Brochure > Schröder-Fasti sikkemaskiner • 400-serien

SWAGING MACHINES

400

Swaging machines Here you will find our proven universal machines for forming, flanging and swaging operations on sheet metal up to 3.0 mm thick and with center distances between 50 and 125 mm with a wide range of capable tools.

417 431

416

417

401 401: Swaging machine hand-operated 431: Swaging machine motor-driven for two working speeds

416: Swaging machine with three motor drive options 417: Swaging machine with hydraulic top roll adjustment and three alternative motor drive options

Technical data 401 / 431

data

50/1

63/1,25

416 / 417

data

63/1,5

100/2

Center distance betw. wheels

mm

50

63

Center distance betw. wheels

mm

63

100

125

Sheet thickness 400 N/mm²

mm

1.0

1.25

Sheet thickness 400 N/mm²

mm

1.5

2.00

3.00

Max. depth of gap

mm

200

250

Max. depth of gap

mm

250

400

500

Max. working depth

mm

185

220

Max. working depth

mm

217

338

430

Working height above table

mm

250

315

kW

1.1/1.4

1.3/1.8

1.5/2.5

Drive for type 431

kW

Weight for type 431

kg

Weight for type 401

kg

Drive options

0.3/0.45 90 22

kW

1.1

2.2

3.0

kW

2.2

-

-

Hydraulic drive*

kW

0.75

0.75

0.75

Weight for type 416

kg

228

228

-

Weight for type 417

kg

268

358

500

105 50

125/3*

*Only valid for machine type 417

Product examples New ideas are best developed using familiar examples. Here we have a selection from the wide range of options in universal cold-forming using our swaging machines. Of course there is much more to it than you can see here. Talk to us about your new ideas!

Product examples of our swaging machines Diameter 320 mm, height 400 mm, sheet thickness 3 mm.

Bead radius 18 mm, flanging width 35 mm.

Beads drawn indward.

Diameter 95 mm, length up to 250 mm, sheet thickness up to 1.5 mm. Stainless steel tube connection. Maximum rotation accuracy.

Zinc bead for mounting of downpipes, made with special devive.

Two-part elbow stainless steel segment. Mounting with snap-in bead. Ends with crimping (hand-operated) and stop bead.

Diameter 320 mm, height 400 mm, sheet thickness 3 mm, bead radius 18 mm.

Outer and inner beads, double standing seam, edge treatment.

Diameter 45 mm, height 250 mm, wall thickness 2 mm.

Thick-walled tube with deep inner beads and small tube radius.

Diameter 10 mm, wall thickness 1 mm.

Tube bead in brass tube, formed with wheel.

Diameter 400/700 mm, height 360 mm.

Reinforcing edge.

Manufactured on horizontal swaging machine.

If you want to make full use of the cold extrusion properties of the material in forming and swaging operations, the machine still needs lots of „sheet metal sense“. Schröder-FASTI has put a good deal of that into the tools, making your work easier.

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The right wheels to keep things moving Schröder-Fasti wheels are engineered in house, precision turned and hardened. The dimensions and the center distance between the wheels are in accordance with DIN 55211.

We advise you on the selection of the right wheels to meet your own specific needs. For starting, we recommend the universal set, consisting of six pairs of wheels which we have

Wheels equipment of our swaging machines

r

BC

S

Flanging wheels

Swaging wheels h=r b = 2r

h b

h b

Standard dimensions: Size

Standard dimension

Size

Standard dimension

50/1

h = 1.5

b = 4.0

r = 1.25

50/1

r = 2.5

63/1.25

h = 1.25

b = 6.0

r = 1.25

63/1,25

r = 2.5

63/1.5

h = 1.25

b = 6.0

r = 1.25

63/1.5

r = 2,5

100/2

h = 4.0

b = 8.0

r = 1.0

100/2

r = 3,5

125/3

h = 5.0

b = 10.0

r = 1.5

125/3

r = 4.5

Requested dimensions: Requested dimensions

Requested dimensions

h= h= b= b= r= t*) = t*) =

Note: Please indicat sheet thickness and material quality! t*) = Sheet thickness

shown below in grey. Beside each illustrated wheel we show the corresponding stop.

The questionnaire for wheels (blue chart) gives you the opportunity to define your wheel requirements in order to offer you the most suitable solution to your needs.

b

r

V

ZA

Wiring wheels

Folding wheels

3 pairs

Size

Standard dimension

Size

Standard dimension

50/1

r = 1.5

r = 3.0

r = 4.5

50/1

b = 3.5

63/1.25

r = 2.0

r = 3.0

r = 4.5

63/1.25

-

63/1.5

r = 2.0

r = 3.0

r = 4.5

63/1.5

b = 4.0

100/2

r = 3.0

r = 4.5

r = 6.0

100/2

b = 9.0

125/3

r = 4.5

r = 4.5

r = 6.0

125/3

b = 11.0

Requested dimensions

Requested dimensions

r=

b=

t*) =

t*) =

4|5

Special wheels equipment Wheels equipment of our swaging machines b

r

h

ZB

KA

Folding wheels

Elbow wheels

Size

Standard dimension

50/1

b = 5.0

h = 6.0

r=

63/1.25

b = 6.0

h = 6.0

b=

r = 3.5

ø=

63/1.5

b = 6.0

h = 6.0

h=

100/2

r = 4.0

t*) =

100/2

b = 6.0

h = 7.0

t*) =

125/3

r = 6.0

125/3

b = 6.0

h = 7.0

Size

Standard dimension

50/1

r = 3.0

63/1.25

-

63/1.5

Requested dimension

Requested dimension

b Į

BA

BD

Flanging wheels

Flanging wheels

b

Size

Standard dimension Requested dimension

Size

Standard dimension

50/1

b = 18

50/1

b = 7.0

Į = 45°

63/1.25

b = 20

63/1.25

b = 12.0

Į = 45°

63/1.5

b = 20

63/1.5

b = 12.0

Į = 45°

100/2

b = 30

100/2

b = 18.0

Į = 45°

125/3

b = 45

125/3

b = 22.0

Į = 45°

b= t*) =

Note: Please indicate sheet thickness and material quality! t*) = sheet thickness

Requested dimension

b= t*) =

b h

KB

F

Elbow wheels

Necking wheels h b

Size

Standard dimension

50/1

b = 3.5

h = 8.0

63/1.25

b = 4.5

h = 8.5

63/1.5

b = 4.5

100/2 125/3

Requested dimension

Size

Standard dimension Requested dimension

50/1

b = 7.0

h = 5.0

b=

63/1.25

b = 10.0

h = 8.0

b=

h = 8.5

h=

63/1.5

b = 10.0

h = 8.0

h=

b = 4.5

h = 8.5

t*) =

100/2

b = 18.5

h = 10.0

t*) =

b = 4.5

h = 12.0

125/3

b = 30.0

h = 10.0

b

b

BE

PK

Flanging wheels

Profile wheels Į

h

Size

Standard dimension Requested dimension

Size

Standard dimension Requested dimension

50/1

b = 6.7

Į = 45°

50/1

b = 8.0

h = 6.0

63/1.25

b = 7.7

Į = 45°

b=

63/1.25

b = 6.0

h = 5.0

b=

63/1.5

b = 10.0 Į = 45°

h=

63/1.5

b = 8.0

h = 6.0

h=

100/2

b = 11.5 Į = 45°

t*) =

100/2

-

-

125/3

b = 14.7 Į = 45°

125/3

-

-

t*) =

6 | 76 | 7

Special wheels equipment For each illustrated wheel we show the corresponding stop. The right stop is very important in order to achieve a safe and accurate working result. Whether you can use standard

Wheels equipment of our swaging machines

BCR Flanging wheels

M

SD Double swaging wheels

SL

Cutting wheels

Tube swaging wheels

BF

FA

Flanging wheels

Necking wheels

wheels, or have an application requiring custom engineered ones, you can always rely on our decades of experience. No one can offer you more knowledge and skill.

KK

FD

Crimping wheels (Hand-operated)

Double necking wheels

PA

PB

Profile-wheels

Profile wheels

Working exampl: Folding of circles

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The right stop counts In most jobs, the stop is considered the „second half“ of the tool; it is what holds the parts correct. Schröder-Fasti offers you four different stop versions.

1

3

2

4

Technical description of stops: 1 Single-part stop (standard equipment) 2 Sectional stop 3 Insulation-tube stop 4 Folding stop

Precise guidance for big parts Where big parts are to be formed, manual tool guidance is no longer expedient, or at times even possible for reasons of safety and machining accuracy. This is where we can offer work aids that have proven themselves successful in such applications.

Universal pressure cone for producing beads on tubes or barrels of different diameters.

Tube rest with roller bearing for machining large and long tubes.

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Schröder Group The Schröder Group consists of Hans Schröder Maschinenbau GmbH, which is located in Wessobrunn, Germany, and SCHRÖDER-FASTI Technologie GmbH, which is located in Wermelskirchen, Germany.

Founded in 1949, Hans Schröder Maschinenbau GmbH unifies traditional and modern approaches in machine building: Successfully managed as a quality and customer-oriented, family-owned company, Hans Schröder Maschinenbau is specialized in the development of modern machine concepts for bending and cutting sheet metal.

All information provided as a guide only and subject to change at all times.

HSM 190716EN

Schröder-Fasti Technologie GmbH Elbringhausen 1 | 42929 Wermelskirchen | Germany T +49 2196 96-0 | F +49 2196 96-90 E info@schroedergroup.eu www.schroedergroup.eu

The successful integration of the Fasti Company in 2006 and its worldwide presence make the Schröder Group one of today‘s leading providers of machines for bending, cutting, beading, swaging, and circular bending all types of sheet metal. The company‘s precision machines range from proven solutions for craftsmen to innovative, high-performance machines for automatic industrial production processes. Overall, the Schröder Group currently employs more than 240 people at various locations at home and abroad.