Imagebroschüre Kempf GmbH

baking trays and perforated trays 路 baguette pans and unit baking trays 路 tin sets 路 non-stick coatings

DOWNTIME IS A STEP BACKWARDS This is why we constantly optimise our products and production lines, thus guaranteeing a high degree of flexibility so as to accommodate special requests from customers, and ensuring optimal quality at fair prices and prompt contract and order processing.

Kempf GmbH is a medium-sized, family business that has been specialising in bakeware and coatings for the past 40 years.

With our qualified staff and our state-of-the-art production lines, we are in a position to offer optimal quality at prices that are in line with the market standard.

In recent decades, increasing industrialisation has exerted a lasting impact on the bakery sector.

What is important now is for all production operations to survive the pressure that has resulted from the price war and to meet customers’ requirements in terms of quality, taste and service, which have increased in parallel.

The changes that this process has brought in its wake for the bakery sector also characterise the further evolution of our family business in Rohrbach.

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Teflon® is a registered trademark of The Chemours Company FC, LLC.

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Teflon® coatings for Industrial Bakery Solutions

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SPECIAL SOLUTIONS

NOTHING IS IMPOSSIBLE Does the product you seek not appear in our standard portfolio? No problem! We will be happy to carry out production in accordance with your specifications.

Trays for croissants

Hybrid tray

Tin sets with logo imprint

Aluminium perforated tray with ridging

Tartlet tray

Breadstick tray

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BAKING AND PERFORATED TRAYS stability.

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Aluminium perforated tray 60 x 40 cm, 4-edge, 45 °C T F

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1.5 mm thick, the edge is also folded to increase

AlMg3) as standard. The material thicknesses 1.5Â mm

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factured using high-quality aluminium alloys (AlMn or

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and 2 mm are used as standard. In trays that are

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Our aluminium baking and perforated trays are manu-

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A variety of non-stick coatings are possible

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4-edge baking scheets Measurements W x L in mm

Edge height

Unperforated

530 x 325

10 mm

600 x 400

10 mm

600 x 400

10 mm

650 x 530

10 mm

â—?

780 x 580

10 mm

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Perforated 2 mm

Perforated 3 mm

Perforated 5 mm

Thickness 1.5 mm

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4

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Thickness 2 mm

Contact angle 45°

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45°

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45°

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45°

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45°

A HIGH DEGREE OF FLEXIBILITY

2 mm

3 mm

5 mm

Aluminium perforated tray 78 x 58 cm, 3-edge, 90 °C

3-edge baking trays Measurements W x L in mm

Edge height

Unperforated

Perforated 2 mm

Perforated 3 mm

Perforated 5 mm

Thickness 1.5 mm

600 x 400

20 mm

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780 x 580

25 mm

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800 x 600

25 mm

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980 x 580

25 mm

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Thickness 2 mm

2-edge baking trays – long or short Measurements

W x L in mm

Unperforated

Perforated Perforated Perforated Thickness 2 mm 3 mm 5 mm 1.5 mm

440 x 350

Thickness 2 mm

Edge design

Edge height

Contact angle

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long

10 mm

90°

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long

10 mm

90°

600 x 400

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780 x 580

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short

10 mm

45°

780 x 580

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lengthwise

10 mm

45°

780 x 580

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lengthwise

15 mm

90°

800 x 600

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short

10 mm

45°

980 x 580

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short

10 mm

45°

980 x 580

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lengthwise

10 mm

45°

980 x 580

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lengthwise

15 mm

90°

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BAGUETTE PANS - UN IT BAKING TRAYS â—?â—?

Sturdy design

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Suitable for automated systems, such as Mecathe-

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design variant, perforation or coating

rm and Gouet, etc.

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Precision-engineered for seamless production

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Special 2.00 mm or 1.6 mm micro-perforation for

Flexible in terms of design and number of troughs, In conjunction with our Design and Tooling department, we develop and produce unit baking trays in accordance with your specifications

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particularly soft doughs

Can be supplied with our high-quality non-stick

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coatings

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2 mm perforation

1.6 mm perforation

Without rivets

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Over 100 trough moulds

OPTIMAL PRECISION AND STABILITY

Baguette pans with rounded, tubular frame Item no.

Measurements W x L in mm

Number of rows / orientation

1200

600 x 400 mm

4 rows / lengthwise

1210

600 x 400 mm

5 rows / lengthwise

1300

780 x 580 mm

5 rows / lengthwise

1310

780 x 580 mm

6 rows / lengthwise

1320

780 x 580 mm

7 rows / lengthwise

1330

780 x 580 mm

8 rows / lengthwise

1350

780 x 580 mm

8 rows / crosswise

1360

800 x 600 mm

6 rows / lengthwise

1365

800 x 600 mm

7 rows / lengthwise

1370

800 x 600 mm

8 rows / lengthwise

1380

800 x 600 mm

8 rows / crosswise

1400

980 x 580 mm

5 rows / lengthwise

1410

980 x 580 mm

6 rows / lengthwise

1420

980 x 580 mm

7 rows / lengthwise

1430

980 x 580 mm

8 rows / lengthwise

1450

980 x 580 mm

10 rows / crosswise

1470

980 x 580 mm

12 rows / crosswise

Circular tube frames

Angular frame

Stainless steel frame

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TIN SETS You have the following options:

We manufacture our baking moulds and tin sets on our state-of-the-art production line. We thus ensure

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Stable profile frame with an “edge bumper�

and a sturdy design. These parameters are indis-

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Individual corrugated moulds

pensable for industrial use on automated baking

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Individual moulds with perforation

systems. Our non-stick coatings, too, ensure that you

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Dual or reinforced frame (depending on the

outstanding, consistent quality, absolute precision

are in a position to achieve a high number of baking

system)

cycles while ensuring high quality in terms of baked goods.

We produce our tin sets in accordance with your specifications. We set great store by a durable and

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Frame design suitable for robotic manipulation

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Materials: Tin sets can be supplied in alusteel or

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“Edge bumper�

Matching lid with vents

stainless steel

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sturdy design.

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Robot-supportive frame

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Fluting

10-unit sandwich tin

8-unit wholemeal bread tin

Stainless steel baguette tin

3-unit special bread tin

Fully automated production of individual moulds

Robot-controlled spot welding

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KG-FLON NON-STICK COATINGS STAINED SU

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KG-Flon 403

KG-Flon 704

Properties (specific characteristics)

The coating has a very good nonstick effect, tolerates frequent baking and exhibits a very good price-performance ratio.

KG-Flon 300 can be universally deployed and has a very smooth surface that is easy to clean.

This is why it is very frequently used in baking trays in the bakery as well as in the Bake-Off franchise.

The coating has a very good non-stick effect and excellent abrasion resistance.

KG-Flon 403 is applied in multiple layers and reinforced with ceramic particles.

For this reason, it is very frequently used in automated baking systems or similar applications that greatly tax the coating.

The coating has a very good non-stick effect and extraordinary durability.

KG-Flon 704 was specifically developed for the extreme rigours of deployment in industrial bakeries.

Owing to this coating’s unique properties, it is very frequently used in tin loaf systems, automated baguette and bread roll systems, as well as special trays.

Areas of application

Baking tray for production and for Bake-Off, baguette pans

Baking tray for production and for Bake-Off, baguette pans, unit baking trays

Baking moulds, baking trays, baguette pans, unit baking trays, pizza pans

Non-stick property

3.5

3.5

4.5

Abrasion resistance

3

5

4.5

Diffusion resistance

3

3.5

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Colour

Black

Black

Green / Black

Temperature resistance

-30 °C to + 270 °C

-30 °C to + 270 °C

-30 °C to + 260 °C

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Advantages of our KG-Flon non-stick coatings: ●●

Perfect de-moulding of the baked goods owing to out-

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standing non-stick properties ●●

omission of oil and grease in the baking process

Long shelf life and numerous baking cycles owing to

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outstanding abrasion resistance ●●

Improved appearance and product quality owing to the Minimal outlay in terms of compliance with safety standards and hygiene regulations

Reductions in costs owing to the omission of release agents and cleaning

KG-Flon 750

KG-Flon 900

KG-Flon 903

Silicone KG-500

The coating has an outstanding non-stick effect, excellent diffusion resistance and exhibits a very good price-performance ratio.

For this reason, KG-Flon 750 is very frequently used in extremely challenging applications, such as lye-based products or sour doughs.

The coating has a very good non-stick effect and extraordinary abrasion resistance.

KG-Flon 900 has special ceramic particles that make this coating particularly durable and tough. This is why it is very frequently used in baking trays in the Bake-Off franchise.

The coating has an excellent non-stick effect and very good abrasion resistance.

KG-Flon 903 is frequently used for very sticky doughs, sweet products or fermenting applications. Outstanding results can be achieved particularly when using peeling boards and proofing boards, even in the absence of fermenting cloths and plastic peeling boards.

The coating has a good nonstick effect and exhibits a very good price-performance ratio.

Thanks to its hygroscopic properties, Silicone KG 500 has an anti-slip effect despite being non-stick. This is why it is frequently used in automated baking systems for the manufacture of bread rolls and baguettes, as well as in the Bake-Off franchise.

Baking trays and baguette pans (particularly suited to lye rolls)

Baking trays for Bake-Off

Baking trays, baguette pans, baking moulds, peeling boards, pizza pans

Baking tray for production and for Bake-Off, baguette pans, unit baking trays

4.5

3.5

5

3.5

3.5

4.5

3

3

5

2.5

4.5

2.5

Red

White

Green

Red / Grey

-20 °C to + 260 °C

-30 °C to + 300 °C

-30 °C to + 220 °C

-30 °C to + 300 °C

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OPTIMAL QUALITY AT PRICES IN LINE WITH THE MARKET We partner with Teflon Industrial Bakery Solutions and thus have access to the latest developments as well as the most high-quality raw materials in the

Teflon® coatings for Industrial Bakery Solutions

non-stick coatings segment. With our highly qualified staff and our highly automated manufacturing, we can offer you top-quality non-stick coatings.

LICENSED MARKETER

Because of our wealth of experience, we work with you to select the right coating for your baked goods

Teflon® is a registered trademark of The Chemours Company FC, LLC.

and your manufacturing process.

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Up to 10,000 baking cycles possible

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Outstanding non-stick properties

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Very high abrasion resistance

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Temperature-resistant up to 300 °C

Re-coated tin set

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WHAT SETS US APART SUSTAINABLE PROGRESS RE-COATING SERVICE â—?â—?

Progress – but not at any cost!

Professional removal of finish from your used baking trays or moulds

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Selection of the best coating for your baking

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our fully automated coating system â—?â—?

Logistics are organised by us: collection – storage – punctual delivery

Sustainability is our top priority. This is why 100% Fully automated coating process

of the electrical energy needed for production is generated through our own solar power. 99% of

We professionally remove the finish from your worn

the raw material waste that arises during our

baking moulds or tin sets. The entire baking tray is

process of manufacture is recycled.

then blasted and subsequently re-coated with the coating of your choice. In the case of unit baking trays, we replace the old inlet with a completely new

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too: collection, interim storage (if needed)

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sponsibility for the entire logistics on your behalf,

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one. When you receive your trays and moulds from

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and punctual return.

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TRAYS FOR SLICED PASTRY Our aluminium trays for sliced pastries are produced

Trays for sliced pastry

in a material thickness of 1.5 mm as standard.

There are trays for sliced pastry and then there are

Item no.

Measurements W x L in mm

Rail attachment

Edge height in mm

trays for sliced pastry. What’s most important is the

6900

580 x 100

Slat

50

joint bar.

6901

580 x 100

Ridging

50

The removable joint bar make it possible to remove

6910

580 x 200

Slat

50

the cake portions easily and swiftly without causing

6911

580 x 200

Ridging

50

the edges to break off or curl. This makes for suc-

6920

580 x 400

Slat

50

6921

580 x 400

Ridging

50

6950

600 x 100

Slat

50

6951

600 x 100

Ridging

50

6960

600 x 200

Slat

50

6961

600 x 200

Ridging

50

6970

600 x 400

Slat

50

6971

600 x 400

Ridging

50

cessful cream slices and filled slices, right through to tray bakes of all kinds.

Since there is no one-size-fits-all solution and each restaurateur expects something different from the slatted tray, we have two variants in our range: ●●

Bead

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Cut

Joint bar: Bead

Joint bar: Cut

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BAKING RACKS AND REFRIGERATION RACKS You have the following options:

All our baking racks and refrigeration racks are made from stainless steel. The baking racks can be pro-

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Various tray sizes

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Run size

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Insertion either lengthwise or crosswise

tween various options in terms of tray size, run size,

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Refrigeration or baking racks

right through to the type of insertion mechanism.

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Support angle with or without limit stop

duced for all common types of ovens; naturally, we will comply with your individual specifications.

Depending on the intended usage, you can choose be-

Baking rack

Refrigeration rack

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info@kempfgmbh.de · www.kempfgmbh.de

LICENSED MARKETER

MADE IN

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Tel. +49 (0) 8442 96690 · Fax. +49 (0) 8442 7401

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Teflon® coatings for Industrial Bakery Solutions

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Kempf GmbH · Carl-Benz-Strasse 3 · 85296 Rohrbach

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High-quality products with the “MADE IN GERMANY” seal – Automated production