2016 Bell Helmets Star Series

BELL POWERSPORTS PRODUCT SUPPLEMENT 2016

William Dunlop

The history of Bell Helmets was written by individuals driven by a passion to live life on their own terms. Our roots are real and deep. Born in a garage. Fueled by grease and will. Guided by pure intent. Bell Helmets is built from auto, motorcycle, and bicycle culture. We don’t just make helmets; we inspire and enable the world to live, drive, ride and thrive...it’s something we need more of right now.

Unlike the spectator sports of the masses, we play in an arena where the biggest fans are also the biggest participants — the top of the podium and the roots of the grass are in close proximity, and forever connected. For 2015, we celebrate it all together, because when you are indeed the choice of professionals, you’re the choice of everyone.

That’s the Bell way forward.

BELL POWERSPORTS SHOP MANUAL

STREET FULL FACE

STAR SERIES INTRODUCTION PRO STAR RACE STAR STAR STAR SHIELDS

4 14 18 20 23

PURPOSE-BUILT PERFORMANCE INTRODUCING THE ALL-NEW 2016 STAR SERIES.

GAME CHANGED. AGAIN. Since its introduction back in 1967, the Bell Star has long represented the standard in head protection. Revered as the first full-face helmet on the market, the Bell Star inspired an industry to pursue the science of head protection. That obsession with helmet innovation continues today.

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The new Bell Star is more than an evolution of its predecessor. It’s a complete rethinking of what a race helmet should be, driven by the essential needs of the modern racer.

2016 STAR SERIES

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UNDER THE HOOD

THE 2016 STAR. RE-IMAGINED PERFORMANCE FROM START TO FINISH. REINVENTED FIELD OF VIEW The 2016 Star offers an entirely new viewport creating better vertical and lateral field of view and even greater head-check visibility FIELD TESTED AND DEVELOPED Working with professional riders on the track is the best way to understand the challenge and generate solutions quickly OPTIMIZED AERODYNAMICS Using our state-of-the-art wind tunnel, we fine-tuned the Star’s aerodynamics with advanced riding simulations MORE SIZES. MORE PERFORMANCE. Offering 6 EPS and 5 shell sizes allows a more proportional fit and improved performance, especially at high speeds

BROADEN YOUR HORIZON PANOVISION™ VIEWPORT INCREASES FIELD OF VIEW No matter what or how you ride, one factor remains constant: the need for maximum visibility. Whether racing or going on a simple ride in the mountains, the ability to make safe headchecks and see obstacles clearly is critical.

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The Panovision viewport in the 2016 Star offers riders additional vertical and lateral visibility over the previous Star and more traditional viewports. This allows the rider to see better in a tight or tucked position and make safer lane changes and head-checks.

VERTICAL INCREASE IN FIELD OF VIEW TRADITIONAL FIELD OF VIEW 2016 STAR FIELD OF VIEW

LATERAL INCREASE IN FIELD OF VIEW

2016 STAR SERIES

The latest carbon fiber technology allows us to provide the lightest and strongest shells we’ve ever produced

Our patented Flex impact liner offers best-in-class energy management

The Panovision™ viewport’s dropped corner offers outstanding visibility to lateral field of view

PURPOSE BUILT: RACEVIEW VS STREETVIEW

PICK THE RIGHT HELMET FOR YOUR RIDING

The 2016 Star features two unique profile shapes for two distinctly different types of riding. The Raceview profile used on the Pro Star and Race Star uses an orientation specifically optimized for a tucked, more compact position. Conversely, the Streetview profile used for the Star is designed for a more upright, sport or touring position.

The Raceview profile is for a rider that enjoys a tight position and pushing their skills. The Streetview profile is designed for a less aggressive rider.

RACEVIEW

STREETVIEW

Requires a higher brow line and chin.

Features a dropped brow and different collar profile.

RACESTAR RACEVIEW

STAR STREETVIEW

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PROSTAR RACEVIEW

2016 PRO STAR THE LIGHTEST, MOST ADVANCED RACE HELMET ON THE MARKET, PACKED WITH CUTTING EDGE TECHNOLOGY TO EARN THE TOP SPOT ON THE PODIUM.

THE CORE TECHNOLOGIES PANOVISION™ EYEPORT

ITE SHELL

FLEX IMPACT LINER A first-of-its kind, three-layer impact liner designed to manage energy from three potential impact scenarios: low, mid and high-speed

M INTERIOR LINER

COMPLETE SIZE SPECTRUM TeXTREME® CARBON SHELL Using TeXtreme® ultra-thin carbon fiber weave, we engineered one of our lightest and strongest shells ever

E

OAKLEY OPTICS

TM

ITE SHELL

VIRUS® COOL JADE POWER MESH LINER Designed to withstand the rigors of hard use in extreme conditions, the Virus liner allows athletes to stay cool, keep comfortable and beat the funk FLEX IMPACT LINER

MAGNEFUSION MAGNETIC CHEEKPADS ™ MAGNAFUSION CHEEKPADS Allows for easy removal of the pads for washing and enables emergency responders to easily remove the cheekpads first before removing the helmet following an impact

ERIOR EYEWEAR COMPATIBLE

TeXtreme® CARBONANTI-BACTERIAL FIBER LINER INTRODUCING THE NEXT ® GENERATION OF SHELL INNOVATION

TEXTREME CARBON FABRICS

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NORMAL THICKNESS

ADY

This ultralight and incredibly strong carbon fiber technology is currently used in today’s most (SPREAD TOW) advanced Formula 1 cars and racing boats and now, in the 2016 Pro Star. It’s 20% lighter than conventional carbon fiber and reduces weight without sacrificing strength or stiffness.

TeXtreme®'s Patented Formula Straighter fibers with reduced crimp optimize and strengthen the composite The Spread tow structure makes it possible to achieve thinner laminates Lower crimp reduces the amount of excess plastic, thereby minimizing weight

2016 STAR SERIES

THE PROGRESSIVE PROTECTION OF THE FLEX IMPACT LINER The 2016 Pro Star and Race Star feature our revolutionary Flex impact liner.

Designed to manage energy from impacts big and small, the Flex liner uses 3 unique materials at different densities to manage low, mid and high energy impacts. Using expanded polyolefin (EPO), a soft and flexible low-density polymer for low-speed impacts, with EPP and EPS layers for mid to high-speed impacts, we have a progressive impact liner that works incredibly well to manage impacts across the spectrum of crash types.

EPS

Expanded Polystyrene

EP0

Expanded Polyolefin

EPP Expanded Polypropylene

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2016 RACE STAR THE RACER WITH A DAY JOB, THE RACE STAR PROVIDES THE SAME LEVEL OF RIDER PROTECTION IN A MORE AFFORDABLE PACKAGE.

THE CORE TECHNOLOGIES PANOVISION™ EYEPORT

SHELL

FLEX IMPACT LINER A first-of-its kind, three-layer impact liner designed to manage energy from three potential impact scenarios: low, mid and high-speed

TERIOR LINER

COMPLETE SIZE SPECTRUM

TM

VIRUS® COOL JADE POWER MESH LINER Designed to withstand the rigors of hard use in extreme conditions, the Virus liner allows athletes to stay cool, keep comfortable and beat the funk

OAKLEY OPTICS 3K CARBON SHELL 3K CARBON COMPOSITE SHELL The proven 3K carbon fiber on the 2016 Race Star gives this helmet the look, performance, and feel of a true race helmet FLEX IMPACT LINER

SHELL

PANOVISION™ EYEPORT

X STATIC 2 PREMIUM INTERIOR LINER COMPLETE SIZE SPECTRUM MAGNEFUSION MAGNETIC CHEEKPADS ™ MAGNAFUSION CHEEKPADS Allows for easy removal of the pads for washing and enables emergency responders to easily remove the cheekpads first before removing the helmet following an impact. ®

OR

TITANIUM HARDWARE EYEWEAR COMPATIBLE

TEXTREME® COMPOSITE SHELL ANTI-BACTERIAL LINER

OAKLEY OPTICS

FLEX IMPACT LINER

VIRUS COOL JADE POWER MESH LINER ®

TECHNICAL FABRICS DESIGNED FOR ACTION SPORTS Pro Star and Race Star feature the most technically advanced liner on the market. CoolJade fabric from Virus has been infused with recycled jade to create a natural cooling effect. The ultra-wicking construction combined ® INTERIOR with CoolJade infused yarn decreasesVIRUS your skin PREMIUM surface temperature up to 10° F - keeping you comfortable, dry and cool.

MAGNAFUSION™ CHEEKPADS

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EYEWEAR COMPATIBLE

TRI-MATRIX SHELL ANTI-BACTERIAL LINER

2016 STAR SERIES

EPS

Expanded Polystyrene 7.75 Meters/Sec

PROGRESSIVE LAYERING *

EPP

Pro Star and Race Star feature the Flex impact liner, designed to

Expanded Polypropylene 5 Meters/Sec

perform across a range of crash scenarios. It does this by using three

+

EPP

different materials at three different densities. As the impact becomes greater, higher density layers are engaged to manage energy.

EPO

+

EPO

* Patent pending

EPO

LOW ENERGY

MID ENERGY

HIGH ENERGY

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+

3 Meters/Sec

Expanded Polyolefin

TE SHELL

3K CARBON COMPOSITE SHELL

PANOVISION™ EYEPORT

X STATIC 2® PREMIUM INTERIOR LINER

COMPLETE SIZE SPECTRUM

2016 STAR PANOVISION™ EYEPORT

TITANIUM HARDWARE

INTERIOR LINER

OAKLEY OPTICS

COMPLETE SIZE SPECTRUM

BUILT FROM THE PRO STAR PEDIGREE, THE STAR DELIVERS PERFORMANCE FLEX IMPACT LINER AT A PRICE POINT THE EVERYDAY RIDER CAN APPRECIATE. TEXTREME® COMPOSITE SHELL OAKLEY OPTICS

MAGNAFUSION™ CHEEKPADS

OSITE SHELL TE SHELL

FLEX IMPACT LINER ™ PANOVISION EYEPORT

VIRUS PREMIUM INTERIOR THE CORE TECHNOLOGIES ®

IUM INTERIOR LINER

ERIOR

ARE

OSITE SHELL

EYEWEAR COMPATIBLE

MAGNAFUSION™ CHEEKPADS

COMPLETE SIZE SPECTRUM

TRI-MATRIX COMPOSITE SHELL A proprietary mix of Aramid, carbon fiber, and fiberglass delivers all the TRI-MATRIX SHELL strength ofCOMPATIBLE carbon fiber in a more budget-protecting package EYEWEAR OAKLEY OPTICS

ANTI-BACTERIAL LINER

FLEX IMPACT® LINER X-STATIC XT2 SILVER LINER

ANTI-BACTERIAL LINER COMMUNICATION READY A leader in antimicrobial fabric technology, X-Static material is clinically-proven

to provide bacteria and odor protection throughout the life of the liner MAGNAFUSION™ CHEEKPADS

DY

NTERIOR

EYEWEAR COMPATIBLE EYEWEAR COMPATIBLE Using prescription glasses or a preferred pair of shades is now possible with eyewear arm pockets woven right into the interior liner TM

L ANTI-BACTERIAL LINER

READY

THE POWER OF SILVER X-STATIC DELIVERS PERFORMANCE WITHOUT FUNK

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Fabrics made with X-Static fibers are flexible, with the natural look and feel of traditional textiles, while offering all the benefits of pure silver.

NUMBER OF BACTERIA (CFU)

X-Static fibers are permanently bonded with a layer of 99.9% pure metallic silver. This silver layer is the key to X-Static’s powerful antimicrobial properties, as it creates an ionic shield that permanently inhibits the growth of bacteria and fungi.

10,000,000

X-STATIC COTTON

1,000,000 100,000 10,000 AVERAGE DAILY WEAR

500

0

1

5

8

10

INCUBATION TIME IN HOURS

15

20

2016 STAR SERIES

A CLOSER LOOK AT THE TRI-MATRIX COMPOSITE SHELL Woven synthetic fibers have long been proven to be some of the most practical solutions where lightweight strength is required. Our Tri-Matrix shell utilizes the combined power and superior characteristics of these race-proven synthetics, offering unmatched strength and durability.

+

ARAMID

+

CARBON FIBER

FIBERGLASS

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NEW FOR 2016

3K CARBON COMPOSITE SHELL

PANOVISION™ EYEPORT

X STATIC 2® PREMIUM INTERIOR LINER

COMPLETE SIZE SPECTRUM

TITANIUM HARDWARE

Zippered Helmet Bag included

OAKLEY OPTICS

CORE TECHNOLOGIES

CERTIFICATIONS

• Flex Interior Liner • Panovision™ Shield with Class 1 Optics • TeXtreme® Shell • Magnefusion™ Magnetic Cheek Pads ® • Virus® CoolJade™ Liner TEXTREME • RaceView Orientation COMPOSITE SHELL

IMPACT LINER Meets or exceeds the FLEX following certifications:

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SIZES: XS, S, M, L, XL, XXL

Snell M2015, DOT, ECE *US dealers do not stock ECE certified helmets

MAGNAFUSION™ CHEEKPADS VIRUS® PREMIUM INTERIOR

2016 STAR SERIES

PRO STAR SOLID MATTE BLACK XS - S - M - L - XL - XXL ITEM CODE: BE301490002

PRO STAR CHEEK PAD MATRIX Shell Size XS S M L XL XXL

OEM Cheek Pad Size Compatibility 35 mm 35 mm 35 mm 35 mm 40 mm 35 mm

INTERCHANGEABLE

PRO STAR HELMET SIZE CHART EPS

1

1

XS

53-54 CM

20 7/8"- 21 1/4”

6 5/8" - 6 3/4"

2

2

S

55-56 CM

22 1/2”- 22 3/4”

7 1/8”- 7 1/4”

3

3

MD

57-58 CM

22 1/4"- 22 5/8"

7 1/8”- 7 1/4”

4

4

L

59-60 CM

23"- 23 1/2"

7 3/8”- 7 1/2”

61-62 CM 63-64 CM

23 7/8" - 24 1/4" 24 5/8" - 25 1/8"

7 5/8" - 7 3/4" 7 7/8" - 8"

5

5

6

HELMET SIZE CIRCUMFERENCE (CM) CIRCUMFERENCE (IN)

XL XXL

HAT SIZE (IN)

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SHELL

NEW FOR 2016

PRO STAR RATCHET BLACK/WHITE XS - S - M - L - XL - XXL

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ITEM CODE: BE301000018

2016 STAR SERIES

Jake Gagne

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RACE STAR

NEW FOR 2016

RACE STAR TRITON BLUE/YELLOW XS - S - M - L - XL - XXL ITEM CODE: BE3020033

Zippered Helmet Bag included

CORE TECHNOLOGIES

• Flex Interior Liner • Magnefusion™ Magnetic Cheek Pads CERTIFICATIONS • 3k Carbon Shell • RaceView Orientation • Virus® CoolJade™ Liner • Eyewear compatible • Panovision™ Shield with Class 1 Optics Meets or™exceeds the following certifications: PANOVISION EYEPORT 3K CARBON COMPOSITE SHELL

SIZES: XS, S, M, L, XL, XXL

3K CARBON COMPOSITE SHELL

RACE STAR CHEEK PAD MATRIX Shell Size XS S M L XL XXL

®

LINER SHELL

HELMET SIZE CIRCUMFERENCE COMPLETE(CM) SIZECIRCUMFERENCE SPECTRUM (IN)

EPS

X STATIC 2® PREMIUM INTERIOR LINER 1 1

2

INTERCHANGEABLE

2

XS

53-54 CM

S

55-56 CM

TITANIUM HARDWARE

HARDWARE

3

MD

3

5

TEXTREME® COMPOSITE SHELL

5

XL XXL

6

COMPLETE SIZE SPECTRUM

HAT SIZE (IN)

20 7/8"- 21 1/4”

6 5/8" - 6 3/4"

22 1/2”- 22 3/4”

7 1/8”- 7 1/4”

OAKLEY OPTICS

4 4 L TEXTREME® COMPOSITE SHELL

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PANOVISION™ EYEPORT

RACE STAR HELMET SIZE CHART

X STATIC 2 PREMIUM INTERIOR OEM Cheek Pad Size Compatibility 35 mm 35 mm 35 mm 35 mm TITANIUM 40 mm 35 mm

Snell M2015, DOT, ECE *US dealers do not stock ECE certified helmets

OAKLEY 57-58 CMOPTICS 59-60 CM 61-62 CM

22 1/4"- 22 5/8"

23"- 23LINER 1/2" FLEX IMPACT 23 7/8" - 24 1/4"

FLEX LINER 63-64IMPACT CM 24 5/8" - 25 1/8"

7 1/8”- 7 1/4” 7 3/8”- 7 1/2” 7 5/8" - 7 3/4" 7 7/8" - 8"

MAGNAFUSION™ CHEEKPADS

VIRUS® PREMIUM INTERIOR ™ EYEWEAR COMPATIBLE MAGNAFUSION CHEEKPADS 3K CARBON COMPOSITE SHELL

TM

VIRUS® PREMIUM INTERIOR

TRI-MATRIX SHELL

PANOVISION™ EYEPORT

2016 STAR SERIES

RACE STAR TRITON BLACK/SILVER

RACE STAR TRITON RED

XS - S - M - L - XL - XXL

XS - S - M - L - XL - XXL

ITEM CODE: BE302003019

ITEM CODE: BE30200303

RACE STAR SOLID MATTE BLACK

RACE STAR TRACER GLOSS BLACK/WHITE

XS - S - M - L - XL - XXL

XS - S - M - L - XL - XXL

ITEM CODE: BE30249002

ITEM CODE: BE302002018

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STAR

NEW FOR 2016

LIGHTWEIGHT STYLE

STAR PACE BLACK/WHITE XS - S - M - L - XL - XXL ITEM CODE: BE303002018

PANOVISION™ EYEPORT

3K CARBON COMPOSITE SHELL

CORE TECHNOLOGIES CERTIFICATIONS

• Eyewear Compatible •Tri-Matrix Composite Shell STATIC 2® PREMIUM LINER • Street Orientation • X-Static®XXT2 Silver Liner INTERIOR PANOVISION EYEPORT

3K CARBON COMPOSITE SHELL

SIZES: XS, S, M, L, XL, XXL TITANIUM HARDWARE

STAR CHEEK PAD MATRIX

Shell XSize OEM Pad Size Compatibility STATIC 2®Cheek PREMIUM INTERIOR LINER XS 35 mm S 35 mm

TEXTREME M 35 mm LTITANIUM HARDWARE 35 mm

®

XL XXL

COMPOSITE SHELL INTERCHANGEABLE

40 mm 35 mm

TEXTREME® COMPOSITE SHELL

™

STAR HELMET SIZE CHART SHELL 1 2 3

Meets or exceeds the following certifications: Snell M2015, DOT, ECE *US dealers do not stock ECE certified helmets

OAKLEY OPTICS

EPS HELMET SIZE CIRCUMFERENCE (CM) CIRCUMFERENCE (IN) COMPLETE SIZE SPECTRUM XS

FLEX IMPACT LINER

53-54 CM

20 7/8"- 21 1/4”

6 5/8" - 6 3/4"

2

S

55-56 CM

22 1/2”- 22 3/4”

7 1/8”- 7 1/4”

57-58 CM

22 1/4"- 22 5/8"

7 1/8”- 7 1/4”

59-60 CM

23"- 23 1/2"

7 3/8”- 7 1/2”

OAKLEY OPTICS 3

MD

MAGNAFUSION™ CHEEKPADS

4 IMPACT LINER L FLEX

5

61-62 CM 23 7/8" - 24 1/4" XL 63-64 CM 24 5/8" - 25 1/8" ™XXL 6 EYEWEAR COMPATIBLE MAGNAFUSION CHEEKPADS 5

VIRUS® PREMIUM INTERIOR

TRI-MATRIX SHELL

EYEWEAR COMPATIBLE

ANTI-BACTERIAL LINER TRI-MATRIX SHELL

HAT SIZE (IN)

1

4

VIRUS® PREMIUM INTERIOR

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COMPLETE SIZE SPECTRUM

7 5/8" - 7 3/4" 7 7/8" - 8"

2016 STAR SERIES

STAR PACE BLACK/RED

STAR SPECTRE BLACK/SILVER

XS - S - M - L - XL - XXL

XS - S - M - L - XL - XXL

ITEM CODE: BE303002013

ITEM CODE: BE303001019

RACE STAR STAR SPECTRE BLACK/YELLOW

STAR SOLID MATTE BLACK

XS - S - M - L - XL - XXL

XS - S - M - L - XL - XXL

ITEM CODE: BE303001014

ITEM CODE: BE303490002

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STAR

STAR RSD BLAST RED/BLACK XS - S - M - L - XL - XXL

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ITEM CODE: BE303000325

NEW FOR 2016

FITS 2016 PRO STAR, RACE STAR AND STAR MODELS

Panovision Shield Clear

Panovision Shield Light Smoke

Without posts ITEM CODE: BE1ST16PC With tearoff posts ITEM CODE: BE1ST16PTOC

With tearoff posts ITEM CODE: BE1ST16PTOMT

Panovision Shield Dark Silver Iridium Without posts ITEM CODE: BE1ST16PIS

Panovision Shield Transitions® Photochromic Without posts ITEM CODE: BE1ST16PPC

2016 STAR SERIES

PANOVISION™ CLASS 1 OPTICS SHIELDS

Panovision Shield Dark Smoke Without posts ITEM CODE: BE1ST16PT With tearoff posts ITEM CODE: BE1ST16PTOT

Panovision Shield Dark Gold Iridium Without posts ITEM CODE: BE1ST16PIG

SHIELD ACCESSORY INFO

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ULTRASHIELD® TEAROFFS 2 mm clear 200 ct. # 01225 5 mm clear 100 ct. # 01525 2 mm smoke 5 pack S25 2mm amber 5 pack A25 www.ultrashieldrace.com info@ultrashieldrace.com

AUSTRALIA Monza Imports www.monzaimports.com.au 613-8327-8888

BellPowersportsAustralia @BellPowersportsAustralia