FMA Q4 2024

Bakery delights

Propak Africa 2025

Food processing tech

Smart beverage innovations

CONTENTS

NEWS

NOVEMBER 2024 • JANUARY 2025 Vol. 13 • No. 4

Dear reader

6 NEWS Rescuing sweet potatoes Cocoa farmers hoard produce Nestle says goodbye to loved coffee creamer

another year, it's both a time for

and strategies to meet consumer

reflection and a moment to look

demand. The ripples of this

forward to the future. This final

shortage are felt far and wide,

8 INDUSTRY TALK

print edition marks an important

influencing everything from

Provisur’s latest machine innovations

milestone for us, as we transition

the price of chocolate bars to

to a fully digital publication

new, exciting recipes in pastry

Advanced potato processing equipment

starting in 2025. Our magazine

lines, see page 6 for more on

will be published online in May

this story. We owe an immense

and August, offering even richer

debt of gratitude to you, our

content to inspire and inform our

loyal readers, for your steadfast

10 EVENT

dedicated readers. Throughout

support through the years.

2024, there have been significant

Your engagement and passion

Bake it better masterclass launch

challenges, particularly the

have been a guiding light for

ongoing cocoa shortage which

us. Additionally, we extend

has made waves across the

our heartfelt thanks to our

food and beverage manufacturing industries. This

14 BAKERY

support have been invaluable

High productivity baking solutions

in enabling us to bring quality content to our audience. As we

prompted

embrace the holiday season,

manufacturers

we wish you a restful and joyful

to innovate

break. May this time be filled with

adapt,

Propak Africa 2025

advertisers; your partnership and

situation has

and

Metpac and Trashfortreats join forces

peace, happiness, and a touch of indulgence from the culinary

Beta-glucans can win over hearts in a beat

20 BEVERAGE INNOVATIONS Beverages industry blends

delights that make this season special.

Warmest wishes,

Kelebogile Nondzaba EDITORIAL Editor: Kelebogile Nondzaba +27 (0)78 175 9632 kelebogile.nondzaba@newmedia.co.za Layout & Design: Itumeleng Kunene Art Director: David Kyslinger Cover image: Shutterstock.com ADVERTISING Key Account Manager: Anita Raath +27 (0) 82 976 6541 anita.raath@newmedia.co.za Key Account Manager: Càndida Giambò-Kruger +27 (0) 71 438 1918 candida.giambo-kruger@newmedia.co.za INTERNATIONAL SALES Germany/Austria/Switzerland: Eisenacher Medien Erhardt Eisenacher +49 228 249 9860 info@eisenacher-medien.de Italy:

22 FOOD PROCESSING TECHNOLOGY Keep winning with Vega

FOOD

looking for alternative ingredients

Manufacturing Africa

As we reach the conclusion of

Pumps driven food processing success

Ngcombroker Giacomo Rotunno +39 370 101 4694 g.rotunno@ngcombroker.com Taiwan: Ringier Trade Media Sydney Lai +886 4 2329 7318 sydneylai@ringier.com.hk

Published by New Media a division of Media24 (Pty) Ltd

CIRCULATION Circulation Manager: Felicity Garbers felicity.garbers@newmedia.co.za

MANAGEMENT TEAM MANAGING DIRECTOR: Aileen Lamb COMMERCIAL DIRECTOR: Maria Tiganis STRATEGY DIRECTOR: Andrew Nunneley

PUBLISHING TEAM General Manager: Dev Naidoo Production Manager: Mandy Ackerman Art Director: David Kyslinger

CHIEF FINANCIAL OFFICER: Venette Malone

JOHANNESBURG OFFICE

HEAD OFFICE

Food Manufacturing Africa is published by New Media, a division of Media24 (Pty) Ltd quarterly and circulates to executives in the food and beverage industries. Views expressed in this journal, other than where specifically stated, are not necessarily those of the publisher.

Copyright: all rights reserved. ISSN 2309-5334

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Readers are prohibited from using the contact details displayed in any advertisement or editorial within the pages of this publication to generate and/or distribute unsolicited bulk emails or other forms of mass marketing correspondence.

2024 Quarter 4 | Food Manufacturing Africa

3

2024 DIARY DECEMBER Europe Recyclable Flexible Packaging Vienna Austria 10 - 11 December www.ami-events.com

JANUARY Food Pack East Africa Dar-Es-Salaam, Tanzania 23 – 25 January www.mxmexhibitions.com Diamond Jubilee Hall, Dar-Es-Salaam, Tanzania International Production & Processing Expo Atlanta, Georgia USA 28 – 30 January www.ippexpo.org

February ProSweets / ISM Cologne, Germany 2-5 February www.ism-cologne.com Fruit Logistica Berlin, Germany 5-7 February www.fruitlogistica.com

TO ADVERTISE CONTACT EDITORIAL

PRODUCTION CONTROLLER:

KEY ACCOUNT MANAGERS

Kelebogile (Lebo) Nondzaba +27 (0)78 175 9632 Kelebogile.Nondzaba@newmedia.co.za

Mandy Ackerman +27 (0)83 998 7541 Mandy.Ackerman@newmedia.co.za

Anita Raath +27 (0)82 976 6541 Anita.Raath@newmedia.co.za

4 Food Manufacturing Africa | 2024 Quarter 4

Càndida Giambò-Kruger +27 (0)71 438 1918 Candida.Giambo-Kruger@newmedia.co.za

NEWS

A full-service experience

Review Ishida Europe has extended its range of QX Flex tray sealers with the launch of a new model, which meets market demands for a compact, high-performance solution. The innovative model also maximises output, capacity and flexibility for medium- to high-volume production lines.

Sustainability is an integral part of Multivac’s strategy. For 60 years, the company’s packaging solutions have ensured that sensitive products globally can be processed efficiently, as well as being packed hygienically, reliably and attractively.

Rotolabel is passionate about the environment and focuses on minimising any negative ecological impact of its products. The company subscribes to the four Rs of packaging sustainability: responsible sourcing; reduction of materials; recyclability and increased recycled content

SIGNUP

Read more in the latest issue of Packaging Review Out Now! ADVERTISING

Interested in advertising in PACKAGING REVIEW? If you are a supplier to the packaging industry, this will be an ideal opportunity to showcase your product offering and create additional brand awareness within the food, beverage, pharmaceutical, cosmetics, personal care, and home care manufacturing sectors.

Contact our advertising sales executives to book your space: Anita Raath Sales executive +27 (0)82 976 6541

Carla Melless Sales executive +27 (0)83 260 6060

Càndida Giambò-Kruger Sales executive +27 (0)71 438 1918

2024 Quarter 4 | Food Manufacturing Africa

5

NEWS

Rescuing sweet potatoes, nourishing communities In the complex ecosystem of food production, distribution, and consumption, the challenge of food waste continues to pose a significant threat. As leaders in the food rescue industry, we at SA Harvest recognise that the most effective solutions often emerge from the power of collaboration. A recent successful food rescue operation involving sweet potatoes from Du Toit Agri exemplifies this principle, highlighting how partnerships can transform potential food loss and waste into nourishment for thousands.

The origin of surplus: Dutoit, established in 1893, has over 130 years, has a long-standing history of delivering high-quality fruit and vegetables across South Africa. Despite their extensive experience and efficient farming operations, even seasoned producers can face challenges with surplus. This year, Dutoit encountered an unexpected

from going to waste, SA Harvest stepped in to help. Initially meeting to discuss fruit rescue, the collaboration quickly expanded to include sweet potatoes, ensuring they were put to good use rather than lost.

Mobilising for impact: The need to swiftly move such a large quantity of sweet potatoes provided an opportunity to demonstrate the agility and impact of strategic partnerships.

SA Harvest, leveraging its robust logistics network and warehouse footprint, initiated a coordinated

excess of sweet potatoes, a result

rescue operation. This

of preparing more stem cuttings than needed for the next planting season.

To prevent this valuable crop

entailed putting out a call to FWJ Logistix, a company with a storied legacy of four generations in

logistics, who unhesitatingly stepped forward.

With trucks returning to Cape Town empty after delivering solar products, FWJ Logistix offered to transport the sweet potatoes from the Du Toit packhouse to SA Harvest’s Cape Town warehouse.

To facilitate the transport of such large volumes of loose sweet potatoes, SA Harvest’s long-standing partner CHEP supplied a total of 206 agri bins crucial for the operation. The coordinated effort saw three interlink trucks transporting the sweet potatoes from the packhouse in Prince Albert Hamlet to Cape Town.

Ghanaian Cocoa Farmers Hoard Produce their produce, anticipating higher prices,

they will increase the price as they said.”

Bawumia, who is running for the

which is exacerbating the global cocoa

presidency in the Dec. 7 elections, has since

supply deficit.

said his comments had been misunderstood.

A dozen farmers, buyers and officials

However, local media quoted Bawumia

from state regulator Cocobod confirmed

as saying the government would bring the

the practice, with some blaming it for a

farmers’ price on par with Ivory Coast’s.

In a bid to boost farmer incomes and

slowing of bean purchases but many link it

Speaking to Reuters, Bawumia said there

deter smuggling, Ghana raised the fixed

to a statement from one of the country’s

would only be a price adjustment in the case

farmgate price by nearly 45% to 48,000

prominent political leaders.

of a “significant difference” between the two

cedis (just under US$3,000), per metric ton

countries’ prices.

for the 2024/25 season, which opened in

An industry sources told Reuters that farmers were reacting to comments by Vice President Mahamudu Bawumia, who told supporters of the

Cocobod CEO Joseph Aidoo told local media that the farmgate price will be raised if the Ghanaian cedi currency

September.

However, Ivory Coast, Ghana’s neighbour and the world’s biggest cocoa grower, raised

ruling New Patriotic Party

depreciates, eroding farmers’ income.

its price to 1,800 CFA francs ($3.00) per

four weeks ago that the

Despite that, Samuel Adimado,

kilogramme, just slightly above Ghana’s.

government would raise

president of Ghana’s cocoa buyers’

Both countries, accounting for more

prices for farmers.

association said the current price

than 40% of the world’s cocoa exports, are

was optimal for farmers and would

currently signatories to an agreement to

“I have more than 300 bags, but I won’t sell,” said a cocoa farmer in south-central

help Cocobod clear its debts.

Cocobod has highlighted that Ghana

cooperate on production, research and sales policy to help raise cocoa prices and improve

Ghana, who asked not to be named. “I will

lost more than a third of its 2023/24 cocoa

the livelihoods of cocoa farmers in Africa.

only sell after Christmas. We want to see if

output to smuggling.

Source: www.foodbusinessafrica.com

6 Food Manufacturing Africa | 2024 Quarter 4

Images: Supplied by clients & Shutterstock.com

Ghanaian cocoa farmers are withholding

NEWS

Nestlé has announced the sale of its Cremora creamers business Cremora, a brand deeply rooted in South African households for over 77 years,

in the long run.

Nestlé noted that it operates five

will now be managed under the banner of

production facilities in South Africa,

Lactalis, which is expanding its presence in

producing a range of goods from

the local market.

beverages to milk products, ice cream, and

Despite the sale, the global company emphasized its commitment to the region’s economic development and its focus on

confectionery, and that the sale of Cremora will not impact its broader operations.

In Zimbabwe, the Harare plant remains

long-term sustainability in Southern and

Nestlé’s sole facility, but the company

Eastern Africa.

assured that this site will continue to play

Cremora is currently manufactured at two Nestlé plants in South Africa, located in Babelegi and Potchefstroom, both of which are included in the deal.

According to a Nestlé spokesperson, there are no jobs that will be affected as

a key role in its future investment and sustainable development efforts.

Mota Mota, Nestlé’s regional head of communications, expressed confidence that the brand is being passed on to capable hands at Lactalis.

part of the transaction. The brand has also

“We believe that Cremora is in good

been produced in Zimbabwe at a plant in

hands with Lactalis,” he said, adding that

Harare, but this site will cease production of

the transition will serve the best interests

Cremora after the deal.

of employees, customers, and consumers

Instead, the Zimbabwe facility will focus on producing other Nestlé brands, including the Everyday creamer and Cerevita breakfast cereal.

While Nestlé is exiting the Cremora business, it emphasized that

alike, ensuring Cremora continues to deliver quality products under new ownership.

The acquisition by Lactalis South Africa is pending regulatory approval, and financial terms of the deal have not been disclosed.

Lactalis, a global

the decision to

dairy leader based

offload Cremora

in France, already

is part of a broader

has a significant

realignment

footprint in South

strategy aimed at

Africa. It operates in

keeping its business in

several regions across

East and Southern Africa

the country, including the

competitive and sustainable

Western Cape, Eastern Cape,

Gauteng, and KwaZulu Natal.

The company’s portfolio in South Africa includes well-known brands like Président, Parmalat, Melrose, Steri Stumpie, and Bonnita.

Herman Janse van Rensburg, the general manager for Lactalis South Africa, stated that this acquisition aligns with the company’s ongoing strategy to diversify its product offerings and better meet the preferences of South African consumers.

“We look forward to welcoming our new colleagues to the Lactalis family as we continue to build on the rich heritage of Cremora,” van Rensburg said, noting that the goal is to ensure a seamless transition for customers and consumers.

“With the sale, we are set to build on the legacy of Cremora, ensuring that the beloved creamer remains a staple in South African homes.”

Source: www.foodbusinessafrica.com

2024 Quarter 4 | Food Manufacturing Africa

7

INDUSTRY TALK

Advanced potato processing equipment Heat and Control’s French fries and potato co-products processing equipment sets the industry standard for dependability, offering rapid and efficient processing of potato products including fries, wedges, and an array of co-products.

Stage 2: Completes cooking - With the batter

life. Heat and Control fryers provide precise

options including multi-zone and two-stage

Heat and Control’s unique continuous fryer

oil flow control for even cooking in even

continuous fryer systems, manufacturers are

design gives complete control over product

the largest fryers. Full control of zone flows

guaranteed uniformity in their products.

quality. AccuFlow™ oil inlets are proven to

partners, Heat and Control delivers comprehensive turnkey solutions —

from spud to shipping. The company offers a diverse range of heating options, allowing customers to choose between natural gas, oil, steam, thermal fluid, electric heating, Kleenheat®, and Greenheat.

Their fryers boast optimal product handling, uniform oil heating and flow control, efficient fines removal, rapid oil turnover, and clean-in-place sanitation.

These features ensure the production of high-quality products with extended shelf

and minimised oil volume further enhance

firmly set, fries undergo final cooking in the second stage fryer. Multiple zones of oil inlets and outlets maintain a consistent average cooking temperature, low Delta T, by rapidly adjusting to changes in product load. Oil flow penetrates the pack for uniform cooking, eliminating clusters and quickly removing fines without product damage. Multi-zone frying is a great option for processors seeking to customise cooking conditions for different cuts of coated and uncoated French Fries with minimal fryer footprint.

Precise Frying control for product quality -

offer equal side-to-side oil flow for uniform

operational efficiency and oil quality. With

TWO STAGE FRYERS

cooking across all fryer width classes. Multiple

reliability, minimal operator intervention,

With a specialised two-stage setup, tailored

oil inlets and outlets enable adjustments to oil

and highly effective Clean-in-Place (CIP)

to produce batter-coated fries, but equally

velocity, volume, and temperature drop to suit

systems, operating costs are controlled while

suited to uncoated fries, this style of fryer

specific products, while efficiently removing

maximising production.

boasts a unique design that maximises

fines. Continuous oil circulation between

production capacity with a minimal footprint:

the fryer, filter, and heat exchanger provides

FRENCH FRY FRYER

Stage 1: Set coating - Oil velocity control

precise temperature control and rapid

The Heat and Control French Fry Fryer

and flexibility reduce damage to the product

adjustment to changes in product load. A low

ensures trouble-free, high-capacity

and coating losses. Controlled oil flow

volume of oil and rapid turnover ensure fresh

production with precise oil management

through multiple AccuFlow™ inlets ensures

products with extended shelf life.

for uniform cooking and consistent quality.

each French fry receives a consistent

Easy cleaning - CIP spray nozzles in the

Integrated seamlessly into their full French

cooking time. The oil inlet directs fines out of

hood and exhaust stack clean all areas

fry processing lines — already operational

the fryer to safeguard oil and product quality.

above the oil path. Self-locking motorised

worldwide — these fryers boast an impressive

An outside belt return reduces oil volume,

screw jacks conveniently raise the hood,

processing capacity of over 35

further enhancing oil turnover time. Fines

and conveyors, clear of the pan for complete

tons per hour of finished

are efficiently removed through multiple

cleaning and maintenance access. The fryer

product. Heat and

outlets, minimising oil degradation.

includes cleverly engineered features which

Control’s French

The design of this system

minimise fines buildup from the outset - to

fry and formed

includes a drip tray oil flush

reduce overall cleaning time and improve

potato product

system and full Clean-in-

cleaning effectiveness. .

systems are

Place (CIP), ensuring optimal hygiene and reduced fines

the workhorses of the industry. With

build-up in both stages.

8 Food Manufacturing Africa | 2024 Quarter 4

Heat and Control – www.heatandcontrol.com

Images: supplied by Shutterstock.com

C

"Multi-zone frying is a great option for processors seeking to customise cooking conditions for different cuts of coated and uncoated French Fries with minimal fryer footprint. "

ollaborating with experts and strategic

Everything you need to move your product from A - Z Smart and flexible conveying that keeps your line running smoothly.

We provide a wide variety of innovative and dependable conveying and product handling systems to move product through the line as efficiently as possible.

Ideal applications: • • • • • • • •

Snack foods Prepared foods French fries Fresh produce Pet food Nuts & Trail Mix Crackers Confectionery

LOOKING BACK. PRESSING FORWARD. ALWAYS INNOVATING.

info@heatandcontrol.com

I

heatandcontrol.com

EVENT

Bake it better masterclass launch Shepstone Gardens was the scene of an elegant and inspiring afternoon this weekend, as SASKO, Moirs, and Safari launched a new chapter for Bake It Better with a Masterclass series led by renowned pastry chef Teddy Zaki.

Zaki, celebrated for his artistry and culinary skill, represents a

transformative step for Bake It Better, positioning it as South Africa’s ultimate baking hub. Designed to inspire and equip bakers of all skill levels, the series promises a journey of technique and learning.

Bake It Better was founded with a clear mission: to uplift South Africa’s baking community by creating an inclusive space for bakers to learn, share, and enhance their craft. SASKO, Moirs, and Safari recognised the growing enthusiasm for home baking

“SASKO, Moirs, and Safari recognised the growing enthusiasm for home baking and developed this platform as a one-stop destination for baking enthusiasts seeking inspiration, support, and connection.”

DID YOU KNOW? Bake it Better is packed with recipes, advice, tools, and techniques designed to help you become a better baker.

Masterclass series, we’re bringing a new level of inspiration and expertise to our baking community, helping them bring something special to their kitchens.”

Reflecting on the launch, Zaki shared his excitement about reaching a wider audience:

and developed this platform as a one-stop

theme that reinterprets classic treats with a

“Baking is about creating memories and

destination for baking enthusiasts seeking

local twist.

sharing joy. This series is dedicated to

inspiration, support, and connection.

The launch event, titled “High Tea – But

making those moments memorable. Each

Whether a seasoned baker or just starting

Better,” captured the spirit of the upcoming

class delves into flavours, techniques, and

out, Bake It Better offers everyone a chance

series. Guests enjoyed a selection of South

presentation to make high tea both accessible

to elevate their skills and explore new

African tea-time favourites, each with Zaki’s

and memorable. I’m thrilled to collaborate

baking possibilities.

distinctive flair.

with Bake It Better and share these skills with

Teddy Zaki, the visionary behind Just

With Shepstone Gardens as the backdrop,

South African bakers.”

Teddy patisserie, brings a wealth of expertise

the luncheon provided a glimpse of the

to the series. Known for his unique blend of

six-part masterclass series, where Zaki will

series is now available on the platform,

South African, French and Middle Eastern

lead bakers through recipes such as Milk Tart

inviting bakers to join Zaki on a baking journey

patisseries , Zaki has earned his place among

Choux Swan, Cherry Lemon Delights, and

that blends tradition with creativity. Each

South Africa’s top pastry chefs, admired for

the Ultimate Fruit Scone. The series will also

session offers step-by-step instruction,

his precision and artistry.

offer a special session on high tea plating,

expert tips, and a sense of community, helping

sharing his insights on crafting visually

bakers to refine their skills and discover new

appealing tea-time displays.

baking adventures.

His cookbook, Just Teddy – Petals from Paris, has received recognition in the Gourmand World Cookbook Awards. Through

“The Bake It Better platform has always

The six-part Bake It Better Masterclass

To learn more about the Bake It Better

this new partnership, Bake It Better aims to

been about learning and connecting,”

Masterclass series and join South Africa’s

introduce bakers to refined techniques and

says Nomsa Khanyile, Marketing Director

baking community, visit

delightful recipes, beginning with a high tea

at Pepsico. “With Teddy Zaki leading this

www.bakeitbetter.co.za

10 Food Manufacturing Africa | 2024 Quarter 4

Image: Supplied by Bake it better

T

his exciting partnership with

EVENT

Propak Africa 2025: Where Innovation Meets Opportunity As automation and digitisation accelerates across industries, companies are recognising the need to invest in smarter solutions, products and services to stay competitive. For those in packaging and related fields, Propak Africa, a leading industry trade show, provides unmatched insights into these latest innovations.

Image: Supplied by Specialised Exhibitions

P

ropak Africa 2025, a premier event in

panies from across these industry sectors

in packaging, advanced food processing

packaging, printing, food processing,

including Qualitechs, Rotocon, Filmatic,

technologies, as well as labelling solutions

plastics, and labelling, will be held from

HG Molenaar, Cabletech, and IPEX, among

that meet changing regulatory and con-

11-14 March at Johannesburg’s Expo Centre.

others. With over 80% of available exhibition

sumer demands.

With over 400 exhibitors, attendees will

space already sold, interest continues to

see thousands of new products showcasing

grow with companies keen to benefit from

to thousands of decision-makers, provid-

the latest in packaging innovation, from

the opportunities available to exhibitors.

ing invaluable opportunities to generate

The trade show offers exhibitors access

quality sales leads and build brand recog-

advanced equipment and cutting-edge

nition. “Propak Africa is where companies

According to Mark Anderson, Portfolio

COMPREHENSIVE PACKAGING INNOVATIONS

Director at Specialised Exhibitions a division

Propak Africa incorporates four other

customers, gain an understanding of mar-

of Montgomery Group and organisers of the

complementary shows: Pro-Plas Expo,

ket needs, form partnerships, elevate brand

show, the event promises “unrivalled access

the GAPP Print Expo, FoodPro Expo, and

awareness and launch new products,”

to groundbreaking insights and ideas that

Pro-Label Expo. Together, these provide

have the potential to elevate your business.”

a comprehensive look at packaging inno-

This show will feature prominent com-

vations, the future of plastics and printing

technology to sustainable solutions.

can engage directly with prospective new

Propak Africa 2025 – www.propakafrica.co.za.

2024 Quarter 4 | Food Manufacturing Africa

11

INDUSTRY TALK

Tumblers, chambers for defrosting, drying, and smoking P

rovisur Technologies is a full-service

the process stops microbial growth and

Lutetia has also developed a unique

provider of innovative machinery

therefore increases product safety.

smoking application using their tumbler, the

and integrated production systems

Defrosting in a Lutetia® tumbler is ideal

application is not only based on smoking

for industrial food processing. The

for a wide range of meat – poultry, beef,

but use a combination of different process

company’s DMC (Defrosting. Marinating,

and more – and is best suited to goods that

to match the perfect result. In fact, a major

Cooking) business unit is home to the

are subsequently processed for cooked or

European supermarket chain has approved

Lutetia® brand, one of the world’s leading

marinated product. Lutetia® tumblers are

the smoking of meat products using Lutetia®

names in defrosting, marinating, and

available in a wide range of sizes from T1

systems as well as large European meat

cooking technologies.

to T7. Manufacturers will find the perfect

manufacturing companies. These deliver the

machine to match their capacity and yield

best smoke penetration, enabling customers

DEFROSTING WITH LUTETIA

targets, with the help and advice of the

and consumers to obtain products perfectly

Tempering meat products is usually a

Provisur, Lutetia sales experts.

adapted to their tastes and requirements.

lengthy process in which the frozen food loses its liquid content and active protein. Lutetia® tumblers

In addition to defrosting in the tumbler, Lutetia® has a second technology: defrosting

Provisur’s PROactivation® technology is a patented method to produce cured

in the chamber. The patented

meat and dry products, achieving maximum

use technologies that

technology inside the

quality in a shorter time. While conventional

counteract the drip

chamber makes it ideal

methods such as air-drying require three

loss of meat. In the

for fragile products

to twelve months of maturing and drying,

rotating drum of the

such as fish, or

PROactivation® shortens the entire process

tumbler, frozen meat

heavy block. For

to around two to four weeks. This leads to

IQF or in blocks is

defrosting meat,

shortened storage time which in turn leads

defrosted by steam

the chamber is

to significant savings in terms of storage

injection under vacuum.

perfect to ensure

space as well as an increase in flexibility

The advantage of this

“fresh look” once

when responding to market needs. The

patented technology

the product has

process enhances the raw material and

is that the meat juice

been defrosted.

creates products that are delicious in taste

consisting of water and proteins is retained in

and texture.

DRYING, SMOKING

Complete lines, integrated systems,

the product through

AND PROACTIVATION

robust machinery: With Lutetia® tumblers

direct temperature

Lutetia® smoking

and chambers, manufacturers have all the

control. Due to reduced

solutions use cooking

advantages of a complete and flexible solution

drip loss, the weight

chambers to efficiently

that includes tumblers and injectors as

loss that occurs during

produce semi or fully

well as filling and loading systems. Years of

conventional defrosting

cooked smoked products

knowledge and experience combine to make

is reduced. At the same time,

12 Food Manufacturing Africa | 2024 Quarter 4

of consistent high quality.

Lutetia® a world-leading brand, and with

INDUSTRY TALK

a constant two-way interaction between us and our customers.”

Innovation based on collaboration:

ABOUT PROVISUR® TECHNOLOGIES:

Provisur has two Innovation Centers, one

Provisur® Technologies of Chicago,

in Illinois, USA, and one in Plailly, France,

Illinois, USA, with numerous branches

that play an integral role in the company’s

in Europe, specialises in innovative

customer support. Customers can test and

industrial food processing machines as

collaborate with Provisur experts to create

well as integrated production systems

the solutions they need to boost their business. Both centers are equipped with all the latest food processing equipment and technologies and allow the company’s clients

for a wide range of end products. Several well-known and time-honored brands, which are among the technology leaders in the sector, operate under the umbrella of the company. With its product

their experts who have mastered important

portfolio, divided into the areas of Slicing

parameters which make the difference to help

(Cashin®, Formax®, Hoegger®), Further

reduce cycle times, improve product quality

Processing (Weiler® and Formax®),

and maximise throughput.

DMC (Lutetia®) and Separation

“Our integrated Lutetia® line minimises labour and labour costs and therefore improves efficiency,” explains Stéphane Kulikowski, sales director at Provisur for

(AM2C®, Beehive®, Hoegger®), Provisur provides food processing companies with maximum efficiency solutions for requirements of any size.

Lutetia brand. “Our robust systems are almost Images: Provisur

maintenance free and extremely easy to clean. We are proud of our worldwide aftersales service which is second to none. When our customers get in touch with us, they know

to make informed decisions about investing in new systems, developing new products, or refining existing products.

that one of our experts will be on hand to help within a very short timeframe. In fact, there is

Provisur - www.provisur.com

2024 Quarter 4 | Food Manufacturing Africa

13

BAKERY

High Productivity Baking Solutions With almost 100 years’ experience in working with the food industry, IPCO can supply everything from premium quality steel bake oven belts to high productivity cooling systems for confectionery and chocolate products.

T

he company also supports food

PERFORATED STEEL CONVEYOR BELTS

“The company also supports food processors through consultancy services to help deliver new levels of efficiency and reliability to production processes.”

IPCO is the world’s largest supplier of carbon

cleaning is required, steel is easier to clean

and stainless-steel belts to the bakery and

than other materials.

processors through consultancy services to help deliver new levels

of efficiency and reliability to production processes. IPCO has sales and service offices in more than 30 countries, with trained and equipped service teams on the ground and available to provide a quick response to any service or repair requirement.

with systems designed for the production of industrial ingredients – chips, chunks, drops and blocks – and decorative products such as shavings, rolls, pencils, blossoms and many more.

COFFEE FREEZING SYSTEMS The production of instant coffee is another major applications for IPCO’s systems, with its freezing lines now being used by all of the world’s major producers.

After roasting, the coffee is milled and turned into a slurry, similar to soft ice. This

confectionery industries, working with OEMs

is fed onto the steel belt and frozen by

and end users alike. Steel belts are designed

COOLING AND FORMING SYSTEMS

means of cold air blasted over the product

to provide years of reliable service and help

IPCO is also a major supplier of confectionery

at high velocity to guarantee rapid and

businesses maximise both productivity and

cooling equipment. Belt-based cooling

uniform heat transfer. The combination of

profitability. Key benefits of a steel conveyor

operations make use of the exceptional

impingement technology and the excellent

belt include excellent thermal conductivity

heat transfer properties of the material to

conductivity of the steel belt enables

and outstanding durability; with good

ensure quick and controlled solidification.

freezing times to be reduced by as much as

maintenance a working life of 20 years is not

In a typical system, the molten product

50% compared with conventional methods).

unusual. Being lighter than mesh belts, they

is deposited onto a continuously running

Product quality is also enhanced, as the

are also a more sustainable choice, requiring

stainless steel belt and transported through

smooth, temperature-controlled freezing

up to 30% less energy to heat as they re-

the cooling tunnel. Cooling is carried

process ensures that the colour and flavour

enter the baking chamber.

out either by means of chilled air applied

of the coffee is maintained.

A high quality bake oven belt will have

from above the product, chilled water

certain mechanical properties – flatness,

sprayed onto the underside of the belt, or a

MULTI-STAGE DEHYDRATION

straightness – ‘engineered in’ at the

combination of the two.

Another food process for which steel belts

production stage to ensure that it runs

------

The inherent smoothness of the belt

are ideally suited is the drying of fruit and

through the oven as it should. Consistency of

results in clean discharge of candy and other

vegetables. Based around perforated belts,

colour is important too; dark areas absorb heat

sticky products from a cooling line, leading to

these systems enable controlled dehydration

while light, shiny areas reflect it, so uneven

a better quality product and less waste. This

by the flow of air through the product,

belt colour could result in an uneven bake.

ease of release means that delicate products

resulting in reduced process times.

This also has to be engineered into the belt.

can also be processed successfully.

The use of modular, multi-stage drying

A flat, smooth surface ensures clean

This expertise has resulted in the

units allows time/temperature curves to

release at the end of the oven with minimal

development of a comprehensive range of

be optimised for products as diverse as

risk of damage to fragile products. And when

chocolate forming/moulding equipment,

potatoes, carrots, apples, orange peel, celery, garlic and tomatoes. Special systems for sensitive products have also been developed, enabling the drying of cut strawberries, blueberries, pineapple, mango and more.

Delivering an end product with a highly uniform moisture content, IPCO dehydration systems are capable of handling partially frozen products and can also be used as a pre-dryer for microwave plants.

IPCO – www.ipco.com/bake

14 Food Manufacturing Africa | 2024 Quarter 4

Images: Supplied by IPCO.

To access video, check out the Food Manufacturing Digimag.

------BAKE MORE, BAKE BETTER WITH IPCO STEEL BELT TECHNOLOGY Our solid and perforated steel belts have helped bakeries produce premium quality products for almost 100 years.

Flat, straight, durable and easy to clean, they provide a baking surface that’s ideal for everything from rich, chewy all butter cookies to traditional biscuits and crackers.

We can also support you with a wide range of conveyor components covering everything from tensioning, drive stations and drums to tracking systems, break points and graphite stations. Talk to your local IPCO service team and we’ll work with you to improve the performance, productivity and reliability of your oven through process enhancement and system upgrades.

ipco.com/bake

 High productivity wide belts up to 3500 mm.  Maximum versatility – bake more on an IPCO steel belt.  Energy efficient – lighter belt means lower carbon footprint.  High power laser cleaning faster, cleaner and greener than traditional cleaning.  Installations, upgrades (mesh replacement), repair, maintenance and spare parts.

BAKERY

Beta-glucans can win over hearts in a beat

Beta-glucans are the perfect solution to enhance snacks by introducing dietary fibre and heart health advantages. By incorporating this plant-based ingredient, they become eligible for approved health claims. Make hearts glow with joy and discover how these benefits can be translated into practice.

understand the connection between heart health and their

overall well-being.1 For example, 63% of

consumers worldwide show interest in products that support heart health, even if they don’t have specific health concerns.2 As a result, providing snacks with approved health claims presents a compelling opportunity for manufacturers.

BETA-GLUCANS FROM BARLEY To achieve this in an easy and affordable way, incorporating beta-glucans from barley into recipes is the way to go. Barley beta-glucans are viscous, soluble, fermentable dietary fibres with scientifically proven benefits for heart health. Because of this, they also enable fibre enrichment and corresponding claims.

Beta-glucans generate a high viscosity, which makes the food thicker and slows its passage through the gastro-intestinal tract.

This delays the uptake of glucose from food, lowering the blood glucose response.3 In addition, the high viscosity lowers the uptake of bile acids and thereby reduces blood cholesterol concentration 4, helping to cut the risk of coronary heart disease.

Snacks enriched with these functional ingredients provide advantages not only for consumers but also for producers. With more than 120 scientific studies demonstrating the beta-glucan health effects from cereals,

“Beta-glucans are the perfect solution to enhance snacks by introducing dietary fibre and heart health advantages.” official bodies including EFSA, the FDA and Health Canada have approved corresponding health claims.5

DEVELOPING RECIPES WITH BETAGLUCANS The BENEO-Technology Center developed multiple recipes with beta-glucans that can carry high fibre and other health claims depending on local legislation, like “Barley beta-glucan has been shown to lower/reduce blood cholesterol. High cholesterol is a risk factor in the development of coronary heart disease”. This claim can be used for foods that provide at least 1 g of barley beta-glucan per quantified portion. The beneficial effect is obtained with a daily intake of 3 g barley beta-glucan. One of those developed recipes are mouth-watering multi-grain biscuits. Not

form of Orafti® ß-Fit, a clean label, non-GMO, vegan-friendly wholegrain barley flour with a beta-glucan content of 20% on dry matter.

Orafti® ß-Fit can be used in a wide variety of applications. Some snack solutions can include baked goods like biscuits, muffins, cookies and cakes as well as extruded cereals. Also in dairy and dairy alternatives it can serve as a clean label texturiser.

BENEO’s customer technical support manager, Dr Isabel Trogh, sheds even more light on this versatile ingredient: “Orafti® ß-Fit is a cost-effective ingredient that offers technical advantages alongside health benefits for consumers. As well as having a neutral colour and taste, it is pH and temperature stable. When reformulating recipes with Orafti® ß-Fit, in some cases, small adjustments, like adding a bit more water, might be necessary. But most applications allow for a simple 1:1 replacement of the original flour ingredient, e.g., wheat flour, with our wholegrain betaglucan rich barley flour.”

Discover the full recipe of our instant noodles with Orafti® ß-Fit and other recipes, get inspired for your next product innovation. *References available on request

only do they offer health benefits, but also a desired texture and great taste.

BENEO, a leading producer of functional ingredients, offers barley beta-glucans in the

16 Food Manufacturing Africa | 2024 Quarter 4

Savannah Fine Chemicals – www.savannah.co.za Beneo – www.beneo.com

Image: Supplied by Shutterstock.com

M

ost consumers worldwide

Image: Supplied

NEWS DAIRY

A proven way to a healthier heart.

Orafti® β-Fit is nature’s affordable solution.

At BENEO, we know that consumers have a heart for healthy food choices. That’s why we’re taking traditional foods to a heart-healthy level with an affordable source of beta-glucans. Orafti® β -fit is a wholegrain barley flour, offering 40 % total fibre with 20 % beta-glucans. This ingredient is proven to reduce LDL cholesterol, which lowers the risk for coronary heart disease significantly, enabling EFSA and FDA approved health claims. From pasta and cereals to breakfast biscuits or sourdough bread, our versatile ingredient makes healthy food creations easy.

Want to know more about Orafti® β-Fit? Scan here!

www.beneo.com

Our Sales Network Partner in South Africa: www.savannah.co.za

2024 Quarter 4 | Food Manufacturing Africa

17

INDUSTRY TALK

Berry Global Reports 36% Recycled Content Surge Berry Global’s European Flexibles division has reported a significant 36% year-on-year increase in the use of post-consumer recycled (PCR) polyethylene (PE) across its industrial, consumer (noncontact sensitive), and agricultural film products.

dedication to driving sustainable packaging solutions and helping

customers meet their environmental goals.

The steady growth in the use of recycled content, a trend that has continued since 2021, demonstrates Berry’s proactive approach and commitment to sustainability.

Berry Global has set a goal to use 30% circular plastics across its FMCG packaging products by 2030. Berry’s target aligns with its participation in global sustainability initiatives,

“The steady growth in the use of recycled content, a trend that has continued since 2021, demonstrates Berry’s proactive approach and commitment to sustainability.”

such as the Ellen MacArthur Foundation’s circular economy targets.

Berry has incorporated the additional 4,386

facilities in Steinfeld, Germany and Heanor, UK, has allowed us to produce packaging

tonnes of PCR content into a variety of their

solutions with increasing levels of recycled

flexible film products. This includes primary

content – without compromising on

packaging applications such as Form-Fill-Seal

performance,” said Tony Nawar, VP and

and Heavy-Duty Sacks used in construction

General Manager of Berry’s European

and chemical industries and Single-Wound-

Flexibles Packaging Business.

Sheet for horticulture, peat and insulation

“As sustainability continues to shape the

products. The recycled content is also used

new packaging landscape, we are proud to

in secondary and tertiary packaging, such as

work with our customers to deliver high-

collation shrink films for the food and beverage

performance solutions that strike the balance

sector as well as stretch wrap and stretch

ABOUT BERRY At Berry Global Group, Inc. (NYSE: BERY), we create innovative packaging solutions that we believe make life better for people and the planet.

We do this every day by leveraging our unmatched global capabilities, sustainability leadership, and deep innovation expertise to serve customers of all sizes around the world. Harnessing the strength in our diversity and industry-leading talent of over 40,000 global employees across more than 250 locations, we partner with customers to develop, design, and manufacture innovative products with an eye toward the circular economy.

The challenges we solve and the innovations we pioneer benefit our customers at every stage of their journey.

between sustainability and functionality,” Tony added.

hood pallet protection films for logistics and

Importantly, Berry Global also reassures

transportation. Additionally, Berry have begun

DID YOU KNOW

its customers of the integrity of its recycled

to incorporate the recyclate into agricultural

Berry Global has a long history of

content claims by securing RecyClass

stretch wrap, supporting sustainable practices

manufacturing rigid, flexible and non-

certification across many of its products. This

across multiple industries.

woven products for our customers

independent, third-party verification provides

around the world. With over 250+

full traceability of the recycled materials

COMMITMENT TO SUSTAINABILITY

locations around the world, we can

used, ensuring transparency and trust in the

“Our technical expertise in integrating

produce and deliver products efficiently

company’s sustainability efforts.

recycled plastics, supported by substantial

to your own manufacturing needs.

investments in our advanced recycling

18 Food Manufacturing Africa | 2024 Quarter 4

Berry Group - www.berr yglobal.com

Images: Supplied by Berry Group

T

his achievement reflects Berry’s

INDUSTRY TALK

Revolutionising Food Manufacturing with XR

Image: Supplied by tna

A

s part of its drive to continue

manufacturing site, including equipment,

to bring innovative technology

utilities and buildings, and demonstrate

readily adopted Industry 4.0 technologies

solutions to the food industry,

“Much of food manufacturing has

how the new additions can best fit into

due to the efficiency, productivity and

TNA Solutions has launched an immersive,

their set-up with minimal disruption and

repeatability benefits they offer,” explained

interactive digital service, the tna intelli-

optimal designs. Food manufacturers can

Natasha Avelange, Global Extended Reality

assistTM, to deliver high-impact projects

use the tool to visualise their plant floor,

Manager at TNA Solutions. “Building on

with minimal risks – all while staying on

virtually replace systems and validate

this with XR allows the human element of

budget. From replacing or integrating

manufacturing plans and installations in a

food manufacturing to be enhanced, with

capital equipment into an existing line

low-risk environment. Visualising potential

creativity, productivity and problem solving

to designing a brand-new facility, the

spatial conflicts and utility interferences

brought together without barriers. This is

launch marks the first time that a fully

ensures optimal clash prevention.

the essence of Industry 5.0.

integrated extended reality (XR) solution

To enhance collaboration, tna intelli-

“Food production is an area where there

has been available to food manufacturers

assistTM also integrates remote meetings

is a continuous drive towards higher output,

as part of TNA’s evolution to industry 5.0

into the virtual environment with virtual

greater efficiency and continuous uptime.

solutions. This innovation underscores

reality (VR) headsets or through a desktop

That’s why it’s so important that equipment

TNA’s commitment to fostering personalised

application. Multiple people can seamlessly

upgrades or introductions are well-planned

partnerships, ensuring collaboration and

join the plant simulation via their preferred

and delivered as efficiently as possible. With

support at every project stage.

medium to preview the project and directly

tna intelli-assist, we’ve innovated a way to

The tna intelli-assistTM leverages XR

interact with the digital twin, making

significantly shorten project planning time,

and simulation technologies to enable

the process of stakeholder buy-in and

and improve accuracy, enabling teams to get

teams to create digital twins of their

troubleshooting more efficient.

integration right the first time.”

INDUSTRY TALK

KHS again wins gold In an impressive confirmation of the company’s commitment to sustainability, KHS has again been awarded the coveted gold status by rating agency EcoVadis.

T

he Dortmund systems supplier has further improved over last year’s assessment – now earning 73

points out of 100 in the completely revised evaluation method.

In taking part in the EcoVadis audit, KHS has had its commitment to sustainability, especially within its global value chains, verified since 2012. Increasingly strict requirements – necessitated in Europe in particular by the regulations of the European Green Deal1 – have caused the rating agency to make fundamental changes to its principle of assessment. This has resulted in renewed intensification of all of the rating criteria. The benchmarks in the assessed categories of environment, labour law and human rights, ethics and sustainable procurement have been significantly raised.

This has led to greater competition between the participating companies and made regard to the results achieved to date and their associated rankings. Moreover, annual

ABOUT KHS SUSTAINABLE TURNKEY SYSTEMS FOR THE BEVERAGE INDUSTRY For over 150 years KHS has aspired to be a reliable partner for sustainable, efficient and durable filling and packaging systems and solutions. In this capacity we find it important to offer our customers in the beverage and liquid food industries technology of the highest quality – not only at specific intervals but also to maintain long-term partnerships, during which we are always at their side. For we are distinguished by our extensive service concept and worldwide network presence that enables us to be on site very quickly indeed. We also continuously subject our products to further development.

This allows us to always provide our customers and partners with intelligent systems and solutions which help them to persistently increase their added value in the production process. Together with them we aim to make long-term economy and sustainability a composite part of our entrepreneurial processes both now and in the future.

updates of EcoVadis’ evaluation criteria

its commitment to sustainability. The

mean that requirements governing proof

engineering company is thus consistently

of performance during an audit have also

pursuing its aim to reach net zero within

been tightened. In short, companies thus

the Group by 2050. “With our second gold

need to constantly strive to improve their

award, we’re creating a reliable and credible

commitment to sustainability.

basis for assessment of our commitment to sustainability for our customers especially,”

STRONG SIGNAL FOR THE

explains Acker.

KHS GROUP INTERNATIONALLY

In this context, KHS

RECOGNISED

GmbH CEO Kai Acker considers

EcoVadis is one of the

the company’s

world’s key platforms

renewed gold

for the assessment

status to be

of corporate

a particularly

sustainability

great success.

achievements. It

“This is a strong

aims to provide

signal for the

interested parties from various sectors

KHS Group and

and markets with a

our customers

reliable summary of the

and provides further confirmation of our commitment to the protection of the environment, ethical business

quality of management systems and the associated risk management setup of companies in

practices and social responsibility.” Besides

the supply chain. The EcoVadis database

the names of the medal winners, the

currently contains more than 130,000 rated

assessment period and percentile2 are now

companies from over 180 countries and 220

also published. Of all companies evaluated

different sectors.

– regardless of their branch of industry – KHS is therefore among the top 5% with

20 Food Manufacturing Africa | 2024 Quarter 4

KHS – www.khs.com

Images: Supplied by KHS

the procedure even more demanding with

BEVERAGE INNOVATIONS NEWS

Beverage industry blends tradition and innovation The evolving beverage industry in East and Southern Africa: A Fusion of tradition, innovation, and growth.

T

he beverage industry in East and

TRADITIONAL STAPLES

in South Africa, Zimbabwe, and Zambia. As

Southern Africa is witnessing rapid

The deep-rooted beverage traditions in East

a traditional drink, Mahewu is celebrated for

growth as it blends cultural heritage

and Southern Africa offer a range of local

its tangy flavour and nutrient density, and

with contemporary innovation. Traditional

drinks that have been part of the cultural

many commercial versions use stabilisers to

beverages are cherished for their authentic

fabric for generations. Key traditional

maintain its consistency and probiotics for

flavours, while new products continue to

beverages include:

added health benefits.

emerge, capitalising on regional trends and

Uji (East Africa) – A fermented porridge-like

Amarula (Southern Africa) – Made from

health-conscious consumer demands. This

drink made from millet, sorghum, or maize,

marula fruit and now popular globally,

dynamic market is shaped by a distinctive

valued for its tangy taste and health benefits.

this cream liqueur captures the fruity

mix of modern preservatives and sweeteners,

This breakfast staple’s preparation has

richness and has been commercialised

all contributing to the flavour, shelf-life, and

evolved with the use of modern stabilisers to

with sweeteners and natural stabilisers to

appeal of beverages. Here’s a closer look

improve consistency and shelf-life.

maintain its flavour and creamy consistency.

at how the beverage landscape is evolving,

Mageu/Mahewu (Southern Africa) – This

These traditional drinks continue to

fuelled by both tradition and innovation.

refreshing, fermented maize drink is a staple

be celebrated and produced, preserving the local ingredients and flavours that

CURRENT TRENDS AND INGREDIENTS The modern beverage industry is embracing natural, health-focused ingredients, often inspired by traditional beverages but adapted for today's market.

Here’s a breakdown of the key trends and

Image: Supplied by Bragan Ingredients

ingredients: Sweeteners: In line with the global move toward health consciousness, the beverage industry is shifting away from traditional sugars and artificial sweeteners to natural, low-calorie options. Stevia is becoming a popular sweetener, offering a healthier alternative with a lower glycemic index, ideal for consumers seeking lowsugar beverages.

Stabilisers: Consistency and mouthfeel are essential in beverages, and stabilisers play a crucial role in achieving this. Gaur gum is commonly used, especially in fruitbased drinks and juices, to give a smooth texture and prevent ingredients from separating. Xanthan gum is also frequently used in plant-based and dairy alternatives, providing a creamy texture and enhancing product stability. Traditional drinks like Mahewu and Uji benefit from stabilisers, which help retain their consistency even in larger, commercial production settings.

Natural preservatives: Preserving

freshness without compromising on health is a priority, so natural preservatives are increasingly replacing synthetic ones.

Citric acid and ascorbic acid (vitamin C) are favoured for their natural preservative qualities and antioxidant properties, often used in fruit juices and teas.

Plant-Based and dairy alternatives: Driven by rising interest in plant-based diets, alternatives like almonds, oats, and coconut milk are expanding rapidly in urban centres. These beverages often include stabilisers like gum acacia to enhance texture and appeal to a wide range of consumers, including those who are lactose intolerant or vegan.

Growth Drivers: A Youthful Demographic and Rising Middle Class: A youthful population and expanding middle class across East and Southern Africa provide a solid foundation for the beverage industry's growth. The younger demographic is more open to experimenting with new flavours and formats, and they tend to be early adopters of international trends like energy drinks, flavoured sparkling waters, and plantbased beverages. Additionally, the rising middle class in countries like Kenya, South Africa, and Ethiopia is increasing demand for premium beverages as disposable income grows.

define them. However, the use of modern ingredients has made it easier to package and distribute these beverages to a wider audience.

The beverage industry in East and Southern Africa holds immense potential, balancing a rich tradition of locally made beverages with new opportunities driven by innovation. Companies in the region are increasingly embracing cultural heritage by adapting traditional drinks for the modern consumer. Amidst the rapid evolution of the beverage industry in East and Southern Africa, Bragan Ingredients continues to adapt to new trends and demands. By offering a diverse range of high-quality ingredients, we support beverage creators in crafting innovative, consumer-driven products across Sub-Saharan Africa, meeting the tastes and preferences of an ever-changing market.

Bragan Ingredients – www.braganingredients.co.za

2024 Quarter 4 | Food Manufacturing Africa

21

BEVERAGE PROCESSING TECHNOLOGY

Keeping your production on a winning level with VEGA In chewing gum manufacturing, precise control of temperature, pressure, and tank levels is crucial. Radar technology ensures accurate measurements, enhancing efficiency.

“Radar technology stands out as the most effective method for measuring levels in reaction tanks equipped with agitators” achieve consistent production. It also

manufacturing

helps prevent overfilling of the reaction

chewing gum,

vessel, which can result in spills and safety

the key ingredients used

hazards during production. Proper filling

are manufactured utilising

levels can significantly impact the mixing

chemical reactions that take place

efficiency of the agitator. Thanks to its false

in a specialised vessel equipped with

signal suppression feature, the VEGAPULS

a unique agitator. The agitator is

6X provides accurate level measurement

typically designed with blades that

unaffected by the agitators in the tank.

move in a precise manner to achieve

Additionally, offering non-contact

thorough mixing. The vinyl acetate

measurements eliminates the risk of

molecules combine to form extended

contamination or damage to the sensor from

chains, resulting in the creation of the

the sticky reaction mixture. Precise level

polyvinyl acetate polymer. This process

measurement ensures consistent product

usually necessitates the presence of a

quality and minimises waste. The VEGAPULS

catalyst and specific temperature and

6X offers measurement down to the vessel

pressure conditions, ensuring adequate

bottom and accurately measures even in

exposure of the reactants to each other

media with a low dielectric constant. The

and controlling the reaction temperature

polymerisation reaction is exothermic,

uniformly.

typically falling within the temperature

Maintaining precise control of temperature,

range of 60°C to 90°C. The VEGAPULS 6X

pressure, and tank levels is crucial during the

can operate under the harshest process

polymerisation process. Radar technology

conditions, from -196°C to 450°C.

stands out as the most effective method

The VEGAPULS 6X is designed for effortless

for measuring levels in reaction tanks

setup. All the settings can be customised in

equipped with agitators. At a confectionary

advance for specific applications, making

manufacturer, the VEGAPULS 6X

the instrument ready for immediate use. The

continuously monitors the level of the

display and adjustment modules are intuitive

reaction mixture within the vessel.

and easy to comprehend. It also comes with Bluetooth for wireless communication with

ACCURATE MEASUREMENT

the VEGA Tools App.

Accurate measurement is essential for adhering to the recipe and ensuring the correct amount of reactants is added to

22 Food Manufacturing Africa | 2024 Quarter 4

Vega – www.vega.co.za

Images: Supplied by Vega

W

hen

We bring colour into view!

Compact capacitive level switches with 360° custom-colour status display

256 colours Individually selectable: Measurement in progress Sensor switching Process malfunction

15 cm

Compact design

Hygienic adapter system

Adjustment via smartphone

www.vega.com/vegapoint

FOOD PROCESSING TECHNOLOGY

Pumps drive food processing success The agro-processing industry offers significant opportunities. Innovative pump technology can enhance food safety, quality, and production efficiency for processors, explains Eddie Le Roux, Hygienic Pump Specialist for Verder Pumps South Africa.

T

he agro-processing industry has

and changing consumer demands, the

competition will require innovative solutions to

ranked high on many business

agriculture and agroprocessing sectors are

industrial processing operations.

opportunity lists for some time, from

still expected to create almost 1 million direct

the Department of Trade & Industry’s Sector

and indirect jobs by 2030.

Transforming raw ingredients into consumable food products and ensuring

Opportunities list to SME South Africa’s Top

preservation, flavour enhancement, and

10 Thriving Industries for South African SMEs

PRESSURE ON FOOD PROCESSORS

safety is a challenging game for long-

in 2024. Food and beverages manufacturing

This emphasis on growing agroprocessing

standing market players and new entrants

as a sub-sector accounted for 23% of South

– and food and beverages processing as a

alike. Adopting recent innovations in pump

Africa’s total manufacturing output, or R 537

sub-category – amounts to a lot of pressure

technology to improve the quality, safety, and

billion, in 2018. Despite major headwinds

on food processors. To remain profitable

variety of processed foods is an often-missed

in the form of the COVID-19 pandemic, a

and achieve environmentally sustainable

opportunity to stay ahead.

depressed economy, climate change impacts

production facilities in the face of increasing

Fit-for-purpose pumping solutions represent

It’s the only one of its kind in the country to target decision makers in the manufacturing of food, beverages and their related industries. It offers incisive and authoritative reports on all aspects of the process, from raw material sourcing, to manufacturing and packing, right down to the distribution and marketing of finished goods. FOOD REVIEW informs readers about the introduction of new ingredients, equipment, products and packing, and provides objective commentary on cutting-edge local and international market trends and issues.

To contribute editorially contact Kelebogile (Lebo) Nondzaba kelebogile.nondzaba@newmedia.co.za +27 (0)78 175 9632 For advertising enquiries, contact South African journal for food and beverage manufacturers

www.foodreview.co.za New Media, Building 13, The Woodlands Office Park, 20 Woodlands Drive, Woodmead, Sandton, 2146

FRV 1-2.indd 1

24 Food Manufacturing Africa | 2024 Quarter 4

Anita Raath anita.raath@newmedia.co.za +27 82 976 6541 or Candida Giambo-Kruger +27 (0)71 438 1918 candida.giambo-kruger@newmedia.co.za

www.facebook.com/FoodReview13

SA_FoodReview

2023/08/02 14:01

FOOD PROCESSING TECHNOLOGY

"Fit-for-purpose hygienic pumping solutions that have been designed and built to eliminate any risk of contaminants during production are necessary for producers who want a competitive edge." an opportunity for improved shelf stability, environmental improvements, cost reduction and production capacity improvement. They are integral to every food and beverage processing facility – from fruit and vegetable canning, to processing soy-based and vegan food products, to fruit juices, beer, wine and more.

Images: Supplied by Verder

First and foremost, choosing the right hygienic pumping solution as well as the processing method, is crucial. Cleanability requirements must be designed to meet international and local hygiene standards – including clean in place (CIP) and sterilisation in place (SIP) – as these can present many challenges for processors. Aseptic processing, for example, requires well-coordinated

operations, as well as highly sterile and

agroprocessing industry to create jobs, and

controlled environments. This is where

to do so in a sustainable way, the importance

hygienic pumps with a modular design can

of high-quality, fit-for-purpose pumping

be integrated, allowing for streamlined

solutions cannot be overlooked.

disassembly, cleanability and reassembly.

Innovations that ensure that food is safe, shelf stable and tasty depend on processes

MITIGATING CROSS-CONTAMINATION RISKS

that are reliable, repeatable and error-free

Cross-contamination risk – particularly in

safe. Integrating the right pumping solution

fermentation processing facilities such as

is critical to food safety and sustainable

breweries and dairy

production, reduces downtime and total cost

processing – can

of ownership – due to fewer breakdowns and

be mitigated

need for repairs on equipment/machinery –

and equipment that is equally reliable and

against through

which then results in less stock

careful selection

holding requirements in terms

of equipment to

of spares.

maintain the highest

Because the technical

hygiene standards.

aspects of selecting the

Fit-for-purpose

right pumping solutions for

hygienic pumping

specific applications can be

solutions that

complex, food and beverage

have been designed

processors should look to a trusted

and built to eliminate any

and reputable brand that can offer

risk of contaminants during production

not only a wide range of pumping solutions

are necessary for producers who want a

but solutions that are long-lasting, cost-

competitive edge.

effective and efficient – because they are

As the food and beverages industry

100% fit-for-purpose for the application.

responds to meet demands created by the need to ensure food security, grow the

Verder - www.verderliquids.com

VERDER The perfect pumps for your food and beverage applications

We offer a wide product portfolio to meet all the challenges in the food and beverage industry. Our pumps are used in the dairy industry, breweries and wineries and many other food applications.

TEL +27 (0)11 704 7500

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2024 Quarter 4 | Food Manufacturing Africa

RAISING FUNDS FOR A GOOD CAUSE

TRASH4TREATS AND METPACSA EXPAND SUSTAINABILITY PROJECT M etPac-SA, the Producer

Responsibility Organisation (PRO) championing South Africa’s

metal packaging recycling industry, in

partnership with [dot]GOOD, South Africa’s foremost cause-marketing agency, is proud to announce the expansion of the Trash4Treats competition to 25 schools in Gauteng in partnership with Mr Bin and 10 schools in Kwa-Zulu Natal in partnership with Phoenix For The Planet. This is in addition to the schools in the Western Cape with who are already engaged in the 2024 interschools competition.

“The Trash4Treats project aims to instil a strong understanding of recycling and waste management by directly involving students in the collection and recycling of post-consumer metal packaging. By hosting only able to provide a platform for schools to raise essential funds, but learners also get to experience the principles of a circular economy firsthand. By transforming what would otherwise be waste into a monetary resource, learners learn the profound impact of their actions on the environment and their community,” explains Kishan Singh, CEO of MetPac-SA.

BACKGROUND TO THE PROJECT The Trash4Treats competition engages learners by encouraging them to collect metal cans, amongst other recyclables, which are then recycled to generate funds for their schools. In recognition of their efforts, learners are rewarded based on the number of cans collected—every 25 cans bring a reward. The competition also

features a pledge system, which further

Shilpa Rama-Madhav, senior account

motivates learners to participate and

manager at [dot]GOOD, says the

embrace sustainable practices.

Trash4Treats teams have worked diligently

This ambitious initiative was first launched

to educate learners about the importance

in the Western Cape in 2019 and continues

of recycling and community cleanliness.

to foster environmental stewardship and

“Our objectives are to educate, motivate,

community engagement among primary

and equip the learners and teachers,

school learners by raising awareness about

and by extension their communities,

the high recycling value of recycled metal

with knowledge and practical tools for a

packaging. Learners and teachers must bring

sustainable recycling environment. We also

clean and sorted recyclables to school. In

aim to continuously increase the tonnage

return, schools are provided with posters as

of waste collected and diverted from

well as igloo bins and bulk bags to collect and

landfill, with a key focus on metal and metal

store recyclables. Schools that collect the

packaging,” she says.

most recyclable waste per capita will win a portion of R60 000 for upgrades to

ACTIVATION AND AWARENESS DAYS

their school.

The activation days at schools are filled with vibrant energy, as learners sing,

INCREASING THE FOOTPRINT

dance and engaged actively in their

The expanded competition was launched

learning. This dynamic approach not only

in Gauteng with school activation days

makes recycling fun but also embeds

taking place between 30 July and 29 August

lasting values in the learners.

2024 at participating schools Diodi Primary

Emphasising the educational value of the

School, Thobeka Primary School, Ditawana

initiative, Shilpa states that the initiative has

Primary School, Emisebeni Primary School,

proven to be a powerful tool for education

and several others from Soweto, Naturena,

and community development, fostering a

Malvern, and Sydenham. The KZN launch

sense of responsibility and environmental

took place from 19-23 September 2024

awareness among young learners.

at schools such as Allingham Primary, Palmview Primary, Olympia Primary, and Northview Primary in Phoenix.

26 Food Manufacturing Africa | 2024 Quarter 4

Metpac SA - www.metpacsa.org.za

Images: Supplied by Metpac

an inter-schools competition we are not

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2024/2025

THE INDUSTRY’S DEFINITIVE RESOURCE GUIDE

The directory for manufacturers of food, beverages, pharmaceuticals, cosmetics, toiletries, packaging and the printing industry

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2024 Quarter 4 | Food Manufacturing Africa 27 Available online: www.thebuyersguide.co.za