Sensors & Safety Equipment Overview Brochure

SENSORS & SAFETY EQUIPMENT

OEM AUTOMATIC GROUP

A STRATEGIC PARTNER IN 15 COUNTRIES Our success is based on creating value for both customers and manufacturers. With our technical expertise and wide range of components and systems, we add value to our customers’ products and processes. For manufacturers, we create value by being the best option for their UK distribution channel.

MANUFACTURERS

CUSTOMERS

Manufacturers who collaborate with OEM are guaranteed a strong UK sales and marketing partner with:

Customers who buy from OEM have access to market-leading products from a solid and reliable partner with:

Local market knowledge

A wide & deep product range

Promotion of brand

Opportunity to reduce the number of suppliers

Local technical & sales staff

High product & application knowledge

Fast response to customers

Lower overall cost

Feedback about customers’ needs

Accurate & on-time deliveries

400 M€ REVENUE

2

SALES PROCESS MARKETING COMMUNICATION

LOGISTICS

Efficient logistics operation

OEM AUTOMATIC GROUP

PRODUCT RANGE

1000 EMPLOYEES

400

MANUFACTURERS

OEM Automatic offers a unique and comprehensive range from leading manufacturers.

OEM Automatic has an efficient sales process based on personal sales and extensive product knowledge.

OEM Automatic creates modern marketing which supports sales.

OEM Automatic has world class logistics.

OULU

OEM AUTOMATIC

UMEÅ

SHANGHAI

OFFICES Drammen, Pärnu, Riga, Vilnius, Trnava

TURKU

SALES OFFICES Stockholm, Malmö, Umeå, Aarhus, Oulu, Gdansk, Sosnowiec, Bedford

DRAMMEN

STOCKHOLM PÄRNU

OFFICES & WAREHOUSES Tranås, Allerød, Leicester, Turku, Warsaw, Prague, Budapest, Shanghai, Jönköping, Nässjö, Göteborg, Dublin, Cork and Dungannon

TRANÅS

GÖTEBORG

JÖNKÖPING

RIGA

NÄSSJÖ

AARHUS

ALLERØD VILNIUS

DUNGANNON

MALMÖ

DUBLIN

GDAŃSK

CORK LEICESTER BEDFORD

WARSAW

SOSNOWIEC PRAGUE

TRNAVA

BUDAPEST

3

PRODUCT OFFERING

PRESSURE, FLOW & LEVEL INSTRUMENTATION Our Pressure & Flow business has a clear goal of becoming the preferred partner for OEMs (Original Equipment Manufacturers) and customers in meeting their pressure, flow, measurement, and control application requirements. We aim to provide comprehensive solutions and support in these areas.

We target a diverse range of markets, including specialist vehicles, the process industry, water and wastewater sectors, as well as emerging sectors like hydrogen, biogas, and associated industries.

We place a high priority on partnering with reputable brands to ensure the quality and reliability of our products. With a wide range of products in our portfolio, customers can find most products they need in one place, simplifying the procurement process.

®

4

Our product range includes: • Solenoid valves • Pressure switches & sensors • Actuators & actuated valves • Level control & monitoring • Process instrumentation • Bespoke pressure, flow and level instrumentation and solutions

ELECTRICAL CONTROL PANEL COMPONENTS The Panel product area offers a wide range of premium quality panel components. They are generally used within electrical control panels but also suited to a much wider range of applications. Industries covered include power distribution, HVAC, material handling, agriculture, EV, food & beverage plus many more.

Our manufacturing partners are continually developing innovative new products to meet ever changing customer needs. Products are often more compact, quicker & easier to install, more energy efficient and more reliable.

This typically results in a longer lifetime and a lower overall cost compared to many of our competitors.

Our product range includes: • DIN rail terminals & accessories • Cable entry, management & protection • Cable ferrules, lugs, wire processing machines & tools • Handles, latching systems, hinges & profiles • Power protection devices, fuses & fuse holders • Power supplies & transformers • Isolators, cam switches & pushbuttons • Relays, contactors, timers & control relays • Logic controllers, HMI’s & remote management • Signal towers, beacons & sounders • Enclosure lighting, heating & cooling

ELECTRIC MOTORS, DRIVES & LINEAR SOLUTIONS Our Motors product area represents specialist leading brands within the motor, drives and linear solutions sector. We offer a wide range of high-quality products covering all technologies.

We provide comprehensive technical advice on all aspects of product selection and supply standard, customised and bespoke products for our customers’ applications.

Our product offering is suitable for use within many applications, including building automation, medical and pharmaceutical, mobility and care aids, industrial machinery, agricultural and marine.

Our product range includes: • Permanent magnet DC motors • Brushless DC motors • AC motors • Drive cards for all motor types • Servo motors and motion controllers • Solenoids and electromagnets • Linear actuators (micro and industrial) • Screw jacks • Individually customised motor and drive solutions

MACHINE VISION & CODE READING Our Machine Vision & Code Reading business area represents specialist brands such as Basler, Sony, Datalogic and Datasensing. We offer a wide range of highquality, market-leading products. Our product specialists can advise on all your requirements from simple code reading to complex multi-camera applications. We supply a vast selection of products for a diverse range of applications.

Our product range includes: • Code readers (laser, image-based, handheld, embedded) • Machine vision and smart cameras • Lenses and optical filters • LED lighting • Heavy vehicle camera systems and detectors • Frame grabbers • Industrial PCs and monitors • Camera mounting and enclosures • Machine vision software • 3D vision products

5

6

GARETH FORD BUSINESS AREA MANAGER

SENSORS & SAFETY EQUIPMENT Our Sensors & Safety business area prides itself on providing intelligent solutions to a wide range of sensing, position control and machine guarding applications. Photosensors, encoders, connectors and a comprehensive range of machine safety products form the heart of our product offering. Our products and solutions can easily be integrated into your machine or production line to help ensure the correct operation of the machine and the health and safety of personnel.

Sensors:

• Photosensors • Ultrasonic sensors • Inductive sensors • Capacitive sensors • Smart sensors

• Slip rings • Encoders • Industrial connectors • Microswitches

Machine Safety Products:

• Safety light curtains • Safety interlock switches • Solenoid locking safety switches

• Rope pull switches • Non-contact safety switches • Trapped key interlock systems

• Safety limit switches • Emergency stop switches & stations

• Safety relays & controllers

• Safety edge strips • Safety products for AGVs & robot cells

Support and service Our team works closely with you from initial enquiry to project completion. We supply individual component parts of the hardware and software required for complex industrial automation applications.

Needs analysis The requirement is closely assessed and the most suitable products recommended. Where appropriate, OEM Automatic will undertake in-house testing and involve component suppliers for their technical expertise.

Quotation Once the technical aspects of an enquiry have been resolved, OEM Automatic will provide a formal fully itemised quotation.

Stock and call-off OEM Automatic will stock frequently used items for same day despatch. We can offer scheduled delivery, order call-off and a kitting service to meet your production requirements.

Product training We work in conjunction with our suppliers to offer a range of product training courses and materials.

After-sales support Our customer commitment does not finish when an order leaves our premises. We are available to help in the unlikely event that issues arise.

7

SENSORS

ULTRASONIC SENSORS INCREMENTAL AND ABSOLUTE ENCODERS

p.11

p.12-13

p.10 APPLICATION SENSORS

p.12 LIDAR SCANNER p.10 PROXIMITY SENSORS

8

SAFETY

p.16 SAFETY RELAYS

p.15 SAFETY LIGHT CURTAINS p.19 SAFETY MATS p.18 SAFETY ROPE PULL SWITCHES p.18 TRAPPED KEY INTERLOCKS p.19 SAFETY BUMPERS

p.17

p.18

SAFETY INTERLOCK SWITCHES

SAFETY EDGES

p.16 SAFETY LASER SCANNER

9

STANDARD PHOTOSENSORS

APPLICATION PHOTOSENSORS

FIBRE PHOTOSENSORS

•

PNP or NPN output

•

Colour, contrast, and luminescence sensors

•

Fibre amplifiers with potentiometer adjustment

•

Infrared, red LED and laser emission versions

•

Laser distance measurement sensors

•

Push button ‘touch to teach’ versions

•

Fixed 2m embedded cable or M12/M8 connector

•

Label and fork sensors

•

Special models for demanding applications

•

IO-Link output option

•

Array sensors for detection and measurement

•

Wide range of fibre heads

Standard photosensors are available in either M18 barrel or block form design, covering almost all industrial applications. Both the M18 and block form models are available with either plastic or metal body and in all sensing technologies. The M18 models have options of either radial or axial optics. The range also includes laser models as well as a number of special versions, such as models for transparent objects. We offer a variety of accessories with a wide range of connectors, brackets and reflectors.

10

A wide range of special sensors can be found for applications that require greater accuracy or more demanding detection. Light curtains cover a larger area, fork photocells are suitable for accurate identification. Luminescence and colour sensors are suitable for the detection of fluorescent substances and different colours. Label sensors available for identification of various labels and marks. Laser sensors with analogue outputs can be found to measure distance with an accuracy of up to 1mm.

Fibre optic sensors have a separate amplifier and sensing head. This makes them the ideal solution for object detection in applications where space is limited or for the detection of very small objects. A full range of sensor heads and amplifiers is available.

INDUCTIVE SENSORS

CAPACITIVE SENSORS

ULTRASONIC SENSORS

•

Nickel plated brass or stainless steel housing

•

Cylindrical models from 6.5 mm to M32

•

•

PNP, NPN, Namur, NO or NC outputs

•

Leakage detector model available

Analogue 4-20mA, 0-10V, or PNP/NPN output versions

•

Fixed 2m embedded cable or M12/M8 connector

•

IO-Link output

•

Fixed 2m embedded cable or M12 connector

IP67, IP68, and IP69K protection available

•

Sensing distance up to 6m

•

Stainless steel versions suitable for the food industry

•

2, 3 or 4 wire

Inductive sensors are used for position indication, impulse or motion detection for metallic objects. The sensor has no moving parts and is therefore suitable for applications with high contact frequency. Due to the compact and easy-mounted design of the sensor as well as the contact-free function, the sensor is normally not subjected to mechanical wear. We can offer a range of units from M5 to M30 in cylindrical formats, as well as a range of rectangular units.

•

Level control can be achieved with our capacitive sensors, which measure liquids, bulk material, conductive liquids, and pastes. All body types from standard capacitives through to IP69K food grade are covered. Special versions are also available for demanding or unusual applications.

Ultrasonic sensors measure the distance to a target by measuring the time between the emission and reception using sound waves. They are used in applications where standard photosensors would not be suitable, such as a dusty or humid environment.

11

SMART VS AND VS PLUS

LIDAR GUIDANCE SCANNER

INCREMENTAL ENCODERS

•

Simple configuration using “good” and “bad” samples

•

Distance up to 50 metres

•

Dimensions from Ø 24 mm to Ø 120 mm

•

60,000 measured points per second

•

Resolution up to 36,000 ppr

•

Integrated illumination

•

Simple Ethernet UDP protocol

•

Working temperature range -40 °C to +105 °C

•

50 to 150mm operating distance (electronic focus control)

•

Differentiates betweeen natural objects and reflectors

•

SIL2/PLd or SIL3/PLe versions available

•

Compact IP67 housing

The Smart-VS is an innovative product from Datasensing. It can quickly, easily, and reliably detect ‘good’ and ‘not good’ objects, based on machine learning. The quick, simple, 3 button set up means there is no need for expert programming or vision tool setting.

12

Using laser-based time-of flight technology, our LIDAR guidance scanners construct a 360 degree view for the guidance of automated guided vehicles.

Encoders can be used in applications to transform mechanical movement into electrical signals.

Incremental encoders generate pulses, where the number of pulses can be used to measure speed, length and position.

ABSOLUTE ENCODERS

SLIP RINGS

INCLINOMETRES

•

Sizes from Ø 24 mm to Ø 70mm

•

Contactless signal transmission

•

Measuring range from 0... to 360° or ±85°

•

Resolution up to 21-bit single-turn and 24-bit multiturn

•

Standard or customised solutions

•

High accuracy – Resolution 0.01°

•

Easily accessible contacts

•

High protection class of IP67 / IP69k

•

Working temperature range from -40 °C to +90 °C

•

Long service life

•

Analog, CANopen, Modbus, SAE J1939

•

Analogue, SSI, BiSS, fieldbus, industrial ethernet

With absolute encoders, every position corresponds to a unique code pattern. On start up of a system there is no requirement to reset. As the unique code pattern of the encoder is stored this increases the safety of the system and reduces the time taken on start up.

Slip rings are used for reliable transmission of electrical power, analogue, or digital signals, as well as for the transmission of field buses and Industrial Ethernet. They offer a full range of compact standard slip rings as well as the option for customised designs.

Inclinometers can be used in a wide variety of applications in order to measure inclination angles.

Their robust housing, high degree of protection, and wide temperature range contribute to reliable and long-lasting operation. Their flat design makes installation flexible and simple and their high accuracy and protection level means they remain stable even in the harshest environments.

13

MICRO SWITCHES

SAFETY LIMIT SWITCHES

CONNECTION SYSTEMS

•

Switch ratings from 1mA to 25A

•

Plastic, metal or stainless steel bodies

•

M8 and M12 connector sizes

•

Magnetic blowout versions for high DC ratings

•

Large range of actuator heads

•

•

Double break function

•

ATEX versions

Standard cordsets include 3,4,5 pole in M8 and 3,4,5,8 in M12

•

Miniature, sub miniature and sealed rubber housing versions

•

IP67 ingress protection

•

Built to all relevant IEC standards

•

IP67

Microswitches are used when space is restricted or a cost-effective solution is required. The switches are suitable for many applications including both industrial and household products.

14

Limit switches are used for position detection and monitoring. A large range of switch sizes, actuator heads and mounting options are available.

We offer a complete range of connection systems consisting of distribution boxes, overmoulded connectors, field attachable connectors and receptacles. These parts can be used together to realise a full connection system from small standalone machines to large complex production lines with multiple pieces of machinery.

SAFETY LIGHT CURTAINS (FINGER & HAND DETECTION)

SAFETY LIGHT CURTAINS (BODY DETECTION)

SAFETY LIGHT CURTAINS ACCESSORIES

•

Finger, hand, or presence detection

•

Body detection / pedestrian access control

•

•

Protection heights from 150mm to 2250mm

•

2, 3 and 4-beam models (up to 60m range)

Muting accessories (including muting arms and connections boxes)

•

Muting, blanking and cascade options

•

Muting and retro-reflective options

•

Protective posts and mirrors

•

SIL2/PLd or SIL3/PLe versions available

•

SIL2/PLd or SIL3/PLe versions available

•

IP69K enclosures

•

Safety relays

Safety light curtains for finger and hand detection. A large range of resolutions and protection heights are available to cover most applications.

Safety light curtains for body detection and pedestrian access control. 2, 3 or 4-beam options to cover most pedestrian access (and forklift truck) type applications.

A wide range of accessories is available. This includes muting arms with built-in muting sensors, and protective posts for mounting and protection of light curtains and mirrors.

15

SAFETY LASER SCANNER

SAFETY RELAYS

PROGRAMMABLE SAFETY CONTROLLER

•

•

24Vac/dc, 230Vac, 8-36Vdc, and 12Vdc options

•

Base DSC-M1 unit, 8 inputs, 2-OSSD Outputs Wide variety of expansion units

275 degree operating angle

•

5.5m safety zone

•

Standstill monitors

•

•

40m warning zone

•

Two hand control relays

•

Fieldbus modules

•

Colour graphic display for monitoring and diagnostics

•

Safety Cat.3 (PLd) and Safety Cat.4 (PLe) versions available

•

PLe/SIL3

Safety laser scanners offering complete and flexible solutions for the safe protection of machines, robot cells, and automated guided vehicles (AGVs).

16

Comprehensive range of safety relays for a wide variety of applications: safety switches and interlocks, light curtains, emergency stop buttons, etc. Wide voltage versions for mobile applications are also available.

The DuelcoSC safety controller (DSC) is a modular programmable safety controller designed to monitor multiple safety devices including E-Stop devices, safety switches and light curtains.

NON-CONTACT SAFETY SWITCHES

SAFETY INTERLOCK SWITCHES

SOLENOID INTERLOCK SWITCHES

•

Stainless steel or plastic

•

Stainless steel, die cast metal, or plastic

•

Stainless steel, die cast metal, or plastic

•

Magnetic, coded and RFID versions

•

Rotatable heads for multiple mounting options

•

High locking force

•

IP67 & IP69K rated

•

IP67 & IP69K rated

•

IP67 & IP69K rated

•

PLe/SIL3 (some versions can also be connected in series without downgrading safety level)

•

Flexible actuator options

•

LED status indication

Non-contact safety switches designed for door interlocking and monitoring on hinged, sliding and removable doors, offering good tolerance to misalignment and able to withstand water, dirt and vibration, making them more effective than traditional safety switches.

Tongue operated safety interlock switches are designed to fit on the leading edge of sliding, hinged or lift off machine guards to provide tamper resistant, not easily defeatable key mechanism. They monitor the status of the door or hatch.

Extensive range of solenoid locking tongue safety switches which have been designed to provide robust position interlock detection for moving guards, and provide a lock mechanism to keep the guard closed until the hazard has been removed.

17

ROPE SWITCHES

TRAPPED KEY INTERLOCKS

SAFETY EDGES

•

Stainless steel or die cast metal

•

All available in die cast or stainless steel

•

No mechanical components

•

Patented tensioner/gripper accessory for ease of installation

•

Up to 48 standard key codes available

•

Easy installation

•

Other custom key codes available on request

•

Up to safety category 3

•

IP67 & IP69K rated

•

Sequential or non-sequential release

•

IP67 rated

•

Optional dual colour LED for status indication from distance

Designed to be mounted on machines and sections of conveyors which cannot be protected by guards.In contrast to traditional mushroom head type emergency stop buttons, grab wire safety rope switches can initiate the emergency command from any point along the installed rope length and provide robust emergency stop rope pull protection for exposed conveyors or machines.

18

The trapped key system works on the principle of releasing heavy duty coded mechanical keys in a pre-determined sequence to ensure machine power has been isolated before any access can be made into areas where hazards or dangerous machinery are present.

The sensing strip is made of conductive rubber: if the safety edge is pressed together there is a change in resistance and the control unit opens its safety outputs. Several sensing strips can be easily connected in series. OEM can supply parts only or a complete safety edge assembled to customer specifications.

SAFETY CONTACT BUMPERS

SAFETY MATS

LIGHT CURTAINS

•

Synthetic leather covering

•

Resistant to chemicals and dust

•

IP67

•

Insensitive to vibration

•

IP65

•

Available with different outputs: FSS, PNP, NPN

•

Resistant to liquids and chemicals

•

Up to 2000 N

•

Capable of speeds up to 2 m/s

•

Customised solutions

•

Customised solutions

•

Connects via M8

ASO SENTIR safety bumpers are extremely vertatile and reliable. They ae used in a wide range of safety applications including transport, vehicles and trucks, production lines, mobile equipment and gates. It is possible to customise the bumpers and there is a wide range in terms of shape, colour and size.

ASO SENTIR safety mats are used to protect hazardous areas in industry and production. Stepping on the mat triggers an immediate “stop” to prevent people from getting too close to hazardous machinery, preventing injury. A single composite unit in polyurethane guarantees impermeability to oils, water and dirt. The surface is also designed to be to minimize the risk of slipping.

LISENS door light curtain curtain is a throughbeam sensor that complements the SENTIR product range to secure danger zones and doors. LISENS detects people, vehicles and objects without contact. The hidden installation of a LISENS door curtain on, for example, a sectional door or roller shutter preserves the aesthetics of the door system and at the same time enables a safe environment with high operating speeds.

19

BESPOKE SOLUTIONS Our Bespoke Solutions Service At OEM Automatic, we offer customised solutions to cater to your specific needs. Our in-house workshop facility provides a range of services, including the production and assembly of safety edges, as well as connectivity and bracket modifications for our sensing products. In addition, our trusted suppliers offer product customisation options such as made to measure light curtains, customised safety mats and bumpers.

Topics include: •

Legislation and standards

•

Risk assessment

•

Safeguarding techniques

•

Functional safety of control systems

Efficient Kitting Comprehensive Support OEM Automatic is committed to providing exceptional technical assistance.

Your dedicated sensor and safety experts are ready to assist you, and when necessary, we directly access the technical support teams from the manufacturers themselves. We ensure our team is up to date with the latest safety regulations. We understand the importance of prompt and accurate responses to your enquiries.

To streamline your ordering process, OEM Automatic offers kitting options.

With a single part number, you can order a complete solution that includes kit of parts, conveniently delivered to your production facility.

Reliable Stock and Logistics Many of our items are readily available for next working day delivery from our warehouse facility. We also accept scheduled call-off orders, minimising the risk of supply issues and ensuring timely delivery.

Safety Expertise Our safety product managers have all completed the CMSE certification and are TUV certified machinery safety experts. The CMSE® (Certified Machinery Safety Expert) qualification is an internationally recognised qualification certified by TUV NORD which covers all areas of functional safety and must be recertified every 4-years.

20

Training Opportunities Together with our partners, we provide a range of training solutions tailored to your needs. Whether you prefer online courses, in-house training sessions, or training at the manufacturers’ facilities, we have you covered.

Proof of Concept and Product Demonstrations OEM Automatic offers a selection of demonstration and test equipment for proof-of-concept work and live demonstrations. We welcome customers to visit our head office in Leicestershire to discuss their requirements.

What’s Next?

The sensors and safety team at OEM Automatic are always on the lookout for exciting new products to add to our portfolio. Whether you are working with our UK and Ireland team or our Sensors and Safety teams in mainland Europe, we are dedicated to providing unparalleled technical sales, marketing, and logistical support to our partners.

21

INDUSTRIES & APPLICATIONS OEM Automatic provides expertise, solutions and products for many applications and industries.

Here are just a few examples of our involvement in many different industry sectors.

MACHINE BUILDING With expertise in incorporating specialised machinery and conveyors, we provide comprehensive and customised solutions to our partners. Our team of product specialists work with you to find the optimal solution for your application.

Take a look at these examples, and please do contact us to discuss your requirements.

22

FARM AND AGRICULTURE

MATERIALS HANDLING

Farm and agricultural industrial automation products have transformed the way farming and agricultural operations are carried out. Our specialised products encompass a wide range of solutions for applications, including automated irrigation systems, precision planting and harvesting machinery, robotic milking systems, and more.

We deliver efficient short-distance automation solutions which facilitate seamless business operations. Our components help to create automated systems which encompass features such as efficiency and productivity, with safety of the highest importance.

RENEWABLE ENERGY

OFF-HIGHWAY AND CONSTRUCTION MACHINERY

BUILDING AUTOMATION

Automation products in the field of renewable energy are instrumental in optimising and streamlining operations. Our comprehensive product range is specifically designed to support systems and enable efficient utilisation of resources.

Off-road machinery plays a vital role in industries such as construction, mining, agriculture, and forestry, where operations occur in challenging terrains and harsh conditions. Our range of automation products is robust enough to help find a solution to many challenging applications.

In a world of both domestic and commercial building automation, which are moving further toward intelligent components, our range of network-driven products gives your team enough information to make the right maintenance decisions.

MEDICAL AND LIFE SCIENCE

PROCESS AUTOMATION

MARINE

We provide high-quality components for medical environments which require exact performance specifications such as IP rating, relevant materials and hygiene certification. Our components are meticulously engineered to meet the highest standards of durability, cleanliness, and safety.

Industrial process automation plays a crucial role in controlling and optimising various industrial processes using automated systems and technologies. Our comprehensive range of products is specifically designed to meet the diverse needs of industrial automation.

We provide maritime automation products to enhance vessel operations, safety, and efficiency.

Our range of products is designed to work where the harshest of environmental conditions are the norm.

23

Whiteacres Whetstone Leicester LE8 6ZG Tel +44 (0) 116 284 9900

© 2024/1 - OEM Automatic

sensorsandsafety@oem.co.uk www.oem.co.uk