FOOD & DRINK PROCESSING & PACKAGING
New binder M12 A-coded connectors for food and beverage industries Brammer Helps Leading Bakery Food-On-The-Go Retailer Save Its Dough
Sweet treat for The Amazing Chocolate Workshop Issue 11 2016
PLUS... Krones has upgraded its capabilities for the dairy industry with its new Milkron GmbH subsidiary
Optimum Heat
Food Safe Low Temperature
Inhibited Glycols High thermal efficiency and low viscosity fluids to maximise Coefficients Of Performance
Transfer
SF Antifreeze
Non-Toxic Biodegradable Optimimum Flow
tel: 01792 586800
Corrosion Control
Quality Assured
www.hydratech.co.uk
Maximum COP & ROI for... Brewing, Beverage & Dairy Food Processing & Packaging Blast Freezing & Cold Rooms
Food Safe High Temperature
Thermal Oils
High thermal efficiency and low viscosity fluids to maximise Coefficients Of Performance
SF High Temp
Non-Toxic Biodegradable Optimimum Flow
tel: 01792 572292
Corrosion Control
Quality Assured
www.paratherm.co.uk
®
Specialist Fluid Solutions Hydratech and Paratherm UK are divisions of Liquitherm Technologies Group Paratherm USA is a division of The Lubrizol Corporation
Contents
The Team Editor Amanda Buckingham editor@fdpp.co.uk
Managing Editor Antony Holter editor@mhmagazine.co.uk
Creative Director Josh Holmes josh@mhmagazine.co.uk
Assistant Editor Justine Sanders justine@fdpp.co.uk
Sales Manager Louise Jamerson louise@fddp.co.uk Tel: 01227 392575
Digital Manager Jamie Bullock Jamie@mhmagazine.co.uk Tel: 01227 392571
Publishing Director Martin Holmes martin@fdpp.co.uk
Studio Designer James Sayer james@mhmagazine.co.uk
M H Media Global Ltd.
St Augustine’s Business Centre, 125 Canterbury Road, Westgate On Sea, Kent, CT8 8NL
Tel 01843 830249 l Fax: 08721 152240
www.fdpp.co.uk
All web addresses are inter-active, simply click the web address of your choice to view the company website. There is also a useful tool bar where you can search for a specific product, or simply view the index on page 3 and then type in the page number of the section that you wish to view. Please mention FDPP when responding to items in this issue.
Every effort is made to ensure the accuracy and reliability of material published in Food & Drink Process & Packaging however, the publishers accept no responsibility for the claims or opinions made by the contributors, manufacturers or advertisers. No part of the publication may be reproduced or transmitted in any form or by any means, mechanical, electronic (including printing), recording or stored in any information retrieval system without the prior written consent of the publisher.
Features
Burkert Products4Automation Arla Kuka Binder Fanuc Muller Br Automation dssmith Holchem krones parkside Ichibans Nestle
< 04 < 12 < 14 < 16 < 18 < 22 < 24 < 28 < 30 < 36 < 38 < 42 < 44 < 48
FDPP - www.fdpp.co.uk 3
NOTE WRITTEN BY BĂźrkert PHOTOGRAPHY BY BĂźrkert
How the food & beverage industry can benefit from bespoke process control solutions Process control systems that are unique to the food and beverage industry can be used to deliver higher levels of efficiency and reliability. Mark Lilley, Field Segment Manager
by the improvements to the process
Improving the levels of automation
.Hygienic - Food and Beverage for
and the long-term cost benefits.
within a process of any scale can
BĂźrkert Fluid Control Systems, looks at the benefits of a bespoke control system, the features it should include and how to achieve the most effective
Improved control and monitoring reduces wastage of expensive compounds, provides improved
deliver improvements to maintenance costs, production costs, reliability and, most importantly, quality.
solution.
production reliability and also delivers
With increased automation comes the
the continuous data required to meet
ability to collect more process data
Modern food processing systems are
regulatory standards.
which is required for effective process
under increasing pressure to improve efficiency and minimise the total cost of ownership, without compromising quality. As legacy equipment ages and processes change it can be more difficult to achieve the ideal control scenario. Very often, new investment is required but this has to be justified 4 FDPP - www.fdpp.co.uk
By making significant reductions in energy and raw materials costs, a
management and traceability as well as meeting local hygiene standards.
carefully designed production control
While many process control systems
system can deliver high quality
will have several features and
products using the most efficient
components in common, the actual
process.
arrangement and interaction between them should be specific to an application for optimum performance.
Creating a bespoke design can
and increasing versatility that will
project with a supplier that can deliver
therefore be essential to meeting
enable cost effective operation
the complete package.
the criteria for modern production
of the manufacturing process.
facilities and meeting local standards.
Reducing the air consumption of
Modern process control systems
pneumatically operated valves for
use a much higher degree of
example, minimising heating times for
automation that relies on process
sterilisation processes and optimising
data being interpreted and applied by
product interchangeability all have
programmable logic controllers (PLCs).
long term benefits for the end user.
new system and how best to achieve
Creating the most effective design
components will have to be integrated
for a particular application requires
with unique parts and custom designs
larger scale enterprises.
considerable expertise and experience
in order to achieve the best solution.
In terms of actual control devices
installation. To avoid unnecessary
and sensors, the emphasis has been
complications and delays, the most
on reducing energy consumption
effective solution is to develop the
More recent advances have seen the use of networked information and remote visualisation, especially on
in design, manufacturing and
The definition of a bespoke control system means that the designers have to start from the ground up, working closely with the client to establish what will be delivered by the it. Often existing technology and
The scale of the solution can range from a simple cabinet enclosure that contains the complete control system, to a factory-wide installation that FDPP - www.fdpp.co.uk 5
includes decentralised control and
Bespoke solutions are about creating
experience of the Systemhaus,
fieldbus connectivity.
the most appropriate answer to
ensures the optimum solution is
a problem, not just altering some
delivered to every client.
Whatever the requirement, the basic principles for the design and build of the process control system remain the same, along with the need for innovation and reliability. Bürkert has addressed these requirements by enhancing the facilities in its local manufacturing sites as well as investing in its Systemhaus concept, which is capable of delivering substantial, complex and diverse control systems. With the skills and expertise to design, simulate, prototype, construct and test the finished product, each Systemhaus specialises in a certain manufacturing field to ensure the best
existing system in the hope it will deliver. Creating a fit-for-purpose control system requires a multi-skilled team that is dedicated to the delivery of one project before it moves on to the next. Bürkert offers the widest range of equipment to actuate, monitor, network, position and decentralise process control into the field. In every Bürkert control cabinet solution, each component is the product of cross functional mechanical and electrical engineering innovation and exacting laboratory testing.
industry knowledge is applied to each
Combining these products with
project.
the design expertise and industry
6 FDPP - www.fdpp.co.uk
Bürkert Bürkert is one of the world’s leading manufacturers of measurement and control systems for liquids and gases.
www.bürkert.co.uk
Visit us at BRAU Beviale 2016 Hall 4, Stand 306
Transit Layer Board
Transit Layer Boards (TLBs) provide the ultimate solution for stacking kegs, increasing vehicle
payloads and better utilizing valuable warehouse space. This is in addition to keeping kegs more stable and safer within the vertical stacks. The range of TLBs extends to designs which fit the common keg sizes of 1/2 bbl, 1/4 bbl and 1/6 bbl steel kegs. Transit Layer Boards minimize the separation of the layers of kegs to 3/4 inch, so are ideal for keg shipments, as well as for stacking kegs within confined spaces of brewery operations and warehouses. The range of Transit Layer Boards is currently being expanded to conform with different pallets, especially the 48” x 40” foot print of the GMA pallet.
Features and Benefits Injection molded full plastic construction.
Full load bearing performance, for filled kegs and emptied alike, up to five rows in stationary stacks. Positioning rings and retention segments to keep kegs stable – even with empty 1/6th bbl Slimline kegs. Successfully employed by Breweries within United Kingdom and across Europe. Now used in the USA. Proven performance over a period of 2 decades in the keg manufacture and brewery industries. Our designs fit all common keg sizes, including 1/2 bbl, Slimline 1/4 bbl and Slimline 1/6 bbl. Use of TLB’s in keg stacks integrates with standard forklift trucks The designs can be produced to match current keg stacking arrangements, on common pallet footprints. Customization to any pallet footprint is possible. A range of colours are available on request.
Advantages vs Wooden Pallets Significantly reduces space between layers of kegs Storing unused Layer Boards takes up very little space Significantly lighter weight – typically 7-8 lbs empty 7 year lifespan, reducing ever-present repair bills and the regular disposal of retired wooden pallets Won’t splinter or fracture Won’t increase in weight when wet Won’t support mold growth Doesn’t warp or distort Better integration with automated keg lines with robotics Eliminate the risks of exposed nails Made of 100% recyclable automotive grade plastic Less need for strapping and shrink wrapping
vs Plastic Pallets Kegs are retained in position – won’t slip or slide Less need for strapping and shrink wrapping Significantly lighter weight – typically 7-8 lbs empty Greatly reduces the space between layers of kegs Storing unused Layer Boards takes up very little space
Brewery Plastics Ltd. Unit 19, Rural Enterprise Centre Vincent Carey Road, Rotherwas Industrial Estate Hereford HR2 6FE, United Kingdom Ph: (01432) 343340 | Fax: (01432) 373657 • www.breweryplastics.biz
Labfacility have launched a NEW
Resistance
online purchasing website featuring
Thermometer
our full range of Temperature
Sensing
Sensors, Thermocouple Connectors,
Resistors
Thermocouple Cables and associated Temperature Instrumentation – Please visit www.labfacility.com for immediate despatch from stock worldwide . Temperature Sensors Labfacility are the UK’s leading manufacturer of Thermocouple and PRT sensors, made in our South Yorkshire site. Standard configurations are offered in all of the widely used calibrations, type J,K,T,E,N,R,S and B.. Depending on the choice of sensor type and sheath materials, temperature ratings of up to 1750oC are available with single or duplex elements. The comprehensive stock of mineral
Labfacility offers a range of high quality Pt100 and Pt1000 sensing resistors in wirewound and thin-film types. The range includes surface mount versions and glass encapsulated types for those applications requiring the highest stability and hermetic sealing. All Pt100 sensors comply with IEC751 and, depending on construction, are available in Class A, B and 1/3, 1/5 and 1/10 DIN tolerances. Dimensions range from sub-miniature to 50mm length to suit any application and optional extended terminations are
0.5mm sheath diameter versions in
range of components and fittings for
addition to 1.0mm, 1.5mm, 3.0mm
sensor installation and manufacture
and 6.0mm. The 0.5mm diameter
at our West Sussex site. These
thermocouples combine low
include pot seals for mineral insulated
thermal mass and fast response to
thermocouples, bayonet caps and
temperature changes with durable
adaptors and closed end protection
construction; they are highly flexible
tubes.
intrusion.
Additional components include
Mineral insulated PRT sensors are
thermowells and a wide range of
available in a range of diameters and
terminal heads.
high accuracy, high stability, sheath flexibility and robust construction.
compression glands, melt bolts,
Labfacility is the UK's leading manufacturer of Temperature Sensors , Thermocouple Connectors and associated Temperature
10 FDPP - www.fdpp.co.uk
The Company has been trading for 45 years, is ISO 9001 accredited, employs 70 staff over two UK sites - West Sussex and South Yorkshire and exports to over 85 countries. In addition to the stocked items , Labfacility also offers bespoke Temperature Sensors. TRUSTPILOT REVIEWS – please see our latest customer reviews on our website!
Probe Installation Fittings Labfacility also manufactures a wide
configurations to meet the need for
Thermocouple Cables.
available to order.
insulated thermocouples features
and their use minimizes process
Instrumentation and stockists of
Labfacility Ltd Buy online (website below) quoting code ‘FOODP’ for a 5% discount on all products until the end of December 2016.
sales@labfacility.com Sales Tel: +44(0)1243 871280
www.labfacility.com WRITTEN BY Labfacility Ltd PHOTOGRAPHY BY Labfacility Ltd
Movicon SCADA Helps Creamery Generate Power From Cheese Waste A new anaerobic digestion plant built
of premium Cumbria cheddar from its
of on-site treatment solutions for
by Lake District Biogas at First Milk's
creamery in Aspatria, Cumbria.
the food and beverage sector. The
Aspatria creamery site in Cumbria has been installed to generate biomethane. It is producing over ÂŁ3m per year in cost savings, while supplying up to 25% of the creamery's energy requirements. Providing full control and visualisation of the system is a Movicon SCADA solution provided by
Committed to minimising its environmental impact and lowering its energy requirements, First Milk has long had an aerobic plant at the Aspatria facility. However when the company faced the need to upgrade in order to reduce effluent treatment
process takes feedstock from the creamery, comprising low strength wash waters such as process rinses, supplemented by cheese production residue. This liquid is pumped into the anaerobic digestion plant from the creamery where it is converted into biogas, which is stored in a gas dome
Products4Automation.
costs and lower its carbon footprint, it
With four creameries around the
site anaerobic digestion plant for its
country, First Milk is the UK's only
production residues. First Milk worked
major dairy company owned by British
with funding partners to set up Lake
farming families. It supplies the retail,
District Biogas to own and operate the
A key consideration in the design of
food service and milk markets with
plant.
the plant was the choice of control
a wide range of dairy products and ingredients, including a number of regional cheeses. Most recently First Milk has launched the Lake District Cheese Company, producing a range 12 FDPP - www.fdpp.co.uk
investigated the potential for an on-
The result of this was the installation of a brand new anaerobic digestion plant, designed and commissioned by Clearfleau, a leading British provider
until it is required. It is then fed into a membrane based upgrade unit that removes carbon dioxide from the gas to produce bio-methane.
system, and Clearfleau opted for the Movicon SCADA solution provided by Products4Automation (P4A), with the control and visualisation platform developed and installed
by Tritec Systems, an established
small HMI to large SCADA servers, it
At least 60% of the bio-methane will
UK-based systems integrator. Project
is based on open XML standards and
be used in the creamery for steam
coordinator for Tritec, Laurence Brown
offers built in features such as secure
generation, with the rest being
comments: "Clearfleau opted for
web services and good database
available to others on the grid.
Movicon over a number of competing
support.
solutions due to its excellent value for
For First Milk the result of the new
money yet high level of capability.
The result of the development at
plant is reduced energy costs and
the Aspatria site is the first on-site
lower off-site disposal costs, leading
"Movicon also offered the benefits
anaerobic digestion plant in the
to a reduced carbon footprint. First
of easy to use web clients, which
dairy industry in Europe to feed
Milk has been able to generate
simplified the route to remote
bio-methane into the gas grid that
value from its residues, while
control and visualisation. Additionally
is generated entirely from its own
boosting sustainability and reducing
it provided a product that could
residues. Operated at the site for Lake
operational costs.
be reused on multiple hardware
District Biogas by Clearfleau, at full
platforms, providing a simple path for
capacity the plant treats 1650m3 per
future upgrades."
day of process effluent and cheese
Movicon SCADA is a powerful, stable, easy to use and easy to
residues, generating around 5MW of thermal energy.
expand platform with advanced
The plant produces 1000m3 of biogas
features for control and visualisation.
per hour, 80% of which is upgraded
Guaranteeing the reliability needed for
to bio-methane for injection into the
any mission critical application, from
national gas grid.
Products4Automation Having been involved in selling SCADA software for many years, Products 4 Automation is happy to announce that we are now the UK and Ireland distributor for an Italian SCADA system from Progea called Movicon.
www.products4automation.co.uk
FDPP - www.fdpp.co.uk 13
Fanuc overhead and from behind its back, it has an amazingly large work area despite its compact robotic design. "Test trials" involving a six and seven-axis R-1000iA, demonstrating the same payload, have resulted in identical cycle times for both robot models. Even the repeat accuracy is consistent for both models at ± 0.2 mm. The capabilities of the R-1000iA/120F-7B, however, extend far beyond spot welding applications. It is possible for the robot to be used in a compact palletizing cell as well as for loading and unloading of a processing machine within tight spaces. The programming appears to At EuroBLECH 2016 (October 25
areas, yet – compared to the short-
to 29, Hall 13, Stand F98), FANUC
armed version of a robot – retains its
is showcasing its new seven-axis
full operating radius.
R-1000iA/120F-7B robot for the first time in Europe. This robot was developed on the basis of the R-1000iA series model. Due to its kinematics with an additional axis in the second arm, the seven-axis is ideally suited for use in very narrow work space. The new R-1000iA/120F-7B has a payload of 120 kg and a maximum reach of 2,230 mm. The outstanding features of this series are based on its
The robot is presented in a spot welding application with a lightweight gun. LEWA Attendorn, the plant engineer and systems integrator, set up a lightweight gun "SpeedGun 10K" - an extremely light and quick servo gun – in order to present this new robot. The robot is also equipped with a Becker dress pack. The articulation in the J2 arm now enables the robot to be placed closer
slender design and high dynamics.
to the operating point in a welding
The additional axis in the second
reach. Since the robot can also work
application without losing any
arm enables the robot to practically
robot. Based on its seven axes and the option to reduce the length of the second arm by 400 mm by "folding in", the robot provides further possibilities to decrease the distance between the robot and the component in order to build an even more compact cell, or for using robots where up to now, the necessary working space has not been available. In the control cabinet, an additional axis amplifier has been installed for the required seventh power train.
Fanuc FANUC City is situated at the foot of Mount Fuji, near Lake Yamanaka. Covering 1.5
fold the second arm together, thus shortening it. This means that the
NOTE WRITTEN BY Fanuc
robot can be operated in tight working
PHOTOGRAPHY BY Fanuc
14 FDPP - www.fdpp.co.uk
be easy – as on every other FANUC
million square metres, it is home to all FANUC's unique production facilities.
www.fanuc.eu
Fastems Deepens Cooperation With Kuka Robotics To Meet Challenging Customer Demands The partnership of Fastems’ and
KUKA ROBOTS HELP CREATE THE
The Finnish provider of manufacturing
KUKA is focusing on the development
RIGHT SOLUTIONS FOR FASTEM’S
systems, robot-based automation
of robot based automation solutions.
CUSTOMERS
and a wide range of industrial services
“We are happy to have KUKA as a
is located in Tampere, but also has
Finnish factory automation systems manufacturer Fastems Oy Ab has announced that KUKA Robotics will be their premium supplier of robot solutions. From this step, the company expects to meet the high demands of their customers regarding the provided automation systems in a wide spectrum of industries.
strong and reliable partner to fulfill our customers’ wishes to be equipped with KUKA robots.
manufacturing facilities in Germany. COOPERATION ALLOWS EARLY COORDINATION
This helps us market our superior
KUKA is looking forward to the
ability to provide robot based
intensified cooperation and the
automation solutions for customers in
benefits for the customers as well as
machinery construction, aviation and
the involved companies. “Fastems OY
aerospace as well as metal working
Ab is not only an important customer
companies and their suppliers,” says
for us.
Markku Bollmann, Vice President of Marketing and Sales from Fastems.
As a premium supplier we profit from the inclusion in Fastems’ customer projects at an early stage,” adds Joacim Lorentsson, Sales Manager from KUKA Nordic AB. Project transparency, mutual reliability, Fastems’ world leading automation expertise and KUKA’s strong robotics portfolio are the main pillars in this partnership.
WRITTEN BY Kuka Robotics
Kuka Robotics As a pioneer in robotics and automation technology, KUKA Robotics is one of the leading manufacturers of robotic systems worldwide.
www.kuka-robotics.com 16 FDPP - www.fdpp.co.uk
Designing or installing machines for connection to RCD protected sockets! Automated machines containing frequency inverters must not be connected to circuits protected by conventional RCDs (RCCB). Before installing the equipment, check the machine specification & inverter characteristics for specific requirements relating to RCD protection. RCCB Protection with Inverters To comply with Regulation 4(1) 65 Where the precautions taken include residual current protection to reduce the risk of death or injury (Regulation 8), the upstream RCD protection must be suitable for use with inverters
nominal supply frequency (50Hz)
which cannot be detected by
and at various harmonic frequencies.
conventional RCDs. In addition DC
Leakage currents in the higher
residual currents affect the tripping
frequency ranges can be significant
characteristics of AC RCDs, resulting
and from a safety perspective cannot
in a loss of protection due to magnetic
be ignored, as can be seen from the
saturation of the AC trip coil.
connected downstream see Fig 2.
following example.
Electricity at Work Regulation 4(1)
Figure 2 details the frequency range
65 The safety of a system depends
of various leakage currents present
upon the proper selection of all the
in a system
electrical equipment in the system
containing a 4kW
and the proper consideration of
VSD; at 50Hz the
the inter-relationship between the
leakage current is
individual items of equipment.
less than 4mA. The
The inverter design topology will determine the Type of RCD protection required. To meet existing laws on H&S, companies must comply with the inverter manufactures recommendations relating to the Type and characteristics of the RCD that can be used safely with the equipment. AC operational leakage currents: 3 Phase Inverters and the associated EMC filters and motor cables, generate leakage currents at
Chaz Andrews â&#x20AC;&#x201C; Technical Manager, Doepke UK Ltd
maximum leakage current 60mA, occurs at 8 k Hz. This equipment can be matched to a Type B RCCB that meets UK 30mA protection at 50Hz and fire protection requirements
Doepke
above 150 Hz (see Reg 422.3.9 9 (i) < 300mA RCD sensitivity).
We stock a comprehensive range of products for immediate despatch to
DC Residual Currents: Under certain fault conditions 3 phase inverters produce smooth DC residual currents
customers throughout the United Kingdom.
www.doepke.co.uk FDPP - www.fdpp.co.uk 17
New binder M12 A-coded connectors for food and beverage industries
New from binder are M12 A-coded
requirements of high pressure cleaning with
In addition to the existing tests and the
connectors designed specifically for
aggressive chemicals widely used in the
UL certification that is under preparation,
applications in the food and beverage
industry.
the connectors have been subjected to the
markets where more stringent hygiene requirements have to be met for machinery,
The new range includes moulded and
Ecolab test seal that confirms the materialâ&#x20AC;&#x2122;s resistance to detergents and disinfectants.
systems and components.
angled male and female cable connectors and connecting cables with M12 threads.
The connectors are available in three, four
These new connectors will be highly suited
The moulded heads are made from cream-
and five-pole versions in accordance with
to applications in the pharmaceutical
coloured RAL 9001 polypropylene plastic
DIN EN 61076-2-101 and DIN EN 61076-2-
and chemical industries and all types of
and the cables have a grey PVC jacket.
104 respectively.
industrial food processing including milk and cheese dairies, slaughterhouses, bottling plants and food storage. High-quality materials such as stainless steel and special plastics are used with contours that are as
This specification ensures that these versions not only look different from the standard connectors but the light-coloured surface means dirt and residue are easy to see.
smooth as possible to prevent dirt adhesion. In addition, a high protection class (IP68 and IP69K) is provided to meet with the
18 FDPP - www.fdpp.co.uk
Binder Connector Contact at binder UK: David Phillips, Tel: +44 (0)1442 257339,
WRITTEN BY Binder Connector PHOTOGRAPHY BY Binder Connector
d.phillips@binder-connector.co.uk
www.binder-connector.co.uk
New New TC TC Model Model •• 80 80 -- 400kg/hr 400kg/hr Junior Junior Range Range •• 500 500 -- 2000kg/hr 2000kg/hr Universal Universal Range Range •• Touch Touch control control screen screen •• *Full *Full modulation modulation feature feature 50-100% 50-100% firing firing •• Natural Natural Gas, Gas, Light Light Oil, Oil, LPG LPG and and Bio Bio Fuel Fuel •• Automatic Automatic facility facility option option •• PM5 PM5 Facility Facility option option •• Pressure Pressure range range up up to to 32 32 barG barG •• >93% >93% Efficiency Efficiency •• Remote Remote compatible compatible with with Profibus/ Profibus/ CANbus CANbus etc. etc. •• Steam Steam in in 33 -- 55 minutes minutes •• Compact Compact construction construction •• Lightweight Lightweight •• Suitable Suitable for for mezzanine mezzanine floors floors •• Factory Factory tested tested prior prior to to dispatch dispatch to to site site •• NOx NOx Gas Gas reduction reduction option option •• Dual Dual fuel fuel option option •• Universal Universal Gas Gas && LPG LPG SC Range Range SC 500 -- 2000kg/hr 2000kg/hr •• 500 Natural Gas, Gas, Light Light Oil, Oil, LPG LPG and and Bio Bio Fuel Fuel •• Natural Automatic facility facility option option •• Automatic PM5 Facility Facility option option •• PM5 Pressure range range up up to to 32 32 barG barG •• Pressure >93% Efficiency Efficiency •• >93% Steam in in 33 -- 55 minutes minutes •• Steam Compact construction construction •• Compact Lightweight •• Lightweight Suitable for for mezzanine mezzanine floors floors •• Suitable Factory tested tested prior prior to to dispatch dispatch to to site site •• Factory NOx Gas Gas reduction reduction option option •• NOx
Electrical Range Range Electrical Compact •• Compact 160kg/hr Steam Steam output output •• 88 -- 160kg/hr Modulating ouput ouput •• Modulating Skid mountable mountable •• Skid Steam in in 33 minutes minutes •• Steam Automatic facility facility option option •• Automatic
CERTUSS (UK) (UK) Limited Limited CERTUSS Unit 45 45 Gravelly Gravelly Industrial Industrial Park Park Unit Tyburn Road Road Tyburn Birmingham Birmingham B24 8TG 8TG B24
Tel: 0121 0121 327 327 5362 5362 Tel: Fax: 0121 0121 328 328 2934 2934 Fax: sales@certuss.co.uk sales@certuss.co.uk www.certuss.co.uk www.certuss.co.uk
CVE Package Package Plant Plant CVE compact •• compact Pre-pied, Pre-Wired Pre-Wired •• Pre-pied, Skid mounted mounted •• Skid Fully factory factory tested tested •• Fully Lightweight •• Lightweight Easily maintained maintained •• Easily
Containerised Plant Plant Containerised Easily relocated relocated •• Easily Self contained contained plant plant room room •• Self Full lighting lighting and and heating heating •• Full Fast site site connection connection •• Fast
Junior with with CVE CVE Package Package Plant Plant Junior
“Hands up” if you worry that 1 in 6 touch screens carry E.Coli! …”but touch screens are used everywhere!!??”… …”I must come into contact with one at least a dozen times a week!”… In these days of increasing health
Protection Plus+ is an excellent form of
Every measure should be taken to reduce
awareness, more and more people
infection control in food environments,
risk in public places and in the workplace.
are showing concerns with regard to
hospitals and medical practices. The
multi- use screens, whether it be in a
films can be used on touch screen
supermarket, shop or bank. Most people
EPOS systems in restaurants, bars,
consider touch screens as a vehicle for
supermarkets and stores: places where
spreading germs therefore confronting
food is sold and produced, reducing the
this issue can only be a positive approach
risk of contamination.
S.M.T.L.), Bridgend. Proven to kill a
Increased use of touch-screens as
recognised as being a serious public
Clear Diamond is a UK based manufacturer
reception kiosks, check-ins and control
health hazard, such as E-coli, MRSA and
of high grade Anti- Bacterial polyester
panels where large numbers of people are
Pneumoniae.
protection films for all makes and sizes of
using the screens on a daily basis, requires
screen and touch screen devices.
that the screens are protected from
to satisfy their anxieties.
Specifically developed to provide high performance all-round screen protection for touch screen and LCD displays, Clear Diamond high performance anti-bacterial protection films have a proprietary hard coating that kills 99.9% of bacteria and pathogens. The hard coat incorporates pure metal Nano - technology which prevents bio-film colonization of the surface. The surface treatment will kill pathogens such as MRSA, E-coli and other virulent bacteria, greatly reducing the risk of crosscontamination. In recent years the risk of pandemics has increased greatly with different strains of Influenza and viruses such as Sars and the Corona virus. As a means of exogenous pathogen control, the films are ideal for prevention of HAI (Hospital Acquired Infection). Strains of bacteria are becoming more and more resistant to anti-biotics’ which is a serious public health issue.
20 FDPP - www.fdpp.co.uk
damage and the users are protected from infectious agents.
The Clear Diamond protection films pass BS EN ISO 22196:2011 tested at the National Health Service Laboratory ( Surgical Materials Test Laboratory wide range of harmful bacteria that are
www.clear-diamond.com
Müller’s 2020 dairy category vision set to benefit consumers, customers and farmers Dairy has the potential to be the grocery
product development to our branded and
This potential reinvigoration of a category
sector’s engine for growth for the
private label business, which is growing
valued at £3.3bn per annum but in decline
foreseeable future with consumers,
strongly.
by 2% value* year on year would represent
customers and farmers all set to benefit, according to Müller.
“Our branded products lead the category witha 21% share of the £2.6bn market
a major turnaround, and according to Dan Howell, Commercial Director of Müller Milk & Ingredients (MMI), Müller is impatient to
The liquid milk, dairy ingredients and
with a retail value of£550m despite not
chilled yogurt & desserts business is
currently being available in some very
preparing to outline plans to unlock an
significant segments of the markets in
“By working closely with our customers
additional £700m of category growth in
which we operate*. We aim to rectify this,
to deliver products which tap into the
the sector by 2020.
bringing ‘Müllerliciousness’ to the whole
aspirations of our consumers, we can
branded and private label chilled yogurt
increase the size of this category in 2020
and desserts category.
by up to 14% compared to its current
To help facilitate this opportunity, Müller has confirmed that it is to invest a further £100m over and above normal planned
“We see opportunities across the category
expenditure in its operational, innovation
from health to indulgence, and making
and marketing capabilities over the next
CYPD available more often in relevant
18 months.
formats across the day. There is significant
Capital projects will include installing new filling lines and further upgrading the capacity and capabilities of existing production facilities at its Müller Yogurt & Desserts and Müller Milk & Ingredients businesses. The investment will further reinforce Müller’s industry leading capabilities in liquid milk, cream, butter, ingredients, yogurt and chilled desserts. “The Müller brand is already ahead of Coca-Cola and Cadbury’s Dairy Milk in the top 10 most purchased fast moving consumer goods brands in the UK, picked from supermarket shelves 207 million times each year*,” said Ronald Kers, Müller Group Chief Executive. “Now we want to use our leadership position in dairy to rev up the engine and work collaboratively with our customers and of course our farmers to delight consumers and realise the untapped potential that exists to grow this amazing category.”
Chilled Yogurt and Desserts Bill Mathieson, Commercial Director at Müller Yogurt & Desserts said: “In the chilled yogurt and potted desserts (CYPD) sector, we will bring new excitement, innovation and game changing
22 FDPP - www.fdpp.co.uk
take this challenge on:
value. We are very excited by the strategic customer partnerships we are developing which will lead to long-term growth and value creation.
potential to introduce new and innovative
“Milk plays the central role in the dairy
formats and to increase the number of
category. It’s the core driver of both
shopping points in stores where shoppers
penetration and frequency, bringing
can buy our products to consume at home
shoppers into the aisle to select the rest
or on the go.
of their dairy produce. It’s also of huge
“We will bring more inspiration and excitement to the point of purchase and create a more enjoyable shopping
importance to the UK diet and is rightly viewed as a beacon of healthy, refreshing, enjoyable nutrition.
experience around the dairy category in
“This is a great platform from which
stores working with our customers to
we can work with our customers to lift
activate big promotional partnerships like
the shopping experience to match the
our Olympic partnership with Team GB
enjoyment of consumption experience.”
and Team Ireland this summer.
Müller has identified exciting trends within
“We will continue to invest in shopper
the category to drive growth. Milk drinks
and category insights and are introducing
is bucking the decline at +3.7%* and Müller
shopper based design capabilities to make
will add value through innovation, not
buying our yogurts and desserts simple,
least utilising the FRijj brand which has the
pleasurable and easy to navigate for
awareness and long standing credibility to
consumers.
reach out to existing and new audiences.
“We are excited to be at the start of the
“Over the next few months we will be
next phase in the development of the
revealing full category visions for each
CYPD category and we are looking forward
of the liquid dairy categories;fresh milk,
to working closely with our customers to
cream, and milk drinks,” said Dan Howell.
realise this ambition.”
Fresh milk, Cream and Milk Drinks Better shopper and consumer understanding coupled with new investment in improving the capabilities of Müller’s fresh milk, cream and milk drinks business could unlock category growth of £470 million by 2020.
“We have the ambition, knowledge and capability to lead the way with insight and investment in both branded and private label innovation to help our retail partners delight their shoppers and unlock longterm growth which benefits everyone in the supply chain.“ www.muller.co.uk
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Arla Foods Uk Welcomes Extension Of Courtauld Commitment 2025
WRITTEN BY Arla
PHOTOGRAPHY BY Arla
Arla Foods UK is today welcoming
A 20% reduction in greenhouse
“We are heavily involved in the overall
the extension of The Courtauld
gas intensity from food and drink
Courtauld steering group and co-
Commitment 2025, the food and drink
consumed
chairs of the Dairy Working Group. In
industry’s voluntary agreement to transform food and drink production. The Courtauld Commitment 2025, led by the Waste & Resource Action Programme (WRAP) and now influencing 95% of the UK food retail industry, challenges its signatories to achieve three ambitious targets: •
A 20% reduction in food and drink waste leading to saving of £20 billion
•
•
A reduction in impact associated with water use in the supply chain.
Commenting, Managing Director of Arla Foods UK Tomas Pietrangeli said: “As a founder signatory,Arla Foods UK is proud to play a leading and managing role in the development of The Courtauld Commitment 2025, and to be collaborating with both
addition we have been highlighted as one of the major players looking at waste mapping by WRAP. Therefore we are well positioned to see first-hand the huge amounts of work that has already gone into the development and implementation of this agreement. We are pleased about the continued growth of the commitment, which now influences 95% of the UK food retail industry”.
WRAP and the important names in our sector.
Home to some of the UK’s leading dairy brands, including Cravendale, Anchor, Lurpak and Castello, Arla Foods UK supplies a full range of fresh dairy products to the major retailers and foodservice customers. www.arlafoods.co.uk
24 FDPP - www.fdpp.co.uk
Coaching for safety What is coaching? Coaches use highly-developed listening and questioning skills to help others. They are driven by curiosity, they challenge assumptions and they are solutions-focused. Coaching is about being collaborative, supportive and helpful and that’s what IOSH
be integrated in to daily life is an
a behavioural safety initiative, they
important part of the programme
invested in communication skills and
and of course, as an IOSH Approved
relationships – both vitally important
course, there is a test at the end.
pre-requisites for a successful
What are the entry requirements for those wishing to attend? There are none. This is a coaching
Approved Coaching for safety is about.
course not a technical course and
Why do safety people need coaching
even non-safety people attend – and
skills?
it’s a real leveler.
Safety people know about the law and the standards that need to be achieved and how others have
seasoned practitioners, rookies and
Which industry sector is this directed at?
behavioural safety implementation. The client held a number of in-company courses for their management team believing that if they’re to get the safety culture they want: – i.
All managers and supervisors
need to be de facto safety advisers; and
All sectors. This course is about the
ii.
modus-operandi of the practitioner
valued and become engaged in the
so it’s not specific to any sector. This
safety agenda if their managers
course is about helping all safety
and supervisors are less directive and
this stuff.
people be the very best they can be.
more supportive.
But helping colleagues explore
Case study
The client’s pilot was so successful,
problems and find the best solutions
The objective ultimately for our client
requires more than technical
in the waste management sector, was
capability alone. It requires curiosity,
to improve their safety culture.
solved problems. This is the greater knowledge and understanding they bring to a conversation and they are prized for it – only safety people know
skillful questioning and advanced,
Employees will only feel
they have decided to extend the training far and wide during 2016 and beyond and we’re delighted to be supporting them.
active listening skills – all attributes of a great coach. Leading safety professionals advocate a coaching approach. They emphasise the importance of balancing technical knowledge with complementary communication skills. The ability to coach is fast becoming a required skill. What does Coaching for safety involve? This is a highly-participative 2-day
Securus Health & Safety Limited
course built around a series of live
In that they’re not alone but
coaching sessions involving real-life
what’s extraordinary about
Securus Health & Safety Limited is a
issues and problems the delegates
this client is the importance
Lancashire-based consultancy established in
bring themselves – there is absolutely
they place on coaching. Where
2009 by Michael Emery.
no role-play. How the skills can
others would simply sign up to
www.securushealthandsafety.co.uk FDPP - www.fdpp.co.uk 25
IMPORTANT INFORMATION FOR
The 'Easy' Way to specify Variable Speed Drives for Food and Beverage Applications By Kevin Brown, Managing Director Quantum Controls Ltd Finding the correct VSD or motor controller can be a fairly daunting task as there are many variables with each F & B application and system. However, below are some helpful tips and suggestions to help you select the right drive. Hopefully, the mystery becomes less complex as you understand what your specific industry application needs are. The Application Before you get too far into the process of looking at VSDs, it is a good idea to gather the basic motor and system information that will help you in selecting the proper VSD. Most of this information can be found on your motor nameplate such as: •
Kilo Watt Power
•
Full Load Amps (FLA)
•
Voltage
•
RPM
•
Service Factor
•
It is also helpful to know if the motor is inverter duty rated
•
Special Enclosure Needs
Kilo Watt (kW) Although it is important to size the VSD with the FLC of the motor(s) being controlled, knowing the kilowatt of the load is a great way to search for drives that may fit your application to be further narrowed down by other variables. Full Load Current (FLC) Using the FLC rather than horsepower ratings is the proper way to size a VSD. You will want to compare the motor with the amp ratings of each VSD you are considering.
26 FDPP - www.fdpp.co.uk
Voltage It is crucial to match the voltage of the VSD and motor to your available voltage on site. In addition, if continuous operation is a must, then the following should be specified: •
+/- 10% voltage fluctuation
•
+/- 3% frequency variation
Type of Load (Constant Torque or Variable Torque) Does your variable frequency drive application require a variable torque or constant torque drive? In the Food and Beverage sector the majority of applications will be centrifugal pumps and fans. Speed Range Generally speaking, a motor should not be run at any less than 20% of its specified maximum speed allowed. If it is run at a speed less than this without auxiliary motor cooling, the motor will overheat. Auxiliary motor cooling should be used if the motor must be operated at slow speeds. Control Method With 2-wire control, only one switch is used to run the variable frequency drive. With 3-wire control, two switches are used to run the drive. One switch is needed to stop, and another to start the variable frequency drive. Speed Reference Alternatives •
Speed Potentiometer
•
Digital Programming / Display Unit
•
Analog Signal Follower
•
Selector switch speed selection
•
Serial Communications
Special Enclosure Needs An important aspect of selecting the right VSD for your F & B application deals with the environment surrounding the drive, with area wash down being common place special attention should be paid to the IP Rating of the drive enclosure. Inverter Duty Rated Motors Motors all use wire that has been designed to handle the high voltages that can occur due to a drive usage. Some additional recommended features of inverter rated motors include grounding rings, isolated bearings and special cooling features (such as a separate fan to cool the motor at low speeds, typically on a constant torque application). Food and Beverage Custom VSD Builds At this time you may also consider other options and VSD accessories such as: •
Disconnect or Circuit Breaker
•
HOA (Hand/Off/Auto Switch)
•
Pilot Lights
•
Bypass
•
Line Reactor
•
Harmonic Mitigation
•
Door Mounted Interface
•
dv/dt filter
Final Recommendations This an abbreviated guide for the full version please visit the resource section of www.quantum-controls.co.uk to download for free. If you have any questions about your application or in sizing a new VSD call and talk to one of our application specialists before purchasing or send your enquiry to sales@quantum-controls.co.uk 01661 835566
Efficient production at any batch size B&R at the SPS IPC Drives
B&R will be presenting the SuperTrak
En-couraged by outstanding market
Advanced system architecture for
industrial transport system at
acceptance in this short time, B&R
commercial vehicles
the SPS IPC Drives trade fair. De-
has continued to expand its soft-ware
pendable, precise and remarkably
framework – offering even greater
low maintenance – it enables agile,
savings to customers developing
efficient production at any batch size.
applications in the areas of CNC,
Other highlights on display at the B&R booth (Hall 7 / Booth 206) include a
robotics, complex closed-loop control and HMI.
multitude of new mapp components
Solutions for connected
and connected manufacturing
manufacturing
solutions based on OPC UA communication. Two years ago, B&R radically simplified the development of machine software with the
B&R will also be taking the opportunity to present numerous communication solutions for the connected factory envisaged by Industry 4.0.
With B&R’s X90 system, manufacturers of construction, agricultural and municipal vehicles can now benefit from B&R’s 35 years of automation experience. In addition to the new control and I/O system, these applications can profit from B&R’s Automation Studio development environment, mapp software framework and global support network. At the SPS IPC Drives trade fair, B&R will be presenting the SuperTrak industrial transport system and numerous solutions for connected manufacturing.
introduction of mapp Technology.
By combining OPC UA and
These precoded and thoroughly tested
openSAFETY to create Safe Line Auto-
software components have since been
mation, B&R offers seamless and
mak-ing life easier for OEMs by taking
scalable safety throughout integrated
low-level programming tasks for basic
production lines. B&R will also be
headquarters in Austria and offices all
functions off their hands.
presenting a cloud solution for its
around the world.
APROL process control system. 28 FDPP - www.fdpp.co.uk
Br Automation B&R is a privately owned company with
www.br-automation.com.
hfl
consulting Safety Sustainability Profitability
The problem-solving toolkit every plant manager needs. For companies involved with food processing and packaging, business improvement and regulatory demands can often seem to pull in opposite directions. So how do you get better and stay compliant? Long-term sustainable improvements require an understanding of several key factors: legislation, supply chain interactions, stakeholder interests and business processes and objectives. This is where HFL Consulting can help. Having worked with several of the major players in the UK food packaging industry, we have helped to deliver multi-million pound cost savings, whilst satisfying the requirements of the regulators and other key stakeholders. Find out more about how we can improve your business performance. T 0161 304 5902 E info@hflconsulting.uk W hflconsulting.uk
People Plant Process Productivity
Sweet treat for The Amazing Chocolate Workshop With forty years’ combined experience in food production and a love of chocolate, Edward Starr and Damien Toms spotted a gap in the market and founded The Amazing Chocolate Workshop in 2014. The duo create bespoke, high-end chocolate products that resemble everyday objects, from light bulbs and spanners to coffee pots and bottle openers. Packaging is crucial for the business as each gift is bespoke, with customers able to choose from a variety of objects in a ‘pic n mix’ style approach. In addition, the product
size and shape boxes that all match
proactively go out to them with
our brand identity. We had some quite
new innovations that will help them
specific requirements for DS Smith,
overcome potential problems and
but they rose to the challenge and
seize opportunities. In this case, the
developed a final product that we are
challenge was to develop a box that
extremely happy with.”
was an eye-catching design, but that also had the ability to protect a very
packaging needs to stand out to
DS Smith’s expert packaging team
customers, providing the wow factor
worked with The Amazing Chocolate
and working as a gift box but also
Workshop to develop a packaging
“We’re really pleased with the final
providing adequate protection.
solution that incorporated a very wide
result and look forward to working
window, whilst ensuring that the rest
collaboratively with the business in
of the box was made out of strong,
the future.”
Edward Starr, joint founder and owner of The Amazing Chocolate Workshop, said: “When we were in the early
durable, food safe material.
stages of developing the business, we
Mick Thornton, Sales &
knew packaging would be one of the
Marketing Director of DS
most important considerations.
Smith’s UK Packaging Division,
Not only because the chocolate is so fragile but because it was vital that
said: “This was a really exciting project to work on.
our customers could view the product
The Amazing Chocolate Workshop’s
through the packaging.”
products are so creative that it
“With our online shop function launching imminently, I can’t emphasise enough how important the packaging is to this. It’s essential to our business that we have a variety of 30 FDPP - www.fdpp.co.uk
fragile product.”
afforded us the opportunity to get
DS Smith DS Smith’s UK packaging division has partnered with The Amazing Chocolate
imaginative and develop packaging
Workshop, to support the business’ vision to
that was equally impressive. “ Mick
take the boundaries of chocolate to a whole
continued: “We don't just respond to our customers' challenges, we
new level.
www.dssmith.com
Bell Hungry For New Business
“When we introduced the new flat top design of end cap in 2015 more than half the enquiries we received were from food companies. Having consulted with them alongside our High Street customers it is clear that
PD
F -X C h a n ge
m
o
C
lic
k
to
bu y
N
O
W !
Jetran® packaging has been used by many of the world’s leading w .c .d o c u -tr a c k confectionery brands for gift sets. w
Commenting on this announcement Director Peter Lennie stated “For many years Bell have worked in the non-food sector and established a network of agents and distributors. Our plant in Luton operates the world’s largest production of clear tubing and with over 300 standard sizes we have excess capacity and are looking for new markets.
Jetran® is wanted in the food sector.”
w
Bell Packaging are delighted to announce that we are now able to supply Jetran® packaging suitable for presenting food.Traditionally Jetran® has been used for non-food items and the only opportunity for food and confectionery producers to use this unique packaging is for pre-wrapped items.
HMI MONITOUCH Hygiene
Another area of interest is drink and liquor – traditionally these products are presented in glass bottles – but why hide them in a board box?
Does your packaging machine meet Hygiene Regulations? • • • • •
The new presentation can transform a simple bottle into a gift and have a secondary function as a storage tube when the bottle has been consumed.
✓ ✓ ✓ ✓
It is now possible to cover th
Be easily cleaned Have minimum recesses The MONITOUCH Hygiene scr Resists cleaning chemicals to touch through a glass panel. Crevice free With Monitouch Hygiene HMI It operates with toughened glas
?
The Monitech V9 Hygiene leads the way in HMi’s for food and beverage applications. With the ability to operate behind a full glass panel, accessing machine data has never been safer
The packaging provides excellent visibility for the decorated bottles that are housed inside and has maximum impact when on display in store.
For Details, Emails: sales@coulton.com or call us 01202480303 or visit www.coulton.com
For more information and samples on this product development please contact Bell Packaging on 01582 459292 or visit our website at www.bellpackaging.com
Glass Glass - 3-
Copyright 2014 Hakko Elect ronics Co., Ltd. All Right s Reserved.
SurpluS ChriStmaS food waSte?
think willen BiogaS. if your business has excess Christmas food waste and your waste contractor is unable to help, call willen Biogas on 01707 872930. ✔ Central location – A 1.5 MW AD plant just outside Enfield (North London) is an ideal location for all types of business with waste in London, Essex, Herts, Beds and Cambs ✔ full depackaging and collection service – With exception of palletised goods, Willen handles all types of food waste and can arrange transportation/collection ✔ 24 hours’ notice – Willen can accept deliveries with as little as 24 hours’ notice
Send your Christmas food waste to willen Last year, Willen Biogas helped numerous local businesses get rid of their surplus festive food waste. When their usual waste contractors were at full capacity or imposing high penalties for treating additional waste, Willen provided a speedy, cost-effective and green solution. “We accepted last-minute deliveries of mince pies, turkeys and other seasonal food waste and are pleased to offer the same service this year, at our state of the art AD plant just off jct25 of the M25.” Adrian Williams, Director, Willen Biogas Willen’s cost-competitive service can be used for one-off loads or longer term contracts, depending on your requirements. Contact willen Biogas today ahead of the Christmas rush on 01707 872930
www.willenbiogas.uk FDPP - www.fdpp.co.uk 31
H
Food+Hygiene = Money
But contamination, failing a hygiene audit, or product recalls can mean big fines and lost business
EURO PUMPS Euro Euro Pumps Pumps design design and and produce produce water water efficient efficient cleaning cleaning systems systems for for the the food food processing, processing, critical critical quality quality and and export export Industries. Industries. www.europumps.com.au www.europumps.com.au
Every Every Euro Euro Pumps Pumps system system is is customised customised to to suit suit the the specific specific customer customer requirements requirements food food planned for for into into processing processing needs needs && planned the the future. future. AA Euro Euro Pumps Pumps system system allows allows you you to to leverage leverage your your investment investment across across your your whole whole plant. plant.
Making Making money money with with the the ever ever
The The obvious obvious business business and and sales sales
increasing increasing demands demands and and standards standards of of
advantages advantages in in acquiring acquiring export export
the the food food production production business business in in the the
certifications certifications and and reaching reaching the the
21st 21st century century is is hard hard work. work. But But failing failing
broadest broadest possible possible sales sales markets markets are are
aa hygiene hygiene audit audit can can mean mean big big fines fines
100% 100% dependent dependent on on acquiring acquiring and and
and and lost lost business. business. Let Let your your new new Euro Euro
retaining retaining export export certifications. certifications. Euro Euro
and and rinse rinse nozzles, nozzles, foamers, foamers, roof roof
Pumps Pumps small small food food processor processor cleaning cleaning
Pumps Pumps systems systems have have helped helped out out
cleaners, cleaners, and and by by selecting selecting the the right right
system system be be the the cornerstones cornerstones of of your your
multi-national multi-national clients clients achieve achieve some some of of
pump pack you can even run multiple
success. success.
the the toughest toughest export export certifications certifications in in
processes at the same time. Euro
the the world world (USA, (USA, EU EU and and Japanese Japanese
Pumps systems are amazingly cost
beef, beef, processed processed food, food, fish, fish, bread, bread,
effective && the the water water savings savings often often
fruit fruit and and vegetables) vegetables) reaching reaching more more
provide provide aa full full return return on on your your
than than 80 80 countries. countries.
investment investment in in weeks weeks rather rather than than
AA proven proven Euro Euro Pumps Pumps small small food food processor processor cleaning cleaning system system can can make make huge huge water water savings, savings, generate generate additional additional production production capability, capability, and and
Even Even smaller smaller Euro Euro Pumps Pumps systems systems are are capable capable of of running running tub, tub, crate crate or or board board washers, washers, conveyor conveyor CIP CIP systems, systems, high high and and low-prssure low-prssure guns guns ee
years. years.
lift lift your your food food hygiene hygiene standards standards to to
AA Euro Euro Pumps Pumps cleaning cleaning system system has has
export export levels levels and and also also be be an an multi-use multi-use
achieved achieved documented documented water water savings savings
Euro Euro Pumps Pumps would would be be delighted delighted to to
asset asset to to your your company. company. Euro Euro Pumps Pumps
of of up up to to 92% 92% and and labour labour savings savings of of 80% 80%
prove prove to to you you at at just just how how efficient efficient and and
systems systems and and training training will will let let you you lift lift
while while lifting lifting hygiene hygiene standards standards at at
money money saving, saving, adding adding aa system system to to
your your standards standards to to meet meet new new
major major multi-national multi-national food food processors. processors.
your your business business can can be. be. IfIf you'd you'd like like to to
international international expectations expectations of of
This This has has been been achieved achieved on on animal animal
know know more more about about Euro Euro Pumps Pumps water water
unannounced unannounced audits audits and and random random spot spot
processing processing production production lines, lines, contra contra
Efficient Efficient cleaning cleaning systems systems for for the the
inspections inspections to to food food processing processing plants. plants.
shears, shears, spiral spiral freezers freezers and and more. more.
Food Food Processing, Processing, Critical Critical quality quality or or export export Industries, Industries, Call Call Joanne Joanne Field Field
32 FDPP 00 00 FDPP FDPP--- www.fdpp.co.uk www.fdpp.co.uk www.fdpp.co.uk
on on +61 +61 (0) (0) 409 409 123 123 850 850 or or visit visit us us online online at at www.europumps.com.au www.europumps.com.au
Euro Pumps has shrunk our world leading technology into a flexible, affordable, water saving cleaning system that's ideal for small to
medium process ors
� Customised � To your cleaning �
Each Euro Pumps system is customised to suit your requirements * Conveyor or manual feed * Built-in Sanitizer * Electronic dosing pump * Hot or Cold Water * Built-in Dryer * Mist hood/extractor * Mobile or Fixed location * Production line integration
A system that's adaptable to production changes Euro Pumps SmartSense alters pump speed and pressure to optimise cleaning efficiency generating water savings that are so cost effective that the water savings alone often provide a full return on your investment in weeks rather than years.
��,--.��·• Fast and reliable cleaning Multi-Use systems that clean Crates, Tubs, Cutting boards, Knives, Pans, Trays and almost anything where you have a large quantity to clean
Every manager knows being adaptable and responding to changes in market needs, product mix or production schedules is vital. A Euro Pumps system is extremely flexible and can be quickly changed to suit your needs and requirements.
Plan for a reliable export focussed future Planning ahead and installing an initially larger SmartSense skid and controller, you can allow for future upgrades and expansion, to run multiple cleaning systems at the same time, without any loss of pressure whilst reducing equipment load.
Dozens of low cost, time saving, expansion options A true Multi-Use system with add-on drain, roof, floor, pipe, conveyor, pressure wash and foaming options available.
Save Water
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Plant & Vehicle Cleaning
With the water costs increasing, and only set to increase even more the need to reduce water input and output costs is vital to business success. Euro Pumps has had years of experience in reducing water consumption at major food processing plants, and now we bring this experience proven experience to small to medium businesses with an affordable and flexible equipment range, that's purpose designed for smaller processors.
Euro Pumps systems clean better, clean faster and save you time and money. In fact at major food processing plants in Australia we have achieved water reductions of up to 92% and unit cleaning time reductions of up to 80%, giving you more production time and greater profits.
But the benefits don't stop there, every part of your plant, your delivery and sales vehicles can also be cleaned by the Euro Pump system simply by adding more outlet points
Lower Cleaning Costs
If you've got a lot of something that needs cleaning a Euro Pumps washing system can be the ideal solution, an ideal costeffective solution that improves cleaning quality and speed and allows you additional production time.
Phone 0409 123
sso
Post Process & Bin Cleaning Another common cost saving benefit of installing a Euro Pumps system is finding more and more uses for your system, almost all our clients all our clients call us back within days, to add additional outlet points and additional high pressure handtools.
A cost effective investment
A proven system, that's so amazingly cost effective that the water savings often provide a full return on your investment in weeks rather than years. If you'd like to know more about Euro Pumps water Efficient cleaning systems for the Food Processing, Critical quality or export Industries, Call Joanne Field on 0409 123 850 or visit Euro Pumps online at www.europumps.com.au
E"rop"mp, · Unit 3 10A Q"lnd"' St Beonlolgh 4207
www.europumps.com.au
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Warehouse Automating
66 MACHINERY UPDATE JULY/AUGUST 2016 www.machineryupdate.co.uk
Machinery Update reports on how an Italian and British partnership will bring
benefits to a majorAutomation, UK food manufacturer’s centralised warehouse Feature: robotics and vision
Pictured here is a previous installation involving robotics technology supplied by PHS UK which has provided operator-free operation at the end of the line
Italian manufacturer Trascar and its robotic palletising system which is established by Trascar and PHS, a Pictured here is a previous installation involving robotics technology supplied by PHS UK which has provided operator-free operation at the end of the line UK agent Phoenix Handling Solutions connected to a series of conveyors company used to designing complete
Warehouse automating (PHS) has secured a multi-million euro order from a British food company
and flow diverters.
solutions for the UK market. "We
have already gained many blue chip
for an automated case handling and
CENTRALISED PALLETISING AREA
palletising system that puts robotics
The line will handle packs from
explains sales director at PHS Andrew
at its heart.
production to the new area assigned
Lawless.
references over a long period of time,"
for on automated palletising.and 0845 265 7570 partnership will Machinery Update reports howcentralised an Italian British This British producer of an historic When complete, the pallets will be bring to a major UK food manufacturer’s centralised warehouse brand benefits has selected Modena-based automatically stretchwrapped via
I
Trascar as a technology partner for talian manufacturer Trascar and theUK installation of its first automated its agent Phoenix Handling Solutions (PHS) has secured palletising system at its plant.a The multi-million euro order from multi-million euro order will be a British food company for an installed by handling the end ofand the palletising year. automated case system that puts robotics at its heart. This British of an historic This new producer order consolidates thebrand has selected Modena-based Trascar as a presence of both Trascar inof technology partner forPHS theand installation its first system at its theautomated UK, where palletising in little more than two plant. The multi-million euro order will years of doing business together, be installed by the end of the year. they have already acquiredthe several This new order consolidates presence of both PHS and Trascar orders for complex systems ofin ever the UK, where in little more than two increasing value. The new order will years of doing business together, they involve the planning, have already acquired several orders for the design, the assembly and testing of an articulated 34 FDPP - www.fdpp.co.uk
Tosa 125 systems series high speed ring complex of ever increasing value. which will be fully automatic without any operator intervention necessary. The new order will involve the planning, wrapping machines, labelled and then The system is currently at the planning the design, the assembly and testing of transferred intorobotic a new palletising warehouse.system phase, but will manage simultaneously an articulated up to eight pallet building positions, which is connected to a series Automatic shuttles will completely for a wide variety of case dimensions of conveyors and flow diverters. automate the pallet handling and stacking patterns at a high output. This important order was obtained CENTRALISED PALLETISING AREA aspect, which will be fully automatic thanks to the business partnership The line will handle packs from without anyto operator established by Trascar and PHS, a production the newintervention area assigned company used to designing complete for automated centralised palletising. necessary. Phoenix Handling Solutions solutions for the UK market. When complete, the pallets will be The system is currently at the via “We have already automatically stretchwrapped We continue to grow evengained during many tough blue chip references over a long period of Tosa 125 series high speed ring wrapping planning phase, but will manage economical times as we are fortunate time,” explains sales director at PHS machines, labelled and then transferred simultaneously up to eight pallet enoughLawless. to have very good support Andrew into a new warehouse. T 0845 265 7570 Automatic shuttles completely building positions, for awill wide from our European suppliers, with new W www.phs-uk.com automate the pallet handling variety of case dimensions andaspect, products being developed to stay one
stacking patterns at a high output.
step ahead, whilst being mindful of costs
This important order was obtained
and our enviroment.
thanks to the business partnership
www.phs-uk.com
Phoenix Handling Solutions Ltd Who are we? we are a (UK) supplier of palletisers, wrapping machines & automation systems. We are able to offer stand alone machines or complete â&#x20AC;&#x2DC;Turnkeyâ&#x20AC;&#x2122; solutions if required, incorporating the following. Robotic/Layer Palletisers/De Palletisers, Pallet Wrapping machines, Case Packing/Shrink Wrapping of products, Pallet Shrink, Pallet Stretch Hooding Machines etc. We have the expertise to pull together complete lines, using our wealth of knowledge gained over 50 years, having many references which can be viewed.
PHS are proud to announce that we
transfers them to a Tosa top sheet
have been successful in winning a
applicator and auto stretch wrapping
large contract within the soft drinks
machine.
sector. We received an enquiry to convey cased products from 4 production lines to a centralised palletising area, all conveyors being of stainless steel manufacture.
sold 6 print and apply Logopak case labelers and a Logopak pallet labeling machine. PHS have supplied the complete line A-Z with project management from the UK working
for most major soft drinks producers,
hand in hand with our principle
basically a bag in box. Cases are
suppliers Trascar and Tosa Italy.
with empty and full pallets being fed automatically in and out. Once the pallets are complete the shuttle car
PHOTOGRAPHY BY Phoenix Handling ltd
As part of the turnkey supply, PHS
The customer produces concentrate
conveyed to a Fanuc 410i robotic cell
WRITTEN BY Phoenix Handling ltd
For more information about Trascar or Tosa please refer to our web site www.phs-uk.com or e mail to info@phs-uk.com for sales.
FDPP - www.fdpp.co.uk 35
Holchem Launches Hyperwipe Range Holchem, the UK’s leader in
The range is available in
hygiene technology solutions,
centrefeed and large folded
has added a range of wipes to its
formats helping to reduce waste
product portfolio.
and cost. The centrefeed product
The Hyperwipe range is a colourcoded range of lint free wipes specifically designed for the food,
can be dispensed from the Holchem centrefeed roll dispenser system to control cost in use.
beverage, dairy and hospitality
Nick Edwards from Holchem said:
sectors. The wipes are strong,
“The new Hyperwipe range is
high quality and non-woven
available in a number of colours
ensuring they are non-abrasive.
that can be used in different
They also offer high absorbency qualities that are essential to help clean up quickly and ensure the job is done to the highest standard first time. The range is equally strong wet or dry and is a food safe product.
36 FDPP - www.fdpp.co.uk
WRITTEN BY Holchem PHOTOGRAPHY BY Holchem
situations thus reducing the threat of cross contamination. The consistent quality means they give continuous peace of mind to the user. They are also competitively priced ensuring budgets can be managed effectively.”
Holchem With a wealth of experience in the hygiene technology industry since going into business in 1982, Holchem brings together high quality products and a client focused service.
www.holchem.co.uk
Safe measurement, indication and control of rotational speed
Application-Report - Quality control: Printing machines
Task: On an 8-colour flexographic printing press, there is a web inspection system whereby several individual frames are automatically sent to a monitor every second over the entire width of the material using a mobile camera. Since these are only snapshots, the operator has to check the print quality randomly, in addition to manually, while the machine is running (max. 400m/min).
Source: Clondalkin Flexible Packaging
Examination criteria: A „positive“ typeface will often be printed in a differently coloured, recessed „negative“ typeface. The two images have to be superimposed precisely, so that the base material, such as white paper, does not show through on the edges of the font. The typeface may not fray at the edges There may not be any printing lapses (the printed image appears „porous“).
Solution: Using the RT STROBE 10000 LED stationary stroboscope, the complete web width can be illuminated effortlessly. As a result, quality control is performed much more quickly and effectively.
The extremely high light intensity of the RT STROBE 10000 LED is guaranteed by 480 high-power LEDs. Thanks to a homogeneous illumination area of up to 100 cm, excellent results can even be achieved under less than favourable lighting conditions.
Printing errors which only occur at the edges of the material web can be recognised immediately at a glance. Without effort, a person can sometimes even „take a quick look at it in passing“. The brightness can be adjusted to the material/printing image so that reflections can be prevented.
RT RT STROBE STROBE 10000 10000 LED LED
User User panel panel
RHEINTACHO RHEINTACHO isis aa flexible, flexible, highly highly efficient efficient partnerpartner- wherever wherever speed speed must must be be measured, measured, monitored monitored or or indicated. indicated. Innovation, Innovation, the the most most modern modern production production techniques techniques and and equipment, equipment, meticulous meticulous quality quality control control along along with with aa first-class first-class workforce workforce are are the the corner corner stones stones of of our our company. company. For For the the past past 114 114 years, years, Rheintacho Rheintacho has has used used his his extensive extensive knowledge knowledge and and experience experience to to developed developed sensors, sensors, systems systems and and customized customized solution solution to to meet meet the the customer’s customer’s requirements. requirements. RHEINTACHO RHEINTACHO Messtechnik Messtechnik GmbH GmbH ·· Waltershofener Waltershofener Str. Str. 11 ·· DD -- 79111 79111 Freiburg Freiburg phone phone +49 +49 761 761 4513 4513 00 ·· fax fax +49 +49 761 761 445 445 274 274 ·· www.rheintacho.de www.rheintacho.de
Krones has upgraded its capabilities for the dairy industry with its new Milkron GmbH subsidiary Krones AG, Neutraubling, Germany, will
business, plus expansion jobs on existing
in future be synergising its operations
kit, will form an important constituent
involving plant construction and service
of the firm’s corporate capabilities.
support for the dairy industry, under the aegis of Milkron GmbH. With this step, Krones AG aims to raise its profile for the relevant process technology, so as to become a global vendor for this segment
WRITTEN BY Krones PHOTOGRAPHY BY Krones
Synonymous with holistic systems engineering: Krones For machines, lines and complete factories – Krones, the one-stop shop
www.krones.com 38 FDPP - www.fdpp.co.uk
operations as a subsidiary of Krones AG as from 1 August 2016. “The aim over the next few years is to make Milkron
on a long-term basis.
GmbH a can-do team, and to bring
Milkron GmbH is headquartered
purpose,” says Ralf Goldbrunner, the
in Laatzen near Hanover and will
member of Krones AG’s Executive Board
be focusing on the engineering of
responsible for this sector.
production lines for all liquid to paste-
Krones
Milkron GmbH began business
like dairy products. Its performative skills cover planning, project management, automation, installation, plus commissioning and acceptance-testing of the equipment on site. Moreover, spare parts and service support
on board highly qualified staff for this
Krones is synergising its operations involving plant construction and service support for the dairy industry, under the aegis of Milkron GmbH, and thus aims to become a global vendor of the relevant process technology on a long-term basis.
New Closure Testing Microsite Launched By Mecmesin
Mecmesin, a leading British designer
may require torque or tension/
and creativity in design is continually
of force and torque testing equipment,
compression testing to meet
expanding the vast array of closures
has launched a new vertical solution
legislative or functional requirements.
and containers which need to be
microsite for manufacturers and end
tested for quality performance.
users of packaging closures.
Accurate and repeatable test measurement often needs custom
Due to the differing shapes and sizes
ClosureTesting.com focuses on the
fixturing, and the site showcases
involved it can often be difficult to
specific requirements for the quality
grips and fixtures designed for unique
select the best type of test equipment
testing of all types of closure and
customer samples—in addition to a
and holding fixtures to measure the
guides the visitor to the product best
wide range of standard accessories—
strength of closures – Mecmesin’s
suited to the closure material and test
alongside case studies and success
new microsite, backed up by the
type combination selected.
stories.
illustrative presentation video, clearly
Mecmesin has supplied test solutions
Responsive web design is
to customers in all consumer
implemented for the optimum user
packaging industries; medical/
experience that is equally accessible
pharmaceutical, cosmetics and
across mobile, tablet and desktop
personal care, drinks, food/dairy
browsing devices. Video media also
and household/industrial and the
features extensively; performing
microsite provides quick access to this
international closure test standards,
wealth of experience.
product overviews and best practice
The content covers applications
for ensuring accurate test data.
shows the best testing solutions and guides potential users to the most cost-effective equipment to meet their needs.”
Mecmesin Mecmesin is an established market leader in the design and manufacture of closure testing solutions, from simple, manual
for screw caps, tamper evident,
Mecmesin’s Sales Director and
ROPP and child-resistant closures,
Mecmesin GmbH Managing Director
automated closure testing systems.
plus stoppers and dispensers that
David Wilde comments: “Innovation
www.closuretesting.com
closure testers through to complex
FDPP - www.fdpp.co.uk 39
Is Food Safety Critical To Your Process? managers often continue with old paper recorders. Happily, new options are becoming available. The Eurotherm nanodacâ&#x201E;˘ recorder/controller offers four channels of precision analogue batch recording, easily meeting the requirements of regulators for accuracy and repeatability, and data logging requirements of 21 CFR 11. For more demanding applications,
Food Safety is subject to
Paper records, such as the Eurotherm
unprecedented scrutiny from
392 circular chart recorder have
governments and regulatory bodies
served the industry well for many
globally. The reason is simple:
years, but the mechanical nature
According to a recent study by the
of the printing mechanism can
World Health Organisation food
compromise reliability and accuracy.
borne diseases affect 1 in 10 of the
It is also easy to lose or damage
population globally, accounting for
paper, and HACCP requires that
420,000 deaths annually. Of these,
original records are maintained on-
over 125,000 are infants or babies
site for several years - copies are not
A hybrid such as nanodac also has
aged 5 years or below.
permitted. .
high quality PID control, including
Apart from the dangers to public
Other regulated industries such as
health, the cost of a major product
pharmaceuticals and aerospace
recall can run into millions of pounds,
switched to graphical video recorders
even billions, and the reputational
long ago: Data is automatically
damage is incalculable. Organisations
forwarded to supervisory systems for
could be subject to criminal liability
reporting and recording, and solid-
including prison sentences and
state electronics are intrinsically more
substantial fines, let alone the cost of
reliable in a production environment.
lost production. Understandable then, that food safety is a primary concern of plant managers. The question is, with ever-increasing scrutiny, are existing methods of record keeping for HACCP control points sufficient? The US Food Safety Modernization Act is leading the way towards digitisation of record keeping, with increased attention on the performance of subsuppliers in eradicating hazards. 40 FDPP - www.fdpp.co.uk
the Versadac recorder provides a back of panel solution with almost unlimited capacity. Both allow alarm and discrete input logging, communications with other devices, results available in the data record, electronic signatures and batch data recording.
advanced cascade with unique auto tune. Such units can control a retort or autoclave, including VSD, and record the results. The standard 96x96mm panel size will retrofit in place of an older PID controller. A high quality TFT display assures a perfect operator interface for interaction and alarm visualisation.
HACCP regulations mandate that electronic records are not subject
NOTE WRITTEN BY Eurotherm
to falsification, and have electronic
PHOTOGRAPHY BY Eurotherm
signatures, but many low cost data loggers do not provide this security level. The â&#x20AC;&#x153;gold standardâ&#x20AC;? for data recorders in the food and beverage industry is US FDA 21 CFR 11, but chart recorders meeting this standard can be expensive, so plant
Eurotherm
As part of the Schneider Electric business, Eurotherm is a leading global supplier of Industrial Automation and process control, measurement and data management solutions and services
www.eurotherm.co.uk
Always be ready for your audit
21CFR11 enabled nanodacâ&#x201E;˘ recorder / controller
Straightforward compliance management
Extremely cost eďŹ&#x20AC;ective multi-channel batch recording for critical control points, plus precision process control
Eurotherm Online Services - ďŹ nd records when you need them with instant access to historical and current compliance status
eurotherm.co.uk/foodsafety
Pork Farms Collaborates with Parkside to Launch New Walls Snack Pack Pork Farms, part of Addo Foods Group, has debuted an innovative snack pack for its Walls sausage rolls range after collaborating with speciality packaging manufacturer, Parkside. The multi cavity pack taps into the on-the-go snacking market, offering the option to snap off one of five individually wrapped trays as required, whilst keeping the remaining sausage rolls sealed for later. The innovative pack design, described as ‘perfect for lunch boxes’, gives the consumer the ability to exercise portion control, which keeps the PP tray contents fresher for longer and ultimately results in less food waste. The cardboard outer, designed to show the tray contents, provides maximum shelf-appeal to retailers. Parkside’s unique printed lidded film was key to the design of the first-tomarket pack. The film, which features an integral waved perforation pattern created by the company’s specialist multi-directional laser technology, ensures a consistent and clean snap when breaking away the trays. The PET heat-seal lidding film can be applied to all tray materials giving the option to utilise the packaging technology on further products in the Walls range. In the case of the Walls 42 FDPP - www.fdpp.co.uk
snack pack it met consumer demand
new to this market sector. The actual
for a tear off lunchbox pack, which
functionality of the packs when used
was identified in market research
is superb and very satisfying when
conducted by Addo Foods Group.
snapped. In terms of convenience and
Pete Ford, new business manager at Parkside, said: “Pork Farms
functionality, it achieves all that we set out to do.”
were supportive of the innovation
Parkside’s collaboration with Pork
process for fulfilling this challenging
Farms on the development of the
snap-pack brief. The benefits of the
Walls snack pack was the result of a
resulting pack will be seen throughout
recommendation from leading tray
the supply chain; it sets Walls apart as
sealing machinery manufacturer,
an innovator, has great shelf appeal
Packaging Automation. The three
for the retailer and offers many USPs
parties successfully worked together
to the consumer in terms of portion
to develop the innovative concept in
control and food waste reduction.”
answer to the need for an individual
“The easy-snap process, made possible by the integral perforation in the heat-sealed lidding, is completely
snack pack for the on-the-go food market. www.parksideflex.com
Test your food packaging at SATRA • Assessing suitability for food contact applications • Determining overall migration to the requirements in Regulation (EU) No 10/2011 • Migration into aqueous and fatty food simulants • Specific migration of extracted metals • REACH restricted substance testing
For more information on overall migration testing see
www.satra.co.uk/fddp
SATRA Technology Centre, Wyndham Way, Telford Way, Kettering, Northamptonshire, NN16 8SD, United Kingdom Tel: +44 (0)1536 410000 Fax: +44 (0)1536 410626 email: chemistry@satra.com www.satra.co.uk
Implementing Autocoding to Comply with Retailer Code of Practice At a Glance What they wanted to do •
Implement an automated label and date code veri cation system.
•
Integrate the system into current set-up including printers.
•
Support operational ef ciency and productivity.
What were the success criteria •
The system had to comply with the retailer codes of practice.
•
The system had to integrate with existing packaging line devices.
•
To not interrupt the 24/7 operation of the factory.
What they accomplished •
Compliance with retailer codes of practice.
•
Optimise their factory productivity and efficiency.
•
Challenge Ichiban UK contacted OAL to investigate the implementation of
focus by accurately recording line stoppages and identifying areas for improvement.”
a label verification and date code
Results
control system in response to
The OAL Autocoding system has
the introduction of stricter rules,
provided peace of mind to Ichiban UK
regulations and codes of practices set
by securing the label,
by retailers. Breaches of these codes
date codes and price on their
of practice can result in substantial
packaging. The system was installed
fines as well as loss of reputation.
quickly with minimal factory downtime.
Ability to plan ahead and
The increasing consumption and
proactively reduce downtime.
popularity of sushi meant any
Ichiban UK uses the system to identify
installation needed to minimise
and improve production performance
downtime to maintain capacity.
as the OAL system automatically
Ichiban UK hoped to use the installed
records downtime. The accurate date
system for both compliance and
is then used to proactively prevent
to drive operational efficiency and
issues arising on the packaging line.
Customer Ichiban UK Ltd is the largest sushi manufacturer in the UK. They produce authentic sushi for major retailers in a growing UK market. At their single 450 staff in a 24/7 operation, last year alone they cooked around 1200 tonnes of rice.
productivity on the shop floor. Julie Rice, Technical Manager explains why Ichiban UK chose OAL: “We chose the OAL system because it’s a tried and tested solution that provides the compliance we need. It’s easy to use and has helped us
44 FDPP - www.fdpp.co.uk
Olympus Automation trading as OAL Olympus Automation trading as OAL A1 Parkway, Orton Southgate, Peterborough, Cambridgeshire, PE2 6YN, United Kingdom Tel: +44 (0) 1733 394700 Fax: +44 (0) 1733 394901 Web: www.oalgroup.com Email: sales@oalgroup.com
WRITTEN BY Power Control PHOTOGRAPHY BY Power Control
‘Power Hungry’ Industry Must have Contingency Plans for Power Cuts It is no secret that the UK’s energy
Unlike the other food production
A UPS however, would ensure that
supplies are under threat. We have
related subjects that surround Brexit
there was no break in power and
already seen the surplus in capacity
such as rising ingredient costs,
protect the machine from cutting out,
diminish by a staggering 10% in the
new manufacturing legislations
delivering a continuous power supply
last five years*.
and barriers to trade, developing
until full mains power can be restored.
These narrower margins mean higher risks of outages, spikes and surges, which are a growing concern for all
contingency plans to tackle the dwindling power supplies is an area where food manufacturers can take
“A carefully mapped out power protection strategy and a small
control.
investment into a UPS solution could
already losing £thousands in lost
Mr Trolley summarised: “The
simple: Take control, be prepared and
revenue due to power disturbances.
food industry has been grossly
do not get caught out!”
UK businesses. These are individually
Jumping on the Brexit discussion band wagon, one of Britain’s leading energy lawyers stated back in February that a British exit from the EU could raise the risk of blackouts**. Now it seems
unaware of the large power drain on manufacturing equipment and many have overlooked the desperate need for improved emergency power systems.
there is just a lot of speculation and
Whilst, the basics have been applied,
scaremongering without any clear
manufacturers must understand that
messages about the future of the
the risks to power supply are greater
country’s electricity supply.
than ever before and consequently
That being said, it would be safe to assume that as the population and therefore the power grid, supplies
manufacturing sector recognises
will continue to put businesses in
the importance of these emergency
perilous positions.
power contingency plans. We believe
continues to be the country’s largest
to find out about our other products and services please visit www.pcl-ups.com, call 0800 136993 or email info@pcl-ups.com
strategies. “PCL hopes that this £multi-billion
is worth over £81.8bn*** and it
For all other company information or
must enforce more resilient protection
becomes more reliant on technology
The UK food production industry
go a very long way and our message is
they should be an integral part of every manufacturer’s efficiency strategy.
manufacturing sector. It is also one
“It would be no use having a
of the most ‘power hungry’ and
production line capable of filling over
therefore has the most to lose in the
50 ready meal trays per minute,
event of a power failure.
if it were to fail due to a power disturbance. The losses caused from the downtime would be catastrophic. FDPP - www.fdpp.co.uk 45
FOODLUBE® Win-Win: Optimised Performance Balanced With Safety to customers through its ISO 21469:2006 certification too. Like NSF H1, this certification is globally recognised and important for BRC audits as it provides highly credible, independent assurance that products are formulated, manufactured and supplied hygienically and safely. As part of the ISO 21469 certification process, lubricant manufacturers provide risk assessments for lubricant use, conduct factory audits, help customers develop and police
Today’s advanced lubricant
It is vital, therefore, that safety
formulations are driving ever more
risks are identified and addressed
impressive benefits, with food-
right along the production line,
grade lubricant range FOODLUBE®
which includes putting lubrication
giving food and drink processors
formulation and application
the opportunity to balance high
techniques under scrutiny. The use
For processors, sourcing NSF H1
machinery performance and uptime
of NSF H1 registered lubricants, like
lubricants from an ISO 21469:2006
with independently verified safety
those in the FOODLUBE range from
certified manufacturer represents
assurances.
ROCOL®, is key. NSF H1 products
the belt-and-braces approach to
provide independent, authoritative
reducing lubricant contamination
assurance that their formulations
risk – the importance of which cannot
meet hygiene requirements for
be understated in today’s climate. It
incidental food, cosmetics or animal
also means FOODLUBE products fit
feed contact.
extremely well with HACCP programs
In the two decades that FOODLUBE has been a leading lubrication solution in the processing industry in the UK and internationally, the appetite for food-grade products
effective quality assurance procedures and monitor product composition through on-going sampling and retesting.
as part of a comprehensive food
has rightly grown stronger as more
Being NSF H1 registered means the
manufacturers put brand protection at
product ensures compliance with
the top of their priority list.
the latest safety standards, and is
With the high performance capabilities
guaranteed to be manufactured
of today’s food-grade lubricants, such
only from FDA-listed ingredients
as those in the FOODLUBE range,
free from animal derived materials,
processors have at their disposal
nut oils, soya, dairy and genetically
solutions for all applications across
modified (GM) ingredients. The
their plant which minimise production
FOODLUBE range is also free from
downtime. Safe formulation comes
mineral hydrocarbons. ROCOL
without compromising performance.
Key to this is avoiding product recalls. Recalling a product on safety grounds is of course a costly exercise in the short term, but longer term such an incident can be detrimental to the brand, reducing consumer trust and resulting in financial losses.
provides an additional, more comprehensive safety assurance
46 FDPP - www.fdpp.co.uk
safety management approach.
ROCOL® ROCOL is part of ITW, a multi-national US owned, Fortune 150 company. We develop, manufacture and market technically advanced industrial lubricants and line marking systems to industries worldwide.
www.rocol.com
By using the finest food-grade
deliver tangible improvements to
It starts with a survey that includes
base oils, including synthetics,
processors that improve the bottom
lubricant, frequency and application
renewable oils and silicones, as well
line.
methods for each asset, which
as treatment with the most effective anti-oxidants and additives to address specific applications, the complex
The other strand includes examining new ways to help processors safely
is compatible with TPM and lean manufacturing techniques.
apply FOODLUBE products – the
From this, performance measures are
packaging options for food-grade
set to monitor and report every single
accommodated.
lubricants and how risk can be
application and any training needs are
engineered out of the packaging itself.
identified - all backed with technical
ROCOL ensures this balance of safety
ROCOL’s introduction of DETEX®
support and lubrication consultancy.
and performance as part of its dual
metal detectable caps and actuators
innovation strategy. This combines
on all grease cartridges and aerosols
proactive identification of new
illustrates this.
lubrication management programme
These help maintenance engineers in
operational efficiency, with full audit
food processing environments reduce
compliance regarding lubrication
application risks.
the risk of plastic contamination,
and the bottom line benefits of
representing a vital step in
rationalised lubricant usage.
The development of FOODLUBE XT
maintaining operational safety at a
Chain Fluid illustrates the first strand.
consistently high level – even more
The product was developed to help
so when part of a comprehensive
bakeries and other industrial chain
lubrication management programme,
operators minimise the problem of
such as ROCOLcare®.
needs of the processing industry,
ROCOLcare assesses every dimension
with how lubricants are supplied,
of the production area, from
stored and applied, helps us assure
application frequency and techniques
processors that we can protect their
to signage and training.
brands ever more effectively.
demands of today’s food, drink and clean industries can be comfortably
formulations to overcome current and emerging production challenges, with practical solutions to minimise
messy black deposits building up in high-temperature applications, whilst keeping maintenance products NSF H1 food-grade. Customer feedback demonstrated that products like this
The result of implementing a is an agreed roadmap to increased
This combination of formulating and manufacturing a wide range of foodgrade solutions to meet the complex backed by practical assistance
FDPP - www.fdpp.co.uk 47
Nestlé’s young farmers visit retailers to get commercial insight WRITTEN BY Power Control PHOTOGRAPHY BY Power Control
Six young First Milk farmers who supply to Nestlé’s factories in Dalston, Cumbria and Girvan, Scotland have recently visited the company’s York site and local retail stores to learn what it takes to get a product from the factory to the supermarket shelf. In the third event of the Next Generation Dairy Leaders Programme, the farmers toured the factory and Nestlé’s Product Technology Centre to learn about the company’s innovations and how their milk is used in the production of Nestlé confectionery products, such as KITKAT and AERO. They also paid a visit to local Asda and Tesco stores to learn how Nestlé respond to their consumers’ needs and how field salesmen work with retailers to improve the availability and visibility of the products. The farmers also had the opportunity to hear from external speakers about global trends in the food and drink industry and what makes a powerful brand. Paul Barrow, a 26 year old farmer from Cumbria said of the event: “The third event on the programme proved really beneficial in gaining a better understanding of the supply 48 FDPP - www.fdpp.co.uk
chain. I was shocked at the amount
scheme for young farmers that aims
of work which Nestlé do with their
to identify, nurture and develop the
customers and I will never look at a
next generation of dairy leaders.
supermarket shelf in the same way again! It was also a real insight to hear from speakers about the work that goes into making and developing a
The programme forms part of Nestlé’s long-term partnership with First Milk to improve the sustainability of their
brand.”
farms and develop a more sustainable
Kevin Lawrie, a 25 year old farmer
reduced environmental impact.
from Ayrshire, Scotland added:
and efficient supply chain with a
The Nestlé First Milk Partnership
“The third event was very interesting
comprises 106 farmers in Cumbria,
and informative. It's great from a
Ayrshire and Wigtownshire providing
farmer's view to see that Nestlé cares
high quality fresh milk used in the
about the company as much as we
manufacture of brands, such as
care about our farms. Everyone from
KITKAT and NESCAFÉ Café Menu.
the factory workers to the sales team and the field officers all care about their brands and this is great to see and leaves us feeling confident for the future.” Nestlé and First Milk launched the Next Generation Dairy Leaders Programme in February 2016, a
Nestle 140 million litres of milk goes into producing Nestlé UK confectionery and NESCAFÉ products every year. This constitutes 1% of the UK’s total milk volume and 8% of Scotland’s.
www.nestle.co.uk
The Utility Forum are a well-established energy consultancy under the leadership of founder and Managing Director Chris Holdsworth and based at the historic Marsh Mill in Lancashire Proud to be 100% privately owned. We work for you, not our shareholders To discuss any energy-related matter, contact Chris Holdsworth
T: 01253 851818 M: 07730 653877 E: chris@theutilityforum.co.uk CLIENTS: Bibby Distribution, Lambert Engineering, Redrow Homes, Cosmo Leisure, Victrex, Alma Products
Don’t let ESOS drive you GAGA, Let GAGA drive your ESOS!
UTILITY FORUM’S MARKET-LEADING ENERGY MANAGEMENT SOFTWARE
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GA – Gap analysis to bridge to comply with ESOS GA – Gap analysis between best practice and your present position Functioning across a multitude of devices, GAGA enables you to easily record, monitor and report energy usage across your entire portfolio and to keep track of all your energy-saving opportunities. Reporting functions enable you to keep all stakeholders fully informed.
For free read-only access to a sample of the GAGA software: email info@theutilityforum.co.uk with the subject ‘GAGA FDDP’
The Utility Forum Ltd t: 01253 851818 e: chris@theutilityforum.co.uk w: http://www.theutilityforum.co.uk
Bauer Gear Motor www.bauergears.com
Boston Gear www.bostongear.com
Warner Electric www.warnerelectric.com
WE'RE COMMITED TO THE
FOOD & BEVERAGE MARKET The industry-leading global brands of Altra Industrial Motion provide precision engineered power transmission components to meet the most demanding washdown requirements for all types of food processing and beverage applications. Altra offers a full range of drivetrain solutions including clutches & brakes, speed reducers, air motors, gear motors, overload clutches, torque-limiting devices, belted and synchronous drives, capping headsets and precision bearings.
www.AltraMotion.com