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ABSTRACTS & BIOS 2622

WEDNESDAY, JUNE 10

Practical Implications of Grease Selection for Paper Machines in a Changing Operating Environment While the fundamental principles of paper, pulp and board manufacturing remain largely unchanged, the industry has seen an evolution regarding speeds, temperatures, production capacity and corrosivity of whitewater. In parallel, lubricating grease technologies have evolved from a limited range of universal or multi-purpose technologies to specialized technologies to meet increasingly severe application requirements. Despite the development of new grease technologies and modifications in paper machines, the industry faces persistent reliability challenges rooted in the evolving operating conditions and ambitious performance expectations of legacy grease technologies. In the mid-1980’s, the use of legacy grease technologies resulted in operational losses. Bearing and paper machine original equipment manufacturers responded by publishing requisite specifications on paper machine grease performance properties and mitigating greasing procedures. However, the paper industry lags in the adoption of new grease technologies and the execution of essential greasing procedures. Workforce changes and out-sourcing have led to a loss of institutional knowledge. As experienced personnel retire or transition, effective critical lubrication practices are at risk of being forgotten or ignored. This erosion of expertise directly impacts reliability and cost of operation. This paper explores the intersection of grease selection and paper machine reliability. It examines how foundational lubrication specifications (including the NLGI HPM specification) remain essential in today’s evolving production landscape. Practical guidance will be offered on defining required grease performance properties and understanding product limitations and implementing best practices to enhance equipment reliability and production outcomes. Greg Morris is a Chemist (BS West Virginia University) with over 30 years of industry experience both in the laboratory and in field technical sales and support. Since joining Shell in 1998, he has held multiple roles across the lubricants manufacturing, business, and R&D spectrum including Plant Formulations Chemist, Field Sales, Field Engineering Services, Projects and Technology, and related team lead positions. Currently he serves as the managing lead for the Americas Product Application Specialists, a team of twelve that cover all sectors and product families in the region for Shell. This high-performance team of professionals link Shell’s customers to the Product Technology development team intended to deliver innovative solutions to complex challenges. He has served on the NLGI Board of Directors for 13 years, been an active member of the working group for HPM specification as well as Sustainability and has also chaired multiple committees. He has also served as the research grant liaison for multiple projects. He is a routine contributor and author during the annual meeting Technical Sessions. Pelle Porsgaard was born in Gothenburg, Sweden and holds a BSc. in Chemical Engineering from Ascheberg. He did an internship at Volvo Car R&D Laboratory, conducting a study on thermal degradation of wheel hub bearing greases subject to artificial aging, after which he accepted a position as Laboratory Engineer at grease manufacturer AXEL Christiernsson in 1986 and from 1988 and onward as Product Technician. In his role as Product Technician, he managed technical relationships with OEM’s and key industrial development partners. He developed and formulated products, developed lithium-calcium complex grease thickener technology, managed technical documentation and provided grease application engineering sales support. Pelle joined Shell in 1998 as Grease Business Development Mgr. for the Nordic countries and later to include UK and Ireland. He served as a member of Shell’s Technical Support Expert Team from 2000 – 2006. In 2006 he accepted the position as Grease Business Development Mgr. for Shell Lubricants US. He served as Grease Technical Expert for US and Canada from 2018 to 2022, after which he accepted the position as Americas Grease Product Application Specialist Heavy Industry.

- 65 NLGI Spokesman | VOLUME 89, NUMBER 6 | January/February 2026


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