Inside Automation, Issue 3, 2014

issue 3 2014

The future of remote PLC’s page 4

The latest DC UPS unit page 8

New Ex e combo box page 3

MD’s comment

Long Partnership!

OEM Automatic has operating companies in 13 countries and in each of these we have a long standing and strong partnership with Crouzet Automation.

This partnership goes right back to the origins of the OEM Group in Sweden 40 years ago and in the case of UK back to our beginning 25 years ago!

The SL conductive probes and VNR220 signal amplifiers have been developed to work as a complete system, able to detect liquids with a minimum conductivity of 1µS.

On the front cover and on page 4 of this magazine you will find a new and genuinely innovative product from Crouzet Automation – the em4 nano-PLC. We are working closely with Crouzet to launch this product to the market and this includes an introductory price offer for starter kits. So if this looks interesting to you then please give us a call or request more information.

SL probe: • Body in polypropylene, nickel plated brass or stainless steel • Threads: taper or parallel BSP and taper NPT in sizes 3/8” – 1½” • Pressure 6 bar max • Temperature 100°C max • Standard lengths 500mm, 1000mm and 1500mm

If you have any feedback or comments you may contact me directly at richard.armstrong@uk.oem.se or telephone me directly on 0116 2846701.

Richard Armstrong Managing Director

Publisher Editor Graphic design Circulation Contact details

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Complete conductive liquid level system

OEM Automatic Ltd Anne Massey Yarwood Associates 18,175 OEM Automatic Ltd Whiteacres Cambridge Road Whetstone, Leicester LE8 6ZG 0116 2849900 0116 2841721 www.oem.co.uk information@uk.oem.se

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Valco has designed the probe and amplifier to function as a stand-alone system with built in functions such as self testing and fine tuning to enable the system to detect specific liquids with a high level of accuracy.

VNR amplifier: • Supply voltage 24/230Vac 50/60 Hz • Output 2 x SPDT 230Vac 6A • Sensitivity 10 – 250 µS • Dimensions 55 x 75 x 110mm • 2 front mounted trimmers To set the level switch points simply cut the probes to the required lengths and then trim back the insulating coating to expose the inner rod making sure the ‘ground’ rod is always in contact with the media.

Mount into the tank, connect to the VNR unit and trim the sensitivity if necessary to ‘fine tune’ the system to achieve long lasting, accurate level control.

Occasionally liquids can coat the rods ‘insulating’ them from the media. Valco has developed a simple ‘in-situ’ test procedure to evaluate the condition of the rods enabling the system to work efficiently only needing maintenance when necessary.

For more information please contact Neil Bailey on 0116 2849900 or e-mail neil.bailey@uk.oem.se

Hot connections The TSK series of thermocouple terminals can be used to extend thermocouple measuring circuits without introducing errors caused by incompatible junction materials.

This range is available for use with T, J, E, K, S & R type thermocouples. The busbars on the thermocouple terminals are made of the same materials as the compensating line. This ensures the thermocouple signals are transmitted accurately on the junction between the thermocouple, terminal and compensating lines.

Each terminal pair comes pre-assembled and is clearly labelled to make easy identification against standard terminals.

• Compact – 10mm wide For more information please contact Paul Adkins on 0116 2849900 or e-mail paul.adkins@uk.oem.se

• Two pole block • TS32/35 multifoot mounting • DN 43713/43714

The perfect combination The new Ex e combo box is designed to fit perfectly next to an Ex d enclosure with the two bolted together to provide a lightweight and flexible solution.

Less expensive Ex e components can be mounted in the combo box such as terminals and HMI’s. You can use easier to install Ex e glands to make your connections with the flexibility that additional glands can be added at a later stage if required. The boxes are simple to machine, have less screws to fasten and the combo box can be quickly accessed for installation and maintenance without having to open the Ex d enclosure.

The biggest saving comes because you can now use a much smaller Ex d enclosure to house only the non Ex components. Once assembled and connected the Ex d enclosure should never need to be opened again greatly reducing the risk of compromising protection.

• Stainless steel Ex e enclosure • Bolt directly to suitable Ex d enclosure

• IP66 rated • DNV 11 ATEX 98913X, IEC Ex DNV 11. 0006X certification

For more information please contact Jay White on 0116 2849900 or e-mail jay.white@uk.oem.se

Operation example Traditional solution Large Ex d with terminals All components integrated into one Ex d enclosure Extra air-space needed (EN 60079-1) Ex d glands integrated at factory, no flexibility to add spare connections

Universal combo box solution Small Ex d with our Ex e enclosure Non-Ex components in Ex d enclosures Pre-wired connection to non-Ex components Direct IP-tight path to Ex d box wall Ensto thermal measure is used to determine the heat effect Ex e certified components can be used including glands with extra connections possible to add on-site

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The future of remote PLC’s • 26 I/O nano PLC with up to 12 analogue inputs • em4 remote includes SIM card, em4 web & em4 app • Analogue & digital extensions for up to 46 I/O • Glossy black or glossy white housing • Easy function block programming using em4 soft

Crouzet Automation has launched the em4, a highperformance nano-PLC that is able to communicate as part of the “Internet of Things”.

The innovative em4 constitutes a significant growth platform for OEMs and integrators who are looking for an easy way to move their application into the digital era. It also provides a new, ready-to-use infrastructure along with an ecosystem of online tools and services, the em4 lab, creating new added value for their customers.

The em4 series is comprised of three different models, each with a different level of connectivity. The top of the range em4 remote is fully connected to the secure infrastructure, including a SIM card,

SPECIAL OFFER For more information please contact Jay White on 0116 2849900 or e-mail jay.white@uk.oem.se

the em4 web and em4 app with a one year subscription.

The mid-range em4 alert is capable of sending SMS or email alerts and the em4 local is for applications that do not require remote communication or require only a local area network.

The em4 uses 24VDC control, has 26 I/O including 4 configurable digital inputs (20KHZ Encoder or 60KHZ high speed counter) 12 digital or analogue inputs including 4 configurable (0-10V, 0-20mA or 4-20mA) and 8 relay outputs (2 x 6A, 6 x 8A).

Programming the units could not be simpler using the em4 soft.

Function specific blocks as well as remote and alert specific function blocks offer a quick drag and drop style of programming and with an internal memory for up to 1000 blocks.

Introductory starter kit price* Part number

Description

Price

88981156

em4 remote starter kit

£513.76

88981116

em4 alert starter kit

£360.17

88981106

em4 local starter kit

£251.65

*Offer ends 31.12.14 limited to 1 unit per person (terms and conditions apply)

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Sensing made simple Datalogic is proud to announce the new S100 miniature photoelectric sensor series.

With its standard miniature dimensions of 20x32x12mm and a unique layout with four mounting holes the S100 line is a universal solution for all mounting needs.

The S100 is available with all standard optical functions making this new sensor the ideal detection solution for applications in automated manufacturing machines and logistic lines that require many sensors.

• Two threaded front mounting holes • Two slotted rear mounting holes • All standard optic functions

For more information please contact Ross Bland on 0116 2849900 or e-mail ross.bland@uk.oem.se

• M8 connector and cable models available • PNP or NPN models with light/dark selection by wire • Plastic housing, IP67 mechanical protection

‘Switched on’ to innovation Stego has launched the new DS013 door switch to complement their range of enclosure products.

The door switch can be easily fitted and provides a flexible switching solution for panels and cabinets. It can be used for example to control lighting, heating and cooling circuits within a panel and removes the potential of forgetting to reinstate these circuits after maintenance.

❶

❷

The DS013 has a high breaking capacity of 10A at 240VAC, adjustable positioning without the need of tools and a double cable strain relief system.

The range is available in three versions; NO, NC or NO/NC. • • • •

❸

Adjustable position High switching capacity Robust Ergonomic design

For more information please contact Paul Adkins on 0116 2849900 or e-mail paul.adkins@uk.oem.se

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Prewired tamperproof LED beacons The new P series are prewired ø75mm beacons featuring high performance LED technology.

All models are available in a high or low level polycarbonate lens design. This is bonded to the base to help achieve the protection class of IP66/67 and impact rating IK08.

This also provides a tamper proof solution ideally suited to outdoor applications. The high performance LED’s provide excellent visibility even outdoors in bright sunlight and are available in a steady/flashing or LED multi strobe beacon. Mounting screws are pre-fitted for horizontal fixing but there are also options for pole mount or a bracket to allow for vertical mounting.

The units were designed for outdoor automotive applications in the specialpurpose vehicle sector but are equally suited for industrial or building applications.

• • • • • •

Ø 75 mm compact beacon Prewired with 1m cable High ingress protection IP66/67 High or low lens option Multi-voltage Customised versions possible

For more information please contact Jay White on 0116 2849900 or e-mail jay.white@uk.oem.se

Suco add sensors!

The new generation pressure transmitters/transducers with Silicon-on-Sapphire technology (SoS) Suco, a leading manufacturer of pressure switches, is pleased to announce a new range of pressure sensors to their product portfolio. With continuous development of their pressure monitoring products, Suco has a solution for most applications.

Incorporating the SoS (Silicon-on-Sapphire) technology, their new sensor range combines high accuracy and excellent resistance to temperature fluctuation and mechanical vibration. The new 07 series was originally designed for the mobile hydraulics industry, however has proven to be an effective solution in other applications.

• Available with a 0.5-4.5V (ration metric), 0-10V and 4-20mA outputs • Various electrical and thread connections • Wetted parts in stainless steel and titanium • High overpressure safety 6

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For more information please contact Neil Bailey on 0116 2849900 or e-mail neil.bailey@uk.oem.se

Speed, position & direction feedback As part of the ever evolving motor and geared motor programme, feedback via integrated sensors is now available across 3 different size options from Doga’s brushed d.c geared motor programme.

The 316H-Series are just 177.5mm long, the 317H-Series 191.5mm long, with the most powerful of the motors in the range being the 319H at 208mm long with an overall diameter of 65.5mm.

The features supplied here when found in industry comparable products are usually at a higher cost making the DOGA solution a perfect match for machine builders in the industrial, medical, pharmaceutical and agricultural sectors.

• Independent digital output signals for speed, direction and position • Up to 972 pulses per gear box output revolution (0.37 degrees accuracy) • Up to 50Nm starting torque • IP55 protection • Sensor nominal voltage 12-35V DC • PWM speed control is also available from OEM Automatic For more information please contact Nik Page on 0116 2849900 or e-mail nik.page@uk.oem.se

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Harsh I/O modules from Molex Molex supplies machine-mountable Harsh-Duty IO modules to support all major industrial fieldbus protocols including PROFIBUS-DP, DeviceNet, CANopen, Modbus TCP, EtherNet/IP and PROFINET IO. I/O modules are a reliable solution for connecting sensors or valves in demanding environments with liquids, dust or vibration. The modules are available in a standard 60mm size or in a compact 30mm wide version.

By using this modular solution the system enables you to reduce the amount of wiring needed which in turn reduces your wiring costs.

• IP67 sealing • M12 & M8 versions For more information please contact Gareth Ford on 0116 2849900 or e-mail gareth.ford@uk.oem.se

• LED diagnostics • Various network interface types available • Available with fixed or configurable ports

20A DC UPS module with adjustable output voltage General power outs or unexpected shut-downs can cause system damage and expensive down time in critical control systems. This can be avoided by using a DC UPS and the latest unit from Puls can deliver output currents up to 20A. The unit is only 46mm wide and can be used with batteries between 3.9Ah and 130Ah. Thus the unit is suitable not only as short-term backup power for controlled shut-down after a power outage, but also as an emergency power feed until any system fault can be rectified.

The output voltage can be set between 22.5V and 26V making the unit suitable for systems which are sensitive to voltage fluctuations. Two series-connected 12V batteries are required to provide the backup power. However, each battery is individually charged and monitored which enhances the life of the batteries and avoids the need of matched batteries when a replacement eventually becomes necessary.

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The unit is easy to operate and has extensive battery diagnostics and many protective functions built in making it ideal for a wide range of industrial applications.

• 22.5V – 26V adjustable output voltage • Superior battery management for long battery life • Up to 30A output current for 5 seconds in buffer mode • For battery sizes from 3.9Ah up to 130Ah

For more information please contact Anthony Wrighton on 0116 2849900 or e-mail anthony.wrighton@uk.oem.se

Unrivalled advanced process controller The new PMA KS-20 is the latest 1⁄16th DIN controller that offers greater functionality than that found in traditional panel mounted temperature controllers of the same size.

Flexibility was a key consideration in the design therefore the KS-20 boasts a high level of I/O. An unrivalled six outputs are offered, furthermore up to four digital inputs are available as well as an inbuilt profiler allowing users to better control processes with varied set points and stages.

For high accuracy control over a wide range of set points the unit has two PID sets rather than one typically found on alternative controllers, this is also essential for controlling applications with different thermal characteristics.

As with other PMA products the KS-20 is supported by the best-in-class BlueControl® configuration and simulation software.

• Up to 6 outputs • Up to 4 digital inputs • Heater current input

For more information please contact Paul Adkins on 0116 2849900 or e-mail paul.adkins@uk.oem.se

• Transmitter power supply • RS-485 • 16 x 16 segment profiles

A winning combination from mPm By combining the popular mPm overmoulded DIN connector range with a Weld-SlagOil-Resistant cable (WSOR) Molex has created the optimum solution for applications such as welding machines and production robots, where a rugged weld slag resistant cable is required that can also withstand oil splashes from hydraulic systems.

The WSOR overmoulded DIN’s are ideal for connecting control devices such as pressure or flow meters and hydraulic valves on the power pack.

• Cross section: 0.25, 0.34, 0.50 and 0.75 to 1.50mm²

The cable comes in a variety of colours making system design and layout simple.

• UL758/1581 and VDE472-803B approved

• Bend radius: 5x O.D. static and 7.5x O.D. for dynamic and drag chain applications

• Temperature range -40... + 90°C (static) The WSOR cable is also available in a variety of industry standard connectors including Brad® M12 Power, Brad Nano-change®M8, Brad Mini-change, DIN, Brad 23 and I/O modules with a PROFINET or other Ethernet industrial network.

For more information please contact Neil Bailey on 0116 2849900 or e-mail neil.bailey@uk.oem.se

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Unbreakable non contact safety!

Mechan’s MAGNASAFE non-contact safety switches are designed for use on machinery guarding in the toughest of environments.

A choice of three housing options in rugged IP67 stainless steel or ABS plastic housings makes it ideal for use in harsh, wet or dusty environments. High temperature resistant and coded versions are also available.

• • • • •

Up to 2x normally open and 1x normally closed output contacts High shock resistance 10mm operating distance Up to 2Amp (AC)/1Amp (DC) switching current Safety category 3 or 4 when wired correctly with appropriate safety relay • CE and UL marked

For more information please contact Martin Illston on 0116 2849900 or e-mail martin.illston@uk.oem.se

Robust & clearly marked pushbutton range This innovative pushbutton range is cleverly designed to be both ergonomic and clearly visible.

Pushbutton caps can be custom marked with text or symbols to suit any application. All actuators have an integral anti-rotation tab and an auto grip ring that allows easy one hand mounting and dramatically speeds up assembly time.

Tough industrial applications are no problem as all heads are IK05 impact rated with IP66 ingress protection backed up by the Baco 10 year guarantee!

• • • • •

Complete range of pushbuttons & contact blocks Customise with text or symbols Screw or ‘push in’ screw less connection Integral anti rotation tab Auto grip ring for easy one hand assembly

For more information please contact Anthony Wrighton on 0116 2849900 or e-mail anthony.wrighton@uk.oem.se

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Advanced laser distance sensor Using time of flight technology the S85 can perform measurements with high precision and long distances without the use of a prismatic reflector.

The S85 series features 2 models: S85-Y03 basic model Measures distances up to 10m with simple settings through push buttons working also as a precision background suppression sensor.

S85-Y13 advanced model Reaches distances up to 20m, with settings easily programmable via a keyboard and display or remote configuration.

The S85 sensor is ideal for applications that require precise measurement of distance, displacement or level control such as anti-collision systems for industrial vehicles, coil diameter and tension loop control or auto filling level in a container for solid materials.

• Class 2 visible red laser for easy alignment with the target • Measuring range up to 10m or 20m in the advanced model • 4-20mA or 0-10V scalable analogue output and 2 digital outputs • Standard M12 connector • IP67 industrial metal housing

Share the power

For more information please contact Ross Bland on 0116 2849900 or e-mail ross.bland@uk.oem.se

The SVB range of terminal blocks from contaclip is designed to terminate large incoming cables and distribute to multiple smaller cable outlets within a single block.

The compact modular design is ideal to use in installation and distribution applications where space is at a premium.

Due to the construction of the blocks they have a high short-circuit resistance rating and are available from 80A to 400A. Single phase or 3-phase versions with cable sizes from 1.5mm2 to 185mm2 make the SVB a very flexible system.

• • • •

DIN rail or direct mount Quick installation time IP20 Polyamide 6.6 UL 94-V0

For more information please contact Paul Adkins on 0116 2849900 or e-mail paul.adkins@uk.oem.se

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Please request a copy of our catalogues

■

Company Profile

■

Pressure & Flow

■ Machine

■ Motors Overview

■

Datalogic

■

Ensto

■ Auer

■ Contaclip

■

Doga

■

Suco New Generation

■ Crouzet Automation em4

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Whiteacres, Cambridge Road, Whetstone, Leicester LE8 6ZG, UK. Tel: 0116 284 9900 Fax: 0116 284 1721 www.oem.co.uk e-mail: information@uk.oem.se Please remove me from your mailing list