BLUE PAPER RALLON OMR 2018-2021 EN

RALLON TECHNICAL SPECIFICATIONS

BLUE PAPERS RALLON TECHNICAL MANUAL

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RALLON TECHNICAL SPECIFICATIONS

CONTENT

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GEOMETRY 3 ERGONOMY 4 SPECIFICATIONS 5 OPTIONS 6 PARTS & HARDWARE 8 CHAINGUIDE 13 CABLE ROUTING 14 HARDWARE 17 TORQUE SPECTS 20 INSTALLING FOX LIVE VALVE 21 FRAME AND MATERIAL 22

RALLON TECHNICAL SPECIFICATIONS

GEOMETRY

3

RALLON 2018-2019 with 160mm fork and V1 linkage (150mm rear wheel travel).

SIZES

S-M 29X16

L 29X17,5

1 - Seat tube (C-T)

406

444

483

2 - Top tube (EFF)

583

611

644

3 - Head tube

100

110

125

4 - Chain stay 5 - BB drop 6 - BB height

XL 29X19

435

435

435

28/35

28/35

28/35

343/336

343/336

343/336

7 - Wheel base

1187

1217

1253

8 - Head angle

65,5/65º

65,5/65º

65,5/65º

9 - Seat angle

76

76

76

10 - Fork offset – Rake

44

44

44

11 - Standover height

737

767

781

12 - Reach

430

455

485

13 - Stack

615

624

637

567,1

567,1

567,1

14 - Fork length

RALLON 2020. With 170mm fork and V2 linkage (160mm rear wheel travel) Combining the V2 linkage with 160mm fork does not change the 2018-2019 geometry.

SIZES

S-M

L

XL

1 - Seat tube (C-T)

406

444

483

2 - Top tube (EFF)

583

611

644

3 - Head tube

100

110

125

4 - Chain stay

435

435

435

25/32

25/32

25/32 346/339

5 - BB drop 6 - BB height

346/339

346/339

7 - Wheel base

1187

1217

1253

8 - Head angle

65º/64,5º

65º/64,5º

65º/64,5º

9 - Seat angle

76/75

76/75

76

10 - Standover height

737

767

781

11 - Reach

430

455

485

12 - Stack

618

627

640

577,1

577,1

577,1

13 - Fork length

RALLON TECHNICAL SPECIFICATIONS

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ERGONOMY SIZE

CRANK

STEM

HANDLEBAR

S/M

170

35

800

LG

170

35

800

XL

170

50

800

HEIGHT (cm)

HEIGHT (in)

SIZE

160-175

5’3”- 5’9”

S/M

170-185

5’7”-6’1”

LG

180-198

5’11”-6’6”

XL

* Estimated measurements.

This result is only orientative. We can recommend the best size for you, based on your measurements, on our web: www.orbea.com/us-en/calculate-size/type/

RALLON TECHNICAL SPECIFICATIONS

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SPECIFICATIONS DIRECTION BB FRONT DERAILLEUR FRONT DERAILLEUR TP/DP FD ANGLE SEAT POST DIAMETER SEAT CLAMP DROPOUT CHAINSTAY PROTECTOR OTHER PROTECTORS CABLE TYPE REAR HUB LENGTH MAX CHAINRING SIZE 2X MAX CHAINRING SIZE 1X MIN CHAINRING SIZE FOR MECHANICAL FD MIN CHAINRING SIZE FOR DI2 FD

1-1/8” – 1.5” ISO/BSC 73MM THREADED 31,6 MM 35 MM 12X148MM BOOST PLASTIC-RUBBER RUBBER FULL HOUSING 148MM 36T -

RALLON TECHNICAL SPECIFICATIONS

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OPTIONS BRAKE

ACCESSORIES

GEARS

V-BRAKE

NO

DISC BRAKE

ONLY

REAR BRAKE IS/PM+DIAMETER DISC

PM 180, 200 COMPATIBLE

CALIPER BRAKE

NO

BAG OPTION IN TOP TUBE

-

BOTTLE CAGE

1

OPTION AERO AND STANDARD BOTTLE

-

REAR LUGGAGE OPTION

-

MUDGUARD OPTION

-

KICKSTAND

-

11 SPEED

YES

12 SPEED

YES, XX1 EAGLE

DOUBLE CRANK

NO

COMPACT CRANK (34X50T) (ROAD)

-

TRIPLE CRANK

NO

RALLON TECHNICAL SPECIFICATIONS

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OPTIONS Groupsets

BTT SHIMANO 1X11

SRAM 1X11 1X12

RALLON TECHNICAL SPECIFICATIONS

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PARTS & HARDWARE GENERAL PARTS

1

5

8

7

9

4 㥠6

3

10 11

9

2

PART NUMBER

REFERENCE

ORBEA DESCRIPTION

1

11160004

SEAT COLLAR 34.9 BLACK

2

X2820000

RALLON DT PROTECTOR

3

11000371

RALLON CS PROTECTOR

4 5 6

11000373

RALLON SS PROTECTOR

59961600

FT.18 RALLON CARBON 29 15.5/S

59961800

FT.18 RALLON CARBON 29 17.5/M

59961900

FT.18 RALLON CARBON 29 19/L

59970000

RT.18 RALLON CARBON 29 BASES

7

59980000

RT.18 RALLON CARBON 29 TIR.IZQ

8

59990000

RT.18 RALLON CARBON 29 TIR.DCH

9

12301060

WATER BOTTLE BOLT

10

Y0000116

RALLON TOOL BAG KIT

11

12300027

TORNILLO ALU M5X15 NEG PORTABI

*12

11000374

CHAINSTAY TRANSPARENT CHAIN PROTECTOR

* The transparent chainstay protector is a wearable part that needs to be replaced once the wear goes all the way throught the protector.

RALLON TECHNICAL SPECIFICATIONS

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PARTS & HARDWARE DROPOUT/CONCENTRIC PIVOT 1

2

3

4 7 5

6 8

4 6

5 3

PART NUMBER

REFERENCE

ORBEA DESCRIPTION

1

11100066

AXLE 12MM RALLON

2

12320004

AXLE WASHER 12MM

3

12310022

CONCENTRIC PIVOT NUT

4

16100243

BEARING 17X26X5MM

5

12320017

6

12320018

WASHER CONCENTRIC PIVOT CONCENTRIC WASHER 17X21X3 v2

7

15430165

PIVOT/DROPOUT - LEFT

8

15430174

REAR DER. HANGER RALLON V2

RALLON TECHNICAL SPECIFICATIONS

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PARTS & HARDWARE MAIN PIVOT

1

3 2

5 4 6

7 8

9

PART NUMBER

REFERENCE

ORBEA DESCRIPTION

1

16100242

15X24X5 BEARING

2

16100243

17X26X5 BEARING

3

12330006

MAIN PIVOT PRELOAD SPACER

4

11100154

MAIN PIVOT PRELOAD O-RING

5

12320006

PRELOAD O-RING WASHER

6

12330001

MAIN PIVOT AXLE

7

12330002

EXPANDER CONE

8

12320002

EXPANDER CONE WASHER

9

12309053

M5X20 EXPANDER BOLT

RALLON TECHNICAL SPECIFICATIONS

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PARTS & HARDWARE SHOCK MOUNTING HARDWARE

ADJUST PIECE - UPPER

GEOMETRY ADJUST PIECE - LOWER

5 1 2

4

3

PART NUMBER

REFERENCE

ORBEA DESCRIPTION

1

12300034

SHOCK MOUNT BOLT

2

12330018

PIEZA GEO RALLON 18

3

12330019

PIEZA GEO ROSCADO RALLON 18

4

12300030

SHOCK MOUNT BOLT

5

12320003

FRONT TRIANGLE SHOCK BOLT WASHER

6JG EQORQPGPVU FGUETKDGF QP VJKU VCDNG CTG VJG UCOG HQT VJG 4CNNQP 8 .KPMCIG OO

RALLON TECHNICAL SPECIFICATIONS

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PARTS & HARDWARE LINK

2 3

1

3

4

2

2 5

8

6

7

3

3

2

1

5

9

9

8

10

10

11

12

11

For the V2 linkage (160mm) hardware, consult the V2 linkage Buepaper from the manuals section on the Orbea website.

PART NUMBER

REFERENCE

ORBEA DESCRIPTION

1

12300031

UPPER SWINGARM PIVOT BOLT

2

12320005

UPPER SWINGARM PIVOT SPACER

3

16100240

10X19X5MM BEARING

4

12330021

LINKAGE ARM - LEFT

5

12320001

SHOCK YOKE SPACER

6

12330023

SHOCK YOKE

7

12330022

LINKAGE ARM - RIGHT

8

12300032

SHOCK YOKE PIVOT BOLT

9

16100242

15X24X5MM BEARING

10

12301522

LINKAGE PINCH BOLT M6X20MM

11

16100900

25X37X7MM BEARING

12

12330020

LINKAGE AXLE

RALLON TECHNICAL SPECIFICATIONS

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CHAINGUIDE

OneUp ISCG05 chainguide + Sram Eagle

SPACER - BLACK

12320002 12320002 12320002

12321021

BOLT CENTERED IN SLOT

RALLON TECHNICAL SPECIFICATIONS

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CABLE ROUTING Mechanical 1X with seat post remote/1X mecánico con remoto para tija

SEATPOST 12309075

BRAKE RD

12309075

12309075

RALLON TECHNICAL SPECIFICATIONS

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CABLE ROUTING Mechanical 1X with seat post remote and Fox Live Valve suspension/1X mecánico con remoto para tija y suspension Fox Live Valve

SEATPOST BRAKE RD

RALLON TECHNICAL SPECIFICATIONS

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CABLE ROUTING Electronic 11001123

FORK FORK ACCELEROMETER SHOCK AMORTIGUADOR 11001123

11001123

REAR ACCELEROMETER

RALLON TECHNICAL SPECIFICATIONS

HARDWARE STEP 1 Apply retaining compound (Loctite 638 or equivalent) to the axle splines on the NON-THREADED SIDE. (1) Insert the axle into the left half of the link, ensuring the axle is fully seated. (2) Assemble and tighten the M6 Pinch Bolt to 15Nm. (3)

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RALLON TECHNICAL SPECIFICATIONS

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HARDWARE STEP 2 Insert the assembled LEFT LINKAGE and AXLE through the frame pivot bearings and apply retaining compound to the splines of the axle.

Insert the Preload Tool in the threads of the axle to pull the Linkage Arm onto the axle splines. Finger tighten only to remove play.

Assemble and tighten the M6 Pinch Bolt to 15Nm. (3) Remove Preload Tool

2 1 5

4 3

RALLON TECHNICAL SPECIFICATIONS

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HARDWARE STEP 3 Tighten the M6 bolt (1) to 15 Nm using a 5 mm allen key and remove the preload tools (2+3).

3 1 2

NUMBER

REFERENCE

DESCRIPTION

4

90000016

HERRAM ASIENTO BIELETA RALLON

5

90000014

HERRAM MONTAJE BIELETA RALLON

RALLON TECHNICAL SPECIFICATIONS

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TORQUE SPECS 9 1

8

11

2

10

7

6

13 12

5 4

NUMBER

DESCRIPTION

REQUIRED TOOLS

1

SEAT CLAMP BOLT

4 MM HEX

TORQUE 5 NM

2

SHOCK-FRONT TRIANGLE FIXING BOLT

5 MM HEX

10 NM

3

CABLE ROUTING PIECE BOLTS

2 MM HEX

0,5 NM

4

ISCG TAB

VARIES

8 NM

5

CONCENTRIC PIVOT NUT

22 MM SPANNER

15 NM

6

THRU AXLE

6 MM HEX

20 NM

7

BRAKE MOUNT BOLTS

-

8 NM

8

LINK-SEATSTAY BOLT

5 MM HEX

10 NM

9

SHOCK-SHOCK EXTENDER BOLT

5 MM HEX

8 NM

10

LINK PINCH BOLT

5 MM HEX

15 NM

11

LINK-SHOCK EXTENDER BOLT

8 MM HEX

12 NM

12

MAIN PIVOT AXLE

8 MM HEX

20 NM

13

MAIN PIVOT EXPANDER CONE BOLT

4 MM HEX

5 NM

RALLON TECHNICAL SPECIFICATIONS

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FRAME AND MATERIAL Orbea frames are carefully designed to be durable, efficient, and easy to maintain. Rallon tubes are stiff and light, giving excellent steering precision and pedaling efficiency. Rallon carbon frame is extremely resistant to corrosion, making it perfect for road. With only a minimum amount of maintenance, it’s easy to keep your Rallon in top condition.

1) Keep your Rallon clean Washing your bike with mild soap and water will keep you looking stylish and allow you to check the condition of the frame and components. Don’t use high water pressure and avoid spraying water into bearings or frame tubes. Citrus degreasers are biodegradeable and do a great job of removing dirty grease from gears and chain.

2) Keep your Rallon lubed Once your bike is clean, it’s a good time to put fresh lube on the chain. Use only enough to get inside the links and wipe off any excess because it will attract dirt. Headset and pivot bearings should be inspected every few months for smoothness and to ensure that the seals are intact and lube is clean.

3) Inspect your Rallon before you ride

AFTER A CRASH OR IMPACT

Do a quick check before every ride to make sure your bike is in excellent condition. It is very common to discover small issues at home that can become big problems on the trail. CHAIN Is the chain dirty, noisy or dry? Clean and lube your chain before riding. BRAKES Check your brakes to make sure they are working correctly. Check for missing/loose caliper and rotor bolts. TIRES Look for damage to the sidewalls of your tires. Check and adjust tire pressure. WHEELS Spin the wheels and look for wobbles, check for loose or broken spokes. Check quick release levers to make sure they are functioning properly. FRONT END Stand over the saddle, pull on the brakes and rock the bike back and forth. Feel for any play or knocking that might indicate a loose headset, loose brake rotors or calipers, or worn fork bushings.

TEST RIDE Take a quick ride up and down the street to make sure your bike is shifting and braking properly.

Listen for unusual noises.

Falling is part of riding and it’s impossible to avoid minor accidents. If you crash your Rallon, please make sure you are okay and seek medical attention if necessary. If you are not injured, you should check your bike before continuing: 1) Inspect your frame and components for damage. Do not ride your bike if any problems are detected.

WHAT TO LOOK FOR Inspect Frame and fork for evidence of cracking or bending. If cracks are discovered, discontinue use immediately.

Check the drivetrain and spin the wheels to make sure components are operating correctly. If you discover damage to your components, discontinue use immediately.

Even if you don’t find any damage, pay careful attention to the sound of your bike when you continue riding. Unusual noises can be caused by cracks or other problems. A well-maintained bike will be quiet and free of creaks or squeaks. Investigate and locate the source of any new noises.

2) Bring your bike to your Orbea dealer for professional inspection. Some damage can only be detected by disassembling the bike to check for cracks or other signs of stress.

A crash or impact can put extraordinary stress on your bike and components, causing them to fail or to fatigue prematurely. Failure can happen suddenly with no warning, causing loss of control, serious injury or death.

RALLON TECHNICAL SPECIFICATIONS

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ORBEA WARRANTY HOW DO I ACTIVATE MY LIFETIME WARRANTY? Orbea provides a lifetime warranty on all its frames.

Only a brand that knows the materials, masters the technologies and has the skills can guarantee that your frame is totally invincible. Only Orbea takes you a step beyond.

Orbea’s lifetime warranty is activated using the registration number you will find on all frames from the 2009 range onwards. When you have activated it at your dealer or at www.orbea.com, your bike will automatically receive its lifetime warranty. The registration number is a unique, non-transferable code that you will find on the underside of your bike’s downtube.

Activate your frame’s warranty using this number at your dealer’s or at www.orbea.com.

WHAT ARE THE ADVANTAGES?

ORBEA WARRANTY

· Lifetime guarantee of your frame against breakage.

The ongoing efforts we make at Orbea to design highend bicycles enable us to provide customerswith the following warranty:

4) This warranty does not cover parts that naturally wear over time, such as tires, brake pads, handlebar grips, cranksets, bearings, etc.

1) We back each frame and rigid fork in our bicycles with a lifetime warranty against materials and manufacturing defects. Frames with travel longer than 170 mm are covered by a 2-year warranty. We warrant each frame and fork in our bikes against paint or varnish defects and corrosion for 3 years. This warranty covers the original purchaser only and is non-transferable. For the lifetime warranty to be valid,customers must fill in the online warranty form within one month of purchase, and proof of purchase in the form of cash register receipt or sales ticket is required.

5) This warranty does not cover damages or defects caused by negligence, improper use, assembly ofparts or accessories that are not original, or defective repair or maintenance work. of the bicycle, nonoriginal accessories being fitted to it, or unsuitable maintenance operations or handling.

2) Warranty claims are subject to the decision made by our technical staff about the nature of the defect after thorough inspection of the faulty part.

7) All claims must be reported to an authorized dealer.

In case there is no such a dealer near the buyer’s location, please contact Orbea so that we can decide how to solve the problem.

3) All the parts assembled in our bicycles are protected against assembly or manufacturing defects for 2 years, and repairs qualifying under this warranty will be performed by authorized dealers in each country.

8) In case of crashes, the Orbea warranty shall be considered null and void.

· Two-year guarantee on all components. · Identification of your bicycle and all its characteristics to our Technical Assistance Service so that wecan provide our best response to any problems. Access to special offers, events and prize drawings.

6) This warranty includes only replacement or repair coverage of the parts under it and in no case shall it cover personal damages directly or indirectly caused by the failure of said parts during use.

RALLON TECHNICAL SPECIFICATIONS

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ADDITIONAL INFORMATION ORBEA participates actively on facebook and Twitter with our fantastic global community of riders.

Looking to find spots to ride or plan a vacation?

Someone will have the answers:

FACEBOOK www.facebook.com/OrbeaBicycles

TWITTER www.twitter.com/Orbea/

YOUTUBE Visit our Orbea Channel on You Tube for a variety of helpful setup and tech videos: www.youtube.com/user/OrbeaBicycles

INSTAGRAM www.instagram.com/orbeabicycles

ORBEA CONTENT

YOUR ORBEA DEALER

View and download photos, videos and documents.

Our dealers are experts and should be able to assist you with setting up and maintaining your Orbea bicycle. A complete listing of Orbea dealers and distributors can be located on our website:

content.orbea.com/us-en/

ORBEA UNIVERSITY

www.orbea.com/us-en/dealers/?country=INT

www.orbea.com/es-es/university/

AFTER SALES SERVICE

BLOG ORBEA

Our service technicians are trained to handle any questions you might have about your Orbea bicycle:

www.orbea.com/es-es/blog/

orbea@orbea.com