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FOLDING SYSTEM

PowerBend Universal

PowerBend Universal The versatile solution for lean sheet metal forming in a wide variety of metal forming applications.

The name speaks for itself: This folding machine is designed to meet the demands in a wide range of applications. Its flexibility through applications up to 4 mm steel is the result of Schröder Maschinenbau’s decades of experience in industrial metal folding.

The PowerBend Universal provides the perfect balance between technology and performance. It was engineered using state of the art tools and finite element analysis.

The standard control system is designed for programming simple profiles and parts. Anyone can program with the nano Touch, making it the perfect machine for a wide array of production requirements.

For increased production and efficiency without increased complexity.

Standard equipment Control Software

– nano Touch touchscreen control, swivel arm mount

Clamping beam

– Drive: 3.0 kW, center drive, (controlled through contactors, 20 mm/sec), trapezoidal spindle – Stroke: 350 mm – Clamping beam orientation: 48°/180° – Tool clamping device, manually clamped (WZS 020)

Folding beam

– Drive: 2 x 2,2 kW (controlled through contactors, 48°/sec) – Adjustment, manual: 80 mm - folding beam tools, manually clamped

Bottom beam

– Bottom beam blade 700 N/mm² one piece with finger grooves – Minimum gauge dimension 10 mm (varies according to options)

Others

– Bump-forming radius function – Foot switch – Achor plates incl. dowels

Special equipment

A reinforced drive of the folding beam increases the bending performance by 1 mm

Control Software

– POS 2000 Professional

Clamping beam

– Drive: 5.5 kW, center drive (50 mm/sec), (requires converter package); ball screw spindles – Clamping beam tools, hydraulically clamped (WZS 2000)

Converter package

– Converter for clamping- and folding beam drive: 85°/sec

Folding beam

– Power-Package: increases the bending performance by 1 mm (65°/sec); reinforced drive incl. folding blade 50 mm (requires converter package) – Folding beam tools, pneumatically clamped – Adjustment, motorized: 80 mm – Central crowning device, manual – Central crowning device, motorized

Machine operation

– 2-man-operation – Operation from the rear in addition (2nd foot switch and protection via light barrier) – Foot switch on rail for lateral movement

Gauge options and tables

– Support table 1,000 mm – Manual gauge, up to 1,000 mm incl. sheet support table – Motorized gauge, 10 mm - 1600 mm, 2 sectors with pneumatic lowering device, sheet support gauge table with ball transfers, ball screw drive with ± 0.1 mm accuracy, ball screw drive with ± 0.1 mm accuracy – U shape and J shape gauges in various depths

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Your options The PowerBend Universal offers you a lot of possibilities – you decide what level of technology fits your individual requirements.

Manual clamping device: segmented tools provide flexibility for a variety of geometries

The PowerBend Universal in its standard configuration is already a versatile machine. And when specific needs arise you can be confident that we support the right set of machine specific options so you can build in the right set of intelligent features and capabilities.

Fine tuning: crowning system manual or CNC crowning sytems

Even more power The “Power-Package” option offers a reinforced drive system, increasing the capacity on the PowerBend Universal to 5 mm mild steel for even more bending power.

CNC folding beam adjustment, manual or CNC crowning, and speed enhancement are just a few of the options that add specific features with benefits to the PowerBend Universal.

Gauge options for optimal handling The options for the PowerBend Universal are as varied as the workpieces that you can produce on it.

Display of crowning system

Gauge table, 1,600 mm, closed, with ball transfers

Schröder offers a wide range of back gauge and integrated sheet support systems. The material rests on the support table while the gauge feeds the part through the bending sequence.

Select the gauge best suited for your part requirements. Starting at 1,000 mm, the back gauge is accurately positioned using high precision ball screws to an accuracy of ± 0.1 mm. Gauges with depths from 1,600 mm are divided into two or more sections with pneumatic pop-up fingers to hit any dimension quickly and accurately.

Ball transfers placed throughout the sheet support system provide a frictionless surface on which the part is easily manipulated.

Adding squaring arms at the operator lane provides an ergonomically convenient method of aligning parts to tooling stations, or for squaring long thin rectangular profiles. If you are working with the control POS 2000 Professional, two pneumatic squaring arms at the operator lane can be controlled automatically in connection with gauge extensions.

Gauge depths can be extended up to 4,000 mm, and can be configured in a J or U shape. A 1,600 mm gauge table forms the basis for this option.

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Tools Use the right tool for the job – Schröder understands this better than anyone. With dozens of standard geometries, and engineered customs, your parts will always hit the mark.

The optionally available hydraulic tool clamping device reduces set-up times.

Segmented tools on the folding beam leave more space.

Tool flexibility is key to minimizing set up times and maximizing capabilities. Tooling must be material and thickness independent, high capacity, and with generous free space. A compromise on any of the above is a compromise on the machine itself.

Always tidy: Use our practical tool cart for blades, rails, and segmented tools as optional equipment..

Tool options Segmented rail minimum gauge dimension 10 mm with finger grooves, precision ground 700 N/mm2 or hardened ca. 1,100 N/mm2

Sharp nose tool 30°, R 1/1.5/3, segmented

20

120/170

30

20

“C” style tool 120 or 170 mm high, 30°, R 1/1.5/3, foot width 85 mm, clearance 45 mm

Tinsmith tool, 30°, R 1/1.5/3, foot width 20 mm, clearance on the rear 8 mm, segmented “C” style tool with heel, 120 or 170 mm high, 30°, R 1/1.5/3, foot width 80 mm, clearance 45 mm

30 °

45

50

30°

Sharp nose tool 30°, R 1/1.5/3, segmented

30°

Clamping beam tools, hydraulic clamping device, ca. 1,100 N/mm2 (WZS 2000)

Tinsmith tool, 30°, R 1/1.5/3, foot width 20 mm, clearance on the rear 8 mm, segmented

“C” style tool 100 or 140 mm high, (total high 130 mm or 170 mm), 30°, R 1/1.5/3, foot width 50 mm, clearance 30 mm

°

30°

37 15

30

Segmented rail 10/15/20/25 mm, 108 mm high, precision ground ca. 700 N/mm2 or hardened ca. 1,100 N/mm2

30

27

30°

15°

8

Clamping beam tools, manual clamping device ca. 1,100 N/mm2 (WZS 020)

108

98

98 12

25

10

One piece rail 10/15/20/25 mm, 98 mm high, precision ground ca. 700 N/mm2 or hardened ca. 1,100 N/mm2 (only with manual clamping device)

55

25

10

170 140 130 100

Folding beam tools (WZS 15000)

One piece rail minimum gauge dimension 10 mm with finger grooves, hardened ca. 1,100 N/mm2

108

98 13 30°

Bottom beam tools (WZS* 16000)

15

70 25

25

30

35

40

45

9 x 200

50

Example: segmentation of folding blades at a working length of 2,040 mm (segmentation varies according to working length) 25

100

25

30

35

40

45

50

8 x 200

100

Example: segmentation of a “C”-style tool at a working length of 2,040 mm (segmentation varies according to working lengths) * WZS = Tool system

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nano Touch The most clearly laid-out alphanumeric control

Simple symbols and alphanumeric data describes the bending program.

nano Touch The nano Touch is a modern alphanumeric touch screen control. Self-explanatory and very easy to operate. Control of the machine axes is through a path measurement system, programming from flange to flange. A clearly laid out user interface with easy to understand icons with text and numeric displays eases the operator through his day of running jobs.

Corrections for angle and flange length are entered per part or per bend for even more accuracy control.

The nano Touch is proof positive that sometimes simpler is better. Schröder Maschinenbau is setting new control standards for companies needing the advantages of folding as a process, but does not need the sophistication of a high end control system.

Store up to 9,999 programs, each program up to 99 bends Icon based programming Part corrections per bend, or per program Bend list with current bend highlighted Piece counter Control mount on frame or swivel arm Options: Offline programming, POS 2000 Professional

And for those companies needing that extra level of sophistication, the PowerBend Universal can optionally be configured with the finest graphical control ever developed for precision metal folders.

POS 2000 Professional The graphical solution to your complex forming needs

POS 2000 Professional keeps the operator informed, from programming to the running part.

POS 2000 Professional For parts requiring graphical assistance to program and manipulate through the bending sequence, the POS 2000 Professional provides a visual interface for the operator and programmer. Through it, every step of the bending process is clearly shown. The graphics show the part as it is formed around the tooling and machine. The product is confirmed in a virtual mode prior to putting the sheet on the back gauge table, so the operator can form the part with 100% confidence.

Part processing is as simple as following the on screen visual and written queues. From loading the sheet in the proper orientation, through each and every bend, the POS 2000 shows how to progress through each and every step of the part.

Windows 7 operating system Unlimited profile storage Unlimited tool storage Unlimited materials library Automatic cut length calculation Accurately scaled virtual bending simulation Zoom function Optimization of all machine axes Infinitly variable machine speed

Options Bump-forming radius function PC version for offline programming Remote connect for maintenance and training

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Dimensions and technical data PowerBend Universal

2,000 × 4.0

2,500 × 4.0

3,200 × 3.0

4,000 × 2.5

2,040 mm

2,540 mm

3,240 mm

4,040 mm

4.0 mm

4.0 mm

3.0 mm

2.5 mm

Machine length (b)

3,814 mm

4,314 mm

5,014 mm

5,814 mm

Length of working area (c)

2,434 mm

2,934 mm

3,634 mm

4,434 mm

4,308 mm

5,108 mm

Working length (a) Sheet thickness (400 N/mm²)

Machine width (d)

1,694 mm

Machine width with sheet support table, 1,000 mm (e)

1,720 mm

Machine width with manual gauge, 1,000 mm (e)

2,495 mm

Machine width with sheet support table 1,600 mm (e)

2,558 mm

Machine width with table in U shape (e)

3,433 mm

3,433 mm

Machine height (f)

1,530 mm

Working height (g)

900 mm

Machine height with swivel arm mount (h) Weight of basic machine (ca.)

2,105 mm 4,500 kg

5,100 kg

5,800 kg

6,700 kg

48° (180°)

48° (180°)

48° (180°)

48° (180°)

Clamping beam Geometry Stroke Drive power Speed

350 mm

350 mm

350 mm

350 mm

3 kW/5.5 kW

3 kW/5.5 kW

3 kW/5.5 kW

3 kW/5.5 kW

20 (50) mm/sec

20 (50) mm/sec

20 (50) mm/sec

20 (50) mm/sec

2 × 2.2 kW

2 × 2.2 kW

2 × 2.2 kW

2 × 2.2 kW

48°/sec (85°/sec)

48°/sec (85°/sec)

48°/sec (85°/sec)

48°/sec (85°/sec)

80 mm

80 mm

80 mm

80 mm

Folding beam Drive power Speed Adjustment, manual/motorized Standard tools can also be used to form rounded edges.

All specifications are considered as guidelines and may be subject to changes at any time.

Dimensions: PowerBend Universal

(g)

(f)

(h)

(a)

(d)

(e)

640

1,010

1,320

340

(c)

378 378

378

1,694

(e)

864

670

(b)

Special accessory extensions 470

470

3,240 100 260 350 350

680

260

(f)

260

640

1,010

1,320

340

(c)

(b)

Gauge table 1,600 mm, closed

378 378

378

1,694

(e)

864

670

260

340

530

470

4,040 100 260 350 350 530

550

260

U shape 3,200/1,600, 4 x 800 mm U shape 4,000/1,600, 5 x 800 mm

All dimensions in mm

U shape 1,600, 2 x 800 mm U shape 2,400, 3 x 800 mm U shape 3,200, 4 x 800 mm U shape 4,000, 5 x 800 mm

Standard colour: RAL 7035 light grey, RAL 5003 sapphire blue. Special painting at an extra charge

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Schröder Group The Schröder Group consists of Hans Schröder Maschinenbau GmbH, which is located in Wessobrunn, Germany, and SCHRÖDER-FASTI Technologie GmbH, which is located in Wermelskirchen, Germany.

Founded in 1949, Hans Schröder Maschinenbau GmbH unifies traditional and modern approaches in machine building: Successfully managed as a quality and customer-oriented, family-owned company, Hans Schröder Maschinenbau is specialized in the development of modern machine concepts for bending and cutting sheet metal.

All information provided as a guide only and subject to change at all times.

14-1844-HSM 140904ENv01

Schröder Maschinenbau GmbH Feuchten 2 | 82405 Wessobrunn-Forst | Germany T +49 8809 9220-0 | F +49 8809 9220-700 E info@schroedergroup.eu www.schroedergroup.eu

The successful integration of the Fasti Company in 2006 and its worldwide presence make the Schröder Group one of today‘s leading providers of machines for bending, cutting, beading, flanging, and circular bending all types of sheet metal. The company‘s precision machines range from proven solutions for craftsmen to innovative, high-performance machines for automatic industrial production processes. Overall, the Schröder Group currently employs more than 240 people at various locations at home and abroad.