Geocycle

GEOCYCLE

ZERO-WASTE

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FUTU

Wre it r: Jack Salter | Project Manager: Nicholas e K rnan

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lobally, almots o f ru lib lion o t nnes of n um c i p i al and n i dua irt s l a w e t s si e g nerae t d annually, e ht lare g a m o j y tir of c ihw h si n u conto r llably dup m ed, landlled or n i cinerae t d.

The challenge of a w e ts a m nagee m nt evd i ently e r e riuq s a ms e tr r, o m e r a t su n i able anse w ,sr and a ht nkluf ly, Geocycle oers .siht As a leading o w lr dwd i e prod iv er of n i dua irts l, agc ir lu a rut l and n um c i p i al a w e ts a m nagee m nt e s c ivr es, Geocycle parn t ers htiw over ,01 0 cuo ts e m sr acros 05 coune irt .s The Geocycle name alludes o t e ht company’s o h lic it s o is v n of n rut n i g n u a su lb e a w e ts n i o t aa s e f ,a su lb e e r o s c ru e, n i n rut contn itub r g o t a e r e g nerae vit cic r lu ar economy and n im n is m g e ht a w a ts e g of c s arce e r o s c ru es.

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I“ s ’t a nois apfo sruo t naelc pu e h t d l r o w d n a o gd n i h t e um o bs a ” c , i t e s n a lp o w e h t E C O fo Ge, elc y oAxl.esr teiP W “ e e d r y a l t i e m or t c s a w t n e m g a dn m t n a w o t e v r s s e i t n u dm ;aoy t c e i so h t e k a m ” . st un e r i d

INNOVATIVE DRIVE desaB ni Sw,dnalre zGe ti elc y o seilp -ao c seigonls hec ot rp d s n e g a i t l s c xn a u i f e h t t n y e r m s u c d n oe i t v l s e a rw . y l sb ea gn i lt s a u h c W “ e e r a ya r i d s b fu o e h t t s e g ny i m b a p c o n i e h t, d l r mo i c w H o h w e r a e n o f o e h t y r e vw e f o t e v a h d e t a c si d e w ” t, ns e m g i a s n u b m s .l a re v t i P r

A e d y i t w r a v f o s e l at i r w a m e ra-e rp des cyobrp Geelc y o o t n i s a u o e n t g s a m o w hx i h t i w s c i t , m r o e d tf i n c a u d r h c e kam tielbatiurso f -o c gnis e cnoi rp -hgi e rtunam,esrclpihk t w d e s y i l n g a o r c i ef t a n r t i g n i r e vd l n c a o y e r s d n i k f o . e l at i s r w a m

ENERGY & UTILITIES

URE EME Outlook issue 45 | 3

GEOCYCLE

CUSTOMERS SERVED

BY GEOCYCLE INDUSTRIES – For industries, dealing with waste can be costly, time consuming, and can create business risks and operational liabilities.

MUNICIPALITIES – Smarter, more sustainable and economically feasible solutions are required to solve municipal waste challenges.

AGRICULTURE – In many countries, the management of post-harvest agricultural residues is a major problem, often causing pollution and other major health impacts on the community.

WASTE MANAGEMENT COMPANIES – Dealing with a wide variety of waste necessitates extensive capacity, flexibility and expertise in their waste management partners.

The management and treatment of waste through pre-processing and co-processing is carried out in a scientific and professional setting, where exposure to temperatures of up to 2,000 degrees Celsius guarantees the compete destruction of waste, leaving no residue at all.

“On top of our phenomenal waste management expertise, Geocycle has the innovative drive required to provide novel solutions in a futureoriented way,” Pieters states.

One such innovation is the Geocycle Bubble Barrier, a smart, non-invasive technology that efficiently removes plastics from rivers before they reach the ocean and co-processes them at the cement plants.

The bubble screen is created by a specially designed air tube, which is placed diagonally on the riverbed, bringing waste to the surface and channelling plastic to the riverside, where it is extracted.

“We recently launched the Bubble Barrier in India, and there’s another one operating in Amsterdam,” notes Pieters.

Vecoplan and Geocycle Two Strong Partners for the Recycling Industry Geocycle, a company in the LafargeHolcim Group, processes construction waste, mineral waste and other materials for the cement industry. It relies on equipment for shredding, conveying and storage from Vecoplan, which specialises in mechanical material processing for companies that are engaged in recycling.

Surplus production material, bulk waste, large packaging material and commercial waste can be processed to generate refuse-derived fuel (RDF) of different qualities. For example, fractions with a medium calorific value can be supplied to waste incineration plants, and high-calorific waste can be fed to the main burners in cement works. Geocycle, a disposal company with a worldwide network, provides services for recycling organic and inorganic waste from a large variety of industries and municipal facilities.

It also offers advisory services. The company’s disposal solutions range from recycling of waste and residual materials in the cement industry to nationwide trading in mineral waste.

One of the companies Geocycle relies on as a recycler of various materials is Vecoplan AG. Based in Bad Marienberg in the Westerwald region of Germany, Vecoplan develops and manufactures machines and plants for processing and handling alternative fuels derived from plastics, paper, domestic waste and commercial waste.

At present it has about 500 employees worldwide. The company’s services include consultancy, finding effective solutions and detailed planning. Its integrated project management covers installation, commissioning and comprehensive service. Customers receive everything from a single source.

www.vecoplan.com

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GEOCYCLE PLANET SOLUTIONS With increased consumer awareness regarding the plastic waste challenge currently facing the world, there is an increased pressure on big fast-moving consumer goods (FMCG) companies to address this issue.

In response, Geocycle has launched PlaNet Solutions, a unique platform to finance sustainable, innovative circular waste plastic management projects through the voluntary purchase of plastic credits by FMCGs.

ABOUT PLANET SOLUTIONS PlaNet Solutions helps businesses to achieve plastic neutrality by closing the plastic waste loop via integrated, impactful solutions.

The platform is centred on six pillars: 1. A financing model based on FMCGs purchasing plastic credits.

2. The implementation of new waste collection technologies.

3. Advanced sorting for recyclables.

4. Traditional recycling.

5. Non-recyclables sent for co-processing.

6. The provision of plastic neutrality credits to FMCGs. PlaNet Solutions moves partners beyond the traditional waste disposal paradigm, creating a positive impact on their brand whilst contributing towards a zero-waste society.

Plastic credits in particular support the creation of a waste management system that is efficient, transparent and equitable.

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Plastic credits are a transformative, incentivising way of driving investment and innovation in the collection, sorting, recycling and recovery infrastructure of plastic waste.

It helps companies to offset their plastic footprint as credits are purchased according to an amount of plastic that they are unable to reduce. The money spent by FMCGs on credits in order to achieve plastic neutrality pays for an equivalent amount of plastic to be collected and recycled elsewhere.

PlaNet Solutions thus provides an avenue for plastic waste generators to invest in solutions to tackle plastic pollution and marine littering, and will further catalyse innovative and smart plastic waste collection and treatment solutions where they are needed the most.

“What we are promoting is what we call a plastic credits system; we truly believe this will help to clean up the world,” Pieters says.

“The biggest problem with cleaning up plastics in the developing world is that they can’t afford proper waste management systems and plastics are ending up in the ocean.

“What we try to do is sell plastic credits to big FMCGs to fund the deployment of collection methods in these countries. That way we can stop so much plastic going to waste,” he adds.

Through PlaNet Solutions, Geocycle is proud to support Nestlé Mexico on the path towards becoming the first plastic neutral company in the country.

Geocycle collects and sorts plastic waste on behalf of PlaNet Solutions partners such as Nestlé. Recyclable materials are channelled towards the recycling industry, whilst nonrecyclable plastics are managed safely and effectively co-processed.

Nestlé is committed to a wastefree future where none of its postconsumer packaging, including plastics, ends up in landfills or oceans.

UNTHA Why UNTHA? Because we have the experience and the skills. UNTHA shredding technology, based in Kuchl near Salzburg, Austria, stands for 50 years of reliability when it comes to shredding technology.

Ever since the company was founded in 1970, we have been developing customised shredding systems our customers can rely on in a wide range of applications.

The goal of processing different materials in an efficient manner is to utilise them for further processing.

That’s exactly what UNTHA does: Whether it is C&I waste, bulky or commercial waste, tyres, pulper ropes or other material flows, the UNTHA shredding solutions are perfect for processing these input materials for the production of RDF, SRF and TDF.

www.untha.com

As such, they have chosen Geocycle as a partner in Latin America to achieve this ambitious target.

In Costa Rica, meanwhile, the partnership has resulted in the first local industrial-scale sorting station to divert packaging waste from the biggest landfill in the country.

“We have commissioned a sorting station in Costa Rica, serving Nestlé and achieving plastic and packaging neutrality. We sort waste plastics out of municipal waste, recycle and recover them,” Pieters says.

COMMUNITY SPIRIT Geocycle is currently working on 325 projects worldwide, investing over one billion CHF in installations, innovations and operations.

In Morocco, Geocycle recently launched the country’s first municipal solid waste (MSW) pre-processing platform, expected to play a significant role in professionalising the Moroccan MSW sector.

ENERGY & UTILITIES

Reliable shredding solutions for the production of RDF, SRF and TDF XR3000C mobil-e in operation at Geocycle Ecuador

www.untha.com

Windshifters and screens

for main burner and calciner RDF/SRF

DRS disc screen

SDX windshifter

nihot.nl EME Outlook issue 45 | 7

GEOCYCLE By safely managing MSW at this one-of-a-kind platform, established near the Rabat landfill in the Moroccan capital, Geocycle will help to reduce greenhouse gas emissions and contribute to a circular economy in the country.

“We have installed a platform where we can dry and reuse municipal waste using innovative drying technologies,” shares Pieters.

“In China, we also have a very interesting operation where we take

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all the municipal waste from the city of Wuhan and use drying columns to dry the waste, so we are quite innovative when it comes to developing drying technologies.”

With a track record of regulatory compliance, high health and safety standards, and open and transparent communication with stakeholders, Geocycle considers itself to be an integral part of the communities it serves.

The company contributes to

economic development around its plants by creating local jobs in the waste management and treatment sector for disadvantaged communities, collaborating where possible with the likes of rag pickers, farmers and waste collectors.

“We always try to empower local communities and the poorest of the poor, in our case the rag pickers on landfills,” Pieters emphasises.

“We have even developed a smartphone app where we can create value

ENERGY & UTILITIES

“ON TOP OF OUR PHENOMENAL WASTE MANAGEMENT EXPERTISE, GEOCYCLE HAS THE INNOVATIVE DRIVE REQUIRED TO PROVIDE NOVEL SOLUTIONS IN A FUTURE-ORIENTED WAY” – AXEL PIETERS, CEO, GEOCYCLE for those working on landfills. We ask them to give us non-recyclable plastics, and in return we give them a payment through the app.”

Geocycle also works with farm associations in the north of India, incentivising farmers to collect their agricultural waste. In doing so, farmers are provided with an avenue to manage their post harvest agricultural waste safely. Not only is

this an alternative source of income for farmers, but it also helps Geocycle support the decarbonisation of the cement industry.

It all adds up to Geocycle’s ambitious future plans which consist of doubling the amount of plastic waste that it recovers as well as sustainably managing close to 24 million tonnes of all types of waste by 2030. “Today, we deal with 12 million

tonnes of waste every year, but we have huge ambitions. We are really passionate about doing this, and through incentives such as plastic credits we should be able to achieve this,” acclaims Pieters.

With these tangible contributions, Geocycle is bringing society a step closer to a zero-waste future.

Tel: +33 (0)4 74 82 81 06 veronique.reby@geocycle.com www.geocycle.com

EME Outlook issue 45 | 9

GEOCYCLE Holcim Ltd Im Schachen CH-5113 Holderbank Switzerland Tel: +33 (0)4 74 82 81 06 veronique.reby@geocycle.com www.geocycle.com

PRODUCED BY EME OUTLOOK MAGAZINE