Page 1


BANGLADESH BELGIUM CHINA DENMARK ENGLAND GERMANY HOLLAND HONG KONG INDIA ITALY PAKISTAN PORTUGAL SWEDEN SWITZERLAND TURKEY USA OFFICES AND MANUFACTURING BASES MANUFACTURING BASES MARKED WITH BLUE


About Nilörngruppen Nilorngruppen is an international company, founded in 1977, which adds value to brands through branding and

design in the form of labels, packaging and accessories. Our customers are mostly found in the fashion and

clothing industry, many of which have a presence in international markets. At Nilorngruppen we strive to increase our customers’ competitiveness by providing

services that cover all design aspects, plus a logistics system that guarantees reliable and short delivery times.

FACTS AND FIGURES • The annual turnover is more than 65 m euro • Number of employees 460 • 47% of employees work in production and warehouse • Women/men ratio 48% / 52% • Number of labels delivered approx. 1,3 billion


Customised solutions Nilorn has the broadest range of branding and design products in labels, packaging and accessories. The Group offers brand consultancy and design expertise with focus on the fashion and clothing industry, control of the production providing high quality, and IT and logistics solutions that allow customers to get control of the workflow regarding their labels, packaging and accessories. This means Nilorn can guarantee timely delivery worldwide.

THE BRAND IS INCREASINGLY IMPORTANT Most of Nilorn's customers are in the fashion and

that Nilorn strives to always work to achieve the best

identity and image. Some even argue that brand is the

begins with listening to customers, to identify and to

textile industry where branding enhances the garment's

most important part of the garment. In order to achieve success, and to sell well in stores, brands require a clear

possible solution for their needs. A collaboration always understand their desires.

profile that stands out from the crowd. Branding and

Nilorn create 'added value' for the customers by clearly

campaigns to branding and design concepts that enhance

are long term and based on close cooperation between

marketing is more important than ever - from advertising

and profiles the products in the store. This creates the opportunity to combine important information with

value-added profiling. It is here that Nilorn stands out from the competition.

Nilorn has specialist knowledge when it comes to branding,

both on the clothing and in store. Nilorn's customers demand high quality, flexibility, great branding and design

content and advanced logistic solutions. To meet these

demands, Nilorn invests in providing a high level of service with the goal to be our customers' best partner when it

comes to the branding and design of labels, packaging and

communicating the products in store. Business relationships Nilorn and the customers' various departments, where both management, marketing, sales, design and logistics departments are involved.

To be at the forefront also requires Nilorn to continuously

offer customers new ideas that simplify and streamline the

customers' operations. The Group was early to develop

comprehensive solutions based on efficient IT systems. However, you can never be complacent. Nilorn has the

experience, expertise and capacity required to lead the

development of branding and design industry in the future.

accessories. Nilorn has vast experience and knows what it takes to build, maintain and develop strong brands. CLOSE CO-OPERATION TO BE ON SPOT Nilorn always strives to develop close partnerships with customers to develop unique branding and design

concepts that help to differentiate and strengthen their

most important asset - the brand. Customers should know

NILORNGRUPPEN'S COMPETITIVE ADVANTAGES • Close cooperation with many of the world's leading brands. • Expertise in branding, design and product development of brands.

• Logistics and IT systems on a global platform.


MEETING MEETING MEETING

MEETING PRODUCT DEVELOPMENT

MEETING

THE NILORN PROCESS MEETING MEETING

DESIGN DESIGN DESIGN

PRODUCT DEVELOPMENT PRODUCT DEVELOPMENT

DESIGN

PRODUCT DEVELOPMENT

DESIGN DESIGN

PRODUCTION

MEETING PRODUCT DEVELOPMENT PRODUCT Meetings between client DEVELOPMENT LOGISTICS and Nilorn. In close cooperation

clients needs identifies and results in a design brief.

UniqueDESIGN design skills create tailor-made concepts for different customer segments.

PRODUCTION

PRODUCT DEVELOPMENT PRODUCT DEVELOPMENT PRODUCT DEVELOPMENT

Based on LOGISTICS design and high quality technical solutions.

DESIGN PRODUCTION

PRODUCTION PRODUCTION

PRODUCTION MANUFACTURER

PRODUCTION

OwnPRODUCTION manufacturing combined with a network of partners in strategic markets throughout the world.

PRODUCTION

PRODUCT DEVELOPMENT LOGISTICS LOGISTICS LOGISTICS

MANUFACTURER

MANUFACTURER

LOGISTICS

CONSUMER

Electronic web-based ordering system allows delivery within 48 hours.

MANUFACTURER PRODUCTION MANUFACTURER

MANUFACTURER

LOGISTICS LOGISTICS

CONSUMER

LOGISTICS

End user of the long chain from idea to product.

MANUFACTURER MANUFACTURER MANUFACTURER

Production location where the labels are sewn into the garment.

LOGISTICS CONSUMER CONSUMER CONSUMER

CONSUMER

CONSUMER CONSUMER CONSUMER


BANGLADESH


Nilorn’s factory in Bangladesh The garment and textile industry in Bangladesh has for a

long time been of high importance for the supply of goods all around the world. Due to this it is natural that we now

have an office and factory in this area. We have a multitude

of clients in all corners of the world and a presence in this important part of the textile industry is vital to the

continued development of our role as a deliverer of high quality merchandise.

It is a logical development for us to have our own factory in

an ever-growing market of textile and garment production. Since we are part of the industry producing hangtags, packaging and other essentials for garments, Bangladesh is where we need to be. Many of our clients produce their

goods in Bangladesh and it is much easier for all parties

concerned if the production of hangtags and such are just a hop and a skip away from the garment making - instead of

on the other side of the world. When our own production is established in Bangladesh, time will be saved and we

will have a smoother and more efficient operation, which will benefit the end consumer in more ways than one.

It is a sound investment for us to have a factory in Bangladesh when you consider the predictions of a growing market in this country. Having a presence in this

market, we can more easily influence the work and the development of production in this region. Our factory is

a state-of-the-art facility when it comes to machinery and

conditions for the workers - something that will have a positive effect for all of our stakeholders.


­therefore ­adapting their production facilities with more

­environmentally-friendly concepts. There are many ­factories producing different ­types of products, along with rapidly developing backward linkage such as washing/

drying/ finishing/ embroidery and an ­increasing trend of direct sourcing through local liaison offices.

POTENTIAL FOR EXPLORING NEW MARKETS China has 37.35% of global clothing exports, whereas A CONTINUED GROWTH Since Bangladesh has a strong presence in the apparel market, we see the opportunities of to grow in the coming

years. This should be more than achievable when you ­­­­­­­­­­con­ sider that the textile and garment industry in Bangladesh

calculates to grow its market share in the years to ­come.

The latest figures show that the industry generated USD 28.09 billion in export during the fiscal year 2015-2016

which was an approximate growth of 10% in comparison to the previous year.

Bangladesh

has

about

6%.

Bangladesh

has

great

potential to grow in the global market. The destinations for Bangladesh’s export of textile goods have been the

European Union and North America, but the diversification

is ongoing and new markets are being considered - for example Russia, South Africa and Brazil. Developments in the arena of international trade policy make for higher

expectations when it comes to further opportunities for

market growth in Bangladesh. The simplification of GSP rules of origin is a positive sign and the opportunities in growth look very promising.

ADVANTAGES OF THE BANGLADESH MARKET

The Bangladesh market has competitive prices and

FOCUS ON THE ENVIROMENT

­experience in garment manufacturing, makes for a w ­ inning

the world are now in Bangladesh, all due to the markets’

­economies of scale. This, in combination with 30 years of

Some of the top environmentally friendly factories in

recipe. The population has a resilient ­entrepreneurial

growing demand for sustainability. The position for

­spirit and the goods that are made in Bangladesh hold an international standard quality. Bangladesh is ­moving

with the times and the new demands of the m ­ arket,

Bangladesh as a stronger and larger contender on the international market has, through the focus on the

environment, grown to a substantially more profitable one.


ETP - Effluent treatment plant

COMPLIANCE AND SUSTAINABILITY Our sustainability strategy is based on the company’s

vision, core values (Passion, Innovation, Respect, Team-

work, Common sense, Responsibility and Execute) and the Global Compact’s 10 principles on human rights, labor

A SMETA 4-pillar audit uses the ETI code and local law as the measurement tool. It includes four modules: • Health and safety

law, environment and corruption.

• Labour standards

The sustainability strategy is implemented in the factory

• Worldwide distribution

and its operations. Since we are committed to create a

• Environment

• Business ethics

healthy and productive working environment, training

is an important part. Energy consumption and minimum wastage in the manufacturing of products are other ­areas in focus. Waste will be separated and taken care of by

Nilorn Bangladesh holds a FSC** chain of custody certifi-

and the factory has an Effluent Treatment Plant (ETP) for

­responsibly assured about the origin of the paper products.

approved waste handler. There is a water meter installed, production waste water.

cate, which gives us the opportunity to source and print

A MORE SUSTAINABLE BUSINESS The environmental work is an on-going process to better

We are going to lead the way to a more sustainable

has a Sedex Members Ethical Trade Audit (SMETA), the

open dialogue ­­ with our customers, owners, suppliers,

the situation for both employees and products. The factory

audit methodology created by SEDEX, and a ­STANDARD 100 by OEKO-TEX® certificate, class 1 Appendix 6*.

business with focus on continuous improvement and employees ­and communities.

* The certification STANDARD 100 by OEKO-TEX aims to provide the end consumer with a reliable, third-party, independent product label for non-hazardous products that are tested in accordance with the STANDARD 100 criteria catalogue and thereby contribute to effective consumer protection. ** FSC is a global not-for-profit organization that sets the standards for what is a responsibly managed forest, both environmentally and socially.


Brief process flow chart of ETP SCREENING PRE-TREATMENT EQUALIZATION AND SKIMMING

COAGULATION

FLOCCULATION PRIMARY TREATMENT NEUTRALIZATION

SEDIMENTATION

BIOLOGICAL TREATMENT

SLUDGE DEWATERING

POST

SLUDGE DRYING

SECONDARY TREATMENT

AERATION TANK

OUTLET TO DRAIN

ETP details


Nilorn Bangladesh Ltd. factory Holding No: 137/1, Plot: 1977 & 1978, Fordnagar, Post office: Dhalla Bazar, Upazila: Shingair, Dist: Manikganj, Post Code: Dhaka-1340

Effluent treatment plants (ETP)

Woven loom room

Prayer space

Finishing work area

Nursing

Rotary printing room

QC, sort and pack area to the right. Offset press room to the left.


QUCIK FACTS Finished: 2017 Size (total factory area): 32000 ft2 Size (building): 20000 ft2 Employees: 27 Printing presses: 4 Looms: 4 Offset press room

Vehicle entry

Non bonded warehouse

project

NILORN BANGLADE location

Mouza : Ford Nagar Post: Dholla Bazar,Thana: Shinga Dist: Manikgonj, Bangladesh.

client

NILORN BANGLADE notes

PLEASE DON'T SCALE FROM THE DRAW

THE CONTRACTOR AND HIS SUB CONT ARE TO VERIFY ALL DIMENSIONS AT SIT

THE CONTRACTOR IS TO NOTIFY THE C ABOUT ANY DIFFERENCES CONTAINED DRAWING BEFORE WORK STARTS.

architectural con

MATREEK

HOUSE-420 (A5), ROAD-06, MIRPUR DOHS, DHAKA.

principal architec

SAIDA AKTER

B.ARCH (KU), CMAIB:

associate archite

ANIRBAN JOARDER TO B.ARCH (KU), CMIAB: CT-072

MD. SHAKIL MORSHED

verified by

approval of clien

NILORN BANGLADE

illustrator

SYED REZA issue for CLIENT rev.no. ref.

00 OFFICE

drawing title

MASTER PLAN LAY revision

final scale NTS date 14.01.2016 sheet size

sheet no

Bonded warehouse

Finishing workshop

Vehicle and main entry


Machinery list

Offset printing facilities Machine type

Machine model

Quantity (set)

Machine specification

Origin

Printing press Printing press Printing press Printing press Plain cutting machine Die cutting machine UV varnish machine Lamination machine Foil stamping machine Pre-press setup

Heidelberg SM-52 Heidelberg MOE Heidelberg GTO Heidelberg GTO Polar 115 20�X30� SDSG-1200 SDFM-750S

2 color 1 color 1 color 1 color

MAC, AGFA, exposure, wash

1 1 1 1 1 3 1 2 1 Complete set

Germany Germany Germany Germany Germany China China China & India China USA & China

Machine type

Machine model

Quantity (set)

Jacquard specification

Origin

Label weaving loom Label weaving loom Label weaving loom Ultrasonic slitting machine Label finishing machine Laser cut machine Cut & fold machine

MULLER MBJ3 1/1150 Taffeta MULLER MBJ3 Taffeta MULLER MBJ3 Satin Maxtex SL 200 Maxtex UF 1800 GBOS FB02CCD-90 JBT AD-3000

2 1 1 1 1 1 3

SPE1536864T SPE1536576T SPE15361152S

Switzerland Switzerland Switzerland China China China China

Woven label section


Flexo label printing section Machine type

Machine model

Quantity (set)

Machine specification

Origin

Label printing machine Label printing machine Temperature controlled woven Plate making Ultrasonic cut & fold machine

GF 4042F GF 4021F H 90 GT FA2R UCD-1000 X & ADUC-13

1 1 1 1 2

4/2 Color 2/1 Color Curing Flexo photopolymer

China China China China China

Thermal printing section Machine type

Machine model

Quantity

Software

Origin

Thermal printer

TSC TTP-366

3

Bartender

Taiwan


Fire equipment list

Equipment type

Quantity

Fire detection panel Addressable photoelectric multi detector Addressable manual call point Notification device horn Notification device horn with strobe Fault isolator base type Emergency fire pump (with five hose system set) 5kg ABCE dry power Co2 fire extinguisher Fire suit complete Full head mask Gas mask single Fire fighter apron Fire blanket PA system

1 90 14 6 10 12 1 50 25 2 6 6 20 6 1

Fire fighting training in our Nilorn Dhaka factory

Fire detection panel, fire alarm bell, fire call point


Headquarters NILÖRNGRUPPEN AB Wieslanders väg 3 Box 499 501 13 Borås SWE DE N Tel. +46 33 700 88 88 Fax +46 33 700 88 19 info@nilorn.com www.nilorn.com

Subsidiaries & partners NILÖRN AB Wieslanders väg 3 Box 499 501 13 Borås SWE DE N Tel: +46 33 700 88 00 Fax: +46 33 700 88 48 info@nilorn.com BALLY LABELS AG Schachenstrasse 24 CH-5012 Schönenwerd SWITZ E R LAN D Tel: +41 62 855 27 50 Fax: +41 62 855 27 59 info@bally.nilorn.com NILORN BANGLADESH LTD. Millennium Castle, 12th fl. House 47, Road 27 Block A, Banani Dhaka -1213 BANG LADESH Tel: +88 02 8835912 Fax: +88 02 8835913 info@bd.nilorn.com NILORN BELGIUM NV Brusselsesteenweg 525 9090 Melle B E LG I U M Tel: +32 9 210 40 90 info@be.nilorn.com NILORN DENMARK A/S Vestergade 48 5000 Odense C DE N MAR K Tel: +45 70 23 16 23 info@dk.nilorn.com NILORN EAST ASIA LTD Unit 1701, 17/ F, Westley Square 48 Hoi Yuen Road, Kwun Tong Kowloon HONG KONG Tel: +852 2 371 2218 Fax: +852 2 371 2629 info@hk.nilorn.com

NILORN GERMANY GMBH Itterpark 7 40724 Hilden G E R MANY Tel:. +49 2103 908 16 0 Fax: +49 2103 908 16 99 info@de.nilorn.com NILORN INDIA PVT. LTD Plot no. 9c, Sector – 3 Parwanoo – 173220 (H P) I N DIA Tel. +91 1792 235232 Fax +91 1792 233176 info@in.nilorn.com NILORN ITALY Via del Bramante 34 41012 Carpi (MO) ITALY Tel: +39 3381611351 info@it.nilorn.com NILORN PAKISTAN (PVT) LTD 2nd Floor, Yasir Chambers Gulshan –E-Iqbal, Block 13A Main University Road P.O. Box 75300 Karachi PAKISTAN Tel: +92 21 349 92151 Fax: +92 21 349 92153 info@pk.nilorn.com NILORN PORTUGAL – INDÚSTRIA DE ETIQUETAS, LDA Rua Central de Barrosas, 304 4585 - 902 Recarei – Paredes PORTUGAL Tel: +351 22 411 95 80 Fax: +351 22 411 95 99 info@pt.nilorn.com

NILORN SHANGHAI LIMITED Rm 701, 288, Chengjiaqiao Road. Minhang District, Shanghai, CH I NA Poastal Code 201103 Tel: +86 21 345 512 90 info@sh.nilorn.com NILORN TURKEY Baglar Mahallesi 49.Sokak No:50 K:3 Bagcılar Istanbul TU R KEY Tel: +1 888 315 1875 Fax: +90 212 657 75 10 info@tr.nilorn.com NILORN UK LTD 1A Acre Park Dalton Lane Keighley West Yorkshire B D21 4J H U N ITE D KI NG DOM Tel: +44 1535 673 500 info@uk.nilorn.com NILORN USA LLC 3499 Meier Street Los Angeles, CA 90066 U N ITE D STATES Tel: +1 888 315 1875 info@us.nilorn.com


Cover photo: Wire rolls (Nilorngruppen) Production: Nilorngruppen Paper: Edixion Printing: Stema Specialtryck AB, BorĂĽs, Sweden


Profile for Nilorn Worldwide

Nilorn's Factory in Bangladesh  

A more sustainable business - an insight into our Nilorn Factory in Bangladesh

Nilorn's Factory in Bangladesh  

A more sustainable business - an insight into our Nilorn Factory in Bangladesh

Recommendations could not be loaded

Recommendations could not be loaded

Recommendations could not be loaded

Recommendations could not be loaded