INTRODUCTION 4
MODERN PRODUCTION 6
PREMIUM QUALITY 8
COMPLETE SOLUTIONS
INJECTION MOLDING 26 10
PROCESS AUTOMATION 12
QUALITY CONTROL 14
TRACEABILITY 16
PROCESS EXPERTISE 18
EXPERIENCE & EXPERTISE 20
OUR MACHINES 22
TOOL MAKING 24
IMPRINT 28
PRECISION. SCALABILITY. PROCESS STABILITY.
Our injection molding production stands for modern plastics processing with a high degree of automation, integrated quality assurance and in-house tooling expertise. From small, high-precision components to large-volume molded parts, we offer stable processes, reproducible quality and costefficient series production – all from a single source.
Our in-house toolmaking department enables the manufacture and final assembly of tools weighing up to three tons. With a high-performance machine park featuring 5-axis milling, HSC machining, sinker and wire EDM, and laser marking, we ensure maximum precision, rapid modifications and long-term tool availability.
Injection Moulding & Plastics Production: office-moulding@novomatic.com • www.novomatic.com
MODERN PRODUCTION
Our machine park comprises modern ENGEL injection molding machines with clamping forces ranging from 280 kN to 4,000 kN and shot volumes of up to 1,960 cc. Thanks to state-of-the-art control systems and hot runner technology with up to 16 zones, we achieve efficient, material-friendly and stable production processes – even for demanding geometries.
PREMIUM QUALITY
Consistent process control, precision tooling and automated part removal systems from Wittmann, Engel and Hahn ensure consistently high component quality.
Our systems are designed for tight tolerances, clean surfaces and high repeat accuracy.
COMPLETE SOLUTIONS
We support your product holistically – from tool manufacturing and series production to downstream processing
Integrated pad printing solutions with print sizes of up to 130 mm, as well as assembly and handling options, enable ready-to-use components directly from production.
ENGEL VC 330/50 M11 Printing Unit
PROCESS AUTOMATION
Automated part removal, parts handling and process monitoring reduce manual intervention and ensure reproducible results.
This not only increases process stability, but also improves cost efficiency for medium and large production runs.
QUALITY CONTROL
Quality is built into the process.
Through defined parameters, monitored cycles and automated workflows, we ensure that every component meets the specified requirements – from the first shot to the last.
Hydraulic core pulls (up to three per tool), complex hot runner systems and multi-component-like applications are part of our daily business. Our experience enables us to implement even technically demanding components with reliable process control.
TRACEABILITY
Our production processes are clearly structured and documented. Material batches, process parameters and production data can be clearly assigned and traced – providing an important basis for quality assurance and complaint management.
Feasibility
Quotation
PROCESS EXPERTISE
SAMPLING
SERIES PRODUCTION
Initial Sample Inspection Report Production
Document Management
Quality Assurance
Post-Order Processing
EXPERIENCE & EXPERTISE
An interdisciplinary team from production, toolmaking and process development ensures short decision-making paths and practical solutions. We understand not only machines, but also the interaction between material, tool and process.
• Clamping Force: 1,200 kN
• max. shot weight: 772 ccm
• Part removal: Wittmann W818T
• Special features: 1 hydraulic core pull; 6-zone hot runner
• Clamping Force: 280 kN
• max. shot weight: 49 ccm
• Part removal: E-Pic
• Special features: 1 hydraulic core pull; 8-zone hot runner
Injection Moulding & Plastics Production: office-moulding@novomatic.com • www.novomatic.com
ENGEL 200/75H M3
• Clamping Force: 750 kN
• max. shot weight: 99 ccm
• Part removal: Hahn Angusspicker
• Special features: 3 hydraulic core pulls; 4-zone hot runner
ENGEL DUO 3550/400 M7
• Clamping Force: 4,000 kN
• max. shot weight: 1,960 ccm
• Part removal: Wittmann W843 Pro
• Special features: 2 hydraulic core pulls; 16-zone hot runner
ENGEL VC 500/120 M1
ENGEL VC 80/28 M5
OUR MACHINES
ENGEL VC 500/90 M8
• Clamping Force: 900 kN
• max. shot weight: 251 ccm
• Part removal: Wittmann W818 T
• Special features: 2 hydraulic core pulls; 8-zone hot runner
ENGEL VC 1560/300 M09
• Clamping Force: 3,000 kN
• max. shot weight: 7445 ccm
• Part removal: Wittmann W843 Pro
• Special features: 2 hydraulic core pulls; 16-zone hot runner
ENGEL VC 330/50 M11
• Clamping Force: 500 kN
• max. shot weight: 49 ccm
• Part removal: Engel Viper 6
• Special features: 1 hydraulic core pull; 8-zone hot runner; integrated pad printing unit, max. print area 60 mm
HERMLE C42U
SODICK AQ55L
DECKEL DMC 1035V
RÖDERS RXP 801
DECKEL DMC 1035V
how it works
Imagine you are making ice cubes:
• Fill in the water
• Wait until it freezes
• Take out the ice cubes
Injection molding works in a similar way – only with hot plastic instead of water.
INJECTION MOLDING
Injection molding is one of the most important processes in modern mass production.
Advantages
• Very high repeat accuracy
• Ideal for mass production
• Complex shapes are possible
• Low material waste
Applications
Injection molding is used in many industries, for example:
• Automotive industry (e.g. interior trim)
• Electronics (device housings)
• Medical technology (disposable products such as syringes)
• Packaging industry
INJECTION MOULDING & PLASTICS PRODUCTION
BIRD’S-EYE VIEW –
NOVOMATIC AG
Wiener Strasse 158 2352 Gumpoldskirchen Austria
office-moulding@novomatic.com www.novomatic.com