Tesmec Group

INNOVATING EVOLUTION FOR THE FUTURE

ENTRENCHED I N E XC E L L E N C E

In an era where technological advancements and sustainable practices play pivotal roles in shaping the future of construction, Tesmec Group stands out as a leader committed to providing innovative excavation solutions. Flavio Villa, Technical Director of the Trenching and Surface Mining Division, tells us more Writer: Lily Sawyer | Project Manager: Nicholas Kernan

T

esmec Group (Tesmec) is an innovative company motivated by a desire to grow.

As a supplier of integrated solutions for energy and data transport, rail infrastructure, trenching, and surface mining, it leverages strategic market trends, a vast portfolio of products, and state-of-the art machinery to cement its place as a multi-sector leader.

Amidst an industry boom caused by a recent push towards

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digitalisation and sustainability, Tesmec has benefitted from an influx of advantageous partnerships across a range of industries. As such, its business model is focused on integration between key players.

“Working in this sector is exciting.

There are so many opportunities arising, and we have what it takes to seize them all,” opens Flavio Villa, Technical Director of Tesmec’s Trenching and Surface Mining Division.

TESMEC GROUP MANUFACTURING

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TESMEC GROUP MANUFACTURING

Advanced trenching and continuous surface mining (CSM) solutions are provided by the company’s Trenching and Surface Mining Division, offering clients a more efficient and sustainable alternative to traditional drill and blast methods.

“Tesmec trenchers and surface miners are recognised worldwide as the undisputed leaders in both soft and hard rock excavation,” Villa divulges.

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Driven by a ‘glocal’ growth strategy that fuses globalisation with a local presence in the most strategic areas of the world, Temsec is able to reach out, identify, and meet its markets’ needs in the most effective way.

CONTINUOUS IMPROVEMENT The acceptance and use of CSM across the mining and construction industries has increased of late and continues to grow, yet the technology is still considered niche.

Typically, CSM enables materials to be extracted one layer at a time, producing a consistently sized product that does not necessarily need to be run

through a crusher.

Tesmec’s Trenching and Surface Mining Division is poised as a leader in advanced trenching solutions such as CSM, backed by specialised equipment, a global presence, and comprehensive after-sales support.

Mining and manufacturing stand out as two key markets for the Trenching and Surface Mining Division, and as the demand for raw mined materials rises, the provision of reliable services to mining companies becomes increasingly crucial.

“Understanding the issues of every business and region, whilst being focused on safety and productivity to provide the best solution, is our mission,” Villa enthuses.

As a market leader in manufacturing specialised machinery for CSM,

“ I A M P R O U D T O B E PA R T O F A N O R G A N I S AT I O N T H AT I S N O T O N LY S H A P I N G T H E P R E S E N T, B U T A C T I V E LY I N F L U E N C I N G T H E F U T U R E OF CONSTRUCTION THROUGH ITS C O M M I T M E N T T O I N N O VAT I O N , S U S TA I N A B I L I T Y, A N D U N P A R A L L E L E D EXPERTISE” – F L AV I O V I L L A , T E C H N I C A L D I R E C T O R - T R E N C H I N G A N D S U R FA C E M I N I N G D I V I S I O N , T E S M E C G R O U P

Tesmec is at the forefront of an industry undergoing significant expansion.

Anticipated growth in coming years is propelling the company’s evolution and driving its vision for future developments, such as the Dynamic Drive range, which is able to maximise productivity whilst minimising operation costs and is distinctive due to its unique drum design.

“Tesmec’s substantial investment in product development underscores its commitment to meeting the evolving needs of the mining industry,” Villa adds.

The advantages of Dynamic Drive include selective mining through improved stripping ratios, the elimination of several crushing steps, and reduced processing requirements, all of which streamline the overall process. In

addition, the technology provides increased safety, as it avoids the use of explosives.

Beyond machinery, Tesmec aims to deliver integrated value chain solutions, ensuring that its technology not only enhances operations but also transforms the entire mining process.

The company’s three key pillars for future development are central to these efforts.

“Firstly, we’re spearheading digitalisation and smart mining technology to revolutionise operations. Secondly, by leveraging data analytics, we can enact a predictive approach to ensure minimal downtime and maximise uptime. Finally, we’re affirming our commitment to sustainability through electrification,” he outlines.

These ambitious targets epitomise Tesmec’s unwavering dedication to innovation, meaning the company is well-placed to shape the future of the construction industry.

PROJECTS AND PROGRESSION Keen to highlight several noteworthy projects and investments within the organisation, Villa explains how a range of technological innovations have enabled Tesmec to address the evolving needs of the construction industry.

“Projects that emphasise digitalisation, data analytics, and electrification are key pillars of our technological advancement,” he details.

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TESMEC GROUP MANUFACTURING

As such, Tesmec is currently engaged in a revolutionary project focused on smart trenching and smart mining, which involves the development of a fully autonomous trencher/surface miner, teleoperated to offer enhanced flexibility during the transportation phases.

“This project showcases our commitment to pushing the boundaries of automation in the construction industry,” Villa shares.

In the realm of data analytics, Tesmec is working on predictive maintenance through the development of artificial intelligence (AI) algorithms, which enable optimised performance and enhance reliability and efficiency.

Furthermore, Tesmec’s electrification plan encompasses various models tailored for specific applications, from battery electric machines for urban projects to 6 | EME Outlook Issue 58

SMART MINING Tesmec’s smart mining concept monitors and controls all operations from a central command room, seamlessly integrating the technology with the machine system. Autonomous operations enhance job site safety by eliminating the need for operators on board.

Tesmec’s smart mining approach unfolds in three steps: TELEOPERATION – The operator in the control room readies the machines for job site work, taking control of one machine at a time for tramming and moving to the working location. The first miner machine is manually teleoperated to the mining site.

AUTONOMOUS OPERATION – The first miner machine then transitions into autonomous mode, before the second surface miner machine is readied for manual teleoperation to the mining site.

MONITORING AND AUTONOMY – Both surface miner machines operate autonomously, guided by GPS and smart sensors with embedded edge computing capabilities that continuously monitor all the critical functions of the machines. A smart obstacle-detection system ensures safe operation while the operator diligently monitors the job site from the control room.

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hybrid electric equipment for other applications such as cross-country pipelines.

“Hard rock excavation is wired into Tesmec’s DNA. The key differentiators between us and our direct competitors arise from the technical solutions we work hard to develop,” Villa summarises.

A SUSTAINABLE BUSINESS MODEL Tesmec places significant emphasis on sustainability across all its operations, including its Trenching and Surface Mining Division.

In terms of environmental responsibility, the company is well known for its low emissions and reduced noise levels compared to traditional excavation methods.

This is, in part, achieved through its e-Sidecut technology, which represents a significant breakthrough in excavation technology.

“Powered entirely by electricity, e-Sidecut offers not only unparalleled performance, but a more environmentally friendly and sustainable alternative for excavation operations. With zero emissions and low noise levels, e-Sidecut is the epitome of green innovation,” Villa tells us.

Tesmec is continuously exploring ways to improve energy efficiency and reduce resource consumption throughout the lifecycle of its products, from manufacturing to operation and maintenance.

TESMEC’S TRENCHING AND SURFACE MINING DIVISION - AT A GLANCE Tesmec’s Trenching and Surface Mining Division boasts a comprehensive range of specialised equipment, including: CHAINSAW TRENCHERS – Capable of excavating trenches up to 7.5 metres (m) deep or over 2m wide in a single pass.

ROCK HAWGS – Utilised for precise surface excavation, offering high productivity and minimal environmental impact.

MICRO-TRENCHERS – Offering precise and efficient trenching capabilities in confined spaces.

MECHANICAL LAYING SYSTEMS – A fully integrated solution for mechanised underground cable installation.

Also available in Tesmec’s standard trenchers and CSM range are: TRENCHTRONIC – A proprietary machine control system designed to enhance trencher usability, increase productivity, and reduce dependence on operator skills.

RE.M – A remote monitoring platform that empowers customers to optimise fleet usage, improve diagnostics, and plan preventive maintenance effectively.

TRENCHINTEL – A satellite guidance system based on differential GPS technology for trenchers and surface miners, offering automatic machine steering and excavation depth control.

SMARTTRACKER – Automatically collects as-built data during trenching, eliminating the need for survey stakeouts.

TRENCHERS RADIO CONTROL (TRC) – A full radio control system enabling lineof-sight operation, replicating cabin functions and information.

TRCM – A radio control system that safely streamlines digging tool maintenance.

DETECTION AND MAPPING SOLUTIONS – Enabling 3D mapping of both below and above-ground environments.

TESMEC GROUP MANUFACTURING

COMELF SA, member of the UZINSIDER SA group, manufacturer of earthmoving equipment, railway equipment and equipment for the energy industry, is a company listed on the Bucharest Stock Exchange since 1995.

COMELF is a supplier for TESMEC SpA Italy of Chassis and Bogies for railway equipment and Components for earthmoving machines (chainsaw trenchers).

We are strategic suppliers in various fields: • Earthmoving equipment, for which we have been producing components for over 25 years, for various companies.

• Complex products in the energy field, Components for gas power plants and Housings for engines and generators, in collaboration with the most important companies in the field.

• Complex stainless steel products in the field of Energy, Rail and Food.

We hold the main Certifications in the field in which we operate: ISO 9001:2015; ISO 14001:2015; ISO 45001:2015; EN 15085; EN 3834-2; EN 1090-2; EN 1090-3 and Quality Certificate AQAP 2110 in accordance with NATO requirements.

Comelf continuously invests in staff training, digitalization, high-performance technology and renewable energy.

Phone: +40 263 234462 | comelf@comelf.ro | www.comelf.ro

Hydraulic components

HI-FLEX ITALIA S.r.L. Via Romena, 12 – Loc. Porrena 52014 POPPI (AR) - ITALY Office: (+39) 0575-560920 commerciale@hiflexitalia.com www.hiflexitalia.com

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TESMEC GROUP MANUFACTURING

In addition, Tesmec invests in continuous R&D to advance sustainable technologies and collaborates with industry partners, research institutions, and government agencies to drive innovation and promote sustainability within the value chain.

Regarding corporate social responsibility (CSR), Tesmec adheres to ethical standards and promotes community well-being wherever it operates by actively engaging in community development projects, education, and partnerships with local organisations.

“Our commitment to responsible business practices and sustainable development is exemplified by our 10 | EME Outlook Issue 58

“ T E S M E C ’ S S U B S TA N T I A L I N V E S T M E N T IN PRODUCT DEVELOPMENT U N D E R S CO R E S I TS CO M M I T M E N T TO M E E T I N G T H E E V O LV I N G N E E D S O F T H E MINING INDUSTRY” – F L AV I O V I L L A , T E C H N I C A L D I R E C T O R - T R E N C H I N G A N D S U R FA C E M I N I N G D I V I S I O N , T E S M E C G R O U P

compliance with international standards and regulations,” he continues.

The company maintains certifications such as ISO 14001 for environmental management and ISO 9001 for quality management. Last year, the company was awarded with the Sustainability Award as one of the

100 most sustainable companies in Italy.

In essence, Tesmec’s commitment to sustainability permeates its corporate culture, guiding its innovation, operations, and relationships with stakeholders.

“Through environmentally responsible practices, innovative

solutions, and CSR initiatives, Tesmec aims to contribute positively to the planet and society while delivering value to customers and shareholders,” Villa enthuses.

SHAPING THE PRESENT, INFLUENCING THE FUTURE Tesmec’s dedication to revolutionising trenching and surface mining has positioned it as a beacon of efficiency, safety, and environmental stewardship.

The company takes pride in the fact that its solutions not only meet industry standards, but exceed them, reflecting its unwavering commitment to quality.

“The ethos of Tesmec is embedded

in our solutions, which go beyond mere functionality. Our legacy in redefining rock trenching and surface mining speaks volumes of our ability to adapt and excel in an ever-evolving construction landscape,” Villa reflects.

As Tesmec continues to make significant strides globally and across various industries, its focus remains on pushing the boundaries of what is possible.

“Whilst Tesmec remains at the forefront of innovation, consistently contributing to the advancement of excavation technologies, we look forward to continuing this journey and creating a lasting impact on the industry.”

Thus, Tesmec emerges as more

than just a provider of machinery, but as an architect of progress, driving positive change and setting new standards for excellence in excavation.

“I am proud to be part of an organisation that is not only shaping the present, but actively influencing the future of construction through its commitment to innovation, sustainability, and unparalleled expertise,” Villa concludes.

Tel: +39 035 42 32 911 marketing.trenchers@tesmec.com

www.tesmec.com

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TESMEC GROUP Tel: +39 035 42 32 911 marketing.trenchers@tesmec.com www.tesmec.com

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