PECM - Issue 22 2016

Process

MANUFACTURING

SULZER EXPANDS FACILITY CAPABILITY - 66 Industrial gas turbines are increasing in size. As a result of this, repair facilities that overhaul and repair these machines must keep pace.

Control &

Engineering

CURVED CELLULAR BEAMS - 112 Cellular and Porthole Beams™ have become a mainstay in construction projects across the world, providing added strength.

PECM

Global Success Through Innovation Issue 22 2016 £3.95 www.pecm.co.uk

WATER COMPANIES TURNING TO NEW TANK - 125 The UK water industry is embracing an innovative tank manufacturing system, following its validation by the Achilles Utility Sector supply-chain management company.

The Future of

Automated Manufacturing

Automating the manufacturing process is about increasing capacity without increasing headcount, by taking labour cycles out of the design or production processes.

Using a combination of software integration skills and unique software platforms, Man and Machine has a powerful solutions set thaU can increase efficiency throughout the manufacturing workflow.

Product Configurators

Cloud Based CAD/CAM Solutions

Integrated CAM software

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0 yperMILL 0 HSMWorks for Solidworks 0 HSM CAM for Inventor

Did you know?

According to an ONS national survey at least two thirds of UK companies will be exploring Automation in the next 2 years.

For more information on automated manufacturing contact Man and Machine on 01844 263700, email marketing@manandmachine.co.uk or visit www.manandmachine.co.uk.

Process

Engineering

Sections Editors Choice Advanced Engineering Show PPMA Show Northern Manufacturing Show Air, Gas & Odour Control Boilers & Maintenance Connectors & Fittings Control & Automation Drives, Motors & Gears Electrical & Electronics Electrical Engineering Facilities Management Fixtures & Fixings Fluid Handling Gears, Drives & Motors Health & Safety Hydraulics & Pneumatics Lifting & Handling Equipment Machining Measurement & Monitoring News & Events Process Technologies Product News Pumps Software & Systems Storage, Handling & Distribution Switches & Sensors Training & Recruitment Valves & Flow Control

6 26 32 40 44 48 49 56 68 69 74 88 93 93 96 97 103 108 111 114 128 133 141 142 145 150 158 158 160

MANUFACTURING

Control &

Inside...

Inside Issue 22 The Importance of Sensor Triggering in Production and Process Automation

Quality Drive Components Ensure Long Term Reliability In Automotive Assembly

Industrial gas turbines are increasing in size. As a result of this, repair facilities that overhaul and repair these machines must keep pace.

There are few more demanding production environments than on automotive assembly lines.

Schaeffler Bearings Keep Lock Gates And Valves Moving On The Panama Canal

ECS Awarded Refurbishment Contract For Major Anglian Pumping Station

After a nine-year construction period, the new, third channel of the Panama Canal opened in June 2016, eliminating a bottleneck for global commercial shipping.

Following a review of energy usage the Environment Agency has identified a number of strategic water pumping stations where significant improvements can be made.

High Performance Electric Actuators

Scraper Bridges Installed Quickly And Safely At London Tideway

The DA Series of electromechanical linear actuators, available in the UK through INMOCO is designed around an integrated motor and roller screw, a compact configuration that provides excellent performance.

A&J Fabtech has been commended for developing a new safer, quicker and lower cost method of installing rotating full-bridge suction lift scrapers, a procedure it used when working on Thames Water’s London Tideway Improvement scheme.

DELIVERING STRAINERS & FILTERS TO YOUR PROJECT WITHOUT DELAY

Y-type strainers • Basket strainers • Duplex strainers • T-type strainers • Radial fin cartridge filters (to 1 micron) Filter separators and demister pads • Quick release closures Materials available include: Carbon Steel & LTCS • Stainless Steel 304/316 • Duplex and Super Duplex Stainless Steel 6Mo • Monel • Aluminium Bronze • Cunifer • Hastelloy • Incoloy 625 & 825

Based in the UK, Barton Firtop manufacture and stock hold an extensive range of ASME/CE Marked Y-type, Basket and Duplex strainers.

Contact: sales@bartonfirtop.co.uk or visit our website: www.bartonfirtop.co.uk Issue 22 PECM

3

Sulzer Expands Facility Capability With New Lathe ndustrial gas turbines are

recently upgraded its service center in La

The new lathe was constructed based on

increasing in size. As a result

Porte, near Houston, Texas, by installing a

current designs of large gas turbine rotors.

of this, repair facilities that

new, state-of-the-art, large and versatile

Specifically designed for versatility and to

overhaul and repair these

lathe. With the addition of this modern

accommodate the most modern turbine

machines must keep pace. One of the

equipment, the facility, Sulzer's largest for

rotors, the lathe has a 200,000 lbs. capacity,

key tools is a large lathe. As one of the

rotating equipment repair, offers complete

with a 76 foot (23 meters) over bedway

leading industrial gas turbine and rotor

repair and balancing services for the

and a 14 foot (4.25 meters) swing.

repair providers in the world, Sulzer has

world's largest industrial gas turbines.

I 4

PECM Issue 22

The new lathe complements the other state-of-the-art machines, including a large, low-speed dynamic balancing machine with a 200,000 lbs. capacity and a vertical stacking system that is designed to protect valuable rotors and the technicians working on these rotor repairs.

The combination and arrangement of this cutting-edge equipment, makes the most efficient use of the workshop space and speeds up the workflow by reducing the time required to repair a rotor.

Billy Bottera, Manager of Gas Turbine Rotor Repairs, comments: "This large lathe significantly improves the workflow in our turbine rotor repair bay, allowing us to streamline work on larger turbines. Its versatile design will ensure that the final machining operations are completed more efficiently by alleviating previous bottle-necks in the system."

Issue 22 PECM

5

Erodex

is the only company to stock every wire diameter in every reel size, with all tensile strengths and with every coating option.

Coated wire that performs out of this world

With an extensive stock of filters, electrode blanks and other consumables, the staff at the company are always willing to share their knowledge and experience with EDM users looking to improve productivity.

A

s the UK’s largest supplier of EDM consumables, Erodex is the only company to stock every wire diameter in every reel size, with all tensile strengths and with every coating option. That amounts to around 70 line items that can be sent to customers for next day delivery. “We have enough wire in stock to reach the moon and back; and we regularly ship 30 to 40 orders a day for customers looking for reliable service and support. We provide everything for EDM users, except the machines, using a full service approach,” explains Sales Director, Steve Rolinson.

With an extensive stock of filters, electrode blanks and other consumables, the staff at the company are always willing to share their knowledge and experience with EDM users looking to improve productivity. One of the greatest performance

improvements comes from using coated wire rather than plain brass during the wire cutting process. Erodex supplies the complete Bedra range of high performance coated wires that can provide an increase of up to 50 per cent cutting speed performance while maintaining the quality of the cut.

Steve Rolinson says: “For the efficient application of the wire EDM process Bedra has contributed significantly to the development of technology and production processes. With the functional coatings for wire electrodes it has developed, an enormous increase in material removal performance, and hence in productivity, can be achieved. Moreover, a reproducible high precision and surface quality is attained.”

Erodex are keen to promote the high-tech, universal Topas Plus wire

cutting range that has been developed as a high speed cutting wire.

Combining an excellent price-performance ratio for applications on all standard EDM machines, this range can significantly improve productivity compared to brass wire.

Erodex provide EDM users with a cost comparison spreadsheet that will calculate the savings that could be achieved by using these new generation coated wires. Steve Rolinson concludes: “Of course the coated wire is more expensive initially.

However, if you can increase the throughput of the machine tool by between 20 and 50 per cent the business efficiency gains far outweigh the additional cost of the consumable wire.”

Tel: 01384 892011 Email: sales@erodex.com www.erodex.com

Process

The leading source for innovators in Technology, Manufacturing and Maintenance within the Engineering & Processing industry worldwide.

Published bimonthly, a subscription to PECM magazine is essential for Process Engineers, Chemical Engineers, Instrumentation Engineers, Mechanical Engineers, Plant Engineers, Precision Engineers, Environmental Engineers & General Engineers, Companies and Organizations in the Food, Dairy, Beverage, Brewing, Semiconductor, Pharmaceutical, Biotechnology, Chemical, Oil & Gas, as well as all UK's major manufacturing units.

Every issue of the magazine contains the latest news, in-depth features, together with product innovations and case studies showing how process engineers are implementing new technologies to reduce costs and impact on the environment.

With over 300,000 readers worldwide the publication is widely read, recognized, and well respected within the Process, Engineering & maintenance industries.

A subscription to PECM magazine is the industry's 'must have' publication.

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Issue 22 PECM

7

IoT devices: six security tips that could save your system

by Don Schleede, Information Security Officer, Digi Inc.

I

n the past, we relied on isolation to make sure that our IT systems were secure.

We hid our big mainframes away in rooms accessible only by a select few, and if there happened to be a network of some description, it only lived ithin the single building, offering wired terminal connectivity.

But with the advent of the Internet, everything changed. The network was now global, and while this meant all hours remote access to the office, and convenience for partners and customers, it also opened up potential security breaches. The cybersecurity industry was born.

But with the advent of the Internet, everything changed.

With embedded technology, devices – each with their own web address and functions – have become empowered with intelligence. And this development, in turn, opened up a new range of targets for bad actors internationally.

These bad actors include not just cybercriminals as we usually think of them, but also terror groups and intelligence communities, as well as curious amateur hackers up for a challenge. Whatever their identity, and whether maliciously or otherwise, these players could steal, alter or otherwise tamper with important content. So how, then, to protect the devices that make up the Internet of Things?

By their very nature – small, relatively inexpensive and autonomous – the

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PECM Issue 22

number of Internet of Things (IoT) devices is going to be enormous. We’ll find them in buildings, utilities, vehicles, home appliances, and medical devices, amongst all sorts of other infrastructure.

As sensors, they will be components of a smart grid, able to collect, store and transmit data, and will link up with multitudes of devices globally iffering in size and functionality, they’ll send everything from large streams of realtime data to one off alerts heir one common feature will be connectivity.

And where there’s connectivity, there’s vulnerability. So in reality, most – possibly all – IoT devices will be ‘reachable’. But what happens once they’ve been reached?

Challenges to devices Attacks on embedded IoT devices can come in many forms and from many directions, including through wired or wireless connection, and by direct physical access. In fact, direct physical access is a major problem for IoT devices because of their sheer quantity and ability to operate unattended.

Remote IoT devices need to be trusted by systems. Systems need to recognise them as legitimate and that they have been accessed only by trusted users – and that these users have not attempted to alter the device’s manufacturer code.

By visiting a manufacturer’s site and do nloading their latest firm are, a hacker could upload it to their own device and then send fake data to a system from what could appear to be a legitimate, authorized device.

This fake data could include altered or malicious code.

With hackers constantly on the

lookout for new ways to attack systems, those systems rely on regular updates to ensure they are protected. But with the sheer size of some large systems, with o devices in many far ung corners of the country or the world, keeping pace can be difficult his puts pressure on support teams and systems, taking up time and running the risk of falling behind on important updates.

Another danger is that determined hackers may be able to find the key which decrypts stored data on IoT devices.

An emerging threat is the hacker who resembles a more old-fashioned criminal: one who will physically break into a device. This is an IoTspecific issue, because there are devices located at large distances from one another and often in isolated geographical locations. The hacker has several break-in options: through Ethernet or network ports, serial ports for admin, or the JTAG hardware engineering port. While this is a hacking option that takes commitment, the damage can be great. Currently some systems provide their users with physical keys to access ports, but this is obviously time, labour, and resourceintensive.

Due to the size and relative lack of expense of most IoT devices, some security functions on t fit on its main processor. So, with the need for increased security inevitable over time, that device’s system will need to have a plan in place so that it is clear where those security functions and responsibilities will lie in future.

Don Schleede, Information Security Officer for Digi International, a Minnesota-based manufacturer of embedded systems, as well as routers, gateways and other communications devices for the Industrial Internet of Things.

Don manages security operations and security compliance for Digi.

Six IoT device tips to check off Authenticate – a manufacturersupplied certificate should be presented by customers when they access the device, authenticating the system every time it starts up or is accessed. Hackers, of course, won’t have access to this certificate Digital signature – a unique digital signature for every legitimate, authorised device, unavailable in firm are and unable to be faked, will prevent hackers from creating counterfeit devices and fooling the system. Only genuine data from confirmed devices ill be accepted Check for updates – the system should regularly check for and automatically download updates. his ill help stop firm are update backlogs and keep the burden off users, while still ensuring the device is as up to date on its protection as possible.

Put the key in a box – if you leave your front door key under your doormat or in a convenient plant pot when you’ve locked up and left your house, you’ve really left it vulnerable to a determined criminal. The same applies to decryption keys – these should go in a secured lockbox, to stop hackers from accessing the stored data. This lockbox will require its own code to get access to the key.

Get physical – challenge any physical system attackers by making them follow the same authentication process as is used when the device is accessed over a network. This applies to access through any of a device’s physical ports.

Have capacity – to future-proof your IoT devices and your system, we’ll begin to see hardened coprocessors with responsibility for security functions. This will aid in providing the maximum security levels and extending device lifespans without overburdening their main processors. There will also be additional security features accessed via the cloud. In summary: make sure you have the capacity to accommodate new levels of protection, because you’re going to need it in future.

Leading the Charge Digi TrustFence™, available on a variety of the company’s embedded products, is specifically designed to address these IoT security issues.

Digi TrustFence incorporates authenticated boot to check a manufacturer s certificate every time the device is booted.

Users are validated every time the device is accessed. This occurs whether access takes place over a network or at any of the device’s physical ports.

Through Digi TrustFence, the device, in turn, presents a digital signature when uploading on the network. This signature would not be available to counterfeit devices.

TrustFence regularly checks the igi evice loud for firm are updates, securely downloading them to keep systems up-to-date without burdening support staff For users that are prevented by regulation from accessing updates via the cloud, the system supports local update entry.

Digi TrustFence encrypts stored data and keeps the decryption key in a lockbox to keep it safe from hackers.

To accommodate growing and changing security demands, Digi TrustFence will include a hardened co-processor to store security functions separately from those on the main processor. In addition to providing another layer of security, this will expand the storage capacity for security functions and allow co-processor swap-out in future designs without impacting the device’s main processor. Some security functions will not be device-resident, but accessible via secured Digi Device Cloud, allowing greater sophistication than could be accommodated directly on an IoT device.

In conclusion Regular news stories remind us that there is no such thing as ‘perfect security’ – break-ins at highly secured sites and hackers accessing critical systems happens much more often than we would like it to. In reality, the security goal can’t be to make all interference impossible. That would be a futile mission. Rather, the aim is to make interference difficult enough that it puts hackers off o devices are tempting targets, but if the effort required to access them outweighs the rewards, rational hackers will look for an easier life elsewhere. www.digi.com

Issue 22 PECM

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Editors Choice

More than just pumps

FLUX presents the first brushless battery motor to drive pumps. ith the p ese ts the o d s st sh ess tte oto o p ps The oto is desi ed o the s se ess I d p p I co i tio ith the p p the oto p ovides de ive te hich is ext o di o this t pe o p p d tees the hi hest possi e de ee o exi i it i ope tio epending on the pump variant, o rates of to litres per minute can be adjusted with the stepless speed adjustment. For example, at the highest speed, a 200 litre drum can be emptied within just three minutes. Using the lowest speed, even ten 200 litre drums can be emptied with just one battery charge hen the replaceable lithium ion battery has run at, it can uickly and easily be exchanged and recharged within just 30 minutes. tte

Now independent and free. e.

The motor FBM-B 3100 is the world‘s first brushless and therefore maintenance-free battery motor for pumps. In combination with the small sealless COMBIFLUX drum pump it is impressive with a highh delivery rate, astonishing for such a small pump.

With its replaceable storage battery it is extremely usefull wherever electrical outlets and cables are not desired and ideal for outdoor works – leavingg you independent and free.

Phone: 01202 823304 · sales@flux-pumps.co.uk www.flux-pumps.co.uk

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The COMBIFLUX pump is especially suitable for transferring smaller volumes, e.g. out of narrowopenings and difficult to access containers. It is available in three variants made of the materials polypropylene, polyvinylidene uoride or stainless steel ue to the modular design, the FEM 3070 collector motor previously enabled different containers to be emptied one after the other with different F pumps he ne F battery motor now provides even more mobility and enables new applications.

Because its independence from mains electrical po er supply this makes the F especially suitable for applications where cables are problematic or not desired, or mains supply is unstable or not available at all, e.g. outdoors.

!

Newfor Also s IBC

The new brushless battery motor has no carbon brushes, making it maintenance free. Other features such as the variable speed delivery rate, independence from mains electrical power supply and replaceable battery deliver clear benefits to the user in terms of e ibility and economic efficiency Granted the iF Product Design Award he ne esign

F ard

battery motor has

on the

orld reno ned iF roduct

Issue 22 PECM

11

Chemical Reactor

Precision Machining

Quality manufacturing solutions for over 150 years stablished in ldham Engineering has been providing Quality manufacturing solutions for over years hether it is for the complete design and manufacture of a Bogie Control System for a Nuclear Decommissioning plant, or the refurbishment of chocks for a steel de-coiling line, our team of highly ualified and experienced personnel will ensure your job is completed to the highest quality standard.

E

Bogie Control Module

ith certifications such as and and CE Marking Standard, Oldham Engineering operate a vast array of precision machinery and are backed by industry leading technology, this allows us to supply directly to some of the most demanding sectors such as Nuclear, Rail, Subsea, Defence and many more.

Oldham Engineering also strongly invests in their machinery and staff s ell

12

PECM Issue 22

With the full scope of precision machining at our disposal there are few jobs we aren’t able to take on.

WPQRs on record we are more than equipped to handle most forms of welding.

Machined Chock as having just successfully maintained our Bronze certification for nvestors in People’ award, the last few years has seen some strong growth in the companies capacity, including 2 new Floor Borers, introducing inhouse shot blasting, painting and stress relieving and a bespoke personalised business intelligence software. All this

is situated in our 80,000 square foot facility based in Oldham, Lancashire.

Precision Machining With the full scope of precision machining at our disposal there are few jobs we aren’t able to take on. With several oor borers, vertical borers, horizontal borers, milling machines, lathes, radial arm

drills and machining centres.

All supported with overhead cranes and a total of 45 tonne tandem lift capacity. ic tio e also offer a high level of fabrication processes, with a team of coded welders that can operate to BSEN, ASME, and eld specs and ith over

Other Services Our other services include painting, shot blasting, stress relieving, project management and design.

All jobs are inspected to a high standard and can come ith a completed file that is updated throughout the manufacturing process and any additional testing or inspection required can be performed at our facilities separate inspection room fitted ith Faro rms and CMM. If you would like any more information about Oldham Engineering and its facilities then please feel free to contact us: Oldham Engineering Ltd Castle Iron Works Overens street Oldham, Lancashire OL4 1LA sales@oldham-eng.com TEL: 0161 627 5822 FAX: 0161 626 3500 Issue 22 PECM

13

Telford hosts global water sector event Professionals from around the world will congregate in Telford (UK) on 2nd and 3rd November to focus on testing, monitoring and analysis within the water sector. Featuring a wide range of conferences, workshops, demonstrations and an international exhibition, WWEM 2016 (www.WWEM.uk.com) will build on the success of six previous events that began in 2005.

T

he WWEM events were created to provide anyone with a professional interest in testing and monitoring of water across all processing industries ho need to find out about the latest regulations, methods, standards, techniques and technologies. As a result, WWEM visitors include those responsible for monitoring natural waters such as groundwater, rivers, lakes and marine water, in addition to process water in applications such as drinking water, wastewater and industrial manufacturing and processing. There is also a Gas Detection Zone for those working in confined spaces and other areas ere toxic or explosive gases have the potential to accumulate.

WWEM visitors come from all industries including regulators, government, manufacturers and process operators, water utilities, accreditation organisations, commercial laboratories, instrument manufacturers, consultants, analytical service providers, researchers and academics. he first day of ill address a conference theme focusing on ‘Priority Pollutants Legislation: Issues for Industry and Potential Solutions,’ . Speakers from ALcontrol, DEFRA, Atkins, United Utilities, Southern Water, Welsh Water, Arcadis and Flameless Energy Solutions will discuss regulations, compliance, analytical issues and remediation solutions.

The Conference on second day, organised by SWIG, will address the ‘Resilience of Sensor Networks’ in the morning session, and the ‘Maintenance of Sensors’ in the afternoon . Speakers will include technology providers and water industry experts. xhi itio The Exhibition will feature organisations from around the globe, offering an opportunity to see the whole sector in one place. This year, the exhibition will be bigger than ever,

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PECM Issue 22

featuring over stands representing more than 250 of the world’s leading providers of testing, analysis and monitoring equipment and related services.

are free for those that pre-register for at www.WWEM.uk.com

The Exhibition will be free to enter for any pre-registered visitor, which includes anyone registered for any of the co-located conferences and anyone simply wishing to register to visit the Exhibition and its associated workshops, poster displays and the demonstration area.

The Exhibition area will include networking areas with seating and refreshments, and will therefore provide a space for participants from all of the co-located events to meet.

Parking, lunch and refreshments

The WWEM events were created to provide anyone with a professional interest in testing and monitoring of water across all processing industries who need to find out about the latest

regulations, methods, standards, techniques and technologies.

The Water, Wastewater & Environmental Monitoring Event 2 nd & 3rd November 2016 Conference Sessions at WWEM include:

IWA - International Water Association will hold a two day conference on “New developments in IT & Water�

British Water Monitoring for Hydraulic Fracturing, sub topics Setting the Baseline and Ongoing Monitoring

SWIG are holding a one day conference covering the Resilience of Sensor Networks and Sensors in Challenging applications.

WIPAC will once again host the highly successful “Flow forum�

Speakers at WWEM 2016 include: Juan Antonio Baeza Labat, Brunel University London Bas Boorsma, Cisco Dave Carlisle, Project Manager, Southern Water Leo Carswell, WRc/SWIG Stuart Combellack, WITS PSA Andy Godley, WRC Paul Gribble, Technical Director, Alcontrol Labs Oliver Grievson, Anglian Water Tony Harrington, Director of Environment, Dwr Cymru Welsh Water Pernille Ingildsen, Kalundborg Sarah Jenner, Environmental Strategy Manager, United Utilities Cyrille Lemoine, Veolia Mathieu Lepot, TU Delft Annemarie Mink, Delft University of Technology Steven Morris, Policy Advisor, DEFRA AJ Nair, Accenture Lorenzo Pompa, Anglian Water Jose Porro, Lequia Research Group Clive Thompson, Chief Scientist, ALcontrol Labs Christian Thuerlimann, Eawag Kris Villez, Eawag Mohamed S. Zaghloul, University of Calgary

+ Over 80 more!

The 7th International Conference and Exhibition on water, wastewater and environmental monitoring Laboratory Conference Priority Pollutants Legislation: Resulting Issues for Industry and Potential Solutions

BMSS special interest group will present on Mass Spectrometry and Chromatography for Water and Environmental monitoring

CIWEM - A Step to the future‌Water and Environmental Management 2050

www.w

Building Information modelling awareness day

m o c . k u wem.

REGISTRATION NOW OPEN REGISTER NOW TO BENEFIT FROM: &2%% ,5.#(%3 s &2%% 2%&2%3(-%.4 s &2%% 0!2+).' s &2%% %.429 4/ /6%2 7/23(/03

4EL s EMAIL INFO WWEM UK COM s Follow us: @WWEM_Exhibition Supporting Trade Associations

Schaeffler Bearings Keep Lock Gates And Valves Moving On The Panama Canal

A

fter a nine-year construction period, the new, third channel of the Panama Canal opened in June

2016, eliminating a bottleneck for global commercial shipping. Schaeffler has supplied more than 3,400 rolling bearings for the canal’s water management systems, including lock gates and valves.The new channel enables ships with a maximum length of 366 metres (984 feet) and a width of around 50 metres (164 feet) to travel this shortcut between the Atlantic and the Pacific Oceans. Until now, the passage was restricted to ships that were no more than 290 metres (951 feet) long and 32 metres (105 feet) wide.

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PECM Issue 22

Bearings for reliable lock operation Components from Schaeffler play a key role in the operation of the lock gates. The locks are required on both the Atlantic and the Pacific side to allow ships to overcome the 26-metre height difference and pass through the interior of the country. This is achieved using three consecutive locks that are flooded with water from adjoining reservoirs. The reinforced concrete lock gates are enormous – 50 metres (164 feet) wide, 30 metres (98 feet) high and 10 metres (33 feet) thick.

For safety reasons, two gates have been installed for each barrage that open to the side. The mechanism for opening and closing the gates was developed

by Italian engineering company Cimolai Technology. To open and close the gates, each gate has two main drive units that power a cable winch. The drums of the steel cable winches are supported by spherical roller bearings from Schaeffler.

As extremely high torques of up to 330,000 Nm are required to move the gates, a gearbox is required on each, which increases the torque of the electric motors by a factor of 280. The gearboxes developed by PIV Drives, part of the Brevini Group, are equipped exclusively with tapered, spherical and cylindrical roller bearings from Schaeffler. Most of the bearings are coated with Schaeffler’s Triondur C in order to prevent wear and ensure their operation over 35 years.

At the top and bottom of the reservoirs are two carriages, which guide the 3,100-tonne gates. Here, guide pulleys are used that must withstand not only the dead weight of the gates, but also the pressure of 430 million litres of water per reservoir. The guide pulleys are equipped with spherical roller bearings from Schaeffler.

Dr. Stefan Spindler, a member of Schaeffler’s Executive Board and responsible for the company’s industrial business states: “Our sales team comprises of engineers all over the world, who work with Schaeffler experts from a wide range of disciplines, such as coating engineers and calculation experts, which helps them provide our customers with bearing solutions for even the most challenging of applications.”

Matteo Maretto, member of the development team at Cimolai Technology, developer of the mechanism for moving the lock gates, agrees: “The bearings are critical components for the overall

Bearings for resource-conserving water cycle

Challenging Conditions

One important feature of the new Panama

describes the special challenges for

Canal is its three reservoirs that are located

bearing solutions for the Panama Canal:

next to each barrage. These ensure a

“The slow movement causes a quasi-static

during development.”

resource-conserving water cycle: several

load in the bearings with very high forces.”

www.schaeffler.co.uk

valves open in a channel below ground to drain the water from a barrage. The channel connects the water-conserving basins and the barrage.

Due to the enormous size of the Hyundai Samho valves (up to seven metres), the valves are also designed as gates. The steel guide pulleys for these gates are equipped with Schaeffler bearings. These bearings are chromium-plated, making them particularly resistant to corrosion. Different

Schaeffler engineer Francesco Capittini

functioning of the locks. They must work under any circumstances, otherwise the entire facility would come to a standstill.

Schaeffler provided valuable support to us

Despite the harsh conditions and demanding requirements for technology in the expansion of the Panama Canal, Schaeffler was able to develop some bearing solutions based on standard products. The international network of engineers and application specialists also implemented project-specific solutions.

variants of Schaeffler’s Durotect coating are used for this application.

In addition, the Panama Canal must operate reliably 24/7 due to its significance for world trade. Maintenance intervals are scheduled only once every five years.

Editors Choice Innovative Ultrasonic Testing Device for Maintenance 4.0

SONOTEC Presents New SONAPHONE

“Our SONAPHONE is a trendsetter in preventive maintenance. The goal was to develop the first user friendly ultrasonic testing device that combines novel measuring technology, innovative sensors and intelligent software for preventive maintenance,” explains Hans-Joachim Münch, CEO of SONOTEC. Besides apps that are intuitive to operate, the robust tablet shape with touchscreen technology and large 5-inch display also houses a new sensor concept with a large frequency range.

Using the new device, maintenance personnel can see and hear everything that happens in the ultrasonic fre uency range from to k he multi function ultrasonic testing device not only is appropriate for leak detection and classification, but is also useful for tightness testing of unpressurized systems and condition monitoring through checking bearings. The new SONAPHONE is also used for electrical inspection by detecting partial discharges and for checking valves and steam traps.

Email: sonotec@sonotec.de

www.sonotec.eu

Obsolescence and Replacement of Distributed Control System Distributed Control Systems (DCS) are essential to the successful and safe operation of process and manufacturing sites. The challenge faced by our client was to determine when to replace/upgrade the DCS systems and whether to do this in a site-wide intensive programme, or through phased unit-level upgrades. We therefore needed to consider the risks of continuing with the current system, the increasing maintenance costs and potential do ntime due to failures and the capital and operating costs of different possible replacement options. A small team of inspectors, operations, maintenance and process safety personnel took just 2 hours to build the basic scenario using the storyboard and ifespan valuator to model the risks and costs and operational options available. [read the full case study here] http://www.decisionsupporttools.com/download/ o so esce ce d ep ce e t o dist i ted co t o s ste dcs

The new SONAPHONE extends the product range of the ultrasonic specialist SONOTEC with a digital ultrasonic testing device including touchscreen technology. This device for preventive maintenance is a hit with users thanks to apps that are intuitive to operate and opens up new domains of application in connection with innovative sensors.

Tel.: +49 (0) 345 13317-0 Email: sonotec@sonotec.de Internet: www.sonotec.eu

Surge on uptake on Cloud based MRP tatii has recently seen a significant increase of companies signing up to their cloud based MRP Software. A specialised software created for engineers, by engineers. Supporting small manufacturing Companies looking to get control of costs and managing margin appears to be high on their priority list.

Statii has seen considerable growth so far this year, successfully implementing their MRP worldwide. Putting their success down to real life experience, running their own engineering business, gaining experience at all levels.

Running large metal fabrication businesses to fast paced sub-contract engineering.

Fed up of the wash of MRP software applications, that either simply did not have the functionality required by engineers, on a day to day bases. Or simply too expensive with huge support costs. Knowing well the complexity of the industry and the ever changing tasks on a daily basis, tatii offers intuitive and simplistic functionality.

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Keronite enables development of lightweight components

Hand-held marking system FlyMarker® mini convinces with new accessories

Keronite is the world’s only dedicated, commercially-proven Plasma Electrolytic Oxidation (PEO) surface treatment process.

The battery operated hand-held marking system FlyMarker® mini is a lightweight marking unit. With only 2.4 kg and its compact design it is mainly suitable for durable markings of big and unmovable work pieces directly on-site.

An enabling technology, it allows engineers across a range of industries – including space, aerospace, motorsport, defence and automotive – to make greater use of light alloys in component designs; reducing weight and improving technical and environmental performance.

A clean technology, the patented process converts the surface of light alloys – such as aluminium, titanium and magnesium – into a hard ceramic coating that can be tailored to bring out specific properties at different points of component design o, where one part of the component might need increased wear resistance, another may need better thermal conductivity or aesthetic properties, all of which can be delivered in one, repeatable treatment process.

For further details, visit www.keronite.com or contact Neil Watson on 07900 272770.

The new, optional available column frame makes the marking of small work pieces or type plates very easy. The mobile marking unit can easily be fi ed on the column frame Using the new version with an integrated barcode scanner it is possible to scan codes (barcodes, QR-codes, etc.) without any external accessories.

The scanner is integrated directly on the front face of the marking unit.

Tel: +44 1629 826 351 i t o se s ste

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Heavy-duty ejectors FIPA ( p co ) recently created a custom EOAT that complements and enhances the performance of an advanced robotic automation system. Designed for FANUC America Corporation, a leading global supplier of innovative robotics, CNC systems, and other factory automation solutions for industries spanning automotive and metal fabrication to food and pharmaceuticals, F s e tremely light eight, kg solution extends the range of parts that their robots can handle, and helps ma imise efficiency Built in FIPA’s American facilities, and installed in the testing and demonstration c e ic co ) headquarters in Rochester laboratory at FANUC ( ills, ichigan, this latest custom solution features four at vacuum cups especially designed for the dynamic handling of oily metal sheets, a heavyduty e ector for the highest possible process reliability, a carbon fiber frame that provides a superior strength-to-weight ratio, and partially black anodised aluminium components for improved wear-resistance and ease of maintenance.

18

PECM Issue 22

With over 30 years’ experience Star Hydraulics have built an impressive reputation for a cost effective st t o d p o essio se vice on service/repair/upgrades of the following Manufacturers Servo valves: be

tchley

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Editors Choice

Investing in the future of surface coating Yeadon based surface coating and refurbishment specialists Austin Hayes have over 50 years experience and are now award nominated industry leaders. Dedicated to continued innovation and forward thinking, the company is set to keep pushing the boundaries of surface coating technology for the next 50 years; particularly following the appointment of former Finance irector ulie ickerdyke to

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Research and development investment has seen the building of an onsite laboratory to accommodate the continued work of KTP Graduate Julia Duan. Duan’s internationally recognised work looks to develop improvements for the production process of epoxy paint systems and will be greatly furthered by the research facilities.

Additionally, Austin Hayes upholds a strong commitment to investment in people both their staff and the ne t generation he company provide every opportunity for individual ualifications actively promoting the ongoing training of staff at all levels ually, their strong sense of social responsibility has seen them work closely with local schools to provide support and sponsorship for the F in schools programme, ith Bickerdyke also volunteering for the Inspiring the Future Programme.

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Issue 22 PECM

19

Editors Choice

Talk to the Specialist Test and Calibration System Designers O ver the past 40 years, Chell have designed and built custom test and calibration systems for many of the most demanding and mission-critical applications. Our senior engineers have all experienced the demands of working in a UKAS accredited calibration laboratory and so are able to assess our customer’s needs quickly and be ready to work with them to provide test and calibration solutions for your products.

Our service encompasses the entire system design including the incorporation and management of calibration standards, any automation needed with its PLCs and software, product handling systems and all the support these will need in service.

A large part of any installation is the training of your staff and any hand-holding they may need after commissioning, all part of the Chell

service. We will work with your quality team to ensure that the uncertainty budgets associated with the equipment we supply are suitable for your needs and will incorporate their management in the system controlling software.

Many of the bespoke test systems we have supplied over the years have gone on to become products in their own right and it is a measure of the reliability of our systems that many are still giving good service over 30 years after their original plant installation. f you have a need to find test solutions for a product or service involving the measurement of ressure, acuum or as Flo , then give us a call, you ll find that our engineers will be keen to help.

Tel: 01692 500555 i i o che co www.chell.co.uk

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Leaders in bespoke calibration & test systems With over 40 years experience designing and building high integrity test and calibration systems, Chell’s engineers are ready to design complete solutions for your production calibration needs.

Pressure, Vacuum & Gas Flow Automated Product Calibration All Cal. Standards to ISO17025 All Design & Build to ISO9001 Ask your engineers to call our engineers, they almost certainly speak the same language.

Chell Instruments Ltd www.chell.co.uk . info@chell.co.uk +44 (0) 1692 500555

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PECM Issue 22

36 Channel Smart Gas Meter Calibration System

Page Title PLUS Pallet strengthens range

Hinge d e every ap sign for plication

Exporta Global, one of the UKâ&#x20AC;&#x2122;s leading plastic pallet suppliers, has launched the nestable PLUS Pallet to supersede its best-selling range While the cost remains the same as its predecessor, the PLUS Pallet is capable of carrying up to 25 per cent more eight up to tonne from 800 kg. The PLUS Pallet ill also stack pallets to one stack, rather than pallets ith the shipping costs can be reduced by per cent

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The PLUS is available with optional features such as skids, a closed deck and a time-saving tab feature to make attaching wrapping uicker and easier t is available in dimensions mm Dale Paterson, managing director of Exporta Global, said: â&#x20AC;&#x153;The greater strength and ne features mean pallet oďŹ&#x20AC;ers more e ibility across a range of applications We think customers will be impressed, particularly as we are delivering all this at the same price point. We are also stocking a particularly large amount of this pallet to help us fulďŹ l orders quickly.â&#x20AC;?

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Issue 22 PECM

23

Editors Choice McCarthy Environmental Ltd Meadows House, Northampton, NN1 4JE Tel No. 01604 635333 enquiries@mccarthy-environmental.co.uk www.mccarthy-environmental.co.uk

ESTA’s Filtower - Stand Alone Filtration System The newly designed ESTA FILTOWER Series is ideal for 100% filtration of welding fumes, fine dusts or oil mists, where at source extraction is either not possible or efficient.

Your Benefits • Meets statutory regulations in compliance with Occupational Health and Safety • Powerful, low-noise performance • Easily placed in the work area (no installation required) • Flexible and easy maneuverability with forklift or crane • Low operating costs (70 % reduced heating costs by recirculation mode) • Cleanable, quick change and permanent filter cartridges Nano fibres (99.9% separation efficiency) • Dust-free disposal of the extracted material • 18 Months warranty

Special Features • 3 performance levels - 13,000 m3/h, 18,200 m3/h and 22,000 m3/h • Innovative pre-separation system • Low-draft air return • Devices with IFA Test Certificate W3

Depending on the size of the hall and number of workstations, several FILTOWER systems may have to be installed, to achieve an effective overall improvement to the air quality.

See you at the Advanced Engineering & Composites Exhibition, Birmingham NEC, 2nd and 3rd November 2016 - Stand (K124).

SMALL PARTS. BIG IMPACT.

Benefits of Precision Temperature Control

YOUR PARTNER FOR THE SUPPLY OF THREADED METAL FASTENERS

Stable, precise control will reduce process times, improve product quality, lower costs associated with scrap and optimize energy usage. Eurotherm PID algorithms are proven to better control even the most challenging processes, resulting in increased process profitability his orld leading control is now available in a PLC platform to give even greater application e ibility Combining precision PID control with PLC functionality, the E+PLC range from Eurotherm by Schneider Electric will reduce engineering overheads through the use of standard function blocks, re usable engineering, e ible communications and easy visualisation. Its auto-tuned PID response will give faster control without overshoot or oscillation and tighter, more stable control without manual intervention. High accuracy inputs and integrated secure recording further make the E+PLC ideal for regulated industries.

Find out more at www.eurotherm.co.uk or come and visit us on stand N30 at the Advanced Engineering show at the NEC, Birmingham, 2-3 November.

OPTIMAS SOLUTIONS - COMPONENTS DIVISION

Tel: +44 (0) 1202 865222 Email: sales@optimascomponents.com Web: optimascomponents.com

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PECM Issue 22

Editors Choice SIMPLE, POWERFUL AND AFFORDABLE

WHAT MORE DO YOU NEED FROM YOUR MAINTENANCE SOFTWARE? How about flexibility, easy configuration and integration into existing business systems?

With Agility you get all these benefits and more, delivering value right across your organisation.

Choose Agility and youâ&#x20AC;&#x2122;re choosing to put yourself in control.

WANT TO KNOW MORE? VISIT OUR WEBSITE OR CALL 01924 200344 TO ARRANGE YOUR FREE SYSTEM REVIEW AND AGILITY DEMONSTRATION TODAY. www.softsolsgroup.com

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Issue 22 PECM

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SPARKIN ON

Advanced Engineering Hosts the Largest Open Conference of Its kind A dvanced Engineering,

aerospace, automotive, motorsport,

the UK’s largest meeting

marine, civil engineering.

place for engineering

professionals, returns to

Birmingham’s NEC on 2 & 3 November 2016. The show, which has become the hub for the high performance engineering sector, brings together engineering professionals and decision-makers to source new ideas, technologies and suppliers all under one roof.

Open Conference Advanced Engineering will host the

Throughout the two-day conference there will be a number of insightful and educational sessions from leading industry experts. Sessions confirmed so far include the likes of Jaguar Land Rover, Innovate UK, Magna International, SMMT, BOC, KTN, National Instruments, Women’s Engineering Society and many more.

Automotive Engineering Show

With 2.6 million new cars registered in

2015, and this number expected to rise in 2016, it is no wonder there is a need for

an event like the Automotive Engineering Show. It brings together the best and brightest from the UK’s auto community, offering numerous opportunities to do business and find the very latest technologies from leading automotive suppliers. Visitors will be able to see sessions from the likes of Jaguar Land Rover and Magna International, plus have access to big name exhibitors such as

most comprehensive Open Conference

SMMT, High Value Manufacturing Catapult

programme of its kind. Visitors will gain

(HVM), North East Automotive Alliance,

access to all conference forums which

MIA (Motorsport Industry Association) and

will span key industry sectors, including

National Instruments.

26

PECM Issue 22

Composites Engineering Show For those interested in the everchanging world of advanced materials, the Composites Engineering Show will highlight the latest breakthroughs in composite materials, the most upto-date equipment used to produce the composites and the research & development that takes place at every Aero Engineering Show

level of the industry. The UK’s only dedicated composite materials, design

The UK aerospace industry has been

and processing event will host an array of

tasked to deliver new technologies to

exhibitors, many of whom will be using the

ensure that the next generation of civil

show to present their latest technologies

aircraft is cleaner, quieter and more

to the UK market, including Composites

efficient than ever.

UK, PREA Ltd, Swift Composites

With this in mind, the Aero Engineering

Ltd, NetComposites, Irish Centre for

Show will feature a plethora of key industry suppliers and research institutes, many of whom are committed to finding new developments and innovations within the aerospace industry, including aero

Composites Research (IComp), epm Technology, Scott Bader and Gazechim Composites UK. Performance Metals Engineering

structures; power plants; R&D; materials

The performance metals industry is worth

and production.

£2.6 billion a year to the UK economy. It is

Sessions that will take place at its conference include: ‘Simulation and virtual design for manufacturing technology of high performance metal parts’ by Dr Nikolay Biba, Technical Manager at MICAS Simulations Ltd.

Dave MacLellan, Executive Secretary at the Association of Industrial Laser Users, will then explore ‘Better by laser: Saving weight, money and time with lasers in manufacturing’.

Exhibitors More than just a conference, the UK’s largest annual engineering trade show brings together OEMs and tier 1 manufacturers to meet and do business with all levels of the engineering supply chain. Visitors will have access to leading international suppliers who will showcase their latest products and innovations to the UK market.

therefore no wonder that the Performance Sessions taking place at its dedicated

Metals Engineering show is one of the

conference include: ‘Manufacturing

fastest-growing areas of Advanced

Confidence through Product Verification’

Engineering UK. The show provides the

from Phil Cooper, National Product

latest information and trends for those

Verification Programme Leader at National

involved in casting, extrusion, stamping

Physical Laboratory and ‘Inclusive

and forging processes. It also caters to

Engineering’ by Dawn Bonfield, Chief

the areas of powder metallurgy, friction

Executive of the Women's Engineering

drilling, sheet forming processes, metal

Society.

surface engineering and many more.

It features four ‘shows within a show’ – Automotive Engineering Show, Aero Engineering Show, Composites Engineering Show and Performance Metals Engineering.

With over 700 companies anticipated to

The other conference, ‘Brakes 2016’ will

exhibit, it is set to have its largest exhibitor

provide attendees an opportunity to keep

base yet.

abreast with the latest developments being made and challenges being

Show Support Easyfairs, the organiser of Advanced Engineering, reports that interest has never been stronger, with more than 80 show supporters on board, including most recently the Institution of Mechanical Engineers (IMECHE) and the Manufacturer.

The IMECHE, will be running two one-day technical conferences co-located with Advanced Engineering 2016, focusing on the aerospace and automotive sectors.

‘Aviation Aerodynamics’ will provide the latest developments across the aerospace

overcome in the automotive industry.

The Manufacturer will run its Smart Factory Expo in partnership with Advanced Engineering, as part of a series of events to examine Britain’s response to Industry 4.0. The Manufacturer Live events include the two-day exhibition, The Manufacturer Top 100, The Manufacturer Annual Leaders Conference and The Manufacturer MX Awards.

industry for increasing efficiency, covering

For further information about Advanced

additionally external aerodynamic

Engineering 2016, please visit

engineering, and innovation in internal

www.advancedengineeringuk.com or

aerodynamics.

contact one of the Easyfairs team on +44 (0)20 8843 8800.

28

PECM Issue 22

The UKâ&#x20AC;&#x2122;s largest meeting place for advanced engineering professionals

With less than two months to go, REGISTER NOW and join us where the familiar and the unfamiliar collide to provide new opportunities across the engineering supply chain.

REGISTER NOW

Advanced Engineering is the industry event where high-technology manufacturing sectors converge under one roof to meet and do business. Join other companies who have already registered to attend including: Rolls-Royce, BAE Systems, Bombardier Aerospace, Airbus, Thales, British Airways, Babcock, and many moreâ&#x20AC;Ś REGISTER FOR FREE at www.advancedengineeringuk.com

Contact us to find out more gg +44 (0)20 8843 8800 or visit www.advancedengineeringuk.com

Advanced Engineering Show Preview

Leaders in surface engineering Increasing the performance and life of critical components

O Shot peening O Peen forming O Thermal spray O Engineered coatings O Analytical services O Approvals: AS9100 Rev C O NADCAP O ISO 9001:2008 O FAA

www.cwst.co.uk/aerospace | eurosales@cwst.com | +44 (0) 1635 279621 tiss i ht S ce Tech o o ies id e e e Berkshire RG14 5TU, UK T: +44 (0)1635 279621 E: eurosales@cwst.com W: www.cwst.co.uk

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urtiss-Wright Surface Technologies (CWST) provides high quality surface treatments which will improve the life and performance of critical components through its global network of over 70 operating divisions and specialist onsite teams. Our surface treatments have been successfully used by OEM’s in major industries such as aerospace, automotive, oil & gas and power generation for many years.

We are only too aware of the logistical challenges and costs faced by our customers and so e can offer a “ ne top hop solution providing a ide range of surface treatments including Controlled Shot and Laser Shock Peening, bespoke and trade Coating Applications, Thermal Spray Coatings and Parylene Coatings for metal, alloy, plastic and electronic components as ell as nalytical ervices o find out more please visit www.cwst.co.uk.

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PECM Issue 22

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Advanced Engineering Show Preview

LINDOFLAMM® - innovative metal heating solution from BOC

T

he processes of pre- and postweld metal heat treatment are well known by the steelwork industry. They are mainly used to reduce the risks of hydrogen cracking, releasing the tensions accumulated in the structure during the welding process and reducing the distortion of the final product These processes are traditionally labour and time consuming which in turn translates into increased costs and put additional pressure on the prices, margins and overall productivity.

BOC has recently successfully launched the patented LINDOFLAMM® acetylene burner technology to the UK market. This new and innovative technology helps the steelwork companies to significantly reduce the time and cost of the heat treatment, improving the uality of the final structure BOC has installed the new LINDOFLAMM® installation for one of their customers who repairs EN24 steel components for other companies. The repair process requires the elements to be pre-heated up to 250°C prior to any welding. For many years they used propane aspirated air burner designed inhouse, which required on average 3 hours to reach the desired temperature.

Understanding the complexity of the customer operations, the BOC account

manager suggested that BOC LINDOFLAMM® technology might help the customer to significantly reduce the time and save them on costs, and improve the overall production capabilities.

In trials, the new LINDOFLAMM® installation achieved a time reduction of 75% - down to 45mins from 3h previously. These results also translated into significant cost reduction estimated benefit of acetylene air application versus oxy-propane was 50%. dditionally, the efficiency of acetylene preheating significantly reduced the number of cylinders required in stock. As the acetylene is supplied in manifolded cylinder package the safety risks related to the manual handling of cylinders have been eliminated. Following the successful trials, the company have decided to adopt the new technology and install LINDOFLAMM® burners permanently to replace the old propane based process. he customer is no benefiting from increased throughput and improved productivity resulting in the ability to offer their customers more attractive turnaround.

Jaroslaw Solinski, the Manufacturing Sector Manager from BOC said: We are happy to be able to offer our customer the LINDOFLAMM® burners and see the benefits they deliver.

BOC is the market leading industrial gas

supplier and with our in-depth understanding of steelwork processes, we can provide our customers with innovative gas solutions that help them to be more successful in the market.

Solinski also added, that he believes the LINDOFLAMM® technology does have a significant role to play not only in structural steel industry but also energy, ship building, pressure vessel manufacturing and other sectors working with thick metal elements - We do see the growing demand for LINDOFLAMM® from our customers both for large scale automated installations as well as small scale manual hand held burners.

This proves that our new technology addresses some of the key challenges the manufacturers are faced with, regardless of the scale of operation.

For more information about LINDOFLAMM® please visit: oco i e co k e s

Issue 22 PECM

31

The Future of UK Manufacturing Debate Heats Up at the PPMA Total Show 2016

T

he UK manufacturing

In addition, the need to reshape trade

for the government’s ‘Exporting is Great’

industry looks to the

policy may result in quicker decision

campaign. The PPMA Total Show 2016

future with baited breath

making, and reduced red tape that has

will not only see headline speakers like

following the results of the

previously hampered manufacturing when

the Rt. Hon Lord Francis Maude but a

looking to export goods .

range of industry experts who can offer

EU referendum. As the wider UK economy remains unpredictable, the results of the referendum could represent a unique opportunity for the manufacturing sector should businesses consider the tactical, short-term implications and realise the importance of maintaining a focus on long-term strategic planning.

According to KPMG’s EU Referendum advisory, manufacturers should be buoyed by the possibility that in the long term this

Speaking about the future of the UK manufacturing sector, the Rt. Hon Lord Francis Maude, former Minister of State for Trade and Investment will join visitors at this year’s PPMA Total Show to open the 2016 exhibition and deliver the opening address on both the challenges and opportunities that lie ahead.

result could lead to new opportunities for

insight and advice on the future of the UK manufacturing industry. Also confirmed to speak at this year’s PPMA Total Show, Emma De-Alwis, Hygiene Specialist at Campden BRI will highlight how contaminated food products and food hygiene problems that go undetected along the supply chain have a serious negative impact on the UK manufacturing industry.

Addressing another highly topical issue

their businesses. A drop in the value of the

Appearing on the PPMA Total seminar

for UK’s food manufacturers, Claire

pound could make the UK a magnet for

stage on the first day of the show (Tuesday

Shrewsbury, Packaging Programme

trade, especially with the UK government

27 September) Lord Francis Maude will

Manager for WRAP, will take to the stage

looking to build relationships with the rest

discuss the outcome of the recent EU

to address the number of government

of the world outside of Europe.

referendum and reveal the future plans

programmes focusing on food and

32

PECM Issue 22

packaging waste that promote

In fact, since the PPMA shows

both environmental improvements

returned to the full control of the

and the cost benefits to industry,

association in 2013, the size of its

including current projects with

events has increased by circa 25%

GlassRite Wine, and the benefits of

year-on-year. The latest edition â&#x20AC;&#x201C;

developing recycled food grade PP

PPMA Total 2016 â&#x20AC;&#x201C; is already 50%

processes.

larger than the first show of the

Demonstrating the latest innovations in manufacturing

new regime in 2014.

Attendees to Hall 5 at the NEC

as the industry event not to be

in September can also find out

missed with 2016 set to be one of

more about the latest trends and

the biggest and highly anticipated

innovations taking the industry by

events yet.

With over 400 exhibitors, the event has already firmly established itself

storm.

With returning exhibitors, including Bosch Packaging Technology, Schubert, and Festo, already confirmed to join the lineup, organisers are confident that

Also returning to the PPMA Total Show 2016, Rotech, designer and manufacturer of offline advanced carton feeding systems, will be launching its new coder.

the 2016 show will be bigger and better than ever before.

Issue 22 PECM

33

As pouch attributes, such as size, ease

pouch feeding and coding system that can

To register your attendance at the

of opening, increased use of sustainable

personalise codes at twice the speed of its

show please visit:

material and the ability to customise packs

current offering.

www.bit.ly/2aPFa22.

are driving more companies to switch from rigid packaging, Rotech is set to debut its double-speed coder. Rotech is also unveiling the latest developments in its

The team will be available on stand B92 to discuss the opportunities for food packaging that can be disposed along with food waste â&#x20AC;&#x201C; in the food waste stream or by using a composter.

Debuting at the PPMA Total Show 2016, new exhibitors TIPA Sustainable Packaging will reveal its flexible food packaging that behaves just like an orange peel.

TIPA, a developer and manufacturer of breakthrough biobased, fully compostable, flexible packaging, will showcase its next generation of sustainable, flexible food packaging that provides the same properties as conventional plastic packaging.

For more information on the PPMA Total Show 2016, please visit www.www.ppmatotalshow.co.uk or join the conversation on twitter @PPMATotalShow #PPMATotalShow or the PPMA Total Show LinkedIn page.

PPMA Show

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www.dixoneurope.co.uk

For further information please contact us now on:

01772 323 529

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Dixon – Exhibiting at PPMA 16 Show D

ixon are pleased to be exhibiting again this year and are looking forward to showing visitors the extensive range of hygienic process e uipment i on offers F and approved stainless steel fittings, unions, tube, pumps and valves for the food, dairy, beverage and brewery industries.

Dixon will be showcasing their range of hygienic fittings and actuated valves on a stainless steel fabricated display and new table stand engineered and built from their product range; along with a carousel of hygienic hoses assemblies offering odourless and taste free properties suitable for li uid foodstuffs Dixon’s hygienic hose range includes a range of rubber, silicone, and F hose assemblies which can be custom made to exact requirements with accessories including wash down guns and steam lances.

Also on show will be the newly launched Hygienic Breakaway Check alve, hich is proving to be the

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PECM Issue 22

right connection’, potentially saving companies thousands.

Launched last year the new Dixon reaka ay heck alve is an innovative solution that is designed to eliminate product loss too. It incorporates the Breakaway Coupling and a ygienic heck alve t acts as a single unit that has a diverted breaking point which will break at a determined break-load. Then the check valve will close protecting the loading bay pipe system AND avoiding product spillage.

The breakaway check valve is only one of the bespoke valves recently produced by Dixon. With an on-site valve actuation shop, 3D design, full technical and sales back-up and BSI approved manufacturing and engineering department, Dixon can design and produce individual bespoke valves and fabricated configurations to uickly and efficiently solve customer problems.

Dixon’s Hygienic Product Manager will also be available on the stand each day

to talk about correct valve selection, the effects of valve selection to your bottom line, eliminating contamination risk and new innovations in valve technology.

By choosing the correct design and specification of valve for a process can save costs, reduce downtimes and minimise product loss or contamination. Dixon can advise on factors including the most effective seat material to the correct mounting considerations of an actuator, which can affect the ear and tear on a valve and in turn create problems with contamination and reduce a valve’s life cycle Come and see us to make the right decision before your next valve purchase.

Dixon Group Europe Ltd Tel: +44 (0) 1772 323529 e dixo e ope co k Email: sales@dixoneurope.co.uk

KECOL

STILL NO.1 FOR VISCOUS PUMPING SOLUTIONS With over 25 years experience in pumping viscous materials, Kecol is the number one choice of many of the Worldâ&#x20AC;&#x2122;s leading pharmaceutical, cosmetic and food manufacturers.

Kecol equipment is used to transfer flowable & non-flowable materials from drums, IBCâ&#x20AC;&#x2122;s, mixing vessels and process vessels of various shapes, sizes and designs, without heating the material.

Kecolâ&#x20AC;&#x2122;s extensive range of equipment is designed to transfer products from triple concentrate Tomato Paste through to Petroleum Jelly and Mascara, quickly, cleanly and efficiently from standard 200 litre drums, tapered or conical drums fitted with an aseptic bag, tote bins and IBCâ&#x20AC;&#x2122;s.

Our vast experience has shown there are never two applications the same and thatâ&#x20AC;&#x2122;s why we also offer bespoke systems designed and manufactured to suit your specific vessels and production requirements.

System for IBCâ&#x20AC;&#x2122;s

Trolley Mounted Vertical or Horizontal pumps

System for 4 x pallet mounted drums

NOW ATEX APPROVED

Tel: 01746 764311

VISIT US ON STAND E41

Fax: 01746 763375 Email: sales@kecol.co.uk

& & )'( + $ ( %&$ ) (' + %)"% . (&$! )" !!- . # ' )" - &$, . ' & . #$! # . % !$'' . Ve( & # &- & "' . - #(" #(' . & # , . &) . ( # !' . ! ' * ' . $$( % '( . , . )# $( $#' . !)" # )" - &$, . # & "' . * # & " . !- & # . $# - . (( & . )(( & . -$## ' . #)( )((er . &) ( $# #(& ( . & & # . " . $" ($ )& . $%% $" ($ . !! # ' . -&)%' . ' ) ( & "' . & " ! &$ ) ts . &) ( '( ' . $$ # (' . $# #(' . + ( # ( . ' $' (- & ' . '( . $$ !! & . ! $# . #( . I# . $!-" &' . %$,- '( ' . ! #(' . !) . ' #

www.kecol.co.uk

PPMA Show Farleygreene – Sieving Technology - PPMA TOTAL 2016.

Farleygreene will be exhibiting their innovative sieving equipment and technologies on stand A32 at the TOTAL sho At the heart of their show this year Farleygreene will be showing a low care to high care hygiene break system.

This will demonstrate their simple modular system for transferring powders through a hygiene break via a check sieve station and vacuum convey system. It will display the filling of mi er bo l and receptacles of differing si es, in the high care area, utilising their self-adjusting dust suppression cover system.

The stand will also be showing other machines from the Sievmaster range. These cover all aspects of sieving and screening, from entry level small batch artisan sieves, to lo profile vibratory check screeners, grading separators and centrifugal high capacity sifters.

As well as these exciting exhibits Farleygreene have a lot more to offer, come along to the stand here you ill be greeted ith kno ledgeable and e perienced staff ho ill be happy to discuss any of their machines and advise you on ho they can meet your specific re uirements Please also have a look on their website prior to the show. e ee e co or give them a call +44 (0) 1256 474 547.

Fast effective weighing from HBM……for Dynamic and Batch Weighing Applications

W

ith speed, precision, hygiene and price being some of the key considerations for manufacturers of production & packaging machines, HBM will be showcasing its world leading range of load cells and modules for dynamic and batch weighing ST t the Tot Sho o the th o Septe e t i i h This will include their range of Aseptic & Easy to Clean load cells and Digital load cells, hich have been specifically developed to cope with the demanding requirements placed on weighing constraints in modern manufacturing lines.

Suitable for use in a wide range of production environments, the FIT7A and FIT5A Digital Load Cells from HBM are the perfect solution where speed and precision is a key consideration.

Featuring a class C4 accuracy per OIML and a ma imum scale division of up to 25,000, the FIT7A addresses the problem of bottlenecks, which can slow down production rates. Dramatically increasing speed and reducing overall costs, sophisticated new technology,

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PECM Issue 22

which is incorporated in to the innovative FIT7A also means that it is now possible to perform an impressive eighings per minute. And where harsh and ambient environments are an issue, the FIT5A from HBM features integrated overload protection and the suitability for legal for trade applications per up to 3,000 divisions, ensuring accuracy, reliability and overall safety in any heavyduty production facility.

To illustrate its impressive test and measurement capabilities, HBM will also be offering visitors the opportunity to vie a filling machine model in action and an eccentric press demonstration model, for measured values of force and displacement.

Also featuring a series of beam load cells and modules for use in all sectors where goods are produced, processed or controlled and a range of presentation boxes, visitors can visit HBM on Stand to find out more about solutions for dynamic weighing processes.

Tel: 020 8515 6000 i i o kh co h co

PPMA Show Fanuc Robots Collaborate with Each Other!

Tot xhi itio Septe e

i St

i d

h

FANUC will take robotic safety a further leap into the future at the show. A collaborative robot, designed for working safely with human colleagues, will be challenged to work alongside a caged cell containing a conventional robot.

In the conventional cell which is open on two sides, FANUC’s Dual Check Safety (DCS) technology is combined with a safety scanner and safety camera. The robot slows down to a safe speed as humans approach the cell, but will only stop when a hand moves into the cell itself, allowing maximum productivity.

When a human intruder penetrates the safety system, the robot in the cell will likewise react if the CR35iA 35kg collaborative robot gets too close.

T: +44 2476 518 449 s es c co k ce

adi Automation, a Company within the adi Group, have recently completed an S88 compliant Batch project for Mondelez at their DAIM factory in Sweden. DAIM is an international brand for which demand has increased considerably over the years.

The replacement of an ageing control system gave Mondelez an opportunity to re-assess the benefits of delivering a standard model approach. This will be replicated elsewhere across the Group but is already yielding benefits at the tockholm factory t ill see further benefits as the merging of compliant batch data is combined with product rack and race capability through to finished product.

Tel: 0121 451 2255 i i o di td co k www.adiltd.co.uk/group/

New Standalone Measurement Solution Reduces Cost of ISO 8573 Oil Vapour Monitoring for Compressed Air & Gases

T

he recent update to add a touchscreen interface to the i oil vapour sensor has now been further enhanced with the addition of an integral million unit data logger function to produce a complete standalone monitoring solution for oil vapour sensing in accordance with ISO 8573. easuring do n to mg m in accordance ith uality class , the device offers simple control through the 5” touchscreen display with graphical readout of oil concentration over time and is ideal for periodic audits or permanent installation. The innovative design using a high accuracy PID sensor has reduced production costs considerably compared to other methods and this re ects in the highly competitive price point for this unit. vailable for portable or fi ed monitoring, the compact size of the

unit in con unction ith the mm uick connect inlet simplifies installation and the commissioning is very quick due to the easy to use touchscreen controls. he interfaces easily ith existing plant systems with communication options including 4-20mA, SDI, RS485, Modbus/RTU and relay outputs in addition to the USB output for the logged data.

Calibration can be achieved simply and cost effectively by the user through the supply of pre-calibrated exchange sensors that are easy to swap and remove the need for the whole unit to be disconnected and returned. This saves time and where monitoring needs to be continuous, the need for a complete standby unit to replace the original while away being calibrated.

The CS-iTEC GmbH range including the is available in the through Red Dragon Ltd and will be displayed

at Birmingham NEC on stand AF250 during the Air-Tech exhibition in April

Red Dragon Ltd, it e o ki I d st i T eo ch

st te

Tel: 01443 772500 Email: sales@measuremonitorcontrol.com www.measuremonitorcontrol.com Issue 22 PECM

39

Northern Manufacturing & Electronics 2016 orthern Manufacturing

can expect to see many familiar faces, plus

Firms returning for 2016 include Amada,

& Electronics, the North's

some exciting new companies taking part

Bystronic, Olympus, Nikon Metrology, Haas

leading manufacturing

for the first time. Northern Manufacturing

Automation, Laser Lines, Unison, Yamazaki

technology and electronics

& Electronics has rapidly become one of

Mazak and Trumpf. They are joined by a

showcase, returns to EventCity, Manchester

the most valuable shows in the North for

galaxy of other vendors covering pretty

on September 28th to 29th. The show

process engineering and manufacturing.

much the entire spectrum of industrial

N

has progressed consistently over the last three years and is once again expected to increase both visitor and exhibitor numbers for 2016. Last year's show pulled in almost 3,000 manufacturing professionals from all over the UK, and hosted more than 250 firms showcasing an

Many of the worldâ&#x20AC;&#x2122;s largest machinery makers are present, running live demonstrations of all the latest technologies from 5-axis machining to press brakes, laser cutting and even 3D printing.

production equipment.

But for process engineers, it is perhaps the number of component vendors present that will provide one of the biggest incentives to visit. Nearly half of visitors to the show last year had components

incredible range of products, components

on their shopping list, and those coming

and services. Visitors to the 2016 show

with similar intentions this year will not be disappointed.

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PECM Issue 22

Firms like igus and Kabelschlepp Metool,

Northern Manufacturing has proven

A number of production

Variohm Eurosensor, Oerlikon Leybold,

hugely popular with visitors from

methods can be employed to

AMES and Zikodrive Motor Controllers

across the complete scope of

create both straight and curved

will be of particular interest, but again

manufacturing enterprise.

sections however, each has its

these are merely the tip of a mountain of component suppliers in attendance.

Together with bringing in key global suppliers, the showâ&#x20AC;&#x2122;s regional emphasis and straightforward access from all over the North, the Midlands, Scotland and Northern Ireland, allows it to perfectly reflect the wants of the regional firms it serves. Nevertheless as a result of its distinct exhibitor mix of machinery and production equipment, components, electronics and sub-contract services,

Sub-contract services provides yet another important dimension to the show.

Technology trails guide visitors around the event, allowing them to make the most efficient use of their time. Subcontractors exhibiting include electronic assembly, contract manufacturing, precision engineering, wiring harnesses and specialist coatings to name but a few.

own advantages depending on the demands of the application.

Of particular note are companies participating in the showâ&#x20AC;&#x2122;s RoadRailAir feature, highlighting those firms with particular expertise in these areas.

Issue 22 PECM

41

The north west is home to over 25% of the UKâ&#x20AC;&#x2122;s massive aerospace manufacturing sector, which is the second largest in the world.

Group Training Association (STEGTA)

seminar sessions is free of charge, making

was set up in 1966, and has since then

this an excellent chance to listen to world-

organised thousands of apprenticeship

class presenters look at the most recent

scheme places and is recognised by Ofsted

ideas in manufacturing, engineering and

as one of the top education providers in

industrial management.

On the production side, there is storage

the country. A full categorised listing of all

and handling equipment from SSI

exhibitors can be found at

Entry to Northern Manufacturing &

Schaefer, barcode and stock management

www.industrynorth.co.uk. The free seminar

Electronics 2016 is completely free to

solutions from Dakota Integrated

programme is also a popular attraction.

business visitors, and Event City offers

Solutions, industrial lighting from

Over a busy two-day programme,

3000 free on-site car parking spaces, with

Waldmann Lighting, inspection systems

presenters from both trade organisations

easy access by road, rail or air. To register

from OGP UK and Olympus and hundreds

and commercial enterprise, will address a

online for tickets visit www.industrynorth.

of others. In addition to hardware,

wide range of technical and operational

co.uk. Visitors can follow all the latest news

topics like asset finance and training are

subjects in an array of hour-long sessions

from the show on Twitter by following

addressed. Exhibiting once again this

running over the two days of the show.

@industry_co_uk #northmanf or on its

year, the Salford and Trafford Engineering

As with the show itself, admission to the

blog page at

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PECM Issue 22

www.blog.industrynorth.co.uk

FREE SEMINARS FREE PARKING

EventCity | Manchester | M17 8AS 28th â&#x20AC;&#x201C; 29th September 2016 9.30am â&#x20AC;&#x201C; 4.30pm (4.00pm close Thurs)

The Leading Manufacturing Technology Exhibition in the North Over 300+ national and international suppliers will gather in Manchester this September for Northern Manufacturing & Electronics 2016 together with the RoadRailAir event. The exhibition will feature live demonstrations and new product launches of machine tools & tooling, electronics, factory & process automation, packaging & handling, labelling & marking, 3D printing, test & measurement, materials & adhesives, rapid prototyping, ICT, drives & controls and laboratory equipment.

Free industry seminar programme online @ www.industrynorth.co.uk The exhibition is free to attend, free to park and easy to get to. Doors open at 9.30am on Wednesday 28th September.

Pre-register online now for your free entry badge and show preview at www.industrynorth.co.uk

NORTHERN MANUFACTURING & ELECTRONICS is an ETES event organised by European Trade & Exhibition Services Ltd Tel 01784 880890 Email philv@etes.co.uk

Climavent complete Dust Extraction installation at wet wipe factory

C

limavent have completed the installation of a Centralised Dust Extraction System for their customers’ new, state of the art manufacturing facility in the North West.

As a worldwide producer of wet wipes they required a solution to combat the dust issue generating from their four ash mi ers Climavent’s RPC4 Reverse Jet Filtration Unit was the ideal solution. The filtration unit as connected to four articulated e traction arms ith air o shut off dampers installed before each arm. These will automatically open and close hen the ash mi ers are in operation, allo ing the air o to be regulated when each of the mixers are in use.

Due to the explosive nature of the dust and the rating associated ith it, Climavent installed an explosion protection system consisting of an ATEX rated non-return valve with heavy walled ductwork to connect onto the Reverse Jet Filtration Unit. Due to the unit being installed inside the facility, a ameless e plosion relief panel was supplied to ensure that should an e plosion occur the ame would be suppressed, causing the least amount of damage or harm.

The installation also included a Compact Down Draught Bench and Wall Mounted Fume Extraction Unit.

Following the success of the first installation, Climavent are also now working on a second Dust and Fume Extraction for the eight silos at the same factory. There are also a number of Mobile Dust Extraction Units currently on site.

Follo ing the success of the first installation, Climavent are also now working on a second Dust and Fume Extraction for the eight silos at the same factory. There are also a number of Mobile Dust Extraction Units currently on site.

Reverse Jet Filtration Units are available in standard si es ranging from m to , m hey are supplied with non-woven polyester filter cartridges hich have a sinusoidal cross section. This unique construction coupled with single valve per cartridge filter cleaning, ensures ma imised e traction performance ith lo filter

resistance. They are ideally used for applications including welding, metal spraying, grinding, plasma cutting, food process dust and chemical process dust.

With over 25 years’ experience, Climavent Systems are a leading company in the design, supply and installation of dust and fume extraction systems for all industries. i ve t S ste s td Tel: 01942 726164 i i o ci ve t co www.climavent.co.uk

k

FOR SACK TIPPING, GRINDING AND SANDING

TALK TO US FOR MORE INFORMATION ON PURCHASE & HIRE COSTS 01942 726164 INFO@CLIMAVENT.CO.UK WWW.CLIMAVENT.CO.UK

Air, Gas & Odour Control Wilkinson Star launch new Inverter Compressor from FIAC The new Silver Inverter based Screw Compressor range from leading Compressor Manufacturer Fiac offers the best and most advanced technology on the market today.

Designed and built with the objective of an efficient and long lasting reliable performance the encapsulated air ends guarantee a better air o rate ith minimum energy consumption average saving on energy use). ach unit features the high efficiency motor, an inverter controller ith built in filter, s inging choke for superior harmonic reduction and vector control ach model also includes integrated refrigerant dryer.

Big Air – BOGE Effilence boosts output, efficiency and reliability of high capacity screw compressors arge scale users of compressed air can achieve significant reductions in energy costs and greenhouse gas emissions thanks to the latest high efficiency compressor technology from he ne ffilence is a high capacity t in scre air end suitable for compressors up to 250kW in size. The largest unit of its type ever produced at the company’s Großenhain facility, the new air end is capable of operating at pressures of up to bar and o rates of up to m min

As well as automatically adjusting motor speed to the air demand these units are ready to run, are fully automatic and carry a 2 year warranty. Readily available throughout the UK via authorised FIAC distributors.

he ffilence air end has been designed specifically to address industry s needs for greater capacity, e ibility and energy efficiency ompared ith its predecessor, the ne unit produces percent greater output at a given operating speed and offers specific energy consumption k m min around percent lo er

For further information please contact Wilkinson Star on 0161 793 8127 or visit the website www.wilkinsonstar.com

Te

Nutromex Biopack boosts Anaerobic Digester performance and stability

Do you have water and particulates in your compressed air system?

OMEX Environmental Ltd. are introducing their new powder additive for the anaerobic digestion and biogas market, Nutromex Biopack. Nutromex Biopack is a unique solution of bio-available trace elements and specially selected bacteria which is used to supplement the existing microbial populations in Anaerobic Digesters and Biogas plants. This addition improves overall plant functionality, leading to optimum performance.

Dropout provides an extremely high performance ALL IN ON, FIT AND FORGET solution to water and particulate contamination of compressed air systems.

Nutromex Biopack has an advantage over current products in the market due to its’ easy application. It is a water soluble powder available in 250g biodegradable bags which are administered directly into the digester on a daily basis.

o e co

With it’s unique and patent protected high performance technology, ropout has been certified to standard and guarantees that of li uid ater and particulates do n to from air ithout the need for replacement filters

k

micron are removed

Each individual digester needs essential metals to create the perfect balance for microbial populations to thrive and break do n feedstock effectively and its performance and cost effectiveness is highly dependent on the microbe strains present. Nutromex Biopack provides both bacteria and trace elements in one hit.

orking across a ide range of o rates, ropout acts as a stand alone replacement for ater separators and or coalescing filters but also providing protection upstream of refrigerant dryers by pre filtering bulk li uid and other contaminants.

Tel: 01553 770092

Email: sales@originaldesign.com

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PECM Issue 22

www.omex.co.uk

www.originaldesign.com

As they are stackable, less storage space is taken up, and large handles enable effortless manoeuvrability. Anti-skid rubber feet ensure steady operation, and the rugged build of the machines means they are durable and weather resistant.

The Professional Choice for Portable Fume Extraction and Confined Space Ventilation T

he combination of dependable power and practical design makes the Miniveyor Air VAF series fans and ventilators the professional choice for portable dust and welding fume extraction.

As they are stackable, less storage space is taken up, and large handles enable effortless manoeuvrability Anti-skid rubber feet ensure steady operation, and the rugged build of the machines means they are durable and weather resistant.

Designed with a twin wall, rotationally moulded fan body, made from high density polythene, means the products can absorb bangs frequently experienced with industrial use, eliminating costly maintenance procedures. Compare this with conventional metal bodied fans that typically don’t last very long in the workplace, as the sheet metal bodied fans tend to dent easily when knocked, so they will need replacing. The plastic moulded fans from VAF Air are highly resistant so they can last a much

longer time. Additionally, all of the parts are replaceable so if anything does get damaged then they can be changed easily.”

The portable and reliable fans and blowers are both safe and suitable for use in confined spaces here fumes, smells or dust occur, the axial fans can extract contaminated air out of the building, and blow fresh, clean air into a workspace.

The VAF series range has recently been extended with the introduction of the VAF-200C Canister blower. Based on its popular VAF-200, the compact F is ideal for confined space ventilation and fume extraction and benefits from a, simple to attach, uct Canister that neatly clips onto the fan body and houses metres of e ible duct. Designed for manhole work, It is great for telecoms of utilities contractors that have limited storage space in service vehicles and can be carried to the job site with ease.

Visit us online at www.vaf-air.com

Designed with a twin wall, rotationally moulded fan body, made from high density polythene, means the products can absorb bangs frequently experienced with industrial use, eliminating costly maintenance procedures.

Boilers & Maintenance Imax Xtra EL top of the class on NOx emissions

Leading British manufacturer, Ideal Commercial Boilers is committed to ensuring that every condensing boiler in its range outperforms current regulations in terms of output, efficiency and energy use. In keeping with this undertaking, the latest addition to its oor standing condensing boiler range, the ma tra launched in anuary , is the only boiler to have been a arded a lass rating from the uropean tandard relating to gas fired central heating boilers everal have already been installed into the educational, religious and manufacturing market sectors.

Ideal Commercial Boilers Tel: 01482 492 251 i co e ci ide ide co e ci oi e s co

oi e s co

CERTUSS All CERTUSS Steam Generators are type tested according to European Pressure Equipment Guideline DGRL 97/23/EG. offer seven construction groups ithin their range of fossil fuel Generators with outputs ranging from 80kg/ hr to 2000kg/hr and operating pressures of up to 32 Bar G. o accompany the enerator, also offer their Package Plant Module, where all of the associated ancillary items are pre-piped, pre-wired and factory tested.

Introducing Contour Plasma Profiling with Infinity Skew Head Technology THE ULTIMATE TECHNOLOGY IN WELD PREPARATION

Fuel types offered are as, ight il, and io Fuel, ith combination burners offered on all units from kg hr up ards Also available are a range of Electrical Steam Generators from k to k also offer a ne “ odel ith touch screen control and full modulation from firing he offers output ranges from 500-2000kg/hr and is compatible with many BMS interface provisions such as rofibus and odbus etc

Brown McFarlane is one of the world’s leading specialist steel plate Distributors, Processors and Profilers. Dealing primarily with Western European mills we supply industry leading customers across the world.

Our focus is on the supply of High Grade Carbon and Stainless Steel products with one of the most diverse stock ranges available anywhere in the world running from carbon Manganese through to Super Duplex Stainless Steels.

Within our 100,000 sq.ft processing facility we possess a wide range of plate profiling equipment which has recently been complemented by the most sophisticated Messer machine yet, the Infinity Contour Plasma Beveller, capable of producing virtually all weld-prep configurations imaginable. Allied to our numerous accreditations including ISO 9901, 14001 and 18001 and Rolls Royce Nuclear approved, our ability to offer precision cut complex shapes in all thicknesses and grades is unrivalled.

Email: PECM@brownmac.com T: +44 (0) 1782 289 909 www.brownmac.com

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PECM Issue 22

Tel: 0121 327 5362 sales@certuss.co.uk

Fax: 0121 328 2934 www.certuss.co.uk

Product Line Card PDF

Weidmuller Klippon® Connect delivers extra efficiency in panel planning, installation and operation with innovative portfolio of terminal blocks he new Klippon® Connect terminal blocks and processsupporting services are designed to generate added value at all the stages of the panel building process – from planning, installation, through to ongoing operation.

T

The Klippon® Connect terminal block portfolio comprises two ranges – an application range and a universal range. The universal range allows the user to make the most of practical product benefits, comprehensive services and application-oriented advice.

The application range is ideal for frequently recurring applications, such as control voltage distribution and signal wiring. eidm ller has identified and developed special solutions for recurring application fields ithin the panel, including power feed-in, power distribution, control voltage distribution, current and voltage transformer distribution, signal distribution and DCS marshalling, as well as shielding and earthing.

Klippon® Connect gives complete freedom of choice, regardless of the system’s application. The screw connection features either a clamping yoke or stud connection design, while the spring connection is equipped with either PUSH IN or tension clamp technology.

S I co ectio tech o o PUSH IN connection technology delivers safe wiring, simple handling, and time spent on wiring reduced to a minimum.

Both solid and stranded-wire

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PECM Issue 22

conductors with and without wire-end ferrules and with rated cross-sections ranging from to mm can be safely and reliably connected.

Klippon Connect Marking

Klippon Connect Universal HA

Tension clamp connection tech o o The Weidmüller Z-Series stainless steel tension clamp is a e ible, universal, screwless connection system that saves time due to the various crossconnections which present a reliable alternative for all connection needs. Both solid and stranded-wire conductors, with and without wire-end ferrules, and with rated crosssections ranging from 0.05 to 35 mm2 can be connected with this option.

Screw connection with c pi oke The simple handling and separation of electrical and mechanical functions make the Weidmüller clamping yoke connection an ideal solution.

Both solid and stranded-wire conductors with and without wire-end ferrules and with rated cross-sections ranging from 0.05 to 240 mm2 can be connected.

Screw connection with studs: Weidmüller stud terminals ensure a high level of safety in all energy transmission applications.

Stud terminals are proven to be an affordable and reliable connection option, particularly in harsh conditions.

Conductors with crimped cable lugs can be connected in rated cross-sections ranging from to mm For further information, email Weidmüller at marketing@ weidmuller.co.uk, call on 0845 094 2006, or visit www.weidmuller.co.uk

Klippon Connect Applikation HA

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Connectors & Fittings

In2Connect supply rectangular and circular connectors to the Process Control and Automation sectors.

Rugged, compact, sealed M12 connectors are popular for sensor/ actuator connectivity in factory automation, process control, and industrial instrumentation. The screw locking M12 style connector has from 2 to 8 contacts and is IP67 rated so can be well suited for moisture-laden environments. Field attachable connectors have the freedom and flexibility to react to the cabling situation on site or to enable building your own M12 cables. M12 connectors may also be coded by application. As well as M12, In2Connect’s range of connectors include M8, 7/8”, Rund24, M23, tooling and junction systems, adapters and splitters.

Download our Product Line Card from: http://www.in2connect.uk.com/res/In2Connect%20 Brochure%20v3%20sec.pdf

52

PECM Issue 22

Bowman announces new UK manufacturing facility

Leading manufacturer and supplier of bearings and sintered components, Bowman International, has unveiled its new UK manufacturing facility.

The facility has been specifically designed to offer a faster and more efficient end-to-end service on larger, non-standard sized wrapped bearings above 75mm in diameter.

Housed at Bowman’s headquarters in Abingdon, Oxfordshire, the manufacturing centre contains an array of market-leading machines capable of working a variety of materials in line with the distributor’s vast product portfolio.

For more information on the new manufacturing facility, or to discuss a specific project, call 01235 462 500 www.bowman.co.uk

High Performance Electric Actuators

The DA Series of electromechanical linear

With a high level of surface contact and

and manufacturing process, DA actuators

actuators, available in the UK through

minimal backlash, the DA unit roller screws

withstand temperature extremes (-40ยบC

INMOCO is designed around an integrated

are ultra-reliable and have a long working

to +100ยบC), shock and vibration and are

motor and roller screw, a compact

life while offering excellent load capacity,

available with IP66 ratings.

configuration that provides excellent

tolerance to shock loads, absence of

performance.

vibration, and output efficiency.

Suitable for a wide range of applications, DA actuators are equipped with patented

Sourced from Diakont in San Diego, California, DA actuators are utilized in demanding applications in automation and robotics, resistance welding, machine tool positioning, semiconductor manufacturing, packaging machines, and many other fields. They are used as alternatives to hydraulic and pneumatic cylinders, doing away with the need for power packs and compressors

DA actuators incorporate integrated permanent magnet synchronous motors (PMSM) that maintain exact accuracy in highly dynamic and/or high force applications. Furthermore, efficiency is achieved because the motor's rotating output shaft is directly coupled to the actuator's drive mechanism.

in-situ lubrication ports which are designed so that re-lubrication, the only actuators' only required maintenance, is carried out without having to disassemble the actuators or even remove them from their mounting.

Diakont offers a broad range of standard actuators to suit most requirements.

Special actuator configurations and modifications are produced when

The state-of-the-art components within

DA actuators can produce a continuous

necessary to meet particular applications.

the DA actuators contribute to industry

force of up to 22300 N (5013 lbf ) and

The company is represented exclusively in

leading precision, power, and reliability.

speed of up to 833 mm/sec (32.8 in/sec.

the UK by INMOCO of Daventry, which also

The advanced roller screw design, for

Standard units have a nominal backlash

offers a wide range of compatible motion

instance, provides a high-performance

of less than 0.1mm (0.004 in), and zero

control components, along with bespoke

method for converting rotary torque to

backlash options are also available. The

engineering capabilities, applications

linear motion.

lead accuracy is 0.025mm/300mm (0.001

expertise, test, and calibration.

in/ft). Constructed from a robust design Web: www.inmoco.co.uk Issue 22 PECM

53

Quality Drive Components Ensure Long Term Reliability In Automotive Assembly

T

here are few more

This requires a myriad of separate

Similarly accessories, parts and

demanding production

operations that have to be co-ordinated

subassemblies to be mounted onto the

environments than on

and choreographed, making sure that

vehicle bodies may be delivered to the

automotive assembly lines.

everything is colour matched, that the

appropriate workstation on separate

Often running 24/7, downtime has to be

model specification of each vehicle is

feeder conveyors that run at a speed

avoided at all costs. A stoppage on one

correct in terms of accessories, trim etc.

carefully synchronised to the main

machine in one part of the plant can bring

Further no part can ever be damaged

assembly conveyor.

production to a halt across the whole site.

or even marked. All of this has to be

The consequent costs can be staggering,

completed to a schedule that is accurate

while the loss of production and disruption

to the second - and that repeats itself

to schedules may take days or weeks

constantly with little or no room for error,

to recover from. Therefore the need for

delay or stoppage.

reliable plant and machinery on vehicle manufacturing plants is paramount, and it follows that every component in those machines must be able to offer guaranteed performance and long term reliability that is world class. The purpose of the assembly line is to take the basic bodies and add to them all the parts and accessories, from seats and doors to driver controls, trim, boot and bonnet.

54

PECM Issue 22

The vehicle bodies are moved along the assembly line from station to station on slat conveyors, hanging from special suspension fixtures in overhead conveyors or mounted on carts driven by friction rollers with the assembly workers riding alongside.

Tsubaki has a long history of supplying conveyor and drive components for automotive assembly lines that have provided trouble-free operation for the full duration of their specified operating life.

Tsubaki drive chain, for instance, is used in conveyors, lifts, hoists and many other machines. It is available in a number of different ranges, including roller chain, heavy duty chain and leaf chain, each suited to different duties and different working conditions.

Tsubaki bearing roller conveyor chain

The Tsubaki Liftmaster, is a lifter with a

features cylindrical bearings embedded

screw-type support beam and internal

within the rollers to minimise rolling

guide, these lifters are installed simply by

resistance and optimise power

bolting them into place, their low profile

consumption, especially over long

design obviating the need to dig pits in

conveying distances. The cylindrical

which to locate them.

bearings also prevent stick slipping from occurring at low speeds, thus ensuring smooth movement and accurate positioning of the vehicle bodies along the assembly lines.

Tsubaki Liftmasters are commonly found in automotive plants to transfer assembled heavy components, such as engines, transmissions, suspensions and vehicle bodies to the next process.

Another configuration of lifter made by Tsubaki is the Zip Chain Actuator, a high speed device that can raise components to the exact level required for rapid yet precise fixing to the vehicle body.

Installation is a simple matter of connecting the three phase source, rather than having to install hydraulic piping.

Tsubaki Power Cylinders are used to for many duties on automotive assembly lines, including opening and closing the suspension tongs that hold the vehicle

Taking away the need for personnel to do

bodies on overhead conveyors. These

exact positioning increases work efficiency

are electrically powered, mitigating risk

and productivity. It also improving

of leaking oil from hydraulic cylinders

workers' posture, and improves ease of

dripping onto the vehicles.

maintenance.

Quality is built into Tsubaki chains and equipment from the very start, as the company always chooses quality materials from the best suppliers and uses advanced manufacturing techniques.

The chains are designed for minimised wear at the contact points between the rollers and bushes and reduced elongation (by as much as 50%) compared to alternative products.

These properties design out unexpected breakages and failures so that unplanned down time is avoided. They also extend the working life so that the replacement frequency is reduced, which again leads to less downtime and reduced total lifetime costs.

www.tsubaki.eu

Compressor Shaft Durability Test Rig M

ecelec Design has designed & supplied a test rig that simulates & test the durability performance of the shafts used within our customers compressors.

The test rig consist of a tooling plate on which various compressor shafts can be mounted using interchangeable tooling. The tooling can then simulate the various rotational speeds, torque ripple characteristics & end loads that

the compressor shafts are likely to see in operation & which are set out by our customers test specifications.

The tooling also consist of devices for monitoring the applied end loads, compressor shaft torque etc which are then fed back to the control system.

Another aspect of the test was the ability to carry out the testing of the compressor shafts up to temperatures of 150°C so therefore the tooling plate is enclosed in an environmental

Mecelec Design has designed & supplied a test rig that simulates & test the durability performance of the shafts used within our customers compressors.

chamber which can achieve this but at the same time shields all the important test tooling. In the future there may be the need to test to –30°C & the test rig has been designed to allow for the additional equipment to be added to achieve this at a later date. The environmental chamber also acts to sound proof the testing operation to meet our customers noise restriction requirements.

The test rig consist of a tooling plate on which various compressor shafts can be mounted using interchangeable tooling.

Mecelec Design Ltd Units 1 & 2 Brearley Court, Baird Road, Waterwells Business Park, Gloucester GL2 2AF England Tel : +44 (0) 1452 880 990 • Fax : +44 (0) 1452 883 332 • info@mecelecdesign.com • www.mecelecdesign.com

Mecelec Design produce test rigs, special purpose machines, automation, robotics and offer CAD design services.

Working in aerospace, defence, automotive, medical, general engineering and the unexpected and unusual.

T : +44 (0) 1452 880 990 l F : +44 (0) 1452 883 332 l E : info@mecelecdesign.com

Control & Automation

Pilz launch new Interactive PUWER Machine Inspection Page

P

ilz Automation Technology has launched a new interactive machine inspection on their PUWER website to help people understand how PUWER is applied to their work equipment and machinery.

PUWER covers virtually all work equipment from something as basic as a hand tool to a complex production line. Jamie Walton CMSEÂŽ from Pilz Automation Technology explains; â&#x20AC;&#x153;The primary objective of PUWER is to make the work environment safe for

everyone; however the regulations can be a bit tricky to get to grips with. Thatâ&#x20AC;&#x2122;s why we have launched the interactive PUWER Inspection machine on our website to not only help people understand how PUWER is applied to your machinery & work equipment, but also why PUWER is an important step on the path to a safe working environment.â&#x20AC;?

Pilz can inspect your machinery against PUWER and provide a comprehensive report for each item of work equipment. For

any non conformance highlighted Pilz will conduct a risk evaluation as speciďŹ ed in the standard EN ISO 12100:2010. Pilz PUWER inspectors can even come and present the ďŹ ndings and discuss any questions you may have.

You can ďŹ nd the interactive page at http://www.pilzpuwer.co.uk/puwerassessments or email puwer@pilz.co.uk for more information.

(TQO FKIKVCN YK Ć&#x201A; OKETQUEQRGU CPF FKIKVCN OWNVKOGVGTU VQ UQNFGTKPI

Choose quality, performance and value without compromise.

58

PECM Issue 22

Find out more uk.rs-online.com/RSPro

PUWER Inspections

More than just a checklist Pilz conducts a Risk Evaluation against PUWER in accordance with EN 12100-1 Pilz PUWER Inspection includes an extra electrical assessment of your machinery Pilzâ&#x20AC;&#x2122;s tailormade software solution used to conduct PUWER Inspections efficiently Pilz PUWER Inspectors have on average over 20 years experience in machinery safety & automation

More than just a report A PUWER Inspection from Pilz can offer you more than just a report containing your results, we can; Present our findings to you and your team in person Deliver your inspection data in an Excel format for you to analyse and distribute amongst departments and teams Offer you a complete safety services package including CE Marking, Safety Concept and Safety Validation Pilz Automation Technology Corby NN18 8TJ

01536 460766

puwer@pilz.co.uk

www.pilzpuwer.co.uk

Download a sample report from pilzpuwer.co.uk

Control & Automation ABB introduces Measurement Care Service Agreements for process plants

New Fabreeka Applications Engineer at ACE Fabreeka UK

ABB Measurement and Analytics has introduced a new set of service agreements aimed at helping process plant operators to maximise the performance of their installed instruments and analysers throughout their working lifetime.

ACE and Fabreeka came together in December 2015 to offer customers their well established, market leading ranges of motion and vibration control products.

Called Measurement Care, the service agreement bundles tiers of maintenance services tailored to the particular needs of a plant. ABB’s customized service agreements for plant instrumentation and analyzers help secure long-term peak performance, minimize unexpected plant downtime, and provide realistic budgets.

The Measurement Care modular service arrangement incorporates three maintenance service categories: Rapid Response, Lifecycle Management, and Performance Improvement. Rapid response includes timely technical support and swift workshop repairs. Lifecycle Management offers spare parts recommendations, regular inspections, and preventive maintenance. Performance Improvement monitors asset conditions on site or remotely using data to predict maintenance needs and optimize operations.

For more information, email enquiries.mp.uk@gb.abb.com or call 0870 600 6122 ref. ‘Measurement Care’.

The new Zetasizer AT – automated online nanoparticle sizing for process monitoring Malvern Instruments has launched the new Zetasizer AT, a robust, online, automated analyzer that uses dynamic light scattering (DLS) to automatically measure the size of nanoparticles in suspensions and emulsions. The new analyzer provides timely and reliable data that enables tracking of processes in the sub-micron size range, such as emulsification, dispersion, milling and homogenization, while at the same time eliminating the delays and inefficiencies associated with manual analysis.

The net result is improved process understanding, streamlined process development and improved product quality. Find out more about the Zetasizer AT at: http://www.malvern.com/en/products/productrange/zetasizer-range/zetasizer-at/default.aspx

Both brands are available from one highly experienced sales team, assisted by brand specific applications support. To fulfil this role for the Fabreeka product range, the company is pleased to announce the appointment of Barry Piorkowski as Fabreeka applications engineer. Barry joins Ace Fabreeka UK with extensive experience in product development, motion analysis and production research. He has a broad range of technical qualifications, including a PhD that was sponsored by the Engineering and Physical Sciences Research Council through a global aerospace and defence organisation where he was a researcher for three years creating a product development methodology.

After being awarded his PhD, Barry worked as a university lecturer supporting young engineers through undergraduate and postgraduate programmes. Immediately before joining ACE Fabreeka UK, he spent two years providing business support to a wide range of engineering, technology and manufacturing companies.

Email: info@ace-fabreeka.co.uk

www.ace-fabreeka.co.uk

Maximise storage space – in the most limited of places Leading plastics supplier Exporta Global has launched its latest product range – Small Parts Storage Bins – versatile and ideal for organising and storing small items e.g. nuts and bolts or larger items like tools and equipment.

The new high quality range offers several benefits to users including long lifespan, availability in a wide range of sizes and they can be stacked together to make the most of limited business space. They also come with free labels.

The Small Parts Storage Bins are made from a heavy duty plastic, are available in six sizes – from 165xmm x 100m x 75mm to 520mm x 310mm x 200mm – and five colours – red, blue, yellow, green and white.

Fully stackable, the Small Parts Storage Bins can be configured together on louvre panels for even greater storage options.

www.exportaglobal.co.uk/storage/small-parts-storage-bins

Feeding the Production Line A-One approached UniTrak Powderflight as they were looking to upgrade their factory and make it more efficient. This would involve reducing the amount of dust and spillages whilst also saving time on packaging processes. Previously, once the feed products were mixed, they were dropped into a tote bin and then moved onto the bagging mixers using forklift trucks. This process could take from 10 to 15 minutes per mix. By installing aeromechanical conveyors to transport the products for packaging they would save time and reduce wastage.

After discussing the requirements with A-One, UniTrak Powderflight recommended both models M100 and M75 of their Powderflight aeromechanical conveyors to handle different volumes of material. This particular equipment is designed to fit physically restricted operating conditions. For companies that work under tight dimensional constraints the operating angles and in-feed arrangements can be tailored to suit the individual situation. Powderflight aeromechanical conveyors are cost effective to operate as well as giving minimal noise disruption. They can handle a variety of different types of materials and do not separate blended constituents

Tel: +44 (0)1457 865038

www.unitrak.com

25 years of supplying gear components to the world German manufacturer Fertigungstechnik NORD GmbH, a member of the NORD DRIVESYSTEMS Group, celebrates its 25th anniversary. More than 100 industry and political representatives attended a ceremony and tour of the factory in Gadebusch in June. The speakers included Kerstin Weiss, Head of the Northwestern Mecklenburg District Authority, Dr. Christian Frenzel, State Secretary and Head of the State Chancellery Mecklenburg-Vorpommern, Steffen Timm, Plant Manager at Fertigungstechnik NORD, and Jutta Humbert and Ullrich Küchenmeister, Managing Directors at NORD DRIVESYSTEMS. In Gadebusch, UNICASE housings, shafts, pinions, and worms are manufactured for all NORD gear unit series, including industrial gear units with torques up to more than 250,000 Nm. The components are assembled at the group’s global headquarters in Bargteheide or in one of the assembly factories around the world, from where they are supplied to international customers.

Email: info@nord.com

60

PECM Issue 22

www.nord.com

Control & Automation EĞǁ ĚĞƐŝŐŶ Θ ĐŽŶǀĞŶŝĞŶƚ ŽƉĞƌĂƟŽŶ ĂƵƚŽŵĂƟŽŶ

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Cygnet 2/3-inch sCMOS camera provides full HD up to 60Hz

Reduce staff injuries with process driven conveyor solutions

The Cygnet 2/3-inch sCMOS camera provides full HD up to 60Hz. Scientific CMOS (sCMOS) technology stands to gain widespread recognition across a broad range of demanding imaging applications, due to its ability to simultaneously deliver extremely low noise, fast frame rates, wide dynamic range, high quantum efficiency, high resolution and a large field of view.

Conveyors make all the difference when moving heavy or difficult loads. Gravity conveyors include those with rollers, wheels or chutes where objects move by gravity or momentum, typically mounted on a slightly declined angle, using gravity to assist product movement. Staff no longer need to handle parts manually eliminating the risk of injury as product either slide into position (If horizontal) or gravity is left to do the work.

The 2.1MP 2/3 inch Scientific CMOS sensor with 5.5µm x 5.5µm pixels enables ultra sharp image resolution and with a Quantum Efficiency of over 63% @ 500nm and greater than 34% @ 850nm, the Cygnet offers optimum photon collection and is available in both monochrome and colour versions.

Tel: 01992 637211

www.premierelect.co.uk

The journey is mapped out, so that parts never go astray and assembly is always done in the right order. This eliminates the risk of items being picked up and replaced in the wrong destination. Workstations connected by conveyors make the process very easy to understand and designates a clear order for staff to follow. Mistakes will be identified quickly, saving valuable production time and increasing productivity.

We design and install bespoke conveyor systems equipped to support specific processes and to maximise efficiency in the available floor space. Our systems are built with modular components meaning solutions can be devised, created and reconfigured quickly and easily whenever requirements evolve or improvements are identified. For more information contact sales@tubeandbracket.com

Issue 22 PECM

61

THREE LETTERS. TOTAL QUALITY. NSK sets many things in motion â&#x20AC;&#x201C; for example in the food and beverage industries. As a leading global manufacturer of rolling bearings and linear systems, NSK combines 100 years of success and a total quality approach.

www.nskeurope.com

THE NEW PGN-plus Universal Gripper Now with Permanent Lubrication A Class of its Own! NEW: Up to 50% longer gripper fingers The higher maximum moments of the improved SCHUNK multi-tooth guidance enable use of longer gripper fingers.

Diverse accessories Wide range of high-quality accessory components and matching sensor systems.

2 positions for sensor installation Optimally integrated in the housing.

Made in Germany In the city of Brackenheim, home of Theodor Heuss.

NEW: Up to 50% higher gripping force With the enlarged surface of the drive piston.

Up to 21,800 N of gripping force NEW: Maximum reliable performance with up to 60% larger angled surface Larger angled surface and therefore lower surface pressure for low-wear transmission of forces to the base jaw for a reliable process.

Design with optimized interfering contours Ideal for use in confined spaces.

NEW: Lifelong maintenance-free The SCHUNK multi-tooth guidance with continuous grease pockets ensure even, permanent lubrication.

2,120 variations To meet every requirement.

55 stroke variants 3 mounting options Three screw directions on two gripper sides.

Patented Precision!

Patentierte Präzision!

Multi-tooth guidance Vielzahnführung

www.gb.schunk.com/pgn-plus

© 2016 SCHUNK GmbH & Co. KG

Workpiece weight of up to 80 kg

ENGINEERING EXCELLENCE AWARD WINNING VELDEN ENGINEERING MOVES TOWARDS INDUSTRY 4.0 ฤ ยฏรขยฌ รขยฌย \7ฦชร ยงยฏร ร รข ย รฅรขร ร ย รขย ย ร รฅย ย ร ร รขร ย ย รข ย รฅร ย ย ร ยงย ย ยฏยฟยฏรขฤ

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64

PECM Issue 22

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โ a proud reputation for delivering to the most challenging of spec...โ

www.velden;m]bm;;ubm].co.uk

Issue 22 PECM

65

AVR

A

VR is a waste processing

to maintain and less able to respond to

Europe. Mitsubishi Electric has built an

company based in

AVR’s requirements.

enviable reputation for the qual- ity and

the Netherlands.

Originally founded by 23

municipalities in the Rotterdam area, since its privatisation in the 1990s AVR has grown to become the largest company of its kind in the country, with waste and power plants in Rozenburg and Duiven and trans-shipment stations in The Hague, Utrecht and Rotterdam.

Now a part of the Hong Kong-based Cheung Kong Infrastructure (CKI) group, AVR supplies industry and approx. 160.000 of households in the surrounding regions with sustainable energy generated from waste. AVR processed 1.3 million tonnes of Dutch solid waste in 2014 and additionally imported nearly half a million tonnes of waste from the United Kingdom. Besides AVR operates an industrial waste water treatment facility, a thermal paperpulp facility and a waste wood power plant.

Background In 2015 AVR decided to upgrade the control room of its waste incineration plant at Duiven. The original system, which featured a video wall with mercury lamplit cubes and a Jupiter control- ler, had worked well, but was becoming expensive

66

PECM Issue 22

All supervisory control and data acquisition (SCADA) from the plant’s systems was displayed on the cube wall, but the feeds from more than 20 CCTV cameras around the site were shown on separate LCD monitors installed at the top of the cube wall. AVR needed a better solution, one which would allow them to have SCADA and CCTV sharing the same screen. The original systems inte- grator, Bil nger Mauell BV, was asked to implement the project. Bil nger designs, operates and maintains plants and buildings for the energy sector and has long experience of working with power station and process control technology, automation systems for power distribution in electricity transmission grids, and the design and furnishing of control rooms with state-ofthe art visualisation systems.

Problem & Solution

reliability of its display systems.

Due to the complicated and diverse nature of AVR’s waste pro- cessing, the control room upgrade had to not only be right first time, but easy for operators to understand and a signi cant im- provement on what had been in place before.

Installation & Results Along with its own cameras, graphics, and SCADA equipment, Bil nger decided to use Mitsubishi’s 78 Series WUXGA resolu- tion 62” front-access Digital Light Processing (DLP) video wall cubes to work with its own IP-based X-Omnium processor.

Mitsubishi Electric’s 78 Series incorporates the latest cut- ting-edge technologies to deliver superior, superior, high resolution picture quality and reliability. Mitsubishi’s proprietary automatic colour space control

Bil nger criteria for the display technology

compensates for any colour and brightness

employed were that it should be high-

di erences between individual cubes

performance, easy to maintain, cost e

in anarray, while the digital graduation

ective and capable of being completely

circuitry adjusts brightness level at the

installed and working within a short space

edges of each cube’s screen to ensure

of time. In the end, the choice was clear:

complete brightness uniformity in a multi-

its long- term partner across Europe, the

con guration display.

Middle East and Africa, Mit- subishi Electric

Mitsubishi’s video wall cubes are extremely customisable to match any requirement.

Optional input board slots allow system integrators to easily and reliably adapt the video wall to any systems architecture.

Depending on the environment, users can select a “Black-Stripe” anti-glare screen or a higher -gain cross lenticular screen designed to deliver optimum performance in a wide variety of settings. For simpler applications, each cube’s built-in image processing allows multi-window video walls to be created without using an external processor.

78 Series cubes not only display incredibly bright, vivid and accurate images, they do so for a very long time. The mercury lamp systems previously used by AVR required bulbs to be replaced annually, at a cost of €1,000 each. Mitsubishi Electric’s modern, LED-lit cubes do not require lamp replacement and have vastly longer lifespans — 80,000 hours, in the con guration used by AVR. Furthermore, the 78 Series cubes use an air- cooled engine that requires no servicing over its lifespan, which also dramatically reduces running costs.

Other cube parts, such as the fan packs, boast service lives of 100,000 hours,

Only three weeks separated the start of the project from the day the new technology went live. The Mitsubishi Electric video wall was effortlessly interfaced with Bil nger’s own equipment, giving AVR Duiven a display solution that will keep them in control for years to come, and with dramatically reduced running costs.

The firm has installed over 71,000 video wall cubes around the world and is known for a high level of engineering excellence and delivering the reliabil- ity that is essential in mission-critical installations.

pioneering design for LED video wall cubes with a wide, intense colour performance,

78 Series videowall from Mitsubishi Electric

optimum en- ergy e ciency and a long

The VS-62WEF78UA models used at AVR

LED cubes, Mit- subishi Electric currently o

Duiven are Mitsub- ishi’s agship DLP video wall display technology, capable of displaying continuous static content with no problems of image sticking.

operational lifespan of over 11 years for some models. As a global market leader in ers the widest selection of models and is able to provide rst-rate, well-engineered technology for customised solutions. The company has over 30 years’ expe- rience

Available in all resolutions, the centrepiece of this pro- jection technology is an integrated, ultra-modern DLP® chip.

Mitsubishi Electric LED cubes are based around the innova- tive Smart 7 concept; a

in LED solution development and large screen project management.

www.mitsubishielectricdisplaysolutions.com

Specifications Model

VS-62WE78UA

Technology

LED video wall cube

Overall Size

11.1 m2

No. of Modules

10

Cooling system

Air cooling system with e cient cooling pipe and aluminum plate (No liquid)

signif- icantly reducing the lifetime cost of ownership for the waste processing organisation.

Type

DLPTM technology (0.96” DLPTM 1 chip), DarkChip3TM, BrillantColorTM

Along with their great advantages in versatility, lifespan and run- ning costs, AVR’s front-access video wall cube system means they do not require rear access and can be installed directly against the wall, delivering additional valuable oorspace with- in the control room. They

Resolution

WUXGA, 1,920 x 1,200 pixels (per module)

Light Source

Redundant LED (RGB)

Light Source Service Life

≤ 100,000 hrs.

Brightness

1160 cd/m2 bright mode

also feature full redundancy with a Smart

810 cd/m2 normal mode

Switch function. If a signal disappears for

550 cd/m2 eco mode

any reason, the display wall automatically

170 cd/m2 advanced eco mode

switches to an alternative signal,

Contrast Ratio

1500: 1

minimising any down time in the event of

Power Consumption

96 W in advanced eco mode, 124 W in eco mode,

a signal source failure.

174 W in normal mode, 258 W in bright mode.

DLPTM and Digital Light Processing are trademarks of Texas Instruments.

Issue 22 PECM

67

Control & Automation

“GUARANTEED”* Brilliant new website takes the UK Drives Industry by Storm

Drives, Gears & Motors

LEARN FROM THE BEARING EXPERTS SCHAEFFLER TRAINING COURSES

KDV EHHQ GHVLJQHG ZLWK WKH NH\ ¿ QGLQJ ZLOO ¿ QG

Schaeffler UK has developed flexible training programs that support the needs of engineers from initial bearing selection and reliable in-service operation through to correct maintenance and condition monitoring.

Sample price: >7.5Kw IP21 £432 >7.5Kw IP54 £456

Our courses are delivered by qualified engineers with a wealth of expertise in rolling bearing technology, vibration analysis and condition monitoring techniques.

Training takes a modular form, and courses can be tailored to meet specific requirements.

Our Facilities At our Sutton Coldfield site we have a full range of facilities to provide classroom based learning and hands-on experience. We also offer courses at your own premises.

Courses include: Introduction to Rolling Bearings Rolling Bearing Technology Rolling Bearing Lubrication Bearing Failure Analysis Mounting of Bearings Bearings for Electric Motors Condition Monitoring Vibration Analysis

Tel: 0121 313 5870 | Email: info.uk@schaeffler.com

For full price list go to: www.ach580.com 68

PECM Issue 22

www.schaeffler.co.uk

Using the correct Type of RCD reduces the risk of Fire and Electrocution The term “Type” when related to RCDs, refers to the type of residual current that the RCD can be subjected to and operate correctly. Selecting the correct Type of RCD and sensitivity requires an understanding of the existing Regulations, RCD characteristics, the installation design / layout /risks and the characteristics of the loads.

E

lectrical loads are characterised by the current they draw from the supply, and the effects on the shape of the supply waveform i.e. linear or non-linear load - see examples below. Linear loads produce sinusoidal residual currents. Non-linear loads produce complex leakage and residual currents with various characteristics including High frequency AC, Pulsed DC and Smooth DC components.

Selecting the correct Type of RCD The residual current under fault conditions will be defined by the internal design and components included in the equipment and the location of the earth fault (generic examples are given below). Consequently the manufacture must specify the Type of RCD to be used with their equipment. If this information is not available, the Designer / Constructor to meet BS7671, would have to use an RCD that covers all of the possible scenarios i.e. Regulation 132.8: “The protective devices shall operate at values of current, voltage and time which are suitably related to the characteristics of the circuits and to the possibilities of danger. “ The Inspector cannot sign-off the installation if it does not meet BS7671.

Check the equipment manufactures installation and operating instructions relating to RCDs. It is an offence under various UK Laws, to install equipment without the appropriate Manufacturer’s instructions.

Regulation 114.1 explains the relationship between BS7671, Codes of Practice and statutory Regulations, relating to installation design / performance and equipment used in or connected to the installation – see Reg 120.3 Using the correct Type of RCD is critical to achieving the required disconnection times The initial shock current will be limited by the resistance of the shock path through body + any additional resistance in the fault path. Dry and unbroken skin is a poor conductor of electricity, however if the skin blisters or is broken, the resistance path will drop significantly and the shock current will rise accordingly. Reducing the duration of shock current reduces the risk of irreversible injury.

RCD operating time is critical, with regard to reducing the damage caused by the initial shock current. Using the incorrect Type of 30mA RCD could delay the operation of the RCD or prevent it tripping, resulting in an increased risk of electrocution.

RCDs also help to reduce the risk associated with fires resulting from residual currents tracking across contaminated surfaces: See on-line video “How RCCBs Prevent Fires” WWW.doepke.co.uk RCDs must operate reliably when other means of protection have failed. Designing, Installing/ Signing-off an installation which is incorrectly protected, could increase the risk of serious injury from electrocution and or fire.

This article provides a synopsis of Doepke Technical Publication 16, covering RCD principles and selection for UK installations, which can be downloaded from: http://www.doepke.co.uk/download/Techpub-16.

Chaz Andrews – Technical Manager, Doepke UK Ltd Issue 22 PECM

69

TR Fastenings’ New Website: The Go-to Resource for Engineers TR

Fastenings is a major manufacturer and supplier of mechanical fasteners for the automotive, electronics, telecoms, domestic appliance and general industrial sectors, with an annual output of 50 billion components worldwide.

As a leading global assembly partner, TR fully understands the requirements of engineers and its new website provides them with an essential resource. Designed for ease of navigation and functionality throughout, the website features an online catalogue of TR’s portfolio of products, an extensive Engineering Knowledge Base plus details of the key services and technical support available to its customers – from engineering and design through to specification, manufacturing, quality and logistics.

TR Fastenings Home Page

Combining a new modern design with a powerful search tool, it has never been easier to find the product required. Users can simply search for the product or product range required using any number of search terms and choose from a range of items available and related technical information.

Once the product and size needed has been selected, users can view, send or download a dynamically generated 2D drawing for the part that includes all related dimensional data, download the related 3D model in a number of formats and save the part to the enquiry basket.

• Tooling requirements and related technical information • Detailed performance data

• Material and finish specifications • Fastener standards and comparison tables Looking ahead, the TR Fastenings website will be continually updated with more products and features, including a customer portal and specialist technical articles.

Extensive product portfolio TR’s website carries an online catalogue of over 45,000 products, which is constantly being added to. These range from TR’s own branded range of fasteners, including Hank self-clinch fasteners and rivet bushes, self-locking nuts, inserts and screws for plastic, blind rivets and rivet nuts, plastic fasteners and cable management products, to screws, nuts, washers and specially manufactured parts.

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PECM Issue 22

In addition, the website carries an extensive Engineering Knowledge Base, which includes: • A comprehensive range of 2D/3D fastener models available to download • Step-by-step animated installation guides

For more information on how TR Fastenings can help provide fastenings solutions for your business, please call us on 08454 811 800 or email us at sales@trfastenings.com

TR’s website carries an online catalogue of over 45,000 products, which is constantly being added to.

Global Manufacturer & Distributor of Industrial Fastenings

Full service provider offering end to end support from engineering & design through to specification, manufacture, quality control & logistics.

More Features

More Products

More Data

www.trfastenings.com The go-to place for Engineers, Designers & Buyers

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72

PECM Issue 22

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Essential solutions for safe maintenance I mplementing safe isolation procedures is essential to achieve compliance with HSG85 Electricity at Work Regulations which are there to ensure that workers on site are not exposed to danger when working on or near live electrical systems. Martindale Electric lead the way in safe isolation, providing simple and reliable solutions to ensure circuits have been de-energised and properly isolated prior to maintenance and modifications of plant and equipment.

Selecting the right tools for the job is critical to implementing an effective procedure to stay safe and avoid potentially fatal accidents and heavy penalties.

In the latest 2016 sentencing guidelines for health and safety offences, new fines are structured not just to punish employers whose failure to comply results in serious injury, but also those whose lack of compliance put their employees at risk.

The consequence of the new guidelines is that the

level of fines will be higher and custodial sentences more likely. For the largest companies, who are judged to have a high level of culpability and the highest harm category, fines could be as high as £10M There are still instances every year of serious accidents and fatalities that could have been avoided through using the right test equipment to prove dead and by implementing reliable locking off procedures.

The essential test tools and equipment needed are a dedicated voltage indicator, a proving unit to verify the voltage indicator, locking off devices with unique keys and a clear method of labelling the hazard. With a wide range of voltage detectors and indicators available, it’s important to understand that some equipment, such as multimeters, should not be used. Martindale voltage indicators for safe isolation are fully compliant with the latest standards and are designed for safety, with no batteries or switches which could lead to false indication.

The latest VI-15000 has an

Above Lock off & prove dead with VIPDLOK kits

Below VIPDLOK safe isolation kit

overvoltage safety rating of 1000V CAT IV making it suitable for all installation categories and supply side applications.

There have been many developments which now make it easier to choose the right equipment and ensure the correct locking off device is always available.

There have been many developments which now make it easier to choose the right equipment and ensure the correct locking off device is always available.

These include complete kits with voltage indicators, matching proving units and a comprehensive range of locking off devices for MCBs and fuse carriers. Kits are supplied in combination carry cases to ensure that proving devices are always at hand and provide the simplest solution for implementing safe isolation practices on-site.

Find out more: bit.ly/safe-isolation-video bit.ly/safe-isolation-article

74

PECM Issue 22

Safe Isolation saves lives Stay safe, prove dead and lock off with Martindale VIPDLOK kits

NEW

VI-15000

CAT IV 1000V

The VIPDLOK kits include everything you need to ensure safe isolation / )) %*! # &( &$'#! % -!* # *(! !*. * &(" +# *!&%) &( ) -&("!%

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Electrical & Electronics

Understanding The New Low Voltage Directive

A new European Directive will provide greater protection for users of electrical equipment across a wide range of consumer and professional products, including power supply units and components such as fuses.

The Low Voltage Directive (LVD) 2014/35/EU came into force on 20 April 2016, replacing Directive 2006/95/EC. It provides detailed and in-depth guidance around the placing of electrical equipment within certain voltage boundaries.

Rittal have developed a Guide (`The New Low Voltage Directive`) to the Standard outlining the new features and requirements.

This Guide provides information and a brief understanding of 2014/35/EC. It looks at what is new in the directive, what it means for panel builders and switchgear manufacturers, and what they can do to comply. Downloard the Guide at http://www. rittal.com/uk-en/content/en/support/downloads/ Downloads.jsp?category=5&language=1&page=1.

Email: information@rittal.co.uk

76

PECM Issue 22

www.rittal.co.uk

Martindale Electric announces latest range of pocket sized True RMS clamp meters.

The new range of professional clamp meters from Martindale Electric, make it easy to choose the right tool for the job every time. Whether itâ&#x20AC;&#x2122;s low current AC, or DC for solar PV and battery systems, the CM Series get the job done.

The pocket sized clamp range includes the CM55 AC Clamp, CM57 TRMS AC Smart Clamp and the CM79 TRMS AC/DC Clamp, combining outstanding speciďŹ cation and measuring capabilities with reliability and ease of use. The new clamps meet the exacting requirements of electricians and service teams working on both AC and DC systems, from basic AC measurements through to min/max monitoring of start-up and charging currents. All the clamps are auto-ranging and measure current to better than 2% accuracy.

For more information, please contact Rob Baldry at Martindale Electric on 01923 441717 or visit www.martindale-electric.co.uk

THE POWER IN ELECTRICAL SAFETY© ISOMETER® iso685 - Insulation Monitoring for Every Need Bender Insulation monitoring devices continuously monitor the insulation of a system against earth.

The iso685 range of product means it is suitable for use in many types of application.

X

Insulation monitoring for unearthed systems AC, 3 (N) AC 0 ...690V, DC ...1000V

X

Nominal voltage extendable via coupling devices

X

Two separately adjustable response values 1 kΩ.....10MΩ

X

AMPPLUS measuring technology to adapt to changes in leakage capacitance

X

Continuous measurement of the capacitance, voltage and system frequency

X

Self-monitoring with automatic alarm message

www.bender-uk.com

BENDER UK Low Mill Business Park, Ulverston, Cumbria, LA12 9EE Tel: 44(0) 1229 480123 Fax: 44(0) 1229 480345 Tel ROI: +353 1 5060611

Electrical & Electronics New ETA Enclosures 2016 Product Overview Brochure Hot off the press for 2016 is a new 44 page product overview brochure from ETA Enclosures UK Limited.

Including new products:

This new, easy to navigate publication shows ETA’s range of ex-stock enclosure products and thermal management solutions and it is the ideal user friendly tool from which to select in stock products for quick no delay delivery.

• EGRAN Stainless Steel Terminal and Push-button boxes

Products featured are: • Boxes in Mild Steel, Stainless Steel and Polyester • Cabinets in Mild and Stainless Steel • Desks/Consoles in Mild and Stainless Steel • PC Cabinets in Mild Steel • Outdoor Cabinets in Mild Steel and Aluminium

• ERAM Stainless Steel Suspension Arms and Enclosure Systems

• Die-cast Aluminium Boxes All products are available in standard format to a comprehensive range of sizes but custom modifications to the customer’s specific requirements are also available on a quick turn round basis.

For further information or to request your free copy of ETA’s new 2016 Product Overview Brochure call our sales office on 01709 386630, E-mail info@eta-enclosures.co.uk or log onto www.eta-enclosures.co.uk

Product Overview - 2016 Mild Steel

Stainless Steel

Polyester

Aluminium

Boxes

Boxes

Boxes

Out Door Cabinets

Cabinets

Cabinets

Junction Boxes

Desks/Consoles

Desks/Consoles

Suspension Arms

PC Cabinets

Suspension Arms

Out Door Cabinets

Standard | Modified | Special

www.eta-enclosures.co.uk

Panasonic MINAS A6 servo drives: Faster, more compact, more precise Panasonics new MINAS A6 series follows in the footsteps of the highly successful predecessor, the MINAS A5 series. The A6 series has been improved further. At the same time compatibility with the A5 series has been maintained.

Thanks to the split core structure and a new housing we have been able to reduce not only the length by 30%, but also the weight by up to 10%. Even the encoder design has been made more compact.

An open serial communication protocol (RS232 or RS485) The 20-bit MINAS A5 encoder (1048576 pulses per revolution = ppr) has been upgraded to 23 bit (8388608 ppr). Consequently the resolution of the new A6 series has been improved eightfold.

The new servo motors come with an even faster velocity response (3.2kHz), which means that the driver can react even faster. In addition, micro vibrations have been reduced considerably thanks to an improved reaction of the current regulation and linearity.

Info.pewuk@eu.panasonic.com

www.panasonic-electric-works.co.uk

Designing and assembling automation and handling systems for UK clients

R

ainbow Technology Systems have been designing and manufacturing innovative equipment and processes for the Printed Circuit Board (PCB) industry for several years. To do this Rainbow have assembled a team of very experienced engineers at their base in Glasgow.

As the PCB arm of the business grows, with the majority of sales in Asia where volume manufacture takes place, Rainbow have also been taking on projects closer to home, using their extensive knowledge of automation, product handling, motion control and process development to work with UK and European clients.

“We have pulled together quite a unique blend of knowledge here at Rainbow” says Chris O’Brien, head of Sales and Marketing at the Scottish company.

“We have excellent mechanical and electrical design capability, highly skilled equipment assembly staff, and programmers who can make it all work as required. We also have formulation chemists who can add coating and dosing experience where relevant.

“To give some examples of the diverse and interesting work we get involved in: we have helped a sensor manufacturing company to pull together separate operations into an automated process line, significantly reducing defects whilst increasing throughput; we have developed a number of coating solutions for the glass and graphics markets, with bespoke equipment and coating liquids; we have redesigned a gas generation system, halving the build cost and assembly time. These have all been very different projects, but well within the capability of our team.

“Rainbow Technology Systems are happy to discuss projects and give advice without obligation, get in touch to talk through your requirements.”

Tel: 0141 892 3320 Email: info@rainbow-technology.com www.rainbow-technology.com

Issue 22 PECM

79

We develop electronic products from concept to manufacturing A

t Ricco we provide individuals and organisations with a complete electronics ‘design and mechanical design capability in which to develop their customised electronic products.

Whether all or parts of these elements of the electronics design, design of enclosure, electronics prototyping, apps development, testing, certification and manufacture are required we have all the skills, experience and resources at hand to successfully undertake your project.

Electronics Design Services Consumer and Industrial Products Ricco Associates Ltd have extensive resources and knowledge to provide an all-encompassing capability to help you with the design and development of your electronics based projects.

Whether it is to re-design a PCB or new product development we can provide the electronics design, mechanical design, prototyping and if needed manufacturing capabilities.

All the elements of a project are fully co-ordinated and project managed and usually undertaken on a fixed time, fixed cost basis. We also have off shore facilities housing 40 highly skilled electronic product designers and experienced firmware, hardware, applications and mechanical engineering staff that are all in place to provide a real cost advantage to our customers without compromising on the quality of our services.

Electronics Prototype Services • Consultancy/advisory services for customers reviewing potential electronics projects • Provision of the development,

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PECM Issue 22

prototype and manufacturing costs • Delivery of the electronics project for a given product specification • Testing, certification, assembly & manufacturing services • Electronic prototype development and PCB design services • Mechanical design of electronic products • Provision of a complimentary design/ development engineering resource for in-house teams • Adding connectivity to products i.e. Wi-Fi, GPS, GPRS, Bluetooth, ZigBee, RFID • • Reverse engineer product lines to reduce cost/add latest components/ add new functions • Electronic circuit designs • Patenting of new IP Product Development Intellectual Property (IP) We’re both client and employee centric with regards to IP. Non-Disclosure agreements between ourselves and our clients, as well as with our employees, are standard. We also confer to global IP protection and information security standards, including BSI 8538 for IP Services.

Website: http://www.riccooutsourcing. co.uk/ Chris Coates Ricco Associates M: 07747 879212 T: 02476 980930 E: ccoates@ricco-uk.com W: www.riccooutsourcing.co.uk Electronics Product Development, Manufacturing Services and Apps Creation

Whether it is to re-design a PCB or new product development we can provide the electronics design, mechanical design, prototyping and if needed manufacturing capabilities.

Electrical & Electronics Unlimited connections

DSN COMPACT AND WATERTIGHT DECONTACTORâ&#x201E;˘

RELIABLE, ACCURATE CONNECTIONS EVERY TIME Discover more at: ISOS 2016, 31 Aug - 1 Sept, Stand 203 SENSORS & INSTRUMENTATION, 28-29 Sept, Stand E20 NORTHERN MANUFACTURING, 28-29 Sept, Stand B7 or call +44 (0)23 9245 9600

( ' $ " $ ! % # $

( Integrated load-break switch ( ! " " # ( ' $ " %#$ $ $ ( $ &

marechal.com

Off-the-shelf colour anodised extruded aluminium enclosures TM

Precision connectivity solutions for high-performance ce instrumentation and data-logging applications: Â&#x201E; Low

and high voltage

Â&#x201E; IP68

/ IP69 and hermetic sealing

Â&#x201E; 360°

EMC shielding

Â&#x201E; Fibre

optic

Â&#x201E; Hybrid

connectors

Â&#x201E; Push-pull

locking system facilitates fast, reliable

connections every time KGA Enclosures provides a range of oďŹ&#x20AC;-the-shelf colour anodised extruded aluminium enclosures, in various lengths and proďŹ les.

Our cases are used in electronic applications both for prototyping and production. We can customise the cases and end plates with holes, slots and graphics.

KGA is UK based and we hold a large stock of enclosures, end plates and accessories including dovetail mounting ďŹ&#x201A;anges and TPE end caps.

Telephone 01535 636856 Email sales@kgaenclosures.com www.kgaenclosures.com

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PECM Issue 22

Â&#x201E; Custom

connector and cable assembly solutions

THE RELIABLE EXPERT

www.fischerconnectors.com

ECS Awarded Refurbishment Contract For Major Anglian Pumping Station

F

ollowing a review

During periods of high demand the high

The project will be managed by ECS and

of energy usage the

voltage, large capacity pumps are used

involve a high capacity mobile crane

Environment Agency has

to raise water through nine miles of 1.8m

that will be used to remove the high

identified a number of

diameter pipeline over an elevation of 88

voltage motors for the first time since

metres.

they were installed. The inspection and

strategic water pumping stations where significant improvements can be made.

As part of the refurbishment programme, ECS Engineering Services has been contracted to complete one of the biggest projects at Kennett pumping station in Cambridgeshire.

The pumping station was originally built between 1968 and 1972 and is equipped with a number of high and low voltage pumps which are used to transfer water between the River Ouse and two reservoirs in south Essex via a combination of

ECS, which is a framework contractor for the Environment Agency, has been tasked with removing, refurbishing and reinstalling two of the high voltage pumps which were part of the original installation. While this project is underway the bulk of the pumping requirements will be met by the remaining, more modern, 2,480 kW, 1,600 litre/second, multistage pump.

refurbishment of the motors will be carried out by Sulzer, a leading independent maintenance provider for rotating equipment, which has considerable expertise in high voltage equipment.

Once complete the refurbished pumps will once again be able to provide continued, long term service, ensuring the high volume demand is met by the most efficient pumps.

www.ecsengineering.com

channels, tunnels and pipelines.

Issue 22 PECM

83

iwis – Specialist Industrial Chain Applications iwis has many years experience in development and manufacturing of high precision chains for automotive, agricultural and specialist equipment producers, with many respected “blue chip” manufacturers using our products.

Our excellence in quality, innovation and resource lies unparalleled within the industry and many manufacturers rely on our products to surpass expectation and fulfil arduous and precise operations.

Product range å Simplex & Duplex Spike Chains for thermoform equipment. å Simplex & Duplex Grip chains for film and tray sealing equipment. å Extended pin chains for packaging and carton erecting machinery.

å Lubrication free chains (Megalife) for high speed applications giving additional service life.

Order your catalogue now!

For more information, contact us: iwis drive systems Ltd. / Unit 8c Bloomfield Park / Bloomfield Road, Tipton / West Midlands, DY4 9AP Tel. +44 121 5213600 / Fax +44 121 5200822 / salesuk@iwis.com

www.iwis.com

Scraper Bridges Installed Quickly And Safely At London Tideway

T

he company was

be built as flat bottomed, with the tank

One of the most notable advantages of

commissioned to design,

walls prefabricated off site in sections.

suction abstraction is that the level of

build and install twelve 40

This reduced the on-site construction

suction can be adjusted at each tube from

metre diameter rotating

requirements - and its inherent risks - while

the bridge deck, so that the operation of

full-bridge suction lift scrapers on the final

compressing the construction schedule

each is optimised.

settlement tanks at the Crossness Sewage

and lowering the overall cost of the tanks.

Treatment Works near Woolwich in South East London as a turnkey contract and part of the Tideway project.

The bridges were built off site and included all mechanical and electrical equipment so that installation required minimal extra work on site. The contract requirements also included full CFD (computational fluid dynamics) analysis of the tanks in order to verify that the EDI (Energy Dissipating Inlet) had been optimised for the prevailing flow conditions. The decision to use rotating full-bridge suction lift scrapers was made so that the treatment tanks could

86

PECM Issue 22

A&J Fabtech is able to offer a range of suction-lift scrapers, including customised and bespoke designs as an alternative to traditional rotating scrapers. While conventional scrapers work by moving sludge to a central hopper for abstraction, suction-lift scrapers collect the sludge within the chevron- pattern scraper blades as the machine travels around the tank. The sludge is then abstracted directly by suction tubes from these points.

Another major benefit of suction lift scrapers is the lack of need for either a central sludge collection hopper or sloped tank floor, thereby simplifying civil construction and its associated cost greatly. This can also allow a deeper side wall depth, which improves the settlement flow patterns within the tank, thus improving performance.

Abstraction-at-source also reduces sludge age within the tank and allows the outside of the sludge blanket to be removed preferentially. This reduces movement of suspended solids plumes over the weirs.

Standard features of A&J Fabtech suction

the unique site geometry and a total of 32

two removable working platforms which

lift scrapers include an automatic greasing

scum removal systems were installed on

provided safe access to the working area

system for the slew-ring bearing; loss of

the submerged rotating truss structures,

â&#x20AC;&#x201C; as well as reducing scaffold costs and

motion detection, over-torque protection

thus concentrating surface scum towards

speeding up time to completion. As the

and loss of suction or blockage detection

new dipping scumboxes and outlet pipes.

final detail of the project A&J Fabtech

to protect the core scraper functions.

A&J Fabtech usually delivers its scrapers with all on-bridge equipment pre-wired to reduce the need for on-site work. As with all of A&J Fabtech equipment, suction lift scrapers can be adapted to suit the specific requirements of the site by the use of bespoke designs or the addition of optional features such as electrical control equipment, launder cleaning systems, scum control systems and in-tank baffles and diffusers.

Another element of the Crossness project was the automation of the aeration lanes launder trough through the addition of two activated sludge tank flow-regulating outlet launderers to the existing sixteen activated sludge plant aeration lanes. The launders selfregulate using electric actuators to match the outgoing flow rate.

fabricated six galvanised motor control centre support frameworks.

These were located above cable pits at various locations associated with large motor control centres or LV/HV (low voltage/high voltage) power distribution panels.

Since the completion of the project A&J Fabtech has been presented with the Tamesis "Shining Contractor Award" and has received a Letter of Commendation

However, a risk assessment showed that

from Thames Water for the development

A&J Fabtech was also able to provide a

the need to access the aeration lane floor

and implementation of improved working

bespoke retrofit scum removal solution

during the construction phase would

practices that also delivered tangible cost

to solve issues that were specific to the

have major health and safety implications

savings.

site's existing final settlement tank fixed

for both the scaffold teams and site

full-bridge scrapers. Its proven scum

engineering team. To overcome these

removal technology was adapted to meet

A&J Fabtech designed and manufactured

www.ajfabtech.com

A&J Fabtech has been commended for developing a new safer, quicker and lower cost method of installing rotating full-bridge suction lift scrapers, a procedure it used when working on Thames Water's London Tideway Improvement scheme.

Specialist Energy Advisors T

he Utility Forum is a wellestablished provider of bespoke utility management services and solutions.

They have an excellent reputation for providing an honest, professional and reliable service with a proven track record and thorough understanding of the energy sector, as their clients will attest.

“Redrow Homes have a long standing and ongoing relationship with Utility Forum whose efficient and professional approach have consistently enabled us to broker the best deals available for electricity and gas supplies for our divisional offices across the UK. More recently, they have provided us with valuable assistance in collating data in connection with CRC and carbon footprint reporting and I would thoroughly recommend their services” Redrow Homes

The company’s utility management service manages client’s accounts with their suppliers, identifies potential savings and negotiates bespoke deals suited to their usage and providing protection against inappropriate charging from suppliers.

Sustainability Software Solutions

Over nearly 30 years, The Utility Forum have identified average savings of 23%.

Founder and Managing Director, Chris Holdsworth is a fellow of the Energy Institute, a member of the Register of Professional Energy Consultants, a Chartered Engineer and a qualified Lead Assessor for the ESOS mandatory energy auditing scheme for large businesses.

He has personally carried out several hundred energy audits (including many on behalf of the Carbon Trust) and now oversees the quality of the present day audits.

In addition to procurement and auditing, the Company has developed its own energy management software platform GAGA. Conceived and built in response to the requirements of ESOS, it delivers all necessary components of the evidence pack but also provides tracking and reports for Climate Change Agreements, Carbon Reduction Commitment and Mandatory Carbon Reporting.

It is an ideal platform for any business which is keen to properly manage its energy use and control emissions.

PECM readers can sample the GAGA software in a read-only format using the below credentials at http://www.esos-gaga.com e: pecmreader@gmail.com p: ufgaga http://www.theutilityforum.co.uk

The Utility Forum HQ at Marsh Mill, Lancashire

To discuss any energy-related matter, contact Chris Holdsworth T: 01253 851818 M: 07730 653877 E: chris@theutilityforum.co.uk

Facilities Management 01732 441015 441015 01732

www.darcy.co.uk www.darcy.co.uk

Stratus Extends Leadership in Building Management and Security with Always-On Infrastructure for Smart Buildings Stratus Technologies, Inc., the leading provider of continuous availability solutions, today announced that it is extending its commitment to building management and security worldwide with the Stratus Always-On Infrastructure for Smart Buildings.

Environmental Environmental risk risk management management

Storag

Storag

e

e P

P

t

t

Helping industry to remain compliant

Spillcare Manufacture Manufacture Spillcare Environmental Services Services Environmental Industrial Industrial Marine Marine Liquid Monitoring & Control

Contact us on 01732 441015 or visit our website www.darcy.co.uk

LEADING PROVIDER OF PRACTICAL POLLUTION CONTROL PRODUCTS AND SERVICES

Securikey stands for quality and value at Lockex 2016.

Leading physical security supplier, Securikey, is exhibiting at the brand new Lockex exhibition between the 16th and 18th September at Coventryâ&#x20AC;&#x2122;s Ricoh Arena. With over 40 years of experience in the sector, Securikey has the knowledge and skill to oďŹ&#x20AC;er expert advice on its comprehensive range of security products and, at Lockex, the team will be available to share their expertise and to showcase the recently updated Euro Vault range of electronic and key locking safes.

At Stand 22, visitors will be welcome to view the Euro Vault range and to speak to the team who will be on hand to answer any questions. Also on the stand will be a variety of products representing other Securikey ranges, copies of the Securikey brochure and other product literature.

To ďŹ nd out more about Securikeyâ&#x20AC;&#x2122;s plans for the show or to make an enquiry about any of its products and services, visit http://www.securikey.co.uk/vaults-and-safe-deposit/, call 01252 311 888 or follow at Securikeyâ&#x20AC;&#x2122;s dedicated Lockex Facebook page: https://www.facebook.com/search/top/?q=securikey%20at%20lockex

Rozalex, the British manufacturer of professional skincare products, is delighted to announce that their new â&#x20AC;&#x153;PDSâ&#x20AC;? Pouch Dispensing System is now available. Rozalex PDS has been designed to fulďŹ l and exceed the needs of customers across a wide range of industrial sectors and applications. It combines simplicity and cost eďŹ&#x20AC;ectiveness with industry leading products and formulations all encased within the Rozalex brand. The initial range will consist of just 16 formulations that enable Rozalex to tailor solutions for almost every industrial application. Established products remain such as the benchmark Rozalex Dri-Guard & Wet-Guard barrier creams. These are complemented by BS-EN approved anti-bac cleansers, an all new Natural Mousse Scrub containing woodďŹ&#x201A;our & lavender oil all the way through to the extra heavy-duty pumice based Gauntlet Extra. The range also boasts two high quality hand sanitisers, both of which are BS-EN approved and is concluded with Rozalex Xworx - a high quality reconditioning cream. The products are dispensed using either a 2 litre or 800ml dispenser depending on formulation or size required.

www.rozalex.co.uk

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PECM Issue 22

The advent of Smart Buildings drives the need to monitor and control many separate systems ranging from security, to IT, to lighting, HVAC and more. Using a virtualised platform is the only cost eďŹ&#x20AC;ective foundation to do this, but virtualising can also mean a single point of failure making fault-tolerant virtualisation an imperative. Providing a proven, always-on foundation for Smart Buildings, Stratusâ&#x20AC;&#x2122; industryleading downtime prevention software, everRunÂŽ Enterprise, combined with performance monitoring delivered through everRun Monitor from Sightline AssureÂŽ (everRun Monitor) enables a simple way to virtualise disparate multi-vendor solutions and easily monitor the entire building management network â&#x20AC;&#x201C; from servers to virtualised applications, to cameras, door locks and sensors. â&#x20AC;&#x153;Smart Buildings provide increased cost eďŹ&#x192;ciencies through environmental controls, as well enhanced protection and access controls to protect the people and assets inside. But enabling the transformation to Smart Buildings can be challengingâ&#x20AC;?, says Jason Andersen, vice president of business line management, Stratus Technologies. This is due to the fact that most of the existing systems in place came from diďŹ&#x20AC;erent best of breed vendors who all use diďŹ&#x20AC;erent platforms. With the Stratus Always-On Infrastructure for Smart Buildings we are enabling a reliable and simple way to virtualise these disparate solutions and easily monitor the entire building management solution.â&#x20AC;?

For more information please visit www.stratus.com or follow on Twitter @StratusAlwaysOn.

Klarius Releases 72 New-To-Range Parts Covering 150 Vehicle Applications

ritain's largest aftermarket

features a range of parts for 2016 models,

Parts are tested on real world vehicles

exhaust manufacturer

whose speedy development is enabled

before manufacture, which is why Klarius

Klarius Products Ltd has

by our lean culture. Our research and

offer a 'Fit First Time' guarantee for their

released its latest new-to-

development processes ensure we are

entire emissions control range. All Klarius

range parts list for summer 2016, covering

adaptable to emissions market trends

products are designed to offer equal or

72 new parts for 150 separate vehicle

for even the most recent models, so

improved performance compared to OE

applications. The new list emphasizes

we can originate parts quickly for our

components, preserving the efficiency and

Klarius' commitment to consistently

customers. By operating a demand driven

performance of the vehicle.

releasing new parts to market, offering

manufacturing policy with efficient R&D

customers continual access to the very

processes, we quite often find ourselves

With a range of over 10,000 legislatively

latest innovations from the Cheadle based

in the position of being the first to offer

compliant products, Klarius actively

exhausts manufacturer.

aftermarket support for the latest models.'

campaigns for higher manufacturing

B

standards in the emissions market, New additions to market include

'The fact we can independently test our

imparting unrivalled industry knowledge

independently tested catalysts for the

products on real world vehicles on-site

for the benefit of distributors, garages and

Peugeot 207 1.4l, exhaust assemblies for

further contributes to these products

motorists.

the Citroen Berlingo 1.6HDI, tail pipes

reaching the market as quickly as possible.'

for the 2016 Vauxhall Astra 1.3/1.7 CDTI models and mounting kits for the Audi A4 2.0TDI. The recently expanded Klarius Research and Development Centre on average originates a new part every day, enacting

Klarius also aims to support older models, with the 1998 Mitsubishi Spacewagon and LDV Pilot 1.9D also receiving new model specific emissions components in this round of introductions.

a lean culture which allows the company to be totally flexible to market demands.

Klarius independently test all new

Doug Bentley, Head of R&D at Klarius,

emissions products on-site at the

explains, 'the latest New-to-Range list

dedicated emissions test track in Staffordshire.

92

PECM Issue 22

Web: www.klarius.eu

Fixtures & Fittings

Schwer Fittings leads the way in stainless steel connection technology as a manufacturer and supplier of high precision stainless steel tube components and hose fittings, compression fittings, twin ferrule fittings, clino-aseptic fittings, various valves and seamless tube with a technically trained sales team to help with all enquiries.

Schwer enjoys an enviable reputation in the stainless steel industry for unrivalled service levels, components built for longevity and guaranteed 100 % traceability across all products. Using laserengraved test numbers to match parts to original material and produce 3.1B certificates many years after production. In addition to holding German Lloyds classification for the past decade, Schwer also holds DNV, ABS, GOST and RINA certification amongst others.

Celebrating 20 years UK trading in 2014, Schwer has expanded and refitted the Warrington office, and increased production capacity with the introduction of new CNC, crimping and bending machinery. There are new training facilities in house, used for BFPA courses. Customers are informed about latest news, discounts and offers in our monthly Newsletter.

Schwer Fittings Ltd Tel: 01925 639006 Fax: 01925 639007 Email: info@schwer.co.uk

Fluid Handling PTFE Labware from Bohlender Bohlender offers a vast range of finished and semi finished products in technical and fluoroplastics.

A variety of different materials like PTFE, FEP, PFA, PEEK and others enable innovative products to be produced with excellent chemical resistance and high thermal resistance.

Screw joints and ground joint components, tubing and connectors allow an infinite number of combinations to create sophisticated systems of fluid transfer using standard laboratory bottles and containers.

For distillation of strong acids or alkaline products BOLA manufactures reaction vessels up to 6 litre capacity in PTFE or PFA. All parts exposed to the medium are either made completely of PTFE/PFA or jacketed like the thermometers.

The BOLA catalogue also includes a wealth of technical information on the materials used including physical properties and chemical resistance and the safe use and care of fluoroplastic labware.

Further advice on the pressure resistance of tubing and the correct choice for pressure or vacuum applications make the catalogue a useful reference. www.labtex.co.uk

Issue 22 PECM

93

Magnetrol® Announces Higher Process Temperature Ratings for E3 Modulevel® Displacer Level Transmitter agnetrol® International has announced the release of the E3 Modulevel® displacer level transmitter with an increased upper temperature rating. E3 MODULEVEL transmitters now handle process temperatures of up to +450 oC (+850 oF) for non-steam applications and +425 oC (+800 oF) for steam applications.

This capability helps protect downstream equipment by providing accurate, reliable liquid and interface level control in extreme process conditions.

M

Using linear variable differential transformer (LVDT)/range spring technology, E3 MODULEVEL transmitters offer outstanding output stability, structural integrity and ease of use. Vertical in-line design of the transmitter results in low instrument weight and simplified installation.

Vertical in-line design of the transmitter results in low instrument weight and simplified installation.

For a technology overview of E3 MODULEVEL transmitters, visit e3modulevel.magnetrol.com or contact marketing@magnetrol.be for more information.

About Magnetrol Magnetrol International, is a global leader in level and flow measurement instrumentation. Headquartered in Aurora, Ill., USA, the company manufactures innovative level and flow instrumentation for a wide range of process market applications.

Magnetrol pioneered liquid level instrumentation for industrial applications in 1932 and continues to provide advanced measurement and control solutions across a wide product and technology portfolio.

Magnetrol’s strategic global network includes manufacturing facilities in Aurora, Ill., USA; Zele, Belgium; Sao Paulo, Brazil; Shanghai, China; and Dubai, UAE. They are linked by a distribution, sales and support system with 125 locations worldwide. The Magnetrol Group of Instrument Companies also includes Orion Instruments, Solutions With Innovation and Introtek International, subsidiaries offering specialized instrumentation capabilities. For information, visit www.magnetrol.com.

E3 MODULEVEL transmitters now handle process temperatures of up to +450 oC (+850 oF) for non-steam applications and +425 oC (+800 oF) for steam applications.

Issue 22 PECM

95

Gears, Drives & Motors

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Cross+Morse invests for the future C

ross+Morse is proud to announce their latest machine acquisition; a Hurco VM30i Vertical Machining centre; which includes a 4th axis and dual screen monitors.

The VM30i is at the cutting edge of technology minimizing setup and programming time with touch screen capability, part probing, conversational programming and wiďŹ connectivity.

DXF ďŹ les can be transferred from within our CAD software, AutodeskÂŽ InventorÂŽ, directly to the VM30i saving time and enabling the machine operator to create programs in situ.

Remote oďŹ&#x201E;ine programming can be done using the WinmaxÂŽ software and these programs are then transferred via wiďŹ to the VM30i. This machine ďŹ ts perfectly into the machining capacity

96

PECM Issue 22

of Cross+Morse as it bridges the gap between turning and gearcutting.

This machine maintains the highest possible quality levels of Cross+Morse meeting the requirements set out in ISO9001 for continuous development.

Mike Scudamore, Commercial Director at Cross+Morse, stated â&#x20AC;&#x153;this machine ensures that our highly experienced and skilled staďŹ&#x20AC; has the latest technology to support them.

We at Cross+Morse are committed to improving our machining capabilities and maintaining our reputation as one of the UKâ&#x20AC;&#x2122;s premier suppliers of specially manufactured sprockets, pulleys, racks and gears.â&#x20AC;?

Tel No: +44 (0)121 360 0155 Email: sales@crossmorse.com www.crossmorse.com

Health & Safety Know your noise and boost your business Reducing noise in industrial situations can be costly, but taking action to mitigate the problem can mean improved worker safety and reduced costs longer term. To be properly effective you need an accurate assessment of noise sources and to know how noise travels around your site.

A reduction of just a few decibels can considerably improve the working environment and reduce the associated health risks. Get a noise map and noise management policy in place and you will be in a position to really know your noise and boost your business.

www.soundplan.com/noise-control.htm https://twitter.com/SoundPLANint

KlenzGuard - The Safest Delivery Possible “Connecting Chemicals Correctly” Klenzan, one of the UK’s leading suppliers of hygiene solutions is excited to launch a unique innovation in the safe delivery of bulk chemicals – KlenzGuard.

The risks of delivering the wrong chemical into the wrong bulk tank are well documented with severe health & safety risks associated with mixing incompatible chemicals with the accompanying financial losses and costs.

Existing primary controls involve reliance on the delivery driver / operator ensuring that the correct transfer pipe is connected to the correct inlet pipe introducing the risk of human error, a risk that KlenzGuard removes.

Contact Klenzan for more information Klenzan Ltd: 2 Cameron Court, Winwick Quay, Warrington, Cheshire WA2 8RE T: 01925 234696 F: 01925 234693 E: info@klenzan.co.uk www.klenzan.co.uk

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PECM Issue 22

Health & Safety

Award-winning Force 8TM Half-Mask now available in 3 sizes

JSP Ltd has introduced three sizes for its popular Force 8TM Half-Mask to ensure a perfect fit and thus guarantee optimum protection for all wearers, wherever they are in the world. JSP’s award-winning mask, complete with Press to CheckTM filters, has revolutionised daily face fitchecking and is the perfect choice for both men and women around the globe.

To help you select the correct mask for the shape and size of your face, JSP has designed a Force 8TM Size Guide to indicate whether you require a Small, Medium or Large Half-Mask to help create the very best face fit.

To determine the right size for you, simply rest your chin on the guide and adjust the size indicator to where the top of the mask will sit. Check the fit by using the exclusive hinged design of the Press to CheckTM filters, which facilitate instant and accurate checking of face-fitting every time.

Force8™ Half Mask with Press To Check™ P3 filters en can a year whe when asks compared to disposable masks.

Steve Sheridan – UK Sales Director at JSP Ltd ‒ says: “With three sizes of Force 8TM Half-Masks JSP has the perfect solution when it comes to obtaining the perfect fit for all shapes and sizes of face. In particular, we have introduced the small version of the Force 8TM Masks for women.”

More information is available from www.jsp. co.uk, by emailing uksales@jsp.co.uk or calling +44 (0)1993 826050.

Issue 22 PECM

99

Hydraulic, electric or mechanical drive systems Speed Sensors and instruments = RHEINTACHO

F

or applications, that expose the sensor tip to particularly high pressures, RHEINTACHO has developed special speed sensors with a heavyduty design, either with brass or stainless steel housing. Sensors that have to be used in machines, such as orbital motors, must meet the highest requirements. The high pressure sensors of the FE series from RHEINTACHO are particularly intended for use in hydraulic drives with high pressures of up to 210 bar (tested according to ISO 6605:2002).

They comply with protection classes IP6K9K and IP67, operate over a wide frequency range from 0.1 to 20,000 Hz and guarantee high EMC stability.

RHEINTACHO Messtechnik GmbH is a company with longstanding tradition and has been engaged for over 114 years in the field of rotational speed, a crucial control quantity for mechanical processes. Just over 70 employees

www.rheintacho.com

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PECM Issue 22

work at the company’s headquarters in Freiburg, Germany. In-house product development, production and assembly departments guarantee quick and innovative solutions to customers’ individual requirements.

RHEINTACHO is specialized in developing and manufacturing sensors for the harshest environments. The sensors’ resistance to high pressure, temperature changes, electromagnetic interference, aggressive media, water and steam jets is crucial for their operability and service life.

RHEINTACHO offers a wide range of standard products for the most varied applications, with suitable measuring systems and electronics, as well as appropriate housings, designs and connections. In addition to this, the German company also provides custom solutions, quickly and inexpensively.

RHEINTACHO UK Ltd (formerly Foundrometers), has belonged to the RHEINTACHO Group since 2000 and is engaged in the customization, manufacture and assembly of mechanical and electrical instruments for measuring and controlling rotational speed. A further specialty is the repair and refurbishing services for nearly any instrument in this field regardless of age or manufacturer. And as far as trading is concerned, all RHEINTACHO Group products are also available through RHEINTACHO UK.

Further products from RHEINTACHO are: • Digital hand-tachometers rotaro and redpoint as well as ATEX certified mechanical hand-tachometers htm that record rotational speeds and run lengths • Portable and stationary stroboscopes with LED or XENON technology that are instruments for the visualization of very fast movements • Speed monitor systems such as the programmable rotas that measures the motion of engines, machines and systems • Electrical indicators that visualize process factors such as rotational speed, velocity, flow, positions and filling levels Typical applications of RHEINTACHO products are: • Mobile hydraulics • Large engines • Wind power • Material handling • Electric drives • Service & Commissioning Our aim is to meet our customers’ every need by consistently producing the best possible rotational speed measurement product at a competitive price. Since this also means providing an excellent all-round service we place great emphasis on optimizing levels of cooperation, reliability and continuity.

RHEINTACHO UK Ltd, a subsidiary of the German company RHEINTACHO Messtechnik GmbH, is specialized in the production of non-electronic measurement and indication instruments, and acts as a sales and service center for the UK and Ireland. In-house product development, production and assembly departments guarantee quick and innovative solutions to customersâ&#x20AC;&#x2122; individual requirements.

The production range incorporates a wide range of solutions of a high technical quality, principally in the field of rotational speed: sensors, hand-held measuring devices, rotary encoders and switching devices.

As a manufacturer of measuring devices, sensors and accessories for rotational speed recording and monitoring, RHEINTACHO has been offering first-class solutions for a wide range of applications for more than 114 years. Our rich experience in rotational speed measurement is reflected as much in our standard products as in the special solutions we develop for our customers.

5FM t 'BY t &NBJM TBMFT!SIFJOUBDIP DP VL t XXX SIFJOUBDIP DPN

T +49 2961 7405-0

Made in Germany

Your Specialist for PRESSURE RELIEF and EXPLOSION 6$)(7<

Consulting. Engineering. Products. Service.

Gallbergweg 21 | 59929 Brilon, Germany F +49 2961 50714 | info@rembe.de | www.rembe.de © REMBE | All rights reserved

Hydraulics & Pneumatics

Tom Parker Ltd Introduce Fastest’s Pioneering Range

W

ith over 40 years’ experience, Tom Parker Ltd is renowned, throughout the UK fluid power industry, as one of the leading distributors of pneumatic and hydraulic products.

They have gained this reputation by focusing on supplying cost-effective, innovative, global connection solutions.

Their newly launched biennial product catalogue contains 34,000 high quality items from over 90 market-leading brands. Tom Parker Ltd is pleased to announce that they have secured an exclusive UK distributorship with US company, FasTest, further strengthening their already impressive portfolio.

Since 1985, FasTest has manufactured a wide range of quick test connectors and valves, designed for the industrial manufacturing, HVAC-R and compressed gas industries. They have secured more than 50 US and international patents for their state-ofthe-art products, which improve testing and manufacturing processes whilst maximising efficiency, productivity and profitability.

FasTest’s ground-breaking FE and FI Connector Series were designed to improve automated product testing and provide fast, leak-free connections for testing vacuum and pressure applications, fluid filling and flushing.

The connectors, suitable for use with air, gas or liquid, are manufactured with a superior performance seal material and are highly adaptable for pick and place robotic systems. They are easy to use, hardwearing, reliable and suitable for testing up to 500 PSI. Another of FasTest’s key product lines, the TwistMate Series, provides easy connection of internal and external threads and compression fittings, featuring a unique, hand tight twist to connect feature. It is suitable for vacuum and pressure test applications up to 10,000 PSI. With a highly durable, stainless steel construction, these connectors can withstand demanding production environments, ensuring leak-proof sealing without the need for taping, thread sealants or wrench tightening.

The TwistMate automatically seals

when the main seal is pressed against the test piece and the system is pressurised with air, gas or hydraulic pressure.

As exclusive distributors to the UK, Tom Parker Ltd is delighted to now offer FasTest’s product ranges to their customers. Always a step ahead, Tom Parker Ltd can be counted on to source efficient, high quality, cost effective products for their customers. www. tom-parker.co.uk Issue 22 PECM

103

The finished crossing will provide three lanes in each direction, linking the Central Expressway in Runcorn with the main routes to the M62 and towards Liverpool.

Curved Beams Help To Raise New Mersey Gateway Bridge Pylons

T

he project to build a new

For any major construction project,

bridge across the River

getting the foundations right is a crucial

Mersey is well underway,

aspect but when they are to be in the

with work already started at

middle of the River Mersey that can be

the sites for the three main bridge pylons.

easier said than done.

In order to have a safe environment in

The first step is actually getting to the

which to build the foundations, engineers

locations and setting up a working

have constructed a series of cofferdams

platform that can support all of the

with the help of Barnshaws metal benders,

equipment required to build the bridge

which has supplied nearly 400 tonnes of

pylons. In this case a 1,000 metre long

curved, heavy section steel for Bolton â&#x20AC;&#x201C;

trestle causeway is providing temporary

based contractor, SPI Appleton Limited.

access to the locations of the three supporting pylons allowing the cranes

The cable-stayed bridge design will have

and pile drivers to complete construction

a total span of 1,000 metres spanning

of the cofferdams.

the river Mersey and the Manchester Ship Canal, the main bridge deck will be

These create watertight enclosures

supported by steel cables attached to

allowing the engineers to work safely

three pylons that are being built in the

below the water level of the River Mersey.

Mersey estuary.

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PECM Issue 22

The work to create the cofferdams involved driving steel sheet piles into the riverbed to form an outer circle with a diameter of 40 metres and a second, inner circle with a 20 metre diameter. Now these are in place the water has been pumped out and the space between the two sets of steel piles filled in with local natural materials to form a dry refuge in the centre.

the piles and curved to match the radius

them to add strength to a structure,

of the inner circle. The task of creating

improve the aesthetic qualities of a project,

these enormous curved sections was

or, in this case to fit a precise curved

awarded to Barnshaws Metal Bending,

profile. In all, we have formed nearly 400

which is renowned for having the tools

tonnes of this heavy duty steel section to

and expertise to deal with the largest of

the exact requirements of the client.

projects. The steel sections measure up to 356mm x 406mm and weigh 467 kg/m and they are formed to a radius of 9.7 metres so as to fit on the inside of the steel pile structure.

They will provide the strength necessary to hold the shape of the cofferdams while the foundations of this new river crossing are constructed."

The new Mersey Gateway Bridge is due to

However, before the infill material could

Greg North, Commercial Director at

be added, the steel piles needed to have

Barnshaws, comments: "As the world's

some reinforcement fitted so that they

largest metal bending company, we are

Images courtesy of Merseylink/David

can cope with the additional pressure. This

extremely competitive when it comes to

Hunter.

came in the form of huge steel sections

this type of challenge. We often work on

www.barnshaws.com

that have to be strong enough to support

large structural steel sections, bending

open in 2017.

Issue 22 PECM

105

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Approvals : ISO 9001, EN16643, TS16949, FDA (Materials), USP 6, 3-A Sanitary Standards, ATEX, 3.1 Traceability, Fireproof to BS5173, (EU) 10/2011

mk The wealth of ideas and power the company has is evident in its global position 50 years after its founding.

50 Years of Passion for Technology T

he year 1966 witnessed it all: The Beatles coming together for the last time, the “Wembley goal” during the World Cup Final, and the premiere of Star Trek. And in Troisdorf, HansJosef Kitz was laying the foundation of his own mechanical engineering company. “’Passion for Technology’ had been his motive,” recalls his son Stephan Kitz, managing director of the company today. He went on to further describe his father as an “extremely creative and talented designer.” Products made in Germany are unsurpassed in their reputation for their high technical quality. Hans-Josef Kitz also shared this passion.

As a young entrepreneur Hans-Josef Kitz started this first production facility over half a century ago in a garage of 15 square meters in size, that was attached to his parent’s house. One of the first designs by Hans-Josef Kitz included a celery washing machine for a farmer from the neighbourhood.

In the early years, as a contractor, he built machines and components for local companies. During this time, more and more of his own products were developed. And then in 1972 he developed his first standard conveyor.

Even to this day, conveyor technology is a central pillar of mk’s business.

solutions for factory automation – a branch with good prospects for the future due to the globalised effort to modernize production facilities and improve processes. Many of the products that mk offers play a key role in this sector and modernization. mk’s customers include mechanical engineering companies and automobile manufactures and their suppliers as well as research and knowledgedriven high-tech companies in the areas of pharmaceuticals and medical technologies, semiconductor production and the food and beverage industry.

The wealth of ideas and power the company has is evident in its global position 50 years after its founding.

The mk Technology Group, which was developed from Maschinenbau Kitz GmbH, is currently in the European and American markets. It is among the leading providers of mechanical modules, components and system

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PECM Issue 22

The mk Technology Group with its headquarter in Troisdorf-Bergheim has construction and production facilities located in eastern Germany, North America, Spain, the Netherlands and the UK. Globally mk employs around 350 people. In 2015 mk Technology Group had sales of 47 million euros.

Stephan Kitz attributes the success of the company to the human quality of entrepreneurship. He emphasizes, “What has always been important to

me and my parents is the commitment within our family business; a company that is operating globally, but has roots in the region.” He further stresses that, “Most of the managers of mk Technology Group, today, have been developed in our company.” In addition to performance and expertise, especially collegiality and loyalty is a basis for the sustained success of mk.

Such individual characteristics are the basic human values that enrich engineering; and have thus helped the company gain a good position globally. mk offers competitive market prices primarily as a result of their problem-solving expertise, gathered over several decades. In addition to their superior quality in the design and manufacturing of components and systems, mk has the desire and ability to fulfil every customer’s needs accurately and on-time.

To find out more about the mk Technology Group please visit www.mkprofiles.co.uk, call (01949) 823751 or email info@mkprofiles.co.uk.

Profile Technology

Conveyor Technology

Linear Motion

Factory Equipment

MODULES AND MUCH MORE

Pallet Handling Systems Modular. Compatible. Versatile.

mk Profile Systems Limited a company of the mk Technology Group Unit 2·Wolds Farm Business Park Kinoulton Lane·Kinoulton·Nottinghamshire, NG12 3EQ Phone +44 (0)1949 823751·Fax +44 (0)1949 81270 www.mkprofiles.co.uk·info@mkprofiles.co.uk

Wireless crane operation with Demag infrared control t System features active range limitation t Eliminates risk of radio system interference t Practical inductive charging station

T

erex Material Handling’s new generation of Demag DIR infrared (IR) remote controls provides crane operators with a viable alternative to conventional radio controls.

The Demag DIR range incorporates a variety of innovative features for the reliable and efficient control of material handling systems.

One of the principal advantages of the Demag DIR system over radio controllers is the considerably shorter range, of some 40 metres between the transmitter and sensor(s), which is of benefit when the operator wants to limit the distance at which the crane can be controlled, for safety reasons. This specifically limited range ensures that operators are always in close proximity to the equipment, providing a clear view of the lifting and moving process. There is no risk that the IR control system will be influenced or impaired by radio systems and the IR offers no potential for interference with other radio controls.

The Demag DIR’s rugged

hand held transmitter housing is based on the design used for Demag radio controls, meaning that users will be familiar with the controller layout and can use the same keypad concept for both transmission methods. DIR hand held transmitters are offered in two sizes for two stage control, with six buttons (DIR 6) and ten buttons (DIR 10) for the control of two or three motion axes, respectively.

Like Demag radio control systems, up to ten crane systems may be controlled simultaneously in an enclosed area. For multiple controller operation, switchover between transmitters is monitored to ensure that the control systems are clearly assigned to specific cranes.

The high contrast bi-colour display provides a clear overview of the device and warning information, which affords the highest level of safety. The integrated vibration alarm and stop function conform to Category 3, Performance Level ‘d’ to the relevant standard EN 13849-1.

Convenient and simple crane control is assured at short distances, of up to 15

metres, as the rays from the high performance infrared LEDs are reflected by the surrounding structure, eliminating the need for the transmitter to be pointed directly at the sensor.

High performance rechargeable batteries ensure operating times of up to 30 hours with one charge. The unit can be conveniently charged on an optional inductive charging station.

In addition to providing reliable wireless control of industrial cranes, the Demag DIR may also be used to control suspension monorails, transfer carriages and other materials handling

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PECM Issue 22

equipment.

Please visit our websites at www.demagcranes.com and www.terex.com for further information.

Terex Material Handling’s new generation of Demag DIR infrared (IR) remote controls provides crane operators with a viable alternative to conventional radio controls.

Machining A Brand You Can Trust The marketing of Roller chain products in the UK from Donghua Limited is about to change with the creation of two new brands for its popular roller chain range: Donghua Standard Donghua Standard Plus The move follows an in-depth review which helped firmly establish the positioning of Donghua’s products within the UK market-place and is aimed at helping Distributors and OEMs differentiate more easily between Donghua’s roller chain products and communicate their benefits to customers.

Bob Wellsbury, managing director, of Donghua Limited explains: “Our standard roller chain products are extremely popular and we have developed a strong customer base of Distributors and OEMs in the UK over the last seven years. To help our customers market these products more effectively, we have decided to group them within ‘Standard’ and ‘Standard Plus’ brands.”

For more information visit www.donghua.co.uk/roller-chain, email sales@donghua.co.uk or call 01902 866 200

Manufacturer of High Quality

Bowman develops new bearing test machine Bowman International’s expert team of engineers has developed a bespoke bearing test machine, providing an in-house facility that can determine bearing capabilities and provide fault analysis for plain bearings.

Anti Vibration Products

The development of the advanced test machine means Bowman, which specialises in the manufacture and supply of bearings and sintered components including the Oilite® and BowMet® ranges, can test bearings on behalf of customers under their exact application conditions, with real time test data, remote computer operation and bearing failure onset shutdown function.

Using the new facility, Bowman can test products with dry and lubricating running and accommodate a wide range of shaft diameters. Constant data acquisition of both the test bearing temperature and torque measurement are also invaluable features.

Tel: 01235 462500

Email: sales@fibet.co.uk Visit: www.fibet.co.uk | Tel: 01282 878200

www.bowman.co.uk

Our DATA LOG can tell you!

MEASURE ANALYSE

5

62

1253681569 80202354 023546690258456320598765132 036549876513213579876513202 135468798465132135498765462 153546579874651321354687986 546213549876543213546875421 321465789765413213549878542 135468765432165768545213546

7

£

874654135468465132154 6513546 5765165765123579854325957

6559432324687 9845213546879 6542103546875 6120324687651 2032546842103 484132

SAVE

www.airwco.com

01925 817803

How much money is that old compressor wasting?

Issue 22 PECM

111

Curved Cellular Beams: Adding Strength To Remove Weight ellular and Porthole Beams™ have become a mainstay in construction projects across the world, providing added strength, reduced weight and convenient options for integrating building facilities.

C

Greg North, current Regional Chairman of the BCSA (The British Constructional Steelwork Association) and Commercial Director for Barnshaws, one of the UK's leading producers of straight and curved cellular and Porthole Beams™ lays out the options for cellular beam construction and the associated merits of each approach.

In the construction of modern buildings, cellular beams are able to span wide areas and can be made part of the design language of the structure, enabling architects to implement new aesthetics into steel structures. These properties have made the perforated beam sections a regular feature on stadia, theatres and public buildings – allowing steelwork to be exposed to increase the grandeur of larger structures.

A straight cut decision Cellular beams can be manufactured in straight or bent form, and usually form part of the roof or floor support structure.

Each beam has a number of cells or apertures / holes cut into the section at intervals depending on the design. The holes both reduce weight and provide convenient access for cabling and pipework in addition to sometimes being used as a design feature.

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PECM Issue 22

Traditional castellated cellular beams that are characterised by the distinctive hexagonal shape of the openings have been superseded by the modern form of cellular beam. Using the latest design software and profiling techniques allows the overall beam depth, cell diameter and spacing to be specified to best suit the application, including varying all aspects across the span of the beam. These cells can be specified to enable the integration of electrical and data cabling, heating, AC and ventilation systems, without intruding into the space below the beam.

Air conditioning ducts and wires can be passed directly through the holes in the beam, allowing space saving throughout the structure.

In larger, multi-floor structures, the ability to minimise floor-to-ceiling depth by running the various building services through the beams can save sufficient space for an additional floor to be included. Compared to a more traditional construction with universal beams, employing cellular beams maximises the potential space and improves the longterm profitability of the building.

Construction methods CAD design software is used to calculate the load bearing requirements of a structural beam, the dimensions of which are determined by a number of factors.

The decision to use a cellular beam will affect what is possible, while the choice of original steel section used to create the new beam, plus the manufacturing

method will also have a large influence on the beam's size and characteristics.

Essentially there a three ways of achieving a cellular beam: 1. Cutting the required profiled holes out of a standard sized parent 'I' beam to create a Porthole Beam™.

2. Profiling staggered semi circles into a standard 'I' beam before cutting it into two halves along its length, aligning the cells and welding the beam together to create a deeper beam than the original.

3. Assemble a beam from three strips of plate steel, welding one to another to create an 'I' beam having cut holes in one of the strips.

Each system has its advantages, depending on the application, but the rules change slightly when creating a perforated beam which then needs to be curved to add strength and/or aesthetic appeal to the finished structure.

Cutting holes into a solid beam is the simplest process and does reduce weight, the holes are cut into the beam after it has been bent to the required radius. Once a beam is bent, it makes positioning the holes on the machine bed more complex, and with more acute angles of bend in the beam it makes the work piece more difficult to handle. It is usually the cheapest method, but typically produces a heavier ported beam.

Expanded cellular beams (cutting an 'I' beam in two and reassembling it) can result in a beam up to 60% deeper than the parent section, without increasing the overall weight, allowing greater spans to be created from smaller section solid 'I' beam stock. Welding two profiled tees together also allows for a lighter top tee to be combined with a heavier lower section to provide the required load capacity, which minimises the overall weight of the section.

Disadvantages of this process can include waste generated by the offset of a cell radius; the difficulties of integrating haunch and shear points and the time taken to weld the tees into a complete section. Due to the design of the sections, omitting cells in a beam is particularly difficult and requires forethought to integrate haunches and shears. In addition, the centre-line weld must be tested before the beam is installed, which increases the overall manufacturing time.

Introducing an aesthetic and functional curve The process to curve a cellular beam starts with the creation of the two profiled teesections. The profiles must take account of the subsequent bending process; the radius of the holes in the lower tee-section will increase during bending while they will decrease in the upper section, so have to be compensated for when cutting the holes before being bent.

This slightly more complex cutting profile depends on the specified curvature of the beam and the radius of the holes. Usually two top tee-sections are produced from one original universal beam and each is partnered with a similar bottom tee after they have been bent to the required specification.

The matched pairs are then aligned in a jig and welded together.

The process becomes slightly more complicated when the beam needs to be curved and tapered in order to accommodate the growing trend for more aesthetically pleasing and even lighter structures, particularly in roof sections.

Essentially, the choice of production method then includes beam construction from plate sections which can be cut and assembled, then bent, or, pre-bent in the case of the upper and lower sections, the centre is cut to profile and perforated and then the three elements are welded together to create the finished fabricated beam.

This final option is the most expensive, but essential when a tapered beam is required, however it can be cost effective when a curved beam with uniform depth is required, this tends to be dictated by the relative market cost of plate versus 'I' beam section. When the depth requirement and overall weight target of the final beam fall within a popular 'I' beam section size, then the economics tend to favour Porthole Beamâ&#x201E;˘ construction over fabrication.

A number of production methods can be employed to create both straight and curved sections however, each has its own advantages depending on the demands of the application.

the correct section for their demands.

Fundamentally, the simplification of all production processes of cellular beams signifies their relevancy to the continued progress of the industry.

Click here for more information on the data required for specifying Porthole Beamsâ&#x201E;˘

www.barnshaws.com

Making your choice Porthole Beamâ&#x201E;˘ construction has simplicity and speed on its side, with the ability to tailor the profile of every hole and make allowances for tapers and haunches. The production time is reduced without the need for welding and there are no testing requirements or potential issues with misalignment.

However, time saved via less fabrication can be lost due to CNC machine capacity and calibration. As holes are cut into the section after it has been curved, the bent beam covers more of the machine tool bed, restricting capacity compared to cellular beams that are cut when straight.

In addition, each differing section will require new CNC programming to achieve the geometrically perfect finish.

Fabrication is a case of design demands, or availability versus pricing conditions in the steel market.

Through promoting strength and maximising the height factor of steel structures, straight and curved cellular beams in all their forms typify the strides in modern construction efficiency. Designers can take full advantage of choice with regards to structural beams, specifying

Issue 22 PECM

113

The Millimar C 1200 is a Compact ampli¬fier for use in a production environment.

Electrical Length Measuring Instrument – Compact Amplifier – Millimar C 2100 Intended Working Conditions The Millimar C 1200 is a Compact ampli¬fier (compact electronic length measuring and evaluating instrument) for use in a production environment. An inductive probe can be connected to the C1200.

The operating, maintenance and repair information specifi¬ed in these operating instructions must be observed. In order to achieve the best use of this measuring instrument it is very important that you -first read these operating instructions.

The scope of supply of this length measuring instrument includes: • Measuring instrument • Mains power supply unit with interchangeable adaptors • Operating instructions Product Features • High resolution and high contrast colour display • The display can be inclined for the ideal ¬field of vision • Simple to operate

114

PECM Issue 22

• Can be operated with batteries or from the main power supply • When battery powered the C 1200 is fully portable • Compact housing • Wall mounting is also possible Product Function • mm/inch • Reversal of counting direction • Selectable measuring ranges • TOL (enter tolerance limit values) • – PRESET (for entering a numerical value) • Factor (adjustable) • Data transmission available Technical Data • Display - TFT colour display 11 cm (4.3“), 480 x 272 Pixel • Range of digital display 5000 μm • Compatibility – Mahr For more details you can visit our website www.mahruk.com and for product information to can email at info@mahruk.com or call directly on 01908 563700

NEW online purchasing website Labfacility have just launched a NEW online purchasing website featuring our full range of Temperature Sensors, Thermocouple Connectors, Thermocouple Cables and associated Temperature Instrumentation – Please visit www.labfacility.com for immediate despatch from stock worldwide.

Temperature Sensors Labfacility are the UK’s leading manufacturer of Thermocouple and PRT sensors, made in our South Yorkshire site. Standard configurations are offered in all of the widely used calibrations, type J,K,T,E,N,R,S and B..

Depending on the choice of sensor type and sheath materials, temperature ratings of up to 1750oC are available with single or duplex elements.

The comprehensive stock of mineral insulated thermocouples features 0.5mm sheath diameter versions in addition to 1.0mm, 1.5mm, 3.0mm and 6.0mm. The 0.5mm diameter thermocouples combine low thermal mass and fast response to temperature changes with durable construction; they are highly flexible and their use minimizes process intrusion.

Mineral insulated PRT sensors are available in a range of diameters and configurations to meet the need for high accuracy, high stability, sheath flexibility and robust construction.

Resistance Thermometer Sensing Resistors Labfacility offers a range of high quality Pt100 and Pt1000 sensing resistors in wire-wound and thin-film types. The range includes surface mount versions and glass encapsulated types for those applications requiring the highest stability and hermetic sealing.

All Pt100 sensors comply with IEC751 and, depending on construction, are available

Labfacility is the UK’s leading manufacturer of Temperature Sensors , Thermocouple Connectors and associated Temperature Instrumentation and stockists of Thermocouple Cables . The Company has been trading for 45 years, is ISO 9001 accredited, employs 70 staff over two UK sites - West Sussex and South Yorkshire and exports to over 85 countries. In addition to the stocked items , Labfacility also offers bespoke Temperature Sensors.

in Class A, B and 1/3, 1/5 and 1/10 DIN tolerances. Dimensions range from sub-miniature to 50mm length to suit any application and optional extended terminations are available to order.

Probe Installation Fittings Labfacility also manufactures a wide range of components and fittings for sensor installation and manufacture at our West Sussex site. These include pot seals for mineral insulated thermocouples, bayonet caps and adaptors and closed end protection tubes. Additional components include compression glands, melt bolts, thermowells and a wide range of terminal heads.

Buy online www.labfacility.com quoting PECM5 for a 5% discount until the end of September 2016.

Labfacility Ltd Bognor Regis Tel: +44(0)1243 871280 Sheffield Tel: +44(0)1909 569446 info@labfacility.com

TRUSTPILOT REVIEWS please see our latest customer reviews on our website!s

Measurement & Monitoring New high-precision, high-value 20-channel temperature data logger

Thermography and comprehensive monitoring solution for press hardening in the automotive industry

The new DATAPAQ TP3 data logger connects up to 20 thermocouples and stores up to 3.6 million data points. It provides detailed, high-quality data to help users save time and boost productivity. The measured temperature range is -100 °C to +1,370 °C with an excellent ±0.3 °C accuracy. The loggers perform temperature uniformity surveys (TUS) and system accuracy tests (SAT) compliant with AMS 2750E and CQI-9. An onboard digital calibration certificate and automatic measurement correction functions prevent human errors and save time on reporting.

Working with Fluke Process Instruments, German manufacturer Selmatec Systems has developed a comprehensive range of quality control systems for press hardening.

The portfolio covers direct and indirect press hardening as well as pressure controlled hardening (PCH). Solutions are provided for various process stages: recognition of double blanks; position control before and after the oven as well as in the press; parts temperature monitoring before and after the press; and temperature monitoring of the tappet guide rails. In addition to vision sensors, Raytek MI3 infrared thermometers and Raytek MP150 infrared linescanners from Fluke Process Instruments are variously used.

Thermal and ingress protection have been enhanced to ensure optimal performance in extreme applications, including vacuum brazing, aluminum solution reheat, and water or gas quench. Users can set variable sampling intervals to capture fast temperature changes when needed. They can also execute up to ten consecutive measurement runs before downloading the data via Bluetooth or USB. An optional radio telemetry feature enables live process monitoring.

The linescanners enable inline monitoring of moving blanks and press parts. Scanning the parts at a 150 Hz frequency, they generate thermal images that provide information on temperature uniformity, part integrity (thickness variations, overlapping material), oven performance, die wear, and cooling cycle performance.

www.flukeprocessinstruments.com

www.flukeprocessinstruments.com

Temperature monitoring of glass heat treatment

Latest range of strain gauges from HBM rise to the challenge

At the glasstec exhibition in Düsseldorf, Germany, temperature measurement specialist Fluke Process Instruments (hall 14, stand B22) will showcase infrared thermometers and in-process temperature profiling solutions complete with glass-industry-specific analysis software. Together, the Datapaq, Ircon, and Raytek product lines cover all temperature measurement tasks in glass manufacturing that are otherwise hard to conduct. For instance, glass tempering: the DATAPAQ Furnace Tracker line comprises the first temperature profiling system thin enough to pass through the tempering furnace and air quench. Ten thermocouples distributed across the glass sheet track the heating and cooling behavior of the material, giving crucial feedback on the process.

HBM – a market leader in the field of test and measurement – is pleased to announce it has expanded its range of optical strain transducers, which have been specifically developed to meet the demanding requirements of harsh applications.

Suitable for use in challenging environments, such as structure monitoring of pipelines and bridges and for measuring high strains, the latest range of sensors from HBM offer a wider strain measurement range for these types of applications, alongside greater stability and lower installation costs, compared to electrical strain gauges.

Featuring a rugged and flexible design, the latest innovative range of strain gauges from HBM features steel-reinforced fiber cables and special strain relief and can be used for strains of at least ±2000 µm/m in a temperature range from -40°C to +80 °C.

www.flukeprocessinstruments.com

Email: info@uk.hbm.co.uk

HBM on tour at Silverstone!

Mabey Hire EnviroGuard System offers improved safety, efficiency and cost savings.

Following on from a successful series of training, HBM – a market leader in the field of test and measurement – has announced the date for its next ‘HBM on Tour’ training day, which will take place on Wednesday 19th October 2016.

‘Tip and Tricks to optimise your Data Acquisition challenges’ is a comprehensive one day training course, which has been designed to offer both practical and theoretical solutions to users from all fields who would like to optimise their data acquisition hardware and software.

Presented by a wealth of presenters from the prestigious HBM Academy, the course will begin by explaining component evaluation and life prediction using HBM nCode analysis software.

Looking at how well participants know their data, the course will also offer valuable advice on how to keep track of valuable data in terms of analysis and traceability using nCode Automation.

To register for further information on these training courses and to reserve your place on the Silverstone tour, contact HBM on +44 (0) 20 8515 6000 or via email: info@ uk.hbm.co.uk or visit the HBM website at www.hbm.com/en/menu/seminars/ seminar-calendar/

Pulsar’s Ultrasonic Success with Superlight Fumed Silica Measurement Fumed Silica has a bulk density of around 30g/l, and a surface area of sometimes hundreds of square metres per gram. It is used as a thickening agent in everything from gel batteries to non-drip paint, as a light-scattering agent in cosmetics and a toothpaste abrasive. However, a material as light as this presents significant difficulties in bulk measurement. After a number of failed attempts, including a leading radar system, Cabot Carbon in Barry turned to Pulsar’s non-contacting ultrasonic technology to monitor level in an 11m high silo.

Pulsar’s approach was to supply their highest power transducer, the dB50, along with an Ultra 5 ultrasonic control unit. Pulsar’s latest generation DATEM echo processing software identifies and dynamically tracks the material level, maintaining a link to the true material level even as it changes and other signals from the internal features of the vessel compete.

www.pulsar-pm.com

118

PECM Issue 22

www.hbm.com

Mabey Hire Ltd, has announced the launch of its new EnviroGuard complete environmental monitoring system, featuring a modular range of instruments, detectors, power supplies and network communications that work together to provide unprecedented monitoring capabilities covering the full spectrum of industrial and construction monitoring needs.

Mabey Hire LIVE Instrumentation, Mabey Hire’s dedicated instrumentation division, will tailor every EnviroGuard installation to each customer’s exact requirements, selecting from a range of more than 15 sensor packages that detect and monitor everything from airborne particulates and wind speed to vibration, water pressure and volatile organic compounds.

The whole EnviroGuard system is managed from Mabey’s LIVEsite, a sophisticated web based suite of tools and reporting functions that allows users to monitor instrument readings in real time, export historical data and overlay readings to compare recent with historical data or correlate readings across different sensors.

www.mabeyhire.co.uk

Don’t Get In A Flap About Flap Switches Flap switches are often unreliable, wear out and break down, with consequences that can disrupt production and cost money. Pulsar’s PulsarGuard 2010 is a robust, non-invasive sensor with no moving parts that mounts easily to the outside of the process pipework and gives either a simple flow/no flow signal or a flow rate indication for solids, granules and powders. Maintenance-free and non-wearing, PulsarGuard 2010 is a sophisticated device that harnesses Pulsar’s world-leading acoustic engineering expertise.

The PulsarGuard 2010 offers reliable acoustic impact detection and, apart from flap switch replacement, can detect filter bag bursts, warn of impending blockages or pump cavitation, and indicate bridging or ratholing in silos. It can also be used to check on correct valve operation or warn of bearing failure.

Completely non-invasive, PulsarGuard 2010 simply bolts to the exterior of the process, and Pulsar’s highly sophisticated acoustic algorithm separates the sound of process material transmitted through the structure from other process noise and vibration.

www.pulsar-pm.com

Measurement & Monitoring

Vibration Monitoring Services Limited Vibration and Thermal Imaging Surveys Specialists in providing cost effective and professional Vibration Monitoring and Thermal Imaging Surveys

Surveys in: • Machine Vibration

Condition • Construction/

Demolition Vibration • Construction Noise

Monitoring • Building Vibration • Thermal Imaging Tel: 01795 877177 or 07840 791587 Email: enquiries@vmservicesltd.co.uk www.vibrationmonitoringservices.co.uk

LumaSense’s new Ratio Pyrometer with Automatic Transition between 1-color and 2-color Measurement The IGAR 6 Advanced employs a unique switchover technology that transitions between modes, creating a very long temperature measurement range.

L

umaSense Technologies officially introduced the IMPAC® IGAR 6 Advanced, a digital, compact pyrometer with 1-color, 2-color, and Smart operating modes for noncontact temperature measurement in ranges between 100 to 2000 °C. This product is unique not only because of the wide temperature range, but because of the seamless ‘switchover’ technology,” This technology, known as Smart Mode, allows the pyrometer to measure temperature in 1- color mode at low temperatures (100 to 250 °C) and then transition to 2-color mode to provide the advantages of measurements in ratio mode at higher temperatures (280 to 2000 °C). The automatic, smooth transition from

1-color to 2-color measurement occurs between 250 and 280 °C. In addition, the pyrometer can operate in 1-color mode (100 to 2000 °C) and 2-color mode (250 to 2000 °C).

The large temperature range, compact size, and new Smart Mode make the IGAR 6 Advanced pyrometer ideally suited for many different industrial manufacturing applications such as induction heating, hardening, tempering/annealing, brazing, sintering, vacuum processes, coating, and laser heat treatment.

Presented at various events in Europe and USA, show visitors previewed the instrument last month and raved about the large temperature range, the different operating modes, and other features such as the automatic

emissivity determination and optional line optics. These additional features make this instrument unique and create opportunities to measure processes not considered previously and those not measured with appropriate accuracy.

Contact: LumaSense Technologies GmbH, Frankfurt/M. Germany www.Lumasenseinc.com info@lumaseneinc.com

Issue 22 PECM

119

Measurement & Monitoring 80 GHz radar now gets Bluetooth with Ex approval VEGA Bluetooth communications have been a standard option across the whole range of plics® transmitters since March this year and it is also backward compatible to all sensors supplied since 2002. It features secure 64 bit encryption and pairing using Apps or PC USB dongle via PACTware. Up until now, it has only been available for safe area devices.

Adding yet another new option for the new 80 GHz radar level sensors VEGAPULS 64 (liquids) and 69 (bulk solids), they have added ATEX / IECEx: Ex ia, Ex ia/t (Dust) FM: OL, XP, DIP approvals.

This enables the easy set up and sensor management using EX capable tablets and smartphones, run by Android, with Bluetooth 4.0 via the VEGA TOOLS App. They can also be operated via a magnetic pen through a window. This range of product compatibility and dual capability is yet another world first from VEGA. This option means ‘hot work’ permits may not be needed, as no covers are removed or wires connected to sensors or signal cables.

Engineers can work from safer locations, possibly even outside clean rooms in electronics, pharma and food industries, saving time and increasing safety. For more details about this exciting innovation, please look under Wireless Adjustment at www.vega.com/radar

Tel +44 1444 870055 Email: info.uk@vega.com www.vega.com/uk

120

PECM Issue 22

One-Stop Laser Alignment and Epoxy Resin Chocking Service Buy the Complete Service from One Approved Supplier EPOCAST 36® and INDUSTRIE Supplied From Stock Distributors throughout UK and Ireland for

Laser Measurement and Resin Chocking of: ● Reciprocating Compressors ● Diesel Engines ● All Industrial Machinery ● Large Slew Rings ● Printing Machines ● Quarry Equipment

Structural Steel Foundations Chemical and Acid Resistant ● Out Board Bearings ● Propulsion Motors and Drives ● ‘A’ Bracket Palms ● Resin Injection by Pumping ● ●

The Workshop, 9 High Street, Collingham, Newark, Notts NG23 7LA T: +44 (0) 1636 893358 F: +44 (0) 1636 893528 email: sales@fine-align.com

www.fine-align.com

A radar beam focused like a laser!

The future is 80 GHz: a new generation of radar level sensors

The latest cutting-edge technology from the world leader: the unsurpassed focusing of VEGAPULS 64. This enables the radar beam to be targeted at the liquid surface with pinpoint accuracy, avoiding internal obstructions like heating coils and agitators. This new generation of level sensors is also completely unaffected by condensation or buildup and has the smallest antenna of its kind.

Simply world-class! www.vega.com/radar

Get one thing straight E3 Modulevel

Torque Tube

ÂŽ

Output Stability 0 # (%' # ( 1 ' # $ "$) $# # )*' *! # # + ' ) $# "% # # ) ! + ' $*)%*)( - "$' () ! ) # )$'&* )* (

0 T$'&* )* )' + !( $#!.

1 #)$ $#)'$!! ' # ( # ) + !. "% ) . )*' *! # # + ' ) $#

Structural Integrity 0 # (%' # #$) (*( %) ! )$ ' ) $# ! " # ) # , ' 0 # !$( # )* ( 1 ) $' '$ *() $''$( $# ' ( () #) %' ((*' $*# '.

0 ) ) %' ((*' ( ! %' + #)( ) * !*'

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Ease of Use 0 $"% ) + ') ! ( # # ' "$+ ! '$) ) ! (. )$ #() !! # " #) #

0 +. (( " !. # ! ' )* '" $$)%' #) / *!) )$ # !

Outstanding output stability, structural integrity and ease of use make the E3 ModulevelÂŽ displacer transmitter a better level control solution than torque tubes.

Avoid the twists and turns of torque tube technologyâ&#x20AC;&#x2122;s performance, durability and maintenance. The E3 Modulevelâ&#x20AC;&#x2122;s LVDT range spring technology is the straightforward choice for accurate, reliable liquid level measurement and control.

Contact Magnetrol, the level control experts, for straight talk about E3 Modulevel displacer transmitters. www.magnetrol.com

Monitor

MORE

Processes.

Devices.

Locations.

IIoT Advantage: Visual Management for Process Visibility Red Lionâ&#x20AC;&#x2122;s ProducTVity Station is a ready-to-deploy system that gathers data to drive plant-floor performance and improve process visibility in days, not months. t Display real-time KPI data and Andon messages on any television t Enable communication between 300+ industrial protocols t Support a variety of physical interface media, from serial to Ethernet and USB

Learn more today at www.redlion.net/VisualManagement

Connect. Monitor. Control. I www.redlion.net Š 2016 Red Lion Controls, Inc. All Rights Reserved.

Water Companies Turning To New Tank Design

T

he UK water industry is

The Lipp double seal system helps ensure

In Germany Lipp is recognised by the TÜV

embracing an innovative

the tank construction's strength and

SÜD as meeting article 19 of the German

tank manufacturing system,

integrity and also guarantees a liquid or

Water Resources Act, which confirms the

following its validation by

gas-tight seal.

durability of its products, professional

the Achilles Utility Sector supply-chain management company.

Lipp is relatively new to the UK and Ireland but has constructed over 50,000 tanks for liquid, gas and solids storage as well as anaerobic digestion systems in 80 or more countries around the world. It is now embarking on a campaign to introduce itself to all the major clean and wastewater treatment and supply companies operating in Britain.

The company's proactive R&D department has patented over 170 different manufacturing, material construction and tank design technologies. Lipp has supplied tanks to a wide range of users, including the water industry, pharmaceutical manufacturers, oil and gas suppliers and agriculture.

More recently Lipp has served the emerging renewables industry, helping it

Founded in Germany in the 1950s, the

develop storage and processing solutions

company pioneered an on-site spiral form,

in many locations around the world.

double seal system for constructing tanks.

Following its Achilles approval for supply

The tanks are built as a continuous spiral

to the UK and Ireland, Lipp has written to

wall, which quickly and easily rises to the

senior executives throughout the water

required height. The construction system

industry introducing its comprehensive

requires little labour and minimal high

design, manufacture and supply service.

level scaffolding.

One of the capabilities proving of particular interest is its ability to provide

project execution and a high quality workmanship throughout their build process. Lipp’s TÜV NORD approval covers manufacturing and welding standards to DIN EN ISO 3834-2. Lipp is also certified to calculate and manufacture structural components and steel structures up to EXC3 class according to DIN EN 1090-2.

As well as free-standing new-build tanks, the Lipp construction system can be used in other projects, such as re-lining older concrete tanks to extend their life or increase storage capacity. The Lipp spiral tank construction method enables a complete stainless or galvanised tank liner to be lowered into a concrete tank, thereby reducing repair and maintenance on aged tanks or the considerable expense of tank demolition and re-build.

www.lipp-uk.com

tanks in a stainless steel composite material called Verinox, developed by Lipp.

This combines galvanised and stainless steel in a layered construction to provide a stainless steel tank liner without the expense of full stainless steel tank walls.

The Achilles approval complements similar European recognition through the TÜV standards.

Issue 22 PECM

125

JOGLE16 - Gary Livingstone And His Cycling Friends On A Mission To Fund Raise For A New Cancer Centre ary Livingstone is a local

A much-needed cancer treatment centre

Doubtless inspired by the Tours de France

Hampshire businessman

is to be built by Hampshire Hospitals NHS

and Yorkshire teams the main difference

who runs three companies

Foundation Trust in north Hampshire,

between the JOGLE16 team is that they are

in the South and South

integrating conventional and supportive

not professional sportsmen, just a small

West, MiniTec (modular aluminium

cancer care for local people. Everything

group of middle aged men in lycra who

profile systems), LG Motion (motion

will be provided under one roof in an

have got together to achieve something

control solutions) and Precision Acoustics

uplifting environment that will enhance

that will make a really big difference to

(ultrasound testing equipment).

the care and support that is given.

people needing cancer treatment.

Together with a small group of friends

Ark Cancer Centre Charity is raising

The main team cycling the route of

and associates he is training hard right

£5million towards the cancer treatment

more than 1,000 miles started out as a

now before taking part in one of the most

centre. JOGLE16 is on a mission to raise at

Bucket List challenge for a small group

gruelling and arduous physical challenges

least £20,000 towards the fund by cycling

of local Hampshire based friends, Gary

to raise money for an important new local

between John O’Groats and Lands End

Livingstone, Craig Killick and Rob Jones.

cancer centre.

between July 2nd and 12th.

G

126

PECM Issue 22

Once the group decided that they would

the Basingstoke half marathon also to raise

support that can be given to this most

try and cycle the route they thought they

money for this cause.

worthy of causes so let us all see if we can make a massive contribution to the new

might as well try and do it for a good cause and decided very quickly to raise money

A key landmark in the challenge will be

for the Ark Centre Charity. Team member

Friday July 8th when the five riders ride

Craig remarks that “cancer touches so

into Basingstoke where later that evening

many families and all of us taking part in

a special party will be held at the Tea Bar

JOGLE16 want to do something to help

in London Street, In Basingstoke the team

www.justgiving.com/fundraising/Gary-

make this much needed centre a reality”.

of five will be joined by seven more friends

Livingstone1

and colleagues for the final three day push The team of three will be joined by Rob

down to Land’s End.

Cancer Centre.

If you wish to make a contribution, please use these links:

www.justgiving.com/teams/jogle16

Jones’s brother Bernie who has made a remarkable recovery from bacterial

Full details about this fabulous event

meningitis only a few months ago and

can be found on www.jogle16.co.uk and

Graeme Bone who took part last year in

the team would be so grateful for any

Issue 22 PECM

127

News & Events Axion’s laboratory-based process development proves ‘ideas can work’ Axion Consulting’s expertise in laboratory-based process development and optimisation work can help turn clients’ recycling concepts into commercial reality, contributing to the recovery of valuable resources within the Circular Economy.

A great example of this is the collaborative RECOVER R&D project with fuel cell components manufacturer Johnson Matthey Fuel Cells Ltd and nonwoven materials manufacturer Technical Fibre Products. The project was co-funded by the UK’s innovation agency, Innovate UK. Axion’s specialist team developed a financially-viable process to separate and recover the high-value platinum and polymer materials from fuel cell membrane electrode assemblies (MEAs) that has moved the closed-looped recycling of these components further forward. The polymeric membrane conducts protons but is impermeable to electrons; this facilitates the electrolytic reactions of the fuel cell, allowing the creation of electrical current.

Tel: 0161 426 7731

www.axionconsulting.co.uk

Which vial washer is the right choice for your lab?

For both patient safety and sample integrity, the hygiene protocols employed in the cleaning of vials is of utmost importance; but which vial washer is the best choice for your needs?

• Rotary?

• In-Line?

• Batch?

When choosing a vial washer for your facility, be sure to consider: • The footprint • The volume of water used and energy consumption • How easy is it to adjust for different vial sizes • The risk of particulate generation and overall cleaning effectiveness • Maintenance requirements • Pre-sterilised vials are available, but an expensive option. Hand washing is not considered thorough enough to comply with regulatory requirements, therefore automated vial washers are the most reliable method of sterilizing vials.

To find out more about selecting a vial washer, please contact Richard Lewis on bps@biopharma.co.uk or +44 (0)1962 841092

New oils deliver highest ever UK flash point The UK’s process industries now have access to two new thermal fluids boasting the market’s highest ever flash point, offering an unparalleled degree of long-term safety and cost-efficiency.

Thermal fluid system support, maintenance and risk management service provider to process industries worldwide, Thermal Fluid Solutions (TFS), has launched TFS Magma Ultima and its food grade sister, TFS Thermaltrans FGS, two semisynthetic heat transfer fluids with a closed-cup flash point of over 2600C. A fluid’s flash point is the minimum temperature at which, in the presence of ignition sources, such as light switches, pump failure or sparks, its vapours will ignite and it becomes classified as “hazardous”. TFS’ fluids’ market-leading flash point means that they may safely be used in systems operating at a bulk (highest average) temperature of up to 3000C and film (container boundary) temperature of up to 3250C.

Metrix NDT is a UK based supplier and designer of x-ray inspection components, systems, and services. With over 40 man-years’ experience in the x-ray and industrial inspection sectors, the team at Metrix NDT work closely with customers to understand their particular requirements and propose appropriate and cost effective solutions. Metrix NDT also provides design and consultancy services to OEM manufacturers in the industrial, security and medical sectors and can offer MetCam, an x-ray generator, detector and software package suitable for integration into new or existing x-ray inspection machines or production systems.

For further details, please visit www.thermalfluidsolutions.com

Email: info@metrixndt.com

Pentagon Plastics announce acquisition of Phoenix Engineering 2009 Ltd…

Holchem Launches E-Commerce website

Pentagon Plastics is excited to announce the purchase of a local toolmaking firm that specialises in the manufacture, service and repair of Caps & Closure tooling to the plastics industry.

The new e-commerce shop, which operates within the Holchem website, includes over 500 items of washdown, hygiene and cleaning equipment used throughout the food processing, brewery & beverage, dairy and food service & hospitality and ensures its customers have easy access to purchase equipment 24/7.

In late 2015 Pentagon approached its neighbour Phoenix Engineering 2009 Ltd (formerly Punctual Precision) in relation to developing a closer working relationship.

Following on from months of consideration and discussions by both parties it was agreed in June 2016 that Pentagon Plastics Holdings Ltd, which is solely owned by Pentagon’s MD Paul Edwards, would complete a 100% share purchase of Phoenix for an undisclosed fee.

Phoenix Engineering 2009 Ltd will now join Pentagon Plastics Ltd under the group umbrella.

For more information visit www.pentagonplastics.co.uk or call Phoenix on 01403 269005 or Pentagon on 01403 264397 for any specific questions…

High-Speed Welding without the drawbacks Manufacturers seeking to improve welding productivity can increase throughput in several different ways. However, unless the process is considered in detail by someone who truly understands welding, there is a risk that higher throughout comes at a cost, whether that is reduced joint integrity due to inadequate penetration, increased postweld labour to correct distortion and/or remove spatter, or more gouging and rework to remove defects.

ESAB offers equipment for mechanised and robotic welding, as well as tandem welding processes; for customers who want to achieve a combination of high welding speed, excellent joint integrity, minimal distortion and spatter, and process control that is simpler than that required for tandem welding, the company offers the SAT (Swift Arc Transfer) process. SAT is a development of the rotational arc welding process. SAT welding benefits from an excellent transfer rate that results in far higher deposition than can be achieved by conventional spray arc or pulse arc welding.

For more information about the SAT high-speed welding process, contact ESAB Publicity on 0800 3893152 or e-mail info@esab.co.uk

128

PECM Issue 22

www.metrixndt.com

Holchem, the Pilsworth based UK leader in hygiene technology solutions, has added a further dimension to its website with the launch of its fully responsive e-commerce shop.

The addition of the e-commerce facility to the site provides Holchem customers everything they need from the company ‘under one roof’ and is clearly signposted from the existing Holchem landing page. It includes an easy to navigate search option and its shopping basket enables users to keep a running total of their purchase. The payment methods of purchase order or credit card are designed to suit any sized business. Delivery of most items will be made the next day and Holchem customers will be able to access the site as a guest, or register their details making repeat purchases seamless.

www.holchem.co.uk

ROSPA awards success for LORIEN Lorien Engineering Solutions picked up two awards at the RoSPA Occupational Health & Safety Awards, now in its 60th year.

RoSPA chairman Michael D Parker OBE presented Elliot Follows of Lorien Engineering Solutions with the awards.

The Burton-based engineering design and project management specialist was presented with its 10th Order of Distinction (recognising 24 consecutive Gold awards) along with a Gold Award for Fleet Safety.

Elliot Follows said: “It is both an honour and a reflection on our long standing commitment to health and safety at work that we have achieved our 24th consecutive Gold Award, alongside improving our Fleet Safety Award from Silver last year to Gold. These awards are proof of the commitment from the entire team at every level within Lorien to continually improving all aspects of Health and Safety in the workplace.”

www.lorienengineering.com

News & Events

BSRIA gets personal!

A

vailable for hire or purchase from BSRIA Instrument Solutions, the TSI SidePak AM520 Personal Aerosol Monitor is a portable, datalogging, light-scattering laser photometer that provides real-time aerosol mass concentration readings of dusts, fumes, mists, smoke and fog within a worker breathing zone.

Newly designed inlet conditioners increase the mass concentration capability and provide size fraction cut points for PM10, Respirable (PM4), PM5 (China Respirable),

PM2.5, PM1 and 0.8μm Diesel Particulate Matter (DPM).

This monitor is the perfect solution for real-time, personal aerosol sampling in a variety of workplace environments, including but not limited to general industry, foundries, construction sites, chemical plants, refineries, petrochemical, power and utilities, transportation, aerospace, maritime, confined spaces and mining.

For further information, or to discuss the AM520 options that best suit your application please

contact BSRIA Instrument Solutions technical experts today. www.bis.fm

Thermal Imaging solutions for industry

Abram Pulman & Sons Ltd

Iris Systems limited not only provide nationwide thermal imaging surveys for electrical and mechanical maintenance applications; we also provide a diverse range of thermal imaging cameras for multiple applications such as process control and security.

Abram Pulman & Sons Ltd has been in the steel stockholding business for more than 185 years. Located in West Yorkshire, we serve the North of England with a rapid delivery service and build lasting relationships along the way.

For customers that have their own in house thermal imaging programmes we can provide the industry leading IRISS range of IR windows & temperature monitoring devices making IR surveys of live electrical equipment safer, efficient and cost effective.

Partnered with some of the industry’s leading innovators, we have solutions for every application.

Tel: 0845 0945 255 Email: info@irissystems.co.uk www.irissystems.co.uk

Increased Output and Reduced Costs in Soft Drinks Production An increase in machine reliability and the improvement of lubrication management practices in order to maximise output in one of their plants was the objective of a globally active soft drink producer when they approached tribology expert Klüber Lubrication. One of the plant’s seven bottling lines was chosen for the improvement project. Analysis was undertaken and this developed a comprehensive lubrication plan.

Following implementation mechanical breakdown was reduced, while output increased significantly.

Prior to consulting Klüber Lubrication, utilisation was 55%. Klüber Lubrication went ahead with its proven KlüberEfficiencySupport package. Within nine months, production loss due to machine downtime was reduced from 7.4 per cent to 2.5 per cent, resulting in a substantial increase of production output: throughput increased to 72 per cent.

Tel: 01422 205115 www.klueber.com

Email: sales@uk.klueber.com

We stock an impressive range of general steels, engineering steels, bright steels, plates, sheets and sections and can often provide next day delivery.

Our brand new state of the art sawing and profiling machines ensure precision cutting and short lead times.

We are fully equipped to handle your steel needs. Please contact us to discuss your requirements.

Tel: 01422 833993 Email: sales@pulmans.co.uk

www.pulmans.co.uk

Hirschvogel Automotive Group The Hirschvogel Automotive Group is among the most successful manufacturers of forged steel and aluminum parts. About 4,500 employees worldwide produce forged parts and components for the automotive industry and its system suppliers. Hirschvogel’s customers include all renowned automotive manufacturers and suppliers worldwide. The consolidated turnover of the Group for 2015 amounts to EUR 931 million at a yield of 317,700 tons of forged parts.

The headquarter of the Hirschvogel Automotive Group is in Denklingen, Bavaria, but besides Denklingen, the company also has subsidiaries in Marksuhl, Schongau, China (Pinghu), the US (Columbus/Ohio), Poland (Gliwice) and India (Sanaswadi). In order to use the market opportunities in the NAFTA market (NAFTA = US, Canada and Mexico), Hirschvogel expands its global presence by building a new plant in Mexico.

The vision of Hirschvogel is to continually improve and to provide competent answers to new questions which always arise with growing demands. And thus Hirschvogel puts its heart and soul into each and every one of its products.

Tel: +49 8243 291-2120

www.hirschvogel.com Issue 22 PECM

129

As an engineer you have a great reputation for precision and so planning your next career move should also be engineered with precision.

T

he motivation to do an MBA often relates to career development. It is important to ascertain how committed the potential business school is in this regard. A good sign is when students’ personal and professional development is actually embedded in the curriculum. Networking opportunities, employers’ forums and active alumni are also healthy pointers for those intent on improving the trajectory of their careers. Belonging to a Global network is also enhanced when the MBA you are part of is accredited by the Association of MBAs. The Association of MBAs acts as a guarantor of quality with its commitment to the highest levels of professionalism in business education. The fact that only 2% of MBA programmes have their endorsement bears testament to the exacting standards required of accredited institutions.

Within business we now often hear the term VUCA applied to our increasingly fast paced global word. VUCA is short for volatility, uncertainty, complexity and ambiguity. The term assumes that there is little we can do to control this but this where an MBA can help you stand out from the rest because the knowledge and practical experience you gain during such a holistic programme means you can prepare. At the heart of an MBA is a strategic approach that draws on all aspects of an organisation.

As an Engineering professional you are already a technical specialist; an MBA emphasises the links between different disciplines, for example, marketing, HR, and economics. As such it engenders a mind-set that recognises that in a shrinking world ambitious employees must think and act beyond the confines of their particular discipline and existing skill base.

Preparing to operate effectively in the VUCA world occurs when you appreciate: volatility can be managed when you learn how to identify and manage risk; uncertainty is lessoned when you learn how to collect, share and analyse information to make better informed decisions; complexity is simplified when you understand the resources and specialists needed to understand the connections and ambiguity is reduced when you are able to experiment and test alternatives in a range of contexts to better understand the unknown.

So, if you have the time, money, and, above all, ambition, start your preparation for an MBA! Why not check out what Westminster MBA can do for you at www.westminster.ac.uk/mba

By Dr Kellie VIncent

The Association of MBAs acts as a guarantor of quality with its commitment to the highest levels of professionalism in business education.

W

W BA TOGETHER WE FUTURE PROOF YOU

Find out what WMBA can do for your career now at westminster.ac.uk/mba

Fire Protection Junction Boxes Come With Range Of Pre-Fit Ceramic Terminal Blocks

S

pelsberg has enhanced its

ensure functional integrity in the event of a

The terminals are made from a ceramic

popular WKE range of fire

major fire, protecting safety circuits which

that can withstand very high temperatures.

protection cable junction

must remain operational for sufficient time

and connection boxes with

during a fire. Functional integrity to the

“Space for you”

the introduction of the WKE Duo. The

highest standard is required in applications

Spelsberg’s company philosophy is based

WKE Duo features a new design that can

such as power plants, hotels, hospital,

around the idea of providing flexibility

be supplied with different sized terminal

airports and shopping malls where it is

and freedom to its customers. The space

blocks and allows different core section

vital that safety systems including alarms,

provided within each junction box; the

cables up to 16mm to be terminated in the

sprinklers, emergency lighting and

large distribution and warehousing space;

same box.

ventilation continue to operate.

and the freedom to customise almost

WKE Duo cable junction boxes are available in five sizes from 100mm x 100mm x 50mm to 256mm x 171mm x 106mm and can accommodate cable diameters up to 16mm. These cable and junction boxes are supplied fully preassembled and with all accessories fitted.

Environmental protection is to IP54/IP65 standards. The ceramic terminals are also available in a range of different sizes, offering durability in conditions of extreme heat.

The Duo boxes are certified in accordance with EN60670, with electrical function integrity E30 to E90 according to EIN 4012 Part 12 for guaranteed protection for 30-90 minutes. In addition they offer insulation integrity FE180 according to IEC 60331-11 for 180 minutes against electrical shock under fire conditions.

The WKE Duo design also ensures a functional life of 120 minutes at a

Features of the new enclosures include

temperature of 400degC, rated according

external mounting brackets for quick

to EN12101-3.

installation and options for mounting the enclosure on the cable tray. WKE Duo junction boxes have been designed to

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The Duo boxes are manufactured from a special duroplastic which is halogen free so that they do not create noxious fumes.

any product, irrespective of quantity, all equates to “Space for you”.

www.spelsberg.co.uk

New TC Model t 500 - 2000kg/hr t Touch control screen t Full modulation feature 50-100% firing t Natural Gas, Light Oil, LPG and Bio Fuel t Automatic facility option t PM5 Facility option t Pressure range up to 32 barG t >98% Efficiency * t Remote compatible with Profibus/ CANbus etc. t Steam in 3 minutes t Compact construction t Lightweight t Suitable for mezzanine floors t Factory tested prior to dispatch to site t NOx Gas reduction option t Dual fuel option

SC Range t 80 - 2000kg/hr t Natural Gas, Light Oil, LPG and Bio Fuel t Automatic facility option t PM5 Facility option t Pressure range up to 32 barG t >98% Efficiency * t Steam in 3 minutes t Compact construction t Lightweight t Suitable for mezzanine floors t Factory tested prior to dispatch to site t NOx Gas reduction option

Electrical Range t Compact t 8 - 160kg/hr Steam output t Modulating ouput t Skid mountable t Steam in 3 minutes t Automatic facility option

CERTUSS (UK) Limited Unit 45 Gravelly Industrial Park Tyburn Road Birmingham B24 8TG

Tel: 0121 327 5362 Fax: 0121 328 2934 sales@certuss.co.uk www.certuss.co.uk

Duty Standby with CVE Package Plant

CVE Package Plant t compact t Pre-pied, Pre-Wired t Skid mounted t Fully factory tested t Lightweight t Easily maintained

Containerised Plant t Easily relocated t Self contained plant room t Full lighting and heating t Fast site connection

Axair Fans Industrial fans are used across a whole host of machinery in food processing. Stainless steel varieties such as the CMPI centrifugal medium pressure fan from Axair Fans, are favoured due to their hygienic and easy to clean material composition.

Industrial fans for food processing and manufacturing machinery T

he food processing industry is big business. With new processes, new packaging and more competition there’s added pressure on operations teams to implement the most efficient and cost effective method of manufacturing at every step in the production line.

Like many industries, the food processing industry involves a huge array of processes connected to the final end product. Taking a raw material to a finished product ready to be shipped to the warehouse is the most important aspect of the manufacturing process. This means that the highest standards of food hygiene must be adopted.

The components within the manufacturing equipment are not to be overlooked.

Without this significant machinery, the food processing industry would not be as efficient as it is now.

How are industrial fans used in food processing?

Industrial fans are used across a whole host of machinery in food processing.

Stainless steel varieties such as the CMPI centrifugal medium pressure fan from Axair Fans, are favoured due to their hygienic and easy to clean material composition.

Special coatings for perfect cleaning and inox steel may also be requested where required. Each application will have its own set of specifications in the design of the full manufacturing system.

Let’s take a look at some of the process that rely on the continuous duty of industrial fans to complete the food processing of many of the foods we consume today.

Material transportation: Among many other materials, flour and starch are a flammable material. Therefore industrial fans used in this type of food processing need to be ATEX compliant.

This ensures that the fan is able to handle the combustible material and reduce the risk of explosions. Many food materials are considered bulky and some industrial fans will be unable to cope. Material handling fans should be specified to ensure that the

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process is not disturbed and the equipment has the ability to work effectively without damage and decreases in yield.

Packaging: Within many manufacturing units a pneumatic conveyor utilising a stream of clean air, is used to transport raw materials such as grains, sugar, flour and granular materials and they can be used to transport small packaged goods such as crisp packets.

High pressure fans are often used to hold receptacles, such as bottles and containers, firmly to a conveyor belt during the filling process. In addition, storage areas require humidity and temperature control and at the end of the production line, a high pressure fan acting as a vacuum for the packaging, such as bottles or containers to be filled, may also be required. Fans may also be used to inflate packaging such as crisp bags before being filled later in the production line.

Airing & Drying: Used to reduce the water volume within some food, in addition to facilitating the drying of washed fruits and vegetables industrial fans make a significant contribution. The dehydration of certain fruits, vegetables and meats is also often used to ensure widespread products and to prevent the growth of bacteria. Fans can be used to blow warm or cool air through the produce, in some cases at quite high pressure.

Cooking Fume Extraction: Applied directly over ovens to extract cooking fumes within industrial food processing areas, this is one of the most common areas for the use of industrial fans in food processing. They can also be used to circulate air in large areas and dryers.

Industrial fans are always present within commercial kitchens with legislation and guidelines dictating the correct installation and use of equipment. Compulsory air changes and noise levels will have a huge impact on many sites.

Cooling: Industrial fans are used for cooling recently

cooked food lines on conveyors and for food storage in industrial refrigeration plants.

To optimise the process of cold storage the temperature and humidity level of each point within the room must be maintained to a uniform level and air distribution in large plant must also be uniform.

Whichever stage within food processing, whether industrial cooking prep, transportation, cooling, storage and

Low noise and vibrations are very important features to be considered when choosing the correct fan for the application refrigeration, all the way to the finished product, Industrial fans have an integral part of the production line. Low noise and vibrations are very important features to be considered when choosing the correct fan for the application. Given the duty performed by these industrial fans, manufacturers of these machines want to pass on savings to their customers. By installing a cost effective and efficient fan component into the equipment or by automatically matching the fan speed to the local requirements, based on, for example, temperature detectors or fume detector signals, it will reduce energy consumption and result in a cost effective solution for the end user. Ultimately savings in the cost of sales could be passed along to the end user of the manufactured food.

Basically consumers find that their products are better value while produced to the optimum standard of manufacturing.

Axair Fans UK Limited www.axair-fans.co.uk Jayne.dytiche@axair-fans.co.uk 01782 349 430

Product engineering and quality of materials

Our staff and our branches are close to you with 41 company premises worldwide

V-Belts and conveyors for more than 45 industrial applications

www.megadynegroup.com

V-BELTS

CONVEYORS

TIMING BELTS

Process Technologies Save energy & save money!

Air Dryer Technology is an independent specialist company providing service and after sales support on all types and makes of compressed air/gas dryer, filtration and condensate management systems.

The main activity is providing technical support and comprehensive packages for on-site servicing of compressed air/gas treatment equipment and desiccant air drying plant.

Air Dryer Technology also provides consultancy and equipment upgrades to increase efficiency and reduce energy costs. Retrofitting a dryer control system provides significant benefits by operating to actual site conditions, rather than original design specification. It will also restore customer confidence in equipment operation and performance.

Installing a dewpoint control system to a compressed air desiccant dryer will save energy, considerably reduce operating costs, and provide efficient dewpoint control. Features and benefits include; Controls Compressed Air Monitor Dewpoint Extends Service Time Extend Cycle Time Constant Dryer Knowledge Retrofit Design Record Performance Data Installation Service/Technical Support

Tel: 0161 788 7900

Save Money Reduce risk Maximise desiccant life Reduce switching valve wear Increase confidence No equipment modifications required Predict dryer failure Peace of mind

www.airdryertechnology.com

Old, Tired, Troublesome Valves?

Leaking shaft seals? Worn out valve? Product discharge problems?

We offer a free of charge assessment of any rotary valve or diverter valve to help diagnose the fault.

With DMN’s unrivalled knowledge and experience of rotary and diverter valves we are sure to have the solution to keep your process in operation.

DMN UK Ltd. T +44 1249 818 400 dmn@dmnuk.com

www.dmnwestinghouse.uk 136

PECM Issue 22

Call for a free on-site survey!

O LI LIDS I DS HANDLING H AN ANDL D I COMPONENTS FOR BULK SOLIDS

• • • • • • • •

FLEXIBLE SOLUTIONS FOR ANY ATMOSPHERE A

meriflex, Inc.® provides flexible solutions from conceptual design, prototypes to mainstream production and operates on a simple philosophy based on Integrity, Service, and Quality. Our commitment to this philosophy is put into practice on a daily basis in the manufacture of our precision bellows, flanges, and other quality products. With the latest in technologies we supply a wide range of industries ranging from Semi Conductor, Medical, Oil/Gas, Food and Beverage and Automotive.

Our bellows and expansion joints are designed to absorb and reduce

vibration and relieve structural stress from working under pressure, extreme temperatures, and other variables. We specialize in thinwall bellows. We also offer the highest quality metal braided flex hose in the industry. Our braided hose is designed for high pressure applications. It provides the protection needed for the inner convoluted hose to withstand high pressure and for vacuum or partial pressure applications requiring protection from hazards.

Our stainless steel braided hose can be found on NASA’s Curiosity Mars Rover, on still-in-development commercial spacecraft, and in countless other applications.

Also produced is a full line of bellows assemblies to complement our metal bellows. We manufacture bolt-style and clamp-style bellows assemblies, flanges, valve assemblies, and expansion joints. Every bellows assembly we make is ultrasonically cleaned prior to welding, and helium leak tested after to ensure weld integrity and defect-free construction.

2390 Railroad Street, Corona, CA 92880 Tel: (951)737-5557 www.ameriflex.net

Issue 22 PECM

137

SLUDGE is our game!

PIRAC® is a well-known innovator in sludge receiving, conveying, storing and outloading featuring SPIROLIFT our vertical conveying technology. SPIRAC® is the expert in vertical sludge conveying with hundreds of SPIROLIFT® installations and over 20 kilometres of active shaftless conveyors worldwide. This proven technology offers significant cost and operational advantage over alternate methods of sludge elevation and transport. SPIROLIFT® vertical conveyors feature an octagonal trough, liner with built-in wear indicator and snap-in and snap-out replacement.

Wide faced, short pitch spirals provide a large lifting surface with very little material falling back down the centre of the spiral. Read more about this at http://www.spirac.com/spirolift or call +44 (0) 1295 270335

S

SPIRAC provides material handling solutions for municipal wastewater and industrial applications. Municipal screening, grit and sludge handling are our primary focus, but SPIRAC also offers conveying, dewatering and washing solutions for industrial applications.

For over 40 years, SPIRAC has been

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PECM Issue 22

the market leader in shaftless conveyor systems, grit capture and classification, as well as inlet works solutions including screening, washing, compaction, containment and transport systems. Based on our experience in innovative design and provision of leading-edge conveying technology, SPIRAC is able to adapt easily to your needs.

With offices located around the world, SPIRAC can offer the best material handling solutions developed with the benefit of international and local experience. With SPIRAC’s diverse product range and experienced sales, design and project management team, we can offer packaged solutions for the smallest to largest WWTP.

Shafltess Screw Conveyor The shaftless spiral allows higher filling rates and lower RPMs resulting in less wear and consequently less maintenance and down time.

Although the spirals can be made out of many different materials, the primary material is a special steel from Sweden which has mechanical properties that give the SPIRAC spiral a very high tensile strength. SPIRAC shaftless screw conveyors are designed

SPIROLIFT® vertical conveyors feature an octagonal trough and liner. The breaks in the liner provide a resistance point which help to prevent slippery materials forming a rotating plug, thereby encouraging the material to move vertically with the spiral face. for the transport of otherwise difficult to handle materials, such as municipal dewatered sludge, wastewater screenings, grit, industrial sludges and other sticky, viscous, stringy materials.

Not having intermediate and end bearings allows a comparative reduction in major maintenance work. It also allows efficient and direct transfer – horizontal, inclined or vertical – into another conveyor.

SPIRAC’s proprietary liner, DURAFLO® SPX, is designed specifically to ensure

long life. The DURAFLO® SPX liner has a built-in wear indicator with a snap-in, snap-out feature enabling easy replacement.

SPIRAC conveyors are totally enclosed. There is no spillage of the material being conveyed and odours are completely contained.

SPIRAC’s direct-drive design allows a clean and efficient transmission without the maintenance required by belt and chain drives.

SPIROLIFT® SPIRAC is the global leader in vertical sludge conveying with hundreds of SPIROLIFT® installations worldwide.

This proven technology offers significant cost and operational advantage over alternate methods of sludge elevation and transport.

SPIROLIFT® vertical conveyors feature an octagonal trough and liner. The breaks in the liner provide a resistance point which help to prevent slippery

materials forming a rotating plug, thereby encouraging the material to move vertically with the spiral face.

Wide-faced, short pitch spirals provide a large lifting surface with very little material fallback down the centre of the spiral. Unlike shafted spirals which may suffer from a build up of material around the shaft, especially at the discharge point, shaftless spirals discharge material efficiently to the receiving conveyor.

SPIROLIFT® vertical octagonal (OK) conveyors are specially designed to achieve vertical conveying of dewatered sludges and other difficult to transport materials.

For more information please contact.

SPIRAC Ltd. Robert Gericke, Technical Sales Engineer Office line: +44(0) 1295 270 335 Mobile: +44(0) 7881 274 913 Office fax: +44(0) 1295 273 334 E-mail: rgericke@spirac.co.uk Web: http://www.spirac.com

Issue 22 PECM

139

Process Technologies

Tel: 0208 339 7370 'BY

6OJU 3VTTFMM )PVTF .PMFTFZ 3PBE 8BMUPO PO 5IBNFT 4VSSFZ ,5 1&

&NBJM TBMFT!CMBDLGBTU DPN 8FC XXX CMBDLGBTU DPN

Rigspray Protection for Sea Water Pipelines The Barakah Nuclear Power Plant being constructed in Abu Dhabi UAE is part of the UAEâ&#x20AC;&#x2122;s ambitious nuclear power program due to be completed by 2020.

The new power plant owners required a coating to line the sea water intake pipes. The consultant in charge wanted a coating which exhibits excellent abrasion and erosion resistance, good permeation resistance, undercutting resistance and that performed well in the corrosion environment of marine applications.

After discussion with local Denso agent Bin Moosa & Daly and also viewing numerous successful case histories showing similar applications, Archco-Rigidon Rigspray was chosen for the project.

Normally used on steel oil rig legs and riser pipes etc as an outer coating, Archco-Rigidon is well suited to give long term protection to steel in marine environments.

Bin Moosa & Daly are one of Densoâ&#x20AC;&#x2122;s worldwide network of loyal agents and last year they celebrated 40 years of mutual association, providing Denso corrosion prevention and sealing solutions to the Middle East.

Application Note â&#x20AC;&#x201C; Data Collection Software The right tracking and tracing software can change your business.

By transforming your raw weight information into business intelligence, you can monitor, analyse and optimise your processes.

Boost your data visibility, quality and accuracy and promote operator accountability with METTLER TOLEDOâ&#x20AC;&#x2122;s data collection software. The new application note â&#x20AC;&#x201C; Data Collection outlines: â&#x20AC;˘ Data handling and connectivity â&#x20AC;˘ Easy integration into IT systems â&#x20AC;˘ Selecting your monitoring dashboard

Sea water intake pipes are lined with Archco-Rigidon Rigspray

Tel: 020 8670 7511 Email: mail@denso.net www.denso.net

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The application note provides insight on how the software works and shares examples for production, quality and maintenance managers about how to use that data to improve daily work.

Download the data collection application note â&#x20AC;&#x201C; www.mt.com/uk-datacollection-note

Product News Export Success Again!

In 2003 Northey Technologies supplied eleven of their 367CWD ‘Oil-Free’ Biogas compressors for Sewage Treatment Works in Singapore. Based on the reliability, trouble-free operation and excellent TOTEX affordability the same customer in Singapore has recently placed a repeat order for a further fourteen of the same machines.

Arden Dies Secure under Citylock and Securikey Physical security supplier, Securikey, has been a trusted partner to many UK companies for over forty years and has recently teamed up with City Lock And Safe Ltd to supply their high quality products and expertise to Stockport based manufacturer Arden Dies & Tooling Ltd.

With almost 70 years in the gas handling industry Northey Technologies, as inventor of the Hook & Claw ‘Dry’ process, has played a leading role in developing solutions for process industries worldwide. From single machines to fully integrated ‘plug & play’ skid packages Northey Technologies has the capability and the experience.

One of the largest sites in Europe for die and tooling manufacture, Arden Dies offer a comprehensive range of services in supplying full tooling packages for products as diverse as cartons, corrugated packaging, membrane switches, flexible circuits and greetings cards. In 2013, Arden Dies invested £430,000 to expand their production facilities in order to keep pace with rising demand, investing in new laser cutting and engraving machinery as well as refurbishing part of their factory in Marple, Stockport.

During these improvements, Managing Director Martin Poynter decided that improved physical assets should be matched by improved security in order to protect this recent investment.

Contact us today on sales@northey.net or visit our web site to learn more. www.northey.net

For more information, please contact Securikey on 01252 311888, email enquiries@securikey.co.uk or go to securikey.co.uk

ONVIDA is your partner for online measurement of biofilm.

Have the best, choose the original !

PCM, keep it moving.

With the onvi-CONTROL® device we offer unique on-line, continuous, physical sampling-free monitoring of biofilm build-up on surfaces in industrial environments.

A chemically, mechanically and electrically inactive probe is permanently installed in the system to be monitored. The device quantifies biofilm accumulation on-line at liquid/surface or air/surface interfaces ONVIDA systems are installed worldwide in: • Refineries, power production plants

stations,

chemical,

petrochemical

and

pharmaceutical

PCM has been supplying the food, industry and oil & gas markets for more than 80 years with reliable pumping solutions and services. PCM is the original inventor of the progressive cavity pump, which is ideally suited for the most abrasive, fragile, viscous, corrosive, hot or heavy products.

• Medical equipment.

Our success is due to adapting our products to suit your needs. Wherever you operate around the world , PCM Engineers are ready to provide you with user-friendly pumping solutions that maximise productivity and reduce your operating costs.

www.onvida.com

Tel: +44 1 536 740 200

Frogson joins CSG Business Portfolio

The Validation Centre (TVC) Limited

• Beverage and food production • Drinking water, public water distribution, desalination units,

Independent waste management group CSG has announced its latest acquisition.

The Fareham-headquartered company has purchased Frogson Waste Management Ltd, a family-owned business founded in 1983 and based in Sheffield. Its annual turnover is around £3million.

CSG managing director Neil Richards said Frogson’s would continue to trade as a separate company under the CSG group umbrella.

He confirmed that all 20 Frogson employees would be joining the CSG workforce.

Said Richards: “This is a well-established family-owned business with a record of success. We are an ambitious company always looking for opportunities to grow, and this acquisition is a further positive development in our group’s plans to expand our markets, service diversity and geographical presence.”

Tel: 0800 048 0622Email: technicalsales@csg.co.uk www.csg.co.uk

Bunting Metal Separator Cleaning Sodium Bicarbonate in Pakistan Bunting Magnetics Europe Ltd has secured an overseas contract from Pakistan to supply Metal Detectors to identify and remove rogue metal from refined Sodium Bicarbonate.

During any mineral processing process there is the potential of introducing metal contamination. The metal can be a mix of ferrous and non-ferrous and can cause serious problems damaging other processing equipment including screens and mills, as well as affecting the quality of the end product.

The fine nature of the Sodium Bicarbonate was also an issue, precluding certain designs of Magnetic Separator and Metal Detector.

After a detailed review of the application by their technical team, Bunting recommended the Quicktron Model 05A Metal Separator. This high sensitivity Metal Separator is designed for free-flowing, gravity fed bulk materials, such as Sodium Bicarbonate, and had the ability to detect and remove a wide range of metals including ferrous, stainless steel, aluminium, copper and brass.

www.magneticseparation.co

www.pcm.eu

Here at TVC, we strive for quality and excellence.

We are, therefore, delighted to announce that our calibration laboratory has been awarded IEC/ISO 17025:2005. We can now offer this honoured credential of competency to our customers on their Ultrasonic Flaw Detection Equipment under BS EN 126681:2010.

Of course, we will continue to offer calibration on a wide range of equipment under our approved and audited ISO 9001:2015 Quality Management System.

If you are looking for a quality driven service provided by qualified technicians and traceable, valid results of the highest standard, give TVC a call today.

Contact: Michelle Walkling Email: michellewalkling@tvcalx.co.uk Telephone: 07468697089

KDPES launches AS-6600 Accelerometer Simulator Designed to simulate the output signals of many commonly available accelerometers the AS-6600 provides users of condition monitoring and data acquisition systems with the ability to check and verify the measurement capabilities of their systems over a broad range of frequencies and amplitudes prior to use or as part of an ongoing maintenance regime.

KDPES is a specialist designer and manufacturer of instrumentation, cabling and system integration solutions. As UK representative for the Meggitt Sensorex product line we also offer customers a range of standard and ATEX rated LVDTs, RVDTs, Inclinometers, Accelerometers, Gyros, IMUs and Signal Conditioners.

Tel: 01767 651058 www.kdpes.co.uk

Email: enquiries@kdpes.co.uk

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įĽĺ ĩĺōʼn ĢĺŃĺŇĶʼnľńŃ īĺŇľňʼnĶŁʼnľĸ ĞĶňĺĹ īŊłŅ ŌľʼnĽ ĤŃʼnŊľʼnľŋĺ įńŊĸĽ ĮĸŇĺĺŃ įĺĸĽŃńŁńļŎ

A PREVIEW OF THE

VERDERFLEX VANTAGE 5000 tube burst sensing system. This makes its performance highly reliable as compared to standard basic cased pumping systems.

PRECISE DOSING The Verderflex Vantage 5000 has a higher turn down ratio for precise dosing control leading to optimised chemical usage and lowered water treatment & processing costs. With precision dosing at high discharge pressures, the Verderflex Vantage 5000 solves many pumping problems. With its gentle and low shear peristaltic pumping action, it is ideal for

The next generation peristaltic case pump with intuitive touchscreen technology. By Lekha Bodhe

T

he new Verderflex Vantage 5000 is a highly advanced Next Generation peristaltic pump system with touch screen technology and intuitive operating system. Easy to operate, Verderflex Vantage 5000 offers an extremely userfriendly operations menu structure with highly visible, colour coded on-screen status alerts and alarms indicators. The advanced system in Verderflex Vantage 5000 is one of the rare pump systems in the market that not only has enough internal memory that saves up to 30 dosing and batching programmes, but also allows users to back-up job-files through its USB data-port.

In addition to a rotor that increases tube life and service intervals, the Verderflex Vantage 5000 has a smart

Quick facts Precision dosing

Wide range of remote control options

pumping fragile biotech cultures and particle size sensitive water industry flocculants. As a genuine dry priming pump, Verderflex Vantage 5000 readily pumps off-gassing liquids like Hypochlorites, eliminating vapour locking dosing failures without additional degassing valves and other ancillary equipment. As with all peristaltic pumps, only the tubing is in contact with the pumped fluid, making the Verderflex Vantage 5000 ideal for metering corrosive reagents or particle heavy slurries such as lime.

6600 ml/min / 104 GPH

INNOVATIVE TECHNOLOGY

7 bar / 100 PSI

Besides this, Verderflex Vantage 5000 employs new technology featuring Analogue Remote Control action, Real time event clock for timer triggered operations, options with SCADA versions with optical isolation and Digital Control Protocols like RS 485, IEEE 802.11 Wi-Fi, Profibus and Modbus. This means the smart system is compatible with almost all high-tech pumping applications in various industries like water treatment, food, pharmaceuticals, breweries and chemical dosing with highly reliable and efficient performance.

Up to double the flow compared to other leading brands High flow per revolution enhances tube life Advanced touch screen technology Intuitive, icon based menues

Verderflex T: 01924 221020 E: info@verderflex.com www.verderflex.com/en/vantage5000/

Pumps & Sensors Panasonic HG-C Laser distance sensor Panasonic offers the laser distance sensor HG-C with a repeatability of 10µm and a response time of 1.5ms at an unbeatable price. The distance sensor HG-C opens up many new possibilities for industrial automation. For example, the sensor is optimally suited for positioning robot arms, measuring the position of hoops, checking for the presence of very small objects or checking for the overlapping of even the thinnest types of material.

Measuring can take place both stationary and dynamically. As there is both a digital and an analog output signal (0 - 5V) available for integration into the process, it is possible to perform dynamic measurements or control loops or determine profiles and contours of many different components.

You only need the function keys to configure the sensor and immediately the measured distance will be displayed in millimetres on the built-in four-digit display. Additional digital inputs are used to trigger the sensor, to control the laser power, and to perform zero adjustment.

Email: Gaynor.bromley@eu.panasonic.com www.panasonic-electric-works.co.uk

POLAR inductive sensors for hazardous dust and gas atmospheres down to -60°C The new IGEXP series inductive proximity sensors from EGE for use in zone 0/20 hazardous areas are suitable for ambient temperatures from -60°C to +60°C. The devices manufactured from 1.4571 stainless steel and PTFE provide a IP68/IP69K protection rating. Designed for reliable operation even with frequent temperature variations, they are especially suitable for use in rugged industrial environments. The sensors connect to the IKM 122 Ex amplifier. The first models to be introduced are M12 and M18 type sensors. They are connected via a 2 meter FEP cable.

Email: info@ege-elektronik.com www.ege-elektronik.com

U-shaped Micro Photoelectric Sensor with a large range of different models

WE BELIEVE IN ACCURACY WE BELIEVE IN ACCURACY Introducing our new G5 Series process weighing instrumentation with Introducing our new G5 Series extensive communication options process weighing instrumentation with extensive communication options

Although the external dimensions of the new PM Series Micro Photoelectric sensors have not changed compared to the older models, the distance between the emitting and receiving elements have been increased by 1mm. The wider distance between the emitter and receiver decreases the possibility of collision with the objects they are designed to detect.

The fixed width of the sensing head eliminates the need to perform beam alignment during installation. Reliability is increased significantly by encapsulating areas, such as PCB to cable connections in resin. This helps prevent malfunctions caused by vibrations and impacts and means the cabled PM25 and PM-45 series offer an IP64 environmental resistance rating. All models in the PM-25/45/65 series are equipped with reverse polarity protection so that the sensor is not damaged by incorrect wiring. www.panasonic-electric-works.co.uk

Contact: blhnobel.uk@vpgsensors.com blhnobel.com Contact: blhnobel.uk@vpgsensors.com

blhnobel.com

©2016 Vishay Precision Group, Inc.

©2016 Vishay Precision Group, Inc.

144

PECM Issue 22

Software Solutions L

antek provides software solutions CAD/CAM/ MES/ERP for companies fabricating sheet metal, tubes, and beams with any cutting(laser, plasma, oxy-cut, water jet, shear) and punching technology.

Lantek integrates the most advanced nesting software in the industry with the highest standards in manufacturing management solutions.

Lantek’s Factory concept is achieved through the integration of Lantek Workshop and Lantek Integra products with the Lantek Expert and Lantek Flex3d CAD/CAM products which handle CAD data, unfold parts, create nests and generate CNC code for the cutting process.

Starting with a customer enquiry, CRM software makes available the complete history of a customer’s orders. Quotation software then makes it very quick and easy to generate an accurate cost to include material, and all the manufacturing operations such as cutting, bending, painting and assembly. At the same time the production schedule can be interrogated to make sure that

Once the order is placed, delivery dates, manufacturing stages and material requirements are all specified and scheduled.

material is available and that there is sufficient production capacity to deliver parts on time.

Once the order is placed, delivery dates, manufacturing stages and material requirements are all specified and scheduled. These are then synchronised with the other work going through the factory, enabling engineers to create dynamic nests of parts for each material type where appropriate, manage remnant material and prepare parts for cutting while keeping to the delivery dates.

For coordinated manufacture, material is delivered to the machine on time and the operator has setup information available where this is necessary.

As production progresses, feedback can be recorded through shop floor terminals, giving real time information on the status of manufacture for managers.

At every stage priorities can be

will have on the overall performance of the factory. With mobile working commonplace, access via the internet makes it possible for them to provide an exceptional level of service to their customers through having accurate and up to date information at their fingertips, wherever they are.

Throughout the system traceability is secured ensuring the most stringent quality requirements are complied with, while links to accounting systems ensure all administrative tasks are completed accurately and quickly.

At every stage, material costs and process times are accurately recorded ensuring the profitability of every part, while an overview of performance enables managers to evaluate future investment plans based on facts.

altered where there is an urgent need for particular parts. Managers can see what impact any change

For more information, visit: www.lanteksms.com or request more details at: sales.uk@lanteksms.com

Throughout the system traceability is secured ensuring the most stringent quality requirements are complied with, while links to accounting systems ensure all administrative tasks are completed accurately and quickly 146

PECM Issue 22

Set your own path sales.uk@lanteksms.com info@lanteksms.com

Lantekhas hasbeen beenhelping helpingmany many companies start Lantek companies to to start upup and and to reinvent themselves.

Our long and consistent to reinvent themselves. Our long and consistent track track of ofinstalling installing CAD/CAM/MES/ERP software record CAD/CAM/MES/ERP software systems systems and supporting the daily operations of and supporting the daily operations of cutting service cutting service factories has given us a wide and factories has given us a wide and deep view of industry deep view of industry best-practices and how your best-practices how your way of working can unique way ofand working can unique be preserved, so you are be preserved, soto you how you want be.are how you want to be.

Be bebe and bebe best-in-class.

Beas asyou youwant wanttoto and best-in-class.

Productivity in manufacturing has always been an area of concern and by bringing in automation, Man and Machine hopes the industry would benefit in terms of efficiency, helping to lower production costs and being more commercially competitive.

The Future of Automated Manufacturing

A simple web form can be used to create models, quotes, manufacturing drawings, bills of material and even generate NC machine code at the touch of a button.

A

utomating the manufacturing process is about increasing capacity without increasing headcount, by taking labour cycles our of the design or production processes. Using a combination of software integration skills and unique software platforms, like product configurators (CustomX and Configurator360), cloud based solutions (Fusion360) and integrated CAM software (Hypermill and Autodesk CAM) we have a powerful solutions set the can increase efficiency throughout the manufacturing workflow.

A simple web form can be used to create models, quotes, manufacturing drawings, bills of material

and even generate NC machine code at the touch of a button. In some instances, through the use of feature recognition in the rules based engineer and integrated CAM packages it is even possible to generate NC machine code to drive, 2.5D, 3 axis and 5 axis machines to automatically manufacture the products. This can dramatically reduce the level of technical skills needed to drive the CNC machines, often a prohibitive factor in manufacturing companies being able to scale the use of expensive machinery or expand the capacity in their workshops.

Productivity in manufacturing has always been an area of

concern and by bringing in automation, Man and Machine hopes the industry would benefit in terms of efficiency, helping to lower production costs and being more commercially competitive. UK manufacturing contributes 25% to UK GDP and improvements in automation, use of information technology and investment in R&D are critical to continuous production improvements for the industry.

For more information on automated manufacturing and how Man and Machine can help please get in touch on 01844 263700, email marketing@ manandmachine. co.uk or visit www. manandmachine.co.uk

Software & Systems

REQUEST YOUR COPY OF OUR NEW COLORFABB CATALOGUE TODAY! COLORFABB 3D Printing Spools available in 1.75mm, 3mm & XL sizes Wide range of colours available All 1.75mm and 3mm Spools only £25 | All XL Spools only £50

FREE UK NEXT DAY DELIVERY WHEN YOU ORDER 5 OR MORE SPOOLS*

*Cutwel reserves the right to remove any offer at any time. Please see website for full terms and conditions.

Please follow us on twitter @ Cutwel3D 01924 869610

www.cutweltools.co.uk

sales@cutwel.net

Issue 22 PECM

149

Storage, Handling & Distribution

UBH International UBH International has long been known as a leading supplier of transportable tanks.

However, the company has also built a considerable reputation for supplying bespoke pressure vessels across a range of applications.

UBH supplies mud gas separators for offshore installations around the world and also supplies: blowdown vessels filter housings, vacuum receivers, surge vessels, expansion vessels, reactor vessels for pharmaceutical and chemical production, industrial and marine silencers and steam accumulators.

UBH has its own in-house Pressure Vessel Design Office covering a range of design codes: PED, ASME VIII Div. 1 and Div. 2, EN 13445, PD 5500, AD-M and AS1210”

Tel: +44 (0)151 348 4075 Email: tanks@ubh.co.uk www.pressure-vessels.ubh.co.uk

GA Pet Food Partners When Roger Bracewell purchased his tractor driven extruder in 1992 to turn the wheat grown on his family’s farm into a simple dog food, little could he have imagined that, 25 years later it would employ 350 people over two sites, and export their goods throughout Europe and beyond.

As the business grew over the years, technology has improved, and procedures have changed. There was the need to install high speed doors on some of the exterior openings to the production facility to help prevent ingress of pests as well as controlling the ambient temperature of the facility. The company selected a door that, at the time they believed would be perfect for them, from a company that they could rely on. Unfortunately, previously this was not the case as they were being let down by the response times they were receiving, as well as the ongoing maintenance costs of the doors. The decision was made to trial a door from Klimate, which is a trading division of BID Group.

Blue Diamond Expands Storage and Distribution Capability Blue Diamond Technologies of Southampton, designers and manufacturers of custom-made mechanical components, has expanded its storage and distribution capability with the purchase of a new 1250 sq metre warehousing facility just along the road from the company’s existing headquarters.

Whilst previously all Blue Diamond operations had been housed under one roof, the additional space will allow even greater efficiency in the storage and distribution of the Company’s specialist products and will be particularly helpful as regards time-critical delivery arrangements such as Just-in-time (JIT) and KANBAN. To see a video of the preparation of the new facilities, go to YouTube and enter Blue Diamond Technologies Enhanced Storage.

Email:bdsales@rolwey.com

www.blue-diamond.co.uk

Putting Information in the Frame Info Cube is a unique new concept from The Tube & Bracket Company that allows businesses to create highly personalised structures to display important information in almost any environment.

The reusable modular components used to create an Info Cube are available in a variety of durable materials and colours so that users can devise robust and visually appealing designs that match corporate styles. Info Cube is ideal for visual management applications as well as retail displays, signage, promotions, temporary exhibitions and other settings where an impact is needed.

This new door proved to be a much better solution than the previously purchased doors and as such in the following seven months a further eight doors were specified, ordered and installed taking the total number of Klimate doors on site to nine with an additional one outstanding.

The simplest Info Cube is built using interchangeable and reusable lengths of steel or aluminium tube and composite brackets. Whiteboards, noticeboards, leaflet dispensers, screens and similar flat items can be mounted into the frame to complete the Info Cube. Wheels or castors can be added to make mobile structures.

Tel: 0870 607 5050

Tel: 01295 277791

150

PECM Issue 22

www.klimate.co.uk

www.tubeandbracket.com

Vacuum Systems For Efficient Evaporation

E

vaporation is a process that is utilised in countless industries, from water and food processing to chemical

and metal recovery. Vacuum evaporation allows this process to be carried out at reduced energy costs, and enables the process to be utilised across a wide range of industries.

As experts in vacuum and air moving, EuroVacuum Products Ltd supply a wide range of vacuum systems and support to enable industrial vacuum evaporation processes. Adrienne Houston, Director at EuroVacuum Products, explores the options available to end users.

Evaporation is the process of separating matter from a solution. Vacuum evaporation allows the state change from liquid to gas at temperatures lower than

For example a typical process enabled by vacuum evaporation is the dehydration of egg whites, which could not be carried out at 100°C. In all cases, the aim is to extract highly concentrated substances and a high quality of distillate liquid. For the vacuum system, creating a constant automatic vacuum is the key performance factor to attain these results. Another consideration is air cooling, where a side channel blower may be required to aid the process.

When specifying a vacuum system for an

been ascertained, specifying options such as variable frequency drives can greatly

the overall disposal costs of resulting

increase the energy efficiency of the

elements.

required vacuum pump and the system in

and food industries.

This also serves to minimise potential contamination within the system, preserving the service life of the pump and associated pipework. This method can also serve to save space on the factory floor.

Once installed, regular maintenance checks by a vacuum expert can ensure the system stays efficient throughout its service life, minimising downtime and extending the time to replacement.

Web: www.eurovacuumproducts.co.uk

be assessed by a qualified engineer.

users. Furthermore, this method reduces

perfectly applicable to the pharmaceutical

requires less energy to circulate gases.

the requirements and specification must

Once the appropriate specification has

temperatures attained make the system

boosts efficiency, as the vacuum pump

client budget is the principle aim. Firstly,

greatly reducing energy costs for end

can be recycled, plus the lower

corners to allow adequate airflow also

evaporator, maximising efficiency within

traditional atmospheric boiling points,

A large quantity of extracted substances

Ensuring pipework contains minimal

general. Variable frequency drives can also offer increased consistency with regard to vacuum levels due to inherent adaptability to atmospheric conditions.

EuroVacuum Products is a leading supplier of all types of vacuum pumps and low pressure compressors. Headquartered in Rushock near Droitwich; but also with a Scottish based outlet, EuroVacuum Products undertakes all aspects of pump and vacuum projects including design, build, project management and professional servicing.

JOST Quality Helps Longthorne Of Hebden Achieve Longevity Through Three Generations Any company which is approaching

Today, operating a fleet of 38 vehicles,

its 90th birthday and is into its third

Longthorne's main markets are in

generation of management has to be

aggregates from the surrounding quarries

doing something right!

and transportation of livestock.

Hauliers, Longthorne of Hebden, in the Yorkshire Dales, was founded in 1928

by Herbert Longthorne, who bought a Chevrolet wagon for carting coal and cattle to local markets and thus founded a family business. In the 1930s the Chevrolet was replaced by a Bedford and Herbert was joined by his son Ken, who eventually took over running the business. In the 1960s the fleet was expanded with Leylands and the 1970s saw the introduction of Volvo and DAF tipper wagons. In 2000 Ken passed the baton onto his three sons, Gordon, Jonathan and Mark.

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PECM Issue 22

"Customers such as Hansons, Tarmac and Aggregate Industries are naturally very demanding, while many of our livestock clients have been with us for literally decades.

"Similarly we are very loyal to suppliers who have served us well, like JOST which provides fifth wheels, axles, tipping gear and other equipment for our trucks."

reliability of service.

The fleet includes articulated lorries, for aggregate and livestock work, and eightwheeled tipper trucks for hauling road stone and other quarry products - plus snow ploughs, which can be vital in the area's harsher winters.

Jannine Burt, Regional Fleet Manager for JOST UK, explains the importance of reliability: "Most of the company's trucks are likely to work in demanding environments. For instance, aggregate trucks may have to travel across very uneven quarry floors and still tip safely and efficiently, while livestock transporters

Longthorne maintains a modern fleet

may have to contend with farm yard slurry,

of vehicles, which helps it to guarantee

country lanes and long runs on trunk

routes.

"We have a long standing and trusted

"The equipment fitted to the lorries has to

reputation," says

be robust, reliable and first class in every

Mark Longthorne.

respect.

We've been working with Longthorne for many years now, so it's fair to say that they appreciate the robust quality of JOST components."

One such critically important part that Longthorne sources from JOST is the fifth wheel coupling which connects an articulated vehicle's tractor unit and trailer.

Without reliable and fast coupling it's impossible to maximise the productivity of a vehicle, to say nothing of the potential safety implications.

All JOST fifth wheels are tested to ensure

Mark explains: â&#x20AC;&#x153;The automatic lubrication

safe, secure and reliable coupling in

feature reduces maintenance requirements

tough environments, but Longthorne

on the fifth wheel which ultimately gives

often favours the low maintenance

us more time on the road with the vehicle.

JSK37CW model which features automatic

Itâ&#x20AC;&#x2122;s also fitted with a Sensoric feature which

lubrication of the lock jaw as standard.

helps the driver to make sure that the

Issue 22 PECM

153

trailer is safely coupled to the tractor – this

This uses a combined ram and tank design

Longthorne has also specified the newest

is particularly helpful when operating on

to cut the overall kit weight by as much

member of Jost World.

uneven surfaces.”

as 258kg. Thanks to advanced design

Additional JOST components are also specified as a matter of course, such as the king pins and landing gear.

and manufacturing techniques, such as one-piece tube construction and double lip wiper seals, the CX range is stronger and more robust than other like-for-like

The JOST Modul series, telescopic landing

cylinders on the market and offer faster

gear has a modular construction with

tipping speeds.

variable mounting and operating heights; different crank handle and connection shaft lengths; as well as five different foot types.

This flexibility allows an end user to standardise on one product for efficiency and cost effectiveness while still meeting individual needs of each vehicle.

Mark says: “We’ve always been a fan of Edbro and for over 16 years we’ve not fitted anything else, to our articulated tippers or our eight wheelers. You always know you’re getting the best tipping ram when you specify Edbro.”

All Edbro cylinders are complemented by

When it comes to tipping vehicles for the

Edbro’s cutsomisable wet kits which can

aggregates, Longthorne again turns to

include steel or aluminium tanks, hydraulic

JOST and its Edbro range of tipping gear,

valves, pneumatic controls, piston and

often choosing the popular CX range.

gear pumps, PTOs, and all other fittings.

154

PECM Issue 22

JOST Axle Systems (formerly MercedesBenz Trailer Axles) uses JAS’s complete

modular disc braked axle and suspension

metallic livery, so are easily recognisable.

hallmark of Longthorne since Granddad’s

system, engineered by Mercedes-Benz.

They stand for quality, reliability and

day.”

This gives reduced cost of ownership

service – standards that have been the

www.jost.co.uk

and low life cycle costs for the trailer and customer alike.

Couple this to reduced inventory of spare parts, it becomes the pre-requisite needed to maintain a large fleet of vehicles.

Adding the unsurpassed quality and range of JOST Axle Sytems to its product portfolio enables JOST to be the only key supplier to offer a’’ whole vehicle concept’’ to its customers; offering total peace of mind that all the core truck and trailer components are from one unique and trusted supplier.

Mark sums up his appreciation of the reliability of JOST and Edbro equipment: “Most of our trucks are in a stunning

Issue 22 PECM

155

Freight Management Limited

Freight Management Limited ŅýåųĜĹč ± ÏŅĵŞųåĘåĹŸĜƴå ŸåųƴĜÏå üŅų åƻŞŅųƋåųŸ ±ĹÚ ĜĵŞŅųƋåųŸ ƚŸĜĹč ÏŅĹƴåĹƋĜŅűĬ %ååŞ å± ŅƚƋåŸØ ŅĹƋ±ĜĹåų ĘĜŞĵåĹƋØ kƴåųĬ±ĹÚ ų±ĜĬåų

ų±ĹŸ :ĬŅƱĬ ŅýåųŸ ƋĘųŅƚčĘ ĵŅƴåĵåĹƋ ŅýåųĜĹč ± ÏŅĵŞųåĘåĹŸĜƴå ŸåųƴĜÏå üŅų åƻŞŅųƋåųŸ ±ĹÚ ĜĵŞŅųƋåųŸ ƚŸĜĹč ÏŅĹƴåĹƋĜŅűĬ %ååŞ å± ŅƚƋåŸØ ŅĹƋ±ĜĹåų ĘĜŞĵåĹƋØ kƴåųĬ±ĹÚ ų±ĜĬåų åƻŞŅųƋŸØ ĜĹÏĬƚÚĜĹč ƋĘå ÏŅěŅųÚĜűƋĜŅĹ Ņü ĜĹĬ±ĹÚ Ƌų±ĹŸŞŅųƋ ±ĹÚ ÏƚŸƋŅĵŸ üŅųĵ±ĬĜƋĜåŸţ ų±ĹŸ :ĬŅƱĬ ŅýåųŸ ± üƚĬĬƼ ÏŅĵŞųåĘåĹŸĜƴå ÚŅÏƚĵåĹƋ±ƋĜŅĹ ŸåųƴĜÏå üųŅĵ ƱŸĜÏ ŸĘĜŞŞĜĹč ĹŅƋåŸ ±ĹÚ Ƶ±ƼÆĜĬĬŸØ ÏƚŸƋŅĵŸ ±ĹÚ ÏŅĹŸƚĬ±ų ÚŅÏƚĵåĹƋŸ ƋŅ ƋĘå ŞųåŞ±ų±ƋĜŅĹ ±ĹÚ ŞųåŸåĹƋ±ƋĜŅĹ Ņü ÏŅĵŞĬåƋå Ş±ŞåųƵŅųĩ

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www.tgfml.com

Fibox Protects Innovation in the Parlour!

Davlec Ltd. is a family owned, Mid-Wales based electronics manufacturing company with over 33 years experience specialising in the design and manufacture of control equipment for milking parlours.

F

rom their origins, designing, manufacturing and servicing equipment for the dairy industry, the company has grown to provide a full contract electronics manufacturing service to clients from a wide variety of industries.

As the range of electronic feeder control equipment offered by Davlec continues to expand, the quality and range of the equipment has to be rigorously maintained to keep the company in the forefront; supplying the increasing advances and demand for efficiency within the dairy industry.

The Davlec range of systems includes replacement boxes for older installations, through to individual point controllers and fully programmable feeding systems.

However, even though these systems are simple to operate, easy to install and easy to maintain; crucially they must be strong, reliable and above all accurate.

It is therefore vitally important that the ‘electronic brains’ of all the Davlec

systems which include a wide range of auxiliary parlour control equipment, ranging pulsation control boxes, liquid level controls and plant washing systems, are housed in enclosures that are more than capable of protecting the sensitive control equipment that needs to be positioned in and around the harsh parlour feeding and wider dairy farm environment.

Justin Bernard, Davlec’s Chief Engineer, who has been with the company for over 18 years explained, “Davlec have been using the Fibox range of enclosures for many years now, because we have found that they provide our design teams with the latest and best resources, both in advanced enclosure technology and customization, as the industry evolves. We’re constantly refining our systems to give our customers the best outcomes available and we’ve found that Fibox can provide access to the depth and breadth of enclosure products to match the pace of the technical development activities we need.”

To give two

examples of the Davlec range we looked at their ‘Multi C1’ - an in-parlour auto-id automatic parlour feeder system and the popular ‘Touchfeed’ system, - a digital touch keypad controller for single feeder stalls.

To shield the devices sensitive automated controls, both these systems utilize the Fibox MNX and the PICCOLO enclosures, which offer IP67 rated protection and are designed to withstand the harshest of environmental conditions.

With a reputation of dependability and performance the both the Fibox MNX and the PICCOLO range of enclosures are representative samples born of one of the most advanced polycarbonate and ABS injection moulding technology platforms available today.

Steve Gallon, Fibox UK Managing Director said “Of course, technology is only a means to an end, helping us in preparing an accurate personalised service in selecting the right product to deliver the best outcomes requires close cooperation between experienced project engineers and designers.

At Fibox, we endeavor to deliver an innovative, tailored service that is designed to ensure that whatever sensitive equipment you manufacture we will provide an enclosure system that guarantees that equipment is adequately protected, allowing it to perform reliably and accurately for the long term.”

Enclosures Davlec’s Multi C1

www.fibox.co.uk Issue 22 PECM

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Switches & Sensors

Training & Recruitment

READY TO BECOME A CHARTERED ENGINEER? Study our online MSc Professional Engineering course alongside your career and work towards achieving Chartered Engineer (CEng) status, recognised by a wide range of engineering institutes including ICE, IMECHE and IET. Choosing to study online allows you to achieve a qualification alongside your career and personal commitments, from anywhere in the world.

Whether you’re starting out, moving up or starting again WE’RE READY WHEN YOU ARE

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PECM Issue 22

Start May or September Call 01332 594000 www.derby.ac.uk/engineering

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Introduction to Valves - Monday 3rd October Members: £260.00 | Non Members: £390.00 Introduction to Actuators - Tuesday 4th October Members: £260.00 | Non Members: £390.00 Control Valves - Wednesday 5th October Members: £260.00 | Non Members: £390.00 Safety Valves - Thursday 6th October Members: £260.00 | Non Members: £390.00 PED / ATEX Directives - Monday 10th October Members: £260.00 | Non Members: £390.00 Safety Integrity Levels (SILs) - Tuesday 11th October Members: £260.00 | Non Members: £390.00

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+44 (0)1295 221 270 +44 (0)1295 258 893 enquiry@bvaa.org.uk www.bvaa.org.uk

British Valve and Actuator Association Limited 1A Banbury Office Village Noral Way Banbury OX16 2SB

Valves & Flow Control

How does a RotaVal rotary valve reduce changeover times by 75%?

R

otaVal’s Fast Clean rotary valves have transformed production efficiency for A Schulman, the international manufacturer of plastics, resins and masterbatch. With a simple, ergonomically efficient mechanism for cleaning the valve at product changeover with only a single tool required, RotaVal Modular Fast Clean valves require only four minutes per changeover, a reduction of up to 75% over A Schulman’s previous equipment.

A Schulman have gained an incredible 2-3 hours of production time per month at their Gainsborough production site.

Cleanliness in production and the ability to guarantee that no material residue carries over when products change is a critical factor in A Schulman’s highquality manufacturing process. At the same time, production pressure in a busy factory is ever-present, and it is vital that downtime is minimised. At every changeover, the process is purged, and that includes dismantling and cleaning the rotary valves. A Schulman

identified that this was a bottleneck in their production processes and contacted RotaVal for a solution.

RotaVal’s Modular Fast Clean valves are easy to work with, with patented RotAlign and bottom mounted sliding rails the valve rotor to slide out to be easily cleaned then slide back in with the minimum of fuss. All the operator needs to do is release the air supply and undo a few bolts, easily accomplished with a single spanner. As Michael Ingall, A Schulman’s Production Manager, put it, “The previous gate valve used a lot of tools and was time consuming. With the aid of the RotaVal quick release we have saved a lot of time and money” He was echoed by Production Supervisor Richard Hodge, “Time saving is 12-15 minutes and, with the amount of changeovers we have, it’s a fantastic saving.”

Time saving is not the only one benefit.

A Schulman have also identified that they are enjoying better quality control, with no operator errors. Richard Hodge went on, “A fantastic invention in what

we do. Less risk of injury, it’s so swift to do, and clean.”

Minimal downtime, with better quality control. Increased productivity that’s safer and easier for the operators. Also, savings can seriously mount up – a site with 20 Fast Clean valves and ten changeovers per week would see an improvement of around 2600 production hours.

For more information and a video filmed at A Schulman showing exactly how easily Fast Clean technology works in practice, see RotaVal’s website www.rotaval.co.uk

Made in Britain

TELEPHONE

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PECM Issue 22

BOLLFILTER Automatic Type 6.18 Automatic filter for treatment of industrial process water

W

here a large amount of cooling or process water is re-used in open or closed circuits, the Bollfilter type 6.18 offers reliable filtration for those liquid distribution systems. We are talking; cooling water, potable water and waste water. These three types of water are ideal applications or this filter. Liquid filters must offer the operator at least three key benefits: • Reliable day to day use without interruption and disruption, as a result ensures efficiency of the complete system.

• Precise liquid filtration to ensure a defined degree of purity once treated.

• Low maintenance with minimal operating costs resulting in little need for manual involvement.

Why the Bollfilter Automatic Type 6.18 is best The Bollfilter Automatic Type 6.18 is the best industrial process water filter available, this is not a hollow claim, because there are three key advantages: • Robust and durable construction based on in-house research and development over many years’, plus the in depth experience in a wide range of industries gained in the last 63 years • Precision filter media and a unique cross-flow scouring backflush action • The 6.18 is designed to last up to 20 years and has few wearing parts.

As a result, operators can enjoy low maintenance costs throughout the filter’s life.

The filter made for today’s operator Continuously operating systems in remote areas, or plants without on-site staff are ideally suited to the Bollfilter due to the current trend of minimum manning. This is likely to continue and the reliability of the 6.18 is a must for operators of water filtration systems.

The 6.18 offers the operator many advantages over conical or expanding type filter elements. Featuring cylindrical filter elements open at both ends, with a throttling plate to develop turbulence, creating the scouring effect in backflushing. Technology that takes filtration to a new level.

Less operator costs in man-hours and spare parts because the effective backflushing continuously prevents

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PECM Issue 22

filter element blockage. Lower dynamic stresses result in longer life over other types of filter element.

• More reliable separation of solids than conical or expanding elements.

Original filter fineness is constant but that cannot be guaranteed with other types.

• Better cleaning when process water is contaminated by fibrous material.

• Special profile filter elements with longitudinal surfaces in direction of backflush have proven to be very effective in the pulp & paper industry with high fibre content. Also effective in the water treatment industry with weed & algae.

Design of the Bollfilter Automatic Type 6.18 Robust components make this water filter design a simple option for today’s filtration buyer or specifier, therefore suitable for many situations including these four applications: • Potable water pre-screening, in water treatment plants.

• Final effluent recycling, in sewage treatment plants.

• Paper and pulp manufacture, for nozzle protection from process water contamination in paper mills.

• Cooling water filtration, in continuous casting and cooling nozzle spray bars in steel & aluminium making.

Filter body construction The bearings and flushing bushes are made of high carbon Polytetrafluoroethylene better known as PTFE. The filter housing is made of ductile iron, fabricated carbon steel, stainless steel and super duplex steel.

The filter elements and internals are made from stainless steel grade 316 or better as suits the application.

The only moving parts are the flushing arm, cover arm and the flushing bushes that are spring loaded to automatically adjust to wear.

Depending on the conditions of the system and characteristics of the liquids to be filtered a number of alternative options are available.

The Bollfilter Automatic Type 6.18 is available in different sizes with connection diameters 50 to 1000 mm for flows up to 10,000 m3/h in a single unit.

Low pressure?

You may need our low pressure option.

High level of contamination?

You may need our heavy duty option.

Bollfilter UK supply BOLL & KIRCH products to Great Britain and Ireland The water filters by BOLL & KIRCH are the most important safety components in a water treatment plant. BOLL & KIRCH develops its water filters based on its own research and ensures their compliance with all current technical standards worldwide.

The automatic water filters deliver the strongest performance even in extremely polluted water and under the most difficult of circumstances long and maintenance-free service lives ensure that operating costs remain at a minimum. Additionally, our water filters guarantee interruption and disturbance free operation.

John Dow Managing Director Bollfilter UK Limited Tel: +44 (0) 01206 589620 Filters & Capital Equipment: filters3@bollfilter.co.uk

The 6.18 offers the operator many advantages over conical or expanding type filter elements.

IO-Link –The standard interface for smart sensors Benefits of IO-Link · Enables the simple setup of IO-Link enabled devices. · Masters store parameters of the IO-Link device locally and automatically transmit these to replacement devices. · Analogues are transmitted virtually error free. ifm offers a range of IO-Link units: ifm now has over 2 million IO-Link enabled devices in the field and offer 350 different units including; · Software and IO-Link apps for simple configuration. · IO-Link enabled position and process sensors. · Field modules and IO-Link masters for all major fieldbuses and PLCs.

www.ifm.com/uk/io-link (020) 8213 2222

THE NEW FILTER FAN PLUS

EXPELS MORE AIR FROM AN ENCLOSURE.

STEGO ‘the protector of electronics’ have developed a new filter fan series. This series has a more effective airflow and significantly increases air volume, thanks to its unique air-flap outlet technology, and only one filter mat. But there is more …

TAKE A LOOK AT ALL PRODUCT HIGHLIGHTS:

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STEGO UK Ltd. | Unit 12, First Quarter Bus. Park | Blenheim Road, Epsom | Surrey KT19 9QN | www.stego.co.uk