Hino 270 Sole Diesel Engine Parts Manual

Engine HINO-270 SPARE PARTS MANUAL

Hino 270 Sole Diesel Engine Parts Contact: Phone 269 673 2128 Email: Dean@partsdz.com Website: www.partsdz.com

Contents ------E=n,glne Bocf Cylinder Head Rocker Cover & Breather Valve Drive Timing Parts Gear Case Cranckcase Piston & Connectiong Rod Crankshaft & Flywheel Oil Sysem 1 Oil Sysem 2 Oil Sysem 3 Oil Sysem 3 Oil Pan Engine Brackets Bracket, Engine Control Oil Cooler Power Take-off

Inlet & Extiaust

Inlet Air Filter 1 Air Filter 2 Spare Parts, Turbocharger Manifold, A.ssy Core Sub Assy, lntercooler Water Pump Cooler Pipes

Cooling System

Fuel System

Injection Nozzle 1 Injection Nozzle 2 Fuel Injection Pump 1 Fuel Injection Pump 2 Governor Parts Fule Filter Fuel Filter Water Separator Feed Pump 1 Feed Pump 2

Electrical System

Alternator Spare Parts Starter A.ssy Electrical Wiring 1 Electrical Wiring 2 Other Parts

Gearbox Kit

Kit Gearbox HURTH 630A Kit Gearbox PRM601

Engine Body

Engine HINO-270 D_HS27_1_1 FIG.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

151215

REF.

16721001 16521005 16521026 * 16721023 * * 16721012 * 16720013 * * * 16521012 16721004 16521133 16520082 16521013

Cylinder Head QTY 7 6 6 12 12 6 6 6 6 6 6 1 6 1 19

Head Assy, CYL, Bolt.cylinder head Plug.Expansion Descripcion Stud Descripcion Descripcion Plug Descripcion Plug.Expansion Descripcion Descripcion Descripcion Plug.Expansion GKT, CYL Head Plug.Expansion Plug.Expansion Bolt.cylinder head

,.-- ------------- --- -- --- -- --

DESCR.

1

-------------------------------, I I I I I I I I

1 I I I I I I I

16

0

3

Engine Body

Engine HINO-270 D_HS27_1_2 1 2 3

FIG.

4

151215

REF.

52101260 16721009 16521003 16721010

Rocker Cover & Breather QTY 8 1

Bolt DIN 931 M8-35 8.8 Cover Assy,Rocker Cap Oil FILLER GKT, Cover CYL Head

DESCR.

0

4

Engine Body

Engine HINO-270 D_HS27_1_3 FIG.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 20 21 22 23

REF.

16522070 16522049 16522048 16722046 16522069 16522044 * 16522173 16522055 16522056 * 16722054 16522057 * * * 16522072 16522052 16522050 16522074 16522042 16522045 16522071

Valve Drive QTY 2 2

2 12 12 12 6 6 12 6 12 12 24 12 6 5 6 6 12 7

DESCR.

Screw.Set LOCKWasher Support.Valve Rocker Shaft SUB Assy,Valve ROCK Plug.Expansion Screw Adjusting Descripcion LIFTER.Valve Intake Valve STD Exhaust Valve STD Descripcion Seal.Valve Intake Stem Oil Spring OutER, Valve Descripcion Descripcion Descripcion COLLAR Support.Valve Rocker Support.Valve Rocker ARM.Valve Rocker ARM.Valve Rocker Nut Bolt

Hino 270 Sole Diesel Engine Parts Contact: Phone 269 673 2128 Email: Dean@partsdz.com Website: www.partsdz.com

151215

0

5

Engine Body

Engine HINO-270 D_HS27_1_4 1

FIG.

2 3 4 5 6 7 8 9 10 11 12 13 14

REF. * * *

16522043 16522033 *

Timing Parts QTY 1 2

16522038 16522093 * * 16522088 16522092 16522087 16722035

2

Descripcion Descripcion Descripcion Gear,CamShaft Washer.Plain Descripcion Gear SUB Assy,IDLE Bush Descripcion Descripcion Shaft Assy,IDLE Gear Pin.Straight Plate.IDLE Gear THRUST Camshaft SUB Assy,

DESCR.

14

6

7

1

151215

5

0

9�-�

OVJ�12

1

1

6

Engine Body

Engine HINO-270 D_HS27_1_5 FIG.

1 2 3 4 5 6 7 8 9 10 JOA 10B lOC 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25A 25B 26B 27 28 29 30

151215

Gear Case

REF.

QTY

16520067 16721026 16520125 16720075 *

4

16520109 16520127 16520110 16720010 *

5 1 3

*

16520128 * 16520116 16520130 16520111 16520112 * 16720035 * 16520017 16510005 *

*

16720012 * * 16720006 16720007 *

52101260 * 16520092 16720002

1 3 1 2

4 1 2 6 12 3 1 3 6

DESCR.

Descripcion Bolt JOINT,Water Hose THROUGH Plug,Expansion Flange Descripcion Bolt Plug,Expansion Bolt Case Assy,BRG Holder Descripcion Ring,Retainer Descripcion Bolt Seal, Oil Bolt Bolt Descripcion Case Gear Descripcion Plate, Front Bracket, front Descripcion Descripcion Housing,Flywheel Descripcion Descripcion Bracket,ENG MTG,RR,RH Bracket,ENG MTG,RR,LH Descripcion Bolt DIN 931 M8-35 8.8 Descripcion Cover,F/H DUST FLYWEEL Housing

0

7

Engine Body

Engine HINO-270 D_HS27_1_6 FIG.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

151215

REF.

16720001 16520082 * 16520086 16720011 16520067 16520089 16620135 16720057 16520056 16520055 16520054 16520060 16520078 16520076 16520009 16720003 * * 16520079 16520084 16520085

QTY 7 6 7 2 14

1 2 14

2 7

*

16720065 16520069 16520075 * 16520077

r

Cranckcase

2 2 1 2

Block Assy,CYL Plug.Expansion Descripcion Plug.Expansion Bracket,EXH MFLD Bolt Gasket,Oil,Outlet Flange BRG CamShaft, N.4 BRG Camshaft, N.3 BRG Camshaft, N.2 BRG Camshaft, N. l Bushing.Body Oil Pump Pin.Straight Pin.Straight Bolt Bearing Cap BRG Set C/S, STD Descripcion Descripcion Pin Plug.Expansion Plug.Expansion Descripcion Drive Assy,TACH Bolt Bolt Descripcion Pin.Straight

DESCR.

'' ' '''

----------- ----- ------------------------------ , ------

---------- ------------ -- ---·-------,

_Jq,,���< ,,.....-.,.--:-=

�Y�25 1 '-.,_

�i -��

•

L23

24

2

1.--------- ---------- ------ -------------- -------- ----- ---- - - ---------- -- - - ---------- ---- -

0

8

Engine Body

Engine HINO-270 D_HS27_1_8 1 2

FIG.

3 4

6 7 8

9

REF. * * * * *

16522012 16722001 16722006.1

Piston & Connectlong Rod QTY 8 4

6 12 1 4

Descripcion Descripcion Descripcion Descripcion Descripcion Bolt,connecting rod Piston, STD Ring Piston, STD

DESCR.

5

151215

0

9

Engine Body

Engine HINO-270 D_HS27_1_9 FIG.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

151215

REF.

16722026 * * 16722024 * 16722018 * 16522011 16722027 16522028 16522031 * 16522082 * *

Crankshaft & Flywheel QTY

6

6 1 8 8 8

Nut Descripcion Descripcion Pulley CrankShaft Descripcion CrankShaft Descripcion COLLAR Flywheel Assy Gear,Flywheel Ring Bolt,Flywheel Descripcion Washer.Plain Descripcion Descripcion

DESCR. 8\ �/ �

4

5

6

7

' �-

..

11

10 9

1�

0

10

Engine Body

Engine HINO-270 D_HS27_1_10A QTY REF. FIG.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

151215

*

16720140 16720059 16720063 * * * * * * 16524037 16524038 * 16724045 * 16524046 16524049 16524041 * 16524047 16524062 16724036 16524051

1 2

1 6 4 2 2 2

011 Sysem 1 DESCR.

Descripcion Guide,Oil LEVEL GAGE Bolt Clip SUB Assy Descripcion Descripcion Descripcion Descripcion Descripcion Descripcion Valve Plug Spring,Oil Valve Descripcion Plug,Oil Filter DRAIN Descripcion Valve,Filter SAFETY Valve SUB Assy,Oil SAFETY Spring,Oil Valve Descripcion Plug Assy,Oil Nut Cover,Oil Filter Element, Element Set,oil filter

0

11

Engine Body

Engine HINO-270 D_HS27_1_10B

FIG.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

151215

REF. * *

16522120 16724065 16524052 16724068 * 16724069 16724066 16724067 16624138 16521131 16522116 16622151 * * * 16520067 * * * 16724052 16524103 16724062 16724064 *

QTY 8 1 8 2

3 3 2

1 5 2

011 Sysem 2 DESCR.

2

5

Descripcion Descripcion Bolt Bolt FilterAssy,Oil Bolt Descripcion Plug Bolt Bolt Plug Hose.VENT Screw, Racord Plate.CAUTION C ompletE Descripcion Descripcion Descripcion Bolt Descripcion Descripcion Descripcion Pipe SUBAssy,Oil Pump.I N GUIAO-Ring Bolt Bolt Descripcion

.1/ i r-

-_1_· ,_ -

;"\

-

I

•�I - . ,

� ..A,,'

.-·:-'>!

0

~

-�., ----......... �

('.

'·

,

I

�

,; ,.,,

. r

�': ._ '--->

.,

·_

- -; I

12

Engine Body

Engine HINO-270 D_HS27_1_ lOC FIG.

1 2 3 4 5 6 7 8 9 10 11 12 13

REF.

19117011 52103310 51030010 16514022 56000077 16514021 14714001 56000067 16514023 16514010 52102256 51030008 53033008

011 Sysem 3

QTY 2 2 2 2

•

DESCR.

Spacer 10,5X19X15 Bolt DIN 912 Ml0-35 8.8 Washer DIN 125-10 Coupling,screw Washer 18-23-1,5 ExtraCTION Hose Pump,oil Suction Washer 13-20-1,5 Plug 1/2" SAE Bracket Clamp Bolt DIN 933 M8-l5 8.8 Washer DIN 125-8 Washer GROWER DIN 127-8

I 4

C>-= 10

151215

0

I

0

2

0 5

'

11

3

0 8

• 9

0

0

12

13

13

Engine Body

Engine HINO-270 D_HS15_1_10C FIG.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

REF.

52102157 53033006 52101260 53033008 16514021 16514022 56000077 16514010 16514023 56000067 14714001 16512015 16512004 16512010 54083060 16512017 16512018 14712015 57000375

011 Sysem 3

QTY 2 2

2

1 2 4

DESCR.

Bolt DIN 933 M6-20 8.8 Washer GROWER DIN 127-6 Bolt DIN 931 M8-35 8.8 Washer GROWER DIN 127-8 ExtraCTION Hose Coupling,screw Washer 18-23-1,5 Bracket Clamp Plug 1/2" SAE Washer 13-20-1,5 Pump.oil Suction Pipe.lubrication Cooler.Oil GearBox Bracket.oil cooler GBS 59-63 W4 STC Clamp Pipe.oil 1=200 Pipe.oil 1=240 Bolt.Coupling pipe oil Washer 17-22-1,5

J

0

6

7

0

11

10

12

., ·-

0

e 16

15

14

17

151215

D

.I 18

0 19

14

Engine Body

Engine HINO-270

FIG.

D_HS27_1_11

1 2 3 4 5 6 7 8 9 10

151215

REF.

16724022 16520067 16720058 16724021 16720062 16620105 * 16720064 * *

011 Pan QTY

2 34

Holder.Clip Bolt Plug ExtraCTION Hose Bolt Washer.SOFT Descripcion Clip SUB Assy Descripcion Descripcion

DESCR.

0

15

Engine Body

Engine HINO-270

FIG.

D_HS27_1_12

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

REF.

52101259 53033008 51030008 16710014 16710016 54082060 16710018 16710019 16710010 21210573 16710011 52114153 16710025 16510005 53103309 16710020 52102409 53033014 52102309 53033010 61667000

Engine Brackets QTY 1 2 2 2

2

4 1 2 6 1 2 2 2 2

DESCR.

Bolt DIN 931 M8-30 8.8 Washer GROWER DIN 127-8 Washer DIN 125-8 Bracket,intercooler Rubber 60-75-120 Clamp DIN 3017 60-80/12 W4 Tube,turbo to air cooler Rubber 60-75-60 Block Water Pump O-Ring D. 62X3 [NP] O-Ring D. 48X2 Bolt DIN 916 M6-8 UMBRAC Spacer 100/90/8 Bracket, front Bolt DIN 912 Ml0-30 12.9 BRAKET TURBOCHANGER Bolt DIN 933 M14-30 8.8 Washer GROWER DIN 127-14 Bolt DIN 933 M10-30 8.8 Washer GROWER DIN 127-10 MOUNTING Assy

2 3 4

1

5

0 ....

7

0 10

J

16

8

0 0 11

,-.., 17

12

'

13

I

18

6

0 7

9

15

14

0 19

f 20

0

21

[NP] Not provided

151215

0

16

FIG.

D_HS27_1_13

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 NS

REF.

14719013 55307104 52102157 51030006 53033006 52120006 14719032 14719034 51051107 16719001 16719002 52101267 52103276 53033008 16722109 13319004

Bracket, Engine Control QTY 1 2 2 4 2 2

1 3 1 4 4

�.-.�

Engine Body

Engine HINO-270

I-= 1

DESCR.

Clamp.cable Bolt DIN 86 W3/l 6-10 Bolt DIN 933 M6-20 8.8 Washer DIN 125-6 Washer GROWER DIN 127-6 Nut DIN 934 M6 8.8 SPLIT.piece Pin Pin DIN-94 1,6-16 Bracket.speed engine control Bracket.speed engine control Bolt DIN 931 M8-70 8.8 Bolt DIN 912 M8-130 8.8 Washer GROWER DIN 127-8 Case SUB Assy,Oil Cooler Bracket.adjustment morse engin [NS]

2

J

0

4

=-

3

•

0

5

6

l

9

5

11

13

'

ca:,

10

12

14

0

15

[NS] Not shown

151215

0

17

Engine Body

Engine HINO-270

1 2

D HS27 1 14 QTY REF. FIG.

3

4 5 7 8

16722109 * * *

16722111 16522126 16520074

1 2 2 2

4 4

OIi Cooler DESCR.

,,

7a

Case SUB Assy,Oil Cooler Descripcion Descripcion Descripcion Element,Oil Cooler Nut LOCKWasher

o_

2

4

.· . 3 }1 (),---�......

1 0

0. "

0-2

l:l:,

4 5

151215

0

18

Engine Body

Engine HINO-270 D_HS27_1_15 FIG.

REF.

16724109

Power Take-off QTY 1

Flange.Coupling

1

, ------1

DESCR.

7 I

.. � '\:,

�--

·,. �,. \

�· I

L _____________

151215

0

_J

19

Inlet & Exhaust

Engine HINO-270 D_HS27_2_1 REF. QTY FIG. 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

151215

16720033 16720034

1

*

16721018 16721051 16721063 16721050 16721052 16521115 16521114 16721055 16721056 16721031 16721037 16524155 16721053 16624138 16521118 52101260 16721030

4 1 1 5 5 1 4

2

16721061

1 3 3 2 2 4 2 28 2 2 1 6 6 6 6

16721104 16721107

1 2

*

16721011 16721060 16721049 * *

16521134 16721025 16522082 16721054 * *

Inlet DESCR.

CLEANER Assy,Air Clamp.NC Descripcion Plate.CAUTION Hose.Water Clamp Hose.Water Hose.Water Stud Bolt Bolt Bolt Pipe.Intake [NP] Pipe.BOOST COMPENSATOR Washer.SOFT Bolt Plug Bolt Bolt DIN 931 M8-35 8.8 MANIFOid Intake Descripcion Pipe SUB Assy,Coolant BYBolt Hose.Water Descripcion Descripcion Spacer Pipe.Coolant Washer.Plain Bolt Descripcion Bolt Descripcion Element SUB Assy,Heat EXC O-Ring D. 95X7,5

[NP] Not provided

0

20

Inlet & Exhaust

Engine HINO-270 D_HS27_2_1 QTY REF. FIG. 36 37 38 39 40 41 42 43 44 45 46 47 48 49

so

51 52 53 54 55 56

151215

* 16522120 16522119 16721045 16520067 16520070 16520074 16721058 16721039 * * * * 16721006 16721005 * 16721064 16721059 * * 16721024

1 2 6 6 28 4 4 4

6 2

Inlet DESCR.

Descripcion Bolt Bolt Plate Bolt Nut LOCKWasher Stud COCK SUB Assy,Coolant Descripcion Descripcion Descripcion Descripcion Seat,FILLER Pipe Cap, Radiator Descripcion Hose,Water Stud Descripcion Descripcion Pipe,Coolant Pump SUCTION

0

21

Inlet & Exhaust

Engine HINO-270 D_HS27_2_2_1

FIG. 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

20

21 22 23 24 25 26 27 28 29 30 31 32 33 34 35

151215

REF.

16721141

*

16626034 16721054 16727151

*

16524152 16721158 16721145 16721160

QTY 2 4 4 2 1 2 2

*

16721159 16721142

*

16521134 16721154

*

16724176 16724170 16520067 16721167 16721153 16721152 16724177 16724179 16721155

*

16721166 16721176 16728050 16724114

* *

16728005 16520073

2 2 5 1 2 2 1 3

1 2 2 1 2

1 2 1 2

Air FIiier 1

4J

DESCR.

Bolt Descripcion Washer,Plain Bolt COCK SUB Assy,Coolant Descripcion Bolt Pipe,Coolant O-Ring D. 36X4 Pipe SUB Assy,EXH Descripcion Pipe SUB Assy,EXH Bolt Descripcion Spacer Pipe,Coolant BY-PASS Descripcion Grommet Hose,RAD Bolt Screw, Racord Seat,Coolant COCK SPG Body,Coolant COCK Grommet Clamp Pipe,Coolant BY-PASS Descripcion Bolt Plug Hose,Water Holder,Clip Descripcion Descripcion Pipe,Oil,lnlet Washer,SOFT

23 ;=22 21

16

M'·

19

17-6 15..?16

0

,.

25 15� 24

"

20

, 20

1'f

31

48 � 33

45

,_) 32

@

15� 20

�,,

2

{ 46

15

©

n2, 28

?

30

� 29

20 37

22

Inlet & Exhaust

Engine HINO-270 D_HS27_2_2_1

FIG. 36 37 38 39 40 41 42 43 44 45 46 47 48

151215

REF.

16724153 16626032 *

16728003 * * * 16520117 16724149 * *

16520070 16724057

QTY 1 2 2

1 6 6 1 3 3

(ca,)

Air FIiter 1 DESCR.

Bolt Bolt Descripcion Pipe SUB Assy,Oil Outlet Descripcion Descripcion Descripcion Nut Nut Descripcion Descripcion Nut Washer.Plain

23 i=22 21

�

16

M'·

15� �/

19

17---D 16 15_?-

0

14

�-20

25 15� 24

2

17

20

20,

32 15

®

0

31 '

-

4!� { 45 33 46

)+,, 28 t::=- 29

� 30

?20

37

23

Inlet & Exhaust

Engine HINO-270 D_HS27_2_2_2

FIG.

49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83

151215

REF. *

16724154 16721172 16721163

*

16728001 16721173

* * *

16721162 16522119

* * *

16724070 16721402 16721401

QTY 1 6

6 2 1 4

2 6 1 0

*

16721048 16721157 16721063 16721403

*

16520074 16724150 16721150 16721175

*

16721165 52101260 16721120 16721404

* *

2 4 1 3 2 2 1 2 1 3

2

Air Filter 2 DESCR.

Descripcion Bolt Bolt Bracket,EXH MFLD Descripcion Bracket,TURBOCHARGER Bolt Descripcion Descripcion Descripcion Pipe,lntake Bolt Descripcion Descripcion Descripcion [VAR] Plug Hose,Air Bracket SUB Assy,INTERCOO Descripcion Clip SUB Assy Bracket,Coolant BY-PASS P Clamp Hose,Water Descripcion LOCKWasher Washer,Plain Pipe SUB Assy,Coolant PUM Plug Descripcion Spacer Bolt DIN 931 M8-35 8.8 Bolt Hose,Water Descripcion Descripcion

i��

2

54

' 69 71

72

�

7�

[VAR] Variable according to repair

0

24

Inlet & Exhaust

Engine HINO-270 D_HS27_2_3 FIG.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

151215

REF. * *

16528041

*

16728030 16728047 16728043 16528044 16728035 16728028 16728036

*

16728027 16728029 16528030 16728034 16728046

Spare Parts, Turbocharger QTY 1 6 6

1 3 2

4

*

4 1

16728032 16728041 16728039 16728037

6 6

Descripcion Descripcion Bolt Descripcion Seal,Ring PROTECTOR,Heat Case,BRG Ring,Nozzle SELFOil D. l 2,5X17X8,75 Spacer,THRUST Bearing D. l 2,6X44 Descripcion THROWER,Oil Seal,Ring Seal,Ring Plate,Back Screw Descripcion Nut,LOCK Bolt Plate Case,BLOWER

DESCR. 1

4

\��

2

6

�

3 1 0 9 8 �

�

0

v

� t

13

14 15 �\

9

�

16

�

� 8

21

11

7

18

19

12

25

Inlet & Exhaust

Engine HINO-270

FIG. 1

D_HS27_24 _ REF.

Manifold, Assy MANIFOld, Assy

2

13110005

1

Plug Block

3

16713002

3

Cover

4

521031 56

18 2

Elbow

5

16511009 16713004

7

52102306

8

56000061

1

Washer 10-1 6-1, 5

9

15211002

6

Stud

1-10

, 2

Bolt DIN 912 M6- l 6 8.8

6

Pipe 1 1/4" Bolt DIN 933 M10-1 5 8.8

16713000

MANIFOld, Assy

40019030

Stud

11

52120010

12

Nut DIN 934 MIO 8.8

12

16713006

12

Stud

13

51030010

12

Wa sher DIN 125-10

14

16713015

1

Elbow,wet exhaust

15

55120110

4

Nut DIN 934 MIO

16

53033010

4

Wa s her GROWER DIN 127-10

17

16713011

4

Stud

5

I

0

8

12

1 0

11

151215

..

•

DESCR.

TY

16713000

10

l...;

0

15

0 16

9

I

3

4

m6

7

•

I

'>

10

11

13

I

17

14

26

Inlet & Exhaust

Engine HINO-270 D_HS27_2_5 FIG.

1 2 3 4 5 6 7 8 9 10 11 12

REF.

16721417 16721411 16721415 16721410 16721414 16721412 16721176 16721418 16721413 16721416 16721419 16721420

Core Sub Assy, lntercooler QTY 20 1 1 1 1 4 1 1 1 1

DESCR.

Nut Tank SUB Assy,INTERCooler Gasket,INTERCooler CORE SUB Assy,INTERCooler Gasket,INTERCooler Tank,INTERCooler Plug Bolt Plate,INTERCooler Gasket,INTERCooler Plug Washer,SOFT

2

J

. I

7�

151215

0

27

Cooling System

Engine HINO-270 Water Pump

D_HS27_3_1 FIG. 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 151215

REF.

16721072 16721038 16721071 16721034 *

QTY 1

2

16521120 16521024 16520110 16721026 * * *

4 1 2

16521121 *

2

16721100 16721007 16520116 16721041 16522123 36721000 16721036 *

4 2 2 1 2

16721073 * 16520069 16721021 16520067 16521129 * * 16721300 *

16721305 * 16521303

4 1 5 2

DESCR.

Pipe,Air ESCapE Bolt Pipe,Coolant BY-PASS Washer,SOFT Descripcion Bolt Screw, Racord Bolt JOINT,Water Hose THROUGH Descripcion Descripcion Descripcion Bolt Descripcion Water Cooler Washer,soft Bolt Bolt Bolt Water Pump Set Bolt Descripcion Gear,Drive Descripcion Bolt Pulley,Water Pump Bolt Bolt Descripcion Descripcion Case,Coolant Pump Descripcion SLINGER Descripcion VANE,Coolant Pump

18

I 2-<j

.

3Jit 4

s-

6i

16

.

5

!

14

fl_ _ lfi

7.fo..

t13 12 11

��9 �10

0

28

Cooling System

Engine HINO-270 D_HS27_3_1 QTY REF. FIG. 36 37

151215

16521131 *

Water Pump DESCR. Hose,VENT Descripcion

0

29

Cooling System

Engine HINO-270

FIG.

D_HS27_3_2

2 3 4 5 6 7 8 9 1-15 10 11 12 13 14 15 16 17 18 19 20 21 21-22 22 23 24 25 26 27 28 29 30 31 32 33

151215

REF.

14711003 14711008 15111002 16511009 16511014 16711001 16711002 16711003 16711004.1 16711000 16711007 16711010 16713002 52103156 54120008 51030008 16711012 16711013 52120010 52120008 51030010 33311013 36711000 33311014 34711002 34711003 34711005 34711008 54040016 34711017 34711026 34711041 36511015 36511018 36511017

Cooler Pipes QTY 1 8 2 3

1 2 2 12 8 8 3 4 3 4 3 1 2

i, ,

DESCR.

Cap Stud,cover CapM outh E lbow Plug3/4 Body,water cooler Cover,water cooler Cover, water cooler E lement,water coolwer Water Cooler,Assy O-RingD. 1l6X4 Pipe Cover BoltDIN912M6-16 8.8 NutDIN934M8 WasherDIN125-8 StudMlO StudM8 NutDIN934M10 8.8 NutDIN934M8 8.8 WasherDIN125-10 O-RingD. l5X2 1" Water Pump SM . .E. Set Ball Bearing6203 Cover Pump Gasket Cover Cam 1" I mpeller CIRClipE-16 Pin Plate,Friction Plug, impeller Spacer17X24X7 Washer,seal Pin,D owel

.. . -

I 0'

2

■o lfZII I.. I

4

S

7

10

II11

12

o

13 14

• • 0 o 16 18 19 20 15

g

0

0

21

23

¾'?

0 32

0 •

•

22

24

,.

0

"'

�

3S

42

.. .,

'

.. o I

'61

0

25

9.

ie

33

15 17

•;

&4

•:

I

65 19 66

30

Cooling System

Engine HINO-270

FIG.

D_HS27_3_2

34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66

151215

REF.

36511020 36711001 36711010 53040017 53041040 54108154 54108154 56000053 13122036 16711025 54081012 16711036 16711028 12811022 18014022 16711030 59071383.1 12117044 15211026 15211053 16511011 16711015 16711018 16711020 16711022 16711024 16711032 17011014 54082032 16711035 52102258 53033008 52102257

QTY 1

1 6

2

4 1 3 2 1 2

16 2 1 2

Cooler Pipes DESCR.

� 1

Seal 16-30-7 Body.water pump Shaft.pump CIRClip DIN 471 E-17 CIRClip DIN 4721-40 Bolt DIN 84 M6-10 Bolt DIN 84 M6-10 Washer 6-10-1,5 KEY Tube,turbocharger cooler Clamp DIN 3017 12-22/9 W4 Pipe 15-24-180 Tube,turbocharger cooler Elbow.rubber Bracket.pipe NIPPLE.hose Clamp 1 38/15 Wl Spacer Elbow.rubber Pipe 38-50-100 Rubber Elbow Pipe,water pump to intercooler Bracket.clamp Bracket Pipe.cooler water Pipe.cooler water Pipe.body cooler Elbow Clamp DIN 3017 32-50/12 W4 Pipe 38-50-90 Bolt DIN 933 M8-25 8.8 Washer GROWER DIN 127-8 Bolt DIN 933 M8-20 8.8

I 2

■o

., .

03

'

•

7

10

IRI

I ..

11 11

•

22

o

I

13 U

15 17

•

0

•

0

16 18 1i 20 15

g

0 21

12

0 .

23

24

25

.

30

,.0

33

,.

,.

•

.. o I .,

83

�l-•l &1

0

64

es 19 se.

31

Fuel System

Engine HINO-270

1 2 3 4 5 6 7

D_HS27_4_2A QTY REF. FIG.

4A

4B

16520070 16520074 16526022 *

16524136 16526021 * 16726002 *

14 14 6 6 6 6 6 6 6

Injection Nozzle 1 Nut LOCKWasher Adapter,Nozzle Holder Descripcion Shim Ring,Packing Descripcion Holder Assy,nozzle Descripcion

DESCR.

4A ___A 4 4871 4A-,,

�5A-5.2M @-6 ®---7

151215

0

32

D_HS27_4_2B FIG. 2 3 4 5 6 7 8 9 10 11 12 13 5.2A 5.2B 5.2C 5.2D 5.2E 5.2F 5.2G 5.2H 5.21 5.2J 5.2K 5.2L 5.2M 5A SM 5AB SAC SAD SAE 5AF SAG 5AH

151215

REF.

16526078

*

Injection Nozzle 2 QTY 1 2

16726076

* *

16526080 16526004 16526005 16526008 16526007 16526003

�.-.;

Fuel System

Engine HINO-270

*

1 2 0

16526006 16526062 16526063 16526064 16526065 16526066 16526067 16526068 16526069 16526070 16526071 16526072 16526073 16526074 16526010 16526040 16526041 16526042 16526043 16526044 16526045 16526046 16526047

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Bolt,JOINT Descripcion Inlet Connector Descripcion Descripcion Ring.Retainer Spring.Nozzle Pin.Nozzle Holder PRESS Pin.Nozzle Dowel DISTANCE PIECE Pin.Nozzle Dowel Descripcion [VAR] Nut.Nozzle RETAINING Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR]

DESCR.

rn3 4 5

1 ' �2

-:';-

--- 6

o�5A-5.2M tc==� ,�9 e:

10 11 r12

r13

[VAR] Variable according to repair

0

33

Fuel System

Engine HINO-270 D_HS27_4_2B FIG.

SAi 5AJ SAK SAL 5AM SAN SAO SAP 5AQ SAR SAS SAT SAU 5B 5C 5D 5E 5F 5G 5H 51 5J 5K 5L 5M 5N 50 5P SQ 5R 5S 5T 5U 5V 5W 5X 5Y

sz

REF.

16526049 16526050 16526051 16526052 16526053 16526054 16526055 16526056 16526057 16526058 16526059 16526060 16526061 16526011 16526012 16526013

* *

16526016 16526017 16526019 16526020 16526024 16526025 16526026 16526027 16526028 16526029 16526030 16526031 16526032 16526033 16526034 16526035 16526036 16526037 16526038

16526039

(ca,)

Injection Nozzle 2 QTY 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

0

j

DESCR.

Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Washer0,50 [VAR] Washer0,55 [VAR] Washer0,60 [VAR] Descripcion [VAR] Descripcion [VAR] Washer0,75 [VAR] Washer0,80 [VAR] Washer0,85 [VAR] Washer0,90 [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR] Shim [VAR]

Shim [VAR]

rn3 4 5

1 �2

-:J

---- 6

o--�5A-5.2M �7 �8 ,...:..---9 10 @r 11 \jk-12

r13

0

34

Fuel System

Engine HINO-270 D_HS27_4_3A FIG.

151215

REF.

16725000A

Fuel Injection Pump 1 QTY

Pump Assy,INJ

1

r __ ______ __l_ ______ _ ____ , I

DESCR.

0

35

Fuel System

Engine HINO-270 D_HS27_4_3B FIG.

151215

REF.

16725000

Fuel Injection Pump 2 QTY

Pump Assy,INJ

1

r __ ______ __l_ ______ _ ____ , I

DESCR.

0

36

Fuel System

Engine HINO-270

1 2 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 2A 2B 20 21 22 23 24 25 7A 7B

* *

16524153 56000086 52101260 16524150 16524146 16524171 * l6724034 l6724053 l6724051 16524155 16724050 16524141 16521140 * 16524170 * l6525001 *

16721036 16520120 16725071 * 16524149 16525070 *

QTY 1

4 1 1

� 2 1 1 1

Governor Parts DESCR.

Descripcion Descripcion Plug Washer 22,3-29-1 5 Bolt DIN 931 M8-�5 8.8 Washer Bolt .

Gear,INJ Pump Dnve .

Descr·1 pc 1 on Spacer Bolt Bolt Washer.SO FT Bolt Screw, R acord .

P 1 pe,Oil Descripcion Pipe.Oil Descripcion Pump As sy, Fuel Feed .

Descnpcion Bolt Bolt Bracket Descripcion Nut �:;e� su_B Assy,TIMER C npc 1 on

Hino 270 Sole Diesel Engine Parts Contact: Phone 269 673 2128 Email: Dean@partsdz.com Website: www.partsdz.com

151215

0

37

Fuel System

Engine HINO-270 D_HS27_4_5A QTY REF. FIG.

1 2 3 4 5 6 7 8 9 10 JOA 11

llA

1 lB 12 13

16724048 16724026 16524157 *

2 1 6

16624165 16724054 16524131 16624144 *

3

16724020 16724204 16724200 16524202 16524203 16626032 16724201

1 2

Fule Filter DESCR.

Bolt Pipe.Fuel Feed Washer.SOFT Descripcion Clip SUB Assy Bolt,W/Washer Plate.CAUTION CompletE Bolt Descripcion Filter Assy,Fuel Element Set.fuel filter Cover Assy,Fuel Filter Plug.Air Gasket.Air Plug Bolt Cover.Fuel Filter,

1 0

2 4�

151215

0

·,

I

CAUTl �f

'-s

38

.

Engine HINO-270 D HS27_4_5B 1 2 3 4 5 6 7 8 9 10 11 12 13

-

REF.

16520070 16520074 16520073 * 16724018 * 16724056 16524127 * 16724049 16524157 16724027 16724055

Fuel System Fuel Filter Water S e Parator

QTY 14 14 2 2 2 1 1 2 6 2 2

Nut LOCKWasher Washer,SOFT Descripcion Bracket SUB Assy,Fue I FIL Descripcion Clip Pipe,Fuel Descripcion Bolt Washer,SOFT Pipe,Fuel Washer,SOFT

DESCR.

7� 8

151215

0

39

Fuel System

Engine HINO-270

FIG.

D_HS27_4_6A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

REF.

16525001 16525201.18 16524157 *

16525201.13 16525201.11 16525201.1 16525201.6 * * * 16525201.15 16525201.17 * * 16525201.3 16525201.2 *

16525201.16

1

Feed Pump 1 QTY 1 2 2 2

2

Pump Assy,Fuel Feed Screw, Racord Washer,SOFT Descripcion 0-Ring D. 18Xl,8 Spring ROD Tappet Descripcion Descripcion Descripcion CIRClip Bolt,JOINT Descripcion Descripcion Spring Piston Descripcion Pump SUB Assy,PRIMING

r-- ------

DESCR.

_J_

--

-

-

-

-

-

-

7

.--19

6;:;;) 2�

I

3�

13-i L _______ _____ __

151215

--

0

- - - -- -

40

Fuel System

Engine HINO-270

1 2 3

FIG.

D_HS27_4_6B

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 4

16525001 16525201.16 16525201.13 16525201.11 16525201.1 16525201.6 * * *

REF.

16525201.15 16524157 16525201.17 * * 16525201.3 16525201.2 * *

16525201.18

QTY 1 2 2 1 2 2

1

Feed Pump 2

Pump Assy,Fuel Feed Pump SUB Assy,PRIMING 0-Ring D. 18Xl,8 Spring ROD Tappet Descripcion Descripcion Descripcion CIRClip Washer,SOFT Bolt,JOINT Descripcion Descripcion Spring Piston Descripcion Descripcion Screw, Racord

_J_

DESCR.

-- - - - -- - - - - ,

r

2

3

I

4 5

,:: ".

19

E

11

18 3

�4

\.

5

17

16

15

11�

12

-

t

L _______ _____ __

151215

0

- - - -- -

41

Electrical System

Engine HINO-270

FIG.

D_16727010

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16A 16B 17 18 19 20 21 22 23 24 25 26 27 28 29 30

151215

REF.

16727078

Alternator Spare Parts QTY

*

16727052 * * 16727055 16527053 16527058 16527063 16527064 16727067 16527060 16727059 16727057 16727058

3

1 3

* *

16727066

*

2 2

16727016 16727081 *

16727087 * 16727060 16727069 16727085 16527074

4

16524147 16727075

1 2 2

* *

Nut.LOCK Descripcion Pulley,Alternator Descripcion Descripcion FRAME.Drive END COLLAR.SPACE Ball Bearing 2701 COLLAR.SPACE Ring.SPACE Plate.Retainer Bolt.THROUGH STATOR Assy Rotor Assy,Alternator Ball Bearing 6201-V8 Descripcion Descripcion Holder.Brush B Descripcion REGULATOR Assy,gen Bolt.TERMINAL Descripcion INSULATOR.TERMINAL Descripcion FRAME,RECTIFIER END Bush.FRAME Clamp Nut Descripcion Descripcion Nut INSULATOR.TERMINAL B

DESCR.

15

3o2f

26

30

29 28 26

.

\

27 26

5 1 17

0

42

Electrical System

Engine HINO-270 D_HS27_5_3 FIG.

l

2 3 4 5 6 7 8 9

10 ll

151215

REF. 16527173 16527175 * * 16727001 16522117 * * 16520117 * *

Starter Assy QTY i 2 Washer,Pla n 3 LOCKWasher i 2 Descripc on i l Descripc on Starter Assy 2 Bo lt i 2 Descripc on 2 Descripcion Nut 2 Descripcion i Descr pcion

DESCR.

0

43

D_HS27_5_5A QTY REF. FIG. 2 3 4 5 6 7 8 9 10 10-20 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

151215

60967200 60934117 58088284 60900070 56000073 60900780 60900785 60900077 60965210 60900031 60967000 60900040 60900045 60900050 60900051 60900052 60900060 60900815 60900820 60965001 60967710 11114049 51030005 51051107 60536006 52120006 16517007 52520316 14719115 51030006 15317006 13317007 51106156 52120005 16717002

1

3

1 2

1 2

�.-.;

Electrical System

Engine HINO-270

•

Electrical Wiring 1 DESCR.

3

Wire,electrical HS-270 Fuse 60A. Clamp Thermo-Switch 97°C Washer 16-23-1,5 Temperature SENDER 12 V Oil Presure Sender 12-24 V SWITCH 0,7 Kg, oil press Engine Wiring Ext. 4 M. Key-Locking Switch Panel HS-270 SWITCH, stop Bulb 12V 3W LAMP, oil press.

LAMP, charge LAMP, water temp.

Alarm, SWITCH Water Gauge 12 V Oil PRESURE Gauge 12 V Panel TACHOMETER HS-270 Pin,control Washer DIN 125-5 Pin DIN-94 1,6-16 ROD,control lever Nut DIN 934 M6 8.8 SPLIT,piece Nut DIN 934 SAE 3/16 8.8 Coupling,cable Washer DIN 125-6 Relay,stop Bracket,selenoid Bolt DIN 63 M6-15 5.6 Nut DIN 934 MS 8.8 Bracket SUB Assy,solenoid

i

4

6

f.

�

7

I

5

10

8

11

12

a•

C,

0

lllffl 00 16

13 14 15

17

19

I

21

w

26

23

27

28

_, 31

l

35

0

38

0

I

22

!

36

.

39

0

23

29

I

32

33

0

0

37

38

a� 40

....

20

24

'

18

25

-.

30

34

39

�

41

!

36

0

42

44

Electrical System

Engine HINO-270

FIG.

D_HS27_5_5A

35 36 37 38 39 40 41 42

REF.

52101259 52102258 51030008 53033008 52120008 16727042 52102306 53033010

tf!D.J

Electrical Wiring 1 QTY 1 1 2 2 2

DESCR.

Bolt DIN 931 M8-30 8.8 Bolt DIN 933 M8-25 8.8 Washer DIN 125-8 Washer GROWER DIN 127-8 Nut DIN 934 M8 8.8 Relay Assy,lntake Air HEA Bolt DIN 933 M10-15 8.8 Washer GROWER DIN 127-10

•

"

3

4

? 6

8

10

11

0

I I I m G@ 16

13 14 15

17

18

a _, 19

I 21

�

26

o 22

I 23

27

28

_, 31

l

35

°

38

151215

12

0

1

36

39

20

25

24

'

I

0

23

29

I

32

33

0

0

37

38

at:t;40

30

34

°

39

£

41

1

36

42

45

Electrical System

Engine HINO-270 D_HS27_5_5B 1 2 3 4 5 6 7

FIG.

8

9 10 11

151215

Electrical Wiring 2

REF.

QTY

16727030 *

1 2 2

16727034 16521126 16727032 16524147 16727037 16727036 *

16522119 *

1 2 2 3

Nut LOCKWasher JOINT Assy,LINK ROD Nut ROD,LINK CLEVIS Descripcion SOLENOID Assy Descripcion Bolt Descripcion

DESCR.

0

46

FIG.

D_HS27_5_6

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

25 26 27 28 29 30 31 32

151215

REF. *

QTY

16727095 * * * 16727019 * * 16727047 16720064 16520073 16520074 16520070 16727014 16727008 16727045 * * 16522117 16727046 * * * 16524147 16521127 16727042 16727049 16527161 * * 16727018 16727017

3 4 3 4

2 2 1 2 2 2 1 2 5 6

�.-.�

Electrical System

Engine HINO-270 Other Parts DESCR.

Descripcion PRESURE SENDER Descripcion Descripcion Descripcion Washer,soft Descripcion Descripcion Bracket,Pipe Clip SUB Assy Washer,SOFT LOCKWasher Nut Grommet Clamp Holder,Clip Descripcion Descripcion Bolt Holder,Clip Descripcion Descripcion Descripcion Nut Washer,Plain Relay Assy,lntake Air HEA Plate Relay Assy,START Block Descripcion Descripcion Wire,Glow Plug GROUND Plug Assy,Glow [NP]

3

� 4

27 ,,,._� 6 � � 2�8

JY 31

i

�� 0

"6 8 , 10 � ¼-2 � 9 13 11/13�12

17

24

t

23

�y �

2s7J

®I

� ©

11--- � �4 @ � 15 16

30

8 �

;>i

)

1

10

13 19� 1 2� 0 � 11 7 )'�20 18 10

[NP] Not provided

0

47