold System, Blowing Device, Hydraulics, Electrical System
Page 7
Professional Series: Mold Specifications
Page 8
Professional Series: Machine Specifications
Page 9
Section B
Page 9-10
Index of Special Applications - Accumulator Head
Special Accumulator Machines: Large Hollow, IBC & PC Containers
Page 10
Special Accumulator Machines: Polycarbonate (PC) & Seats / Chairs
Page 11
Special Accumulator Machines: Tool Case / Box Products & Air Ducts
Page 12
Special Accumulator: Fixed Clamp Accumulator Systems for Large Oversize, Ultra Large Hollow Container
Page 13
Special Accumulator: Multi-Layer Accumulator Products & Double Color Machines
Page 14
Special Accumulator: Panel Products
Page 15
Section C
Page 15-16
World's Largest Blow Mold Accumulator Machines - Jumbo, Super Jumbo & Colossus
World's Largest Blow Mold Accumulator Machines: Large Water / Chemical Storage, Drums, Road Tanker Liquids, 20,000L Machines, In House Manufacturing
Page 16
World's Largest Blow Mold Accumulator Machines: In House Mold Building & Chart of Summary of Standard Machines
Page 17
1
A
CanMold Accumulator Head Machines
The CanMold accumulator head series is made for Pet All Manufacturing Inc. and finished for North American markets at our own workshops. Several thousand accumulator head machines have been produced successfully for over 30 years, at an ISO 9001 facility. Over 12 different models are available, and a selection of successful products being produced is shown as follows:
CANMOLD Range of Products
There are two ranges of accumulator head machines available: Budget Series - Traditional series Professional Series - With patented two pull-rod type mold closing device, double-folding accumulator head and fully automatic take-out devices. Budget Series Accumulator Head Models
Screw Ă˜
Through-put
Clamping Force
Shot Capacity
Largest
(Acc. Vol.)
Part Size
mm
KG/H
KN
L
L
mm
AH75
75
90
190
3.5
20
720 X 600
AH82Z
82
45
160
1.85
20
720 X 600
AH90/B
90
120
245
5.5
50
880 X 800
AH90/B
90
150
245
5.5
50
880 X 800
AH100/A
100
140
490
12
120
1020 X 1060
AH100/B
100
180
490
12
120
1020 X 1060
Model #
Platen Size (W X H)
2
Budget Series Details of Components
1.
Die Head
Setup - Available in multilayer, with regrind layer - Multicolor die head: for multicolor products - Digi-pack parison control device by Moog
2.
Extrusion System - AC with frequency controller for barrels, watering cans etc. - Hydraulic movement for toolboxes, auto parts etc. - Variety of screws for each application.
3.
Electronic Controls - Japanese PLC interface - Manual button control panel alterative for multilayer products.
4. -
Hydraulics Proportional controls. Complete hydraulic movements. Independent oil source for valves.
3
Budget Series Details of Components 5.
Mold Closing System
Double pull bar
Quad pull bar
For smaller parts, medium production and ease of take-out. Easy mold changes.
6.
For large sized products, and enhanced mold clamping force.
Blowing Device
 
Multi position blowing. From the top, bottom and middle according to product. Auxiliary blowing. According to products requirements.
Budget Series Typical Products
Car Duct Parts
Polycarbonate Parts including 5 gallon water containers
Fluid container holders, including 6 layer multilayer 4
‘King’ 1000 Liter containers
Industrial Drums
Tool Boxes
Budget Series Accumulator Head Machine - Specifications Clamping System
Extruder
Accumulator Head
Power Consumption
Machine Size
Type
Units
AH75
AH82Z
AH90/A
AH90/B
AH100/A
AH100/B
Clamping force Product specifications Platen size Mold Size Distance Stroke Vacant recycle time Screw Diameter Major screw diameter ratio Max. screw rotating speed Plasticizing capacity (HDPE) Heating zones Accumulator volume Mold heating zones Die diameter Injection pressure
KN L
190 20
160 20
245 50
245 50
490 120
490 120
mm mm mm mm Sec. mm
720x600 440x600 250/700 450 8 75 25
720x600 380x650 250/700 450 8 82 25
880x800 520x800 400/900 500 9 90 20
880x800 520x800 400/900 500 9 90 25
1020x1060 800x1060 350/1200 850 11 100 22
1020x1060 800x1060 350/1200 850 11 100 25
r/min
92
75
67
84
73
93
Kg/h
90
90
120
150
140
180
mm PSI
4 3.5 4 150 1160
5 1.85 4 78 1160
4 5.5 4 300 1160
4 5.5 4 300 1160
5 12 5 400 1160
5 12 5 400 1160
Hydraulic pump Extruder power Heating power Cooling power Die-head heating power Main power Average energy consumption Air supply pressure Air consumption Cooling water pressure Cooling water flow Length Width Height
Kw Kw Kw W Kw
37 30 18.4 4x180 18
45 30 21.4 4x180 8
45 30 21 3x180 19
37 45 25 5x180 19
55 45 22.3 5x180 24.1
45 75 30.3 5x180 24.1
Kw Kw/h
103 48
70 45
85 49
126 54
101 65
175 86
PSI ft³/min. PSI
87 14 43
116 14 43
87 35 43
87 35 43
87 35 43
87 35 43
ft³/min. mm mm mm
10.6 4100 2300 3600
10.6 4800 2300 4400
14 4900 2900 4300
14 4900 2900 4300
14 5700 3100 4500
14 5700 3100 4500
L
5
Professional Series Accumulator Head Models
Model #
Screw Ă˜
Through-put
Clamping Force
Shot Capacity
Largest
(Acc. Vol.)
Part Size
Platen Size (W X H)
mm
KG/H
KN
L
L
mm
AH350-90
90
180
350
8
60
950 X 900
AH550-100
100
270
550
12
120
1100 X 1100
AH750-120
120
400
750
20
220
1300 X 1400
FT1500
120 x 2
600
1500
60
1250
1600 x 1800
Professional Series Details of Components 1. Clamping System - Patented two pull rod clamping system. - Produces even pressure on mold, large part capacity and convenient mold change facilities. - Linear guide ways. High clamp precision. - Precise and reliable control and repetition. 2. Extrusion System - 30:1 Screw ratio. - Quality main part barrels and screws of advanced metals, surface hardening for long life. - Novel forms of screws according to product (barrier, split-flow, mixing) - Quality speed control by both AC (+ frequency control) and DC motors. Stable rotation speeds, powerful drive. - Automatic control of extruder and mold head platform (forwards and backwards) to facilitate mold installation.
6
Professional Series Details of Components
3. -
4.
Mold System Double folding accumulator head. Excellent control of inner/outer layer. Quick material and color change. Superb parison quality.
Blowing Device Multifunction for two movement lifting, expansion, pre-pinch and rotation techniques. - Floating blow pin function for safety control. - Good wall control. -
5. -
6. -
Hydraulics Proportional control hydraulics. High flow rate plug-in valve for precision and energy saving.
Electrical System 10.4� VGA large screen display (B+R – Austrian manufacturer). 486 CPU for in screen processing and operation. 100 point parison and wall thickness control. 12 section PID temperature control (expandable). Pressure/flow ratio control. Technical parameter settings and storage. Machine running status display. Diagnostic display
7
Professional Series Accumulator Head Mold Specifications
Professional Series Accumulator Head Mold Specifications Type
Units
AH350-90
AH550-100
AH750-120
Mold plate height
mm
900
1100
1400
Mold plate width
mm
950
1100
1300
Max. distance of mold plate d max.
mm
1050
1400
1650
Min. distance of mold plate d min.
mm
400
600
650
Opening mold stroke
mm
650
800
1000
Mold width
mm
700
900
1100
Mold height
mm
950
1100
1400
Mold thickness
mm
410-525
610-700
660-800
Max. product volume
L
60
120
220
8
Professional Series Accumulator Head Mold Specifications Units
AH350-90
AH550-100
AH750-120
Mold clamping force
Kn
900
1100
1400
Platen opening stroke
mm
400 - 1050
600 x 1400
650 x 1650
Platen dimensions (WxH)
mm
950 x 900
1100 x 1100
1300 x 1400
Moving-mold stroke
mm
400
600
650
Moving-mold speed
mm/sec
320
250
250
Screw Diameter
mm
90
100
120
Length/diameter ratio
L/D
30
30
30
Screw rotation rate
r/min
9-87
9-87
5.5-55
Kg/h
180
270
300
Driving power
Kw
55
90
132
Heating power
Kw
21.6
30
47
Accumulator volume
L
8
12
20
Mold heating power
Kw
22
30
47
4
4
5
Type
Clamping System
Extruder
Accumulator Head
Power Consumption
B
Plasticizing capacity
PE
Mold heating zones Die diameter
mm
100-300
100-350
200-380
Max. injection speed
Kg/sec.
1.5
1.5
1.5
Injection pressure
PSI
1160
1160
1160
Driving power
Kw
89
131
203
Heating power
Kw
44
60
99
Main power
Kw
135.6
191
305
Average energy consumption
Kw/h
65
95
150
Air supply pressure
PSI
100
100
100
Air consumption
ydsÂł/h
40-65
65-80
92-120
Cooling water pressure
PSI
43.5
43.5
43.5
Cooling water flow
ftÂł/min.
14
14
22
Index of Special Applications - Accumulator Head
1) 2) 3) 4) 5) 6) 7) 8) 9)
Large Hollow Containers IBC Containers PC (Polycarbonate) Seats / Chairs Tool Cases / Boxes Air Duct Products Fixed Clamp Accumulator Systems for Oversize, Ultra Large Hollow Container Multi-Layer Accumulator Products Double Color Machines 10) Panel Products
9
1. Large Hollow Containers FT 1500 Platen Dimensions: 1800 x 1600 mm Clamp Force: 1500 Kn PLC: B + R Screw: 2 x 120 mm Plasticisation: 2 x 350 Kg Hour
Ideal for Large Hollow Containers
2. IBC Containers IBC 1500 Platen Dimension: 1800 x 1600 mm Clamp Force: 1500 Kw PLC: B + R Screw: 2 x 120 mm Plasticisation: 2 x 420 Kg Hour
Ideal for IBC Containers
3. PC (Polycarbonate) AH 82Z - (PC Model for Polycarbonate) Platen Dimensions: 440 x 600 Clamp Force: 210 Kw PLC: B + R Screw: 82 mm Plasticisation: 90 Kg Hour
Special for PC Containers Larger Model for PC also available 10
AH 650 / III Platen Dimensions 530 x 530 mm
Polycarbonate Products
4. Seats / Chairs AH 90 (Seats) 900 x 800 mm Platen 90 mm Screw 150 Kg / Hour Output
Seat Products
AH 100 (Seats)
1050 x 1000 mm Platen 100 mm Screw 180 Kg Hour Output
AH 50 (Seats)
940 x 870 Platen 90 mm Screw 90 Kg Hour Output
Three Special machines designed for seats on PE, PP & ABS
11
5. Tool Cases / Boxes AH 90 (Tool Cases) 900 x 800 mm Platen 90 mm Screw 150 Kg Hour Output
Tool Case / Box Products
AH100 (Tool Cases)
1050 x 1000 mm Platen 100 mm Screw 180 Kg Hour Output
Two specially finished machines for Tool Boxes / Cases 6. Air Duct Products AH Special 3D Air Duct
Platen Dimensions: 1050 x 1000 mm Clamp Force: 500 Kn PLC: B + R Extruder Range: of 55, 65, 75 and 90 mm Plasticisation Output (kg): 50, 60, 90 and 120 Kg Hour for above Extruders
Air Duct Products
12
7. Fixed Clamp Accumulator Systems for Oversize, Ultra Large Hollow Container
Volume under 10000 L Volume under 5000 L
Group 1 Group 2
*These machine dimensions are totally flexible and the following are examples only. Group 1
Product Samples
BK 10,000
Max Volume: 10,000 L Screw: 4 x 120 mm Mold Dimensions: 4500 x 4500 mm Clamp Force: 6000 Kn
Group 2 BK 5000
Max Volume: 5000 L Screw: 2 x 160 mm Mold Dimension: (request) Clamp Force: 4000 Kn
BK 3000
Max Valume: 3000 L Screw: 2 x 150 mm Mold Dimension: 2800 x 3000 mm Clamp Force: 3000Kn
13
8. Multi-Layer Accumulator Products Double Layer - Full Range Triple Layer - Full Range Machine AH (F2) DL (Double Layer)
AH (F2) DL (Double Layer)
5 different sizes available: 190, 240, 500, 750, 1500 Kn Mold Dimensions: 750 x 650, 900 x 800, 1050 x 1000, 1300 x 1400, 1800 x 1600
Triple Layer
Same machine specifications as Double Layer (5 Models) Traditionally 25% outer layer, 50% middle, 25% Inner layer
9. Double Color Machines Normally double colors are produced on our special AH100A Series, with special model AH 100 Z / A
Machine Volume: 120 L Screws: 2 x 75 mm Output: 180 Kg Hour Platen Dimension: 1050 x 1000 mm Clamp: 550 Kn
14
10. Panel Products There is a special machine for flat panel products with high molecular weight. Products include wall panels, door panels, sea floats, highway barriers, desktop panels and hospital beds. Model AH 150TB
Model AH 150 TB
PLC: Panasonic or B + R Volume Products: 2100 x 1000 x 120 mm Screw Diameter: 120 mm Plasticisation Capacity: 450 Kg / Hour Mold Platen Size: 1900 x 1500 mm Clamp Force: 1500 Kn
Oversize Jumbo Accumulators
C
World's Largest Blow Mold (Accumulator) Head Machines UP TO 20,000 LITER TANKS IN 1 TO 4 LAYERS AVAILABLE
2000L Machine 3 Series of Machines are Available Can Mold 1. Jumbo Series 1000L (up to 5 layers) 2000L (up to 5 layers)
2. Super Jumbo Series 3000L (up to 5 layers) 5000L (up to 4 layers)
3. Colossus Series (World’s Largest) 10,000L (up to 4 layers) 20,000L (up to 4 layers) 15
Typical Markets for Large Accumulators
Large Water Storage
Chemical Storage
Drums
Road Tanker Liquids
Colossus (up to 20,000L) Machine
In House Head Manufacture
16
In House Mold Building
Chart of Summary of Standard Machines
Jumbo, Super Jumbo & Colossus Series The following machines are available in addition to Can Mold Standard Accumulator Series. 500L, 1000L, 2000L, 3000L, available in 1 to 5 layers & 5000L, 10,000L, and 20,000L available in 1 to 4 layers.
Single Layer Information Size
Clamp Force
Throughput
Platen mm
Capacity Accumulator
Accumulator Max Parison
500L
600Kn
250Kg / Hr
1300 x 1300mm
32L
24Kg
1,000L
800Kn
270 / 350Kg / Hr
45 / 50L
35 / 40Kg
2,000L
1200 / 1800Kn
300 / 400Kg / Hr
3,000L
1200 / 2200Kn
5,000L 10,000L 20,000L
1600 x 1500mm
80L
60Kg
500Kg / Hr
1700 x 1800mm 1500 x 2000mm 2100 x 2200mm
125L
95Kg
1800 / 3500Kn
700Kg / Hr
2400 x 2600mm
230L
170Kg
6000Kn
950 / 1200Kg / Hr
3000 x 3,600mm
400L
300Kg
To special order as per container.
17
Pet All Manufacturing Toronto Tech Center
Pet All Manufacturing Global Operations
Pet All Manufacturing Inc. / Can Mold 85 Royal Crest Court Unit 1-2 Markham, ON L3R 9X5 Canada Pet All Manufacturing USA - 407 S 107th Ave., Unit A-10 Tolleson, AZ 85353 United States Tel: 905-305-1797 Fax: 905-305-0013 Email: cmerrick@petallmfg.com Websites: www.petallmfg.com www.canmoldplastics.com