Punch and Tape Integrated Machine for Connector Tape Packaging | 12,000 Pieces Per Hour Carrier Tape

Punch-and-TapeIntegrated MachineIntroduction

Punch-and-Tape IntegratedMachine

◇EquipmentParameters:

lFootprint:Refertolayout

lOperatingEfficiency:Approximately 12,000pieces/hour

lOperatingConditions:

Power:AC220V/50Hz

AirPressure:0.6MPa

lMainMechanisms: Reelfeeding,Punchingdie,Steelstrip feeding,Transfermanipulator,PPU(Pick& PlaceUnit),Productrotation,Product positioning,Turntable,Carriertapetrack, Replenishment,Scrapcutting,Heatsealing, Finishedproducttake-up.

lVisionSystem:Sidecamera,Bottom camera,Topcamerainspection.

1.Incomingsteelstrip feedingmechanism

2.Steelstrippunching diemechanism

3.Transfermanipulator

4.PPUpick-and-place unit

5.Productpositioning station

6.Productrotation station

7.Turntable

8.Topinspection camera

9.Replenishment manipulator

10.Bottomcamera

11.Sidecamera

12.Steelstrippulling mechanism

◇EquipmentProcessFlowDescription:

1.Incomingsteelstripisfedtothepunchingmechanismbythefeedingunit.

2.Emptycarriertapeisthreadedfromthefrontlower-leftofthemachineandentersthecarriertapetrack.

3.Punchedsmallsteelpiecesdropontothetransfermanipulatorstation.

4.ThePPUpicksthepiecefromthetransfermanipulatorandplacesitontotheproductrotationstation.

5.Theturntablepicksthepiecefromtherotationstation,movesittotheproductpositioningstationfor alignment,thentotheplacementpositiononthecarriertapetrackforloading.

6.TheloadedcarriertapeismovedbythetrackmotortotheCCDinspectionstationfordetection.

7.Defectiveproductsarereplenishedbythereplenishmentmanipulator.

8.Afterinspection,thecarriertapeproceedstotheheatsealingunitforcovertapelamination.

9.Aftersealing,thetapereachesthetake-upunitandiswoundbythetake-upmotor.

•IncomingReelFeeding->PunchingDie->TransferManipulator->PPU placesontoRotationStation->Turntablepicks->ProductPositioning-> Top/Side/BottomCameraInspection->Replenishment(ifneeded)->Heat Sealing->FinishedReelTake-up.

1.Incomingsteelstrip

2.Punchingservomotor

3.Upperpunchdie

4.Lowerpunchdie

5.Steelstrippulling

6.Transfermanipulator

7.PPU

8.Productrotation

9.Scrapcutting

TopCameraCCDJudgment

1.TopCamera

2.LightSource

3.ReplenishmentMechanism

CCDJudgmentFunctionOverview:

•Aftertheloadedcarriertapereachesthe inspectionarea,thecameratriggerstocheck theproduct'scorrectorientation.

•Theresultingimageisfedbacktothedisplay. Productsidentifiedasdefectiveare replenishedbythereplenishment mechanism.

2.CoverTapeReel

3.HeatSealBlade

CarrierTapeHeatSealingOverview:

•Afterthecarriertapereachesthesealingarea, acylinderdescends,drivingtheheatsealblade downtolaminatethecovertapeontothecarrier tape.Thisprocessrepeatscyclically.

•Keycomponents:Descendingcylinder,Cover tapereel,Heatsealblade.

FinishedTapeTake-up

Overview: •Thetake-upmotordrives thereeltorotate, automaticallywindingthe finishedcarriertape.

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ContactInformation

Phone:+86-13652651158

Email:sales1@minsterprecision.com

Address:No.11,HuangjiaboDongshengRoad,ShipaiTown,DongguanCity,China