ULV Cold Fogger Instruction Manual U260 / U120 U240 / U110
Table of Content 1.
General information
1
2.
Technical specifications
2
3.
Main features
3
4.
Safety instructions
4
5.
To prepare the appliance ready for use
6
6.
Use the extension hose for U260
8
7.
Universal applications
9
8.
Consumption
9
9.
Recommendations on application
10
10.
Maintenance
12
11.
Certificate of guarantee
13
12.
Spare part list of U260/U120
14
Spare part list of U240/U110
16
Explosive drawing of U260/U120
15
Explosive drawing of U240/U110
17
13.
1
1. General Information Thank you for purchasing AIROFOG quality product. We wish you all the success on the application and believe you will be fully satisfied with its performance. These instructions expatiate all the information necessary for the use of the application by means of explosion drawings, start-up, operation, maintenance, cleaning, trouble-shooting and etc. as well as all the safety precautions to be taken throughout the lifetime of the appliance. Airofog ULV model U260/U240 (ultra-low volume) cold fogger is in CE conformity in scope of EMC Directive to the norm of EN55014-1: 2006+A1; EN55014-2: 1997+A1+A2; EN61000-3-2: 2006+A1+A2; EN61000-3-3: 2008. All data and information concerning in this instruction manual are based on and given to the best of our experience and knowledge so far. This manual might change to meet our technical improvement without notice along with the continuous technological development. Please feel free to contact us for updated information.
Definition of the symbols used: Read this instruction manual carefully The CE mark indicates that the appliance conforms to the EC directives General warning, risk of danger or possibility of damaging the appliance, pay particular attention to the words that follow this symbol.
☞ All other relevant advice Risk of electrical danger, follow the instruction carefully Maintenance service
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2. Technical Specifications model:
U260 (220 - 240 V) / U120 (110 -120 V) U240 (220 - 240 V) / U110 (110 - 120V)
electric motor:
220 - 240 V, 50 / 60 Hz, 800 W 110 - 120 V, 50 / 60 Hz, 700 W
solution tank:
5 Litre polyethylene, UV-light resistant
output:
needle dosage control U260 appro. 40-400 ml/min., U240 appro. 25-150 ml/min.,
Optional:
5-positition liquid dosage control U260 appro. 0-260 ml/min
shoulder strap:
double woven, 50 mm wide
standard accessory:
extension hose 50 cm for U260
net weight:
U260/U120: 3.4 kg; U240/U110: 3.1 kg
gross weight:
U260/U120: 4.4 kg; U240/U110: 4.1 kg
dimension:
Ø 28 x H40 cm
packing dimension:
L36 x W32 x H44 cm
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3. Main Features Airofog ULV cold fogger operates effectively according to ultra low volume (ULV) method. A powerful electric motor distributes the fine droplets evenly over the affected area. The droplets remain airborne for a sufficient time. The needle dosage control knob allows a liquid volume control, depending on the viscosity level of the liquid to be fogged. 1
3
2 4
5
1. On-off switch 2. Flow regulator control knob 3. Power cord
4. Closure ring 5. Solution tank
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4. Safety Instructions Please read carefully and understand this instruction manual before working on or operating the appliance to avoid potential problems. ●
Keep this manual. If the appliance is transferred, give the manual to the new owner.
●
Before use, operators must be aware of all protection and safety measures.
●
Preferably wear ear protection against noise.
●
Adhere to chemical suppliers instructions regarding solution concentration and protective measures.
●
Wear a protective mask when fogging with dangerous chemicals and/or air suspended particles.
●
When fogging, use protective equipment, proper respiratory protection, protective gloves as applicable.
●
Store the appliance in a dry place, far from heat sources.
●
Unplug the appliance when it is not in use.
●
Keep the appliance out of the reach of children and the person who is not aware of dangers.
●
To avoid danger of fire or explosion, not to fog flammable liquid, especially in closed areas.
●
Do not fog near naked flames.
●
Never use the appliance with wet hands or feet or with bare feet.
●
Protect the power cord away from heat, oil, sharp edges and rough surfaces.
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●
Do not force or change the moulded plug in any way.
●
Do not use a cord that is cut or frayed, otherwise it is dangerous.
●
Use the appliance only for the purpose it was designed for.
●
Never leave the appliance unattended while it is operating.
●
Avoid breathing fog output and make sure that the air breathed-in by the motor is as dry as possible.
●
Never carry out maintenance service work if the appliance is connected to a power socket.
●
Only service by qualified skilled personnel who are allowed to work with the appliance.
●
Make sure that the voltage indicated or the socket is as the same as that of the motor.
●
Operate in a well ventilated area.
●
Use eye protection and face mask when using this equipmenet.
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5. To prepare the appliance ready for use The appliance comes packed in a cardboard box. Check that it is in undamaged condition after removing it from the box. 1
3
2
7
4 8 5
9
6
Use the correct power rating from the identification plate. If voltage and frequency ratings used are beyond those indicated, the appliance may suffer serious damage and fail to operate in the right way.
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Use the Appliance: !
Make sure the power plug (3) is disconnected from the power socket.
● Remove the closure ring (5) and check the tank (6) is clean. Replace the power head (7), making sure the tank gasket (4) is in place and return the closure ring (5) to its position. ● Pour the solution into the tank (6) then close the filling cap (8), make sure the gasket (9) is in position. ● Before connecting the power plug (3) to a power socket, make sure that: - flow control knob (2) on close position - switch (1) is set to the off position ● Aim the nozzle in the required direction and switch on the appliance. ● Adjust flow control knob for the quantity of product to be distributed. !
When using solution which creates foam, to keep the foam from penetrating into the power head (7) to damage the motor, in any case the foam level should be kept lower than the PP filter.
your job in a way that the appliance draws in the fog as little as ☞ Plan possible. So it is recommended to work from the treated areas through untreated areas in the exit direction.
Stop the Appliance: ● ● ●
Once fogging is complete, close the control knob before switching off the appliance. Disconnect the power plug from power socket. Remove residues of solution and empty tank, fogging with warm water.
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6. Use the Extension Hose for U260 You may use the appliance more flexibly with the extension hose (suitable only for U260) to reach further distance and limited area.
58
57
22
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Pay attention not to bend or twist the extension solution tube (57) and make sure the extension tube connector (58) fully jointed with the solution feed tube (22).
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7. Universal Applications ● public hygiene such as in communities, hotels, canteens, schools, offices, banks, means of transportation....... ● disinfection in food industry ● disinfection or application of vaccine in intensive livestock ● disinfection in greenhouse and mushroom production ● pest control against flying and crawling insects ● control of mildew and fungus ● odor control
8. Consumption The appliance is fitted with a standard needle dosage control or an optional 5-position dosage control for U260/U120. As the output varies according to different chemicals and physical propertises of the formulations, we advice that you do your own metering of the output under prevailing conditions. U260 / U120 (without extension hose): Regulator turn water (ml/min., approx.) 1/4 40 ml/min 1/2 80 ml/min 3/4 150 ml/min 1 240 ml/min 1 1/4 300 ml/min 1 1/2 350 ml/min 1 3/4 380 ml/min 2 400 ml/min U240 / U110 1/4 1/2 3/4 1 1 1/4 1 1/2 1 3/4 2
25 ml/min 60 ml/min 75 ml/min 90 ml/min 110 ml/min 125 ml/min 140 ml/min 150 ml/min
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U260/U120 5-position liquid dosage control (without extension hose): Regulator turn 0 1 2 3 4 5
water (ml/min., approx.) 0 ml/min 50 ml/min 100 ml/min 150 ml/min 200 ml/min 260 ml/min
Since a fine mist is difficult to be seen, usually it is better to calculate fogging time and volume from the liquid flow rate rather than rely on visible indications. An optimum distribution rate is 50ml of substance per minute approximately. To establish the application time, firstly determining the total quantity of substance to be applied, in accordance with the formula as below: ( m3 of area to be treated ) x ( ml of substance required for 1m3 ) = ml of substance ml of substance distribution in ml per minute
=
distribution time in minutes
9. Recommendations on Application Before application, make sure you know the required application time and quantity of substance to treat the area, as this will make the job easier. The ideal condition for the suspension of the minute droplets is around 250C temperature and 75% relative humidity. During application, never leave the appliance unattended.
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Outdoor Application: ● ● ●
The ideal application time is the cooler period of the day, e.g. early morning or evening when insects are most active. The ideal wind speed is 5 to 10 km/h. If the wind speed is higher than 15 km/h, the substance is quickly dispersed and is weakened on the effect, we suggest to avoid fogging. The ideal direction is starting at the point upwind of the area to be treated and keeping the nozzle downwind at chest height.
Indoor Application: Before the application: ● Except for the operator, keep people and animals away from the treated area. ● Close all doors and windows. Keep all air conditioning systems and fans be switched off for at least an hour after the treatment. ● Extinguish all flames, lamps, gas and so on to avoid the risk of explosion although it is remote. ● All foodstuffs, food containers, plants, surfaces and etc. exposed in the air that could come into contact with the fogged substance should be removed, sealed or covered. ● To obtain the best result, leave the doors, drawers and cabinets open inside the area to be treated. In the application: ● Always move starting from the furthest corner against the exit towards the exit. This will minimize the exposure time to the substance. ● Walk through the area to be treated slowly, taking into consideration the application time. ● Always keep a minimum distance of 1m between the nozzle and all objects. Short bursts of mist is acceptable aimed at a suspected or contaminated area, which should leave no traces of substance on the surfaces. After the application: ● Keep the aerosol to rest for as much time as possible, preferably 2-6 hours with the recommended minimum time of 1 hour. ● Open the outdoors and windows to circulate the fresh air of the treated area.
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10. Maintenance The only maintenance required is an occasional cleaning of the liquid filter (20) and the PP filter (29 & 29/1). Remove the filter and rinse it with running water to remove the clinging particles.
☞
Avoid contamination when changing chemicals : Fogging with clean water (or appropriate solvent) through unit and rinse tank thoroughly.
29 20 Periodically check the cleanliness of the air filter (11). If the motor does not breathe a sufficient quantity of clean air, the fogging operation will be inefficient and the motor could be overheated.
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U240/U110
11
Check seal, gasket, tube and hose for leakage. Replace if necessary.
PLEASE FEEL FREE TO CONTACT US OR YOUR LOCAL DEALER FOR TECHNICAL ASSISTANCE.
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11. Certificate Of Guarantee AIROFOG MACHINERY CO., LTD. (called AIROFOG) guarantees “Airofog ULV Cold Fogger” to be free of defects in materials or workmanship to the original purchaser for a period of one (1) year, on labour and parts which are not subject to usual wear. During this period, AIROFOG will replace and/or repair the parts with material and/or manufacturing faults (on the exclusive judgement of our technical department) free of charge. The despatch and return expenses will be borne by the customer. The guarantee does not cover any damage occurred during transport or by incorrect handling, tempering, improper use, the use of non-recommended products and so on. Under no circumstances will AIROFOG be liable for damages due to improper use or application. Under no circumstances will AIROFOG be responsible for damages done to any property or persons.
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12. Spare Part List of U260 / U120 Pos. Part No.
Description
Pos. Part No.
Description
1
Motor 240 VAC/800W
36
Nozzle Holder
260-001-240
240-036-010
1
260-001-120
Motor 120 VAC/700W
37
240-037-000
Atomizer
2
260-002-000
Motor Sealing Ring
38
240-038-000
Nozzle
3
260-003-240
Power Supply Cpl. 240V
39
240-039-000
Flow Regulator Needle
3
260-003-120
Power Supply Cpl. 120V
39/1
240-039-010
O-Ring
4
260-004-240
Cable 5m 240V
40
240-040-000
E-Ring
4
260-004-120
Cable 5m 120V
41
240-041-000
O-Ring
5
260-005-000
ON-OFF Switch
42
240-042-000
Sticker (+/-)
6
260-006-000
Switch Protector
43
240-043-000
Countersunk Screw M3X45
7
260-007-000
Grommet
45
260-045-000
O-ring
8
260-008-000
EMI Filter
47
260-047-000
Extension Hose Adapter
9
260-009-120
Fuse 10A
48
260-048-000
Washer
10
260-010-000
Tapping Screw
49
260-049-000
Screw M3X22
11
260-011-000
Air Filter
50
260-050-000
Hose Adapter
12
260-012-000
Air Filter Cover
51
260-051-000
Countersunk Screw M3X10
12/1
260-012-010
Cover Holder
52
505-009-141
Nut M3
12/2
260-012-020
Screw M6X12
53
260-053-050
Extension Hose 0.5m Extersion Hose 1m
13
505-009-142
Screw M3X12
53
260-053-100
14
260-014-000
Gasket
54
260-054-000
Countersunk Screw M3X20
15
935-056-010
Gasket
55
260-055-000
Handle
16
260-016-000
Tube Adapter M5
56
260-056-050
Extension Hose 0.5m Assembly
16/1
260-016-010
Tube Adapter M5/M8
56
260-056-100
Extension Hose 1m Assembly
17
260-017-000
Wire Clip
57
260-057-050
Extension Tube 64cm
17/1
240-017-010
Protective Spring
57
260-057-100
Extension Tube 1.2m
17/3
260-017-030
Protective Spring
58
260-058-010
Quick Connector
18
260-018-000
Solution Tube 16cm
59
260-059-050
Extension Hose 0.5m Assembly
61
260-061-000
Carrying Strap
19
240-019-000
Solution Filter Adapter
20
240-020-000
Solution Filter
w/ Adapter
21
240-021-000
Solution Tube Assembly
260-064-000
Sticker Set (www... &Airofog...)
22
260-022-000
Feed Tube 20cm
260-065-000
Label (U260)
23
260-023-000
Feed Tube Assembly
260-066-000
Label (U120)
24
260-024-000
Air Tube 18cm
260-067-000
Sticker Set
260-068-000
Service Kit (15x3,20,29,30,31
260-260-000
Instruction Manual
25
260-025-000
Tube Holder
26
260-026-000
Air Tube Assembly
27
260-027-000
Motor Body "R"
28
260-028-000
Motor Body "L"
(Periodically...&This...&Only...) 32,34/4,39/1,40,41,1.2m tube
29
260-029-000
PP Filter
30
260-030-000
Seal Viton
17/3
260-017-030
31
260-031-000
Seal 50cm
35
260-035-000
Nozzle Assembly
32
260-032-000
Sealing Ring
40
260-040-000
O-Ring
Optional Protective Spring
33
260-033-000
Cloure Ring
41
260-041-000
Nut
34/2
240-034-000
Solution Tank 5L Round
42
260-042-000
Knob
34/3
240-034-010
Cap
43
260-043-000
Countersunk Screw M3X40
34/4
240-034-020
Gasket
44
260-044-000
Nozzle Holder
35
240-035-010
Nozzle Assembly
46
260-046-000
Nozzle Cpl.
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13. Explosive Drawing of U260/U120 12
14
28
11
12/2
U260/U120
13
12/1
25 48 13 26 24 17 16 15
4 6 3
5
31
30 29
10
7 8 9
42 17 / 3
2
35
41 40 35
1
27
optional 46
23
15 16 18 17
22 17/3 58 57
47 48 49 50
55
56
59
45
32 0
1
3/4 1/4
1/2
33
34/4
52 51 53
19 20
34/3
43
54 52
16/1 15
21
44
34/2
42 39 39/1 41 40
17/1
I
tru ns
io ct
l ua an nM
35 38 37
36
43
61
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Airofog ULV Cold Fogger Iss. 261826
Gebruik van de U260 fogger
Schroef de dop los en gebruik indien nodig een trechter met zeef om verontreinigingen te voorkomen. De U260 heeft een capaciteit van 5 liter vloeistof.
Voordat u de vernevelaar op het stroomnet aansluit, moet u ervoor zorgen dat de debietregelknop in de gesloten stand staat.
Ook moet de aan/uit-knop in de uit-stand staan.
Sluit het apparaat aan op het stroomnet. Richt de sproeikop in de gewenste richting en schakel het apparaat in met de aan/uit-knop. Gebruik indien nodig beschermingsmiddelen, geschikte ademhalingsbescherming en beschermende handschoenen. Plan de route zodanig dat het apparaat zo weinig mogelijk nevel aanzuigt. Begin altijd met toepassen in het verste deel van het behandelingsgebied en werk richting de uitgang. Laat het apparaat nooit onbeheerd achter tijdens gebruik, omdat dit het luchtfilter nat kan maken en het apparaat kan beschadigen.
Stel de debietregelknop in op de gewenste doorstroomsnelheid (output flow rate).
Na afloop van het werk: Sluit de debietregelknop en schakel het apparaat uit zodra er geen vloeistof meer uitkomt. Trek de stekker uit het stopcontact. Leeg het reservoir en spoel het met schoon water. Reinig het apparaat en de sproeikoppen door te vernevelen met schoon, warm water.
Onderhoud van de U260 fogger
De enige noodzakelijke onderhoudshandeling is het reinigen van het luchtfilter en het vloeistoffilter.
Voer regelmatig controle van het luchtfilter uit. Het is eenvoudig toegankelijk met behulp van een schroevendraaier (kruiskop).
Reinig het luchtfilter met perslucht.
Open de sluitring en til de vernevelaar van het vloeistofreservoir.
Controleer de afdichtring op beschadigingen. Vervang deze indien nodig.
Controleer het vloeistoffilter op beschadigingen. Vervang dit indien nodig.
NAC Europe Ellegårdvej 18 DK-6400 Sønderborg Tel. +45 7442 6292 Info@nac-europe.com www.nac-europe.com
AIROFOG MACHINERY CO., LTD. 1ST FL., BLK. 3, NO. 67 LANE 1768, MINHANG DISTRICT, SHANGHAI 201114, P. R. CHINA TEL: + 86 - 21 - 51905296 / 9 FAX: + 86 - 21 - 51905295 www.airofog.com airofog@airofog.com
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