Machinery Catalog

I S S U E #1 NOV E M B E R 2 0 0 8

www.norfield.com

manufactured Machinery

INNOVATIVE DOOR SOLUTIONS

1-800-824-6242

About Norfield Norfield Industries has been designing, manufacturing, servicing, and supplying pre-hanging door machinery since 1959. We’re a familyowned company headquartered in Chico, CA and it’s from our facilities in Northern California that we supply state-of-the-art pre-hanging door machinery, machine field service, and all the tools and supplies you need to run a world class door prep and pre-hanging operation.

Our mission is to drive the cost of U.S. home construction down by helping our customers operate efficiently and cost-effectively, and thereby the most competitive in the industry. We’re a lean manufacturing company that extends lean principles to our customers by providing machines and tools to help them on their lean journey.

NORFIELD MACHINERY

TABLE OF CONTENTS DOOR PREHANGING Signature Series Magnum System...............................2-11 Eagle System.........................................................................12-21 5000 System.........................................................................22-28 4000 System.........................................................................30-37 jamb preperation 2300ASR Auto Strike Jamb Router................................ 43 250M Strike Jamb Router.................................................... 38 250MX Strike Jamb Router................................................ 39 350H Hinge Router................................................................ 40 450 Flow Thru Stop Stitcher.............................................. 41 Exterior door machines 4800XY Door Lite Machine............................................... 44 3800 Door Lite Machine...................................................... 45 Time Fold Series....................................................................... 46 8900 Deep Lock Mortiser.................................................. 41 cASING/TRIM MACHINES 1020 Double End Trim Saw................................................ 42 V-Nailer........................................................................................... 49 360S................................................................................................. 40 Material Handling...............................................................50-53 Service Kits............................................................................56-59 Screwfeeder................................................................................. 47 V-85 Autoframer....................................................................... 48 Planned Maintenance......................................................60-61 1-800-824-6242

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MAGNUM SYSTEM SIGNATURE SERIES MAGNUM MAGNUM LOADER MAGNUM UN-LOADER

9'0"

4'0"

1'0"

4'0"

PROVEN - Satisfying door shops for decades, the Magnum has been designed with field tested technology proven to withstand the most demanding environments.

RELIABLE - The Magnum is the industry standard in reliability and longevity, utilizing only the highest quality components from proven vendors.

FLEXIBLE - Capable of infinite patterns, with quick change capability between the most common using the integrated stop system.

VERSATILE - The Magnum will machine doors with widths of 1’0” to 4’, heights from 4’ to 9’ and 1-3/8” to 2 1/4” thick, as well as doors with raised molding or round tops.

SAFE - Intuitive and ergonomic controls, advanced safety features, and dust collection at all cutter locations provides a comfortable environment for the operator.

DESCRIPTION Up to 200 Doors per Shift… Vertical door machine MAGNUM STANDARD FEATURES • Machine doors from 4’ to 9’ tall and from 1’ to 4’ wide (1’ to 1’4” hinge only) • Raised molding compatible • One 8’ (for doors up to 8’) and one 9’ integrated stop system for quick change between pre-set hinge patterns • Partial lock boring for door pulls • Pneumatic jamb adjustment to allow for perfect fit • Sealed control buttons for longer life • 3° faceplate mortising for beveled doors • Insert cutters for low cost cutting blade replacements • Single point dust collection ducting to increase operator safety • Self-centering butt router for easy hinge mortising. Auto-start and power lift on faceplate router for ease of routing • 3° beveler/sizer • 3° hinge mortising • Self-centering face plate mortising • Variable speed power feed allows for soft and hardwood doors • Combination door jamb stop • Infinite door width adjustment • Powerfeed wheel bypass www.norfield.com

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MAGNUM OPTIONS • 2nd butt router with tram rail extension for easy switch between 1/4” and 5/8” radius • Extra integrated stop system for additional preset hinge patterns • Scaled index bar • Spare parts package • Extra bit package • Air inline screwdriver kit for quick hinge application • Air inline pre-drill kit for easier hinge application on hardwood doors • 3HP vacuum for dust collection • Auto-start for vacuum conserves energy • Air dryer to keep the pneumatics dry • DTI Auto Screwfeeder

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2-1/8” insert lock drill bit kit

Hinge Router Carriage Flat Jamb with stop applied Single Rabbeted Jamb Double Rabbeted Jamb

Split Jamb

Deadbolt Bore

MAGNUM SPECIFICATIONS

MAGNUM INSTALLATION

Capabilities

Approx. Shipping Wt. Floor Space

Door Width Door Height Door Thickness

1’0” to 4’0” 4’0” to 9’0” 1-3/8” to 2-1/4”

Jamb Width Jamb Thickness

2-1/2” to 10-1/2” 1/2” to 1-5/8”

Hinge Size Hinge Radius

3-1/2” to 5’0” std 1/4” and 5/8”

Lock Backsets Faceplate Routing

2-3/8” to 5” up to 1-1/4” x 2-3/4”

Deadbolt Spacing

Electrical

Air

3,500 lbs.

5’W x 18’L

230V 3 Ph@30 Amps 220V 1 Ph@30 Amps 2.2 CFM @ 90 PSI 8.5 CFM @ 90 PSI for manual screw driver 10 CFM @ 90 PSI for auto screwfeed or pre-drill

Faceplate Mortise

Lock Bore

Infeed Height Outfeed Height

16” to 20” 16” to 20”

DVD Demo

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Latch Bore

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MAGNUM UN-LOADER Standard Features • Single operator operation • Non-marking rollers • Tilts 80° vertical to horizontal • Foot pedal activation

MAGNUM LOADER Standard Features • 2,800 lb. capacity allows for stacks of the heaviest doors • 48” stack height (including pallet) accommodates most house jobs • Heavy duty construction for long life • Photo-eye automatically stages the next door • Simple, operator friendly controls

Magnum Un-loader Option • Turntable option

Magnum Loader Options • Front Load Conveyor • Side Load Conveyor

ADDITIONAL SUPPORT MACHINERY

4100AC DOOR ASSEMBLY CENTER Standard Features • Roller systems accommodate both left- and right-hand doors, eliminating lifting • Mulitidirectional clamping to properly clamp unit for tight fitting corners • Vertical clamping levels the surface of the head/leg joints • Large control knobs for ease of operation • Rugged construction ensures reliability and long machine life • Heavily protected proximity sensor reads the location of each staple from manually adjusted index tabs

8900 DEEP LOCK MORTISER Standard Features • Quick setup using turret, which controls mortise width for four settings while adjustable stop is used for fine tuning the fit of the plate lengthwise • Integrate into a Magnum System • Mortiser and faceplate router dust collection • Faceplate routing with square to face of door or on a 3º bevel -- changeover time:15 sec • Doors greater than 8’-0” can be processed using a layout line system

4100AC Options • Strike side nail guns secure door for shipping • Out-feed support roller to maintain production flow • Preventive Maintenance Contract

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8900 Option • Preventive Maintenance Contract

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NORFIELD MACHINERY

SHOP LAYOUT SUGGESTIONS WITH THE MAGNUM SYSTEM 75-200 DOORS PER SHIFT MACHINERY 1. Magnum 2. Magnum Loader 3. Magnum Un-Loader 4. 250M/250MX 5. 450 6. 1020 7. Radial Arm Saw 8. Chop Saw 9. Door Cut-Off Saw

Door machine Loads a stack of doors Tilts door horizontal for assembly Strike jamb router Stop jamb stitcher Double-end trim saw Cuts jamb and stop material to length Cuts and miters custom materials Cuts doors for custom applications

MACHINE CAPACITY RATE Magnum = 30 doors per hour FLOOR SPACE REQUIREMENT 4,000 Square Feet ELECTRICAL REQUIREMENT 50 Amps @ 230V 3-Phase (Plus Vacuum Input)

MANPOWER REQUIREMENT 4 people Operator 1 Door Machine Operator performs all machining to door and hinge jamb, including hinge butt application.

Operator 2 Door Unit Assembler assembles the frame around the door and applies casing to complete the door unit.

Operator 3 450 operator, applies stop to flat jambs and stocks the primary line as well as machining the strike jambs on the 250M. Operator 4 and 5 1020 operator and any custom jamb or door prep.

Since the stations shown are not full time jobs, operators 4 and 5 are the same person, filling into supply sub-components to the line as needed. Usually these positions include pulling blank doors and all sub-components.

AIR SUPPLY 30 CFM @ 90 PSI 1-800-824-6242

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Magnum

10 1 3

7 8

6

9

4 5

2 11

Magnum Loader

4

2

3

1

Butt Router Assembly

2

Door Clamp

3

Filter Regulator Lubricator Assembly

4

FPR

5

Latch Drill

6

Lock Drill Assembly

7

Main Bar Assembly

8

Main Electrical Panel

9

Operator Control Panel

10

Overhead Support Assembly

11

Sizer

1

Base Assembly

2

Control Panel

3

Hydraulic Assembly

4

Tilt Assembly

1

Tilt Assembly

2

Turntable Assembly*

1

1

Magnum Unloader

*Not shown

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NORFIELD MACHINERY

MAGNUM

1

BUTT ROUTER ASSEMBLY 10-262 Door Clamp Valve Valve on the front of the butt router that clamps the butt router to the door.

10-681 Jamb Riser Valve Valve on the front of the butt router that raises and lowers the jamb rack.

10-262

10-681

15-174

BLA398139

21-229

6035-004

6035-005

6809-023

6809-052

13-567

13-907

6800-014

6800-024

6800-036

6800-039

10-1296

15-174 Butt Router Motor DeWalt DW-616 router motor for the butt router assembly.

BLA398139

DeWalt Motor Brushes for DW-616

21-229 Air Fitting for Butt Router Lift Lock Elbow fitting that connects the air line to the cylinder that latches the butt router up.

6035-004 Vacuum Shroud 5/8” Rad. White plastic block that goes around the 5/8” radius bit to aid the vacuum.

6035-005 Vacuum Shroud 1/4” Rad. White plastic block that goes around the 1/4” radius bit to aid the vacuum.

6809-023 Chip Breaker White plastic strip that bolts to the butt router reference bar. It gets cut by the router bit and supports the edge of the door during the mortising process to prevent chip out.

6809-052 Door Clamp Rubber Pad Black rubber pad that is glued to the butt router door clamp bar.

13-567 Butt Router Bit 1/4” Radius 13-907 Butt Router Bit Inserts Replacement insert for the 5/8” radius butt router bit.

2

DOOR CLAMP 6800-014 Door Clamp Rubber Pad Black rubber pad glued to door clamp bar on either side of the back up block.

Two required per machine 6800-024 Door Clamp Rubber Pad Smaller black rubber pad on right side of the door clamp bar. One required per machine.

6800-036

Lock Drill Backup Block

6800-039 Door Clamp Rubber Pads Black rubber pad that is glued to the door clamp blocks that are against the frame of the machine. Four required per machine.

3

FILTER-REGULATOR-LUBRICATOR ASSEMBLY 10-1296 Filter Element Replacement element for Watts filter regulator combo unit.

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MAGNUM

10-1297

11-856

3

FILTER-REGULATOR-LUBRICATOR ASSEMBLY 10-1297 Filter Element Replacement element for Watts coalescing filter.

4

FACE PLATE ROUTER 11-856 Face Place Router Start Switch Switch in the top of the face plate router handle.

15-174 Face Plate Router Motor DeWalt DW-616 router motor for the edge prep.

15-174

BLA398139

BLA398139

DeWalt Motor Brushes for DW-616

6802-024 Face Plate Template Wedge White plastic block that the cam lock presses against to hold the face plate template in place.

6802-024

13-567

5

9112-001

Face Plate Router Bit

9112-001

Face Plate Router Template, 1”x2-1/4”

LATCH DRILL 10-1288 Latch Drill Sensor Sensor that is banded to the latch drill cylinder. There are three sensors on this cylinder.

13-1255 Latch Drill Bit Carbide Insert Replacement carbide insert for the 1” latch drill bit.

10-1288

6 13-1255

13-567

10-1288

LOCK DRILL ASSEMBLY 10-1288 Lock Drill Sensor Sensor that is banded to the lock drill cylinder. There are three sensors on this cylinder.

13-613 Lock Bore Raker Knives Rectangular carbide inserts used on the 2-1/8” lock bore bit.

13-620 Lock Bore Scoring Spurs Carbide inserts used on the outer edge of the 2-1/8” lock bore bits.

13-613

13-686 Lock Bore Center Point Small drill bit used in the center of the 2-1/8” lock bore bit.

13-620

7

13-686

13-583

0001-741

6805-051

MAIN BAR ASSEMBLY 0001-741 Jamb Raiser Wedges 3.5 Deg. Wedges that are used on the jamb risers to hold the jamb at 3-1/2° when mortising double beveled doors.

13-583 Index Bar Locking Clamp Clamp used at the far right hand end of the main bar to hold the index bar onto the machine.

6805-051 Index Bar Lock Pin Pin that mounts to the index bar locking clamp and locates the index bar horizontally.

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MAGNUM

7

MAIN BAR ASSEMBLY 6805-086 Jamb Riser Brake Shoe Brass cup that fits over the end of the jamb riser lock cylinder and acts as the wear surface for the brake system.

6805-086

MFG68714

26-6808-00

11-1520

11-1448

11-1560

11-1566

10-1289

10-703

13-039

13-044

12-001

12-544

12-557

13-1178

13-220

MFG68714 Extra Standard Index Bar Assembly Quick change bar for the Magnum. Includes 4 red stop blocks, 4 yellow stop blocks, 2 dead bolt stops, and 2 door jamb stop assemblies.

26-6808-00 Scaled Index Bar Can be used in place of the standard index bar to machine match doors and odd short run jobs without the need to set stops.

8 9

MAIN ELECTRICAL PANEL 11-1520 E-stop Fuse Fuse used in the E-stop circuit. Two required per machine.

OPERATOR CONTROL PANEL 11-1448 Control Panel Fuse Replacement fuse for the fuse holder located on the operator control panel.

11-1560 Contact Block, Red Plunger 11-1566 Contact Block, Green Plunger

10

OVERHEAD SUPPORT SYSTEM 10-1289 Tool Balancer Recoil device that supports the air tools on the Magnum.

10-703 Coil Air Hose Coil air hose used to supply the air to the air tools.

13-039 #9 Self Centering Drill Bit Drill bit used to pre-drill the screw hole.

13-044 Magnetic Bit Holder Holder used in the screwdriver to hold the screwdriver tip.

11

SIZER 12-001 Sander Belt Drive belt for the sander assembly.

12-544 Cutter Head Belt Drive belt for the cutter head assembly.

12-557 Key for Power-Feed Wheel Woodruff or Halfmoon square key used to drive the power-feed wheel.

13-1178

Power-Feed Wheel

13-220 1� Sanding Wheel Flap sander used to ease the sharp edges of the door after it has been sized.

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MAGNUM

11 13-429

11-1116

MAGNUM LOADER

1 11-1147

SIZER 13-429 Cutter Head Blades Replacement carbide inserts for the cutter head.

BASE ASSEMBLY 11-1116 Tilt/Index Sensor Sensor that is used to sense the position of the tilt and the lift frame.

11-1147 Sensor Cable This is the cable for the 11-1116 and 11-957 sensors.

11-871

11-871 Sensor Cable for Top Photo Eye This is the cable for the 11-958 photo eye.

11-957

11-957 Door Sensor (Bottom Photo Eye) Bottom photo eye that senses that the door is in position to feed.

11-958

11-958 Door Sensor (Top Photo Eye) Top photo eye that senses that the door is in position to feed.

12-528 Shock Absorber Shock absorber that slows the tilt frame just before it is full down.

12-528

11-1448

2

CONTROL PANEL 11-1448 Control Fuse (Fast Blow) The fuse located in the control panel that protects the controller.

11-1560 Contact Block, Red Plunger 11-1566 Contact Block, Green Plunger

11-1560

11-1566

3

HYDRAULIC ASSEMBLY 16-013 Hydraulic Gauge Pressure gauge on the hydraulic pump unit 16-091 Hydraulic Valve The hydraulic valve mounted on top of the pump unit.

16-013

16-091

Photo Unavailable

6850-132

6850-132 Cylinder Fitting (With Restrictor) Elbow fitting that connects the hose to the cylinder.

4 12-586

TILT ASSEMBLY 12-586 Ball Screw Nut Nut that slides on the ball screw and moves the lift frame.

12-587 Ball Screw Nut Flange Flange on the top of the ball nut and connects it to the lift frame.

12-627 Ball Screw Drive Coupling Flexible coupling that connects the ball screw to the gear box.

12-587 10

12-627

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MAGNUM LOADER

4

Photo Unavailable

TILT ASSEMBLY 6850-016 Ball Screw Long screw that drives the lift frame up and down.

6850-16

6850-022 Roller 2” x 2-5/8” White plastic roller that the door rolls out on.

Photo Unavailable

MAGNUM UN-LOADER

1

6850-022

TILT ASSEMBLY 13-687 White Rubber Wheel, 2”W x 4”D Large white roller on the feed table.

13-687

6870-011

13-839

13-838

6870-011 White Plastic Roller Roller that the edge of the doors rolls on.

2

TURNTABLE ASSSEMBLY 13-839 Pivot Release Handle Handle that is used to release the pivot lock.

Photo Unavailable

13-838 Turntable Wheel Black wheel that the turntable rotates on.

21-031 Pivot Release Spring The spring for the pivot release assembly.

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21-031

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NORFIELD MACHINERY

EAGLE SYSTEM System Includes: EAGLE MACHINING CENTER 530 LOADER 540 ASSEMBLY CENTER 560 SIZER/BEVELER 630 LOADER

8'0"

DESCRIPTION Flexible and Fast…Up to 400 Doors per Shift… Process wood and fiberglass doors up to 8’0” in length. This horizontal machining center does it all. Load, size, bevel, pre-drill and mortise, hinge and strike jamb assembly all in one smooth operation.

1'6"

3'6"

FLEXIBLE - One touch change for up to three hinge patterns VERSATILE - Will automatically machine a huge variety of doors, in a variety of ways, including 8’, raised molding, door pull, and ball catch INTELLIGENT - Image based touch-screen allows for intuitive control, operation and troubleshooting

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EAGLE MC OPTIONS • 3 1/2” Hinge application (pre-drills required) includes a vacuum system for manual screw changes • 4” Hinge application • 3 1/2” Pre-drilling • 4” Pre-drilling • Ball catch drilling • High resolution, full color 10” touchscreen upgrade • A third auto position hinge pattern • One touch, on-the-fly quick screw change system • Power tilt for flush hinge mortising on double bevel doors

Innovative Door Solutions

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DVD Demo

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ACCURATE - Computer controls and precision machined parts equals consistent, high-quality production

EAGLE MC STANDARD FEATURES • On-screen diagnostics & help screens with pop-up messaging to greatly increase the effectiveness of troubleshooting • Integrated system control • Raised molding ready • Auto door position & door feed • Auto and manual width indexing • Manual tilt for flush hinge-mortising on double beveled doors • Interior/exterior ready for both wood and fiberglass • Centrally located ergonomic controls • Non-marking rubber rollers • Dust collection plumbing • Intuitive graphical user interface using a high resolution, full color 7” touchscreen • One touch auto change between two different hinge patterns • By pass lock bore machining • Auto-screwfeeder vacuum system for manual screw changes • Auto-start capable for dust collection vacuum

F

6'6"

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Latch drilling & faceplate mortising

Hinge mortise with predrill

10” Touch screen

EAGLE MC INSTALLATION

EAGLE MC SPECIFICATIONS Capabilities Deadbolt Bore Deadbolt Spacing

Faceplate Mortise Latch Bore Lock Bore

Flat Jamb with stop applied Single Rabbeted Jamb Double Rabbeted Jamb

Split Jamb

Hinge Router & predrill

Door Width Door Height Door Thickness

1’6” to 3’6” 6’6” to 8’0” 1-3/8” to 1-3/4”

Jamb Width Jamb Height Jamb Thickness

2-1/2” to 7-1/2” 6’6” to 8’0” 3/8” to 1-1/2”

Hinge Size Hinge Radius Hinge butts per door

3-1/2” to 4” 5/8” 2, 3, or 4

Shipping Wt. Floor Space Electrical Air

6,500 lbs 10’W x 13’L x 7’6”H 208/230V 3Ph@50 Amp 50CFM @ 100 PSI 1” air supply with 3/4” air line

Lock and deadbolt bore Diameter Lock Height Backset

1/2” to 2-1/8” 34-1/2” to 65-1/2” 2-3/8” and 2-3/4”

Latch bore Diameter Lock height

1/2” to 1-1/4” 34-1/2” to 65-1/2”

Faceplate mortise Plate Width Plate Length

1/2” to 1-1/2” 3/4” to 2-1/2”

Hinge

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540 ASSEMBLY CENTER Standard Features •Ergonomic operator controls •Foot pedal operation •Extended header clamps for secure clamping •Auto width adjustment •Adjustable staple patterns • Manual sequential control allows operator to step forward & backward through the machine cycle • Split jamb capability

530L Single Stack Loader Standard Features • Safety cage for complete operator safety (not shown) • Minimal air requirements for economical and quieter operation • Built in rollers for processing raised molding pre-finished and metal doors without marking • Electric horizontal and vertical travel for smooth and adjustment free operation • Infeed conveyor and pallet catch allows for staging multiple pallets • Integrated control using the Eagle MC touch-screen

540AC Options •Strike side nailers •10’ outfeed conveyor rollers •Outfeed support roller •Extended conveyor

530L Options • 10’ conveyor • Extended conveyor • Ball transfer table for angled or curved staging of pallets • Fork lift pocket conveyors allow for directly loading onto the conveyor • 530LR Reverse loader option

560 SIZER/BEVELER Standard Features •System integration for touchscreen control from Eagle MC •Quick change between two undercut settings •Raised molding capable •Adjustable powerfeed wheels •Vacuum ready •Auto width index •Electronic calibration

630L Multi Stack Loader Standard Features •4-stack loading •Integrated touchscreen control using the Eagle MC touchscreen •Rotate doors for handing before machining • End or side loading 630L Option •6-stack loading

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SHOP LAYOUT SUGGESTIONS WITH THE EAGLE SYSTEM 300-400 DOORS PER SHIFT MACHINERY 1. Eagle System 2. 250M/250MX 3. Magnum Loader 4. Magnum 5. Magnum Un-Loader 6. 450 7. 1020

MANPOWER REQUIREMENTS 7 people total for both lines, plus stock-puller/warehouse worker (not shown).

Automated door machine system Strike jamb router Loader for stack loading of Magnum Door machine custom, exterior units Feeds assembly table Stop jamb stitcher Double-end trim saw

Operator 1 Eagle System Machining Stage Operator.

Operator 2 Eagle System Assembly Stage Operator.

Operator 3 Eagle System Casing Applicators Operator 4 Magnum Operator - custom specials and exteriors.

Operator 5 Door Unit Assemblers - for custom, special, and exterior units; frame assembly and casing application.

Operator 6 450 Operator - for casing and jamb preparation.

Operator 7 1020 Operator - for casing and jamb preparation. Also stocks primary line.

MACHINE CAPACITY RATE Eagle System = 45 doors per hour (6’8” to 8’0”) Magnum = 30 doors per hour FLOOR SPACE REQUIREMENT 6,000 Square Feet ELECTRICAL REQUIREMENT 100 Amps @ 230V 3-Phase (Plus Vacuum Input) AIR SUPPLY 60 CFM @ 90 PSI 1-800-824-6242

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NORFIELD MACHINERY

EAGLE MC

1

10 11 8 7

1 2 3 4 5 6 7 8 9 10 11 12 13

Jamb Clamp Assembly Face Plate Router Assembly* Lock Drill Assembly* Latch Drill Assembly* Door Clamp Assembly* Drill Carriage Frame* Butt Router Assembly Pre-drill Assembly FRL Assembly* Operator Control Panel Hinge Applicator Assembly Dust Collection* Pivot Assembly* *Not shown

1 2 3 4 5 6 7 8

7

Side Rail Assembly Filter Regulator Assembly

1

Feed Table Crowd Assembly

3 6

E-Stop Assembly

8

Main Electrical Enclosure Feed Table Width Index Assembly Gripper Assembly

4

530L

5 2

Feed Table Frame

1 1 2 3 4 5 6 7 8

Door Clamp/Eject Assemby Gun Firing Assembly

2

8

3

Clamp Stop Assembly

5

FRL* Corner Assembly, Strike Infeed

7

Frame Assembly Electrical System

6

Operator Control Panel *Not shown

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540AC

NORFIELD MACHINERY

EAGLE MC

1

JAMB CLAMP ASSEMBLY 11-1666 Door Stop & Center Door Sensor The small adjustable photo eye that is found above the feed belt. There is one near the center of the machine and one near each door stop.

11-1666

10-981

13-567

8803-078

11-1546

11-1547

13-613

13-620

13-1255

8804-022

VARIOUS 10-981 Cylinder Sensor This sensor is used on many cylinders to detect the location of the piston.

2

FACE PLATE ROUTER ASSEMBLY 13-567 Face Plate Router Bit 8803-078 Face Plate Router Motor 220V router motor used to cut the face plate mortise.

3

LOCK DRILL ASSEMBLY 11-1546 Lock height Home Sensor Sensor on the top of the drill section that is in between the drive gears.

11-1547 Sensor Cable This is the cable for the lock height home sensor.

13-613 Lock Bore Raker Knives Rectangular carbide inserts used on the 2-1/8” lock bore bit.

13-620 Lock Bore Scoring Spurs Carbide inserts used on the outer edge of the 2-1/8” lock bore bit.

13-1255 Lock Bore Center Point Small drill bit used in the center of the 2-1/8” lock bore bit.

5

DOOR CLAMP ASSEMBLY 8804-022 Lock Drill Backup Block Top door clamp pad for the drill section. Also serves as the lock drill backup block.

6

DRILL CARRIAGE FRAME 13-977 White Rubber Wheel, 1”W x 4”D 13-687

White Rubber Wheel, 2”W x 4”D

POWER FEED ASSEMBLY 12-768 Power Feed Belt Long orange belt that feeds the door into and out of the machine.

7

BUTT ROUTER ASSEMBLY 8802-023 Butt Router Chip Breaker White plastic strip in front of the butt router bit that supports the edge of the door when hinge mortise is cut.

8802-058 Door Reference Block Small white blocks on the side of the butt router assembly that reference the edge of the door before it is clamped.

8803-078 Butt Router Motor 220V router motor used to cut the hinge mortise.

Photo Unavailable

13-977

13-687

12-768

8802-023

Photo Unavailable

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8802-058

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8803-078 17

NORFIELD MACHINERY

EAGLE MC

13-907

12-262

7

BUTT ROUTER ASSEMBLY 13-907 Butt Router Bit Inserts Replacement insert for the butt router bit.

8

PRE-DRILL ASSEMBLY 12-262 Small Pre-Drill Belt Smaller green belt used on the 3-1/2” pre-drill assembly.

12-263 Large Pre-Drill Belt Larger green belt used on the 3-1/2” pre-drill assembly.

12-263

13-1171

13-1171 Large Pre-Drill Belt Larger green belt used on the 4” pre-drill assembly.

13-1172 Medium Pre-Drill Belt Larger medium length green belt used on the 4” pre-drill assembly.

13-1172

Photo Unavailable

13-342

13-1173 Short Pre-Drill Belt Shorter green belt used on the 4” pre-drill assembly.

13-1173

13-342 Pre-Drill Belt This is the 9/64” drill bit used in the pre-drill assembly.

9

10-1055

9 10 10-1199

10-1209

11

1/2” FILTER-REGULATOR-LUBRICATOR ASSEMBLY 10-1055 Filter Element This is the replacement element for the smaller particulate filter 10-1199 Coalescing Filter Element This is the replacement element for the smaller coalescing filter 3/4” FILTER-REGULATOR-LUBRICATOR ASSEMBLY 10-1209 Filter Element This is the replacement element for the larger particulate filter OPERATOR CONTROL PANEL 11-1560 Contact Block, Red Plunger 11-1566 Contact Block, Green Plunger

11-1560

HINGE APPLICATOR ASSEMBLY 11-987 EHAS Home Sensor Photo eye that locates the park position for the hinge applicator.

11-1566

11-1860 Cable for EHAS Home Sensor

12 11-987

11-1860

11-986 1” Wide Reflective Tape Tape is used as the target for the EHAS home sensor.

DUST COLLECTION 13-1072 Vacuum Hose 2-1/2”

11-986 18

13-1072

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Innovative Door Solutions

NORFIELD MACHINERY

EAGLE MC

13

PIVOT ASSEMBLY 11-1659 Photo Eye for Door In and Door Out Photo eye that’s at each end of the machine to sense if a door is coming in or going out.

11-1659

11-1025

11-986

11-1659

11-1217

11-1025

10-1198

13-970

11-1025 Reflector for Photo Eye Reflector that is used with the door in and out photo eye.

530 SINGLE STACK LOADER

1

SIDE RAIL ASSEMBLY 11-986 1” Wide Reflective Tape This tape is used as the targets for the photo eyes on the horizontal motion of the loader.

11-1659 Photo Eye This is the photo eye that is used for the horizontal motion, the feed table door, door in gripper, and the gripper zone protection.

11-1217 Photo Eye Cable Cable used on the photo eyes.

11-1025 Photo Eye Reflector Used on the feed table for the door on photo eye.

2 3

FILTER-REGULATOR ASSEMBLY 10-1198 Filter Element Replacement element for filter regulator combo unit.

Photo Unavailable

FEED TABLE ASSEMBLY 13-970 White Rubber Rollers 2” x 2” 13-687

White Rubber Wheel, 2”W x 4”D

13-687

10-1270

11-1560

11-744

11-1702

11-1673

10-1270 Width out Sensor for Feed Table Small sensor in the side of the width cylinder.

4

E-STOP ASSEMBLY 11-1560 Contact Block, Red Plunger

5

MAIN ELECTRICAL ENCLOSURE 11-744 Main Disconnect Fuse 25A 11-1702 Branch Circuit Fuse 5A

6

GRIPPER ASSEMBLY 11-1673 Photo Eye Reflector Reflector used on the gripper for the door in gripper photo eye.

13-1209 Slide Bearing for Gripper White plastic bearing that slides on all of the aluminum rail in the gripper.

13-721 Gripper Pad Black rubber pad at each end of the gripper that holds the door.

1-800-824-6242

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Photo Unavailable

13-1209

1-530-879-3137

13-721 19

NORFIELD MACHINERY

530 SINGLE STACK LOADER Photo Unavailable

10-981

10-1164

Photo Unavailable

12-570

GRIPPER ASSEMBLY 10-981 Cylinder Sensor This is the sensor used on the small cylinder on the gripper.

10-1164 Cylinder Sensor This is the sensor used on the large cylinder on the gripper.

560 SIZER/BEVELER 13-970

WIDTH INDEX ASSEMBLY 12-570 V-Belt for Width Index Drive BASE FRAME ASSEMBLY 13-970 White Rubber Rollers 2” x 2” These are the wheels that the door rolls in and out on.

Photo Unavailable

13-971

7

11-1807

13-971 White Rubber Rollers 2” x 2”, One Way This is the roller at the in-feed end on the stationary side. It only turns one way.

11-1807 Door On Photo Eye Photo eye in the fence on the stationary side that detects a door in the machine.

11-1659 Door Transfer Photo Eye Photo eye at the in-feed end that lets the loader know that there is a door transferring from the loader to the sizer.

11-1659

11-1217

Photo Unavailable

11-1673

7450-031

Photo Unavailable

13-1178

12-442

11-1217 Photo Eye Cable Cable for the door on and door transfer photo eyes.

11-1673 Reflector This is the reflector used with the door transfer photo eye.

7450-031 White Wear Strip White plastic strip that the door slides on when being sized.

POWER-FEED ASSEMBLY 13-1178 Power-Feed Wheel The wheel that pulls the door through the sizer.

CUTTER HEAD ASSEMBLY 12-442 Cutter Head Belt Belt for the cutter head. There are 2 required per machine.

13-429 Cutter Head Blades Replacement carbide inserts for the cutter head.

13-429

12-001

SANDER ASSEMBLY 12-001 Sander Belt 13-220 1” Sanding Wheel Flap sander used to ease the sharp edges of the door after it has been sized.

COVER ASSEMBLY 13-959 Cover Lift Gas Shock Gas shock that lifts and supports the top covers

13-220 20

13-959

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Innovative Door Solutions

NORFIELD MACHINERY

560 SIZER/BEVELER COVER ASSEMBLY 13-960 Ball End for Cover Shock Ball connector that is used at each end of the cover lift shock.

13-961 Ball Stud for Cover Shock Ball stud that the ball end for the cover shock connects to.

13-960

11-1729 Cover Closed Sensor This is the sensor that detects when the cover is closed.

13-961

Photo Unavailable

11-1217 Sensor Cable This is the cable for the cover closed sensor.

11-1729

FILTER-REGULATOR ASSEMBLY 10-1055 Filter Element

11-1217

Photo Unavailable

VACUUM CONNECTIONS 13-1073 4” Vacuum Hose Vacuum hose for the cutter head.

13-1072 2-1/2” Vacuum Hose Vacuum hose for the sander.

10-1055

13-1073

13-1072

5117-008

11-1781

5117-002

540 ASSEMBLY CENTER

1 2

DOOR CLAMP/EJECT ASSEMBLY 5117-008 Eject Roller, White 2” x 3-1/8” White plastic rollers that push the jambs up when the door is ejected.

GUN FIRING ASSEMBLY 11-1781 Gun Firing Sensor

3

CLAMP STOP ASSEMBLY 5117-002 Corner Reference Roller, White 2” x 5” Rollers that stand at each corner of the machine.

4

FILTER-REGULATOR-LUBRICATOR ASSEMBLY 10-1055 Filter Element

6

FRAME ASSEMBLY 13-1165 White Rubber Wheel, 1” x 4” Roller in the top of the frame that the door rolls in on.

Photo Unavailable

11-373 Door on Sensor The photo eye on the frame, across from the operator, that senses when a door is present.

5

CORNER ASSEMBLY, STRIKE INFEED 11-451 Door Clamp / Eject Sensor The sensor on the side of the in-feed strike side gun mount that is used to indicate its position.

7

ELECTRICAL SYSTEM 11-1570 Foot Pedal

8

OPERATOR CONTROL PANEL 11-1568 LED Light for the Buttons 1-800-824-6242

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1-530-879-3137

10-1055

13-1165

11-373

11-451

11-1570

11-1568 21

NORFIELD MACHINERY

5000 PREHANGING SYSTEM 5000 MACHINING CENTER 530 LOADER 540 ASSEMBLY CENTER 630 LOADER

7'0" 6'6"

1'6"

3'6"

PROVEN - Over 125 systems installed worldwide and millions of doors produced have given the 5000 System the reputation as the highest production door machine in the industry RELIABLE - Using the highest quality components and superior technology, the 5000 System is regarded as one of the most reliable machines on the market FAST - With the high-speed option and two-bowl automatic screwfeeder, the 5000 routinely produces over 800 doors per shift QUALITY - The 5000 System will create a consistently high quality prehung unit every time

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DESCRIPTION The fastest pre-hanging machine in the world...

5000 MC STANDARD FEATURES • Automatic door width adjustment • Automatic door feeding, and positioning for right or left hand doors • Automatic pre-drill for 3-1/2” hinges • Automatic hinge application - operator places hinges on applicators • Automatic 2-1/8” lock bore, latch bore, and faceplate routing • Center mounted cycle start controls ergonomically placed for operator • E-stop with air dump releases pinch points and clamps for operator safety • Door pull boring for closet doors • Simplified sensors ensure reliability at higher operating speeds • Machine clamps the door up for varying door thickness • Sequenced based re-positioning of door for handling changes • 7” operator touch-screen with graphical interface for ease of use • Raised molding capable

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TOUCHSCREEN FEATURES • Graphic user interface for intuitive control • Pop-up messaging for error control • On-screen diagnostics & help screens to greatly increase the effectiveness of trouble shooting 5000 MC OPTIONS • 10” touch-screen • Spare parts package • Extra bit package • One bowl automatic screwfeeder • Two bowl automatic screwfeeder • High speed option with two bowl automatic screwfeeder • Automatic screwfeeder spare parts • 3HP vacuum with auto start • Quick change system for fast screw color changes • Power tilt changeover, 0° to 3°, for hinge and face plate

Innovative Door Solutions

NORFIELD MACHINERY

Assembly Center

Hinge applicator

Flat Jamb with stop applied Single Rabbeted Jamb Double Rabbeted Jamb

Split Jamb

Deadbolt Bore Deadbolt Spacing

Faceplate Mortise Latch Bore

5000 MC SPECIFICATIONS

5000 INSTALLATION

Capabilities

Approx. Shipping Wt. Floor Space

12,000 lbs.

9’W x 11’6”L x 6’H

Electrical

208/230V 3Ph@50 Amps with neutral 208/230V 3Ph 60Hz 460V 3Ph60Hz

Air Vacuum

30 CFM @ 90 PSI min 1900 CFM through 8” duct

Door Width Door Height Door Thickness

1’6” to 3’6” 6’6” to 7’0” 1-3/8” to 1-3/4”

Jamb Width Jamb Height Jamb Thickness

2-1/2” to 10-1/2” 6’6” to 7’0” 1/2” to 1-1/2”

Hinge Size Hinge Radius Pre-drill pattern Hinge application

3-1/2” to 4” std 5/8” only 3-1/2” only 3-1/2” only

Lock Backsets Faceplate Width Faceplate Length Faceplate Router 2-3/4”

2-3/8” to 2-3/4” 1” to 1-1/8” 2-1/4” to 2-3/4” 1/2” to 1-1/8” x

Raised Molding Height From edge of door

to 3/4” 3-1/4”

Lock Bore

Hinge

F

DVD Demo

!

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NORFIELD MACHINERY

630L Multi Stack Loader Standard Features • 4-stack loading • Integrated touchscreen control using the Eagle MC touchscreen • Rotate doors for handing before machining • End or side loading

530L Single Stack Loader Standard Features • Safety cage for complete operator safety (not shown) • Minimal air requirements for less expensive and quieter operation • Built in rollers for processing raised molding pre-finished and metal doors without marking • Electric horizontal and vertical travel for smooth and adjustment free operation • Infeed conveyor and pallet catch allows for staging multiple pallets • Integrated control using the Eagle MC touch-screen

630L Options •6-stack loading

530L Options • 10’ conveyor • Extended conveyor • Ball transfer table for angled or curved staging of pallets • Fork lift pocket conveyors allow for directly loading onto the conveyor • 530LR Reverse loader option

360S material staging device 360S Standard Features • Foot pedal activation • Rotates 360° • Tilts from 80° vertical to 0° horizontal • Will maneuver a 200lb. door easily and smoothly • Rollers glide material into place • Built for years of rugged use 360S Options • To complete your production line, consider material handling product, Tilting Door Cart, that tilts toward unit that is in the vertical position, enabling you to offload unit with ease.

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540 ASSEMBLY CENTER Standard Features •Ergonomic operator controls •Foot pedal operation •Extended header clamps for secure clamping •Auto width adjustment •Adjustable staple patterns • Manual sequential control allows operator to step forward & backward through the machine cycle • Split jamb capability 540AC Options •Strike side nailers •10’ outfeed conveyor rollers •Outfeed support roller •Extended conveyor

Innovative Door Solutions

NORFIELD MACHINERY

SHOP LAYOUT SUGGESTIONS WITH THE 5000 SYSTEM 400-850 DOORS PER SHIFT MACHINERY 1. SSDL Single Stack Door Loader 2. 5000 System Volume interior door line 3. 5100 Assembly Table 4. Magnum Loader Door loader for Magnum 5. Magnum Door Machine 6. Magnum Un-loader Door Un-loader for Magnum 7. 450 Stop jamb stitcher 8. 250M/250MX Strike jamb router 9. 2300ASR Automatic strike plate router 10. 1020 Double-end trim saw MACHINE CAPACITY RATE 5000 System = 100 doors per hour Magnum = 30 doors per hour FLOOR SPACE REQUIREMENT 7,700 Square Feet

MANPOWER REQUIREMENTS 10 people, 7 operators and 3 stock pullers (not shown) Operator 1 5000 System Machining Stage Operator.

Operator 2 Assembly Stage Operator.

Operator 3 Casing Applicators Operator 4 Magnum Operator - custom specials and exteriors.

Operator 5 Door Unit Assemblers - for custom, special, and exterior units; frame assembly and casing application.

Operator 6 450 Operator - for casing and jamb preparation.

Operator 7 1020 Operator - for casing and jamb preparation. Also stocks primary line.

ELECTRICAL REQUIREMENT 100 Amps @ 230V 3-Phase (Plus Vacuum Input) AIR SUPPLY 70 CFM @ 90 PSI 1-800-331-0999

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NORFIELD MACHINERY

5000MC 10

6 9

8

1

7

1

Butt Router Assembly

2

Door Clamp Assembly*

3

Lock Drill Assembly*

4

Latch Drill Assembly*

5

Face Plate Router Assembly*

6

Jamb Clamp Assembly

7

Power Feed Assembly

8

Hinge Applicator Assembly

9

Pre Drill Assembly

10

Operator Control Panel *Not shown

26

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Innovative Door Solutions

NORFIELD MACHINERY

5000 MC IN-FEED DOOR GUIDE 11-667 In-feed & Out-feed Door Sensor This is the photo eye that detects the door going into or out of the machine.

VARIOUS 10-981 Cylinder Sensor Used on many cylinders to detect the location of the piston.

5

3

11-667

10-981

15-174

BLA398139

13-567

13-613

13-620

13-686

13-1255

11-451

8804-022

13-687

13-970

11-667

10-1116

5053-007

FACE PLATE ROUTER ASSEMBLY 15-174 Face Plate Router Motor BLA398139

DeWalt Motor Brushes for DW-616

13-567

Face Plate Router Bit

LOCK DRILL ASSEMBLY 13-613 Lock Bore Raker Knives Rectangular carbide inserts used on the 2-1/8” lock bore bit.

13-620 Lock Bore Scoring Spurs Carbide inserts used on the outer edge of the 2-1/8” lock bore bit.

13-686 Lock Bore Center Point Small drill bit used in the center of the 2-1/8” lock bore bit.

4

LATCH DRILL ASSEMBLY 13-1255 Latch Drill Bit Carbide Insert This is the replacement carbide insert for the 1” latch drill bit.

LATCH / FACE PLATE SIDE SHIFT SENSOR 11-451 Face Plate Router Shift Detect Sensor Sensor, located below the latch drill motor, that senses the location of the latch/ face plate side shift.

2

DOOR CLAMP ASSEMBLY 8804-022 Lock Drill Backup Block Top door clamp pad for the drill section. It also serves as the lock drill backup block.

DRILL CARRIAGE FRAME 13-687 White Rubber Wheel, 2”W x 4”D Large white rubber rollers on the drill carriage.

13-970 White Rubber Wheel, 2”W x 2”D Small white rubber roller inside the vacuum box.

11-667 Door Sensor, Drill Carriage Photo eye that detects a door in the drill section.

6

JAMB CLAMP ASSEMBLY 10-1116 Small Jamb Clamp Cylinder Cylinder that pushes the jamb out toward the operator.

5053-007 Jamb Clamp Button Metal tip that is on the cylinder that pushes the jamb out toward the operator.

1-800-331-0999

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NORFIELD MACHINERY

5000 MC Photo Unavailable

5029-025

6

JAMB CLAMP ASSEMBLY 5029-025 Butt Router Chip Breaker White plastic block that is in-between the door and the jamb and supports the edges of both during hinge mortising..

8

HINGE APPLICATOR ASSEMBLY 10-1214 Screwdriver Plunge Cylinder Sensor Small sensor that is located in the side of the screwdriver plunge cylinder.

7

POWER FEED ASSEMBLY 5029-033 Power Feed Wheel

10-1214

Photo Unavailable

5029-033

5584-700

1

BUTT ROUTER ASSEMBLY 5584-700 Vacuum Brush Assembly Rectangular brush assembly that surrounds the butt router bit.

15-174 Butt Router Motor DeWalt DW-616 router motor for the butt router assembly.

15-174

BLA398139

BLA398139

DeWalt Motor Brushes

13-907 Butt Router Bit Inserts Replacement insert for the butt router bit.

13-907

12-262

9

PRE-DRILL ASSEMBLY 12-262 Small Pre-drill Belt Smaller green belt used on the pre-drill assembly.

12-263 Large Pre-drill Belt Larger green belt used on the pre-drill assembly.

12-263

13-342 Pre-drill Bit This is the 9/64” drill bit used in the pre-drill assembly.

13-342

1/2” FILTER-REGULATOR-LUBRICATOR ASSEMBLY 10-1055 Filter Element This is the replacement element for the smaller particulate filter.

10-1182

10-1199 Coalescing Filter Element This is the replacement element for the smaller coalescing filter.

10-540

3/4” FILTER-REGULATOR-LUBRICATOR ASSEMBLY 10-1209 Filter Element This is the replacement element for the larger particulate filter.

10-580

10-542 Coalescing Filter Element This is the replacement element for the larger coalescing filter.

10-542

10

OPERATOR CONTROL PANEL 11-1560 Contact Block, Red Plunger 11-1566

11-1560 28

11-1566

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Contact Block, Green Plunger

Innovative Door Solutions

NORFIELD MACHINERY

Norfield’s resourceful website

Get the most out of our website by understanding it better.

1. Manuals You can find all our machinery manuals free on the website.

Every machine every series.

1

2. Online Catalog This catalog and our tools and supply catalog can be easily referenced online.

2

5

4

3. Machinery

Replacement Parts Need replacement part for your machine? We have parts for Norfield, Full House, Kval, Dotul and Ruvo machines.

4. New/Used Machinery

3 6

Want more information on a machine before you buy it? The new/used machinery section of the website gives you all the specs and info on all our machinery. Even offers used machinery on sale!

5. Contact us Need help the website doesn’t offer? Check out our people page or our contact us page.

6. Announcements & Features Don’t forget to check out the announcement and features sections for special deals like 0% financing on new machinery!

1-800-331-0999

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NORFIELD MACHINERY

4000 PREHANGING SYSTEM System Includes: 4000 MACHINING CENTER 4100 ASSEMBLY CENTER 4200 LOADER 7'0" 6'6"

1'6"

3'6"

ACCURATE - Precisely accomplishes drilling and mortising operations.

EFFORTLESS– Automatic routing, drilling and changeover controlled by straightforward and easy to read control panel.

INNOVATIVE - Automatically compensates for dimensional variation in door width and/or thickness.

ECONOMIC - Cost effective solution for high production shops.

DESCRIPTION 150 to 360 doors/shift...cost effective and reliable horizontal machine

4000 MC STANDARD FEATURES • Bottom-up clamping system, which accommodates both interior and exterior doors • Underside lock drilling enables exit cut viewing for quality control • Superior dust collecting system • Chip breaker to achieve crisp clean hinge mortising • Automatic lock, latch and faceplate machining • Industrial-grade material and parts for longevity

4000 MC OPTIONS • Power feed automatically feeds door into machining center • Automatic deadbolt capability speeds up operation • Vacuum package facilitates safe, clean operation • Spare parts and extra bit package promote proactive maintenance • Autofeed screwfeeder option makes for consistent production • Preventive Maintenance Agreement

Fr

CHINERY

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www.norfield.com

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Innovative Door Solutions

NORFIELD MACHINERY

4000 MC latch and faceplate motors

Flat Jamb with stop applied

4000 MC Hinge Router

4000 MC SPECIFICATIONS

Single Rabbeted Jamb Double Rabbeted Jamb

Split Jamb

Deadbolt Bore Deadbolt Spacing

4100 AC Gun Assembly

Capabilities Door Width Door Height Door Thickness

1’6” to 3’6” 6’6” to 7’0” 1-3/8” to 1-3/4”

Jamb Width Jamb Height Jamb Thickness

2-1/2” to 10-1/2” 6’6” to 7’0” 1/2” to 1-1/2”

Hinge Size Hinge Radius Hinge pattern

3-1/2” to 4” std 5/8” only adjustable 29” - 33”

Lock Backsets Faceplate Width Faceplate Length Faceplate Router

2-3/8” to 2-3/4” 1” to 1-1/8” 2-1/4” to 2-3/4”

4000 MC Control Panel

4000 INSTALLATION Approx. Shipping Wt. 3,000 lbs.

Floor Space 6’6”W x 9’0”L x 6’H Electrical

230V 1 Ph 208/230V or, 460V 3Ph

Air Vacuum

15 CFM @ 90 PSI 1900 CFM @ 8” duct

1/2” to 1-1/8” x 2-3/4”

Faceplate Mortise Latch Bore Lock Bore

Hinge

1-800-331-0999

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NORFIELD MACHINERY

4100AC ASSEMBLY CENTER Standard Features • Roller systems accommodate both left and right hand doors, eliminating lifting.

• Multi directional clamping to properly clamp unit for tight fitting corners.

• Vertical clamping levels the surface of the head/leg joints for stapling.

• Large control knobs for ease of operation • Rugged construction insures reliability and long machine life • Heavily protected proximity sensor reads the location of each staple from manually adjusted index tabs 4100AC Options • Strike side nail guns secure door for shipping • Out-feed support roller to maintain production flow • 10’ out-feed conveyor rollers 4200L LOADER Standard Features • Automatic vertical indexing to position door at proper work height, eliminating adjustments • Infinitely adjustable for stacking, de-stacking, loading and unloading of materials.

4200L Options • Pneumatic feed • End load conveyor • Side load conveyor

DOOR HAND All doors are denoted by the direction of their swing, or their “hand.” Before a door can be hung, its swing must be known.

Currently, there are two methods used to determine the hand of a door. The first method, the one most straightforward and commonly used, designates the door simply as Right Hand (RH) or Left Hand (LH).

To determine the swing of the door, simply face the hinge pin side of the door and note the location of the door knob. If the knob is to the left, it is a Left Hand door. If the knob is to the right, it is a Right Hand door.

The other method currently in use designates the door as either Right Hand Reverse (RHR) or Left Hand Reverse (LHR). To determine the swing of the door in this method, face the outside of the door.

The outside is the street side of an entrance door, the corridor (hall) side of a room door, or the side opposite the hinge pins on a communicating door (a door that connects two rooms). If the door opens toward you and the hinges are on the left, it is a Left Hand Reverse. If the hinges are on the right, it is a Right Hand Reverse.

Although both methods are equally accurate and achieve the required results, the first system is preferred. Before hanging a door, make sure that all concerned agree on the method that will be used. This will prevent confusion down the line when the prehung doors are actually being installed.

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Innovative Door Solutions

NORFIELD MACHINERY

SHOP LAYOUT SUGGESTIONS WITH THE 4000 SYSTEM 300-400 DOORS PER SHIFT MACHINERY 1. 4000 System 2. 250M/250MX 3. Magnum Loader 5. Magnum 6. Magnum Un-Loader 7. 450 8. 1020

Automated door machine system Strike jamb router Loader for stack loading of 4. Magnum Door machine custom, exterior units Feeds assembly table Stop jamb stitcher Double-end trim saw

MACHINE CAPACITY RATE 4000 System = 45 doors per hour Magnum = 30 doors per hour FLOOR SPACE REQUIREMENT 6,000 Square Feet ELECTRICAL REQUIREMENT 100 Amps @ 230V 3-Phase (Plus Vacuum Input) AIR SUPPLY 60 CFM @ 90 PSI

MANPOWER REQUIREMENTS 7 people total for both lines, plus stock-puller/warehouse worker (not shown).

Operator 1 4000 System Machining Stage Operator.

Operator 2 4000 System Assembly Stage Operator.

Operator 3 4000 System Casing Applicators Operator 4 Magnum Operator - custom specials and exteriors.

Operator 5 Door Unit Assemblers - for custom, special, and exterior units; frame assembly and casing application.

Operator 6 450 Operator - for casing and jamb preparation.

Operator 7 1020 Operator - for casing and jamb preparation. Also stocks primary line.

1-800-331-0999

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NORFIELD MACHINERY

4000MC

8 6 7

1

1

Butt Router Assembly

2

Door Clamp Assembly*

3

Lock Drill Assembly*

4

Latch Drill Assembly*

5

Face Plate Router Assembly*

6

Jamb Clamp Assembly

7

Power Feed Assembly

8

Operator Control

9

Main Electrical Panel*

10

FRL Assembly* *Not shown

4100AC 2

1 4

3

1

Door Clamp/Eject Assembly

2

Header Clamp Assembly

3

Control Panel Assembly

4

Gun Firing Assembly

5

Clamp Stop Assembly*

6

Filter Regulator Lubricator Assembly*

4200L

*Not shown

2 1

34

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Innovative Door Solutions

1

Frame Assembly

2

Main Electrical Panel

NORFIELD MACHINERY

4000 MC

1

BUTT ROUTER ASSEMBLY 5584-700 Vacuum Brush Assembly Rectangular brush assembly that surrounds the butt router bit.

15-174 Butt Router Motor DeWalt DW-616 router motor for the butt router assembly.

BLA398139

DeWalt Motor Brushes for DW-616

13-907

Butt Router Bit Inserts

2

DOOR CLAMP ASSEMBLY 5050-002 Lock Drill Backup Block Top door clamp pad for the drill section. It also serves as the lock drill backup pad.

3

LOCK DRILL ASSEMBLY 13-613 Lock Bore Raker Knives Rectangular carbide inserts used on the 2-1/8” lock bore bit.

5584-700

15-174

BLA398139

13-907

5050-002

13-613

13-620

13-686

13-1255

13-567

10-058

5053-007

5545-001

13-1178

5079-008

11-048

13-620 Lock Bore Scoring Spurs Carbide inserts used on the outer edge of the 2-1/8” lock bore bit.

13-686 Lock Bore Center Point Small drill bit used in the center of the 2-1/8” lock bore bit.

4

LATCH DRILL ASSEMBLY 13-1255 Latch Drill Bit Carbide Insert This is the replacement carbide insert for the 1” latch drill bit.

5

FACE PLATE ROUTER ASSEMBLY 13-567 Face Plate Router Bit

6

JAMB CLAMP ASSEMBLY 10-058 Small Jamb Clamp Cylinder Cylinder that pushes the jamb out toward the operator.

5053-007 Jamb Clamp Button Metal tip that is on the cylinder that pushes the jamb out toward the operator.

5545-001 Butt Router Chip Breaker White plastic block that is in-between the door and the jamb and supports the edges of both during hinge mortising.

7

POWER FEED ASSEMBLY 13-1178 Out Feed, Power Feed Wheel Wheel used to feed the door out of the machine.

5079-008 Infeed, Power Feed Wheel Wheel used to feed the door into the machine.

8

OPERATOR CONTROL 11-048 Contact Block, Red Plunger

1-800-331-0999

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NORFIELD MACHINERY

4000 MC

11-047

11-451

10-386

10-1182

8

OPERATOR CONTROL PANEL 11-047 Contact Block, Green Plunger

9

MAIN ELECTRICAL PANEL 10-386 Air to Electric Interface There are five of these on the side of the electrical box. They convert an air signal to an electric signal.

1

BUTT ROUTER ASSEMBLY 11-451 Butt Router Shift Detect Sensor Sensor located in the front of the frame behind the center router.

10

FILTER-REGULATOR-LUBRICATOR ASSEMBLY 10-1182 Filter Element This is the replacement element for the particulate filter.

10-540 Coalescing Filter Element This is the replacement element for the coalescing filter.

10-540

5117-008

4100 Photo Unavailable

11-204

11-249

1

DOOR CLAMP/EJECT ASSEMBLY 5117-008 Eject Roller, White 2” x 3-1/8” White plastic rollers that push the jambs up when the door is ejected.

2

HEADER CLAMP ASSEMBLY 11-204 Header Safety Switch Lever This is the lever for the header safety switch 11-249 Header Safety Switch Switch that is mounted to the header clamp and prevents the gun from firing when there is no jamb in place.

10-079

5117-002

11-1781

3

CONTROL PANEL ASSEMBLY 10-079 Lever Valve for Control Panel Replacement valve for all of the valves on the control stand.

4

GUN FIRING ASSEMBLY 11-1781 Gun Firing Sensor Sensor that fires the gun.

5

CLAMP STOP ASSEMBLY 5117-002 Corner Reference Roller, White 2” x 5” Rollers that stand at each corner of the machine.

10-1182

6 10-540

FILTER-REGULATOR-LUBRICATOR ASSEMBLY 10-1182 Filter Element Replacement element for the particulate filter.

10-540 Coalescing Filter Element This is the replacement element for the coalescing filter.

36

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Innovative Door Solutions

NORFIELD MACHINERY

4200

1

FRAME ASSEMBLY 11-477 Up Limit Switch Switch that stops the lift when it gets to the top.

11-478 Top Door Photo Eye Photo eye that stops the lift so that the top door is at the correct height to feed into the 4000.

6207-103 Door Feed Arm Assembly Steel frame that pivots to push the door off from the stack and into the 4000.

2

MAIN ELECTRICAL PANEL CONTROL PANEL 11-048 Contact Block, Red Plunger 11-047

11-477

11-478

Photo Unavailable

6207-103

11-048

Contact Block, Green Plunger

11-047

1-800-331-0999

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NORFIELD MACHINERY

250M STRIKE/JAMB ROUTER VERSATILE SAFETY FEATURES 9-FOOT JAMB READY FAST - Quick-change templates and stop system reduce setup time.

EFFICIENT - Mortises for plate and bolt relief in one continuous operation to increase production rate.

QUALITY - Machined jamb retains greater strength and more professional appearance compared to those produced on other machines.

VERSATILE - Ability to process a wide range of jamb types and sizes accommodates a wide variety of sku’s.

Dead bolt stop retracted

Dead bolt engaged

DESCRIPTION 250 units per shift

250M Strike Jamb Router TEMPLATES

Full Lip Strike Template

T’ Strike Template

No Lip DeadBolt Template

Order No

Size

Radius

Price

MFG9210

2-1/5”

1/4”

$35.99

MFG9201

2-1/4”

5/8”

$33.99

MFG9202

2-1/”

1/4”

$33.99

MFG92021

Steel 2-1/4”

1/4”

$98.99

Order No

Size

Radius Lip

Price

MFG9204

1-1/8” x 2-3/4”

1/4”

1-1/2” $35.99

MFG9205** 1-1/4” x 4-7/8”

1/4”

3-3/8” $35.99

MFG9230

1” x 2-1/4”

1/4”

.95”

Order No

Size

Radius

Price

MFG9206

1” x 2-1/4”

1/4”

$35.99

MFG9206-S

Steel 1” x 2-1/4” 1/4”

.95

$127.50

MFG9219** 1-1/8” x 2-3/4”

1/4”

$35.99

MFG9233** 1-1/4” x 3-5/8”

1/4”

$35.99

**These templates are for 1-3/4" doors only Custom Templates - $75.00 each. A sample piece of hardware or manufacturer's template drawing will be required. Allow 4 weeks for delivery.

250M STANDARD FEATURES • Processes more than 75 types of strike plates with quick change template system • Adjustable deadbolt stop system to accurately place the deadbolt bore • Processes any strike up to 4-7/8” long, including T-strike • Includes 2-1/4” - 1/4R full lip template and 2-3/4” - 1/4R deadbolt template 250M OPTIONS • Dust collection with vacuum • Dust collection without vacuum • Head stops for ball catch mortise • Custom templates 250M CAPABILITIES Material • Width no limit • Length up to 9’0” • Thickness to 1-5/8” • Process any strike up to 4-7/8” long, including T-strike

250M Crutch Tips (optional) MFG16 1/2" $0.75 MFG17 5/8" $0.75 38

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Innovative Door Solutions

NORFIELD MACHINERY

Mortise for standard strike & deadbolt without repositioning!

Process exterior jambs with less set up time.

250MX EXTERIOR STRIKE JAMB ROUTER

ERGONOMICALLY ENHANCED QUICK CHANGE FOR LENGTHS FAST - Quick-change templates and stop system reduce setup time.

EFFICIENT - Mortises for plate and bolt relief in one continuous operation to increase production rate.

QUALITY - Machined jamb retains greater strength and more professional appearance compared to those produced on other machines.

DESCRIPTION 250 units per shift

VERSATILE - Ability to process a wide range of jamb types and sizes accommodates a wide variety of sku’s.

250MX STANDARD FEATURES • Can machine a two feature combination, up to 6-1/2” centers, using a single template.

• All existing 250M templates can be used on the 250MX. • Operator has router power control through a dual thumb-switch setup mounted in the router handle. Both switches need to be pressed for the router to run.

• Can rout features in mull posts up to 2-1/2” thick overall and 11/2” on the face to be routed.

• Quick change stop position to go from 6’8” to 8’0” jambs without using tools.

• Frame legs are adjustable for different height operators.

• Depth adjustment is more accurate with quick change capability.

• Adjustable deadbolt stop system to accurately place the deadbolt bore.

250MX OPTIONS • Dust collection with vacuum • Head stops for ball catch mortise • Custom templates • Overhead material rack 250MX CAPABILITIES Material • Width no limit • Length up to 9’0” • Thickness to 1-5/8” • Process any strike up to 12” long, including T-strike

Router power control with dual thumb switch

1-800-331-0999

Close up of the stop system.

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NORFIELD MACHINERY

350H

HINGE ROUTING STATION PROCESS DOOR AND JAMB FOR HINGES IN ONE PASS 350H STANDARD FEATURES • Magnum-style hinge jamb routing • Index bar with stop system for different hinge patterns • Quick-change setup for different hinge sizes • Pneumatic jamb adjustment to ensure a perfect fit • Single point dust collection plumbing • Self-centering butt router for easy hinge mortising • Cycle time varies with material type - typical cycle time is 30 seconds 350H OPTIONS • Extra bit and spare parts packages • Dust collection system • Door routing capability with quick-change width index • Additional index bars • 2nd butt router for mortise radius changeover • Air inline screwdriver • Air inline pre-drill • Lock side door clamp

350H CAPABILITIES Door Width 1’0” to 3’6” Height 8’0” Thickness 1-3/8” to 1-3/4” Hinge Hinge Size Radius Jamb Width Length Thickness Types

3-1/2” to 5” 1/4” or 5/8” 2-1/2” to 10-1/2” 8’0” 3/8” to 1-1/2” Flat with stop applied Flat without stop applied Split jamb/Rabbeted jambs Interior or Exterior

360S

MATERIAL STAGING DEVICE DOOR OR WINDOW PRODUCTION LINES ROTATE MATERIAL 360° SWITCH MATERIAL FROM HORIZONTAL TO NEAR VERTICAL POSITION 360S STANDARD FEATURES • Foot pedal activation • Rotates 360° • Tilts from 80° vertical to 0° horizontal • Will maneuver a 200lb. door easily and smoothly • Rollers glide material into place • Built for years of rugged use

Pneumatics do the work for you.

Lower the unit to a near vertical position to offload for packing or shipping, or to perform any finish work.

360S OPTIONS • To complete your production line, consider material handling product, Tilting Door Cart, that tilts toward unit that is in the vertical position, enabling you to offload unit with ease.

Foot lever can be placed anywhere you want to keep operator out of field of movement. Operator moves the product to a position suited to him instead of having to walk around his work.

360S CAPABILITIES Door height up to 8,0” Door width 1’0” to 3’6” Jamb thickness up to 8’0” Support unit weight 200lbs Infeed height at horizontal position 40” 40

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NORFIELD MACHINERY

450

FLOW THRU STOP STITCHER VERSATILE SAFE FEATURES 9-FOOT JAMB READY FAST - Processes up to 12 pieces/minute.

SIMPLE - Auto length and width detection minimize set-up and change over time.

VERSATILE - Handles a wide variety of jamb lengths, widths, and thicknesses.

450 STANDARD FEATURES • Foot pedal activation • Mounts for standard capacity guns • Non-marking rubber power-feed wheels • Quick change material stop 450 OPTIONS • Heavy duty mounts for high capacity guns • Different reveal spacers

450 CAPABILITIES Jamb width 3-1/2” to 8” Jamb thickness 7/16” to 7/8” Stop width 1” to 2” Stop thickness 1/4” to 5/8” Reveal 1-7/16” & 1-13/16” Staple spacing: 2” from top and 3” from bottom of stop with 10-1/4” between staples or finish nails in standard mode. Adjustable mode allows for custom staple spacing.

Average capacity: 12 cycles per minute (indicates consideration for operator and material handling efficiency per 8-hour day)

8900

8900 STANDARD FEATURES • Quick setup using turret, which controls width for four settings while adjustable stop is used for fine tuning the fit of the plate.

• Will integrate into a Magnum System.

• Mortiser and faceplate router dust collection.

• Faceplate routing with square to face of door or on a 3° bevel — changeover time: 15 sec.

• Doors greater than 8’0” can be processed using a layout line system.

DEEP POCKET MORTISING WITHOUT TEMPLATES EXTENDED FACEPLATE ROUTING RAISED MOLDING COMPATIBLE HIGH VOLUME WILL INTEGRATE INTO A MAGNUM SYSTEM

8900 CAPABILITIES Door Height 6’4” to 9’0” Thickness 1-3/8” to 21/4” Width no limit Pocket Length Depth Width

1” to 8” up to 6” 3/4” to 1-1/4”

Faceplate Length Depth Width

1/2” to 8’12” up to 3/8” 1” to 1-1/4” 1-800-331-0999

Stop assembly is easily adjusted and scaled for quick set-ups. Setting up the centerline for mortises is easy.

Faceplate mortiser doesn’t require the use of templates. To change the length of the faceplate mortise, simply adjust the lever to your preference.

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NORFIELD MACHINERY

1020 Double End Trim Saw THE CLASSIC DOUBLE-END TRIM SAW SAFE - Safe operation as blades cycle up from inside the machine.

EFFICIENT - Working height optimizes work flow and maximizes piece count before receiving cart is full.

VERSATILE - Cuts (miter or square) can be compound/beveled up to 10° providing a snug fit for casing and drywall.

COST EFFECTIVE - Double-end cutting reduces labor cost.

1020 STANDARD FEATURES Hopper feeding for ease of use Compound angle adjustments for variety of cuts Industrial-quality 60-tooth carbide-tipped 10” saw blade Adjustment switch for changing from 45° to 90° with ease

10” TRIM SAW BLADES FRE85R010 $79.35 Shipping: 3 lbs.

1020 OPTIONS Kerfing of casing Spare parts package Dust collection system with vacuum

1020 ENDINE SHOCKS AIR10096 $103.50 Shipping: 1 lb.

1020 FORMICA & WEAR STRIP KIT 26-0608-00 $259.25 Shipping: 1 lb.

REPLACEMENT KERFING BLADES 13-038 $43.99 Shipping: 1 lb.

1020 CAPABILITIES Casing jamb and Brick Mold Length 1’6” to 8’0” Width to 3-1/2” Thickness 3/8” to 1-1/2” Undercut angle 0° to 15° for square end cuts 0° to 1° for miter cuts Angle of cut 90° and 45° Average capacity 24 cycles per minute

1020 TIMING BELT 12-008 $30.99 1020 CRUTCH TIPS MFG16 1/2” MFG17 5/8”

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$0.75 $0.75

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Innovative Door Solutions

NORFIELD MACHINERY

2300ASR AUTOMATIC STRIKE ROUTER WILL MEET THE NEEDS OF THE HIGHEST VOLUME DOOR SHOP

FAST - Will machine jambs to meet highspeed horizontal system cycle times.

2300 STANDARD FEATURES • Infinitely adjustable jamb stops • Accommodates a variety of jamb widths and lengths • Foot pedal operation for ease of use • Dust collection ready for operator safety • Adjustable strike plate sizes from 2-1/4” to 3”

EASY TO OPERATE - Foot pedal operation (hands free).

DURABLE - PLC controls increase reliability and provide simple troubleshooting.

2300 OPTION • 1200 CFM vacuum (manual start)

AUTOMATED -Allows operator to multi-task.

2300 CAPABILITIES Single or double rabbeted jambs Strike plate type Full lip only Strike plate sizes 2-1/4” to 3” Jamb length 70” to 96” Jamb width 2-1/2” to 10-1/2” Jamb thickness 3/8” to 1-1/2”” Average capacity up to 5 cycles per minute

Quick change jamb stops allow easy adjustments for varying jobs.

Easy to use control panel utilizes pictorial symbols to help eliminate language barriers.

The Allen Bradley programmable logic control (PLC) provides increased reliability and simple trouble shooting

1-800-331-0999

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NORFIELD MACHINERY

4800XY ENGINEERED FOR YEARS OF USE INTERCHANGEABLE INDEX BARS AUTOMATED EDGE PREPARATION

Removable index bars allow quick change between door lite sizes and design.

Cut round or oval door lites by using removable templates.

4800XY STANDARD FEATURES • XY controls eliminate the need for templates when cutting square or rectangle door lites • Template holder for round or oval door lites • Adjustable RPM speed control accommodates both wood/fiberglass and metal cutting • Industrial air filter, lubricator and regulator for long life • Oscillating quill for greater bit life 4800XY OPTIONS • Automated edge preparation • Waste bin • Dust collection systems • Spare parts and extra bit packages • Additional index bars 4800XY CAPABILITIES Door width 10” to 4’0” Door Height up to 8’0” Door thickness 1-3/8” to 2-1/4” Lock bore sizes 1-1/2” to 2-1/8” Lock backset 2-3/8” to 2-3/4” Faceplate Width up to 1-1/8” Faceplate Length up to 2-3/4” Electrical 208V 60Hz

230V 60Hz Pneumatic 5CFM @ 90 psi Shipping Wt. 3000lbs.

QUALITY - Designed to with stand the most demanding shop environment VERSATILE - The 4800XY will machine doors and side lites with widths of 10” to 4’0” heights up to 8’0” and 1-3/8” to 2-1/4” hinge FLEXIBLE - Able to process square, rectangle, round and oval door lites

Automated edge prep. The optional edge prep (latch drilling and face plate mortising) is performed automatically when initiated on the control panel.

Oscillating quill. Extend the life of your door lite bits by utilizing this standard feature.

Door infeed. The 4800XY is capable of feeding doors from the left or right.

Infeed height is set at the factory at either 33” or 40”.

Side lites. The 4800XY can process side lites without lock prep. Cut up to a 6” lite in a 10” panel.

XY axis locks simplify’s lite cutting for square or rectangular door lites.

Optional Waste bin

44

ACCURATE – Interchangeable index bars allows operator to change door lite design precisely

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Innovative Door Solutions

NORFIELD MACHINERY

3800 DOOR LITE MACHINE ENGINEERED FOR YEARS OF USE TEMPLATE-DRIVEN DESIGN VERSATILE – Free floating machining head with template follower, allows for cutting lites of various shapes and complexity UNCOMPLICATED - No programming needed ERGONOMIC - Controls are on the front of the machine, easily accessible by the operator SAFE - Automatic shutoff when either handle is released greatly reducing the possibility of injuries Clamping. The 3800 uses 9 clamps during lite cutting and standard lock and latch boring (4 at each end plus lock template clamp).

Safety. During lite or lock cutting, the 3800 operator keeps both hands on the control handles.

8-ft Capable. Standard on the 3800.

Change-over for doors from 6’6” to 8’0” requires no tools on the 3800. Left hand clamp arm moves freely in and out on linear bearings when clamps are not engaged.

Power edge prep. 3800 edge prep (latch drilling and faceplate mortising) is powered and controlled from panel on the lite cutter head.

Door cut-off. The 3800 may also be used to cut down the height of a door by positioning the end of the door beyond the frame of the machine. Use the template clamps to clamp a straight edge (such as the end of a lite template) to the surface of the door. Then draw the lite cutter-head around the clamp arm to the “outside” of the machine and cut off the door.

3800 STANDARD FEATURES • Eight location clamping system grips door firmly • Adjustable RPM speed control accommodates both wood and metal cutting • Industrial air filter, lubricator, and regulator for long life • Three location clamping actuation • Neoprene clamp pads protect material from marring • Quick-change for 2-3/8” to 2-3/4” backsets 3800 OPTIONS • Overhead template system with clamps for quick change between light styles • Oscillating quill for cutting with a greater area of the bit and longer bit life • Faceplate routing with latch drilling • Automatic pop-up roller system for door transfer • Portable waste bin on wheels • Dust collection systems • Spare parts and bit packages • Industrial air filter, dryer and regulator • Spare parts package • Peep hole drilling 3800 CAPABILITIES Door height up to 8’0” Door thickness 1-3/4” Door width 4’0” Lock bore sizes 1-1/2” to 2-1/8” Lock backset 2-3/8” to 2-3/4” Faceplate width Adjustable to 1-1/8” Faceplate length Adjustable to 2-1/2”

1-800-331-0999

Multi point clamp system to ensure precise machining of doors

Reference stops position the door to rout the faceplate, and to drill the lock, latch, and the deadbolt.

Centralized control panel allows the operator to perform multiple functions including latch, faceplate and lock prep.

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NORFIELD MACHINERY

TIME FOLD SERIES Assembly of exterior doors ASSEMBLY MASTER TILT MASTER EFFICIENT- Designed to “fold time” and reduce costs by balancing labor and movement across entire assembly process.

Up to eight people can work side by side.

“The Time Fold Series is configured so that up to eight people can work the assembly line to produce up to 300 doors per day. Two people at each station team up to create an efficient work flow throughout the prehanging process as the door unit moves down the line.”

TIME FOLD SERIES CAPABILITIES Door Width 2’6” to 3’0” Door Height 6’8” to 7’0” Lock Bore Sizes 1-1/2” to 2-1/8” Door thickness, casing, brick molding, jamb width, height, and thickness are supported.

ASSEMBLY PROCESS FOR A 3-STATION SYSTEM Station A • Pull door from stack/cart and place on station • Pull hinge, jamb and sweep • Install hinges to door and jamb • Install shipping clips to lock side door • Install sweep Station B • Pull head and strike jamb and sill • Staple side jambs to head jamb • Caulk side jambs for sill • Position sill and clamp • Staple side jamb to sill • Screw shipping clip to jamb Station C • Pull brick mold • Install brick mold • Install shipping brace to bottom of sill • Install instruction and product labels • Mark customer identification data • Place completed unit in shipping area or cart 46

TIME FOLD SERIES OPTIONS • Lite insertion module includes a padded table that easily lifts the light into the door cutout for assembly.

• Head/sill clamp module holds sill tightly for accurate side jamb stapling.

• Jamb supports hold jamb, improving installation of hinges to door and jamb (set of 4).

• Air hose assemblies lets you add air tools as needed.

• Connector brackets protect air connection to adjacent work stations.

• Hardware trays hold hinges, screws, etc., for easy access (set of 2).

ERGONOMIC– Tool and material bins are placed where workers are placed.

SAFE– Air cylinders on the Tilt Master make the job of lifting doors safe, without operator fatigue.

Lite Insertion Module Typical 3-Station System

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Air manifold and conveyor wheel

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Innovative Door Solutions

NORFIELD MACHINERY

Auto Screwfeeder DTI 5000 The DTI 5000 can be designed with hand-held pistol grip, or straight type air screwdrivers with various rpm’s and torque, including reverse capabilities.

Drive threaded fasteners through wood, plastic, even metal...effortlessly!

The DTI 5000 is a compact, jam-resistant automatic fastening system.

The system will drive any size threaded fastener provided the length is more than the overall head diameter. Applications include wood, metal and plastic. RPMs range from 800 to 2,600, and torque ranges from 12- to 120-inch pounds.

IT’S Easy to use - unique barrel design allows the unit to be much smaller and lighter than comparable machines on the market today.

The basic unit is 12” wide x 18” long x 10” high. Dimensions may vary due to configuration.

IT’S Fast - a patented barrel design allows a screw to wait in the entrance tube of the barrel while driving a screw. No waiting for a new screw to load!

SCREWFEEDER WITH PISTOL DRIVER DTI5PD DIRECT DRIVE $7262.40 DTI5PS SHUCK BACK $8282.40 Free shipping

IT’S Efficient - the patented feed mechanism reduces likelihood of mechanical failure, and the twist-lock feed cover permits fast access to the feed mechanism for quick disassembly and reassembly. The screwfeeder automatically shuts off if the unit is not cycled for 7-8 seconds and restarts when the operator drives another screw.

EXTRA DRIVER UNIT ASSEMBLY DTI5PD-DU DIRECT DRIVE $2900.00 DTI5PS-DU SHUCK BACK $3600.00 Free shipping

IT’S Safe - power to the micro switch on the screwdriver assembly which activates the control box is 24 volts, making the unit very safe to operate.

SCREWFEEDER WITH INLINE DRIVER DTI5IC CLUTCH TYPE $7772.40 DTI5IS SHUCK BACK $8588.40 Free shipping EXTRA DRIVER UNIT ASSEMBLY DTI5IC-DU CLUTCH TYPE $3300.00 DTI5IS-DU SHUCK BACK $3800.00 Free shipping

1-800-331-0999

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NORFIELD MACHINERY

V85 Autoframer FOR CABINETRY CUTS AND DRILLS FOUR FACE FRAME HOLES IN A SINGLE OPERATION

DESCRIPTION Combine drill and saw functions into a single step with Norfield’s V85. Available in the semi-automatic FastFramer and the fully-automatic AutoFramer models, the V85 saves labor, space, and material handling.

V85 STANDARD FEATURES • Centralized sawing and drilling allows one operator to do both functions.

• Increases efficiency in material flow by eliminating duplicate handling and stacking.

• Includes filter and a regulator with air pressure gauge.

• Quality 10” 80-tooth carbide saw blade provides precision cutting and offers low replacement cost.

• Standard face frame bit ensures consistent, accurate pocket boring and makes replacement easy and cost effective.

• Clamp engages before either sawing or drilling operation begins.

• Built in dust collection features connection point for your system or our barrel top vacuum.

V85 CAPABILITIES Material height 36” Material thickness 1/2” to 1-1/2” Material width 4’0”3/4” to 6” Standard face frame bit ensures consistent, accurate pocket boring and makes replacement easy and cost effective

The V85s have convenient settings for controlling cutting and drilling functions.

It handles material up to 6” wide and 1-1/2 thick. Standard face frame bits and a quality carbide 10” 80 tooth saw blade contribute to cost savings

V85 OPTIONS • Stop system allows operator to choose material length efficiently and accurately without moving from the machining control station.

• Add the V55 Clamp table for operator ease and quality assembly.

The V85 safety components include an automatic clamp that engages before operations begins, a control panel with key activation and an emergency stop button

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Innovative Door Solutions

NORFIELD MACHINERY

V-Nailer USE FIVE DIFFERENT V-NAIL SIZES WITHOUT CHANGING THE DRIVER HEAD!

Mitre-Mite VN4+MP This machine has been designed for door production shops with frequent changeovers. Its memory program technology is state-of-the-art, allowing profile data for up to 1400 frames to be entered or downloaded from your computer. Adjustments are made automatically so production can resume immediately. V-nails can be driven or stacked in up to 10 positions per corner and will easily drive all types of wood, plastic or MDF.

Backnail frame casing with speed and precision, while adding support!

The most reliable way to backnail frame casing is with a V-nailer! The unique shape of the V-Nail will actually pull the joint together, increasing the support. And these V-Nailers will speed-nail with greater precision than even the best operator can!

With this new multichannel V-nailer, you can use five different V-nail sizes (5mm, 7mm, 10mm, 12mm, 15mm only) in as many as ten different positions along the casing joint. This is especially ideal in working with wide moldings and height variations. And, the MP Multichannel has a memory programmable capability that stores data for up to 1400 profiles. Automatically adjust for changes, then the precise production command will restart immediately. You’ll be able to join all types of wood, plastic, fiberglass, and MDF/HDF easily and with precision every time.

VN4+MP VN4E-3L

ITWVN4MP $10,399 Shipping: 300 lbs.

V-nailer Extension Arms 24-003 $136.75 /pair

“Pulling Power” V-nails actually pull the corner joints together and make it stronger.

V-shaped nails pull the joint tighter and are almost invisible!

CUSTOMER PREFERRED OPTIONS Ask your Customer Service Rep for more information about these options: • Bar code scanner for next frame identification • Support table ITWVN4MPMC Shipping: 300 lbs.

Mitre-Mite

Five separate channels for five different nail sizes.

$15,699

Mitre-Mite VN4E-3L This heavy-duty machine is designed to withstand years of use in a high production environment. It has a reinforced nail drive offering trouble-free cycling, and heavy-duty air cylinders that keep your production line humming along with little or no maintenance. V-nails can be driven or stacked in up to three positions per corner. Clamping fixtures fit most profiles. Long stroke nail drive (5”) for assembling larger frames ITWVN4E3L $7,799 Shipping: 300 lbs.

V-nailer Extension Arms 24-003 $136.75 /pair

V-nailer Extension ArmsV-nailer heads (l. to r.): 15mm, 10mm, 7mm.

24-003 $136.75 /pair

Need a mobile base for your V-Nailer?

This heavy-duty mobile base is designed to remain stable while you move your machines or heavy loads from point to point. The lockable swivel casters are arranged on outriggers that allow the machine to sit as low as possible. Capacity: 1,300 lbs.

WOO2058 $70.99 Shipping: 49 lbs.

1-800-331-0999

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MATERIAL HANDLING

tilting door cart

inline DOOR accumulator

Maneuver heavy or awkward double doors with side lites or transoms with ease. Able to support even a 500 lbs. door unit. All four casters on the tilting door cart are on the ground for work; tilt forward on front caster to off-load the door unit.

You won’t have to lift and filp the unit to work on both sides. Simply lean it against the cart to get at the other side. Sturdy, well poistioned handle makes it easy to tilt.

Keep doors safe and at-hand during the assembly process!

Most shops will place it at the end of the Magnum line in preparation for moving onto the Assembly table when it is ready. Call your rep now! dimensions: 37”L x 31.75”W x 66”H

dimensions: 60”W x 87.5”H x 26”D Adjustable height to 110”

500-201 $190.00

6450-900

Shipping: 54 lbs.

(Because of drop ship status this product does not ship free freight)

$1,075.00 Shipping: 120 lbs.

(Because of drop ship status this product does not ship free freight)

large door cart • Six wheels, giving you more control of the cart • Heavy duty base, long lasting • Base top made of 3/4” plywood secured with heavy duty bolts.

• Removable handle slips into square holes and are firmly bolted into place.

• Transfers interior or exterior doors • Supports up to 3600 lbs.

dimensions: 8’ L x 3’ W x 10.5” H Base with one handle: 500-103 $899.00 Additional handle: 500-109 $195.00

door/window assembly table

Shipping: 200 lbs.

(Because of drop ship status this product does not ship free freight)

This rugged assembly bench is known for its stamina under years of use. The bench comes fully assembled with a work platform and shelf below. You’ll never need to buy another bench again! dimensions: 7’L x 37”H x 44”W 500-501

Shipping: 310 lbs.

$920.00 (Because of drop ship status this product does not ship free freight)

FOR HARD-WORKING SHOPS Need a floor truck that can withstand years of heavyduty use? These trucks are built tough enough to move 2500 lbs. of material with ease. Solid hardwood construction and heavy-guage steel work together as a force to reckon with! Phenolic wheels resist shock, are nonsparking, and will not degrade from contact with floor grease or oil. Swivel wheels operate continuously from -50 degrees to 260 degrees for making tight aisle turns.

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Order the Floor Truck (left) or the Swivel Truck (right) with either 36” or 42” removable corner supports (6” of which nest in the corner brackets). Swivel Truck castors are precision built with two perfectly aligned swivel raceways. Base units in larger sizes can be special ordered.

dimensions

price

Shippping

AMIC2748 AMIC3248 AMIB2748 AMIB3248

27” x 48” 32” x 48” 27” x 48” 32” x 48”

$296.75 $321.50 $296.75 $321.50

.

Floor Truck Floor Truck Swivel Truck Swivel Truck

Innovative Door Solutions

104 lbs 122 lbs 104 lbs 122 lbs

4 Corner Supports AMIS36 36” high $32.25 AMIS48 48” high $37.25

MATERIAL HANDLING

5-in-1 material handling system Get your material handling issues under control the easy way. Order as many bases as you need to cover every station, then custom configure them by slipping handles, rails, racks or a cage into the slots and quickly securing them with bolts.

Each finished base comes with four heavy-duty ball-bearing castors chosen for their ability to glide smoothly even over rough flooring. If you prefer a six-wheel base, specify that option when you order.

Handles turn the base into a general handling cart. But any other finish option can be added for more specific applications. Whether you grab your jamb and casing stock vertically or horizontally, you can design a rack to simplify the process and keep the stock organized.

Second shift grabs stock another way? Your operators will appreciate being able to work in the way that is most comfortable for them. And you’ll reduce operator fatigue and injury.

With the stock cage, shorty stock for headers, sills and head casings can be organized to the nth degree. Workers can pull the stock they’re looking for from either side of the cage…order a single cage for two operators!

We put the same engineering into these racks as we do all our machinery components. That’s why you won’t find miters or ground welds that can be a source of weakness and potential failure. In fact, some may say these carts are overbuilt. But we know you are expecting years of hard use on all your material handling equipment, and now you can get it.

Call us today to order a fleet of Universal Carts! You’ll see an improvement in your workflow and the bottom line!

as shown above $795.00 DUAL SIDE RAILS only: 500-106 $205.00

Universal Base with Single Handle

Height from base: 42” Shipping: 56 lbs.

(Because of drop ship status this product does not ship free freight)

as shown above $795.00 VERTICAL STOCK RACK only: 500-105 $205.00 Height from base: 54”

Shipping: 76 lbs.

(Because of drop ship status this product does not ship free freight)

AS SHOWN ONLY $725.00 4-WHEEL UNIVERSAL BASE 500-101 $590.00 Shipping: 142 lbs.

6-WHEEL UNIVERSAL BASE 500-102 $695.00 Shipping: 142 lbs.

SINGLE HANDLE 500-108

$135.00

Height from base: 48” Shipping: 33 lbs.

UNIVERSAL BASE SPECS 36” w. x 72” l. x 12” h.

Load rating: 600 lbs. per wheel Castors: 2” w. x 6” dia., ball-bearing (Because of drop ship status this product does not ship free freight)

as shown above $1,104.00

as shown above $1,115.00

HORIZONTAL STOCK RACK only 500-104 $514.00

STOCK CAGE only 500-107 $525.00

Height from base: 60”

Shipping: 103 lbs.

(Because of drop ship status this product does not ship free freight)

1-800-331-0999

Height from base: 54”

Shipping: 160 lbs.

(Because of drop ship status this product does not ship free freight)

51

MATERIAL HANDLING

Door Tote

Safely move extra tall doors!

Handle expands to accommodate tall doors!

Save time, money, and accidents by moving doors with the use of our door tote. The Door Tote will accommodate doors up to 1 3/4” wide. Equipped with pneumatic wheels for easy mobility. Holder portion is carpet lined to protect door, and the handle breaks down into three pieces for easy storage and transportation. maj100 $188.75

Masterline “Door Dolly”

An economical reason to stop lifting doors by hand!

Make life easier for yourself. You’ll avoid damaging your doors and you’ll be making every effort to save your employees’ backs. And, the more you buy, the more you save!

• Maximum door thickness 1-3/4” • Use as a horizontal or vertical door stand • 200 lb. capacity

Lower it to the ground to finish work on the door.

MFG76410

$149.95

Shipping: 35 lbs.

Masterline “Door Dude” • For pre-hung doors with or without brick mould installed.

• Maximum jamb width 6-9/16".

• 200 lb. capacity • Great for shop or job site. $218.50 MFG7705 Because of drop ship status, this product does not ship free freight.

Shipping: 42 lbs.

Masterline DOUBLE CLAMP Door Holder

You can’t find a tougher door holder than this!

Made of welded tube steel, this is the most heavy duty holder on the market. Firmly supports heavy doors for mortising, drilling, planing, and other processes. Holds doors up to 2-1/4” thick with a simple one-foot pedal operation, which activates clamping mechanisms on both sides, leaving your hands free for working. $298.99 Shipping: 33 lbs.

Mfg200 Assembly Required.

52

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.

Innovative Door Solutions

MATERIAL HANDLING

The Door Dolly

Hang doors in half the time...by yourself!

This exciting and versatile new tool prevails over any other tool existing in the construction market, and is perfect for either new construction or extensive restoration projects.

Hang 1 or 100 doors in half the time, and move granite or 4X8 plywood by yourself. No need for a crew, when one man can now do the job. No need for an extra pair of hands. Finally a low cost device which makes transporting and installing doors easier.

The Door Dolly will hold a door securely in a horizontal position while hinges are mortised and installed. Then, it allows you to swing the door up to a vertical position while hinge pins are installed on the door jamb. Afterwards, simply roll the door into place for a final installation and adjustment.

Heavy gauge aluminum construction and easy clamping devices protect the door from damage while holding it securely in place. Easy, quick release feature when done.

The Door Dolly rolls into vertical position without unclasping to install hinge pins on the jamb.

• Constructed of heavy gauge aluminum, durable and sturdy enough to install even the heaviest metal fire doors.

• Securely supports the door horizontally while hinges are mortised and installed.

•Easy clamping devices with a quick-release feature hold the door for you. No need for an extra pair of hands.

• Protective rubberized padding on clamping devices protect even the most expensive solid wood doors from damage.

•The Door Dolly handle telescopes and collapses for installation support and easy storage.

• Use the Door Dolly to transport and support drywall, 4X8 plywood, even granite.

• The Door Dolly is affordably priced, a one time investment for many years of use.

WDG-2 $299.99

Clamping device has quick-release feature

Protective padding

Shipping: 24 lbs.

The Door Bench

Stand comes with center tool box.

Great for your shop or in the field!

Here’s a super product that our customers just can’t seem to live without. Although it weighs only 32 lbs., the Door Bench supports the weight of your tools, and a door, without shifting bending or buckling. It is ideal for edge finishing, routing and hardware installation.

RUS01

$699.95

Tools sold separately. Because of drop ship status, this product does not ship free freight.

Shipping: 57 lbs.

Holds door in place for routing and installation of hardware.

1-800-331-0999

53

DUST COLLECTION Hose • Tough polyethylene hose • Ideally suited for duct work • Flexible, very strong, durable and most importantly, economical

Universal Dust Hood The Universal Dust Hood fits over a 4-1/2" hole and can be adapted to many woodworking tools.

Material thickness is 3/32". Outlet diameter is 4" O.D. Flange is 3/4" wide. Overall size 6-1/4” x 6-1/4” x 2-1/2”

Order No.

Size

Shipping.

Price

WOO1026

2"x10'

3 lbs.

$10.50

WOO1027

2.5"x10'

3 lbs.

$13.85

WOO1028

3"x10'

4 lbs.

$15.75

WOO1029

3"x20'

8 lbs.

$27.25

Order No.

Dia.

Price

WOO1030

3"x50'

15 lbs.

$64.25

WOO1010

4"

$5.25

WOO1031

4"x10'

6 lbs.

$17.75

WOO1032

4"x20'

9 lbs.

$34.75

WOO1033

5"x10'

9 lbs.

$29.50

Clear flex HOSE for norfield machinery Order No.

Size

Price

USP36049

2"

$3.95/ft.

USP36050

2-1/2"

$4.60/ft.

USP36051

3"

$6.95/ft..

USP36053

4"

$7.99/ft.

USP36055

5"

$9.99/ft.

USP36057

6"

$10.75/ft.

USP36058

8"

$11.95/ft.

Cat. # WOO2104 WOO2105 WOO2106 WOO2107 WOO2108

Size 2-5/16” 2-3/4” 3-1/4” 4-1/4” 5-1/4”

Size

Order No.

Type

Price

3"

WOO1006 ABS plastic

$5.25

4"

WOO1007 ABS plastic

$6.25

4’

WOO1142

Aluminum

$12.50

5"

WOO1008 ABS plastic

$7.50

6"

WOO1009 ABS plastic

$9.25

Order No.

Dia.

Overall Size

Price

3" to 2"

2-7/8" x 1-7/8" x 4"

$3.95

WOO1011

4" to 3"

3-7/8" x 2-15/16" x 3-7/16"

$3.95

Barrel-top shopvacuum Turn a 55-gallon drum into a highly efficient shop vac!

Collects sawdust and wood chips to keep your shop clean and safe. Vacuum fits on top of a 55 gallon barrel.

(Barrel not included.)

• Clear plastic collection bags collect dust 15 times smaller than standard filters

All models include: • 5' wire-reinforced rubber/PVC hose • 14-gauge steel blower • Dust/filter bag • Front & side intake nozzles

• Captures particles as small as 2 microns for optimal lung health and cleaner work environment

Shipping: 77 lbs.

(Because of drop ship status this product does not ship free freight)

• Reduces air-resistance to provide a 10-20% more CFM than conventional dust collectors • Transparent bags make it easy to tell when they are full

Price $0.95 $0.95 $0.95 $0.95 $0.95

Blast gates Plastic blast gates are economically priced and feature a textured surface and easy sliding gate action. The aluminum blast gates are top quality and feature a cast aluminum body with steel gate and locking knob.

WOO1020

Clear Plastic Collection Bag, 5-Pack

54

50 pages. Shipping: 1 lb.

reducers • Step down from a larger main line to smaller branch lines • Increase air velocity near the machine where it’s needed most

Elbows Elbows are necessary whenever ductwork changes direction.

Order No. Dia. Radius Shipping Price WOO1016 3” 3” 2 lbs $4.50 WOO1017 4” 4” 2 lbs $7.50

$16.75

Guides you through the design and construction of an efficient system and provides tips for easy installation.

Includes photographs and illustrations.

This book is a must!

WOO1050 $6.25

Hose Hangers Support flexible hose anywhere with these Hose Hangers. Fasteners not included.

*Max. Length is 50'. Lengths over 20' will not ship free freight.

JET709563

DUST COLLECTION BASICS

Replacement Vacuum Bag $59.00

WWG111 Order #

HP

Phase

Voltage

Max. Sound

Diameter

CFM

Price

WWG3002

2

3

208-220/440

85 dB

6"

1100

$855.50

www.norfield.com

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Innovative Door Solutions

DUST COLLECTION

3 HP Dust Collector 2700 CFM • Includes motor and blower, support frame, (2) 1 micron filtration bags, (4) 6 mil plastic chip collection bags, (2) snap-in bag rings, (4) 4” intake ports, (4) swivel caster assemblies, instruction manual.

• Powerful TEFC induction motor for long-lasting, smooth performance with protection from damaging dust.

• Snap-in bag rings are faster, easier and eliminate need for cam-over-lock style clamps.

• 6 mil plastic chip collection bags show you when the bags need emptying.

• Sturdy steel base with four easy-gliding wheels for moving from machine to machine or for storing out of the way.

15-327

$21.50

Vac bags

Specifications Motor: Max. Max. Static Pressure: Impeller Diameter: Filter Bag Area:

3 HP, 3450 RPM, 230/460V, (Wired230V), 3 Phase, 60 hz CFM: 2700 10.5 (inches of water) 13” (330 mm) 57.2 square feet, 5.3 square m

Order No.

Dia.

Overall Size

Price

WOO1041

2-1/2" x 3"

3-13/16" x 3"

$5.25

WOO1044

2-1/2" x 4"

4-1/2" x 4-1/4"

$5.25

HOSE CLAMPS STEEL CLAMPS

$1,052.00

(Because of drop ship status this product does not ship free freight)

DEL04450

Adaptors Connect 2-1/2" line to a 3" or 4" line, or to tie into other machines that have 2-1/2" connections. Good for shop vacs.

Standard Bag Filtration: Chip Bag Area: Length: Width: Height: Weight:

1 micron 7.6 cubic feet, 218 liters 66” 23” 110” 186 lbs

WIRE CLAMPS

Size

Order No.

Price

Order No.

Price

2"

WOO1025

$0.99

WOO1315

$0.55

2.5"

WOO1313

$0.99

WOO1314

$0.55

3"

WOO1021

$0.99

WOO1316

$0.55

4"

WOO1022

$1.25

WOO1317

$0.90

5"

WOO1023

$1.25

WOO1318

$0.90

6"

WOO1024

$1.25

WOO1319

$0.90

1.5 HP Dust Collector 1200 CFM • Standard 1 micron filtration bag keeps your shop safer and cleaner.

• Snap-in bag rings eliminate need for cam-over-lock style clamps.

• Powerful TEFC induction motor for long-lasting, smooth performance with protection from damaging dust.

• 6 mil plastic chip collection shows you when the bag needs emptying.

•Sturdy steel base with four easy-gliding wheels for moving from machine to machine or for storing out of the way.

• Includes motor and blower, support frame, 1 micron filtration bag with sewn in bag ring, (2) 6 mil plastic chip collection bags, (1) snap-in bag rings, (2) 4” intake ports, (4) swivel caster assemblies, cord and plug, instruction manual.

DEW8

$402.50

(Because of drop ship status this product does not ship free freight)

Specifications Motor:

1.5 HP, 3450 RPM, 120/240V, (Wired120V), 1 Phase, 60 hz CFM: 1200 8.0 (inches of water) 11.5” (292 mm) 20.5 square feet, 1.9 square meters

Max. Max. Static Pressure: Impeller Diameter: Filter Bag Area:

Standard Bag Filtration: Chip Bag Area: Length: Width: Height: Weight:

1 micron 2.4 cubic feet, 67 liters 35” 19” 83” 100 lbs

Ys Ys are used to attach branch lines to service more than one machine.

Increases lateral air flow and efficiency over other types of fittings.

These popular fittings are available in 3" or 4" diameter and can be used as clean-outs as well.

Splices Connect full sections of hose for longer runs or to utilize short sections.

Order No.

Dia.

Overall Size

Price

WOO1018

3"

4-15/16" x 2-15/16" x 2-15/16"

$3.99

WOO1019

4"

6-1/8" x 3-15/16" x 3-15/16"

$4.25

UNIVERSAL Adaptor Seven-step adaptor provides a multitude of dust collection reducing options. Simply cut away unneeded steps with a hacksaw. Outside diameter step sizes include 1", 2", 2-1/2", 3", 4", 5" and 6". Wall thickness is 1/8".

Order No.

Overall Size

Price

WOO1039

9-1/2" L x 3" W x 3" D

$7.50

Ts Add branches to your system so you can service each machine in the shop. They’re helpful when space or design constraints limit the use of Ys. Available in 3" & 4" O.D.

Order No.

Dia.

Overall Size

Price

WOO1014

3"

7-7/8" x 6-3/4" x 2-7/8"

$5.50

Order No.

Dia.

Overall Size

Price

WOO1015

4"

9-13/16" x 8-1/4" x 4-1/16"

$7.50

WOO1012

3"

7-5/8" x 6" x 2-7/8"

$4.50

WOO1013

4"

9-3/4" x 8" x 4-1/6"

$7.50

1-800-331-0999

55

MACHINE UPGRADE KITS

MACHINE UPGRADE KITS FOR OLDER NORFIELD MACHINERY 450

450 QUICK CHANGE MATERIAL STOP KIT

This kit improves the strength, reliability, and functionality of the 450 stop system. It virtually eliminates breakage due to repeated impact. It makes it possible to accurately position mitered stop on heads. This system also incorporates a quick change arm that makes it possible for the operator to change the setup of the machine in under a minute. This kit also makes it easy to run multiple types of jamb and stop combinations with a minimum of change over time.

26-5804-00 $3,382.00 450 SIDE JAMB REFERENCE KIT

The 450 holds the stop a fixed distance from the edge of the jamb as the jamb is processed through the machine.

The jamb and the stop are held only in a short area near the nailer. This is to allow for some curvature of the jamb without effecting the position of the stop. As a result it is easy for the operator to position the jamb incorrectly.

This kit gives the operator a positive location to locate the edge of the jamb that is farther from the nailer. This helps the operator correctly position the jamb, and then when the cycle is started the side stop is retracted allowing for the curvature of the jamb.

26-5805-00 $993.00

250M

250M DEWALT DW616 ROUTER UPGRADE

The early 250M used a Black & Decker or DeWalt motor that is no longer available. The motor that is currently available from DeWalt is longer and will not fit the machine as built. This kit converts the early 250M strike routers to use the DeWalt DW616 router motor.

26-0206-00 SR-2102M & Below $371.35 26-0206-01 SR-2103M & Above $221.12

4000/5000 MC

4000/5000 DEWALT 616 BUTT ROUTER UPGRADE

The early 4000 and 5000 machines used a black & Decker or DeWalt motor that is no longer available. The motor that is currently available from DeWalt has a different depth adjustment and will not work properly is these machines as built. This kit converts the early 4000 and 5000 machines to use the DeWalt DW616 router motor.

26-5009-00 $1,392.00 56

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Innovative Door Solutions

MACHINE UPGRADE KITS

MAGNUM

MAGNUM DEWALT 616 ROUTER UPGRADE

The early Magnum machines used a Black & Decker or DeWalt motor that is no longer available. The motor that is currently available from DeWalt has a different depth adjustment and will not work properly in these machines as built. This kit converts the early Magnum and Pro butt router assemblies to use the DeWalt DW616 router motor.

26-0036-00 Revisions 0-6 $1,732.00 26-0036-01 Revision 7 $839.00 For all Magnum95/Signature Series through Serial Number DJ2516-95 26-6811-00 SN DJ2201 to DJ2516 $1,088.00

MAGNUM SCALED INDEX BAR

This kit is for Magnums serial number DJ2001 and above. When machining doors to match an existing frame the most time consuming part of the job is laying out the locations for the lock height and the hinges. The scaled index bar allows for direct reading of the lock height and hinge locations by utilizing three scales. One scale for the lock location and two scales for the hinge locations. There is no longer any need to layout the door. The operator only needs to know the distance from the top of the door to the top of each hinge location. The scaled index bar fits in the same location as the standard quick change index bar. This bar can be installed and removed as easily as any other index bar.

26-6804-00 without 9’0” extensions $1,945.38 26-6808-00 with 9’0” extensions $2,174.60

MAGNUM UN-LOADER TURNTABLE KIT

No photo available

This information refers to the installation and setup of the Norfield Magnum Door Un-loader Turntable option. When the door has been tilted to the horizontal position the turntable allows the door to be turned around for handling, or it can be fed off in a different direction.

26-6806-00 $4,077.26 MAGNUM LATCH DRILL CYLINDER UPGRADE KIT

This kit addresses reliability issues with the latch drill cylinders installed on machines from serial number DJ2201-95 through DJ2540-95. The new cylinder improves the drill feed speed adjustment accuracy and ensures consistent operation.

26-6810-00 $175.00

MAGNUM BACKSET CRANK UPGRADE KIT

This kit is for magnums serial number DJ2001-95 through DJ2853-95.

The backset adjuster on this series Magnum was designed to be used “Occasionally”. I.E. Once or twice a month. When the backset crank is used “Occasionally” it will last a very long time. Some customers need to adjust the backset several times a day. When it is used this often the threads on the backset crank will wear out prematurely. This kit upgrades the backset crank assembly so that it will handle the rigors of daily adjustment.

26-6814-00 $277.02 1-800-331-0999

57

SERVICE KITS

SAFETY KITS 250M

250M DUST COLLECTION KIT WITHOUT VACUUM

This kit is for all 250M with serial number SR-1850 and above.

The cutting bit on a 250M is fairly exposed. This kit, even though it was intended to add vacuum to the machine, provides additional guarding around the bit.

26-0203-00 $429.74

No photo available

1020 DOUBLE END TRIM SAW

1020 FILTER, REGULATOR, LUBRICATOR WITH LOCK OUT VALVE

This kit is for all 1020s that do not already have a lockout valve.

Many of the early 1020s were built before the shut off lock out valve was required on the incoming air line. The lock out valve not only blocks all incoming air it also drains all the air from the system.

This relieves all stored energy from the air system. This kit will upgrade the air preparation system on the 1020 to include a lock out device and the necessary filtration and lubrication to maintain the air quality within the 1020.

26-0611-00 $650.00 1020 SAW GUARD KIT

This kit is for all 1020s serial number TS-1778 and below. This series saw did not have a guard on the bottom of the blade. It is possible, when the machine is not cutting trim, to touch the blade with your hand. This kit provides a set of guards that cover that access point and make it very difficult to reach the blade.

26-0615-00 $288.05

3800

3800 FILTER, REGULATOR, LUBRICATOR WITH LOCK OUT VALVE

This kit is for all 3800s that do not already have a lockout valve.

Many of the early 3800s were built before the shut off lock out valve was required on the incoming air line. The lock out valve not only blocks all incoming air it also drains all the air from the system.

This relieves all stored energy from the air system. This kit will upgrade the air preparation system on the 3800 to include a lock out device and the necessary filtration and lubrication to maintain the air quality within the 3800.

26-3807-00 $406.63

5200

5200 CHAIN SLACK DETECTION

This kit is for 5200s serial number LM-5228 through LM-5272.

The 5200 feed table and de-stacker table assemblies can sometimes get hung up and the drive would continue to feed the drive chains over the top. The chains could get slack by as much as 6’ before the assembly would come loose and fall. With serial number LM-5273 a system was added that would shut down the machine if the chains became slack. This kit adds this functionality to the machines in the affected serial number range.

26-5209-00 $704.56 58

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Innovative Door Solutions

SERVICE KITS

MAGNUM

PRE-95 MAGNUM FLITER, REGULATOR, LUBRICATOR WITH LOCK OUT VALVE This kit is for all Magnum and Pro models with a serial number of DJ-1999 and lower. Many of the early Magnums were built before the shut off lock out valve was required on the incoming air line. The lock out valve not only blocks all incoming air it also drains all the air from the system. This relieves all stored energy from the air system.

This kit will upgrade the air preparation system on the Magnum to include a lock out device and the necessary filtration and lubrication to maintain the air quality within the Magnum.

26-0008-01 $511.99 PRE-95 MAGNUM CUTTER HEAD GUARD This kit is for all Magnum and Pro models with serial number of DJ1999 and lower. The guarding on this series Magnum left the top of the cutter head exposed. This made it possible to drop things into the rotating cutter head. This kit provides a hinged guard above the cutter head that drastically reduces the risk of objects falling into it.

26-0032-00 $356.57 PRE-95 MAGNUM ELEVATOR MOTOR UPGRADE KIT This kit is for all Magnum and Pro models with a serial number of DJ-1999 and lower. The elevator motor used on this series Magnum was changed by the manufacturer about 10 years ago. The new style motor is not strong enough to support the top section of a Magnum.

When the new style motor is used as an elevator motor for a Magnum, the top section will fall. This kit contains a larger motor that will support the top section of a Magnum. Because the motor is longer it must be mounted differently.

26-0033-00 $1118.68

No photo available

95 MAGNUM CUTTER HEAD GUARD This kit is for all Magnum models with a serial number of DJ-2001 through DJ-2199. The guarding on this series Magnum left the top of the cutter head exposed. This made it possible to drop things into the rotating cutter head. This kit provides a hinged guard above the cutter head that drastically reduces the risk of objects falling into it.

This guard is standard on the Signature Series Magnum.

26-6802-00 $228.93 95/SIGNATURE MAGNUM KEYED E-STOP REPLACEMENT KIT This kit is for all Magnum models with a serial number of DJ-2001 through DJ-2673. The Machines in the affected serial number range used a keyed e-stop switch. These switches were either the S&S or the AB E-series. Both of these have been discontinued by the manufacturer. With serial number DJ-2674 the control panel was changed and the keyed e-stop was no longer required. This kit replaces the e-stop switch with the AB F-series keyed switch.

26-6816-00 $69.70

1-800-331-0999

59

NORFIELD SERVICE AND INFORMATION

Learn how a planned maintenance program will save time, money and your machinery.

How much lost production time do you have each year? You may think your machinery performance is something you control. And you sometimes put time in every month to keep it running at its top speed.

We recently talked to a customer who felt 4 hours of maintenance every two weeks was an acceptable level of performance.

However, he didn’t factor in lost production time. One half day every two weeks is a full production day every month, and 12 production days every year.

When maintenance adversely affects performance, consider a change.

In our desire to support our customers, we are dedicated to keeping your operation running at its peak performance level. We now offer a comprehensive Planned Maintenance Program that will save you time, money, and machinery over the life of the program.

The Field Engineers who work on your machinery are fully trained from the ground up, and then receive factory certification on each machine.

Our certified Field Engineers will perform the Planned Maintenance Service and make a careful analysis of your machinery. You will then be provided a complete evaluation of each machine, including recommendations for Corrective Maintenance (repair work), upgrades to improve machinery performance, and a regular PM schedule based on the volume on individual machines.

Norfield’s goal is to ensure your success. Call our Service department or your Norfield rep today to discuss how we may better serve your production goals in the future.

60

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NORFIELD SERVICE AND INFORMATION

What happens during Planned Maintenance?

Planned Maintenance Service • Replace wear parts • Perform alignments and adjustments • Test machinery in production • Customer acceptance Support Evaluation with recommendations for: • Corrective Maintenance (repair work) • Upgrades and/or modifications • Volume based PM schedule

At the time of the Planned Maintenance service, our certified Field Engineer will replace wear parts, perform all alignments and adjustments, thoroughly test the equipment in production and verify your acceptance of the results.

Also, we will evaluate the condition of the equipment and recommend Corrective Maintenance (repairing equipment malfunctions), upgrades and/or modifications that can optimize machine performance.

Finally, we will make a careful analysis of the volume on your machinery to establish a PM Schedule tailored to your production requirements. Norfield will track and initiate all future maintenance visits.

How often do I need Planned Maintenance?

The need for PM visits is determined by the amount of volume run on the machine since the last PM. This is called a Service Interval and it varies by machine (see ‘Service Intervals’ below).

SERVICE INTERVALS

(Volume since last service) Magnum - Signature 39,000 Magnum - 95 39,000 Magnum - Pre-95 39,000 1020 1,000,000 3800 39,000 450 450,000 150 150,000 Eagle MC 120,000 5000 RP MC 120,000 5000 SS MC 120,000 5000 Electric MC 120,000 5000 Hydraulic MC 120,000 4000 MC 120,000 5200 120,000 4200 120,000 5100 120,000 4100 120,000 560SB 120,000 540 120,000 530L 120,000

1-800-331-0999

61

PRESORTED STANDARD US POSTAGE

PAID KENT OH PERMIT 15

725 Entler Ave, Chico Ca 95928

Pictured: Karl Lewis, Service Techician/Trainer & Trainees

CUSTOMER SERVICE NUMBERS

Service E-Mail service@norfield.com

Call Toll-Free (800) 824-6242 Or (530) 879-3137

General Inquiries E-Mail Norfield@norfield.com

Repairs/Returns Address 725 Entler Ave, Chico, CA 95928

Tools & Supplies Sales Fax (530) 879-3140

Mailing Address P.O. Box 459, Chico, CA 95927

Replacement Parts Fax (530) 879-3140

Manufacturing Address 725 Entler, Chico, CA 95928

Machine Sales Fax (530) 879-3141

Web www.norfield.com

Technical Service Fax (530) 879-3191