The Packman | January-February 2022

Volume 4 l Issue 4 l JANuARY-FeBRuARY 2022

Rs. 150

experts speak what’s in store for packaging in 2022

Parksons Packaging acquires Manohar Packaging

Interview with Devender Kumar of RM Converters

Robus India breaks technology monopolies

Editorial

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ccording to a market report, the paper packaging market registered a CAGR of 3.87% during the forecast period of 2021-2026. The packaging industry witnessed some major issues due to the COVID-19 pandemic, including the effects of nationwide lockdown, companies moving to source away from China, and reconsidering materials used in packaging. Although the supply side of paper packaging has witnessed a significant impact, a drastic increase in the end-user demand in some applications has significantly expanded the scope of paper packaging.

The increasing consumer consciousness regarding sustainable packaging, as well as the strict regulations imposed by various environmental protection agencies (regarding the use of environment-friendly packaging products), are the factors driving the market for paper packaging. The rapid growth of online shopping and delivery-on-demand services has fueled the usage of cardboard and paper-based bag.

Growth in food packaging and ever-increasing demand for corrugated packages in growing e-commerce shipments are some of the primary drivers of the studied market that resulted due to the COVID-19 outbreak.

In eCommerce portals, demand has sharply increased for packaging for groceries, healthcare products, and e-commerce shipments. At the same time, demand for industrial, luxury, and some B2B-transport packaging have declined.

Meanwhile, the paper packaging industry is also going through a paradigm shift. The industry has been trying to see how and where it can put in efforts to improve the alignment of everything to a circular economy and sustainability. In one such effort, Storopack, a company with 150-year-old experience in protective packaging, brings an innovative product PAPERbubble. It is an innovative solution for companies that pack small to mediumsized products (e.g. decorations, cosmetics or pharmaceuticals) and is looking for a paper-based alternative to conventional prefilled air bubble film.

Similarly, as part of an EIT-funded project, Syntegon has developed paper-based trays and cups for sensitive food products. Together with partners from industry and research, namely Fraunhofer Institute for Process Engineering and Packaging in Dresden, Colruyt Group, Strauss Group and the University of Reading, Syntegon is implementing the EIT project Pack4Sense (Paper Packaging for Sensitive Foods) to develop a sustainable packaging concept. EIT Food, the world’s largest and most dynamic innovation community, is supported by the European Institute of Innovation and Technology (EIT), a body of the European Union.

Another breakthrough, India’s leading compostable tableware brand Chuk recently launched 100% compostable, bagasse-based food delivery solutions. The sustainable food delivery solutions will cater to the entirety of the food delivery ecosystem, including quick-service restaurants (QSR), dark kitchens, delivery kitchens, and cloud kitchens. With its latest innovation, it intends to capture the lion’s share in the market, particularly in the QSR and Hotel/Restaurant/Café (HoReCa) space. It is also looking to launch a factory catering solely to its new sustainable food packaging category.

In this edition – in addition to our regular columns, interesting stories and news – we write about some interesting innovations happening in the paper packaging industry. Enjoy reading the latest edition and stay safe in the meantime.

– Mahan Hazarika, Editor, editor@thepackman.in

THE PACKMAN | JAN-FEB 2022

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Contents Design and Marketing

PAGE 8 Editorial

Editorial----------------------------------------------03

DESIGN AND MARKETING

Waddington Europe launches monomaterial recyclable meat tray------------ 6 Gentlebrand matches label material with beverage flavor for new bottle concept------- 6 New biopharmaceutical closures from DuPont----------------------------- 7 evian launches sparkling water in cans and bottles------------------------ 8 Dawn’s upside-down dish soap with self-sealing valve---------------------------- 8

PREPRESS AND SOFTWARE

Hybrid Software partners with Digimarc----10 Innovation keeps Trisoft Graphics ahead of the curve-------------------------------- 11 Ambition Blocks installs Kodak Flexcel NX System-------------------------------12 Ganga Stereos installs Esko CDI Spark 4835 flexo imager and DuPont Cyrel 1000P----------------------------------------13 Miraclon announces global price increase and surcharges------------------------14

VIEWPOINT

Industry experts speak about what’s in store for packaging in 2022--------15

MONOCARTON

Robus India breaks technology monopolies in folding-carton segment-----------------------20 Concord Printing installs Bobst Expertfold at new plant in Vadodara---------22 TCPL acquires majority stake in Creative Offset Printers--------------23 HP joins forces with TechNova for digital mono cartons and labels in India-------------24 Kartonplus installs Xeikon 3500REX--------25 Parksons Packaging acquires Manohar Packaging------------------26

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J A N U AR Y - F E B R U AR Y 2 0 2 2

PAGE 45 TUBE PACKAGING

RecyClass Recycling Standards Association approves Neopac’s Polyfoil MMB tube-------------------------------------------27

FLEXIBLES

“When it comes to machines, stay with the best” – Devender Kumar of RM Converters---------------------------------28 Constantia Ecoflex installs Bobst Expert K5 metallizer in Ahmedabad----------29 Toyo Ink India expands annual gravure ink capacity by 5000 metric tons---30 Cosmo Films launches enhanced barrier metalized BOPP film--------------------31

LABELS

Self-adhesive labels market revenues pegged at USD 62.3 billion by 2026---------32 FineLine invests in two FB-Lines for South Africa and India-----------------------33 Nilpeter introduces MO-Line Fusion---------33 Gallus Labelfire with low migration-----------34 Shreeram Industries installs 6-color Jetsci Global KolorSmart+----------------------35 Arjobex, MDV become Polyart----------------36

TRACK AND TRACE

Mold-Tek Packaging employs Domino’s K600i UV-curable inkjet printers--------------37

SUPPLY CHAIN

Securing the supply chain----------------------38

AUTOMATION

Robotics and automation expects strong growth in 2022----------------------------40 Additive manufacturing ready for industrial-scale production-----------------41 Tecnopails reveals Lavelli A21 for liquid paints------------------------------42

PAGE 49 FILLING AND SEALING

Haldiram’s Nagpur sets sail on Indian drinks with SIG aseptic carton filling machine------43 Phoenix from the ashes-------------------------44 Sidel contributes to Lesieur’s sustainability and flexibility vision-------------46

CAPS AND CLOSURES

Aptar introduces 2” Ultra XLV Closure------48 TÜV Austria certifies Constantia Flexibles EcoPressoLid-------------------------48

PAPER PACKAGING

Storopack’s paper-based alternative for prefilled air bubble film----------------------49 Syntegon develops paper-based food packaging-------------------------------------------49 Les Crudettes, Mondi & IMA scoop French awards for new paper packaging---50 E-commerce, pharma sector to revive demand for packaging paper – CRISIL-----51 Chuk introduces bagasse-based packaging for food delivery---------------------52

INDUSTRY NEWS

Suresh Kalra appointed MD of hubergroup India and head of RBU Asia---54 Michael Wang appointed as managing director of Rotocon Asia-------------------------54 Heidelberg returns to the SDAX--------------55 Huhtamaki acquires full ownership of its paper bag joint venture in Poland------------55 Clariant completes sale of its pigments business--------------------------------55 Paperex rescheduled to 10-13 May 2022--56 Hoffmann upgrades plant with dedicated line for baby milk powder tins------------------56 FSSAI extends timeline for standards of packaged drinking water------------------------57 Sun Chemical acquires Sapici-----------------57 Cover Image: Drew Beamer

Design and Marketing

z Piranha with raised teeth

Waddington Europe launches monomaterial recyclable meat tray

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eading European thermoforming packaging specialist Waddington Europe, a division of Novolex, has introduced an innovative recyclable tray for meat, fish and poultry products. The container, called Piranha, is sealed using a series of raised teeth that run around the sealing flange instead of applying a layer of polyethylene or adhesive, which are typically used to seal the lid of modified atmosphere packaging (MAP). The raised teeth maintain the seal’s integrity even if the flange becomes contaminated by animal fat, which can interfere with closure on traditional packaging for meat, fish and poultry (MFP) products.

With Piranha, greasy contaminants are forced into the channels between the raised teeth, leaving the peaks clear and clean to contact the PET top web. Under the same sealing temperatures and dwell time, the top

web adheres to the peaks, creating the seal despite the presence of contaminants. During filling-line trials of Piranha, the problem of burst seals due to grease contamination on mono-rPET sealing was cut to almost zero. As a mono-material package, the tray is capable of being fully recycled. Piranha can also be made with up to 100% recycled PET (rPET) and is Plastic Tax compliant in the UK. “We are always trying to find innovative ways to reduce our carbon footprint and promote circularity, as well as help our customers and their consumers do the same,” said Eduardo Gomes, managing director of Waddington Europe. “Our packaging development team has really hit the mark with Piranha, enabling us to optimize the use of recycled content and provide a product that’s capable of being easily recycled back into food-grade rPET.” z

Piranha is sealed using a series of raised teeth that run around the sealing flange instead of applying a layer of polyethylene or adhesive

z Label made of organic paper

Gentlebrand matches label material with beverage flavor for new bottle concept

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entlebrand has revealed the Aroma beverage bottle concept that features an organic paper label attached to the neck of the bottle without adhesive for easier separation and recycling, and contains seeds that match the flavor of the beverage. Bottle labels present an issue,

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as they are not always separated and contaminate recycling streams due to the inks, glues, and materials they are made of.

According to Gentlebrand, the Aroma bottle features a label made of organic paper that contains the seeds

of the aromatic plants that are used in the beverage inside. The company claims that this, combined with a choice of printing inks of vegetable origin, makes the label plantable.

The label, which is attached to the neck of the bottle

Design and Marketing concept, was developed with ease of recycling for the Fast Moving Consumer Goods (FMCG) industry in mind. Still, developing a bottle design that focuses on recyclability and circularity completely across its body, lid and label remains a challenge for the industry.

without the need for glue, has a different positioning and different material composition, made to alert the consumer that it is a separate element from the bottle, which can be easily pulled off, encouraging disposal in the correct recycling streams.

Gentlebrand states that the label’s size is enough to provide its customers the space for information required by law, as well as marketing messages. In collaboration with Gentlebrand’s partner, Competek, the bottle itself can also be customized with embossed decorations or writing.

In October 2021, the Coca-Cola Company unveiled a prototype of its 100% plant-based (bPET) bottle, although its label and lid do not yet contain exclusively renewable, plant-based materials. Last year, Danoneowned Evian launched a 100% recycled PET bottle (excluding the lid) that uses engraving technology on the body to replace the label, claiming it to be fully recyclable. z

The company adds that the bottle is made of 100% recycled clear PET and is also itself recyclable. The

z One-piece silicone seals

New biopharmaceutical closures from DuPont

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uPont has introduced its new DuPont Liveo Pharma Bottle Closures – one-piece silicone stoppers and tubings made from biomedical-grade silicone elastomers – as a welcome addition to its existing overmolded assembly portfolio for biopharma processing applications.

Liveo Pharma Bottle Closures are designed specifically to seal threaded glass and plastic bottles and containers used for critical fluid transfer, media and buffer pooling and storage, and sample collection in biopharmaceutical and biotechnology processes.

“Adding a complementary range to the Liveo Pharma Overmolded Assemblies (OMA) line demonstrates our commitment to meeting customer requirements in terms of supply flexibility and broader portfolio solutions,” said Michele Vigliotti, regional marketing manager EMEA, DuPont Healthcare. “And the new pharma bottle closures deliver the same promises of product purity, performance, quality and reliability as the rest of our pharma product line.”

Liveo Pharma Bottle Closures include a one-piece

silicone seal part made from biomedical-grade platinum-cured silicone elastomer molded with high-purity platinum-cured silicone tubing. This makes the product particularly suitable for preventing leak and contamination risk. Both the silicone extruded tubing and molded parts are constructed with biomedical-grade silicone elastomers formulated and compounded by DuPont to enable high purity by design.

The one-piece silicone seal part is designed to the end user’s specific needs and is manufactured and packaged in a strictly controlled clean manufacturing environment at the company’s FDA-registered Healthcare Industries Materials Site (HIMS) in Michigan, USA, which is dedicated to the manufacture of siliconebased materials for pharma and medical devices.

Liveo Pharma Bottle Closures meet the highest standards in terms of biocompatibility and regulatory requirements and can be sterilized by autoclave and gamma irradiation for use in aseptic environments.

The cured silicone seal parts currently are available for GL45 and 38-430 neck bottles and containers.

New high-purity DuPont Liveo Pharma Bottle Closures

Silicone tubing is available in Shore A durometers of 50, 65 and 80. A range of tubing lengths and diameters can be accommodated according to the end-user’s specific needs. The number and dimensions of tubing pieces molded to the seal part are determined by the closure size. Customized tolerances to meet customers’ specific application requirements are available upon request. An external polypropylene cap is supplied with the silicone closure assembly. z THE PACKMAN | JAN-FEB 2022

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Design and Marketing

z evian’s first-ever sparkling water

evian launches sparkling water in cans and bottles

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ater giant Evian has launched its firstever sparkling water – in both can and bottle formats. Hitting shelves across multiples markets. evian Sparkling is now available in 33 cl aluminum cans as well as in 50 cl and 1 L 100% rPET bottles and 75 cl glass bottles.

The release of evian Sparkling follows the launch of its ‘Drink True’ global campaign, which celebrates authenticity and honesty, reflecting the purity of the uniquely sourced evian mineral water.

Crafted by its 15-year natural filtration journey through the glacial rocks in the heart of the French Alps, evian Sparkling continues to encourage healthy hydration, bringing you the clean and

elegant taste of evian natural mineral water just the way nature intended.

Shweta Harit, VP of marketing at evian, says, “evian Sparkling represents a new chapter of possibilities for the brand, as we reimagine our uniquely sourced water into an exciting new product. evian Sparkling stand outs for its true purity, freshness and incomparable balance – elevating your experiences and keeping you hydrated. This new product contains the perfect level of sparkles with its exceptional mineral quality and fine bubbles creating a subtle taste and gentle intensity. Available in cans for the first time, this latest innovation demonstrates our longstanding pioneering spirit that runs through everything we do at evian.” z

z For easy one-handed use

Dawn’s upside-down dish soap with self-sealing valve

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awn, a Procter & Gamble brand, has introduced its Dawn EZ-Squeeze, a new inverted bottle with a patented no-flip cap technology, which offers easier and more accessible dispensing of washing up liquid. According to the company, Dawn EZ-Squeeze’s innovative one-handed design provides ideal product control to wash dishes.

“Dish soap bottles are one of the most-used household items, so they should be easy to use – from the first drop to the last,” said Guerin McClure, vice president, North America dish care at Procter & Gamble. “You’ve likely spent time shaking, flipping, and banging your dish soap bottle on the countertop in a messy attempt

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to make the most of every drop. With Dawn EZ-Squeeze we wanted to create a dish soap that was designed to be fast and easy, helping you get away from the sink and on with your life.” During consumer testing spanning more than five years, Dawn heard from “a myriad of people” – specifically some with disabilities and/or limited dexterity – that the new design of the EZ-Squeeze bottle allows greater ease of use and accessibility due to its one-handed dispensing model, said the company.

Dawn’s new, multi-patented EZ-Squeeze bottle was specifically designed to stand on its cap and dispense from the bottom using a first-of-its-kind self-sealing valve that protects against leakages, allowing consumers to make the most of every drop. z

Inverted bottle, no-flip cap and self-sealing valve allow for easy one-handed use of every last drop of soap

Key Clients

BLA PACKAGING

ENGRAVE

CONVERTING IDEAS INTO REALITY

PACKAGING

And Many More...

ERP & CRM Solution Providers For: Flexible Packaging Films & Paper Alu Alu Foil Induction Wads, Lids Mono-cartons Rigid Packaging Labels Corrugation Roto Gravure Printing Cylinders Chemicals ATS Bouquet, BGF-001, Sector 132, Noida - 201301, UP, India

+91 9871597781 | +91 9958859813 Email: info@flexibizerp.com www.flexibiz-erp.com

Prepress and Software

z Avant-garde solutions for packaging printing

Hybrid Software partners with Digimarc

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ybrid Software, a global software company focused on innovative prepress and workflow tools for the graphic arts industry, has partnered with Digimarc Corporation.

The agreement positions Hybrid Software as the ideal solution for driving sustainability and efficiency in the packaging printing market.

Francois Estellon SVP, global operations and chief technology officer. “Our intent is to play a key role in the future development of greater integration of Digimarc watermarking into Hybrid Software solutions, thereby helping the world’s leading brands and retailers accelerate their packaging connectivity and sustainability initiatives.”

Combined with Hybrid’s cutting-edge software, this partnership will leverage Digimarc’s expertise in digital watermarking techniques to deliver a seamless solution in the automation of brand protection and traceability.

Upcoming availabilities in Hybrid Software products

“Our partnership with Digimarc will allow Hybrid Software to enhance our technology to address our customers’ increasing needs in sustainable packaging and brand integrity solutions,” said Patrick Coussement, managing director, Hybrid Software. “We look forward to a long relationship with Digimarc and a shared commitment to providing scalable technology for our customers and partners.”

Hybrid and Digimarc have a longstanding history of providing leading technology to the packaging print market. Digimarc Verify has been available to select customers since 2020, in Hybrid Software’s Cloudflow software to allow for error-free inspection of Digimarc digital watermarks within automated workflow processes. Digimarc digital watermarks offer covert and overt protection for physical products, packaging and digital assets, adding a crucial layer that supports brand protection. These digital watermarks are fully compliant with industry standards, yet imperceptible to the human eye. Since the imperceptible watermark is embedded throughout the artwork’s entire surface area, scanning is expedited.

Users of Digimarc Verify benefit from an extra level of security due to the integrated robust workflow automation. The margin for error from the creation until the approval cycle is drastically reduced, and expensive printing mistakes will be avoided. Building on the integration already available in Cloudflow,

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Hybrid Software also plans to add Digimarc support to its Packz PDF editing software enabling application and detection of digital watermarks during the prepress phase.

SGK, a leading global provider of packaging and brand experiences and trusted partner of Hybrid Software and Digimarc, has implemented new Digimarc functionality in Hybrid’s Cloudflow packaging workflow system, across its facilities worldwide. “We believe that our partnership with Hybrid Software and Digimarc directly benefits SGK’s global clients by offering advanced levels of automation and quality control on jobs with Digimarc watermarks,” said

The current integrated version of Digimarc Verify with Cloudflow is available today, offering robust reporting and verification tools. The next version, scheduled for early 2022, will include advanced decoding and extended grading of Digimarc digital watermarks.

“We are excited to join in this partnership with Hybrid Software,” said Ken Sickles, Digimarc chief product officer. “Our organizations will continue to work closely to identify further opportunities for integration and a seamless customer experience across both platforms.”

The release of Hybrid Software’s native PDF Editor, Packz 8, is scheduled for release mid 2022. The Packz user community will be able to recognize the Digimarc digital watermarks using the Barcode Recognition functionality. z

Users of Digimarc Verify benefit from an extra level of security due to the integrated robust workflow automation. The margin for error from the creation until the approval cycle is drastically reduced, and expensive printing mistakes will be avoided. Building on the integration already available in Cloudflow, Hybrid Software also plans to add Digimarc support to its Packz PDF editing software enabling application and detection of digital watermarks during the prepress phase.

Prepress and Software

z California-based flexographic prepress provider

Innovation keeps Trisoft Graphics ahead of the curve

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risoft Graphics, based in Costa Mesa, California, is an innovative flexographic prepress provider that serves narrow, mid- and wide-web flexible packaging and label printers globally. Nearly 30 years ago, in 1993, the business was founded by president Tristan Zafra and partner Johnny Hong, who together identified a market opportunity that became the catalyst to build a full-service prepress business; delivering artwork design to press-ready plates for printers.

Zafra says, “It was a time when a lot of prepress providers were primarily concentrating on quantity instead of quality of jobs and chasing lower-margin work. We decided there was greater potential and opportunity to serve more printers and their brand clients by focusing on efficient and high-quality work.”

Trisoft was an early adopter of Kodak Flexcel NX Technology in 2008 – being the first prepress customer west of the Mississippi. Zafra says, “At the time we were using digital plates from another major manufacturer, but when Kodak showed me Flexcel NX Technology, I’d never seen anything like it. We were used to getting dot sharpening with digital plates and bumping up the minimum dot to compensate. But with Flexcel NX Technology the MinDot was 1-to-1 – there was no distortion, no sharpening.”

In a vivid example of technological exploration, the Trisoft team tested their existing digital plate to try to replicate the Flexcel NX plate results. “To eliminate the oxygen layer, we wrapped the plate and got a flat-top dot. It was the same when we submerged the plate in water and exposed it. Our incumbent plate supplier wasn’t interested in exploring this further, and this unwillingness to change made the decision for me. We terminated our account and signed up for a Flexcel NX System!”

With Flexcel NX plates, Trisoft was able to give customers the quality they sought and delivered results

Terry Clark and Chester Chin

that were predictable, consistent and efficient, says Terry Clark, VP of Business Development. “When we started using Flexcel NX Technology we were reaching GRACoL color specs almost instantly. We were pushing into the commercial printing color space, offering increased gamut with greater productivity. It was a big leap forward.”

Flexcel NX Technology and Digicap NX Patterning became the foundation for Trisoft’s proven formula, FleXtremePLUS+, enabling the flexo process to be pushed to even higher levels of consistency and quality. Tristan stresses that FleXtremePLUS+ is more than the plate and imaging technology alone.

“It’s a combination of proprietary screening, separation, color management, and processing techniques and technologies that we’ve developed into a robust workflow over time. And it gives us a real edge over the competition – with Flexcel NX Technology and

FleXtremePLUS+ we can go head-to-head with any other trade shop and win every time.”

“Exceptional productivity is now a reality” Recently, Trisoft again embraced the opportunity to beta test new technology to enhance their platemaking capabilities and further sharpen their competitive edge with the addition of the Kodak Flexcel NX Print Suite for flexible packaging from Miraclon to enable PureFlexo Printing.

“Flexcel NX Technology has been an outstanding platform to build on,” says Terry Clark, “and PureFlexo Printing takes productivity to a higher level. By controlling unwanted ink spread it reduces dot gain even further, making the process even more stable and allowing for a wider latitude on press. It’s great THE PACKMAN | JAN-FEB 2022

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Prepress and Software to go out on press checks and see jobs coming up to color so quickly – sometimes even before they’re in register. This is a level of productivity we dreamed of years ago, and it’s now a reality!”

“The ability to demonstrate higher on-press productivity as well as outstanding quality is a strong closing argument in Trisoft’s customer offering,” says Zafra.

“In a competitive consumer market, demand for socalled ‘good enough’ quality is shrinking as brands want stand-out packaging on shelf with vibrant colors, and fine detail. Brands and printers look to companies like Trisoft to invest in new technology innovations that extend the color gamut and can deliver their branding intent. With Flexcel NX and FleXtremePLUS+, we have that technology. Then add PureFlexo Printing, we hit

the numbers on press so quickly and the pressroom productivity becomes exceptional.”

A future of innovation and success Trisoft’s innovative implementation of Flexcel NX Technology, Trisoft’s FleXtremePLUS+ and PureFlexo Printing was recognized with Highest Honor as a Gold Winner in the 2021 Global Flexo Innovation Awards.

Zafra adds that the relationship with partners like Miraclon is a big part of the company’s success: “We appreciate working with a partner and team that value cutting-edge technology and the opportunity it brings to our business. Together we can push the boundaries

Tristan Zafra

of flexo, continuously innovating and delivering these benefits to our customers. Miraclon’s innovation success enables success for us and our customers around the world.” z

z Ahmedabad-based prepress service provider

Ambition Blocks installs Kodak Flexcel NX System

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mbition Blocks, one of the leading prepress service providers in Ahmedabad, has installed a Kodak Flexcel NX System from Monotech Systems, the Indian distributor of Flexcel NX System. The company says that transforming from its existing conventional to a new digital system will enable it to continue expanding its innovative solutions and keep up with growing customer demands.

Dewang Patel, partner, Ambition Blocks, says, “We’ve been in the prepress trade shop business since 2012 and serving customers in the offset segment only.

Considering the rising competition, shrinking market and narrowed margins lead us to diversify our business and we moved to the packaging segment.”

“Starting Ambition Blocks was a strategic decision to diversify the business to a different segment and that was packaging. We started with a conventional plate making and finishing setup. With that setup, we were doing approximately 13 boxes of different sizes and thicknesses of flexo plate production monthly. But we were not able to serve the customers who were

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quality conscious. This forced us to rethink what we needed to continue driving our business forward. We evaluated all the options for flexo CtP available in the market but Kodak Flexcel NX proved to be the best business decision for us. For our customers, Flexcel NX Plates offer a big advantage when it comes to on-press performance and print quality, while the ease of use, consistency and improved plate making efficiency is a huge bonus for us.”

Ambition Blocks has been producing Kodak Flxcel NX plates primarily for its wide web flexo customers and the technology has demonstrated benefits that extend across a wide variety of packaging applications and market sectors. They have approximately 95 customers from different segments of packaging including pharma, food, FMCG from entire Gujarat, Maharashtra, and Madhya Pradesh.

Dewang Patel concludes, “With the Kodak Flexcel NX Systems, we are set to deliver wide and consistent quality plates to various printers and brands on time as we continue expanding our customer base

Team Ambition Blocks with the newly installed Kodak Flexcel NX System

and delivering innovative solutions. It has been now easier for us to get the job from the market as Kodak NX is known in the market for its quality. Our plate production has reached to approximately 18 boxes of different plate sizes and thicknesses per month and we have a target to upscale the production up to 30 boxes per month within the next 3 months. We plan to revamp our entire setup in digital and buying Kodak Flexcel NX is just a first step. Eventually, we are going to upgrade our entire system to digital from conventional. In today’s era of competition, this is also a tough task to decide to select a company that can become your best technology partner when it comes to product and after-sales support.” z

Prepress and Software

z Vadodara-based prepress service provider

Ganga Stereos installs Esko CDI Spark 4835 flexo imager and DuPont Cyrel 1000P Mahan Hazarika

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adodara-based Ganga Stereos has installed an Esko CDI Spark 4835 flexo imager (HighRes with 25 Optics) in a bid to produce high-quality flexographic plates. The company has also opted for Imaging Engine (RIP), Deskpack Flexo tools and a Dupont Cyrel 1000P solvent processor. Muthu Kumar of Ganga Stereos said that the investment will help him to expand his client portfolio while enabling him to serve both labels and flexible packaging segments in addition to corrugated and woven bags industries that he has already been catering to.

Ganga Stereos has been manufacturing various stereos including flexo nylo, white polymer and molded for the past 23 years. The company started its operation by making hand-engraved flexographic plates that it supplied to neighboring markets. Later on, the company also started manufacturing polymer blocks, paper and woven bags. In 2010 the company moved to its own premises and was making plates using traditional analog plate-making equipment until it invested in the Esko kit. Happy with the performance and productivity of the new kit, Ganga Stereos plans to phase out its conventional plate-making system in near future and go completely digital.

graphic plates cost-efficiently in less time. Besides, the CDI flexo imager gives us the freedom to work with the plate vendor of our choice,” said Kumar. “In addition, we can make plates for different markets from tag and label, flexible packaging, small and medium folding carton to corrugated market. We invested in the Esko kit because we were looking for a simplified prepress solution that can be implemented fast and used with a reduced amount of training.”

“Producing high-quality plates on an analog platemaking equipment system is a huge challenge. In addition, there are few suppliers left who provide the raw material for making plates using conventional equipment. Even the raw materials cost is increasing every day. Now with the CDI Spark 4835, we will be able to optimize quality and produce high-quality flexo-

Since the installation of the Esko kit, Ganga Stereos has started supplying its plates to labels and CI flexo printers. Kumar said, “Earlier since there was not any digital flexographic plate making company in Vadodara and its nearby areas, customers used to get their plates from Mumbai and Ahmedabad. But now they can get it from us and save time and cost without compromising

Muthu Kumar of Ganga Stereos; and Murad Kalal, regional sales manager, Esko

on quality.” The CDI Spark 4835 installed at Ganga Stereos has a maximum plate size of 48 x 35 inches and comes with 25 optics.

Speaking about the DuPont Cyrel 1000P solvent processor, Kumar said, “The unit is easy to maintain, simple to operate and cheap to run. High dot resolution, excellent line definition, deep reverses and clean floor are achieved to meet the highest flexo standard irrespective of whether thick, thin, narrow or large plates are being processed.” The DuPont Cyrel 1000P is capable of processing photopolymer plates up to a nominal format of 36 x 48 inches and uses an innovative washout concept consisting of 6 flat brushes that transverse to each other, and contrarotating round brushes wash out the non-polymerized parts of the plate. z THE PACKMAN | JAN-FEB 2022

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Prepress and Software

z Securing continuity of supply for customers

Miraclon announces global price increase and surcharges

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aking the first price action since the launch of the Kodak Flexcel NX System in 2008, Miraclon has announced a price increase of 6% on all products, effective from 7 February 2022, and the introduction of temporary freight surcharges.

Placing the highest priority on maintaining an uninterrupted supply of flexographic plate material to customers, and faced with the rapid inflation of raw material, energy, labor and distribution costs impacting the entire package printing value chain, Miraclon is taking the necessary actions to pass the increased costs along in a manner that is as fair and equitable as possible to customers.

Chris Payne, Miraclon CEO, says, “Securing supply for our customers is our overriding priority. After weighing a combination of factors, we are taking two separate actions, because there are two different market forces at work. First, we’re raising the price of all our products to address the higher costs for raw materials, labor, utilities, and business services we are now paying.

Second, we’re implementing temporary surcharges in response to the current higher costs as a result of the significantly extended supply chain and raised prices for distribution and freight services. We believe that increased costs are a temporary situation that will moderate, and as soon as we are able to, we will reduce, or remove, the surcharges. We are confident this strategy is in the best interests of our customers, the supply chain and Miraclon.”

Throughout the pandemic, Miraclon has taken steps to ensure it could fulfill the growing demand for Flexcel NX Technology. The company increased production at its manufacturing sites to minimize potential supply chain issues, now holding twice the pre-pandemic inventory of both raw materials and finished goods, requiring significant increases in working capital. It is also continuously reviewing its distribution networks and exploring different options and modes of transport to accelerate distribution – most of the time at a higher cost.

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Miraclon’s actions mirror those being taken throughout the packaging industry. Securing supply is the overriding priority throughout the package printing value chain, and so trade shops, converters, brands, retailers, and even consumers are prioritizing security of supply over price. This means paying the prices for goods and services that the market demands.

Ensuring all players in the value chain get a fair return is the only way to guarantee a healthy and resilient supply chain.

Payne concludes, “Miraclon has been absorbing the standard inflation and costs since the introduction of the Flexcel NX System. Throughout this pandemic period, despite our costs rising continuously, we have taken all measures within our control to absorb price rises without passing them on to our customers. Unfortunately, this is no longer possible. We have taken this decision with great reluctance and careful thought about how best to implement the increase in a balanced and proportionate manner. Because transparency is important to us, and we want our customers to understand the economic and com-

Chris Payne, Miraclon CEO

mercial background to the increase, and the factors that we considered, we’ve created an online resource page https://www.miraclon.com/security-of-supply/ to provide more information and help them navigate the current industry challenges.” z

“Miraclon has been absorbing the standard inflation and costs since the introduction of the Flexcel NX System. Throughout this pandemic period, despite our costs rising continuously, we have taken all measures within our control to absorb price rises without passing them on to our customers. Unfortunately, this is no longer possible. We have taken this decision with great reluctance and careful thought about how best to implement the increase in a balanced and proportionate manner,” – Chris Payne

Viewpoint

z 2022 predictions

Industry experts speak about what’s in store for packaging in 2022 As the year 2021 comes to an end, we explore what industry experts have to say about the year that went by and the year ahead.

Anantshree Chaturvedi, vice chairman and CEO, Flex Films International

Anantshree Chaturvedi

The year 2022 is just around the corner and this is the best time to give ourselves a pat on the back for overcoming many challenges and earning accomplishments as UFlex family.

The waves of COVID that engulfed the world led to an uptake in flexible packaging and we rose above the

row of challenges to deliver safe packaging in a short turnaround time that bolstered our leadership position.

Going further, we need to think ahead and strategize about what the new year holds. I believe 2022 will unfurl a host of trends that will turn out to be a big opportunity for us. For a long time, I have been emphasizing on sustainability which is only set to gain more impetus in the coming years, as regulators across the world enforce stringent actions on plastic use and waste treatment. Apart from that, I see the flexible packaging industry is driven by packaging designs that are not only sustainable or recyclable but also do not sacrifice other critical virtues such as ultra-high barrier and clear barrier performance.

With consumers of today being extremely cautious of what and how they consume, we are likely to see more of vintage-inspired packaging that induces emotional engagement and makes them feel connected with the goodness of the product packed inside. As a global leader with an extensive product portfolio, we already have or are close to making advancements in packaging that aligns us with these trends.

We have seen input price pressure on account of volatile raw material prices and higher freight costs this year and I do see this continuing in early parts of 2022 as well which could impact our long-term planning to some extent, however, these are momentary bottlenecks. What concerns me the most is, how soon will sustainability transfuse across the packaging ecosystem and how quickly will the packaging fraternity adopt sustainability in products and processes?

Arnab Maiti, general manager at Esko

Arnab Maiti

As we head into 2022, I think it will be wise to look at some of the key trend indicators from 2021 which will have a lasting impact into 2022.

After years of grappling with price erosion driven by ultra-competition and excess capacity, we are at the cusp of a pervasive price increase across the board that no one will be able to deny. This will create more level playing fields for the suppliers and customers alike, and businesses will have to focus back on the following to embrace the new reality: Mergers and acquisitions – We have started seeing THE PACKMAN | JAN-FEB 2022

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Viewpoint consolidations in the Packaging space which will continue to grow as businesses find the right value drivers to grow inorganically while preserving their core competencies and gaining the economy of scale, profitably. Digital technology and automation will play a crucial and decisive role in these transformations. As businesses become more and more digitally mature, the supply-demand and skill gap of resources will worsen further. So, organizations will have to focus on the development and retention of talents.

India. Coming years will see this sector becoming more organized and expanding.

One also needs to be watchful of the disruptive changes happening around us with data – from consumer buying insights to industrial production data which can be connected through cloud-based AI technologies to drive intelligent decision making at the point of maximum impact.

COVID-19 turned out to be a gamechanger for the flexible packaging industry, primarily for the food and pharma sector. With growing emphasis on hygiene and contamination-free products, the role of packaging has come into the limelight with increasing demand from pharma, food, hospitality, aviation, transport sectors and more. And this positive change is here to stay.

Besides all the challenges it has presented to businesses, COVID has also helped accelerate technological innovations. We at Esko have built these learnings into our offerings around packaging pre-press automation, color management, cloud-based collaborative packaging approval and process management workflows, digital flexo platemaking, and inline print inspection, helping to improve organizations’ OEE.

Biku Kohli, managing director, SP Ultraflex As per recent industry research reports, the flexible packaging market is expected to grow at a robust rate of 10% for the next five years. Driving this growth is the relaxation in FDI norms by the Government of

Packaging is a dynamic subject that is constantly evolving with innovations across the globe. The main industry-specific challenge will be to meet the increase in consumption whereas as a manufacturer of slitter rewinder machines, our aim is to serve our customers with versatile machines which can cater to a variety of substrates in this ever-evolving industry.

Jens Bauer, global sales director, specialties segment, business area sack and Kraft paper, BillerudKorsnäs We will close 2021 with a very positive result.

The business environment has been very positive despite COVID challenges, and we have no signs that 2022 should look different. The trend, moving plastic into fiber-based packaging solutions, intensifies further and has triggered a very strong demand for paper in the European and Overseas

markets. The converters’ challenge will be to secure paper supply for 2022 and forward the increased costs to their customers.

The main challenge for the paper industry for sure is to make enough paper available and to secure logistics in a difficult environment. The global logistics systems are still in imbalance, and we do not see improvement at short notice. Lack of containers, no space on the vessels and shortage of truck drivers characterizes the current situation. Another challenge of the papermaking industry is the sharply increased costs of raw materials and logistics.

COVID has not had any negative impact on our business. Some applications have suffered a bit but the main part of our business fields, for example, the medical, building and food sector have compensated that well. Therefore, we look forward to a positive year 2022, where we can continue to challenge conventional packaging for a sustainable future.

Jhankar Dutta, managing director, B&R Industrial Automation, India After a series of lockdowns and restrictions, many of the manufacturing industry is finally getting back on track and experiencing business success. However, to make this growth sustainable in the longer run, still there are several challenges on industry performance, productivity, profitability, and investment decisions over the coming year.

One of the major challenges for the manufacturing industry is rising costs for raw materials, energy, labor, transportation, and distribution. Especially the global chip shortage has fueled the crisis dramatically. This, in return, will put pressure on manufacturers to look at trying to further optimize their costs. It’s worth thinking about how the technology can better add value to optimize manufacturing costs.

Biku Kohli

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Jens Bauer

To optimize the manufacturing costs, the industry should adopt technologies that can advance production, efficiency and flexibility. Motion and robotics for enhanced performance, inspection systems for improved quality, and simulation models for faster development and diagnosis. This may mean fur-

Viewpoint printing ink industry, COVID-19 has had a significant impact on supply chains globally.

Jhankar Dutta

ther investment in the new breed of manufacturing technology, i.e., the adaptive machine. The adaptive machine draws from a combination of new and existing technologies. The defining components are; Track-based transport, machine vision, integrated robotics, and digital twins.

Sustainability will also continue to grow – not as a trend but as an actual change in corporate mindset. It must become fundamental to the brand itself. Sustainable expansion and reduced environmental impact should remain a primary agenda globally.

The pandemic has had an enormous impact globally and at the same time the situation also spells out great opportunities for the manufacturing industry.

Strong marketing, prospecting, and follow-through are imperative. Make the exact moves and take decisions to give your clients or partners more control and assurances which will create a successful business environment.

During the epidemic, sea freight and local freight cost substantially affecting the whole supply chain was unprecedented due to the adverse impact on the global ocean market together with the shortage of containers severely affecting operational capacities in several international ports. In addition, the increase in jet fuel costs and shipping container costs have also badly affected air freight. Also disruption to logistics due to difficulties in the road transport with a shortage of drivers and equipment and rise in crude price impacting the cost of diesel directly impacted quality, supply and reliability. Global freight, logistics, crude and supply constraints and cost increases together with abnormal consumer purchase behavior straining both air and sea freight capacity have all resulted in costs being passed throughout the supply chain.

Many important raw materials required for the production of printing inks such as vegetable oils and their derivatives, petrochemicals, pigments, resins, additives, specialty chemicals, etc. are experiencing supply and demand mismatches, creating severe disruption in supply chain management.

In order to overcome the huge dependency of the printing ink industries on overseas markets for raw materials, India’s Atmanirbhar Bharat (self-dependent India) campaign needs cooperation and coordination among the industry and suppliers.

While the printing ink and packaging industry is eagerly waiting to realize normalization in the global supply chain, however, it cannot be expected to happen anytime soon owing to the increase in production costs

JK Sharma, CEO, Yansefu Inks & Coatings COVID-19-Beta-Gamma-Delta-Omicron, partial-complete-regional-national-global-lockdown-shutdown, shipment-cancellation-ban-hope-despair, panicdilemma-sentiment-up-sentiment-down, plan-amendcope up; and what not – everything has happened to the global industries and commerce, where the industries have experienced all sort of volatilities and predicaments one can think of. Especially in the

JK Sharma

in China, Europe, Japan, the USA, Korea, Taiwan and India. I expect the supply chain disruption will be back to normal not before November or December 2022.

The industry is going through a very tough phase and may still travel in a further difficult terrain in the coming days due to the continual reduction in the profit margin combined with the operating working capital already increased by 100-150%. At this critical juncture, it is essential for everyone in the ink and packaging industry to extend support to each other by keeping a check on the price of the raw materials and the cost of supply, so the cost advantage can be transferred to the end-users in order to stay sustained until the industry as a whole comes out of this crunch. Even as the disruptions continue, supply networks throughout the world have begun to pick up the pieces and join them in order to recover, and the industries across the globe have already geared up to shift from alleviating risks and uncertainty to leveraging future growth and transforming survival mode to revival and thriving in 2022.

Khushal Patel, director – sales and marketing, BST India The last two years have been challenging for the entire world. First with the lockdowns and now with the shortage of semiconductors and chips. I can only hope for the situation to improve in 2022.

Though the overall consumption and production of flexible packaging will only increase exponentially, the future belongs to the non-woven segment and allied industry segments catering to renewable energies.

Such as solar energy, Li-Ion battery production, etc.

We expect a huge boom in this segment and are gearing up towards catering to them.

We are already grappling with two critical challenges that will continue to affect our business in 2022: Firstly, staying competitive in terms of product pricing. The prices of iron, steel and other raw materials seem to be increasing on a quarterly basis which is directly affecting our procurement and production costs. Maintaining a uniform cost of production for an entire year to ensure a fixed selling price to our OEMs and thereby maintaining the balance between our margins and costs is going to be a key task for us in the coming year.

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Viewpoint

Khushal Patel

Secondly, the crisis of short supply for integrated circuits (commonly known as semiconductor chips).

The lopsided ratio between the supply/demand of these chips has severely affected our production and delivery schedules of our current products and also the go-to-market (GTM) launch timelines for the new and upcoming products. We hope that this crisis will reduce substantially, and the supply of the chips fulfill the global demand soon.

Kuldeep Malhotra, deputy managing director, sales and OP marketing division, Konica Minolta

In 2020, during the first lockdown, BST India conceptualized and developed innovative, cost-effective web control solutions for the printing and converting industry. We added, AlphaMix (a two-component adhesive mixer and dosing system) and the Eagle Eye (100% print inspection system) to our portfolio. The trials of these systems have been carried successfully at our customers’ plants and we have received positive feedback from them.

2022 is likely to bring hope, growth, and recovery in the form of new beginnings. There will be many developments and technological breakthroughs as we are working very hard towards a more collaborative and efficient workspace. We will see shoots of rejuvenation as the world recuperates from lockdown.

Overall, we aim to evolve with digitization and welcome a progressive new way of working. Despite the impressive growth and recovery pace, the pandemic remains a primary business challenge, presenting a broad range of interrelated issues. But we have managed to sail through and come out stronger. In fact, it has only pushed us to innovate further.

We are optimistic about the performance of our recently launched products and the competitive edge that these products give us. The kind of quality, technology, support and service, BST India offers to customers is always appreciated and we always strive to leave no stone unturned to exceed our customer’s expectations. Many customers, who had initially deferred their projects due to the pandemic are now reassessing and reviving them. We are already in discussions with all of them and together we aim to achieve our goals and move forward.

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At Konica Minolta India, we strive to understand our customers, their needs, and pain points and innovate our services accordingly to deliver the best solutions.

We have utilized the best use of technology to automate and accelerate our work with every right person at the right time. We believe in giving shape to ideas and fulfilling the commitment to serve our customers and resolve their challenges.

Pankaj Poddar

Pankaj Poddar, group CEO, Cosmo Films The year 2022 is going to be the year of sustainability as we see an increased outcry for sustainability and reduction of carbon footprints across the globe via social media, conferences and summits. The importance of sustainability is going to gain encouragement in the coming years and through continuous efforts in R&D innovations, there are several sustainable products in the market across different sectors.

Cosmo Films is highly inclined towards its sustainability efforts, and with the help of its advanced R&D infrastructure and backed by highly experienced scientists, we are working tirelessly to create products that are not just effective, but also sustainable for our future generations.

The impact of the COVID-19 pandemic and the related lockdown was felt by all businesses across the world.

For us, the business was impacted positively for some product lines such as self-adhesive labels and food packaging while negatively for wrap-around labels, textile and lamination films. We adjusted to these challenges by re-allocating our capacities based on the customer requirements.

At Cosmo Films, we saw this as an opportunity to take our business completely digital. Customers can now use our online ordering system to directly order the required categories and quantities without getting on a call with the salesperson.

Viewpoint We acquired artificial intelligence competence and are working towards complete automation. We are in the process of moving towards the newest version of SAP HANA, which is an in-memory, column-oriented, relational database management system for the customers. Cosmo is rapidly progressing to take the business to a digital epitome.

Puneet Agarwal, director, Manjushree Innovations 2021 is the year the world tide against the pandemic, but 2022 will be overwhelmed by the need to adjust to new realities. 2022, after a miserable year-and-a-half, alternating between lockdowns and new outbreaks, will be a new world, with a reshaped economy and will see more change, savvy leaders are going to use what we learned in the past two years to create a more agile, more resilient, and more creative future for our organizations.

For organizations, this year has been a period of change and adaptation. Because of the health crisis, companies have needed to execute new technologies in record time to keep working, diverse work modalities have arisen and there has been a more prominent need to foster digital skills.

The manufacturing challenge and low-level income have restricted business expansion as well as GDP growth significantly which was projected a few years back. The primary challenge is the adaptability with

the new change and adapting new skillset across the organization, identifying technology-oriented manufacturing like Industry 4.0.

The constant appearance of new technologies, and constant changes in the way we interact, represent a challenge for leaders, who must take care that the company’s work environment is balanced and flexible.

In general, the well-being of employees is sought on an emotional and professional level.

The flexible plastic industry has some global advantages in general. With more and more people preferring hygienic packaged food and e-commerce growth, the flexible packaging market is definitely a competitive advantage in general. In the last decade, the plastics industry has steadily grown at a rate of about 12% according to the Plastics Export Promotion Council, which hints that India is becoming a much bigger player in the global plastics market. Our people are our competitive advantage and with that we see ourselves to be a prominent player in the upcoming market.

Ranesh Bajaj, director, Vinsak Supply chain disruptions and price inflation should all settle down in the coming months to ensure a smooth production process. With the business sentiment getting positive, we are also optimistic that capacity expansions and plant modernizations that had been postponed or shelved will be revived and the investment in capital goods should begin in good earnest.

In a broader sense, most companies are now working on having at least multiple vendors for each product and these to be geographically as close as possible to ensure minimum disruptions in the supply chain.

All in all, we look forward to a future that is balanced, sustainable and equitable not just in the label industry but across sectors.

Ranesh Bajaj

ing clients globally. Also, the group’s geographically diverse operations across global markets and time zones have helped to even out the curve. The Middle East and African markets have contributed greatly to keeping the balance sheets healthy. Service issues with new technology have really improved and uptimes are higher than ever before. Our differentiator has always been cutting-edge technology which is the latest on the global market and strong after-sales service and the last but not least is the application support. It is not only important to buy the best kit, but also to get proper training and after-sales service to get the maximum value and thorough put from the equipment that you purchase. z

Commercial print is surely now seeing an earlier end to its existence. Whatever can be digitized will be digitized and this is normal that we have to live with. Labels and packaging will continue to grow exponentially and all those who need to continue to be in the printing business will surely need to retool their kits.

Puneet Agarwal

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Monocarton

z Introduces Direction series of folder-gluers

Robus India breaks technology monopolies in folding-carton segment Mahan Hazarika

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n January 2022, Robus India introduced its Direction series of folder-gluer machines, manufactured 100% in-house by Robus India and its R&D team to promote the ‘Make in India’ initiative. According to Robus, the new machine is tailor-made and has benefits like just-in-time delivery, best buy-back offer, ready to retrofit with proven in-line Braille unit, with easy to track daily production report and downtime in a mobile app, collecting table, and upcoming features like 4/6 corner attachment, etc.

Prem Viswakarma, who himself is an R&D guy who worked at Bobst before starting his own company Robus India, says, “Until recently, we used to get our folder-gluers designed in China as per our specifications based on the requirements and feedback of our customers. We then further customize these machines, if required, at our plant in India before finally dispatching them to our customers. In other words, we used to build our machines at Chinese plants – leveraging the R&D and expertise of both parties. So technically, we have never been an agent or supplier to any manufacturers in China.”

Robus India is now manufacturing folder-gluers entirely at its own plant leveraging its expertise and R&D. “As we continue to redefine the way customers produce their folding-cartons on our machines, our R&D team has recently developed new technologies which we want to keep exclusive to our manufacturing floor.

That is the reason why we currently are not getting all our folder-gluers designed in China. We have been

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Prem Viswakarma

Monocarton making a vast investment in R&D; finally, it has borne fruit. Manufacturing 100% in-house is also in line with our strategy to deliver ‘Make-in-India’ folder-gluers to our customers. With our new technology, we have started complete make in India of our folder-gluers with 100% India-manufactured parts and components,” said Viswakarma.

Further lauding his R&D team, Viswakarma said, “Thanks to our R&D team, we have been able to add to our machines new features which help reduce job changeover time of our customers. People who were earlier losing 40% of their production time in job changeover are now spending only 10% of their production time in job changeover. Some important features of our machines are center conveyor up and down, motorized conveyor system etc. These features are being offered to our customers at

a very reasonable price. R&D has been in our blood since the inception of Robus India and that is what enables us to manufacture machines of international standards.”

international standard as yet. we can get all the parameters such as accuracy to match the international standards. The special feature of this machine is that it is developed in India”

Speaking about the folding-carton market, Viswakarma said, “The folding-carton market is highly technologydriven and has been monopolized by a handful of companies through their cutting edge technologies.

However, we have been able to break those technology monopolies and come up with similar state-of-the-art technologies on our own.

According to Viswakarma, Robus India has installed a total of 289 machines in India and other countries till now to 82 customers. Vishwakarma reveals the company’s USP makes it outshine competitors.

We are getting repeat orders because of service, commitment, and keeping the genuine margin. Our first customer, who had purchased a folder gluer from us, is still buying all his machines from us till this day. We are really proud of that. We don’t have a large sales team but we have a sizeable service team. The company gets more than 80% of its orders from word-of-mouth references from its existing customers. z

For instance, at CorrExpo 2021, we showcased our Braille machine, Braille 850. In India, now we are the only ones providing this kind of machine after Bobst.

Internationally, many people are doing Braille work with various ways but it is not complied with as an

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Monocarton

z Increased demand for packaging in food and pharma

Concord Printing installs Bobst Expertfold at new plant in Vadodara

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adodara-based Concord Printing has installed a Bobst Expertfold 110 A2 folder-gluer with corrugation unit at its newly set up plant in the city’s Halol industrial area.

One of India’s largest manufacturers of packaging, promotional and print design material, Concord Printing serves domestic and international clients across FMCG, real estate, pharmaceutical and other sectors.

About 85% of the business is packaging, of which 50% is monocartons and 35% is corrugated packaging.

Situated some 20 km away from the company’s city unit, the new 125,000 sq-ft plant is still in its first phase of construction. Once fully operational, it will increase Concord’s monthly capacity by more than 50% to over 300 tonnes of paper and paperboard with the Bobst Expertfold playing a key role. Established in 1968, Concord Printing is a second-generation family company previously known as Pravin Printing Press and Concord Enterprise.

“Right now, we are operating the Halol plant in parts, where we have the infrastructure for lamination and converting,” said director Arshad Memon, who is the younger of the two Memon brothers running the company together – Kayyum being the elder brother.

The new Bobst Expertfold 110 A2 was installed in July 2021. According to Bobst, it is a versatile folder-gluer that enables highly flexible production of a wide variety of box styles, combining consistency with quality to increase productivity. At Concord, the new A2 model joins investments made at the start of 2020, which include a slew of corrugation machines for die-cutting, hot foil stamping and window patching.

The company was already running a Bobst Visionfold 110 folder-gluer installed in 2015, and a Bobst Novacut 106 die-cutter from in 2017, at the city plant.

According to Arshad Memon, the Visionfold enabled Concord to fulfill the increased demand for packaging, particularly in the food and pharma sectors, which

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began soon after the Covid-19 pandemic struck.

“Our packaging production grew massively during this time, which meant we were doing around 40% more work than we normally did,” he said.

“Our existing Bobst Visionfold 110 folder-gluer configured with 4-and 6-corner device has served us well.

It gave us the ability to process all the new demands we were receiving quickly and easily,” Memon added before giving the key reasons for investing in the new Bobst Expertfold machine: “Whenever we find a bottleneck in our process, we think that’s the right time to add a new machine. That being said, we do increase the hours on the machine first, but if the bottleneck persists and is around 35% to 40%, opting for an additional machine is the best decision. So that’s what we did.”

“The second reason for choosing the new Expertfold was the confidence in the Bobst brand. We are not very comfortable with other brands, particularly when buying critical equipment like folder-gluers, we prefer Bobst,” he said.

Arshad Memon and Kayyum Memon with the Bobst Expertfold 110 A2 folder-gluer

“The third reason was timing. Believe it or not, the hardest times are actually the best times to invest.

There’s a fear of the future, and hence a fear of spending money. This low demand means machines are often available for quick delivery. We also believe that when the worst is over, the demand for products will double, so we wanted to be ready for the surge,” he concluded.

Besides the converting machines, the company is equipped with three offset presses – an RMGT 6-color plus UV coater, a Heidelberg SM 74 4-color, and a Roland 200 single-color. z

“Whenever we find a bottleneck in our process, we think that’s the right time to add a new machine. That being said, we do increase the hours on the machine first, but if the bottleneck persists and is around 35% to 40%, opting for an additional machine is the best decision. So that’s what we did.”

Monocarton

z Rigid box for smartphones

TCPL acquires majority stake in Creative Offset Printers

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CPL Packaging, one of India’s leading producers of sustainable packaging solutions for customers across industries, has acquired a majority stake in Creative Offset Printers (COPPL). The company has entered into a definitive share purchase agreement of acquiring a 60% equity stake of COPPL. The completion of the transaction is subject to satisfactory accomplishment of certain conditions precedent.

With this acquisition, TCPL entered into the high potential rigid boxes segment focused on one of the fastest-growing smartphone markets in the world.

COPPL’s manufacturing facility is strategically located at Noida to target India’s large upcoming mobile manufacturing hub. After becoming the secondlargest mobile manufacturing country in the world a few years back, India aims for the top position with production-linked schemes (PLI) to attract global majors. This augurs well for the high-end, rigid box manufacturing sector catering to the mobile industry.

TCPL enhances future growth prospects

MDC GAMUTSTAR

The acquisition is aligned with TCPL’s strategic objective to grow by leveraging its scale and institutional capabilities in a largely unorganized industry. With both entities having manufacturing facilities in close proximity, TCPL anticipates deriving notable synergies, including rationalization and optimization of various costs.

L to R: Akshay Kanoria, executive director at TCPL Packaging; Rohit Khanna, director at Creative Offset Printers; Gazal Dhillon, cofounder and managing director, Creative Offset Printer; and Saket Kanoria, managing director, TCPL Packaging announcing the acquisition at the office of Creative Offset Printers

Commenting on the acquisition, Saket Kanoria, managing director, TCPL Packaging, said, “We are delighted to announce the acquisition of a majority stake in COPPL, which is a strategic step towards enhancing the company’s future growth prospects.

With this acquisition, TCPL has entered into the high potential rigid boxes segment that primarily caters to one of the fastest-growing smartphone markets in the world. This tuck-in acquisition complements our existing business model and offers us many synergistic opportunities that should play out over the next few quarters. We would also like to welcome on board the promoters and senior management of COPPL and look forward to achieving larger scale in this business together.” z

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Monocarton

z Expands digital printing business distribution network

HP joins forces with TechNova for digital mono cartons and labels in India

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n a bid to expand its distribution network in India for the digital printing business, HP has announced a strategic association with TechNova Imaging Systems – the largest offset plate manufacturer in India catering to the print and packaging industry for over 50 years. Committed to helping businesses increase the speed, efficiency, and cost-effectiveness of digital print solutions, this association aims to advance HP’s market leadership in India’s digital printing business.

According to HP, its innovative products and TechNova’s market reach and deep customer trust will help drive digital transformation in the imaging and printing space. TechNova is partnering with HP to introduce HP’s highly digitalized and automated Indigo printing presses and solutions in the monocarton and label segment. This association will also improve TechNova’s product offering and enable the exploration of more high-value applications and benefits of digital printing.

Redington will continue to be HP’s partner covering the commercial and photo segments even after this expansion. HP says that the partnership with TechNova is aimed at increasing market segments by harnessing its strong synergies with Technova.

Team members from HP and TechNova

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TechNova is one of the world’s largest suppliers of print solutions with several breakthrough technologies and innovative products that have transformed print processes and created new markets. Founded as an offset plate manufacturer, TechNova is now a recognized name in prepress, pressroom chemicals and as a manufacturer of laser and inkjet digital print media.

“HP’s futuristic digital solutions and marketing acumen, integrated with TechNova’s innovative strategies, unparalleled service, extensive reach and 50 years of customer trust and goodwill is a formidable synergy that will provide our customers with a unified ecosystem to generate new profits,” said Amit Khurana, COO – digital and offset print solutions at TechNova.

Announcing the association, A Appadurai, country manager – Indigo and Inkjet Business Solutions, HP India, said, “We are extremely excited to associate with TechNova for HP’s Indigo range of printing solutions for the folding carton and labels segment. TechNova’s reach, relationship, local infrastructure, workflow knowledge and deep understanding of the Indian printing and packaging industry will help customers make a seamless transition to digital printing.”

Along with the benefits of digital printing, HP places immense focus on making printing more sustainable, thereby supporting customers to adopt more sustainable packaging solutions. It also offers other unique features including the widest media compatibility, unmatched color and ink capabilities, high coverage printing, fastest print speeds for high-quality applications, along with exclusive security features.

CG Ramakrishnan, executive director and CEO of TechNova, said, “TechNova’s mission has been to provide a Total Imaging Ecosystem with best-in-class products to enhance the competitiveness of Indian printers. We are delighted to associate with HP, as this alliance will allow us to offer a full range of cutting-edge solutions to our customers. It is truly a win-win-win partnership for TechNova, HP and customers.”

TechNova’s ‘Enhance Offset & Integrate Digital’ strategic belief recognizes printers’ requirement for an integration of digital efficiencies to offset capabilities.

It is guided by a determined focus to help customers embrace digital into their existing ecosystems. z

Monocarton

z Digital press for folding carton

Kartonplus installs Xeikon 3500REX

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artonplus, a folding carton company based in Enschede in the Netherlands, has installed a Xeikon 3500REX digital press. The company was set up as a subsidiary of Labelplus, a leading label printing company in the region. Kartonplus has been fully operational since March 2021.

The emphasis at this family run business is sustainable efficiency and customer service. Both Labelplus and Kartonplus operate as separate businesses but are housed in the same building. Father Bertjan Lempsink runs Labelplus and brothers Tom and Bas Lempsink run Kartonplus.

Bertjan says, “When we saw the rising demand for folding cartons, we set up Kartonplus. Now we can refer our Labelplus customers to Kartonplus.

We also have large warehouse facilities stocked with an extensive range of paper, board and label materials. The Xeikon 3500 digital press is already running at full speed at Kartonplus and with an image resolution of 1200 dpi, the quality of the product is unparalleled. It is no problem at all for us to deliver complex orders with a fast turnaround.

We can print one million different bar codes in one run with this press.”

The Lempsink family see digital production as the sustainable option. By ordering only what is needed and not more, their customers can reduce their costs. Brand owners can switch designs and still be sure of a top quality product with a fast delivery.

Kartonplus has also made a number of sustainable choices in its manufacturing operation. For example, the printed material being used on the Xeikon 3500 5-color digital press is coated with a water-based dispersion varnish. “This solution is more environmentally friendly than a UV-dried coating,” explains Bas Lempsink. “In addition, our customers can opt for matt or gloss coating and spot colors can also be added in addition to CMYK.”

Kartonplus has a diverse portfolio of folding boxes

The Enschede packaging printer can produce boxes with a variety of closures including auto-lock with flap and lid, euro pendant with flap closure and a sprinter or lock box. Other products such as letterbox boxes, sleeves, hangtags, blister cards and candy boxes are also available. Kartonplus distinguishes itself from its competitors with its use of high-quality board in weights of 220, 260, 280 and 300 grams and a special

frozen product weight of 510 mµ, which translates into a grammage of 305 grams.

According to Bas Lempsink, the great advantage of having both companies under one roof is that their customers can place orders for labels and boxes in one go and the combined order can also be delivered at the same time, in the same shipment. z

Kartonplus distinguishes itself from its competitors with its use of highquality board in weights of 220, 260, 280 and 300 grams and a special frozen product weight of 510 mµ, which translates into a grammage of 305 grams.

The Kartonplus portfolio of folding boxes is diverse.

THE PACKMAN | JAN-FEB 2022

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Monocarton

z Strengthening presence in the food and bev segment

Parksons Packaging acquires Manohar Packaging

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arburg Pincus-backed Parksons Packaging, India’s largest independent folding carton manufacturer, has acquired a 100% stake in Manohar Packaging, a company that produces paper board packaging for alcoholic beverages and confectionery. Both companies are headquartered in Mumbai.

Siddharth Kejriwal, managing director, Parksons Packaging, said, “Adding Manohar’s depth of services and domain expertise strengthens our offerings in the food and beverage segment and increases our footprint in North and West India.” Parksons Packaging is active in almost every FMCG monocarton segment while Manohar is a specialist in premium alcobev packaging.

The acquisition is intended to strengthen Parksons’ presence in the food and beverage segment in North and West India. Manohar Packaging will now be a wholly-owned subsidiary of Parksons. The financial terms of the transaction have not been disclosed, but it is thought to be worth between Rs 2 bn (US$ 26.6 m) and Rs 2.5 bn (US$ 33.3m).

Parksons has a diversified product portfolio and serves more than 300 customers across the consumer, food, pharmaceutical and other end-markets. The company has six manufacturing facilities located in the Indian cities of Daman, Chakan, Pantnagar, Guwahati and Sricity. By acquiring Manohar Packaging, Parksons will have a presence in Goa and Punjab and a total of eight factories.

Kejriwal added, “Scalability is another factor that we look for when evaluating inorganic growth, and the new plant in Punjab can easily be scaled to four times its current capacity. The plant is located in a region with many of the biggest food and pharma players as well as alcobev. The real benefit is to the premium alcobev brand owners that Manohar brings us closer to us, who will now be able to leverage our network of eight plants in every part of the country.”

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Siddharth Kejriwal, managing director, Parksons Packaging.

Photo: The Packman

Founded in 1994, Manohar Packaging is one of India’s top producers of carton packaging and an industry leader in the alcoholic beverages segment.

Through two manufacturing facilities across India, Manohar Packaging can convert more than 100 million sheets annually.

Aditya Patwardhan, CEO, Manohar Packaging said, “Based on Parksons’ values, core capabilities, excellent brand reputation, and backing by Warburg Pincus, it’s a natural fit that reinforces our long-term vision and relationships with customers.” As a subsidiary of Parksons, Patwardhan will continue as director of Manohar Packaging. Siddharth and Chaitanya

Kejriwal from the Parksons family and the Warburg representative will be inducted into Manohar’s board.

In April this year, American private equity firm Warburg Pincus acquired a majority stake in Parksons Packaging. Ramesh Kejriwal, chairman at Parksons, said, “Warburg Pincus is excited with this acquisition and continues to put strength behind the Parksons Packaging management to grow and build the business. Warburg believes the industry will consolidate faster. The opportunity for growth in paper-based packaging is going to accelerate with the concerns around sustainability.” z – Dev Dutta

Tube Packaging

z Mono-material barrier tube

RecyClass Recycling Standards Association approves Neopac’s Polyfoil MMB tube

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offmann Neopac, a global provider of packaging for pharma, beauty and oral care, has been granted RecyClass approval for its Polyfoil MMB mono-material barrier tube, a combination of product protection, user-friendliness and appealing aesthetics.

RecyClass – a Europe-based cross-industry initiative that works to advance plastic packaging recyclability and establish harmonized approaches toward recycled content – tested and granted approval for the innovative new tube, which comprises a metalized PP-barrier compliant for food, cosmetic, dental and pharmaceutical applications. The analysis was carried out by IKTR, per the RecyClass Recyclability Evaluation Protocol for PP containers, and its approval marks the first PP tube/cap combination successfully tested by RecyClass.

Neopac’s Polyfoil MMB tubes can reduce packaging carbon footprints by up to 38% compared with traditional laminated tubes. The tube body is made possible through a first-of-its-kind adhesive laminated process – a contrast to the existing blown film and extruded film solutions recently adopted by big oral care brands. The advantage: advanced barrier and aesthetic options in the tube body. The tube’s shoulder and cap are made with low MFI HDPE and just 2% of foreign material.

According to the laboratory results, the ‘Polyfoil MMB Tube PF528’ product conforms to the current European PP container recycling stream, provided it is used under specific conditions. The tests demonstrated that plastic generated by its recycling can be repurposed in high-end or closed-loop applications as PP blowmolded bottles with up to 25% of this material. In addition, the materials’ sorting behavior was assessed

by Suez.Circpack according to the RecyClass Sorting Evaluation Protocol, demonstrating that the metallized tube is sortable within the PP rigid stream.

Owed to Neopac’s advancements in materials science, Polyfoil MMB accomplishes these goals while maintaining the attractive printing and decorative options for which Neopac’s conventional Polyfoil tubes are known.

The solution is available with a non-compromising metallized look and, when combined with Neopac’s HDPE screw and hinge closures, comes come fully ready for recycling in PE rigid streams.

For RecyClass, the testing of Neopac’s Polyfoil MMB exemplifies the plastic industry’s efforts to develop high-end PP barrier tubes compatible with dedicated recycling streams. The proliferation of new technologies and products for packaging in various sectors – including pharma, whose patient-first concerns can present materials sustainability challenges – that align with enhanced recycling principles shows strong commitment from value chain actors, contributing to an increase in the EU’s overall recycling targets and furthering the goal of reaching plastics circularity.

The first series of Polyfoil MMB tubes will be available from January 2022, with pharmaceutical customers already performing stability tests. z

According to laboratory results, the ‘Polyfoil MMB Tube PF528’ product conforms to the current European PP container recycling stream, provided it is used under specific conditions

THE PACKMAN | JAN-FEB 2022

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Flexibles

z Installs SP Ultraflex Primaslit RL slitter-rewinder

“When it comes to machines, stay with the best” – Devender Kumar of RM Converters In an interview with The Packman, Devender Kumar, senior general manager, operations, RM Converters, talks about the recent installations of the SP Ultraflex’Primaslit RL slitter-rewinder. The company has installed as many as seven machines from SP Ultraflex over the last 6 years. Kumar also talks about the aspects that should be considered while investing in new machinery.

Please tell us in brief about your company.

Devender Kumar: The owners/promoters of RM Roto Converters – Ramesh Gupta, Rajiv Gupta and Puneet Gupta are well known in the industry with a presence spanning 20 years. The plant that I head was set up in 2017 with a vision to cater to the demand for higher quality products, especially for food grade items in the FMCG sector. We have stateof-art machines – Rotomac RS 5002 gravure press, the recently launched Kohli Thea 918 gravure press, two solventless laminators, one combi-laminators and one extrusion coating and lamination machine.

Altogether, we have seven machines from SP Ultraflex including slitter rewinders, web inspection rewinders and doctoring rewinding machines. The latest one that we have installed is the Primaslit RL slitter-rewinder. All machines are running efficiently delivering optimum productivity.

What drives the decision when it comes to setting up a new plant or investing in new machinery? What are the aspects that you consider non-negotiable when making a selection?

Devender Kumar: When one thinks of an expansion, ‘new’ is the first word that comes to mind. We believe that one must be well versed with the market to go to the next level which can only happen by investing in next-level technology. The machines manufactured

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With the recent installations, you have seven SP machines installed over the 6 years of association with SP Ultraflex. How has been your experience with SP Ultraflex so far?

Devender Kumar, senior general manager, operations, RM Converters

today by Indian manufacturers are highly automated – a single machine can provide a seamless experience with better controls, higher production output and ease of operation. Once the scope of the machine and technology levels are established, it is about shortlisting manufacturers capable of delivering the required technology and then finalizing with the most cost-effective option where we enjoy a level of trust and confidence.

Devender Kumar: Our relationship with SP is more like a partnership rather than one between a customer and vendor. SP Ultraflex’s director Biku Kohli is very humble and we can directly reach over to him on the rare occasion that his intervention is required. Such is the comfort and luxury that we enjoy as a customer.

The output and performance of SP machines are most impressive, and all the machines, sourced at different times over the years have exceeded our expectations.

We have also been getting good after-sales support and on quite a few occasions, their team visited us without request and some minor issues were resolved on the spot.

Nothing can stop an OEM from growing if such a level of customer-centric approach is maintained. We are planning an expansion in the next six months – at that time we will be adding one or two more slitters to our infrastructure. With the rewarding experience we have had with SP over the years, we have no reason to look elsewhere. The time is now ripe to invest in SP’s flagship Roboslit plus slitter rewinder which is a fully loaded dual turret machine running at 1000 mpm, the highest speed for any converting slitter in the world.

Flexibles Telangana is a hub for flexible packaging, with a high density of converters. In this highly competitive scenario, how do you differentiate your company to stand apart from other converters in the region?

Devender Kumar: As you have rightly pointed out, the market is highly competitive. However, an opportunity is never far behind for a company like RM Roto Converters that consistently comes up with new solutions. To make all this possible, we have a team of highly qualified professionals in QC,

R&D, production, operations and purchase, which help us to meet the targets set by FMCG giants like ITC. If a converter maintains the kind of quality, service and delivery commitments that we can, the company would always be in the good books of the customer. With several premium customers already in our portfolio and more in the offing, our volumes are slated to increase by 1500 mt in the next six months. This is the vision of our director and our entire team is working to realize it.

As a leading company in the domain, could

you share your vision of what the future holds for the flexible packaging industry?

Any trends that you expect us to see in the coming years?

Devender Kumar: In the coming years, the focus would be on sustainability and eco-friendly packaging. People are bracing themselves and adapting to the new scenario which would entail new substrates which would bring new challenges and require better and more versatile technology. Bottom line is – when it comes to machines, stay with the best. z

z Investment follows company’s Vision 2025 strategy

Constantia Ecoflex installs Bobst Expert K5 metallizer in Ahmedabad

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onstantia Ecoflex in Ahmedabad, Gujarat, has installed a new Bobst vacuum metallizer to increase product shelf life and barrier property of packaging. The company says the investment will strengthen its Ecolutions product line.

The Bobst Expert K5 vacuum 1350 mm metallizer has been added to the facility’s equipment which further establishes itself as the 1st plant on the planet designed and dedicated to recyclable flexible packaging, the company says. The machine metallizes heat sensitive substrates and processes high-barrier films as the base of the company’s more sustainable laminate EcoLamHighPlus. With the metallizer, Constantia Flexibles can offer high barrier metallization for foil replacements and an increased shelf life.

“Bobst AluBond technology is an approach to vacuum metallization that can achieve metal adhesion beyond the levels of conventional inline plasma pre-treatments without the need for an additional inline or offline treatment. The technology vastly improves anchoring properties of the base substrate after tailoring coating stoichiometry (reactant – AluBond and Al product) realized via a uniquely designed coating gradient,” says Dr. AK Nema, head of competence center, films at Constantia Flexibles India.

Bobst Expert K5 metallizer

Other than AluBond technology, there is Hawkeye which is an inline optical density deposition control and defect monitoring system. At full metallizer speed, it detects, counts, and categorizes pinholes and other defects bigger than 0.1mm.

According to the company, the investment follows Constantia Flexibles’ Vision 2025 strategy and allows

the company to provide more sustainable packaging solutions produced in the Constantia Ecoflex plant in Ahmedabad. The increasing customer demand for EcoLamPlus and EcoLamHighPlus with high oxygen and water barriers to extend shelf life boosts the company’s growth. With in-house metalizing facilities, Constantia Ecoflex can provide an even faster time-to-market, says Constantia. z THE PACKMAN | JAN-FEB 2022

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Flexibles

z New toluene-free plant in Gujarat

Toyo Ink India expands annual gravure ink capacity by 5000 metric tons

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oyo Ink India, a member of the Tokyobased global specialty chemicals conglomerate Toyo Ink Group, recently installed a brand new gravure ink plant at its Gujarat site along the western coast of India. With a production capacity of more than 5,000 metric tons per annum, the new Gujarat plant is expected to boost the company’s competitive advantage in India’s rapidly growing flexible packaging market, while further strengthening the company’s regional and global supply infrastructure. In addition, the site is toluene-free and uses dedicated controls to ensure regulatory compliance and increased safety.

KS Murthy, deputy managing director of Toyo Ink India, says, “Our initial gravure plant was built in 2012 in Greater Noida in Uttar Pradesh state. As our operations grew over the years, we knew it was time to further boost our capacity to help meet high levels of gravure demand and reduce supply lead times to our customers in India and around the globe. Now, with a combined capacity of 20,000 tons per annum, we will work to expand our share and product offerings in the strategic flexible packaging market where we are focusing our efforts to grow.”

In recent years, more brands and converters are taking steps toward safer packaging materials as they are coming under increasing pressure from consumers and authorities concerning food safety. In response to the rising global demand for safer printing inks, in particular for food and beverage, pharma, personal care and other sensitive applications, Toyo Ink India decided to adopt toluene-free operations, thus upholding its strong commitment to product safety and environmental protection.

Murthy adds, “While Toyo Ink India has been delivering toluene-free products in India for quite a long time, the new factory reinforces our ability to provide a seamless supply of safe and compliant products of

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Toyo Ink India’s new gravure plant in Gujarat

the highest quality to our customers while minimizing health risks to our employees and the environment at large. Among the advanced toluene-free systems that are slated for production at the new site are

solvent- and water-based lamination inks, functional inks and varnishes, and other premium packaging solutions designed with the needs of brand owners and converters in mind.” z

In recent years, more brands and converters are taking steps toward safer packaging materials as they are coming under increasing pressure from consumers and authorities concerning food safety. In response to the rising global demand for safer printing inks, in care and other sensitive applications, Toyo Ink India decided to adopt toluene-free operations, thus upholding its strong commitment to product safety and environmental protection.

Flexibles

z Film or packaging applications

Cosmo Films launches enhanced barrier metalized BOPP film

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osmo Films, a global leader in specialty films for flexible packaging, labeling and lamination applications, and synthetic paper, has launched enhanced barrier metalized BOPP film specially designed for packaging applications with very high moisture and good oxygen barrier properties and high metal bond.

A film specially innovated for applications like flexible packaging for lamination, packaging of biscuits, snacks, bakery products, chocolates and personal care products like shampoo sachets; the film can be used as a sandwich layer in multilayer laminate structures. The company said that the end pack can be used for all food and personal care applications

where a moisture barrier is of utmost importance.

With a thickness range of 15 and 18 μm, the film is suitable for adhesive lamination, which provides a good heat seal strength and facilitates cold seal adhesive reception on the non-metallic side, the company said.

Talking about the product launch, Pankaj Poddar, group CEO, Cosmo Films, said, “We carefully evaluate the expectations of our customers and engineer products which are best suited for them. The enhanced metalized BOPP film is an apt addition to our range of barrier films which not only improve the shelf life of the packaged product but also help in creating mono-material eco-friendly structures.” z

Pankaj Poddar, group CEO, Cosmo Films

Labels

z The industry to grow at 5.4% from 2021 to 2026

Self-adhesive labels market revenues pegged at USD 62.3 billion by 2026

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he global self-adhesive labels market size is projected to grow from USD 47.9 billion in 2021 to USD 62.3 billion by 2026 at a CAGR of 5.4% from 2021 to 2026, according to a report by MarketsandMarkets.

The self-adhesive labels market is expected to witness high growth because of increased rapid urbanization, demand for pharmaceutical supplies, increasing consumer awareness, and growth of the eCommerce industry. With the increasing demand for convenience and quality food products, people are opting for packaged food products, where the product information and other details such as nutritional values of the product and manufactured and expiry dates need to be printed, this is an opportunity for self-adhesive label manufacturers.

Release liner segment led the self-adhesive labels

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The self-adhesive labels market is expected to witness high growth

Release liner, by type, accounted for the largest market share in the self-adhesive labels market. Release liner labels are normal self-adhesive labels with an attached liner, they can be made available in different shapes and sizes, as they have the release liner in place to hold labels when they are die-cut.

growing segment in the self-adhesive labels market.

Permanent labels are the most common and costeffective labels and can only be removed with the help of solvents as their composition is made to be non-removable.

Release liner labels can be easily cut into any shape, whereas linerless labels are restricted to squares and rectangles. However, the market for linerless labels is projected to grow steadily, as is the market for release liner labels. This is because linerless labels are preferred from an environmental point of view as their production generates less wastage and requires less paper consumption.

The application of permanent adhesives on self-adhesive labels usually depends on the substrate and surface material and the environmental conditions such as UV exposure, moisture, temperature range, and contact with chemicals. Removing a permanent label destroys it. Hence, these labels are suitable for nonpolar surfaces, films, and corrugated boards, these are not recommended for labeling highly curved surfaces.

Permanent segment to be fastest-growing segment in self-adhesive labels

APAC region is projected to be the fastest-growing region

The permanent segment is estimated to be the fastest-

The APAC region is projected to be the fastest-growing

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region in the self-adhesive labels market in terms of both value and volume from 2021 to 2026. This region is witnessing the highest growth rate due to the rapid economic expansion. The usage of self-adhesive labels in the region has increased due to cost-effectiveness, easy availability of raw materials, and demand for product labeling from highly populated countries such as India and China.

The increasing scope of applications of self-adhesive labels in the food and beverage, healthcare, and personal care industries in the region is expected to drive the self-adhesive labels market in APAC. The growing population in these countries presents a huge customer base for FMCG products and food and beverages. Industrialization, growing middle-class population, rising disposable income, changing lifestyles, and increasing consumption of packed products are expected to drive the demand for self-adhesive labels during the forecast period. z

Labels

z Ease of operation and superior printing quality

FineLine invests in two FB-Lines for South Africa and India

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ineLine Technologies, headquartered in Atlanta, Georgia, USA, has invested in two Nilpeter FB-350 flexo presses for the company’s facilities in Durban, South Africa, and New Delhi, India.

FineLine Technologies supplies retail ticketing, RFID, and barcode labels. Established in Atlanta in the spring of 1998, the company has grown into a global operation with factories and sales offices across the US, Europe, Africa, and Asia to ensure reliable service and supply, worldwide. With over 245 retail customers across the globe, FineLine prints in excess of 6 billion units each year.

The FB-350 is a sophisticated workhorse offering high ease of operation and superior printing quality.

Designed to deliver maximum flexibility at an affordable price, the FB-350 can be customized with innovative automation features according to requirements, and

combined with value-added features such as lamination, cold foil, hot foil, gravure, and screen printing.

“Having already owned two Nilpeter presses through the years, it was a simple choice to keep our next two presses in their stable,” says Dudley Cherry, VP and general manager of Traderplus, a division of FineLine Technologies.

“We have always received Gold Star service from Nilpeter worldwide. The two presses have been commissioned, and are in full operation – one in India, and the other in Durban, South Africa. FineLine Technologies sees the relationship that has developed as special, and this bodes well for all future purchases,” Cherry adds.

“FineLine definitely did their due diligence, from Dudley Cherry here in South Africa to COO Kyle Sundaram in the USA and India, but at the end of the day, our close

The FB-350 is a sophisticated workhorse offering high ease of operation and superior printing quality

working relationship and the quality of our presses sealed the deal,” says Del Wiggill, CSM Machine Sales.

“We are delighted to be their preferred supplier and look forward to working with FineLine worldwide for many years to come. It continues to be a pleasure for me and my team here, as well as Alan Barretto and the Nilpeter India crew.” z

z Taking high-end offset printing to new levels of performance

Nilpeter introduces MO-Line Fusion

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ilpeter has launched a custom-made combination press MO-Line Fusion with a host of analogue and digital embellishment technologies inline. The company says that this is a platform for unmatched label quality – whether competing in high-volume or short-run markets.

“In premium wine and spirits the quest for perfection in every detail is an obsession – and that must be reflected in the production of the label, too. It’s that passion that inspired us to develop the MO-Line of offset presses. With over 200 installations world-wide THE PACKMAN | JAN-FEB 2022

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Labels the MO-Line has set the standard for excellence in quality and productivity for the last 25 years. Now, we’re taking high-end offset printing for these markets to new levels of performance, efficiency and ease of use, with the MO-Line Fusion,” Nilpeter said.

All components in the press is manufactured in-house.

Built with high levels of automation, MO-Line Fusion minimizes manual adjustments, and ensures faster setup times and reduced start-up waste.

The MO-Line Fusion is based on Nilpeter’s common

press platform. This enables seamless integration of value-added techniques, inline and customized according to specific requirements, with the flexibility to add new technologies as needs change in the future, too. According to Nilpeter, the MO-Line Fusion offers the best from both the analogue printing and the digital embellishment world. It comes with a digital varnish unit, new FP-5 hot foil and embossing units and flexo units for spot color applications.

According to Nilpeter, the MO-line Fusion has no limitations related to materials compared to digital

technologies in the market. “Few printers in the world have this freedom to print unique, high-value labels – which adds a competitive dimension for the printer,” the company said.

Based on sleeve tooling technology, the press is equipped with a smart intuitive interface and computeraided controls. Jobs and settings are automatically recalled. “Current FA-line flexo operators will already feel at home with the new Fusion platform and will easily be able to add offset printing to their skillset – and vice versa,” the company said. z

z Food-compliant label production

Gallus Labelfire with low migration

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n an intensive development effort, Gallus and Heidelberg engineers have further developed UV inkjet printing to enable the production of certified food-compliant labels with the Gallus Labelfire. The low migration version of the Gallus Labelfire is designed to produce food-compliant packaging in accordance with EU regulations and Swiss Ordinance. For this purpose, the joint Gallus/ Heidelberg development team developed the Labelfire UVLM ink series, which is suitable for food contact packaging. The UV curing technology of Labelfire was also further optimized to improve the migration properties of the ink film.

“The Gallus Labelfire Low Migration represents a real innovation. Compared to the previous press, it makes no compromises when it comes to print quality, color gamut and lightfastness of the inks,” says Uwe Alexander, product manager digital at Gallus, describing the new digital press.

relevant EU regulations as well as the guidelines of Swiss Ordinance and Nestlé Guidance Note in order to produce food-compliant labels and packaging.”

Thomas Schweizer, head of business and product management at Gallus adds, “Indeed! We call it innovation because, together with Heidelberg, we have achieved a new level of UV inkjet technology. This includes the formulation of the ink and matching curing technology. This enables our customers to comply with the

A prerequisite for the food-compliant production of labels and packaging is compliance with the relevant legislation and, in addition, the specifications of distributors and brand owners. Labelfire UVLM inks, therefore, comply with the requirements of EU regulations No. 10/2011, No. 1935/2004, No. 2023/2006

Saphira Digital Labelfire UVLM inks

Gallus Labelfire Low Migration is equipped with an additional UV booster enhancing the curing of Saphira Digital Labelfire UVLM inks at higher printing speeds: Photo: Gallus

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Labels

Saphira Digital Labelfire UVLM inks

(GMP), Swiss Ordinance, Nestlé Guidance Note and EuPIA guidelines.

However, the use of such inks alone does not guar-

antee automatic compliance with the migration limits required for certification of such labels.

This supports the quality assurance processes in label and packaging printing.

The new curing system of Labelfire Low Migration An important production step takes place after inkjet printing with curing of the inks. In addition to the new ink series, the innovative machine system therefore also includes a highly effective UV dryer system to ensure optimum curing.

“We are proud to offer our customers a machine system that prints flexibly and efficiently, but furthermore it allows a very broad range of applications and thus also addresses various market segments. The Labelfire Low Migration is perfect for a successful entry into digital packaging printing for the food and pharmaceutical markets,” says Schweizer.

Directly after printing, the substrate is fed into a dryer with an inert chamber, which is flooded with nitrogen.

The extensive exclusion of oxygen leads to optimized curing of the inks. An optional UV booster enhances curing of the Labelfire UVLM inks at higher printing speeds even at maximum production speed.

In addition to this new UV drying system, the Gallus Labelfire Low Migration is equipped with UV and oxygen sensors that measure production parameters.

Successful Labelfire Low Migration field tests Two Gallus Labelfire presses have already been producing food-compliant labels and packaging in line with legal requirements for the European market for months in a field test study. Since October 2021, the Gallus Labelfire Low Migration has been sold on to customers as a series machine. z

z Ahmedabad-based label company

Shreeram Industries installs 6-color Jetsci Global KolorSmart+

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hmedabad-based Shreeram Industries has invested in a 6-color Jetsci Global KolorSmart+ UV inkjet label production press. Supplying predominantly to the pharma industry for last 25 years, Shreeram Industries produces pharmaceutical blister foils, Alu-Alu Foils, strip foils and chromo papers for the Indian, and overseas markets.

With an ambition to move to new segments in addition to the pharma industry, and go extensively with label printing, the company decided invest in the new digital label press. The new press will be used for both short- and medium-run labels printing applications.

L to R: Neel Mehta, Bharat Mehta and Akash Mehta

Bharat R Mehta, managing director of Shreeram Industries, says, “We were looking for a suitable solution to enter the label converting and printing industry. After connecting to the Monotech Systems team, we found Jetsci Global KolorSmart+ digital label printing press THE PACKMAN | JAN-FEB 2022

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Labels a suitable solution matching our all requirements for short- and medium-run length print jobs. Moreover being UV inkjet, we can print and deliver on an extensive range of substrates without any compromise.

The installation is done at our Ahmedabad plant, and it is a wonderful experience with team Monotech throughout the sales process and till the installation and training. The KolorSmart+ is an optimal solution as it is affordable, productive and available with the best configurations and upgrades, one would like to have. We are excited about our new purchase. Pre Inkjet Flexo with 6-color (CMYK+W+O) UV inkjet and fully servo-driven web control system promises us the highest productivity and fastest ROI.”

Conceptualized, designed and developed in India by Monotech Systems at their state-of-the-art innovation center in Gurugram, Haryana, the company says that the Jetsci Global KolorSmart+ digital UV inkjet press is based on the Jetsci Global Inkjet Printing Platform utilizing the world’s most innovative and performing Inkjet Printhead technology. Monotech also slaims that the digital label production press meets the highest standards and delivers flexibility, reliability and performance at pricing within reach of the customer’s expectations. The press is designed for short- and medium-run length on-demand label production and can be customized to the specific requirements as well to fit in existing workflow.

Dinesh Thakur, deputy general manager, business development, Jetsci Global, says, “Shreeram industries was very keen and specific about their requirements.

We could happily serve the requirements and configuration they were looking for. Kolorsmart+ is specifically designed for label printers who want to start the digital journey at affordable prices without compromising on the quality, productivity and substrates flexibility.

With this successful installation, Monotech Systems has proved the capability to deliver the solutions as per market demand. KolorSmart+ is the addition to the successful range of Jetsci Global Colornovo digital label printing presses with over 20+ presses installed globally.” z

z Merger and acquisition

Arjobex, MDV become Polyart

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ollowing the recent successful merger between Arjobex and MDV, industry leaders in specialty label facestock, packaging and advertising signage substrates, the new group adopts the name Polyart. This is to further support its global brand, strengthen its new objectives and accelerate its international development.

Polyart uses the fundamentals and common denominators of each company in the group – versatility, agility and the art of designing innovative solutions. Polyart offers film and paper solutions for the industrial label market (chemical, food, horticulture, pharmaceutical, etc.) as well as decorative (wine, spirits and beverages in particular) and security (brand protection).

The company also offers solutions for digital printing, the display market and also provide custom coating.

This worldwide market is growing by 10% annually.

Polyart achieved 20% growth in 2021 to reach more than 70 million euros in turnover, of which 70% is in Europe, 20% in the United States and 10% in Asia.

Building on this growth, the European leader in the sector intends to continue consolidating the sector with the support of its shareholders Prudentia Capital and Indigo Capital. Polyart will accelerate its development in the United States, where it has a production site in Charlotte, North Carolina, and expand into Asia with

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Polyart will accelerate its development in the United States, where it has a production site in Charlotte, North Carolina, and expand into Asia with the opening of a subsidiary in India in early 2022

the opening of a subsidiary in India in early 2022.

“The recent merger has enabled significant operational and industrial synergies as well as valuable international support. In 2022, we aim to develop significant commercial synergies by leveraging the group’s global sales network. Polyart is now a cohesive group, solidly equipped to establish itself in growing markets,” explains Stéphane Daveau, CEO of Polyart.

Thanks to its innovative technologies, Polyart intends to

accelerate the deployment of its sustainable and longlasting solutions for all of its customers, distributors, converters and printers. Fiberskin (recyclable paper for short-term outdoor applications) and r-Polyart (recycled HDPE plastic film) are recent illustrations.

“This is an important commitment for us. Polyart is a committed solutions provider to facilitate recycling and the circular economy. This virtuous model was recently certified by ECOVADIS” concludes Stéphane Daveau. z

Track and Trace

z High-quality variable data printing

Mold-Tek Packaging employs Domino’s K600i UV-curable inkjet printers

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ocated in Hyderabad, India, Mold-Tek Packaging is one of the country’s biggest packaging companies. Manufacturers of food grade packaging and a wide range of containers for industrial products such as lubricants and paints, Mold-Tek has a 35-year history.

With approximately 22% market share and clients such as Asian Paints, Kansai Nerolac Paints, Berger Paints, Castrol India Ltd (BP), Valvoline, AkzoNobel, Shell, Gulf, BP, Mondelez, HUL, Amul and P&G, they are listed as one of the top packaging manufacturers in India. This achievement has been acquired, in part, due to the high-quality equipment it uses to produce its packaging and labeling products for its customers. In March 2021, the company invested in two of Domino’s high-speed, high quality K600i UV-curable inkjet printers, which have been printing variable information onto in-mold labels.

Mold-Tek Packaging offers a wide range of services to its customers, including mold designing, manufacturing injection molding, in-mold labeling decoration, and screen, offset and shrink sleeve printing with all in-house facilities as a complete packaging solution.

In order to deliver variable data printing in the form of 2D codes and QR codes for track and trace applications onto in-mold labels, it relies on Domino’s monochrome K600i UV ink jet printer.

“We work with some of the largest corporations in the world,” says PV Rao, deputy managing director at Mold-Tek Packaging. “Consequently, we require the highest quality, fastest and most reliable printing equipment to help us to not only handle the demand in terms of the sheer number of jobs we receive, but to deliver exceptional products that will guarantee customer satisfaction.”

Mold-Tek Packaging first registered its interest in the K600i in August 2020. “When we first approached

Domino, we were already aware of their reputation,” continues Rao. “We print a huge quantity of in-mold labels and our customers were looking for different forms of variable data to be printed onto them. We did some research into the market, to try and find the best solution that could offer 2D and QR codes for track and trace data for security – and it was Domino’s K600i that appealed to us most. We were delighted to purchase the two machines in March, which are both now being used on flexo presses. Their single-pass printing credentials, coupled with simplex and duplex capabilities means we can print onto both sides of an in-mold label with excellent levels of productivity. It was also simple for our operators to learn how to use.

“The quality of the print is excellent, and the K600i also has very sophisticated technology incorporated into it. Domino’s unique, automated, i-Tech intelligent PV Rao, Deputy Managing Director, Mold-Tek Packaging Limited

Technology features are helping us to cut down on make-ready times while maximizing the potential of the print work.”

The K600i is capable of printing variable data as well as graphics at speeds of up to 200m/min. The high opacity white ink option offers a cost-effective alternative to screen printing. Digital embellishments are made possible through spot varnishing via its UV67CL ink, and with the K600i’s compatibility with various other ink types – including LED and UV-curable, aqueous pigmented, and its food packaging compliant UV97BK ink – this high-resolution monochrome inkjet printer is remarkably versatile.

Ajay RaoRane, vice president digital printing solutions at Domino India, says: “We are delighted to see Mold-Tek Packaging, India enjoying the success of its double K600i investment. For a company with such a prestigious reputation, they understand the need for equipment that can enable them to fulfill the challenging jobs their clients need to deliver. The K600i is helping them to deliver quality products, at speed, and in a way that helps them streamline their operations. The printer is highly versatile, so we look forward to seeing how they may use it for other applications in the future.” z THE PACKMAN | JAN-FEB 2022

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Supply Chain

z Securing the supply chain

Miraclon CEO on why passing along cost is necessary to secure a healthy supply chain For any company engaged in the supply of goods, regardless of industry sector or where you are in the world, the number one topic on every boardroom agenda today deals with the ongoing ability and cost to supply product to customers. The challenge is extraordinary and universal. For the first time in 10 years since the launch of Kodak Flexcel NX system, Miraclon has decided to implement the first price increase from 7 February 2022. In this interview, Chris Payne, Miraclon CEO, explains the priceincrease decision-making process. Payne also shares useful reference and context for customers as they engage in the subsequent discussions they will need to have with their clients to pass their increased costs along the value chain.

Can you explain in detail the factors that make the price increase necessary, and why it is being implemented now?

shortages of inks and substrates, and are regularly having to pay higher prices, often at short notice – and even when committed contracts are in place. More on this below….

Chris Payne: We reached the decision after weighing the impact – globally and specific to Miraclon – of three key factors: – The absolute priority to ensure continuity of supply – Inflation – now and projected – in the cost of manufacturing inputs (raw materials, energy, labor, and so on) – The disruptive impact of the COVID-19 pandemic on global transportation, logistics, and the associated costs of securing the supply chain Securing supply is the overriding priority throughout the package printing value chain, and so tradeshops, converters, brands, retailers, and even consumers are prioritizing security of supply over price. This means paying the prices for goods and services that the market demands. It is no different for Miraclon. To fulfil our role in the supply chain, we must have the raw materials to manufacture our products, sufficient stock holding throughout

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Chris Payne, Miraclon CEO

the supply chain, and the distribution infrastructure to get goods to our customers. Because demand is outstripping supply across the board – for raw materials, labor, utilities, freight, and distribution – it has cost us more to secure our supply chain.

Packaging converters and brands face the same challenges and have been passing costs to their customers for some time. Converters are experiencing

Estimates of inflation in 2021 range from 3.6% (the International Monetary Fund) to 6.6% (Kiplinger). Retailers and consumers in the advanced economies are paying more for finished products. The US Consumer Price Index reached a 30-year high in October 2021 and year-on-year inflation increased by 6.8% over the 12 months to November 2021. It is a similar story in Europe: the EU Consumer Price Index averaged 92.39 points from 1999 until this year but reached an all-time high of 110.54 points in October 2021.

Looking ahead, economists say US inflation will remain above the Federal Reserve’s target until at least 2024, and the European Central Bank likewise predicts above-target inflation for 2022. While the rate is expected to trend downwards in 2022, to below 3%, the IMF does not rule out the risk of future inflation as high as 7-13%. In addition, we’ve experienced price increases in specific areas of the economy that are relevant to Miraclon. During 2021, energy prices surged by more than 80%, and are

Supply Chain expected to continue to rise in 2022, albeit at a much-reduced rate. However, uncertainty remains high and small demand shocks could trigger fresh upwards spikes.

The situation has been exacerbated by double-digit cost increases in critical ingredients and packaging components. Paper suppliers, in particular, have experienced significantly higher input costs, including pulp, energy, transport and chemicals. The ongoing COVID-19 pandemic has impacted all businesses in respect of freight and distribution costs. Pandemicrelated issues have caused disruptions across the globe resulting in lockdowns, ad hoc port closures, crew shortage issues, shipyard delays. All these decrease the overall supply chain efficiency and fuel a rise in costs. The situation is very dynamic everywhere: cost fluctuations vary from region to region and are not predictable.

Demand exceeds supply throughout the end-to-end process. Getting product from the manufacturing plant to the distribution center is more expensive because shipping lines, ports, warehouses, and customs agencies everywhere are applying significant cost increases to counter logistics, shipping and transportation issues.

On some shipping routes costs are between three and six times higher than a year ago.

This is significant for Miraclon because of our global footprint and sourcing strategy for raw materials.

The situation is the same on the last mile, from the distribution center to the customer: transportation networks have been severely impacted by limited trucks, a lack of truck drivers and numerous other logistical challenges. Trucking rates in the US were up between 15% and 40% in November 2021 compared to November 2020 and Fedex have just announced that their highest general price increase since 2013 will take effect in January 2022.

What measures have you taken up until now to delay the increase?

Chris Payne: At the start of the pandemic, we decided that, whatever the cost, we had to continue supplying our products to our customers. Our first action was to increase production at all our plants to build inventory as a buffer against supply chain issues. As a result, our inventory – of both raw materials and finished goods – is now approximately twice its pre-pandemic size, which requires the funding of significant increases in

working capital. In addition to the committed contracts for materials that we had in place, we purchased materials on the ‘spot’ market at whatever price the market set and absorbed the extra costs. The absolute focus has been on maintaining an uninterrupted supply of Flexcel NX Plate kits to our customers.

As described earlier, the pandemic has disrupted freight and transportation markets. To give an idea of what this means in practice, instead of being able to ship products around the world in 30-45 days we are now faced with shipping times of 80100 days. To get around this, we are constantly exploring different options and modes of transport to get our products to our customers, which almost always cost more.

Why implement the increase into two parts? And is there scope to amend prices if the situation changes?

Chris Payne: We wanted our actions to be balanced and proportional, and not simply a blanket across-the-board price hike. As we’ve explained above, different forces are at work, one related to general inflation – in materials, labor, services and utilities – and the other to supply chain disruptions.

While the former is irreversible, we do believe the supply chain situation, which is currently very volatile, will stabilize over time and costs will moderate. So, a temporary surcharge is the best and fairest way to respond now.

It seems that signing committed contracts to hedge against increased materials costs hasn’t worked for Miraclon. Is this the case?

Chris Payne: The last two years have been exceptional, and it’s inevitable some of the things we’ve grown to depend on have come under intense pressure. Most annual supply chain contracts have stood up, although as they unwind, we have seen significant year-over-year increases. However, there have been cases where suppliers tell us their costs have risen so much that they cannot adhere to the contract and might choose not to supply us at all.

In this situation, and with our commitment to prioritize supply over cost, we have paid higher prices rather than not obtain materials. And we know that packaging converters in our customer base have experienced the same.

While Miraclon can pass along higher costs, some customers might feel less confident about being able to. Are there any actions you recommend they take to make the case for raising their own prices?

Chris Payne: We understand that it may be daunting, but there are ways to make it easier. One is to do what we set out to do in this document – explain why current market conditions make it necessary.

But it’s important only to pass on genuine costs that can be demonstrated and justified. The inflation price increase and temporary freight surcharges that we are introducing are designed to simply cover the increased costs we are experiencing in our own business, not to generate additional margin. Unfortunately, that does not seem to be true of all players in the value chain. You only need look at the reset in YOY profit margins within the shipping and transportation sector to uncover the disparity.

By contrast, Miraclon remains committed to driving growth by enabling our customers to grow their own businesses profitably.

Our customers also have another big factor in their favor, which is that everybody – consumers, families, and businesses – know that inflation is happening, and that supply chains are subject to disruption.

So, announcing a price rise should not come as a surprise, because if we can’t pass on increased costs now, we won’t have a business in the future.

Ensuring all players in the value chain get a fair return is the only way to guarantee a healthy and resilient supply chain.

In Miraclon’s view, what is the outlook for the industry in general, and the company in particular?

Chris Payne: One thing that has surprised us over the last two years is the increased demand for our products we’ve seen. That’s the major reason we’ve moved heaven and earth to secure supply, because our customers have been producing a lot of packaging and they know that our technology enables them to do that efficiently and cost effectively. In some cases, the pandemic has boosted a customer’s business.

The disruption in global supply chains, for example, has encouraged brands to ‘reshore’ production from overseas to their home markets. z THE PACKMAN | JAN-FEB 2022

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Automation

z VDMA’s symposium on robotic automation

Robotics and automation expects strong growth in 2022

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he VDMA Robotics + Automation Association of German Mechanical Engineering Industry Association (VDMA) organized the third edition of Robotomation – Symposium for Robotic Automation trends in manufacturing on 12 November at The Le Meridien, Coimbatore. The event was attended by more than 150 participants.

The symposium focused on the global robotics and automation trends available for the manufacturing industry. The symposium was moderated by Jamly John, general manager of VDMA India, also responsible for VDMA Robotics + Automation in India. Rajesh Nath, managing director, VDMA India, during his welcome address said, “Over the decade to 2030, India needs to create at least 90 million new non-farm jobs to absorb the 60 million new workers who will enter the workforce based on current demographics, and an additional 30 million workers who could move from farm work to more productive non-farm sectors.

“India needs to leapfrog ahead to achieve the employment and productivity growth needed. Fortunately, it has many opportunities to do so. Global trends such as digitization and automation, shifting supply chains, urbanization, and demographic shifts, and a greater focus on sustainability, health, and safety are accelerating or assuming a new significance in the wake of the pandemic,” he said.

Nath said that technology is an enabler that will help reduce or eliminate manufacturing problems and achieve operational goals, provided the deployed technology is used by the employees effectively.

“While the deployment can be accelerated, training employees, enabling them to use it effectively for problem-solving, requires time. It is important to set the right expectations while starting the transformation journey. Hence building a Smart Factory is

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a journey that requires detailed planning, identification, prioritization of areas of intervention, careful choice of technology platforms, a strong business case, and employee onboarding and participation. Most successful programs have been aligned to the vision of the organization, that delivers consistent business benefits and can fund itself over a period of time to ensure long term sustenance,” he added.

Robot density in India remains very low The managing director of VDMA Robotics + Automation and member of the Executive Board of the International Federation of Robotics, Patrick Schwarzkopf gave a keynote address on ‘Robotics and Automation – The global success story continues.’

He said the robot installations in India dropped by 25% year-over-year, the second decline after the peak level of 4,771 units recorded in 2018. The robot density remains very low, with only six industrial robots in operation per 10,000 employees in manufacturing.

He mentioned the need for further robotization to upgrade manufacturing.

During this event, well-known VDMA members, namely Beckhoff Automation, Festo India, ifm Electronic, Pepperl+Fuchs Factory Automation, Schmersal India, Schunk Intec, and Zimmer Automation, conducted application-oriented technology presentations.

World Robotics 2021 report The new World Robotics 2021 report by the International Federation of Robotics (IFR) states that despite the global pandemic situation, robot installations grew slightly to almost 384,000 units. This represents a growth rate of 0.5% and makes the year 2020 the third most successful year for the robotics industry so far, following 2018 and 2017.

Robotics and automation expects strong growth in 2022 The German robotics and automation industry forecasts its turnover to grow by 10% in 2022. “Our sector currently has a high order backlog and we see a positive investment climate in our key customer industries. We are also well on track to reach our 2021 growth forecast of +11%. This means that in 2022 we are likely to return to our pre-crisis level of 2019 with an industry sales volume of 14.7 billion euros.

The prerequisite for this is that the current disruptions in supply chains do not intensify significantly,” says Frank Konrad, chairman of the VDMA Robotics + Automation Association and CEO of Hahn Automation in Rheinböllen, Germany. z

Automation

z Evolve brings full-speed flexibility to production floor

Additive manufacturing ready for industrial-scale production

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volve Additive Solutions has succeeded in combining the flexibility of additive technology with the volume and quality of injection molding. Featuring a fully integrated B&R automation system, the Evolve SVP platform delivers the precision and reliability to make additive manufacturing a real alternative for high-speed, mass-customized serial production.

Additive technology has proven its value in prototyping, yet factors like material quality and unit costs have so far hindered its feasibility for end-use parts.

Evolve has now succeeded in removing those remaining barriers. Its SVP (scalable volume production) platform is equipped with a full B&R solution that integrates motion control, process control, safety and HMI as well as IIoT-connectivity. “With the reliable high performance of our B&R solution, we’re ready to bring additive technology to the floor of tomorrow’s smart, connected factory,” says Evolve CEO Steve Chillscyzn.

10x faster than any industrial 3D printer At the core of Evolve’s platform is its STEP (selective thermoplastic electrophotographic process) technology, which lays down layers of material – not unlike a 2D laser printer – and then fuses them into three-dimensional parts with uniform density and quality. This revolutionary approach achieves speeds up to ten times faster than any industrial 3D printer with the unique ability to create multi-material and multi-color parts.

Precision is quality Material properties have also been among the main obstacles to the use of additive technology for serial production. With its B&R motion control solution, Evolve is able to precisely synchronize the alignment of the

2D-printed layers between the reciprocating platens and the moving belt. Combined with high-performance pressure and temperature control during the fusing stage, Evolve is able to achieve an average surface roughness of only four microns, even without post processing.

Industrial IoT ready for sustained success With the B&R system, Evolve’s platform is perfectly equipped to offer its customers the connected fac-

tory solutions they need to stay competitive. With digital molds stored in the cloud, they can produce identical parts anywhere in the world and implement new designs without having to produce new physical molds. Advanced maintenance solutions and machine upgrades can be implemented remotely to optimize availability while reducing costs.

Evolve’s B&R-controlled process fuses 2D-printed layers into solid 3D parts – combining the flexibility of additive technology with the material quality and production volume of injection molding. z

At the core of Evolve’s platform is its STEP technology, which lays down layers of material – not unlike a 2D laser printer – and then fuses them into three-dimensional parts with uniform density and quality.

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Automation

z Automated system for coupling lids with latches

Tecnopails reveals Lavelli A21 for liquid paints

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ecnopails, the dedicated filling division of the recently rebranded, IM Group (formerly Inkmaker Group), has unveiled the world’s first automated system for coupling lids with latches, in time for the year-end festive period.

Tecnopails, which was acquired by IM Group and specializes in the design and production of customized automated systems for dosing, sealing and labeling for ink, paint and chemical containers, produced the innovative machines for a renowned European multinational company which specializes in innovative and sustainable packaging solutions.

Known as the Lavelli A21 (after its creator Luigi Lavelli), the two twin machines conceived in unison with Tecnopails’ client, were specifically designed to produce the ultimate packaging solution and effectively minimize any operator’s actions to that of just placing a lid, with latch, onto a container. The operation of packing the ready-stacked lids – currently the only action remaining for an operator to handle – has also been predesigned to be fully integrated into the existing system using IoT and industry 4.0 technology.

“The main reasons behind our being the first to develop this machine can be attributed to our forty years of experience in the sector, coupled with IM Group’s significant investment in R&D and industry 4.0 automation; the smart technology used enabled us to craft these machines to interface with the customer’s management system, as well as to predesign them for future integration and automation of potentially many more process phases, within an industry 4.0 context,” explained Antonio Riggio, operations manager, Tecnopails. “We are very proud of this achievement, firstly because these machines are the first of their kind in the world but also because they have produced another example of quality Italian engineering at its best.”

The system utilizes two stations, where operators can

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Lavelli A21

load lids and latches in a totally safe environment, even whilst the machine is in motion. The machine then automatically assembles both lid and latch, pairs them, and then uniformly stacks them. The smart system is programmed to automatically detect the orientation, in which any handle has been positioned, eliminating the necessity for the latches to be stored in a precise order by the operator. Additionally, each

machine comes equipped with a user-friendly touch screen to facilitate the GUI interface.

“We are very proud of this achievement, by Technopails, that has contributed significantly to ensuring that IM GROUP retains its position as a pioneer of industry 4.0 innovations,” said Christophe Rizzo, CEO EMEA/Americas, IM Group. z

Known as the Lavelli A21, the two twin machines conceived in unison with Tecnopails’ client, were specifically designed to produce the ultimate packaging solution and effectively minimize any operator’s actions to that of just placing a lid, with latch, onto a container

Filling and Sealing

z Nine volume sizes on one filling machine

Haldiram’s Nagpur sets sail on Indian drinks with SIG aseptic carton filling machine

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ndia’s ethnic snack-food giant Haldiram’s Nagpur is on a growth track, opening its own manufacturing facility for long shelf-life dairy products. Setting up a massive dairy facility, with an investment of over Rs. 100 crore, Haldiram’s Nagpur is clearly looking to expand its footprint from its existing markets of Maharashtra, Goa and Chhatisgarh.

The company has chosen SIG, a leading systems and solutions provider for aseptic carton packaging, to help expand its business offerings by leveraging SIG’s pioneering filling machines for aseptic carton packs.

For the first time, Haldiram’s Nagpur has invested in its own manufacturing setup for filling products into aseptic carton packs and SIG is supplying them with a high-speed CFA 1224 filling machine for combiblocXSlim carton packs.

According to SIG, its filling technology offers excellent flexibility with multiple volume offerings, making it an ideal choice for Haldiram’s. The company adds that its high-speed filling machine, able to fill 24,000 carton packs per hour, provides sufficient capacity for Haldiram’s to expand and grow over the next few years.

Sushil Agarwal, director at Haldiram’s Nagpur said, “SIG offered us state-of-the-art technology with full flexibility of nine volume sizes on one filling machine, all at high speed. This gives us a lot of options to pack a variety of products in a huge number of different packaging formats and sizes. And even more, the elegant, slim carton packs are very attractive and stand out on the shelf.”

Starting from co-packaging its products through contract manufacturers, Haldiram’s Nagpur now aims to launch an even wider range of ethnic dairy and non-dairy products, leveraging on its existing retail network and distribution capabilities.

Product offerings include buttermilk under the name Matka Jhatka, sold in 200 ml combiblocXSlim carton packs, along with Aam Panna, Jal Jeera, a variety of lassi products

Neeraj Agarwal, marketing director at Haldiram’s Nagpur, said, “Our brand Haldiram’s is a household name, associated with great quality and fantastic products. With SIG, we know that we will be able to extend this in a big way into the ethnic beverages category. We will be able to introduce beverages that consumers really enjoy, in the right sized packaging that suits different consumption occasions.”

The product offerings will include buttermilk under the name Matka Jhatka, sold in 200 ml combiblocXSlim carton packs, along with Aam Panna, Jal Jeera, a variety of lassi products. According to the company, further innovations are in the pipeline.

Vandana Tandan, country manager for SIG India, said, “We are really excited about working with Haldiram’s

Nagpur. Their ambition to create differentiated products has perfect synergy with SIG’s filling system, which allows maximum flexibility. We believe that with Haldiram’s, we will introduce some really innovative products and grow together in this exciting category of ethnic beverages.”

Haldiram’s is also setting up a range of widespread franchise networks in several Indian cities to offer everything from sweets and confectioneries to namkeens, juices, and more. The flexibility that SIG offers, along with the ability of its machines to fill products with pieces and bits, like milkshakes with pieces of dry fruits or nuts, juice products with fruit bits and much more, will help ramp up Haldiram’s capacities and offerings, based on the varying needs of Indian consumers. z THE PACKMAN | JAN-FEB 2022

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Filling and Sealing

z Serbian milk producer Imlek

Phoenix from the ashes

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n 2018 a big fire caused terrible damage to Serbian milk producer Imlek’s production site.

One of the many items destroyed was a KHS aseptic filler, just six years old. When it came to procuring a replacement, the company again opted for the Dortmund systems supplier – and for a block system featuring the latest in stretch blow molding technology.

What’s now the Imlek Group has its origins in a farmstead in Glogonjski Rit, a suburb of Belgrade, where in 1953 an artisan dairy farm was established. This transported between 3,000 and 5,000 liters of milk a day from the farm’s 800 or so cows to the city’s markets, initially in metal churns loaded onto horsedrawn carts and tractors. Just four years later the company installed its first pasteurizing and filling line. Its development then gathered pace: by 1963 the dairy was already producing over 20 million liters of milk a year.

The 1970s were also marked by growth, with more and more dairies becoming part of the consortium.

Since 1991 the company has been run as a stock corporation under the name of Imlek. It now fills over one million liters of milk a day, with its annual turnover amounting to around €300 million. This makes Imlek a market leader – also beyond the Serbian border in the neighboring countries of Montenegro, BosniaHerzegovina and Macedonia. Further sales markets include Croatia, Albania, Slovenia and – first and foremost – Russia.

The diary giant was the very first in the Balkans to invest in an aseptic filler in 2012 in order to enable germ-free filling of a section of its portfolio into PET bottles. Its prime aim was to facilitate the export of sensitive products by lengthening shelf lives and lowering transportation weights. Back then Imlek decided to invest in a linear KHS Asbofill ABF 711 filler, as with its very small aseptic zone this machinery permits sterile filling without the need for intermediate sterilization. Up to 12,000 PET bottles holding between 250 milliliters and two liters are processed per hour.

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Focus on flexibility With its vast product range, fast format changeovers are important for Imlek so that it can react with the utmost flexibility during production, where extended shelf life (ESL) and ultra-heat-treated (UHT) milk products are bottled alternately. ESL milk keeps up to four weeks longer than standard bottled milk, for example, with unopened UHT products staying fresh for as long as three to six months. Short, trouble-free product changeovers for the many different smaller product batches in particular give the company greater flexibility, safety and speed over the use of cartons, for instance.

The InnoPET BloFill ACF-L aseptic block from KHS is now part of one of the most modern dairies in the region.

It incorporates a stretch blow molder of the newest generation

Regarding flexibility, the Asbofill ABF 711 proves convincing with its vast range of bottle and closure design options, the use of which requires no mechanical intervention. One of the KHS aseptic filler’s special features is its small sanitary room that measures just 1.5 cubic meters: in combination with the machine’s room-within-a-room concept, it cuts the risk of recontamination down to practically zero.

In September 2018 a devastating fire tore through Padinska Skela, destroying much of the production shop and causing serious damage to property. Like so many other lines and machines, the exemplary technology of the aseptic filler was consumed by the flames. “The end of 2018 and the whole of 2019 were an extremely challenging time for us,” shares Darko Samardžija, chief supply officer of the Imlek Group.

Limiting sterilization to the necessary areas only – namely just the neck on the outside of the bottle – means that sterilization media can be used more sparingly. Thanks to its compact design the filler also takes up less space and is easier to clean. And as it doesn’t need any extra water during the production cycle, for example, it also scores on sustainability.

“To guarantee market supply with our products, we had to redirect our contracted milk quantities to our other plants in the region for further processing and to production sites outside the Imlek system. Here, we needed to make sure that all the dairies we sent raw milk to were able to meet our high production standards. After all, we wanted consumers to continue to have Imlek products in their usual top quality.”

The Serbs were so pleased with their KHS technology that the company happily allowed the Dortmund machine and systems manufacturer to use it as a reference for other interested businesses. Colleagues frequently came to visit the Imlek facility in the Belgrade suburb of Padinska Skela to watch the machine in production under everyday working conditions. After all, the dairy had itself opted for a KHS system based on good references and sound recommendations – and hasn’t regretted its decision for one minute.

Successful rebuild At the start of reconstruction a clear decision was made to make the new factory the most modern in the region – a complex task, as Samardžija emphasizes, that was nevertheless completed so quickly and so successfully that the impact of the fire, in which luckily no-one was hurt, was soon forgotten. Imlek’s production site is now a flagship for future-proof high-tech within the milk industry.

Filling and Sealing ous further developments is much more than simply a replacement investment. However, the Serbian dairy group doesn’t need to risk any experiments here.

“Our specifications were basically the same as when we commissioned the first machine,” Samardžija explains. “The main emphasis was to ensure product quality and production stability. And with our new acquisition we again attached great importance to a high degree of flexibility so that we can produce our various volume formats on the same machine.” The block setup means that a full format changeover can now be performed in the space of just ten minutes, taking up to 40% less time compared to single machines with an air conveyor.

Filled and capped PET bottles leaving the stretch blow molder/ filler block on their way to the sleever

The new InnoPET BloFill ACF-L block system is largely instrumental in this, where a latest-generation KHS stretch blow molder, an InnoPET Blomax V, has been combined with a KHS aseptic filler, the Innofill PET ACF-L, for the first time ever. The block boasts a number of further developments that not only make it even more powerful than the previous filler but also more sustainable and more economical – by saving up to 40% in energy, for example.

A special transfer module has been designed to join both machines that feeds the continuous PET bottle flow from the rotary stretch blow molder to batch processing on the linear filler. To this end, ten consecutive containers at a time are picked from the bottle flow, accelerated and separated from the following units as a group so that they can then be easily removed by grippers at their downstream stop position and placed in the filler’s carrier plates. Combining the stretch blow molder and filler does away with the need for an air conveyor, resulting in a compact system that saves space, cuts energy consumption and eliminates a potential source of error.

More than just a replacement The technical details also reveal that time has by no means stood still since the company’s first purchase of KHS machinery in 2012. Despite the misfortune of losing their proven system and the considerable amount of extra organization this subsequently incurred, Imlek can now enjoy a new machine that thanks to its numer-

The filling volume accuracy has also been improved by around 30% over the old filler. Electromagnetic induction flow meters with new evaluation software and tried-and-tested algorithms are also used in the aseptic zone to achieve this. They ensure consistent head space volumes and thus identical fill levels in the bottles and minimize the risk of excessive foaming.

Modular aseptics The modular design of the Innofill PET ACF-L aseptic filler is also new. It basically allows optional empty modules to be planned for on procurement. These leave space for filler retrofits, such as foil sealers or dosing units for fruit chunks, should these need to be later included in the portfolio.

Finally, the KHS Innopack Kisters SP Basic from 2012, a shrink packer that can wrap up to 10,800 packs an hour in film, also forms part of the restored line at Imlek. The packaging unit is one of the few pieces of equipment in the machine park to have survived the fire unscathed. Following a general overhaul, it’s again now fully functional.

“On the new line, like on the old one, we fill fresh milk in various formats and chocolate milk,” says Samardžija. In the near future Imlek wishes to further exploit the various new options already provided by its state-of-the-art technology and associated increase in flexibility. “We can imagine expanding the portfolio of our aseptic filler in the future to also include milk shakes and flavored milk,” the dairy’s chief supply officer tells us.

Future-proof product range The Serbs currently process around 200 products.

This low-fat, sugar- and lactosefree chocolate shake is one of the products in Imlek’s new protein range

The majority of its sales is generated with fermented milk products and fresh and ultra-heat-treated milk.

Financially no less significant but much smaller in volume are product categories such as dairy spreads, butter and standard value-added products. The company isn’t only looking ahead when it comes to its production technology but also with respect to its portfolio: besides standard and organic milk products this includes lactose-free products and the probiotic Imlek Balans+ line for all those who pay particular attention to digestion and immunity.

“This year we launched Imlek Protein to market, a proteinrich, lactose- and sugar-free milk beverage specially geared towards people who watch their diet and do sport,” says Samardžija. “Products like these have been a focus of the international milk industry for some time now. It’s thus only logical that we offer our consumers on the home market beverages in this segment.”

The Serbian milk magnate’s modernity also encompasses a strategic commitment to more sustainability.

“With a mind to our responsibility to the environment, we’re the first local milk producer to fill our Moja Kravica brand into packaging made of recyclable, bio-based plastic,” says Samardžija. “Even the caps are made of plastic that comes from plants, namely from sugar cane.” One thing is clear: since its early beginnings as a local milk supplier on a farm on the edge of Belgrade, Imlek has come a very long way indeed – and is far from reaching the end of its impressive development. z THE PACKMAN | JAN-FEB 2022

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Filling and Sealing

z Three Combi solutions for light-weighted rPET edible oil bottles

Sidel contributes to Lesieur’s sustainability and flexibility vision

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etween 2019 and 2021, three Sidel and Serac Combis for edible oil have been installed in the bottling facility of Lesieur in Coudekerque (North of France). The oil, sauce and condiment company can now produce light-weighted bottles and use recycled PET (rPET). Operationally, the combination of the two technological experts for edible oil, Sidel for Blowing and Serac for filling/capping, has also helped Lesieur rationalize its number of bottle formats and reduce its overall changeover times as well as its energy consumption.

Founded in 1908, Lesieur produces and sells a full range of vegetable oils, sauces and condiments, with innovative products focused on several specific areas: taste, quality, nutrition and sustainability. Being part of the Avril Group, the company launched a modernization plan for its production sites in 2015. The plant in Coudekerque, one of the largest plants in Europe in terms of bottling volumes for edible oil, has benefited from a dedicated investment of 20 million euros over three years for its bottling center.

Bottling 170 million liters per year, the historic Lesieur site was looking to improve bottle quality and reduce scheduling constraints due to separate blowing and bottling centers. In addition, the production capacity was organized around seven bottling lines, including several small, low-speed lines.

changeovers, not only are they easy enough to be done by the entire production team, but they also meet production and adaptability needs. The mould changeover time, for instance, is shorter and easier, which lowers production downtime.

“We have also optimized our line’s availability thanks to the support of the Sidel packaging team. By rationalizing the number of bottle formats from 22 to 14, thanks to a common outer diameter, we now have a much leaner way to approach our production schedule, while still being able to propose different shapes to our customers,” says Denis Trelhu, production manager.

Christophe Lance, plant manager, Lesieur

capacity thanks to Sidel’s high-speed solutions. There has been a very positive impact on production costs as well,” says Francis Arulraj, project manager at Lesieur.

With the new Combis, the heating and blowing technologies ensure consistency in bottle integrity. This technological change has improved not only quality, but also ergonomics. Sidel’s equipment takes up very little floor space; thus, it has helped the company remove conveyors and walkways and make the operators’ daily work easier. When it comes to format

A transformation with quality, ergonomics and flexibility in mind The transformation has been structured around the installation of three Sidel Serac Combis with blowing, filling and capping functions, which can produce 0.5 or 1 liter formats up to 2 and 3 liter at speeds ranging from 15,000 bottles per hour (bph) all the way up to 30,000 bph. “We decided to invest in an on-line blowing solution. Now, we have only five production lines, but we are able to increase our general production

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Bottling 170 million liters per year, the Lesieur site was looking to improve bottle quality and reduce scheduling constraints

Ensuring a sustainable future with lightweighted rPET bottles Whether transparent or opaque, PET is a material of choice when it comes to bottling edible oil, since the bottles can be formed into specific shapes. As a leading PET solution provider, Sidel has contributed to Lesieur’s sustainability vision. “We have actually reduced the weight of our preforms. We are now able to produce bottles between 16-18 grams with up to 100% rPET,” says Trelhu.

Not only the packaging, but also the production line helped Lesieur pursuing the goals from its sustainable development chart. By virtue of an optimized oven and lamps, the overall electrical consumption of the blower has been lowered. Moreover, blowing pressures have been greatly reduced, which leads to a decrease in energy consumption for the compressor fleet.

“We have developed an excellent partnership with two historic suppliers, Sidel and Serac, who have proven their expertise in the oil bottling field, while also leveraging the experience of the technicians who have been on site throughout the project. With this three-sided partnership, we are sure to take a big step forward,” concludes Christophe Lance, plant manager. z

Caps and Closures

z SimpliSqueeze technology

Aptar introduces 2” Ultra XLV Closure

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ptar Food + Beverage has announced the 2” Ultra Extra Large Valve (XLV), the newest expansion to its inverted closure product line with SimpliSqueeze technology. The 2” Ultra XLV is Aptar’s first stock closure offering with a valve large enough to successfully dispense very thick or high viscosity products, including those with particulates. The 2” Ultra XLV can be used with a rigid bottle or paired with an inverted flexible pouch to ensure a clean, controlled, convenient dispense with every squeeze.

There is a rising trend to dispense products such as guacamole, salsa, cream cheese, and peanut butter

with squeezable packaging versus traditional tub formats. Aptar’s 2” Ultra XLV makes it possible for these thicker, higher viscosity products to move into squeeze packaging and be stored in an inverted position. Inverted packs ensure these thicker products are always at-the-ready to dispense and aid in full product evacuation from the package. When combined with SimpliSqueeze, no utensils are required for the end consumer, while preventing drips, spills, or leaks.

The 2” Ultra XLV is versatile and comes in a standard neck finish allowing it to be used on a variety of packaging materials. Additionally, the one-handed flip top with SimpliSqueeze can be tailored based on individual

product requirements across a wide range of product viscosities depending on the type of packaging. z

z Lidding material for coffee capsules

TÜV Austria certifies Constantia Flexibles EcoPressoLid

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coPressoLid, a lidding material for coffee capsules, has been awarded ‘OK Compost Industrial’ by TÜV Austria CERT. Thus, it is Constantia Flexibles’ first certified compostable product. A milestone for the flexible packaging producer and a game-changer for coffee suppliers who focus on more sustainable and convenient products.

Constantia Flexibles claims that a high barrier to oxygen, high sealability for a compostable coffee capsule, suitable for conventional capsule-closing machines, and remarkable coffee brewing performance are the main characteristics of the new capsule lidding. The specific structure of EcoPressoLid is paper-based and provides an oxygen barrier. The material can be used to close both – the top and the bottom of the capsules

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Compost quality According to the Ellen MacArthur Foundation, 30% of plastic packaging (by weight) needs a fundamental redesign before reusing or recycling. In 2018 Constantia Flexibles launched the more sustainable product range Ecolutions. The company’s approach is to provide solutions that are recyclable or compostable.

EcoPressoLid belongs to the Ecolutions product range and is compostable.

Naturally occurring microorganisms, such as bacteria, fungi, and algae, fully biodegrade the lid under industrial composting conditions in less than six months. It disintegrates into small pieces in less than three months. The result does not deteriorate the compost quality. Tests have also shown that there is

EcoPressoLid – Constantia Flexibles’ compostable lidding material for coffee capsules Constantia Flexibles

no interference with the growth of plants. This was the basis and prerequisite for the certification ‘OK Compost Industrial’ by TÜV Austria (Technical Inspection Agency), which is an association that carries out technical safety inspections. z

Paper Packaging

z PAPERbubble for packing small to medium-sized products

Storopack’s paper-based alternative for prefilled air bubble film

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usinesses today have undergone a paradigm shift. Offline to online. Limited options to unlimited options. Careless thinking to a sustainability thought process. We are trying to see how and where we can put in efforts to improve the alignment of everything to a circular economy. In one such effort, Storopack, a company with 150-year-old experience in protective packaging, brings an innovative product.

PAPERbubble is an innovative solution for companies that pack small to medium-sized products (e.g. decorations, cosmetics or pharmaceuticals) and are looking for a paper-based alternative to conventional prefilled air bubble film. The sheets are versatile in use and can be applied for wrapping, top filling, padding or cushioning. Thanks to their large bubbles, a high product protection and an efficient material use can be combined.

“Furthermore, the sustainable product impresses with its classy design and provides a high-quality unboxing experience. PAPERbubble can be disposed of in the wastepaper along with the shipping box and is 100% recyclable. The two available options are made from Kraft paper. Due to the degree of innovation, PAPERbubble is printed and carries our Storopack brand,” says Storopack.

Storopack adds that PAPERbubble does not require a machine system and thus has low investment costs. The product is delivered in a handy box, which has a tab at the bottom, so it serves as well as a tabletop stand.

Further accessories such as floor stands are available too. In addition, requests for SMARTline Stations with PAPERbubble on a swivel arm can be placed. For the Regions EU, Asia-Pacific, SA and MEA, PAPERbubble 580 mm x 380 mm 300 sheets, PAPERbubble 580 mm x 380 mm 300 sheets white are available and

can be ordered. PAPERbubble is delivered in boxes containing 300 sheets each. By default, there are 20 boxes on one pallet.

“We are sure that PAPERbubble will turn out to be a

game changer in your packaging strategies. Looking to eliminate plastic… looking for a recyclable product... looking for a sustainable packaging option. PAPERbubble is your only solution,” the company says. z

z EIT Food project Pack4Sense

Syntegon develops paper-based food packaging

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s part of an EIT-funded project, Syntegon has developed paper-based trays and cups for sensitive food products.

Together with partners from industry and research, namely Fraunhofer Institute for Process Engineering and Packaging in Dresden, Colruyt Group, Strauss Group and the University of Reading, Syntegon is implementing the EIT project Pack4Sense (Paper Packaging for Sensitive Foods) to develop a sustainable packaging concept. EIT Food, the world’s largest and most dynamic innovation community, is supported by

the European Institute of Innovation and Technology (EIT), a body of the European Union.

The aim of the project is to pack even sensitive products with high barrier properties in more sustainable materials. Syntegon uses a special paper, which is particularly stretchable and tearproof thanks to long cellulose fibers, thus enabling the production of sealed trays and cups with a depth of up to 30 millimeters.

A recycable barrier layer made of 95% mono-materials THE PACKMAN | JAN-FEB 2022

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Paper Packaging provides optimal product protection. The paper and the barrier layer, as well as the cover film can be easily separated, ensuring full utilization of its recyclability.

This sustainability advantage, however, also poses challenges for packaging manufacturers. On the one hand, consumers should be able to separate all components for waste sorting. On the other hand, paper and film must not be detached from each other unintenionally. To prevent this from happening, the TPU paper forming, filling and sealing machine from Syntegon forms paper and barrier layer in a common process by thermoforming and pressing.

“With the paper-based trays from the Pack4Sense project, we have further developed our previous paper packaging solutions like the shaped paper pods – structured paper trays for the packaging of cosmetics and confectionery,” explains Matthias Klauser, project manager and sustainability expert at Syntegon.

For the Pack4Sense trays and cups, the paper

runs directly from the roll into the feeder – the barrier layer required for sealing is applied and joined to the paper without any further conversion step. Alternatively, manufacturers can use a converter to connect paper and protective layer of mono-material without heating. A forming station presses the materials into shape before the

trays are filled and sealed. In addition to using a particularly stretchable paper that can withstand wrinkling during the forming process, it is important to preserve the separability of the materials – a specially adapted geometry of the forming tools reduces the tension on the materials during the manufacturing process. z

z Recyclable functional barrier paper

Les Crudettes, Mondi & IMA scoop French awards for new paper packaging

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ondi, a global leader in packaging and paper; IMA Ilapak, world leader in the design and manufacture of automatic machines for packaging and Les Crudettes, leading French company in the fresh vegetables market, have won three prizes at the prestigious French packaging award and the Trophées de l’innovation LSA for a new paper packaging.

Mondi developed a recyclable functional barrier paper, which is converted on VFFS machines of IMA Ilapak for a selection of Les Crudettes’ pre-washed, ready to eat salads. Their solution won the environment and production categories at the prestigious French packaging awards as well as the Trophées de l’innovation LSA. Les Crudettes decided to replace the plastic bags for

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its fresh salads with Mondi’s new packaging. The new solution is 95% paper and verified as recyclable in the waste paper stream in France while keeping the salad fresh for up to 10 days - the same amount of time as with the previous plastic packaging. Mondi used its EcoSolutions approach to work closely with Les Crudettes in order to help the company meet its sustainability goals of reducing the amount of plastic in its packaging. The new packaging also supports Mondi’s MAP2030 sustainability goal to make 100% of its products reusable, recyclable or compostable by 2025.

IMA Ilapak’s R&D efforts have resulted in the first solution specifically designed to perform using paper while ensuring the same performance as plastic packaging materials. The Vegatronic 6000 bagging machines

Les Crudettes salads stay fresh in Mondi’s recyclable functional barrier paper

produced for Les Crudettes are part of the Corporate Sustainability Program IMA Zero and IMA NOP (No Plastic) which have the ultimate goal of minimising environmental impact in industrial manufacturing,

Paper Packaging embodying the Group’s dedication to change and aims to make a positive and eco-friendly impact.

Falk Paulsen, sales and business development director functional paper and films, Mondi, says, “The key to getting fit-for-purpose packaging solutions is to ask the right questions, and these awards recognize that. We worked closely with Les Crudettes and their machine manufacturer IMA Ilapak to ensure the transition to our functional barrier paper was smooth and effective, resulting in a truly ground-breaking packaging

that can now be rolled out across other food groups.”

innovation for the ready to eat salads market.”

Géraldine Collet, marketing and innovation director, Les Crudettes, adds, “Making changes like this when existing solutions have worked for three decades is always a challenge for brands. When there is a strong desire to create better products and sustainable packaging, combined with collaborative effective ways of working, you often find success.

These awards, given by packaging and retail experts, are a recognition of our ground-breaking

Grégoire Duvot, managing director at IMA Ilapak France, says, “These 2021 French packaging awards are the result of our IMA Ilapak R&D efforts to run quicker on vertical form fill seal machines when using paper-based material. In line with the IMA group’s NOP (NO Plastic) project, our ultimate goal, we are accompanying manufacturers towards recyclable packaging, with profound consultancy on machine compatibility of different materials.” z

z To bounce back with revenue growth of 15%

E-commerce, pharma sector to revive demand for packaging paper – CRISIL

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strong revival in consumer spending amid the waning impact of the COVID-19 pandemic will help the paper packaging industry bounce back with revenue growth of 15% this fiscal, rating agency Crisil said. The industry had reported a decline of 8% in the previous fiscal.

Besides, the agency said that capacity utilization and operating leverage will also improve and, together with continued high realizations and almost stable raw material prices will help in improving the operating profitability of packaging paper players this fiscal.

Consequently, with capacity utilization improving, players are also likely to commence capital expenditure for enhancing capacity by 10% over fiscals 2023 and 2024. “A stronger-than-anticipated growth in e-commerce sales due to increasing safety and hygiene consciousness, healthy double-digit growth in domestic pharmaceutical sales, and revival in consumer durable sales are driving demand for packaging paper,” said Anuj Sethi, senior director, Crisil Ratings.

“Consequently, capacity utilization of paper packaging players is seen rising to over 80% this fiscal from 65-70% in the last. Increased sales volume and 6-7% higher realizations mean revenue growth will be healthy this fiscal.”

Furthermore, the report cited that a gradual recovery in apparel sales, too, will support revenue growth.

Notably, Crisil expects operating profitability of packaging paper players to reach the pre-pandemic level of over 17% this fiscal, compared with 15.5% last fiscal, backed by better operating leverage and higher realizations.

“Also, the costs of key inputs such as waste paper, which saw a sharp rise last fiscal, have now stabilized, which will help improve operating profitability,” the agency said. The nationwide lockdown to contain the pandemic had hit sales of apparel and consumer durables during the last fiscal.

Apart from the lockdown, lower growth in domestic pharmaceutical sales had impacted the revenue of paper-packaging companies, which had seen healthy compound annual growth of 7-8% in the preceding five fiscals.

“A moderate third wave, if it occurs, is unlikely to materially impact recovery for the packaging paper segment. However, movement in prices of key raw materials, such as imported wastepaper, will bear watching,” Crisil said.

As things stand, the domestic paper industry is dominated by the paper packaging segment, accounting for

A stronger-than-anticipated growth in e-commerce sales due to increasing safety and hygiene consciousness, healthy double-digit growth in domestic pharmaceutical sales, and revival in consumer durable sales are driving demand for packaging paper

50-55% of the sector’s capacity, followed by writing and printing paper, newsprint and specialty paper and other segments.

The paper packaging segment comprises paperboard and kraft paper used in packing of pharmaceutical, e-commerce goods, consumer durables, fast-moving consumer goods and ready-made garments. z THE PACKMAN | JAN-FEB 2022

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Paper Packaging

z Compostable, anti-leak, high rigidity containers

Chuk introduces bagasse-based packaging for food delivery

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ndia’s leading compostable tableware brand Chuk has recently launched 100% compostable, bagasse-based food delivery solutions.

The sustainable food delivery solutions will cater to the entirety of the food delivery ecosystem, including quick-service restaurants (QSR), dark kitchens, delivery kitchens, and cloud kitchens.

With two years of industry research and extensive design and function experimentation, the compostable containers have been developed in various sizes – 350 ml, 500 ml, 750 ml, and 1000 ml. Each container is expertly designed with lids to prevent spillage and facilitate a superior customer experience.

The food delivery space is currently dominated by plastic containers, which disturb biodiversity and choke the environment. With its latest innovation, Chuk is bridging a gap by bringing forth sustainable alternatives to singleuse plastics for adoption by the foodservice sector. With the new category launch, Chuk will be able to access a wider customer base by leveraging key distribution channel partners deployed across major states and capitals to develop a robust supply network.”

With an aim to sell 8-10 million units per month, Chuk envisions revenue growth to the tune of 60% month-on-month with 50% overall revenue growth from delivery and dine-in domains. In the upcoming financial year, Chuk intends to unlock a 3-4-fold increase in revenues.

Speaking on the launch, Amit Sharma – business unit head, Chuk, said, “After consolidating a leadership position in the QSR space with dine-in products, launching delivery solutions was the next natural progression for Chuk. We have seen incremental demand for compostable, eco-friendly delivery options from our cloud/dark kitchen and QSR partners.

The new solutions will help them, and other industry players move away from single-use plastic while strengthening our relationship with them.”

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The compostable containers have been developed in various sizes – 350 ml, 500 ml, 750 ml, and 1000 ml

Sharma added, “Chuk prides itself on its innovationfocused vision and continuous evolution of products and services for our customers and partners. It is through continuous innovation that we have solidified our stance at the forefront in the segment while solving customer problems and offering specific solutions.

We look forward to helping our partners achieve their sustainability goals and delivering immense value to them through our latest launch.”

Chuk has been riding a steady wave of success, with 20-25% month-on-month growth in revenue and sales. After a stellar year, the brand is looking forward to doubling its revenues viz-a-viz last year.

With its latest innovation, it intends to capture the lion’s share in the market, particularly in the QSR and Hotel/ Restaurant/Café (HoReCa) space. It is also looking to launch a factory catering solely to its new sustainable food packaging category. z

With an aim to sell 8-10 million units per month, Chuk envisions revenue growth to the tune of 60% month-on-month with 50% overall revenue growth from delivery and dine-in domains. In the upcoming financial year, Chuk intends to unlock a 3-4-fold increase in revenues.

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Industry News

Suresh Kalra appointed MD of hubergroup India and head of RBU Asia

h

ubergroup has appointed Suresh Kalra as managing director and head of regional business unit (RBU) Asia effective 1 January 2022. Kalra joined the company as executive director in September 2021 with a defined succession plan and has been inducted into the board of directors already. He has 23 years of experience in chemicals and specialties and a history of driving business growth across various regions globally.

Kalra has had a successful stint with the likes of Total, Chevron, Pidilite, Valvoline & WR Grace. His earlier role before joining hubergroup was managing director and vice president SI group – India, where he also served on the board of Korea and Singapore.

Kalra succeeds Ashwani Bhardwaj who has decided to retire from the company effective 30 January 2022. Bhardwaj had joined the company in 1995

Heiner Klokkers, chairman of the management board, said, “Suresh Kalra is an accomplished leader known for his strong personal leadership and track record of driving business growth and corporate transformation. His breadth of experience in leading businesses in diverse and dynamic markets is an ideal fit with hubergroup’s strategic priorities, and we look forward to him leading hubergroup Asia in its next phase of growth.”

Suresh Kalra

as regional head of sales and held various positions before becoming managing director in 2007. He was instrumental in the integration of the Indian company into hubergroup. Under his leadership, hubergroup India (formerly Hindustan Inks and Micro Inks) has developed to a key cornerstone of hubergroup.

“I am very excited to be a part of hubergroup and I am looking forward to accelerating the momentum in our chemicals business while continuing to strengthen our position in print solutions on the Asian markets,” Kalra said. “My focus in this new position will be to leverage the company’s unique product portfolio, the strong manufacturing base in India, and the exceptional talent in executing our growth strategy.” z

Michael Wang appointed as managing director of Rotocon Asia

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otocon has appointed Michael Wang as its managing director and sh areholder. Wang began working with Rotocon in 2013 to develop an economy line of finishing equipment that meets the technology investment needs of balancing the highest possible specifications with competitive pricing. Since then, the Ecoline brand has grown to encompass seven systems of slitter-rewinders with inspection, an ultrasonic anilox roller cleaner, a plate mounter, and a cost-efficient flexographic printing press.

“From the very beginning of our interactions, Michael Wang was always open to find ways to customize and optimize the Ecoline machines to meet our design goals and incorporate customer feedback,” said Michael Aengenvoort. “Over the years, we formed a strong partnership built on trust, which is especially important when doing business in different continents and cultures. Appointing Michael Wang to lead our

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Rotocon Asia subsidiary was a logical decision.”

The Ecoline machines are produced in the China– Singapore Suzhou Industrial Park (SIP) area, where Wang resides and oversees design changes and production. The area boasts many large high-tech global corporations and Fortune 500 companies.

Every Ecoline slitter-rewinder and press has a compact footprint, easy-to-use control panel and open machine design to maximize operator friendliness. A modem for remote fault finding and maintenance allows Rotocon to respond quickly to operators’ software and drive-related queries.

According to Wang, he views his many years of living in Canada as a significant benefit to his partnership with Rotocon. “Living in a westernized country taught me how to bridge differences between cultures and

L to R: Pascal Aengenvoort, Michael Aengenvoort, Michael Wang, and Patrick Aengenvoort at the Rotocontrol open house in Siek, Germany

maintain open communication, which I believe helped foster the open and trusting partnership Rotocon and sia subsidiary.” z

Industry News

Heidelberg returns to the SDAX

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n the course of the regular review of the German stock market indices, the German Stock Exchange has announced the return of Heidelberg to the SDAX. This reflects the fact that the company’s market capitalization has more than tripled in the last twelve months to over € 700 million. Heidelberg sees the very clear upward trend in the share price to well over two Euro

most recently as confirmation of the Group’s successful transformation into a profitably growing technology company. Heidelberg intends to continue this development in the future by implementing its strategy.

“We would like to thank our employees for their great work over the past 12 months. The return to

the SDAX is both confirmation and incentive for us.

Confirmation of the successful transformation of Heidelberg in recent quarters and an incentive to continue doing everything we can to ensure that all our stakeholders benefit from our positive performance through sustainable value growth,” says Rainer Hundsdörfer, the company’s CEO. z

Huhtamaki acquires full ownership of its paper bag joint venture in Poland

H

uhtamaki has acquired full ownership of its Polish joint venture company Huhtamaki Smith Anderson from Smith Anderson Group (SA).

The company manufactures and sells foodservice paper bags in Eastern Europe at Huhtamaki’s facility in Czeladz, Poland.

Paper bags have become an increasingly important

part of Huhtamaki’s product offering and the acquisition enables the company to invest in and further grow the business in Eastern Europe. The purchase price for additional shares and related manufacturing equipment is approximately EUR 2 million. The business has been reported as part of the Foodservice Europe-Asia-Oceania business segment since the beginning of operations in 2018. z

Clariant completes sale of its pigments business

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lariant, a focused, sustainable and innovative specialty chemical company, has completed the sale of its pigments business to a consortium of Heubach Group and SK Capital Partners. As announced upon signing of the transaction, the base enterprise value of the sale amounts to CHF 805 million subject to closing accounts adjustments and before a potential earn-out payment of CHF 50 million which is subject to the business’ 2021 financial performance.

Clariant rolled over approximately CHF 115 million to retain a 20 % stake in the new holding company, alongside Heubach and SK Capital. This combined business is a global pigments player with approximately 3 000 employees generating approximately

EUR 1 billion in annual sales with strong service and production capabilities across the globe. This roll-over allows Clariant to further benefit from the improving profitability of the pigments business, participate in future growth opportunities and realize synergies via the combination with Heubach’s Pigments business.

Clariant’s net cash inflow after roll-over and initial debt adjustments, but before closing account adjustments, tax, transaction cost and a potential earn-out payment amounts to approximately CHF 615 million. Clariant intends to use the proceeds of the divestment to invest into growth projects within the core business areas, execute the strategy along sustainability and innovation, fund the performance improvement programs as

well as strengthen Clariant’s balance sheet to reach and defend a solid investment rating.

“The Pigments divestment concludes Clariant’s transformation into a high-value specialty chemical company, allows us to invest in profitable growth in our most attractive segments and to address the increasing demand for more sustainable products,” said Conrad Keijzer, chief executive officer of Clariant. “We are convinced that the Heubach and SK Capital consortium is the best owner of the pigment activities and I wish our former colleagues all the best in their new environment. Clariant looks forward to participating in the group’s further development as a shareholder.” z THE PACKMAN | JAN-FEB 2022

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Industry News

Paperex rescheduled to 10-13 May 2022

T

he Paperex exhibition which was to be held between 9 and 12 January 2022 at the India Expo Centre, Greater Noida, India has been rescheduled to 10-13 May 2022 at the same venue.

The decision has been taken in the best interest of the health and safety of stakeholders – exhibitors, trade visitors, eminent industry leaders, alongside association partners. The organizer Hyve says that the exhibition has been rescheduled through a collective decision keeping in view the current Covid situation.

The decision has been supported by the industry including support from IARPMA, IRPTA and other prominent associations alongside industry leaders JK Paper, Trident Group, Parason Machinery and other key institutions.

“We appreciate that Hyve, considers the safety of exhibitors and visitors at topmost priority and the proposed rescheduling of the show to 10-13 May 2022 will help the industry come together again at Paperex in a safe business conducive environment.

Hyve has stood with the industry and we will extend our full support to the rescheduled Paperex 2022 edition,” said IARPMA. “This is indeed a good decision to postpone Paperex to May 2022, as by then the pandemic situation should ease out. Thanks for accepting our request for postponement and look forward to a grand exhibition in coming months,” the Indian Recovered Paper Traders Association said.

“JK Paper is with Paperex since its inception. Hyve has stood with the industry and we will extend our full support to Hyve towards the rescheduled Paperex 2022,” shared JK Paper. z

Thomas Tegnerud, service manager, Lorentzen & Wettre Products, Pupl & Paper Solutions, ABB; Per Sandstrom, manager Lorentzen & Wettre, ABB; Klara Martens Ekblad, global sales manager for Lorentzen & Wettre Products, ABB; and Manoj Sukumaran, area sales manager, L&W Products, Process Industries, Industrial Automation Divison, ABB with L&W Autoline quality management system

Hoffmann upgrades plant with dedicated line for baby milk powder tins

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offmann, a global provider of packaging for infant food, nutritional and wellbeing products, has upgraded its manufacturing plant in The Netherlands to include a dedicated tins production line for baby milk powder products. Now installed and operating in a segregated room for food-grade compliance, the new line is currently servicing a major customer in the baby milk sector.

Hoffmann manufactures its tins supplies with BRC/ IoP GS 6 and ISO 9001 production standards, applicable for major markets like the EU, US and China.

The €4 million investment brings the capability to expand its baby milk powder tins capacity by 118 million pieces per year. Currently, the line is producing 99 mm diameter cans with volumes of up to 400 grams (0.88 lbs.). The newly dedicated room also

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has space for a second production line to accommodate continued growth.

The expanded capacity and new sustainable product lines also come with a reorganized leadership team.

To ensure alignment across its two tins production facilities in Switzerland and The Netherlands, Hoffmann has streamlined its executive structure to hold responsibility over the entirety of its growing metal packaging business unit.

“The new dedicated baby milk powder tins line at our facility in The Netherlands further cements Hoffmann’s standing as a European specialties producer in the metal packaging sector,” said Mark Aegler, CEO of Hoffmann Neopac. “We are excited to welcome new team members and like to commend both Andreas

Tin production line at Hoffman

Geiger and Tomas Pivko for the exemplary work they’ve done to grow and transform our packaging business over the past decade. For the future, we continue investing heavily in decarbonizing our production sites and products, thereby reducing our overall impact in the steel packaging supply chain.” z

Industry News

FSSAI extends timeline for standards of packaged drinking water

F

SSAI has extended the timeline for the compliance of Food Safety and Standards (Food Product Standards and Food Additives) Fourth Amendment Regulations, 2019 dated 30 October 2019 related to the standards of packaged Drinking Water (other than Mineral Water).

This is in reference to the direction on 22 June 2021 issued vide F.No. Reg/ PDW/EXT/FSSAI-2020 wherein the timeline for the compliance with the provision related to the limits of calcium and magnesium specified in the standards of packaged drinking water (other than Mineral Water) was extended up to 1 January 2022.

The stakeholders have requested the apex body of food safety to further extend the timeline for compliance of packaged drinking water standards.

The Scientific Panel on Water and Beverages mulled over the request and decided to extend the timeline for the limits of calcium and Magnesium specified in the standards of packaged drinking water up to 1 July 2022.

The decision of extending the timeline has been taken with the approval of the Competent Authority in exercise of the power vested with Food Authority under Section 16 (5) of Food Safety and Standards Act, 2006. z

Sun Chemical acquires Sapici

S

un Chemical has acquired Sapici, a global company specializing in high-performance polyurethanes for coatings, flexible packaging, industrial adhesives and more. With Sapici, Sun Chemical reinforces its integrated supply strategy in the packaging market by adding capabilities to develop and produce unique polymers for the entire portfolio of inks, coatings, and lamination adhesives.

The combined resources and technologies of DIC/Sun Chemical and Sapici will provide a comprehensive and unique polymer portfolio for areas such as industrial coatings, elastomers, industrial adhesives, and sealants. The acquisition of Sapici will transform Sun Chemical into an integrated player in the lamination adhesives market, directly owning assets, technologies, and resources to improve the product portfolio.

“Providing our customers with the most effective solutions on the market is priority number one, and the acquisition of Sapici enables innovation in lamination adhesives to better serve this base,” said Mehran Yazdani, president of global packaging and advanced materials at Sun Chemical. “Sapici’s core compe-

tencies in the manufacturing of ultra-low monomer isocyanates-based solutions will allow Sun Chemical to further address both current and future trends in sustainability, compliance, food contact, health and safety – reinforcing our commitment to responsible care.”

“By joining forces with industry leader Sun Chemical, our team can utilize their vast resources for the next

wave of innovation in coatings, adhesives, elastomers, and sealants applications, ultimately improving the products our customers rely upon daily,” added Cristian Furiosi, CEO of Sapici. “The extensive experience and product portfolio our organization has in this market, combined with Sun Chemical and DIC Corporation’s expertise and complementary products, provide an all-encompassing solution to excite our customers.” z THE PACKMAN | JAN-FEB 2022

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Services

Events Calendar Dates Event Name

Place

26 to 28 November 2019

CPhI India (P’Mec)

Greater Noida, India

3 to 6 December 2019

Paperex

Delhi, India

6 to 8 December 2019

Print & Packtech

Bangalore, India

12 to 14 December 2019

Pacprocess Food Pex

Delhi, India

6 to 9 January 2020

Pamex 2020

Mumbai, India

16 to 20 January 2020

Plastivision 2020

Mumbai, India

28 Feb to 1 March 2020

PacProTech

Kathmandu

19 to 21 March 2020

Asia Packaging & Printing Industry Expo

Shenzhen, China

PLEASE VISIT OUR WEBSITE FOR THE UPDATED EVENTS CALENDAR

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20 to 22 March 2020

PackPlus South 2020

Hyderabad, India

21 to 23 April 2020

Label & Flexible Packaging & Film Expo 2020

Shanghai, China

24 to 26 April 2020

Food Pack India Expo

Chennai, India

5 to 9 May 2020

Metpack 2020

Messe Essen, German

7 to 13 May 2020

interpack 2020

Dusseldorf, Germany

3 to 4 June 2020

Innopack Pharma Confex

Mumbai, India

16 to 26 June 2020

drupa 2020

Dusseldorf, Germany

19 to 22 June 2020

Plastasia 2020

Bangalore, India

6 to 9 August 2020

PackPlus Delhi

Delhi, India

17 to 19 September 2020

Pharma Pro&Pack 2020

Hyderabad, India

30 September to 2 October 2020

IndiaCorr Expo

Mumbai, India

8 to 10 October 2020

ProPak India

Delhi, India

25 to 27 November 2020

CPhI & P-MEC India

Greater Noida, India

29 October to 1 November 2020

Labelexpo India 2020

Greater Noida, India

29 October to 1 November 2020

Brand Print India 2020

Greater Noida, India

9 to 11 December 2020

pacprocess India

Mumbai, India

3 to 8 February 2021

Printpack India 2021

Greater Noida, India

4 to 8 February 2021

PlastIndia 2021

Delhi, India

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RNI UPENG/2018/76741 Editor Mahan Jyoti Hazarika editor@thepackman.in Cell: +91 9910189285 Senior Desk Editor Sunil Jain Senior Associate Editor Dev Kumar Dutta Associate Editors Pranay Mathur Manash Das Guest Editor Anwesh Koley Design and Production Biswajeet Chaliha Sales and Marketing Mahan Jyoti Hazarika Subscription Address C8, 1303, Eco Village 2, Greater Noida West, Gautam Buddha Nagar 201301, Uttar Pradesh, India Issue Published on 8 January 2022 Printed at JK Offset Graphics Pvt. Ltd. Printed, Published and Owned by Mahan Jyoti Hazarika, and Printed at JK offset Graphics Pvt. Ltd., B278 Okhla Phase I, New Delhi 110 020, India and Published From C8, 1303, Eco Village 2, Greater Noida West, Gautam Buddha Nagar 201301, Uttar Pradesh, India Editor: Mahan Jyoti Hazarika

Industry News

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