Slide Bearings Type E For Shaft Diameter Range 160 315 mm Main Application Field Electric Machines
End flange mounted slide bearing type EFWF with water cooling and lubrication by a fixed oil ring
RENK series EFWF has been developed as a variation of the E type bearing, based on the modular component prin ciple. The EFWF bearings are a flange mounted water cooled design with fixed oil ring lubrication. The mounting flange is located laterally at the end of the housing. The main application field for this type of bearings is electric machines in particu lar for marine application. This leaflet contains the data required for incorporating EFWF type bearings into machine designs.
Technical Information
This brochure gives details of a range of fixed oil ring lubri cated EF bearings, shaft dia meters 160 to 315 mm, suit able for use on electrical machines, fans, water turbines and pumps. For information on E bearings with smaller shaft diameters refer to the corresponding RENK brochures. Bearing Housing The finned EF housings size 22 to 35 are made of high quality cast iron (EN GJL 300) and are designed for heavy duty performance. Other materials, such as EN GJS 400 18 LT or GS 45 can be supplied in special cases. Bearing Shells The shells are manufactured from steel (C 10) and have a spherical seating. They are lined with RENKmetal therm 89 and the working surfaces and the oilways are configur ated to give long life under severe operating conditions. Being fully interchangeable ensures trouble free assembly at all times. The bearing shells for the E type bearings with lubrication by fixed oil ring have always a plain cylindrical bore. Apart from bearings without thrust parts (type...Q) there are shells with plain white metal lined shoulders (type...B) to absorb non continuous axial loads of limited magnitude, as well as shells with bi direction al taper land faces (type...K) which can absorb axial loads of medium magnitude. Alternatively the taper land faces can be supplied suitable for only one sense of rotation (type...E) to absorb high axial loads. Seals Particularly for marine applica tion the EFWF type bearings sizes 22 to 35 are equipped with rigid seals (type 20). These seals are made of cor rosion resistant aluminium
alloys and correspond to pro tection grade IP 44. Higher protection grade (up to IP 56) upon request. For stationary applications the bearings can be also fitted with floating labyrinth seals (type 10). These seals are made of fibre reinforced, high temperature resistant RENK plastic therm P50 and are resistant to wear. The floating labyrinth seals correspond to protection grade IP 44. Higher protection grades (up to IP 56) are also available. Special types of seals such as air seals or special machine seals are also available on request. Oil Supply Self lubrication by fixed oil ring in closed ring channel, up to approx. 18 m/s speed at the outer diameter of the ring. The non locating bearings are fitted with fixed oil rings which move in axial direction on the shaft. The oil ring follows the movement of the shaft due to the friction produced by spring mounted pressure plates. For use with locating bearing, the fixed oil ring is designed as collar, which can be either shrunk onto the shaft or machined out of the shaft forging. An oil scraper takes up the lubricant carried to the highest point by the fixed oil ring and delivers it to the oil pockets. The fixed oil ring has an excel lent performance, ensuring enough lubricant amount even in the case of combined jour nal and thrust bearings. Electrical Insulation To prevent problems from electrical eddy currents, the EFWF bearings can be electri cally insulated, internally. In such cases the spherical seat ing of the shell is coated with a layer of insulating plastic material.
Also there is an insulating layer between rigid labyrinth seal and housing. Heat Dissipation Frictional heat generated is usually dissipated by radiation and natural convection. Water cooling can also be used, through seawater resist ant cooling tubes submerged in the oil sump. Dimensions for connection upon request. Temperature Control Two independent commercial ly available thermosensors can be used for monitoring the temperature of the bearing. We recommend the use of RENK resistance thermome ters; alternatively RENK angle thermometers for direct visual reading. Oil Selection Generally, any branded oil of low foaming tendency can be used as a lubricant. The cor rect viscosity for each operat ing condition will be deter mined by EDP calculation. Such calculations are always carried out at the design stage. A print out of the results can be provided on request. Hydrostatic Jacking In the case of high surface pressures, provision can be made for high pressure jack ing oil. The bottom half shell is provided with two hydrostatic pockets (one either side of the vertical centre line) with con nections to a high pressure jacking system via flexible pipes. Further Options For applications where the start up takes place at low ambient temperatures, the bearings can be fitted with a heater located in the oil sump.
Dimensions of Bearings
1) Seal diameters (d ) are possible with every shaft diameter of one size. 9 2) This dimension is about 3 mm larger in case of insulated bearings. 3) Bore available on both sides.
All weight values indicated in this catalogue are average, non binding values. The drawings shown are not strictly binding. Note Any additional machine seal on the machine side will be of special design.
Locating bearing
Non locating bearing
Oil level gauge
Dimensions in mm
Size
22
28
35
D
160 180 200 225 200 225 250 280 250 280 300 315
B1
B2
B3
B4
b1
b2
b3
b4
b5
b62)
b72)
209
84
238
15,75
368
150
315
20
20
46
49
251
105
285,3
18,4
414
170
365
30
25
49
53
314
127
351
19,75
495
200
430
30
30
50
50
d1
d2
174 194 214 239 216 241 266 296 270 300 320 335
225 245 265 290 275 300 325 355 335 365 385 400
d3
d4
500h6
620
600h6
770
850h6
950
d5
5 x 26 f. M24 and 1 x M24 5 x 33 f. M30 and 1 x M30 6 x 40 f. M36 and 2 x M36
d6
675
850
1060
d7
160 180 200 225 200 225 250 280 250 280 300 315
d8
281
341
500
d91)
160 180 200 225 200 225 250 280 250 280 300 315
d10
341
400
500
c Type
E
d Housing
F
e Heat dissipation
W water cooling (finned tubes in oil sump)
finned end flange mounted
f Shape of bore and type of lubrication
g Thrust parts
F
⎧ ⎪ ⎪ ⎨ ⎪ ⎪ ⎩
plain cylindrical bore, fixed oil ring lubrication
Q without thrust parts (non locating bearing) B plain sliding surfaces (guide bearing) K taper land faces for both senses of rotation (locating bearing) E taper land faces for one sense of rotation (locating bearing)
Example for quoting a slide bearing type EF, water cooling with finned tubes in oil sump, plain cylindrical bore with fixed oil ring, thrust part with taper land faces for both senses of rotation as locating bearing, size 28, shaft diameter 280 mm:
cdefg Slide bearing E F W F K 28 280
The connection bores are fully interchangeable only as shown (modification or substitution of singular bores is not possible). Connection for thermosensor 3) d11
d12
G 1/2 13
Connection for cooler e2
f1 d13
Connection for hydrostatik jacking e3 f2 d14
Suction pipe for hydrostatic jacking d15
Connection for return pipe hydrostatic jacking d16
e1
252
225 0
60 G 3/4
45 40
2x G 1/4
G 1/2
G 1/4
2x G 1 1/2 front
G 1/2
G 3/4
321 10
60 G 3/8A
60 40
2x G 1/4
G 1/2
G 1/4
1x G 1 1/2 side
G 1/2
115 40
2x G 1/4
G 1/2
G 1/4
1x G2 side
G 1/2
322 ±5
G 1/2 15
Connection for oil sump inlet thermometer bore d18 d19
t
±5
G 1/2 13
Connection for heater d17
360 ±8
335 0
125 G 1
Oil outlet bore d20
Weight
Oil content [L]
h1
h2
L1
[kg]
G 3/4
425
315
550
approx. approx. 430 21
G 3/4
G 3/4
500
325,5 690
approx. approx. 770 37
G1
G1
705
375
approx. approx. 1350 81
850
Load Table
Size
22
28
35
Shaft Ø D [mm] 160 180 200 225 200 225 250 280 250 280 300 315
FR (1)
FR (2)
[kN] 68 76 84 95 105 119 132 147 159 178 191 201
The table serves only to select the size of E Type bearing. Before booking an order, however, it will be ne cessary to carry out an EDP calculation, taking into account the reciprocal influ ence of operating parameters.
[kN]
Thrust part B (3) FA [kN]
Thrust part K (4) FA [kN]
Thrust part E (4) FA [kN]
108 121 135 152 168 189 210 236 254 285 305 320
3 4 4 5 5 6 7 8 7 8 9 10
12 14 15 16 18 20 21 23 24 27 28 29
20 22 24 26 29 32 35 38 39 43 45 47
1. Radial loads FR in [kN] as permanent load without hydrostatic jacking (maxi mum value) for plain cylin drical bores. 2. Radial loads FR in [kN] as permanent load with hydrostatic jacking (maxi
mum value) for plain cylin drical bores. 3. Axial load FA in [kN] which can be taken only for a short time (maximum value).
4. Axial load FA in [kN] as per manent load (maximum value).
Shaft Dimensions
Locating bearing (axial clearance ± 0,25)
Non locating bearing (axial clearance ± 5)
Chamfered edges 0,5 x 45° Surface condition DIN ISO 1302
Dimensions in mm Size
22
28
35
D1) 160 180 200 225 200 225 250 280 250 280 300 315
b1
b2
b3
b4
b5
b6
d1
38
126
95
15
233
110
350
38
150
100
15
275
120
425
57
182,5
105
15
338
120
535
d2
d3
160 180 200 225 200 225 250 280 250 280 300 315
185 205 225 250 225 250 275 305 280 310 330 345
1) For shaft dimensions see also our “Manual for the application of RENK slide
bearings” or the computed calculation. Note: the listed shaft dimensions do not take into consideration the fitting of an additional machine seal (special design). Tolerances of form and position follow DIN 31 699. Degree of accuracy B 10; others upon request.
r1
r2
4
6
4
6
4
6
Hydrostatic Jacking Unit for Bearings with Fixed Oil Ring
This plan refers to a hydrostatic jack ing unit mounted to a console, with two pump motor unit with four pres sure switches. 1.0 2.0 3.0 4.0 5.0 6.0 7.0 7.1 7.2 7.3 7.4 7.5 8.0 9.0
pump motor unit redundant pump motor unit shuttle valve terminal box filter volume governor terminal box pressure switch pressure switch pressure switch pressure switch manometer flow governor terminal box with flange
Connecting Plan for Hydrostatic Jacking
Sales Organisation
Headquarters and Manufacturing Plant
RENK AKTIENGESELLSCHAFT Werk Hannover Weltausstellungsallee 21 D 30539 Hannover Phone: +49 (5 11) 86 01 0 Fax: +49 (5 11) 86 01 288 Email: info.hannover@renk.biz Internet: www.renk.biz
Sales Agencies Manufacturing Plant
OMEGA RENK BEARINGS PVT. LTD. Anand Nagar, Raisen Road Bhopal 462 021 India Phone: (91 7 55) 5 28 45 61 Fax: (91 7 55) 2 75 16 26 Email: omtec@sancharnet.in Internet: www.omegarenk.com
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We reserve the right to changes made in the interests of technical improvement.
RH 1222 (08.05) Printed in Germany
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