Food & Drink Processing & Packaging - Issue 58 2025 by MH Media Global

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Contents

Features The Team Editor Amanda Buckingham editor@fdpp.co.uk

Digital Sales Manager Jessica Bennett T: 01227 936971

Business Manager Josh Holmes josh@mhmagazine.co.uk

Sales Manager Jamie Bullock jamie@mhmagazine.co.uk Tel: 01227 936971

Publishing Director Martin Holmes martin@fdpp.co.uk

Studio Designer Leila Schmitz leila@mhmagazine.co.uk

M H Media Global Ltd.

18/20 Newington Road, Ramsgate Kent, CT12 6EE

Tel 01304 806039

www.fdpp.co.uk

All web addresses are interactive, simply click the web address of your choice to view the company website. There is also a useful tool bar where you can search for a specific product. Please mention FDPP when responding to items in this issue.

Every effort is made to ensure the accuracy and reliability of material published in Food & Drink Process & Packaging however, the publishers accept no responsibility for the claims or opinions made by the contributors, manufacturers or advertisers. No part of the publication may be reproduced or transmitted in any form or by any means, mechanical, electronic (including printing), recording or stored in any information retrieval system without the prior written consent of the publisher.

BECKHOFF UK SOLAR SENSE BS HANDLING SYSTEMS NORTH RIDGE PUMPS QUANTEX CASTLE PUMPS VISION ENGINEERING MEDIUMZ LTD REGAL REXNORD COPRI SYSTEMS DAYSOFT SEALPAC UK CYGNUS INSTRUMENTS SUBCON SHOW DONGHUA IMPACT HANDLING AMI POLYMER HART DOORS FANUC MENZEL MOTORS EUROMIXERS BOSS PRODUCTS PRIME BAGS LEUZE YORKSHIRE PACKAGING SYSTEMS (YPS) RULAND UNIVERSAL ADHESIVE SYSTEMS METTLER TOLEDO PHOENIXTM SSME LTD SMART MANUFACTURING HARFORD CONTROL BISON METEK UNITED AIR POWER LTD HRS HEAT EXCHANGE T&D CORPORATION WASTE MISSION FORTRESS TECHNOLOGY IMA BIFFA VOLKMANN STONEGATE INSTRUMENTS STERNMAID INVICTA BAKEWARE WRIGHTFIELD VEGA

< 05 < 06 < 08 < 10 < 12 < 14 < 16 < 20 < 22 < 24 < 26 < 28 < 30 < 32 < 36 < 38 < 40 < 42 < 45 < 46 < 47 < 48 < 50 < 52 < 54 < 56 < 58 < 62 < 64 < 66 < 70 < 72 < 74 < 76 < 78 < 82 < 84 < 86 < 88 < 90 < 92 < 95 < 96 < 97 < 98 < 100

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Non-Invasive Sterilization by Intense Pulsed Light (IPL) or by Sharp High Voltage Pulses (PEF): We were first to publish in 1991-2001 on mechanisms of PL sterilization/purification and as proven experts offer to develop your IPL applications with ready to ship systems as below: now are discounted & spare UV flash lamps.

info@wek-tec.de < automatic & analogue > Our PL bench-top systems were used at many R&D labs and cited in various industrial and peer-reviewed publications.

IPL effectiveness increases proportionally its pulse power w/cm² & its UV content to the point where bacteria & spores are fully disintegrated.

IPL fully sterilises clear liquids in transparent packs as it was proven on our IPL system by Baxter Corp. (USA) with UV resistant spores of B. Pumilos.

Our business restructuring allows to sell out pilot and R&D systems listed here The PEF pilot on the left provides a high-indemand dual capability by 3 sets of processing chambers • coaxial PEF chamber for liquids with changeable gaps, • colinear PEF chamber to form volume discharges in juices. • 12L batch volume with controlled juice heating/cooling, • flat PEF chamber with 14cm round ground and HV electrodes and a variable gap between both of 0.5-3cm.

and broad fixed & gradually changed pulsing: • positive rectangular pulses 2,5-50µs at 4Hz to 500Hz; • el. fields 5-65kV/cm by our 25kV 2kW pulser; • pulsing time 1s-1h, • convenient LED lighted control panel. Please click on its photo to get its pdf brochure.

W NO t! s ti un ilo isco p F d PE 5% s i Th he 3 t at Dual PEF Pilot to sanitize juices or to extract juices or colours from hard vegetative cells of grass, roots, etc.

wek-tec systems have benefits

The brochure of its small table-top version is here. PEF sterilizes juices by 1 of 2 different processes: 1: by electrical stretching bacteria only up to its ruptures or 2: by creating volume el. discharges in a co-liner chamber where free electrons destroy both bacteria and spores. Details:

of the German manufacturing

Keeping up maintenances Coping with complex packaging machine maintenance necessarily a cheaper alternative to plastic. Big data, small footprint

According to DHL, 70 percent of the company’s packaging solutions incorporate some type of automation, a figure expected to soon rise to 100 per cent. As the number of businesses embracing Industry 4.0 increases, maintenance teams need to expand their skillsets to interact with newly deployed technologies and the rise in complexity that comes with them. Here, Chris Knight, I/O product specialist at Beckhoff Automation UK, explains how maintenance can keep up with the evolving technological landscape in the packaging industry. The packaging process requires a wide range of technologies including motion, vision and real-time monitoring. Where previously multiple controls, systems and machines were required, the latest developments allow packaging systems to oversee the entire process from product feeding to distribution. Even then, there are further demands to improve the efficiency of machines and futureproof the supply chain to handle automation trends. For example, with the use of plastic being phased out, the packaging industry is becoming increasingly reliant on paper and cardboard. Since companies are always looking to reduce material costs, there is a big emphasis on efficient usage of cardboard packaging materials, which according to Business Waste, makes up 90% of products shipped globally. Packaging machines with integrated automation capabilities can optimise material usage with a flexible approach. By monitoring the size, weight and contents of each product, the appropriate amount of cardboard and supplementary packaging material can be selected. This will reduce waste, which is important as cardboard is not

With more advanced automation technology, it is possible to optimise equipment footprint. This means fewer, smaller components and reduced distances between stages of production. Smaller designs are one element, but modular components make it easier to integrate into existing production lines without a complete overhaul of the production area. The demands of end-users are in line with this who are prioritising quality over quantity, relying on fewer, more complex machines to carry out multiple tasks. Machine builders must therefore make systems that are more compact and efficient, while paying increased attention to hidden operational costs. For Industry 4.0 to be realised, a huge amount of data needs to be collected, analysed and processed from multiple sensors across the production line. Machine manufacturers need to ensure that their HMIs make diagnostic information readily available to maintenance technicians. When companies invest in expensive technology for their modern operations, they expect longer run-time and reduced defects at a higher throughput. With fewer machines, anything that could risk downtime poses a serious threat to their ROIs. Identifying pain points from individual sensors in real-time allows for diagnostic testing and preventative maintenance. This is especially important in machines that are required to be continuously on, as detecting potential faults early, leads to quicker troubleshooting and less downtime.

team must also be IT-trained to work with high volumes of data and debug erroneous programming. Lowering the threshold Advancements in hardware pushes software to become more sophisticated, which then requires more complex hardware to keep up. In this arms race to develop better technology, one aspect that must not be forgotten is accessibility. The barrier to entry on using and repairing these machines must remain the same and preferably get lower over time. Customisable software packages like those developed by Beckhoff Automation keep training and familiarisation costs low. TwinCAT automation software is designed to handle complex tasks while simplifying the user interface as an open and highly scalable control system. From PLC programming to visualisation and data analysis, everything takes place in an integrated environment. This streamlines the training process and allows engineers to familiarise themselves with the program in a practical setting. Learning resources for TwinCAT software are readily available in multiple mediums fit for different learning styles: the hands on training centre at the newly opened Alderley Park, an online PLC training course and even community driven tutorials from YouTube stars like Jakob Sagatowski.

New meaning to maintenance

The packaging industry has undergone a revolution in the last decade, with breakthroughs in automation increasing throughput and reducing material waste. Although these developments are welcome, machine builders need to take into consideration the burden of increased complexity on maintenance teams, while end-users should look to stay abreast of the resources that are available to help them make the best use of new technologies.

More features and functions are becoming integrated into packaging machines, so a maintenance team in an automated industry needs to be the whole package. No longer are the faults only in hardware, but the

Find out how Beckhoff UK aims to make maintenance manageable in the packaging industry using automation solutions on the website: https:// www.beckhoff.com/en-gb/industries/ packaging-machines/

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Feeding Success:

Five Reasons the Food & Packaging Sector Should Be Investing in Solar Ashley Wood, Chief Commercial Officer for leading solar energy firm – SolarSense – explores the financial benefits of going solar for food and packaging operations.

Rooftop solar installed by SolarSense at Brother’s Drinks Somerset facility.

The food and packaging sector, like many others, is feeling the financial squeeze, with rising national insurance and energy costs putting pressure on profits. As businesses strive to stay competitive, solar energy offers a financial lifeline, cutting energy costs, protecting against price volatility, creating new revenue streams and helping you align with the growing demand for sustainability. With the cost of doing business continuing to rise, here are five reasons why investing in solar isn’t just an option - it’s a financial and strategic necessity. 1. Lower energy costs, higher margins One of the most significant benefits of solar energy is cost reduction. Once your installation has been paid off, the energy produced is effectively free. Every kWh generated by your solar panels means one less kWh you need to purchase from a supplier. 2. Benefit from day one Solar delivers value from the moment it’s switched on. With asset finance options where repayments are often lower than the energy savings,

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businesses can be cash positive from day one. For example, the Solar as a Service model from renewable energy leader SolarSense replaces significant upfront costs with simple monthly payments. 3. Greater financial stability Solar shields your business from volatile energy prices. By generating your own electricity, you’re less exposed to market fluctuations and global events that affect supply and cost. This stability makes budgeting and long-term planning far more predictable. 4. Unlock new revenue streams Solar doesn’t just save money - it can also generate it. Businesses can sell unused electricity back to the grid. For those investing in on-site EV charging, electricity can also be sold to staff and visitors. 5. Smarter use of space, stronger sustainability Many food and packaging sites have large, unused roof areas that are perfect for solar panels. Installing solar turns this idle real estate into a powerful asset, reducing emissions and boosting your reputation in an

increasingly sustainability-driven market.

Raise a drink to the positive business impact of solar Leading commercial beverage producer, Brothers Drinks, harnesses solar to power its Somerset facility. With 772 solar panels and 389 SolarEdge optimisers generating over 320,000 kWh annually, the brand is slashing 68,000kg of carbon emissions each year and is forecasted to achieve a 25-year profit of £3.4 million.

SolarSense, the nation’s leading solar energy consulting, design, and installation firm, has been empowering businesses to transition to renewable energy for 30 years. Sign up for its upcoming webinar, ‘Generating Certainty in Future Business Energy Costs,’ to discover how your operation can win with solar. www.solarsense-uk.com

Rooftop solar installed by SolarSense at Brother’s Drinks Somerset facility.

CAPTURE THE WINDS OF CHANGE. QUICKLY, AND WITH GENTLE HANDLING. BROUGHT TO LIFE WITH SCHUBERT.

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Fresh, crispy baked goods are delicious, but they tend to crumble during packaging. Our solution: gentle robotic hands and a 3D scanner to monitor quality. In a machine that adapts to a wide variety of products in no time at all, Packaging them fully automatically in sustainable materials. In line with our Mission Blue: Only if it’s good for the planet, is it good enough for our customers. www.schubert.group/en/bakery-packaging/

BS Handling Systems proudly introduces Musketeers Capital – and their robots

It’s an exciting time to be a part of the retail and logistics sectors. Revenues are generally on the up, and with innovation snowballing at a staggering rate, operations across the world are coming to terms with technologies that utterly transform the ways in which they work. At BS Handling Systems, we do our best to temper our enthusiasm for this progress with a healthy amount of caution. After all, new developments in materials handling must be handled correctly (so to speak) to avoid the pitfalls of drastic change. Yet we have heard the industry’s demands loud and clear: businesses require operational agility, accuracy, and scalability like never before. And that’s why we’ve partnered with Musketeers Capital – a bold new force in the world of warehousing. The temptation here is to focus solely on their cutting-edge robotics. But what truly sets Musketeers apart, and what gives

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us the most confidence in this change-making partnership, is how they support their clients’ transition to automation. You come for the robots… but you stay for the service. Two Musketeers Though Musketeers Capital is a relatively young business, established less than two years ago, its leadership team brings decades of hands-on experience in warehouse automation. Specialising in advanced robotics, intelligent sorting, and material handling solutions, Musketeers is already transforming the way warehouses operate. Together, BS Handling Systems and Musketeers Capital are making next-generation automation accessible to businesses across the UK – offering scalable, costeffective solutions with a human touch. Built for the modern warehouse Musketeers Capital is a UK-based

system integrator with a strong focus on robotic automation. Their core expertise spans autonomous mobile robots (AMRs), intelligent sortation systems, good-to-person technologies, and packaging automation. With a consultative approach and a flexible business model, they help customers deploy high-performance systems quickly, without the complexity and delays often associated with larger integrators. They serve a broad range of sectors, including retail (apparel, grocery, and high-street), food and beverage, electronics, spare parts, and third-party logistics. Whether supporting an established brand or a startup with ambitious goals, Musketeers helps clients reduce labour costs, speed up fulfilment, and improve the accuracy and efficiency of their operations. Unique in the market What sets Musketeers apart is their combination of agility, independence, and global reach.

Unlike some integrators, they are not tied to any single technology provider. This allows them to select best-fit solutions based on each customer’s unique operational needs. By working closely with innovative partners – especially those from Asia – they’re able to bring advanced technologies to the UK market at speed and scale. Designed for tomorrow One of the key strengths of Musketeers’ offering is future proofing. Their systems are designed to grow with your business, thanks to modular hardware and intelligent software. As customer demand shifts or product ranges expand, their technology evolves, keeping performance high without costly overhauls. Their roadmap for 2025 reflects this focus on continuous innovation. New features include AI-powered system analytics, dynamic routing for AMRs, and an enhanced Warehouse Execution System (WES) known as “Automation Hub” tailored to the UK logistics landscape. They’re also exploring automation-as-a-service models to support SMEs and smaller operations, shifting automation from a capital investment to an operating expense. Driving value at every stage Musketeers’ end-to-end approach creates real value across the supply chain. Their typical engagement includes everything from solution design and procurement to system integration, commissioning, and after-sales support. They also offer long-term service contracts, remote monitoring, and performance analytics to keep systems running at peak performance.

These operations are often underserved by large integrators but face many of the same pressures, namely labour shortages, rising costs, and growing customer expectations. To meet this need, Musketeers is investing in local demonstration sites, expanding their field service capabilities, and building strategic partnerships like ours to offer nationwide coverage. Early steps are already being taken to expand into Ireland and selected European markets. A partner with purpose At the heart of Musketeers Capital is a clear purpose: to empower people and businesses through automation. This philosophy is reflected in everything they do, from the sustainability of their solutions to their commitment to workplace diversity.

Why this partnership matters Musketeers’ fresh thinking, fast deployment capabilities, and access to global technologies complement our decades of experience, trusted customer relationships, and UK market presence. As the demand for flexible, scalable automation continues to grow, this partnership enables us to deliver automation to a wider audience. For more information about this partnership or to learn how BS Handling Systems and Musketeers Capital can support your operational needs, please contact: BS Handling Systems Email: enquiries@ bshandlingsystems.com www.bshandlingsystems.com

Their automation systems are designed to reduce energy consumption, minimise waste, and create safer, more ergonomic environments for warehouse staff. They partner with suppliers that uphold strong environmental and ethical standards and help their clients meet their own ESG targets. Impact is measured through lifecycle carbon assessments and operational efficiency improvements. They’re also investing in the next generation of talent, offering internships, training opportunities, and knowledge-sharing with engineering students to help build a more skilled and inclusive workforce. Leadership with vision

Scaling across the UK and beyond

Musketeers’ founders remain closely involved in every aspect of the business, from project delivery to solution development and partner engagement. Their combined technical expertise and commercial insight allow for fast, well-informed decisions that keep projects on track and customers ahead of the curve.

Musketeers is currently expanding across the UK, with a particular focus on e-commerce fulfilment centres, B2B and B2C distribution hubs, and mid-sized warehouses.

Their culture – collaborative, open, and driven by innovation – means customers receive more than just a product. They receive a solution tailored to their needs and a team

This customer-first mindset is what makes them such a strong fit with BS Handling Systems. We share their belief that automation should be accessible, scalable, and tailored – not a one-size-fits-all model.

committed to their long-term success.

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Improved Hygienic AOD Design Accelerates Sprayball CIP Cleaning and Reduces risk Cleaning in Place (CIP) is an essential step in maintaining plant hygiene. CIP cleaning is mostly performed utilising caustic washes at high temperatures using a dedicated CIP pump via dedicated ports, however at times due to the design of process equipment a spray ball may be required. Spray balls are a type of cleaning nozzle used for the cleaning of vessels, tanks or containers at pressure where cleaning fluids would otherwise have difficulty penetrating. Spray ball’s are designed with a series of holes around the periphery where high pressure fluid is pumped at low flows and high pressure creating jets of fluid to thoroughly clean difficult to access process equipment. A pharmaceutical machinery manufacturer contacted us who were looking to pump a wide range of cleaning solvents used for CIP cleaning of mechanical equipment. The solvents ranged in concentration and consisted of Acetone, Ethanol, Methanol, N-heptane, to Toluene, and Dichloromethane – chemicals known for their flammability, hazardous and carcinogenic nature. Our customer wanted a single self priming pump which could draw the heated chemicals at temperature from a tank to transfer chemicals at up to 6 bar via a spraying element to effectively clean equipment. North Ridge Pumps supplied their recently improved design of sanitary diaphragm pump – the Saniboxer 100 which has 5 features making its use ideal for such applications: Leakage Sensor Traditional diaphragm pumps

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do not have sensors should a diaphragm rupture or leak. Our improved design contains an optical leakage sensor to immediately detect leakage due to a ruptured diaphragm, ensuring the pump is stopped immediately with full containment of any leaked process liquid. A leakage sensor ensures that the highest safety standards remain in place in applications handling flammable, corrosive, or carcinogenic materials limiting and preventing exposure both to humans and the environment. Also as our design of pump works with non lubricated air, should any liquid come into contact with the air side of a diaphragm, you can remain assured the liquid will remain free from contamination as it will not encounter any oils, lubricating media or other contaminating media typically used in compressed air systems. Easy Clean With internal components polished to Ra<0.8 you can be certain that any pumped liquids will pass through the pump easily without sticking to components. Should contamination occur the pump can easily be effectively cleaned due to its highly polished internals and not only are ported connections in triclamp to ensure cleanliness, but the complete pump body is held together in sections connected via tri clamp connections to ensure quick disassembly for manual cleaning if required. Furthermore the unit is mounted on a baseplate with swivel brackets to enable the pump to be emptied by rotating the pump upside down for complete emptying.

Fully Certified The Saniboxer 100 is fully certified for use with chemicals in flammable atmospheres and for hygienic applications. Certified to ATEX for explosive atmospheres, and 3A, FDA and MOCA (EC1935/2004) and available with 3.1 Material certification ensures it satisfies the most demanding of hygienic requirements. Solid Handling The internal design has been optimized for solid handling, with the internal ball valves being eccentric allowing the unit to handle large solids. A flap valve variant of this design enables solid handling without damage for materials up to 45mm in diameter, and 600mm in length. Fewer Parts than other designs Due to its efficient design each pump contains fewer less than half the number of parts of other designs, meaning units can be overhauled up to 50% quicker than other designs. With a diaphragm lifespan of over 50,000,000 cycles and zero lubrication required, the pumps are truly engineered beyond limits. To ensure a consistent delivery pressure to the spray ball the pump was supplied with a hygienic pulsation dampener which reduces pulsating flow by up to 98% ensuring the customer received a constant pressurised flow. If you have an application requiring a hygienic transfer pump and are unsure which design may be best suited, visit www.northridgepumps.com or speak to us on 01773 302 660 to see how we can help.

We’re pump specialists, so you don’t need to be

Sanitary Pumps Engineered for Your Process Optimise performance with specialist support

Whether you’re dealing with clogging, separation, downtime, or other issue it’s costly. Time wasted troubleshooting and lower production mean missed targets and less profit. A sanitary pump is the solution but choosing the right one feels like stepping into a minefield. You know what you need it to do but with so many options, it’s difficult to know which is best for your process and parameters. + Accelerated stator wear + Clogging + Changes to fluid consistency + Clean-in-place and sterilise-in-place hygiene issues + Crushing of sensitive products + Inconsistency in finished product + Inaccurate transfer of flavourings or ingredients + Liquid separation + Seal wear or failure

+ Abrasive mixtures + Creams, milk & ice cream + Edible oils & fats + Fish & meat + Fruits eg. cooked apples, plums, berries, grapes

We’ve been engineering sanitary pumps for sectors such as distilling, brewing, food manufacturing/processing, and more, for 20+ years. We understand industry-specific processes and know what it takes to optimise performance through better-suited pump design - giving you complete peace of mind.

+ Grains & seeds

EXPERT GUIDANCE:

+ Sheer sensitive liquids

Our expert engineers understand your process and guide you through the options, so you can confidently select the most suitable sanitary pump.

Want to optimise performance sooner? Speak to one of our specialists.

+44 (0) 1773 302 660

EXAMPLE PRODUCTS:

sales@northridgepumps.com | www.northridgepumps.com

+ Pastes & purees + Syrups, juices & alcohols + Vegetables & peelings + Waste eg. trimmings, packaging & offcuts + Solid laden or viscous mixtures

The Rise of Robotics and Automated Dispensing Within the Food and Beverage Industry and How Quantex Plays a Part The use of artificial intelligence (AI) and robotics is becoming more common, especially within the food and beverage industry which is undergoing a technological revolution. With this in mind, we’ve seen a rise in inquiries about how our Quantex pumps can seamlessly integrate with robotics and automatic dispensing machinery as manufacturers look for a way to drive innovation, streamline operations, enhance efficiency, and elevate the customer experience. From mass-produced ready-meals, beverage makers, drink dispensing, and fast-food chains to fine dining establishments, businesses are increasingly turning to robotics and automated dispensing. Why Robotics and Automated Dispensing in the Food and Beverage Industry?

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Robotics aren’t a new concept, the first true industrial robot was created using the Meccano model construction system in the 1930s, however, in the early 2000s, humans started to digitally program industrial robots with artificial intelligence, which paved the way for the use of robotics in industry and manufacture. These days, robotics and automated dispensing are starting to be seamlessly integrated into many forms of manufacture, specifically within the production of food and beverage for a variety of reasons, including:

consistent results, ensuring that every dish or drink made will meet the predetermined quality standards. • Enhanced Safety: Automation reduces the risk of accidents and injuries associated with repetitive tasks and handling hot surfaces. • Cost Reduction: While initial investment costs may be higher, long-term savings can be made through reduced labour expenses and minimised error or product waste.

• Increased Efficiency: Robots can work tirelessly, 24/7, with minimal breaks or downtime and can significantly boost productivity.

• Customer Satisfaction: Using robotics and automated dispensing means faster service times, consistent quality, and innovative food presentations which can lead to higher customer satisfaction and loyalty.

• I mproved Consistency: Robotic systems deliver precise and

Targeting KPIs and Tracking: By using a system that promotes

the same response repeatedly, it makes it easier for organisations to predict what the output would be as there’s minimal risk of variation - this means KPIs and trends can be accurately tracked and monitored. How Robotics and Automated Dispensing is Transforming Food and Beverage Dispensing Certain industries lend themselves easily to the rise of robotics and automated dispensing - the food and beverage industry being one of them. There is a whole range of potential applications including: • Automated Dispensing Machines: These machines are often found in convenience stores, petrol stations, and fast-food restaurants. They utilise robotics and automated dispensing by supplying a precise dispensing system to deliver a variety of food and beverage items quickly, without the need for human input. • Robotic Cooks: Advanced robotic systems (such as the Moley, B-Air Kitchen) can prepare complex dishes, from curry, stir fry, pasta and even risotto, with remarkable precision and speed. It’s the ‘world’s first robotic chef and intelligent RFID-enhanced IoT kitchen system.’ • Food Delivery Robots: Autonomous robots are being deployed to deliver food directly to customers, as operated in Milton Keynes by Starship Technologies. They have streamlined the delivery process and reduced labor costs. • Entertainment: Some restaurants and bars have started to ‘employ’ automated robotic bartenders, mainly as an aesthetic and to provide an additional layer of entertainment for their patrons. These bartenders can mix pre-set qualities of drink, mix and serve accurately. • Agriculture: Robots can plant, identify, and sort seeds. They can also assess crops and their habitats for disease, pests, or yield, and in some cases, provide a remedy to a potential problem e.g. spraying plants with pesticides should greenflies be discovered.

•F ood and Drink Packaging: When it comes to speed, efficiency and accuracy, robotics and automation dispensing machines are perfect - they can open, fill or dose, pack, seal, and label packages within seconds and at the ease of a button. •F ood Sanitation, Preparation and Processing: Especially within the food and beverage industry, sanitation of the product and equipment takes top priority to ensure the cleanliness and quality of the product. Robots and automated dispensing machines are being used as they can endure harsher environments than humans (such as staying within cold rooms where bacteria and infection can’t survive for prolonged periods). By guaranteeing efficient and accurate dosing, robotics and automated dispensing ensure any food and beverage served is consistently at the correct measurement. The Role of Quantex Pumps in Automated Dispensing Quantex pumps are already a critical component for many automated dispensing machines, including the Linstream/Cobell Juice Machine, Freshblends selfserve frozen beverages platform and can easily handle concentrates for post-mix soft and alcoholic drink dispensing machines. Pumps without an integrated Quantex pump, however, often come with multiple pain points due to the upkeep required of the robotics and automated dispensing machines themselves as discussed in our blog ‘Top 10 Business Benefits of Refillable Drinks and Bulk-refill’.

Working in a similar way to a Vitop tap used on a bag-in-box of wine, the Bag-in-Box range of Quantex pumps can directly replace this tap as it carries the same connection fitting – and, instead of pressing the tap and letting the product dribble out using gravity, the pumps are swiftly clicked into a small motor drive which doses the product accurately at various flowrates, with high vacuum and self-priming. This means that when the pack is emptied, it can be rapidly swapped in and out without the risk of spills, product wastage and technical training. When the new pack is in place, robots and automated dispensing machinery can then manage this product flow and be programmed to run as required. As the liquid product is housed securely within the pack, it remains sealed to external substances and minimises the risk of spills between pack changeovers. Quantex’s high vacuum capability also means that it draws out every last drop so there’s less wastage. And thanks to the reverse cycling capability of Quantex pumps, they can suck product back in at the end of each dispense which is how drips and cross-contamination are prevented. With only a standard motor drive and motor controller required, dispensing machinery can be highly compact, saving valuable space. And with such an easy-to-use system, no cleaning, maintenance or calibration are required. The Quantex pumps help to keep the liquid optimally hygienic and airfree, reducing the risk of product spoiling/ congealing. If you’d like to discuss how a Quantex pump could work for you, please email quantex-info@ psgdover.com or call +49 (2065) 89205-0.

When it comes to robotics and automated dispensing, Quantex can take things to the next level and help keep environments clean, aseptic and mess-free. By utilising a lightweight and compact Quantex pump, such as the Bag-in-Box, which is designed to be attached to the liquid packaging, manufacturers can also save valuable time and costs by reducing maintenance downtime and potential spills.

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A Pump That “Paste” The Sundried Tomato Test a pump capable of handling the viscous nature at a reasonable flow rate without clogging was required. One of the services Castle Pumps offer when it comes to container emptying pumps, is pump testing, where they will trial the pump handling the fluid in question to confirm that it can move it as expected. Due to the viscous, dry and abrasive nature of the sundried tomato paste and its solid content, a sample keg was requested to be sent to the factory to perform the test with one of their Viscopower progressive cavity drum pump models. These models can handle high viscosity fluids up to 100,000cP and solids up to 8mm in diameter thanks to the flexibility in the stator. To meet its requirement as a food grade barrel pump, the With a huge variety of products needing to be handled, when it comes to the manufacturing and process industries, no two pump requirements are the same. Getting the right pump, rather than just one that “does the job” is the key to saving yourself from excessive wear, unnecessary maintenance, product waste, process failures and energy costs. This case study is an example of the importance of just that.

The challenge of this particular food transfer pump requirement is the product itself that is being handled. As well as being very viscous, it contains various degrees of solids including abrasive tomato seeds and stringy tomato skin, which for many pumps result in clogging or component wear. Constant unblocking of a pump and consequential maintenance is not something the client could accept due to the considerable impact on process productivity.

FDA Viscopower is designed with minimal dead space, a closed mechanical seal and electropolished surfaces for hidden voids or inaccessible parts. It can also be disassembled in just 30 seconds for quick cleaning with minimum effort. After seeing how well the Viscopower high viscosity drum pump worked with the tomato paste, the customer was confident that the solution would handle the

A manufacturer and supplier of bulk food pastes and marinades

A Tried & Tested Clog-Free Solution

to the catering industry contacted Castle Pumps with a container emptying pump enquiry to improve the productivity of their current manual process. They were looking to pump sundried tomato paste from their processing machine, where the sundried tomatoes get chopped into the blend, into 15kg buckets that are then supplied as the final product.

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The viscosity of the fluid being pumped is always an initial consideration for pump specification, which can sometimes be difficult when the customer doesn’t know exactly what viscosity it is. Castle Pumps knew however from looking at a picture of the fluid that it was thick and therefore

viscosity, seeds and skin without clogging, and placed the order for the pump complete with food grade PVC hose and hygienic Triclamp fittings. If you’re looking for the right pump to deliver your process or perhaps have a challenging fluid you need to transfer, contact the pump exerts at Castle Pumps. www.castlepumps.com

Pumps To Drive Your Process Efficiency

Pump smarter, not harder. Use our 15 years’ experience to save excessive wear, process failures, product waste & operator time. ✓ FDA & 3A hygienic solutions for food and drink

✓ Highly accurate dosing of ingredients & additives ✓ Delicate fluids sensitive to consistency changes

✓ Solid-laden products without crushing or clogging ✓ 99.98% barrel emptying to prevent product waste

✓ Models for the safe handling of cleaning chemicals

Contact our technical sales engineers now!

A division of the CTS Group, Part of FlowMax Ltd

T. +44 (0)1773 533 283 | E. sales@castlepumps.com | W. castlepumps.com

A new 4K digital microscope that redefines the standard for clarity, precision and consistency in inspection and measurement tasks Vision Engineering, UK based manufacturer of ergonomic microscopy and digital 3D visualisation technology has launched the EVO Cam HALO, a new 4K digital microscope that redefines the standard for clarity, precision and consistency in inspection and measurement tasks. Suitable for a wide range of inspection applications, EVO Cam HALO combines stunning 4K image quality with advanced, adaptive illumination, and new intelligent software, empowering users to capture the most challenging details with unparalleled accuracy. HALO’s key features include 4K resolution which reveals previously obscured details with remarkable clarity, ensuring nothing escapes the user’s view. A Super-Wide Dynamic Range ensures the user captures images with exceptional brightness and contrast, even in challenging lighting conditions. Additionally available with HALO comes a new enhanced Illumination package, including a quadrant light, panel light, and white/UV light, to optimise illumination for a variety of inspection needs.

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New Intelligent Hardware and Software automatically detects lenses and adjusts magnification settings, ensuring seamless workflow and accurate results. Real-time insights are available providing intuitive image capture, measurement, and analysis tools, enabling faster and more informed decision-making. Vision Engineering’s popular 360 Direct/ Oblique Viewer also works with HALO, enabling users to inspect details from different angles, revealing hidden features that would otherwise be inaccessible. HALO is suitable for a wide range of applications, including Medical Devices Manufacture and testing especially in the practices of inspecting translucent tubes, electro-polished devices, and other medical components with enhanced clarity and accuracy. It is also effective at capturing fine details on small, reflective metal parts for precise inspection and quality control – perfect for Micro Mechanics. In the laboratory HALO cam improve the examination of Petri dishes with translucent samples, enhancing contrast and clarity for detailed analysis, and in Industrial Manufacturing, intricate assemblies, solder joints, and other

components are inspected with much improved precision and efficiency. Pricing and Availability: EVO Cam HALO is available for purchase now, with configurations starting at 6500GBP. Commenting on the launch, Paul Newbatt, Group Sales and Marketing Director at Vision Engineering says “We are delighted to bring EVO Cam HALO to market, confirming our reputation for innovation, whilst improving the inspection performance available within digital microscopy. 4K image quality plus fully controllable lighting and flexible software available in multiple configurations means that our customers in a wide range of sectors can easily choose the most accurate and consistent digital system for their inspection requirements.” For more information, please visit https://www.visioneng.com/ products/digital-microscopes/evocam-halo To speak to one of our sales tem, or to book a demo at your site please contact us as follows: T: 01483 248300

CMY

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EFAFLEX – industrial highspeed doors to cover the entire food chain! Food and beverage; where speed, reliability, and user safety are key! With over 50 years’ experience, EFAFLEX have been designing doors to overcome the varied challenges faced by this industry. In addition to aiding freshness and hygiene they; • Reduce energy costs by up to 50% • Highest insulation values to cater for chill through to deep freeze • Operating with diverse temperature ranges of ± 30 degrees Celsius • Fastest opening speeds of up to 4 meters per second • Durability to perform up to 400,000 operating cycles per year • Nationwide service and maintenance Check out their range of fabric roll up, and spiral industrial door solutions. Bespoke to you. Interior and exterior industrial doors. No obligation free site survey. See more at https://www.efaflex.co.uk/casestudies/case-studies-fb/

HMA 2A

FDB

High efficiency

Choice of operating fuels

Customised design to suit each install

Ideal for variable plant conditions

Reduced NO₂/CO Emissions

Proven in a wide range of applications

Larger heat input available on request

Air replacement or “Make-Up”

Choice of burner heat inputs up to 1150 kW

APL technology -modulating gas and air

Up to 30:1 turndown Up to 205 kW per foot

FDGA APL technology - modulating gas and air Ideal for variable plant conditions Heat input range up to 1,550 kW Choice of operating fuels

BESPOKE DESIGN

Our gas burner systems offer users reliable, high efficiency, process heating solutions. From design, manufacturing and supply to installation, commissioning and ongoing support, we fulfill process liquid, oven and air heating needs for both new-build and conversion projects.

FULL RANGE OF INTERNATIONAL ACCREDITATIONS

FDC Heat input range up to 1,550 kW Choice of operating fuels Packaged burner design Up to 40:1 turndown

BURNERCARE SERVICE

Lanemark Combustion Engineering Limited Lanemark House, Whitacre Road, Nuneaton Warwickshire CV11 6BW United Kingdom

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info@lanemark.com +44 (0) 24 7635 2000

The UK’s Leading Manufacturer of Viscous Pumping Systems

Pumping Difficult Viscous Products Pastes and high viscosity products pose a challenge as they do not flow easily, preventing the pump from priming properly and causing cavitation, which results in pumping air instead of the product. The solution is to use a Kecol Maxiprime twin cylinder pressure priming system in conjunction with a Kecol stubby pump, maintaining a positive prime on the pump and thus ensuring that it does not cavitate. As the product level falls, the sides of the drum are wiped clean by the follower plate on the priming system. Features & Benefits of the MaxiPrime Stainless Steel Pump:

• Handles pastes up to 10,000 poise viscosity ‘COLD’ • Transfer products cleanly, quietly and efficiently • Eliminates Product Waste • Simple and Safe Operation • Polished Stainless-Steel pumps or Painted Steel Construction pumps

01746 764311

sales@kecol.co.uk

Excellence in Quality Control: Why TestPiecesOnline leads the way in inspection test pieces

In today’s highly regulated industries, where quality assurance is not just a preference but a necessity, businesses must rely on the very best in inspection tools to maintain standards and ensure consumer safety. Enter TestPiecesOnline — a company dedicated to becoming the global leader in supplying Quality Inspection Test Pieces. With over 35 years of experience, TestPiecesOnline brings unmatched expertise in the manufacture of Metal Detector Test Pieces, X-ray Test Cards, and Checkweigher Test Pieces. What sets them apart is not just their extensive industry knowledge, but also their family-oriented, friendly approach to customer service. At TestPiecesOnline, customers are not just another order number; they are valued partners. The team is committed to providing on-time service at competitive prices while offering personalized advice to meet specific industry needs.

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A Comprehensive Range of Products and Services

Meeting Certification and

TestPiecesOnline doesn’t believe in a one-size-fits-all approach. They offer a wide selection of inspection test pieces designed for a variety of industries, including food production, pharmaceuticals, and packaging. By utilizing stateof-the-art technology, they ensure that their products deliver the best possible results, helping businesses meet the increasingly demanding expectations of global markets.

In industries where compliance

From the precise manufacturing of metal detector test pieces to the engineering of X-ray test cards with exact specifications, TestPiecesOnline’s team of technically trained staff are ready to guide you in choosing the right materials and designs for your particular requirements. Every product is crafted with attention to detail, ensuring accuracy, durability, and reliability in realworld applications.

Compliance Requirements

with standards like HACCP (Hazard Analysis and Critical Control Points) and GMP (Good Manufacturing Practices) is mandatory, having the right inspection equipment is critical. Inspection points must be established at strategic locations along production lines, and equipment must be routinely QA tested with documented results. Using Certified Test Pieces from TestPiecesOnline is a clear demonstration of a company’s commitment to a robust Quality Control Management System. It’s not just about passing audits — it’s about building a culture of excellence and consumer trust. All TestPiecesOnline metal detector and X-ray test pieces are colourcoded for easy visual verification and engraved with a unique

With over 35 years of experience, TestPiecesOnline brings unmatched expertise in the manufacture of Metal Detector Test Pieces, X-ray Test Cards, and Checkweigher Test Pieces. certificate number. This feature makes it simple to track and verify test pieces during internal audits or third-party inspections, helping companies maintain full compliance without hassle. Commitment to High Standards Quality starts with sourcing the best materials. TestPiecesOnline’s precision balls, essential for the manufacturing of test pieces, are supplied by an ISO 9001:2015/DIN

with a supplier who values safety and compliance as much as they do.

the best ensures that every test piece performs reliably, even under demanding production conditions. Additionally, all TestPiecesOnline products are manufactured in accordance with EU and FDA Food Contact Regulations, making them safe for use in food production environments. This adherence to global standards gives customers confidence that they are working

exceeds them. Their extensive experience,

Each TestPiecesOnline Certificate of Conformity provides critical information for traceability and audit purposes. Certificates include: • Material specifications • Size and grading • Chemical and test data •H ardness and density information •A signature authenticating the certificate’s validity

Standard Quality Assured Supplier. This commitment to sourcing only

expectations but consistently

technical knowledge, commitment to customer service, and dedication to the highest quality standards make them the go-to source for businesses that refuse to compromise on quality. Whether you are a large multinational corporation or a growing enterprise looking to strengthen your quality control systems, TestPiecesOnline offers the products and expertise

These certificates provide full transparency and ensure that every aspect of the inspection process is documented and verifiable. Why Choose TestPiecesOnline? Choosing the right partner for your inspection test pieces can have a significant impact on your operational efficiency, compliance status, and product safety. TestPiecesOnline stands out as a supplier that not only meets

you need. By working with TestPiecesOnline, you are not just buying a product — you are investing in the security, safety, and success of your business. To learn more about how TestPiecesOnline can support your quality control needs, visit www.testpieces.online or www.mediumzltd.com today.

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Regal Rexnord to Highlight Hygienic Innovation at IBA 2025 Food-grade conveying and power transmission technologies will be in the spotlight as Regal Rexnord returns to IBA 2025, the world’s leading trade fair for the baking and confectionery industry. Taking place from May 18–22 in Düsseldorf, Germany, the event will see Regal Rexnord present a comprehensive portfolio of hygienic, efficient, and low-maintenance solutions designed to meet the evolving needs of modern bakeries. In Hall 10, Stand F17 will showcase technologies from across the company’s leading brands, including Cambridge™, Rexnord™, System Plast™, Sealmaster™, ModSort™, Bauer Gear Motor™, and Boston Gear™. With hygiene and reliability remaining top priorities for the food production sector, Regal Rexnord’s integrated offering reflects its ambition to act as a single-source partner for the full production line, from dough handling through to packaging and dispatch.

and reduce service time. Bauer Gear Motor will display its HiflexDrive geared motors, which are available in asepticcoated or stainless-steel versions and engineered to perform reliably in sensitive food-grade environments. Boston Gear adds further washdown-ready resilience with its IP69K-rated Gen 2 SS700 series stainless-steel worm gearboxes, while ModSort will demonstrate compact and flexible conveying systems for modern plant layouts. Spotlight on spiral belt innovation A key product highlight is the new Rexnord 6400 Series KleanTop® Plastic Spiral Cage Belt, purpose-built for food processing applications such as proofing, freezing, and cooling. The belt features a hybrid design using robust plastic modules and stainless steel rods to reduce system tension and energy consumption while maintaining sanitation and reliability.

To simplify maintenance, it incorporates Regal Rexnord’s patented PowerKey™ connection system, which enables fast, toolfree disassembly using just a standard screwdriver. This helps operators eliminate welding or cutting procedures, reduce risk, and save valuable downtime. Live demonstrations and expert guidance Visitors to the Regal Rexnord stand will also be able to view two live demo areas. One features a working ModSort conveyor system, while the other showcases a spiral setup incorporating Cambridge, Rexnord, System Plast, Sealmaster, and Bauer components. Technical experts will also be on hand to discuss realworld applications, installation considerations, and how each solution can be tailored to meet the needs of bakery operations large and small. www.regalrexnord.com

End-to-end solutions for bakery applications Among the technologies on display are Cambridge metal belts, designed for use in spiral and oven systems where high temperatures, humidity, and dense product loads are common. Complementing this are Rexnord KleanTop™ plastic modular belts, well suited to washdown zones and product transfer areas. Together, these products offer food processors solutions for every step in the process, helping reduce product damage, minimise maintenance, and maintain consistent throughput. Also on show will be System Plast’s Nolu-Clean™ hygienic bearings and Sealmaster’s maintenance-free bearing units, both of which are designed to improve cleanliness

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The Rexnord 6400 Series KleanTop™ Plastic Spiral Cage Belt offers increased throughput and belt life, and is designed to handle the increasing demands of the food processing industry.

PARTNER At Regal Rexnord, we’re making the power of ONE work for food processing. With decades of experience and deep industry expertise, we help food manufacturers streamline operations with hygienic, efficient, and easy-tomaintain solutions—from a single source. Our portfolio includes trusted conveying, power transmission, and motion control technologies built to meet the most demanding food-grade standards. As your single partner across the production line, we’re ready to work alongside you to enhance uptime, support clean-in-place design, and reduce total cost of ownership. Let’s build the future of food – together.

Learn more at regalrexnord.com

Creating A Better Tomorrow Regal Rexnord is a trademark of Regal Rexnord Corporation or one of its affiliated companies.

Rexnord™ 6400 Series KleanTop™ Plastic Spiral Cage Belt

Short-term warehousing solutions with long-term flexibility

The warehousing and distribution industry is facing a duality of excess space available and a severe lack of it. Businesses are wary about how much space they are willing to commit to, no doubt influenced by the significant fluctuations and disruption experienced by supply chains in recent years. However, if the warehouse buildings intended for manufacturing, processing, optimum storage, efficient goods handling, careful loading and unloading etc are not fit for purpose then the whole operation is likely to be at risk. Wasted space will waste money but a lack of space could reveal weaknesses in warehouse operations during intense periods. Efficiency is paramount and scalability is critical. For over 35 years, we have been designing industrial warehouse buildings that are flexible enough to evolve with a business and adaptable enough to respond to changing market dynamics. They are built to last but, in this climate of caution, more and more clients are looking for temporary solutions. Businesses

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that are unable to look too far ahead, are adopting shorter-term strategies with the anticipation of having to adapt quickly. Temporary warehousing can remove the longterm commitment of adding more bricks and mortar or entering into a fixed rental agreement on a site. Innovation is key and obviously, there has been a lot of progress made in automation and robotics, artificial intelligence, cloud-based management and advanced data analytics but innovation doesn’t just apply to technology. Rethinking how best to optimise the space you’ve already got and the space you need, can also help to innovate your operations so they can cope effectively in a fluctuating, rapidly evolving industry. With a traditional build, the space is rigid and doesn’t offer the elasticity that businesses need to thrive. Our buildings are fully bespoke and designed to your specifications, no matter how awkward the shape, height, size or orientation. They are quick to deploy and can be easily modified to provide the muchneeded flexibility required.

Strategically located warehouses can further enhance the agility of a business and our buildings help to address this issue as they can be easily removed, relocated and repurposed. Their versatility also makes them suitable for collaborative, shared warehousing, which can help increase efficiency by pooling resources and sharing expenses. If one company decides to move on and go solo, the structure can be easily modified to suit new tenants or work even harder for the remaining business. If warehouse buildings are going to remain relevant, they need to evolve with the industry they serve. www.coprisystems.com

Portal

daysoft.com

one day all contacts will be daily-disposable and one day they will all be sold the daysoft-direct way making healthier eyes affordable for everyone, every day, everywhere spherical contacts of all types including ON or RU brands made by the four major contact lens manufacturers; Bausch & Lomb (B+L), CooperVision (CV), Johnson & Johnson (J&J) and Alcon. Data-driven confidence from 1-billion lens sales

Daysoft® successfully replaces other soft spherical contact lens brands without refitting and ships direct to you at half the price Avoiding vision-loss Every day, my company, Daysoft Limited, prevents contact lens wearers around the world suffering from excruciatingly painful visionloss. The causes of this distressing condition to which I am referring is directly related to the wearing of contacts prescribed for overnight wear (ON) or those prescribed for repeated use with daily cleaning (RU). The way of avoiding this vision-loss is to wear daily-disposable (DD) soft contacts. Affordable and no refitting This is why Daysoft has only ever designed, made and sold dailydisposable soft spherical contacts. Our direct to consumer (D2C) supply business-model reduces the cost-per-contact to a few pence including delivery, direct through post boxes anywhere in the world. This provides a really affordable contact lens system with great consumer convenience. It is also the reason why Daysoft’s contacts are designed to be direct replacements for the soft

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Of course, it’s easy to say; “Daysoft successfully replaces other brands for half the price” (which has been out tag-line for over 20 years) but in that time, we have meticulously amassed customer data relating to the sale and supply for over 1 billion daysoft contacts Delivered direct for the ultimate convenience and safety We ship direct to your home or office address straight from the end of our production lines based here in Scotland to wearers around the world. No resellers, no middlemen. This gives us the most comprehensive source of contact lens wearer experience available anywhere … we know for every Lot Number shipped who actually received these actual contacts. This direct-to-you model keeps our family business close to you, our customer, wherever you live with tupically 95% repeat purchase and 5% new wearers ordering every month. About Daysoft Dr Ronald S Hamilton CBE, Founder and Owner of Daysoft Limited is the Inventor of the world’s first daily-disposable contact lens. These have transformed vision-care by eliminating the vision loss problems associated with cleaning and reusing contacts (RU) or wearing contacts continuously including overnight wear (ON).

Having sold his first contact lens business and related technology to Bausch & Lomb, Ron went on to form the world’s first Direct to Consumer (D2C) brand by integrating a new advanced manufacturing process with a unique e-commerce ordering capability. In 2006 www.daysoft.com was launched at the British Contact Lens Association Conference (BCLA) and is now an increasingly accepted system of direct to consumer (D2C) sale and supply. The Daysoft Team is proud to be shipping over 1,000 orders every day now with over 1 Billion contacts already made and sold direct to contact lens wearers around the world, without refitting. www.daysoft.com

Location of daysoft® orders despatched direct to wearers around the world in a typical 7-day period.

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TWIN RAM BALERS CONVEYOR SYSTEMS STATIC COMPACTORS PORTABLE COMPACTORS VERTICAL BALERS NATIONWIDE SALES & SERVICE KADANT PAAL LIMITED

LYDFORD ROAD, MEADOW LANE INDUSTRIAL ESTATE,

WWW.KADANTPAAL.COM | WWW.DICOMPAAL.CO.UK

Advanced technologies designed to guarantee product integrity without slowing you down In today’s fast-paced food industry, ensuring safety and quality at every stage of production is non-negotiable. That’s why Sealpac UK & Partners proudly present the latest in in-line seal inspection and leak detection from Antares Vision Group | Food—advanced technologies designed to guarantee product integrity without slowing you down. At the heart of these systems is leak detection that uses IR spectroscopy, enabling precise detection of CO2 leaks caused by holes or micro-holes in packaging or seals—without disrupting your line speed or the

Adding even more value, the VP600 solution inspects internal pressure in glass bottles and cans, identifying faulty closures by detecting subtle changes in cap shape. It’s a smart, non-invasive way to guarantee seal integrity from start to finish. All inspection systems can be custom-built to retail spec and seamlessly integrated into your existing lines. At Sealpac UK, we stand by our approach: consulting, delivering, and supporting. Contact us to let us help you find the right inspection solution for your product together.

modified atmosphere inside. Complementing this, the seal inspection system identifies organic contaminants like food residues in the sealing area, triggering automatic pack rejection to prevent compromised products from hitting the shelves. But the protection doesn’t stop there. For rigid packaging—such as preserves, baby food, or canned goods—Antares’ PCS Liquid Food system uses laser spectroscopy to monitor vacuum or gas levels in each container’s headspace. This real-time inspection ensures every pack is perfectly sealed, reducing the risk of costly recalls and waste.

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Concept House, 81 Sopers Lane, Poole, Dorset BH17 7EN +44(0)8453023056

ADVERTORIAL

Liverpool’s totally fab Food Test Lab Liverpool is a city that’s world famous for many things. Its music for a start (it’s the birthplace of The Beatles, of course, and many other great bands and artists), as well as its world-class football team, Liverpool FC.

But travel a few miles north of the city to Aintree, not far from the home of the Grand National, which attracts more attention globally than any other horse race, and you’ll find Food Test Lab, a truly world-class Liverpool business. “Food Test Lab is an independent, UKASaccredited microbiological testing and chemical analysis laboratory,” explains Laboratory Manager, Cameron Finlay. “Working for a wide range of customers, we provide ISO 17025-accredited microbiological, chemistry and nutritional testing and food analysis of a diverse list of foodstuffs and feeds.”

World-class laboratory

Food Test Lab’s accredited food testing and food analysis services enable its customers to meet safety regulations, achieve best practice and satisfy consumer needs. Microbiological Manager Jennifer Smith says: “Our highly qualified and experienced team of microbiologists uses the latest technologies and methods to provide accredited microbiological testing of foods, beverages, animal feeds and environmental samples.”

Food Test Lab’s purpose-built testing laboratory in Aintree, which opened in 2016, was designed to process a large volume of microbiological samples every day and results are delivered on time according to customer needs, no matter how demanding. “We’ll always try to tailor our services to meet specific customer needs” Cameron smiles.

Chemical and nutritional analysis “In addition to UKAS-accredited microbiological analysis, our food testing laboratories can provide detailed chemical analysis and nutritional analysis for food labelling,” Cameron adds. “Our nutritional analysis and chemical analysis services include moisture, fats and oils, proteins, sugars, sodium, fibre, ash, salt, carbohydrates, fatty acid profile, dietary fibre, energy value and Group I and II nutritional analysis.”

Cameron and his colleagues can provide fast turnaround times for groceries, cooked and raw meats, dairy products, processed foods and exports such as meat, fish, honey, milk, coffee, cocoa and beverages. “Our other food lab testing services include heavy

For further information telephone Cameron Finlay or Jennifer Smith on +44 (0)151 525 1488 or email laboratory@alexstewartagriculture.com

www.foodtestlab.co.uk

metals – mercury, lead, cadmium and arsenic – as well as hydroxyproline, peroxide value, pH, Omega 3, 6, 9, trans fatty acids.”

International customer base

Food Test Lab is the trading name of the UKAS-accredited company Huson and Hardwick, which became part of the Alex Stewart Agriculture Group in 2004. Huson and Hardwick has an enviable reputation as a leading provider of ultra-reliable GAFTA and FOSFA-certified laboratory analysis. Almost 180 years since its formation in Liverpool, Huson and Hardwick continues to innovate and provide exceptional analytical and certification services via Food Test Lab.

Expert pet food testing services

Food Test lab also offers fully accredited test services to makers of pet food. As Jennifer explains: “Makers of dog and cat food are under pressure to ensure increasingly higher quality, so that they meet stringent safety and pet-owner requirements. We’re fully equipped to analyse a wide range of manufactured pet foods and our great technical expertise enables us to choose the right sample preparation method to ensure reliable results.”

Quick, easy and reliable preventative maintenance equipment designed to keep manufacturing running A consistent and thorough maintenance schedule within food processing plants is vital to ensuring the scale and pressure of demand is met. Unexpected downtime comes at a huge cost. This industry covers a diverse array of substances, and some present a great challenge: dust. Whilst a large proportion of preventative maintenance doesn’t pose a risk, the threat of dust explosions caused by electronic maintenance equipment raises serious concerns. Cygnus has practical and easy to use solutions for all environments. Maintenance in areas with potentially explosive dust Dust explosions are often catastrophic, causing irreversible damage and, sadly, human fatalities. When an ignition source, such as electrical or thermal equipment, enters a space where there is a high concentration of dust in the air, typically in a confined building or vessel, extreme heat increases pressure in the space and causes an explosion. Records show that almost every industry has fallen victim to dust explosions, even in recent years. Most industries which store, handle and process materials and substances produce dust. The food processing industry is perhaps one of the biggest. Sugar and flour processing are huge industries, but so are grains or anything that usually comes in a powdered form, such as instant coffee, custard and soup, to name a few. How can Cygnus 1 Ex help? There are many ignition sources that may be brought into these areas for various reasons, and one of these is ultrasonic testing equipment designed to carry out essential maintenance checks on processing machinery. Whilst maintenance is vital to the safety

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of these areas, even contributing to prevention of dust clouds by preventing leakage, the maintenance equipment itself needs to be safe to handle in these hazardous environments. The Cygnus 1 Ex is certified safe to use in locations where there is a risk of fire or explosion, due to the presence of ignitable or flammable substances in the air at concentrations high enough to produce an ignitable mixture. This includes gases, vapours, and in this case, dust. This is because Cygnus 1 Ex is Intrinsically Safe. For any equipment like Cygnus 1 Ex that contains electronic components such as batteries, intrinsic safety technology limits the energy present in a system, meaning no arc or spark can be generated, and no component can heat up enough to ignite a hazardous atmosphere under any conditions. This applies under both normal use and with applied fault conditions, at low power levels, and low stored energy. ‘Intrinsically Safe’ is an Ex Protection Concept, used to determine which areas of a facility (‘zones’) the equipment is suitable for. The term ‘Ex’ is recognised globally when referring to explosive atmospheres and the schemes used to prevent explosions. In both IECEx, ATEX and North American systems, intrinsically safe equipment can be used in any Zone or Division with the correct equipment protection level. Cygnus 1 Ex is certified to all hazardous gas Zones (0, 1, 2). For dust, it is certified to Zones 21 and 22. Zone 21 identifies areas where combustible dust is occasionally present. Zone 22 identifies areas where combustible dust is not usually present but could be for short periods.

More first-class Cygnus 1 Ex features The Cygnus 1 Ex ultrasonic thickness gauge, reviewed as “versatile, multifunctional, robust and intuitive” by our customers, is an intrinsically-safe gauge providing first-class user control and flexibility, eliminating the need for plant shutdown or a Hot Work permit. Equipped with 3 measuring modes and a selection of probes, the gauge is capable of measuring a range of materials and metals with severe corrosion or protective coatings up to 20mm thick. This saves considerable time and money removing coatings! The great news for advanced users is that the Manual Measurement Mode ensures measurement in trickier areas like heavy corrosion is easier and more accurate thanks to more versatile settings. Non-hazardous preventative maintenance Cygnus 4+ ultrasonic thickness gauge is one of the more advanced models of the Cygnus Surface Range. These lightweight, compact, hands-free gauges are specifically built for inspecting possible corrosion in a variety of challenging environments. A choice of twin-crystal and rightangle probes increases flexibility for access to tight, awkward spaces, and Cygnus’ MultipleEcho technology eliminates the time and cost of removing anticorrosive coatings by measuring through coatings up to 20mm thick. To learn more, please visit cygnusinstruments.com. Alternatively, scan the QR code and get a quote using code ‘FDPP25’ for £200 off your gauge purchase.

Reliable Ultrasonic Measurement

Fast and reliable preventative thickness testing without shutdown Cygnus 1 Ex Intrinsically Safe Ultrasonic Thickness Gauge Engineered for efficient, reliable thickness measurement through thick coatings or extreme corrosion. Certified for safe use in combustible dust environments (Zone 21, 22), negating the need for Hot Work Permits or shutdown.

Cygnus 4+ General Purpose Ultrasonic Thickness Gauge A simple-to-use gauge with a Deep Coat function to ignore thick coatings and data logging for easy reporting.

Order now and SAVE £200* DISCOUNT CODE FDPP2 5

cygnus-instruments.com

*Only valid when ordering directly from Cygnus Instruments Ltd

Subcon

The Manufacturing Solutions Show Preview Event Date: 4 June 2025 - 09.30 - 17.00 (Networking drinks party from 16:30 onwards, open to all attendees) 5 June 2025 - 09.30 - 17.00 Location: Hall 3A, NEC, Birmingham Ticket Information: Free to attend for all manufacturing professionals.

across aerospace, automotive, defence, medical, and more connect to redefine the supply chain with cutting-edge innovations. Expect UK and International solution providers, hands-on product demos, CPD-accredited workshops, and thought-provoking keynote presentations tackling the industry’s hottest trends. Event Highlights

•T he Manufacturing Solutions Show Awards on Day 2 – celebrate the best and brightest in the industry. •P ro motorsport simulators - go head-to-head with a real racing superstar. We’ll be joined by Michael O’Brien, one of the most successful drivers in the modern history of McLaren motorsport. The winner of the fastest lap will receive a PalmerSport driving experience day.

Website: www.subconshow.co.uk

• 170+ exhibitors – 10% bigger show floor compared to 2024.

Overview

• New and improved forum and workshop programme – key speakers from JLR, LEGO Group, Airbus Commercial Aircraft and more.

• PUB-CON – our vibrant new networking hub, perfect for reconnecting with old friends and meeting new contacts. Enjoy refreshing drinks and classic ‘pub’ games for a relaxed, fun atmosphere.

• Free networking drinks from 16:30 on Day 1!

• Access to co-located events running at the NEC on the

Subcon 2025 is back at The NEC, Birmingham, from the 4- 5 of June, bringing together over 170 exhibitors and thousands of manufacturing professionals! This premier event is where manufacturers and buyers

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same dates - Automechanika Birmingham, Med-Tech Innovation Expo, Smart Manufacturing Week, and TCT 3Sixty—all under one roof. • VIP buyers programme – open to senior manufacturers, offering exclusive networking opportunities. Conference Programme From Human-Robot collaboration and sustainable practices to clean mobility and breaking silos, this programme tackles the hottest topics shaping the industry. Explore challenges like manufacturing security, IP management, and global trading, plus game-changing insights on PLM, composites, and connecting the shop floor to the top floor. Here’s a sneak peek at what you can expect: Presentations and Q&A discussion • Matthew Atkinson, Lead Research Engineer - Jaguar Land Rover ( 14:00 - 14:30 – 4th June) Composite Cross Car Beam: A Case Study in Sustainable Design - Exploring the common misconception that sustainability has to come at a cost, how changing perspectives can alter the definition of sustainability, and how this is critical to our future business. This presentation will outline the replacement of environmentally damaging magnesium with a right-materialright-place solution, the journey to get there, and where we need to go next. •D r Benjamin Silverstone, Associate Professor, Head of Skills Policy and Strategy - WMG – University of Warwick (11:10 - 11:40 – 4th June) We Know What We Need, Now, How Do We Get It? - A lot of focus has been placed on understanding the needs of skills for the future and, in many ways, this will always be a challenge as things will always change. However, we are now in a much better position to more accurately predict capability shifts and plan to assess what industry will need to do. We now need to better understand how to ensure that the actual interventions needed are in place.

From ensuring that we have a robust skills system to effectively linking employers, individuals and the educators together to deliver there needs to be a more joined up look at how we get what we need once we understand what it is that we want. Every stakeholder has a role to play in this. • Jesper Toubol, Vice President Operations - Moulding Production LEGO Group (10:25 - 11:00 – 5th June) Unlocking the Power of Data and Al for Smarter Manufacturing - Jesper will share his insights into how you can: - Leverage machine learning to enhance condition-based maintenance and reduce downtime. - Empower connected workers with accessible, real-time data through shop floor data democratization. - Analyse and address process variances to drive operational excellence and sustainable improvements. Workshops: • Dr Muddassir Ahmed, Founder & CEO - SCMDOJO (11:45 - 12:40 – 4th June) Supply Chain Talent Needs in the Age of AI - This presentation will address the changing requirements for talent in supply chain management due to increased digitalisation and AI integration. Digital skills are becoming essential for supply chain professionals. The presentation will explore how AI is transforming supply chains, necessitating a shift towards more strategic roles. It will also highlight existing skills gaps and obstacles to AI implementation, as well as provide strategies for developing a workforce prepared for the future. • Paul Moss, Director - Intergage (15:30 - 16:20 – 4th June) Discover the Power of Precision Marketing Does your marketing sometimes feel like a cracked egg—spilling everywhere but never quite landing where it matters most? Perhaps you’re frustrated with lack of ROI, struggling with stagnant sales or lost in a sea of sameness. The truth is, you’re spreading yourself too thin and trying to

implement short-term initiatives to a long-term business problem stifled growth. In this workshop you’ll learn how to target the right clients with precision and purpose. This is the essence of Fried Egg Marketing®, a focused strategy designed to guide your ideal client through a personalised journey, from first contact to becoming a loyal, profitable, long-term customer. Forget the strategies that have had you scrambling for quick fixes. Implement a methodology that will help you build meaningful, longterm results for your business. • Speakers from I4Excellence Ltd. and Unipart Group (11:25 - 12:25 – 5th June) Foundations for Excellence - Many organisations are already on their journey to excellence – their best-practice has informed useful ‘models’, principles, methods and tools. The manufacturing sector has led much of this development, but a lot of misunderstanding remains in many organisations. All of these ‘Excellence’ approaches are widely applicable in any organisation and can deliver significant long-term benefits. The workshop will provide key insights on ‘Organisation Excellence’ and challenge attendees to identify the next steps toward becoming an excellent organisation. Panel Discussions: • Speakers from Rolls Royce SMR, NHS Supply Chain, University of Warwick, Hexagon Consultants Limited and Digital Catapult (12:45 - 13:30 – 4th June) Manufacturing Supply Chains Under Geopolitical Uncertainties - The global manufacturing landscape is undergoing a profound transformation, driven by geopolitical uncertainty, trade realignments, and shifting economic policies. In an era marked by rising protectionism, supply chain disruptions, and heightened concerns over national security, businesses and policymakers must rethink traditional sourcing and production strategies. In

this talk, we will explore how these geopolitical dynamics are reshaping supply chains for critical products, from semiconductors and pharmaceuticals to renewable energy technologies. By examining the risks and opportunities emerging from global trade tensions, reshoring initiatives, and technological advancements, we will provide insights into how firms can build resilience and adaptability in an increasingly volatile world. This panel discussion will bring together industry leaders and academics to delve deeper into the practical implications of these geopolitical shifts. We will examine scenarios of recent supply chain disruptions, discuss the role of government interventions, and assess the impact of diversification, nearshoring and friendshoring strategies. With global supply chains at a crossroads, this discussion will offer a timely perspective on how manufacturers can navigate uncertainty while ensuring the security and sustainability of their supply networks. • Speakers from National Manufacturing Institute Scotland, IBM and The University of Sheffield Advanced Manufacturing Research Centre (11:45 - 12:30 – 4th June) Adopting Technology [in Manufacturing]. The Opportunities, What’s Holding it Back and How to Move Forward - An opportunity to listen to a panel discussion around the adoption of technology in manufacturing. It will cover what opportunities technology can offer, what is holding manufacturers from adoption and how they can overcome hurdles to exploit the potential. The panel has eminent industry experts from the world of technology, innovation and manufacturing. • Speakers from Airbus Commercial Aircraft, Cranfield University, Fanuc UK and Automate UK ( 14:15 - 15:00 – 5th June) Human Robot Collaboration in Manufacturing, the Future or Just Hype? - The use of human robot collaboration is often put forward as a key future enabler in manufacturing combining the

34 FDPP - www.fdpp.co.uk

skills and capabilities of both to provide optimal automation solutions. However, the reality is proving to be very different, lack of understanding, fear, mistrust and technical limitations among other barriers mean that very few truly collaborative systems exist in industry. Why is this and what should we be doing to unlock this potential, game changing approach to manufacturing? This panel will seek to try and answer some of the outstanding questions and open a debate on how to progress this in the future. Make sure to check out the full conference agenda at https:// www.subconshow.co.uk/contentprogramme for more details on session times and speakers! Exhibitors Over 170+ exhibitors will be attending the trade show. Innovations and solutions will be showcased ranging from CNC machining, metal fabrication, electronics and component parts. Other solutions on show include additive manufacturing and metrology solutions, frictionless bearings and cables and controls. Here are some of the key exhibitors you can expect to see: Sponsors and Partner highlights: • Allstar– Allstar have been serving businesses large and small for over 40 years. They have the UK’s largest combined fuel and electric charging network, savings on diesel and our online platform will help reduce your costs and admin. • Smiths Metal Centres - Smiths Metal Centres is a world-class supplier of engineering material alloys & plastics into a broad range of industrial applications. We aim to offer all our customers, from the small machine shop to large multinational corporation, a supply path that continuously provides the highest levels of service, quality and value. • EEPC India – EEPC India has been the Face of Indian Engineering exports over a span of 69 years when India grew from a meagre $10 million engineering export

nation in 1955 to USD 109.32 Billion (Apr 2023- March 2024 ) and is regarded as the model EPC in India by the Union Ministry of Commerce and Industry. EEPC India is the premier trade and investment promotion organisation in India. It is sponsored by the Ministry of Commerce & Industry, Government of India and caters to the Indian engineering sector. It has many firsts to its credit. The First Indian EPC to have a website, to be ISO certified and to e-catalogue the product profiles. • Qimtek – We help manufacturing buyers to find quality UK-based subcontract suppliers that have immediate or long-term capacity. Upload your drawings on Drag, Drop, Source or send them to us by email, tell us your requirements and we will put you in contact with our manufacturing partners who will quote you directly. •T he MTA - The Manufacturing Technologies Association is the UK’s trade association for companies in the manufacturing technology sector. MTA members design, manufacture and supply the advanced machinery, equipment and intellectual property that enable the creation of the products we rely on from day to day and that drive our economy. •T he BTMA - The BTMA is ‘THE’ Trade Association for highquality UK based Manufacturing Companies, producing precision turned parts and machined components. Members of the BTMA are proactive companies who, collectively, have raised the profile of the UK subcontract industry. Membership of the association provides many benefits, including credibility by association, inclusive advertising and networking opportunities. Stay Connected Follow us on LinkedIn (SUBCON) for updates, sneak peeks, and behind-the-scenes content leading up to the event. #SubconShow

DON'T MISS

THE UK’S B GGEST MANU ACTURING S PPLY CHA N SH W 170+

Expert-led

Live

Networking

Motorsport

suppliers

talks and workshops

product demos

The Manufacturing Solutions Show

VIP buyers

Chill and charge

Awards

programme

lounge

drinks

games zone

THE MANUFACTURING SOLUTIONS SHOW 4 - 5 JUNE 2025 • THE NEC, BIRMINGHAM

SOURCE

NETWORK

SUBCON

@Subconuk

WWW.SUBCONSHOW.CO.UK

LEARN

BENCHMARK

New lube-free Blue Polymer Chain launched in UK

Donghua Limited is pleased to introduce its latest innovation: the Blue Polymer Chain. Engineered to prevent the ingress of foreign matter, this cutting-edge polymer chain significantly reduces maintenance costs and operational downtime, making it an essential solution for industries requiring the highest hygiene standards. Manufactured using engineering plastic, the Blue Polymer Chain is designed to meet the stringent requirements of the Food & Drink and Healthcare sectors. Its advanced polymer construction minimises contamination risks

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while enhancing the overall efficiency of production lines. With fewer moving parts and no roller to wear down during use, this innovative chain reduces maintenance downtime, making it a highly cost-effective solution. A blue coloured chain is the preferred choice in the food industry as it provides high visibility, enabling quick detection of potential contaminants and maintaining compliance with industry regulations. Bob Wellsbury, Managing Director at Donghua Limited, said: “Our

new Blue Polymer Chain is ideal for businesses prioritising hygiene and operational efficiency. It’s the sister chain to our standard Polymer Chain, both of which are lube-free and can be washed down during scheduled machinery maintenance.” This latest chain reflects Donghua Limited’s ongoing commitment to delivering high-performance innovative solutions tailored for the UK market. For more information about Blue Polymer Chain visit: https://www. donghua.co.uk/conveyor-chain/

Food Industry Chain Supplied in a variety of materials and finishes, with H1 food grade lubrication, Donghua Chain is the chain of choice for maximum working life and reduced maintenance downtime. Donghua supplies the food production industry with a range of high quality chain compatible with leading food equipment manufacturers including:

Baker Perkins, Bradman Lake, Ishida, Johnson, Krones, Meurer, Panamat, Rademaker, Raque and more...

Tel: 01902 866200 donghua.co.uk/food-industry Donghua Limited Sidings Close Wednesfield Way Wolverhampton West Midlands WV11 3DR

Tube

FDPP - www.fdpp.co.uk 37

Customizable Silicone Solutions for the Food and Beverage Industry from Ami Polymer In the dynamic landscape of the food and beverage industry, where safety, efficiency, and customization are paramount, Ami Polymer stands out as a leader in providing tailored silicone solutions that meet the rigorous demands of various applications. This article explores the diverse range of Ami Polymer’s customizable products, focusing on their impact in coffee vending machines, bakeries, and the dairy sector, bolstered by our comprehensive certifications ensuring top-tier quality and safety. Platinum Cured Tubing for Coffee Vending Machines The modern coffee vending machine not only needs to deliver aromatic and flavorful coffee but also ensure that all components in contact with the beverage are safe and non-reactive. Ami Polymer’s platinum-cured silicone tubing offers the perfect solution for these requirements. Made from high-purity silicone that is biocompatible and inert, our tubing ensures that there is no compromise on taste or safety. The non-stick properties and resistance to extreme temperatures make these tubes ideal for coffee machines, preventing bacterial growth and ensuring easy maintenance. Our tubing meets stringent FDA standards, ensuring that every sip delivered is not only delicious but also adheres to the highest safety regulations.

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Custom Solutions for Bakeries: Depanner Cups and Retainer Clips Bakeries face unique challenges such as handling delicate baked goods without damaging them while ensuring a fast production line. Ami Polymer’s silicone depanner cups and retainer clips are designed for high performance in pick-and-place systems. The silicone material provides a gentle but firm grip on the products, significantly reducing the risk of damage to soft bread and pastries during the depanning process. Additionally, our ability to customize these components allows bakeries to optimize their machinery for various shapes and sizes of baked goods, enhancing efficiency and reducing downtime. Our products are compliant with European Regulation (EC) No. 1935/2004, ensuring that they meet all necessary food contact material standards. Metal Detectable Gaskets and Silicone Cups for Enhanced Safety In food processing, preventing contamination is crucial. Ami Polymer’s metal detectable silicone gaskets offer a dual advantage. These gaskets not only provide a secure seal to prevent leaks and maintain hygiene but are also detectable by metal detection systems commonly used in food processing lines. This feature greatly reduces the risk of gasket

fragments entering the food chain, thus ensuring compliance with food safety regulations. Similarly, our silicone depanner cups can be infused with metal detectable properties, offering an additional layer of safety and peace of mind. These products are designed to be FDA compliant and can also be produced to meet the rigorous BfR recommendations, which further ensures food safety in high-stake environments. Silicone Tubing for the Dairy Industry Dairy processing requires materials that can handle fatty acids and cleaning chemicals without degrading. Ami Polymer’s silicone tubing, specially designed for the dairy industry, stands up to the challenge. Our tubes are resistant to the harsh environment of dairy processing, including frequent washdowns with hot water and sanitizing agents. The smooth inner surface of the tubing prevents the buildup of milk residues and bacterial growth, ensuring the purity of the dairy products. Furthermore, our customizable solutions allow for tubing to be tailored to different diameters and lengths, accommodating the specific needs of dairy processing plants. Ami Polymer’s dairy tubing adheres to the NSF/ANSI 51 standards for food equipment materials, providing an additional layer of trust and safety.

Focus on Customization and Certification What sets Ami Polymer apart in the food processing and machinery industry is our commitment to customization and certification. We understand that each segment of the food industry has unique needs based on the products they handle and the processes they employ. Our team works closely with clients to design and manufacture silicone products that are not just off-the-shelf but are specifically engineered to enhance their operational efficiency and product quality. From altering the hardness of silicone for different grips in bakery depanner cups to adjusting the size and shape of tubing for fitting into specific machinery, our customization capabilities allow us

to provide solutions that precisely fit the needs of our clients. This collaborative approach ensures that the solutions we provide are not only effective but also innovative, pushing the boundaries of what is possible in food and beverage processing. Ami Polymer’s dedication to developing safe, efficient, and customized silicone solutions makes it a preferred partner in the food and beverage industry. Whether it’s enhancing the flavor integrity in coffee vending machines, ensuring gentle handling in bakeries, or maintaining hygiene in dairy processing, our products are designed to meet the challenges of modern food processes. As we continue to innovate and tailor our offerings, Ami Polymer remains at the forefront of supporting the industry’s evolving needs with

solutions that are as flexible and reliable as the silicone we mold. With a foundation built on certified excellence, Ami Polymer is your trusted partner in food safety and efficiency. Ready to elevate your operations? www.amipolymer.com or contact us at Khushi.g@amipolymer.com Khushi Gandhi Senior Executive International Marketing Khushi.g@amipolymer.com

FDPP - www.fdpp.co.uk 41

SMART MOVE BY HART:

Speedor Smarts at a typical departures gate From Speedor Storm, the largest

Hart has a considerable range of

Speedor available, Hart Door

assets for airports from a range of

Systems has now revealed Speedor

fire/security shutters capable of

Smart, the smallest Speedor

delivering protection from smoke

available.

and fire threats in a frequent operations environment to roller

Doug Hart, Hart’s Chairman, says the

shutters for Storage/Access areas

development of Speedor Smart was

in airports to high-speed doors

very much driven by demand from

up to 6m wide x 8m high. This

global airports. “We have experience

includes roller shutters tested to

in delivering door solutions for

5000pascals pressure.

very many international airports so we welcomed the opportunity

Upper-most is the ability of Hart

to demonstrate our Speedor skills

to deliver high quality solutions

in the area of automated baggage

across a very wide range of

handling.

industries not just in the UK but abroad.

“This is a great achievement. We have been able to increase the range

Airport customers, for example,

of solutions offered by the Speedor

come to Hart for solutions and

brand, in this case by delivering

high-quality ones at that which

a secure, automatic, door to work

comply with UK, EU and US

repeatedly with conveyor belts,

international standards confirming

Speedor Smart.

the end-product achieves a standard which complies with the

“Overall this strengthens our

expectations of our customers and

skills in an important area for

any applicable contractual and

airports be it baggage check in,

legislative requirements. Hart can

conveyor separation or equipment

be relied on to deliver the results

automatic high speed access doors

and one that understands how

to the tarmac. There is increasing

airport projects are managed.

sophistication in the process at a time when airports are becoming

Hart has the proven track record

busier. Being able to interface and

of British engineering and

automate, reliably over millions of

service excellence on nearly 40

operations is key,” says Mr Hart.

international airports.

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These include Heathrow, where Hart installed forty eight check-in desks with a unique design, developed specifically for Heathrow in combination with an international conveyor manufacturer, combining features from other Hart products namely fire, security and high speed, automatic, operation. Hart’s innovative products, problem-solving approach and practical experience help companies to maintain quality working conditions as well as containing noise, odour and environmental contaminants. This spirit of innovation is embedded in in the philosophy of continually evolving product range of Speedor high-speed doors, fire shutters, Terror Screen security rated shutters and specialist doors such as ATEX compliant high-speed doors and shutters. Hart’s products are manufactured to international standards such as the ISO9001:2015 Quality Assurance scheme and LPS 1056 and LPS 1271, Loss Prevention Council Standards for Fire and security doors third party tested to international standards. http://www.hartdoors.com

Doors Ready for Action

British design and manufacture, wide range of models covering high security, large doors with high wind resistance (3,000 to 5,000 pascals), fire and high speed automation with systems’ interface. Hart protects people, products and premises through leading brands.

Globally recognised Hart’s high speed doors and shutters deliver options and solutions for industry wherever you are.

Take control of your business environment. Call 0191 214 0404 info@hartdoors.com www.hartdoors.com

Time to automate:

Shifting the manufacturing narrative towards productivity The latest IFR figures show just how far British manufacturing has to climb in terms of automation adoption. Now down to 23rd in the global robot density league table, the UK has just 119 robots per 10,000 workers, against a global average of 162. If we remove the automotive sector from these statistics, the picture is worse still, with just 69 robots per 10,000 workers. The UK has also dropped out of the top 10 world manufacturing rankings for the first time, falling to 12th place. Despite our proud history as a strong manufacturing nation, UK productivity rates have to rise if we are to remain a force on the international stage. In Q4 2024, productivity was estimated to be 0.8% lower compared with a year ago, and 19% lower than the US . With a clear correlation between automation adoption and higher productivity rates, why aren’t more UK manufacturers investing in robots? Where are the workers? One often overlooked reason is a focus on job creation over productivity. It has been well documented that the UK manufacturing industry is in the grip of both a labour crisis and a skills shortage. According to a recent report by The Manufacturer, 97% of manufacturers say that hiring and retaining staff presents a challenge to the growth of their business, with 36% of manufacturing vacancies proving hard to fill (compared to an average rate of 24% across all industries). Despite this, we regularly see news stories of how government funding towards large manufacturing projects for companies such as Nissan, Rolls Royce or BAE will create ‘thousands of new jobs’ for

44 FDPP - www.fdpp.co.uk

Oliver Selby, Head of Sales for FANUC UK and Chair of BARA

the industry – with no mention of where these workers will come from or what this funding will deliver in terms of output. A shift in government and media focus towards increasing productivity levels among manufacturing firms of all sizes – rather than job creation via large corporations – would be far more useful for boosting overall manufacturing output. Support for investment in automation projects would be a sure-fire way to do this. Attracting new talent Exacerbating the labour crisis is the fact that young people are not currently entering the sector in sufficient numbers to replace workers leaving the industry. Working culture has changed hugely over recent years and digitally native Gen Zs are looking for stimulating roles that offer career progression, instead of a steady but low skilled ‘job for life’. Investing in automation to replace the dull, dirty and dangerous roles

that are now so hard to fill has numerous benefits for business owners, existing workers and new entrants alike. Robots don’t get sick or tired, can work 24/7 even in the dark and carry out tasks to a consistently high level, improving product quality and increasing output for manufacturing firms. At the same time, existing workers can be upskilled and redeployed to higher value tasks, increasing job satisfaction and improving retention rates. Furthermore, a company employing advanced manufacturing capabilities such as robotics, automation, vision technology and AI will find it far easier to attract new talent to help futureproof its business.

TCO over purchase price Another potential barrier is the perceived cost of robotics, combined with an unrealistic attitude towards payback. In the UK, the typical expectation is that payback on an automation project will be under two years. Yet the value that the right automation solution can deliver to a manufacturing business will last far longer than that. Focusing on an unrealistic sub-two year payback can lead to businesses making compromises when developing their manufacturing strategy and getting a solution which is not fit for purpose, or choosing not to invest at all. By contrast, prioritising total cost of ownership over initial purchase price gives a far truer representation of the real cost, and value, to a business of an automation solution. This is reflected in Europe where companies typically expect payback in three to five years – and may help to account for their higher levels of both automation and productivity (a German worker produces around onesixth more per hour than their UK counterpart) . Aside from this, it’s also worth mentioning that the price of robots

has barely increased in the last 15 years, rising at near, and at times slightly under, inflation levels. Compare this to price rises in the automotive sector over a similar period, and it’s clear that in 2025, robots represent good value for money. In addition, opportunities for financing automation projects have improved greatly in recent years, with options including hire purchase and robots-to-rent making solutions accessible to manufacturers of all sizes. Leveraging automation expertise A final barrier to consider is a perceived lack of automation expertise. Outdated perceptions of robots as complicated, difficult to programme and inflexible have prevented some manufacturers from taking the plunge, potentially impacting their ability to be competitive on both the domestic and international stage. In fact, today’s industrial and collaborative robots are user-friendly, easy to configure and simple to operate, with many plug-and-play options now available. What’s more, robot suppliers such as FANUC, as well as our system integrator partners, can help to further reduce the risk of investing in automation, and make a project more attractive to potential

Robots can carry out palletising tasks with ease and don’t get sick or tired. They can work 24/7 even in the dark, increasing output for manufacturing firms.

funders. Using our automation experience and expertise, we work with manufacturers across all sectors to understand the problems they need solving, ensuring they get the right solution, at the right price, at the first time of asking. In conclusion, today’s automation solutions are flexible, affordable and easy to use. They can help to solve labour challenges, improve product quality and consistency, increase output, and ultimately boost the UK’s overall productivity. The time for manufacturers to invest is now. FANUC will be exhibiting at Smart Factory Expo 2025 in conjunction with a number of its system integrator partners on stand 5/F40, NEC Birmingham, 4-5 June 2025.

Today’s industrial and collaborative robots are user-friendly, easy to configure and simple to operate, with many plug-and-play options now available.

Robots don’t get sick or tired, can work 24/7 even in the dark and carry out tasks to a consistently high level, improving product quality and increasing output for manufacturing firms. At the same time, existing workers can be upskilled and redeployed to higher value tasks, increasing job satisfaction and improving retention rates. FDPP - www.fdpp.co.uk 45

Custom 6600V electric motor for thermal power plant in Japan MENZEL was asked to manufacture a custom 6600V electric motor to drive a multistage condensate water pump in a thermal power station. The existing motor needed to be replaced quickly. In just four weeks MENZEL planned, built and delivered a three-phase squirrel cage motor with IC 616 cooling and IP 55 protection. The Requirements: Precision and Speed The customer not only wanted a motor that could be seamlessly integrated into the existing system via plug-and-play, but also one that could be implemented quickly. MENZEL was able to complete the motor in just four weeks. One of our stock motors in the required size formed the basis. However, the following adjustments still had to be made: • Precision work on the rotor shaft: conversion to shaft nuts with lefthand thread and laser welding of the keyway • Changing the cooling system: Conversion from IC81W to the IC616 system • Adaptation of the direction of rotation: including different inner fan wheel Accompanying tests: Extensive tests in the load test field to ensure the highest standards • Adapterplate and different mechanical modification: for a plug and play type fixing between the motor and the pump The Implementation: Precision meets Efficiency During the planning phase, we went through several changes and special requirements. Thanks to the close cooperation between the customer, our project engineers and our production department, we were able to develop and agree

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the technical solution quickly. Our ability to meet technical requirements and commercial details in record time was particularly praised. In addition, the motor was extensively tested in our load test field. Where MENZEL successfully met all customer requirements. Technical data of the AC-Motor • Type: MEBKSLF 500-04-011 AC-Motor • Motor application: Condensate water pump in a thermal power station • Rated power: 970 kW • Rated voltage: 6600 V • Rated speed: 1487 min-1 • Type of construction: IM V1 • Protection class: IP 55

The Delivery: Precisely to the Destination The finished squirrel cage motor was transported to Japan by plane in order to meet the critical deadline. Installation and commissioning took place at the thermal power plant, where the motor now reliably drives the multistage condensate water pump. This project is a prime example of our strengths: • Custom solutions in the shortest possible time • Efficient communication and close coordination • Highest technical precision, made in Germany

• Cooling type: IC 616 • Weight: 7160 kg

www.menzel-motors.com

IBC & Drum Mixing stations Offer consistent product quality at the point of use for a wide range of applications, guide rails position the IBC and the mixer is raise and lowered into the IBC with a push button operated electrical actuator. Fixed or mobile mixing stations are supplied complete with a control panel and safety interlocks. Standard IBC mixing stations can be adapted to integrate with systems on site including pumps, valves, weighing and measuring instrumentation and controls to meet specific site requirements.

Please call or email our application engineers will be happy to help Email : sales@euromixers.co.uk | Tel : 0161 486 5099 | Web : www.euromixers.co.uk Euromixers Ltd Landmark House Station Road, Cheadle Hulme, Cheshire SK8 7BS FDPP - www.fdpp.co.uk 47

Raptor Spark’s Innovative Fire and Explosion Prevention Solutions Safety is the cornerstone of any industrial operation. With the ever-present risks of fire, dust explosions, and hazardous sparks, ensuring a secure work environment is a top priority. Boss Products UK introduces the Raptor Spark® system, a state-of-the-art solution that revolutionizes industrial safety with unparalleled fire prevention, isolation, and diversion technology. The Unseen Dangers in Industrial Settings Industrial facilities rely on complex duct systems to circulate air and manage airborne particles. However, these ducts can also transport dangerous sparks that may ignite catastrophic fires. Dust collectors pose additional risks, as accumulated particles can become fuel for unexpected fires. When not properly managed, these hazards can threaten both infrastructure and personnel. A Comprehensive Safety Solution The Raptor Spark® Detection & Extinguishing System is designed

to mitigate these dangers through intelligent detection, suppression, isolation, and diversion. This system operates in real time, continuously monitoring for potential fire hazards and responding within milliseconds to neutralize threats before they escalate. How Raptor Spark® Works: • Detect & Suppress: The system’s infrared spark detectors identify sparks, flames, and incandescent materials. Once detected, an automatic water extinguishing assembly activates within milliseconds, preventing combustion. • Detect & Isolate: In scenarios where suppression alone is insufficient, the system isolates the risk, containing sparks before they spread. • Temperature Monitoring: Integrated thermal probes track internal dust collector temperatures, identifying smoldering material before it ignites.

• Detect & Divert: To maintain air quality and safety, the system detects and diverts embers and dust, ensuring only clean air is reintroduced into the workspace. • Centralized Control: The advanced control panel orchestrates all safety mechanisms, streamlining protection and response times. Superior Technology for Ultimate Protection Raptor Spark® offers a range of innovative components, each designed for maximum efficiency and reliability. From the RSPCUSP1L 1-zone control panel to the RS-PCU1610SD 5-zone unit, these systems provide adaptable solutions for various industrial needs. Additional features like FireBreak Shutters, thermal probes, and dust monitoring probes add layers of protection, reinforcing workplace safety. Certified for Excellence Boss Products UK’s Raptor Spark® lineup is FM Approved and ATEX Certified, meeting global safety standards. These certifications affirm the system’s effectiveness in preventing fires and explosions, making it an essential investment for industrial facilities committed to safety. With Raptor Spark®, businesses confidently operate, knowing their workspaces are equipped with top fire prevention technology. Contact Boss Products UK today to learn more. Boss Products UK www.bossproducts.co.uk

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SPARK DETECTION & EXTINGUISHING SYSTEM FIRE & EXPLOSION PREVENTION

www.bossproducts.co.uk james@bossproducts.co.uk | +44 (0) 788-435-0337 FDPP - www.fdpp.co.uk 49

Primebags EcoWorld The New Era in Sustainable Metallised Compostable Packaging

Primebags EcoWorld, a well-established name on the European market since 2006, is successfully entering a new phase of its development by introducing innovative metallised compostable packaging. With a focus on sustainability and environmental protection, the company positions itself as a leader in offering ecofriendly alternatives to conventional plastic and paper. Over 80% Coverage of Single-Use Market Applications Thanks to nearly twenty years of active research and development, Primebags EcoWorld offers solutions that cover over 82% of the single-use plastic applications in the packaging industry. This achievement is built upon continuous scientific efforts and the implementation of cuttingedge technologies in the production of biodegradable and compostable materials. Biocarten – The Natural Choice for Sustainable Packaging One of the company’s leading brands, Biocarten, is the result of

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years of work and testing, leading to the creation of a truly compostable material. Biocarten is widely used in the production of: - Checkout bags - Bulk food bags - Packaging for textiles and industrial products - Frozen food packaging - Industrial films and end products for the food and non-food industries The material is certified for food contact and is suitable for both food and non-food industries. Biocarten is ideal not only for mass-market products but also for boutique, highquality solutions where a sustainable image is crucial. Biocartex – A Revolution in Paper Alternatives Biocartex is the newest addition to the portfolio – an innovative product that replaces plastic-laminated paper while maintaining its appearance and feel. Like Biocarten, Biocartex is made entirely from compostable raw materials and is certified for food contact. It allows the creation of packaging with a premium look and feel, but with a sustainable origin and end-of-life.

Metallised Compostable Films – The Next Generation The latest innovations from Primebags EcoWorld include metallised compostable films, which combine barrier properties, visual appeal, and full compostability. These films retain the functions and characteristics of traditional metallized plastic packaging while offering an eco-friendly alternative with no compromise in quality. Circular Economy in Action Products made from Primebags EcoWorld’s compostable materials actively contribute to the development of the circular economy by turning waste into a resource. When waste is properly sorted, these packages become raw material for the production of biogas and compost, thus closing the ecological loop and reducing the industry’s carbon footprint. With Primebags EcoWorld and its innovative products like Biocarten and Biocartex, the future of sustainable packaging is already here – metallised, compostable, and environmentally responsible. www.primebags.co.uk

t c u d o r p l l a c e r We Help Factories

Harford Solutions help prevent recalls caused by allergens, microbiological contamination, fraudulent lab results and incorrect labelling, safeguarding both consumers and brands.

The combination of Harford LIMS and Harford Autocoding Eliminate Solutions allow manufacturers to monitor and manage materials more effectively, ensuring that every step from ingredients to final packaging meets the required Product Recalls raw standards. Additionally, it ensures greater labelling accuracy, particularly for critical areas such as allergens, nutritional information, date coding and product origins.

Bulk Material Evaluation & Tracking

Automated Sampling & Labelling

Track and trace approved materials and take action on non-compliant product, throughout the production process.

Notify lab team, print sample labels for compliance and risk reduction.

Allergen Control

Batch Control

Ensure allergen Efficiently automate information on each coding processes with package and outer case streamlined batch is accurately labelled. control capabilities.

Why Choose Harford? With more than 55 years' experience, we have been dedicated to helping companies minimise product recalls, eliminate risks, ensure compliance, reduce waste and improve efficiency. Our on-site service support is provided 24/7, by our global network of Field Service Engineers.

Get In Touch +44 (0)1225 764461 info@harfordcontrol.com www.harfordcontrol.com Explore Harford Solutions and book a discovery call

The Sensor People from Leuze are launching two new series with sensors in stainless-steel housings: Series 33C in hygienic design and Series 35C in robust wash-down design. They are suitable for hygiene-sensitive production and packaging processes.

Leuze - Smart Sensors for Clean and Predictive Maintenance Leuze presents the 33C and 35C sensor series with stainless-steel housings, ideal for hygiene-sensitive production and demanding industrial cleaning processes. With advanced Power PinPoint LED technology, these sensors enable quick and precise alignment.

and intensive cleaning processes. The 35C series sensors are versatile

Hygiene-sensitive production and packaging processes place high requirements on sensor technology. Devices must be robust, reliable and approved for direct food contact. With two new sensor series from Leuze in stainless-steel housings, manufacturers can play it safe: Thanks to its smooth housing with no mounting holes, Series 33C is particularly suitable for applications in the food, beverage or pharmaceutical industry – even in production areas with unpackaged products. The 35C series is designed for robustness. It is ideal for high mechanical loads

The two series each include diffuse, through-beam and retro-reflective photoelectric sensors. The 33C and 35C series range also includes special solutions for packaging processes. These include retroreflective

52 FDPP - www.fdpp.co.uk

can be used in the food industry as well as the automotive industry or machine tools. Solutions for packaging processes

photoelectric sensors for glass and PET detection, sensors with background suppression for detecting small objects, dynamic reference sensors, and powerful through-beam photoelectric sensors for penetrating through plastic films. The new 33C and 35C series’ small housing size

complements the 53C and 55C series’ stainless-steel miniature sensors. Quickly up and running with Power PinPoint LED The new 33C and 35C series from Leuze offer sensors with Power PinPoint LED for the first time. This light technology means the sensors can be aligned and set up quickly and easily. This is achieved thanks to a bright, round and homogeneous light spot. The size, shape and homogeneity of the light spot remain constant throughout the entire working range. Laser or infrared devices can also be used as an alternative to the Power PinPoint LED. Completely sealed In harsh environments it is often necessary to protect plastic bodied

sensors with complex, specially manufactured and costly stainlesssteel protective covers. Only then can they withstand the highpressure cleaning regimes. This is not necessary with the 33C and 35C series’ stainless-steel sensors hence this reduces the system’s complexity, lowers installation time and thus reduces costs. The devices are designed for reliable operation in wet areas and during intensive cleaning processes and have Protection Classes such as IP67, IP68 and IP69K as well as ECOLAB, CleanProof+ and Diversey certifications. Smart communication Another advantage: Both series are equipped with IO-Link interface. This enables quick and easy configuration of the devices as well as diagnostic data that can be used to plan predictive maintenance.

hygienic design avoids any residue buildup thanks to its particularly

www.leuze.com

using a mounting spigot.

The 33C series’ PRK33C.PPTT3 retro-reflective photoelectric sensor is suitable for detecting transparent bottles in an aseptic filling line. The smooth housing with no fixing holes. The sensor is also attached gas-tight

The requirements for sensors installed above open foodstuffs are very high. Only components authorized for contact with food may be used. The 35C series’ DRT35C dynamic reference diffuse sensor with its stainlesssteel housing is the ideal choice for this. The sensor system does not need to be additionally enclosed.

Fluid Carrying

EA PLCC028-D8I4R4AR EA HMI043 & HMI070

COMPACT PLC WITH SATELLITE DISPLAYS

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• Core with color display • Incl. touch panel • 1,000 cd/m2 (typ.) • WIFI, LAN, RS-485 • 4 relays

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• 8 inputs Rotating Cylinders

• RS-232 • 4-20 mA / 0-10 V

Swivel Joints Swivel joints allow pipework to pressure 1/4” to 40” and beyond. Vacuum to over 20,000psi. Stock and bespoke production. Unique bearing/seal design for longer life. ISO 9001 CE marked where applicable.

PROGRAMMABLE LOGIC CONTROLLER (PLC) + ModBus HMI 2.8", 4.3", 7.0" Connect to any PLC

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Tel: +44(0)1663 735003

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YPS announce commitment to net zero by 2035 The Yorkshire Packaging Systems (YPS) Board has announced its commitment to a net zero target of 10 years’ time. This is well ahead of the UK Government’s aim to be net zero by 2050. “We’ve been committed to a sustainable business for some time, including the creation of our Plastic Pledge,” explained YPS MD Glyn Johnson. “However, this new commitment helps our team to re-focus on this vital issue and re-double our efforts to be clearly carbon neutral by an elected deadline.” In driving the company toward this goal, YPS recently had a new solar roof installed at their HQ in Brighouse, West Yorkshire. Working with partner company, Fusion Solar, the system is a 111 kilowatt system that is expected to avoid 24 Tonnes of carbon emissions every year. At the same time, the company’s roof insulation has been more than doubled to reduce heating requirements. The ultimate goal of the solar roof project is to make YPS majority self-sufficient for their electricity needs. Further improvements to the solar-powered system are under discussion to assist in meeting and exceeding this target.

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The addition of a solar roof will reduce the company’s Scope 2 emissions. The YPS Team is currently creating a detailed carbon reduction road map, examining all three of the carbon reduction scopes. This process will drive the company forward to a cleaner, greener future. www.yps.co.uk

POLYPOUCH

ARE YOU PAYING TOO MUCH FOR YOUR POUCHES? Low contract rates available for regular buyers

0203 475 3456

enquiries©polypouch.co.uk www.polypouch.co.uk

Rigid Couplings and Shaft Collars for Food Equipment Applications Food and beverage manufacturers face unique challenges in ensuring precision, hygiene, and reliability in their equipment. Ruland’s shaft collars and rigid couplings are engineered and manufactured to meet the demanding needs of food processing, packaging, and handling systems, offering solutions that enhance efficiency and reduce downtime. Why Ruland Rigid Couplings Are Essential for Food Processing Rigid couplings from Ruland are available in a wide variety of sizes and styles to suit the needs of food packaging applications such as case erectors, cartoners, and form, fill, seal equipment. These couplings are ideal for shaft-toshaft connections and precise servo driven applications as they do not introduce misalignment, vibration, or bearing noise into the system. They have precision honed bores, anti-vibration hardware, and opposing hardware on twopiece styles to ensure superior fit, alignment and holding power. Ruland offers 303 stainless steel couplings with hardware of like material as standard stock items. Proprietary Nypatch® anti-vibration hardware is used to prevent galling, provide event seating of the screw, and allow

for repeated screw installations. Rigid couplings are offered in one- and two-piece clamp styles with or without keyways in bore sizes ranging from 3 mm to 50 mm. Custom dimensions, inch to metric step bore combinations, and 316 stainless steel are available by request.

Plastic shaft collars can be used

Key Benefits of Ruland Shaft Collars in Food Equipment

where stainless steel or plastic

Clamp style shaft collars in food processing, packaging, and handling equipment are commonly used for guiding, spacing, stopping, mounting and component alignment. Food equipment manufacturers benefit from the tightly controlled face to bore perpendicularity of Ruland shaft collars (TIR of ≤ 0.05mm) which is critical when they are used as a load bearing face or for aligning components such as bearings or gears. All Ruland shaft collars are machined to a fine burr free finish that reduces the likelihood of metallic system contamination and complements or enhances the appearance of food processing equipment. Shaft collars made from 303 and 316 stainless steel utilize hardware of like material for consistent corrosion resistance and to meet regulatory standards.

mm to 150 mm.

Two-piece Ruland rigid coupling in stainless steel with proprietary Nypatch hardware.

56 FDPP - www.fdpp.co.uk

as a cost effective alternative to stainless steel at the expense of performance. They are supplied with stainless steel hardware for corrosion resistance. Ruland also offers anodized aluminium shaft collars with stainless steel hardware for areas of the system is not required. Shaft collars are manufactured in bore sizes from 3

Compliance and Manufacturing Excellence Ruland shaft collars and rigid couplings are RoHS3, REACH, and Conflict Minerals compliant. They are made from bar stock sourced from select North American mills and carefully manufactured in our Marlborough, Massachusetts, USA, advanced manufacturing facility under strict controls using proprietary processes. Explore how Ruland’s shaft collars and rigid couplings can improve the efficiency of your food processing systems. Visit www.ruland.com for product specifications, CAD files, and to request custom solutions designed to fit your exact needs.

Ruland clamp style shaft collars made from stainless steel and from Delrin.

NEW FROM RULAND AVAILABLE DIRECTLY ON RULAND.COM

Large Bore Servo Couplings

• Jaw, bellows, and disc style available. • Torque up to 300 Nm. • Flexibility to use the right coupling for the application with three styles offered. • Bore sizes up to 45mm.

Pre-Assembled Sensor & Conveyor Mounts • Selection in under 5 minutes with pre-designed systems • Conveyor mounts fit most standard UHMW and PTFE conveyor rails • Sensor mounts fit 8mm or 12mm round sensors. • Save assembly time with pre-assembled systems.

Increased Misalignment Bellows Couplings • More convolutions allow for increased misalignment. • Torque equivalent to similarly sized high-stiffness bellows couplings. • Misalignment up to double the high-stiffness type. • Bore sizes from 4mm to 20mm.

Face Mount Shaft Collars • Drilled face holes for mounting flexibility. • Threaded face holes for the most secure connection. • Superior fit, finish, & holding power due to proprietary processes developed over 85 years. • Bore sizes from 10mm to 50mm.

No more waiting for tanks to heat up, no more charred adhesives, and virtually zero thermal degradation Tankless System

No More Char, No More Clogging

The InvisiPac isn’t just “a hot melt dispensing system”—it’s a tankless system operating on a true melton-demand principle. That means no more waiting for tanks to heat up, no more charred adhesives, and virtually zero thermal degradation. It makes your case and carton sealing operations more reliable, faster, safer, and more cost-effective.

Traditional hot melt systems often suffer from adhesive char buildup, leading to nozzle clogs and inconsistent adhesive flow. The InvisiPac system eliminates char formation by keeping adhesive at a consistent temperature and viscosity, ensuring consistent material output and uninterrupted production.

Startup in 10 Minutes

Saves You Real Money

Forget the 45-minute warmups. The InvisiPac goes from cold to go-time in under 10 minutes —that’s faster than most coffee breaks. More uptime = more production = more money.

Companies report cutting glue use by over 30% glue usage and over 50% on energy saving — and no, that’s not a typo. Thanks to reduced waste, less downtime, and improved operator safety, ROI comes fast and strong.

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Universal Adhesive Systems is a UK distributor of the Graco InvisiPac You can find us at www.universal-adhesives.co.uk or email jhearn@ universalconvertingequipment.com As well as being a distributor for the Graco Invisipac, Universal Adhesive Systems can also support your old and new premelters, with spare parts, service and general support.

Forget the 45-minute warmups. The InvisiPac goes from cold to go-time in under 10 minutes — that’s faster than most coffee breaks.

Mettler-Toledo Helps Manufacturers Cut Costs and Risk with Test Before You Invest Programme Helping Manufacturers Make Smarter Product Inspection Technology Decisions With operational costs rising and production line efficiency under pressure, manufacturers need to be confident that any new equipment investment will deliver value. That’s why Mettler-Toledo Product Inspection is spotlighting its Test Before You Invest programme - a global service designed to help food, pharmaceutical and packaging manufacturers make informed product inspection choices through hands-on testing, real performance data and expert support. Rather than relying on theoretical specifications or off-the-shelf recommendations, the programme allows manufacturers to trial checkweighers, metal detectors, x-ray systems and vision inspection machines using their own product samples - before committing to a purchase. This gives businesses the opportunity to evaluate how product inspection equipment will perform in their specific application and production environment, removing guesswork and helping to avoid costly mistakes. Whether the goal is to improve quality control, reduce waste, validate contaminant detection or minimise false rejects, the Test Before You Invest programme helps manufacturers find the most suitable inspection solution with confidence. A Global, Flexible Approach to Testing The Test Before You Invest programme is designed around how manufacturers prefer to trial and

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understand inspection equipment providing multiple ways to explore and validate solutions, step by step. It often begins with a visit from one of the Mettler-Toledo demo vans. Fully equipped with inspection technologies, these mobile showrooms allow manufacturers to see the systems up close at their own facility. Teams from operations, production, quality, procurement and management can all get hands-on time with the equipment, ask questions and begin evaluating the right fit for their line. From there, many customers progress to testing their products at one of the Mettler-Toledo global Product Inspection Support Centres, located in the US, Spain, Malaysia and China. These centres allow manufacturers to send in product samples for detailed testing under controlled conditions. Line speed, product temperature, packaging type and other critical variables can be simulated to replicate real-world environments - helping determine how the inspection technology would perform under actual production demands. Manufacturers can then participate in an eDemo which is an interactive remote session where MettlerToledo engineers demonstrate the testing process live via video link. These sessions include real-time insights, technical walkthroughs, and are followed up with a detailed sensitivity and performance report, enabling manufacturers to make

evidence-based decisions from anywhere in the world. For applications where validation in a live production environment is essential, manufacturers may then opt for the rental programme. This allows them to install a fully operational system on their own line for a set period, giving them full visibility of performance in real conditions - and complete confidence in their purchasing decision. Detailed Reports Drive DataBacked Decisions Each test concludes with a detailed, tailored report compiled by the Mettler-Toledo product inspection specialists. These reports provide valuable performance data such as achievable detection sensitivity, weighing accuracy, probability of detection and any productionspecific factors that may influence system performance. This objective insight helps manufacturers identify which technology – checkweighing, metal detection, x-ray or vision inspection – is most suitable for their needs. It also provides clear justification for internal stakeholders when making capital investment decisions. The ability to compare multiple system configurations or technologies sideby-side further supports smarter, faster decision-making. Rather than making assumptions, manufacturers are empowered to invest based on real-world results

that reflect their product, process and production line challenges. Validating Performance On-Site with Rental Equipment In many cases, manufacturers benefit from validating a system directly in their own facility. For these scenarios, Mettler-Toledo offers short-term rental equipment as part of the Test Before You Invest programme. This gives companies the opportunity to install a machine on their line temporarily and observe how it performs under actual production conditions. Whether dealing with temperaturesensitive goods, varying pack sizes or specific contaminant detection challenges, on-site trials offer an extra layer of assurance. This is especially valuable when speed is critical - for example, during equipment failure, capacity

constraints or when launching new product lines. Rental machines are currently available across Europe and the US. Manufacturers in Asia and Australia are encouraged to contact their local Mettler-Toledo representative to explore testing and rental options tailored to their region. Real-World Success Across Sectors Recent examples from the field highlight the practical value of the programme: • A global preserves manufacturer tested multiple x-ray configurations to solve the challenge of glass-in-glass contaminant detection. Through live testing and sensitivity analysis, the customer identified the optimal setup for their application, supporting a confident purchase decision.

• A rice producer facing a 14-week lead time on new machinery used a rental checkweigher from Mettler-Toledo to keep production running. The system’s performance exceeded expectations, and the rental unit was quickly converted into a full sale. • A dairy manufacturer working with bulk bags of powdered product trialled and then rented a metal detection system tailored to their product size and layout. With access to detailed drawings and strong technical support, they selected a Mettler-Toledo system over a lower-cost competitor citing reliability, speed and future readiness as key drivers. In each case, a combination of testing, rental flexibility and expert consultation helped the customer reach the right decision for their operation - without delay or unnecessary cost.

FDPP - www.fdpp.co.uk 61

Beyond the Test: Ongoing

can help drive greater efficiency,

Consultation and Digital Readiness

accountability and visibility across the line.

One of the standout features of the programme is the level of direct

With access to both physical

expert support it offers. After

testing and digital expertise,

testing is complete, manufacturers

manufacturers get more than just a

can speak directly with Mettler-

yes-or-no answer - they get a clear,

Toledo engineers to discuss the

informed pathway to operational

results in detail, ask questions about

improvement.

integration and explore additional tools that can support performance

Christine Gottschalk, Head of PI

in the long term.

Test and Demo Center, MettlerToledo Garvens GmbH said, “As

This includes solutions like

manufacturers face changing

ProdX™, the Mettler-Toledo data

market demands, budget pressures

management software that enables

and increasingly complex

real-time monitoring, centralised

production environments, the

performance tracking and simplified

Test Before You Invest programme

compliance documentation across

provides a smart, low-risk route to

product inspection devices. For food

better decision-making. Whether

manufacturers focused on digital

supporting urgent line upgrades,

transformation or audit readiness,

navigating approval delays or

integrating software like ProdX™

managing new product i

62 FDPP - www.fdpp.co.uk

ntroductions, the programme helps manufacturers act with clarity and confidence” She continued, “By identifying the right inspection system up front and validating it through practical testing - manufacturers can reduce disruption, improve throughput and maximise return on investment”. To find out more or request a trial, visit the Test Before You Invest landing page please click here or visit www.mt.com/pi-testbeforeinvest-pr

Secure your FREE ticket at the ultimate dairy processing event Register today!

Informative seminars covering all sectors of the dairy industry.

Cutting edge dairy innovations and equipment presented by a diverse range of exhibitors.

Exhibitor & Sponsorship enquires please contact Samantha Bull sam@bellpublishing.com • Tel: +44 (0) 1474 558 970

dairyindustriesexpo.com #DairyIndustriesExpo

PhoenixTM solution to HACCP Deep Fat Fryer Validation……. to boldly go! As part of any Food processors HACCP program, validation of cook processes is a critical and significant task taking time, effort, and resources. PhoenixTM have developed a thruprocess temperature monitoring technology specifically to meet the numerous cook challenges of the food processing market. Ideal for the HACCP validation process for new cook regime, or annual process certification. An important innovative system in the PhoenixTM range is that designed specifically to handle the challenging monitoring demands of continuous deep fat fryers. The system travels safely through the oil bath, navigating drops and inclines and provide protection from oil impregnation, heat of the oil and allow accurate and repeatable measurement of the food core being cooked. The PhoenixTM NT data logger has been designed specifically for the challenges of monitoring food processing applications with an IP67 case design protecting from moisture/oil. Type K or Type T data logger options allow accurate measurement of both cook and chill processes. The data logger is protected from submersion in oil by the TS14-50-2 thermal barrier. The barrier is low height (50 mm) but provide impressive protection of 25 mins @ 200 °C (Oil) or 50 mins (Air). The face plate design of the barrier allows easy access to the data logger and quick efficient exchange of thermocouple cables. A critical component of the system is the unique food tray. Probing of the product can be done away from the processing line with care and no need to rush.

64 FDPP - www.fdpp.co.uk

The customised thermocouple positions are fixed so that probe or product movement during the run is minimised. Test conditions are maintained also from run to run across the fryer width. Employing the tray principle, the whole monitoring system can be placed on the fryer line by a single operative safely and efficiently during a production run. The unique saw tooth guide rails fitted to the tray allow efficient true transfer (no rotation) through the whole process. Both entrance decline and demanding exit incline can be negotiated without slipping/ stalling which could leave the system stuck/stranded in process.

PhoenixTM have developed a thruprocess temperature monitoring technology specifically to meet the numerous cook challenges of the food processing market.

The PhoenixTM Thermal View Food Software provides a comprehensive suite of analysis tools including calculation of Fo/Pu values. The information gathered, further to process validation is essential to maximise product quality, yield, process productivity and efficiency.

Contact PhoenixTM to help Find, Fix and Forget your Food Cook Problems! Further Information www.phoenixtm.com

Efficient HACCP Cook & Chill CCP Validation

! s t n u o c e c n ie r e p Where ex

Product Safety Process Efficiency Improved Product Yields Rapid Fault Finding Full HACCP Certification

Thru-process temperature monitoring solutions for all your cook applications

PhoenixTM Technology • Accurate IP67 data logger (Type K or T) • 10 Measurement Points for full oven mapping • Thermal barrier options to suit cook regime • Comprehensive thermocouple range • Standard miniature thermocouple plugs • Calibrated thermocouple options • Food trays and thermocouple jig options • Full lethality (Fo/Pu) and reporting • Real Time RF Telemetry options • Local efficient calibration and service support

Phoenix Temperature Measurement 25 Earith Business Park, Meadow Drove, Earith, Cambridgeshire PE28 3QF, UK

T: 01353 223100 E: sales@phoenixtm.com

FDPP -www.phoenixtm.com www.fdpp.co.uk 65

Products From Stainless Steel Manufacturing & Equipment Ltd.

Products From Stainless Steel Products From Stainless Steel Manufacturing & Equipment Ltd. Manufacturing & Equipment Ltd. MANUAL AUTOMATIC BOOT WASHER MANUAL&BOOT WASHER

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Products From Stainless Steel Manufacturing & Equipment Ltd.

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based in the food, drink, pharmaceuticals, We supply the Stainless Steel Turntable sizes. mosteven diverse including those thedemands, most diverse demands, in a range of sizes to make it easier for packaging and including production industry, most diverse demands, those We supply the Stainless Steel Turntable including those based in the food, We supply theproducts Stainless Steel based in the food, drink, pharmaceuticals, you to find that will fit perfectly

We supply the Stainless Steel Turntable

ensuring that all equipment is

MODULAR BELT CONVEYORS The modular belt conveyor offers a reliable versatile solution to many conveying applications.

based in pharmaceuticals, the food, drink, pharmaceuticals, drink, packaging Turntable in aindustrial range of sizes to it for in a range sizes to make it easier withinof your setting. When packaging and production manufacturedindustry, to the highest quality and incomes a easier range of sizes to make it easier for packaging and production industry, to accumulating products evenly, and production industry, make it for you to find to last. is you to find products that will fit perfectly ensuring that allmade equipment

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production supply atareas. SSME and is available in various sizes.

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reliable versatile solution tosizes. many conveying applications. 266FDPP - www.fdpp.co.uk FDPP - www.fdpp.co.uk

MODULAR BELT CONVEYORS

products through inclined as well as horizontal and helical paths. Space and loads permitting, 90 and

sizes.

MODULAR BELT CONVEYORS

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horizontal and helical as horizontal andpaths. helical paths. Space loads permitting, Space andand loads permitting, 90 and90 and 180 turns degree turns enableto 180 degree enable products products to be conveyed on winding routes through production areas. production areas.

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STAINLESS STEEL MIXER TUMBLER Stainless steel mixer tumblers are available in three sizes, including 300 Litre, 450 Litre and 600 Litre. They are perfect for mixing dry and wet ingredients. A mixer tumbler for food can effectively save on labour costs and increase production efficiency. Instead of mixing ingredients in smaller batches by hand, the mixer tumbler will automatically rotate a larger quantity of products at a faster rate. Features • 304 stainless steel construction • Open frame to aid cleaning & maintenance • Direct shaft drive operation • Available with stainless steel lid if required SANITISING CONVEYORS • Variable speed controls • Mobile or free standing •Description: Tip height to customer specification Operation:

Our Atomiser Sanitising Conveyors have

The solution tank is automatically filled

conveyed through the tunnel. The control panel has a built in inverter which allows

Though stainless steel mixers are designed toaboost with pre-dosed mixture of water you to control the speed of the belt and been designed for the sanitization of the productivity in the food processing industry, they and sanitiser using a Dosatron water ensures that a wide range of products outer surfaces of various products being you to choose come with variable speeds – allowing powered dosing pump. When a product can be safely passed through the system how quickly the drum rotates. transferred between low and high With care the addition is placed on the in-feed roller conveyor ensuring that hygiene but routines can be product wastage to an absolute minimum it makes it of a timer control panel you can also program areas. easier to clean a sensorof gives a signal to the controltoo. carried out quickly and reliably. Atomising the tumbler to shut off after a specific number revolutions, saving time and effort.

A huge variety of products can be

panel and the conveyor belt will start.

sanitization is very efficient as each

To prevent cross-contamination, you must give the drum Then using compressed air the mixture nozzle only uses .8 litres of solution a quick wipe-down inside between uses. Then, at the end transported through the Sanitising As well as conveniently marinading ingredients, a is then supplied to five atomiser nozzles per hour and with the integral gravity of the day, it will need to be thoroughly cleaned, ready for stainless mixer tumbler enhances the safety of Conveyor, steel such as boxed or bagged food which are positioned above below recirculation system the grade use of solution the nextand day. As a result of being made from 304 your food processing plant by ensuring no food ends ingredients like vegetables, sauces, the conveyor belt. These produce a (a mist is kept to aresistant minimumtoand your products stainless steel material that’s both corrosion up on the floor. coatings, blocks of cheese, the list is and total oxidation), all you will need warm water, mild soap or within the tunnel giving coverage notiscome out of theatunnel dripping detergent, and a soft cloth or sponge to gently wipe the The drum can also be tilted to make it easier to endless of all surfaces of the products that are with water. surface clean. unload food goods. This not only helps to keep

ABOUT US About Us

At stainless steel Manufacturing & Equipment ltd, design and manufacture a wide range of stainless steel equipment for

At stainless steel Manufacturing & Equipment ltd, design and manufacture a wide range of stainless steel the food andfor pharmaceutical Our design team haveOur overdesign 25 years of experience and25have worked on projectsand equipment the food andindustries. pharmaceutical industries. team have over years of experience for many of the major food and pharmaceutical manufacturers. We are based in the West Midlands, just 3 minutes form have worked on projects for many of the major food and pharmaceutical manufacturers. We are based in the West Midlands, just 3 minutes form Junction 10 of the Alland our are manufactured in house and Junction 10 of the M6. All our products are manufactured in M6. house weproducts are the UK agent for the SCM boot washer andwe are the UK agent for the SCM boot washer and hygiene station range. We pride ourselves in manufacturing hygiene station range. We pride ourselves in manufacturing good quality products at competitive prices and as well as our good quality products at competitive prices and as well as our standard range

standard range

We will manufacture items to meet customer specific requirements.

For more information or the place an order For more information or the place an order Please Call: 0121-661-6346 or Email: sales@ssmeltd.co.uk

Please Call: 0121-661-6346 or Email: sales@ssmeltd.co.uk FDPP - www.fdpp.co.uk673 FDPP - www.fdpp.co.uk

Corrosion-protected torque limiters in hygienic design Since 1981, coupling specialist ENEMAC has been developing high-precision stainless steel safety couplings that meet the strict hygiene requirements of the food, medical and pharmaceutical industries. The resulting product portfolio includes a wide range of stainless steel couplings that are specifically tailored to the demanding operating conditions of these industries. For applications in which a full stainless steel design is not absolutely necessary, ENEMAC offers safety couplings with corrosion-resistant surface modification. These torque limiters are optimised through targeted material treatments such as nitrocarburising, gas nitriding and a final oxidation layer. ENEMAC combines the highest precision in drive technology with a consistent hygienic design and thus offers durable, resilient solutions for safety-critical and regulated industries. Contact: sales@enemac.de website: https://enemac.eu

Simultaneously Measure Color Alongside Moisture, Fat/Oil, and Protein Nordson has launched the Series 9 Food Color Gauge, the only allin-one sensor that simultaneously measures moisture, fat/oil, protein, and color. The Series 9 has been a top choice in the food industry for years: it can measure moisture, fat/oil, protein, and the degree of bake, assessing the browning of baked or fried products. The new Series 9 Color Gauge expands on this platform by enabling the measurement of the full-color spectrum alongside key food parameters. It supports various standard scales, including CIE (L*, a*, b*), RGB, and Degree of Roast (DOR). Reliable color readings, combined with critical measurements like moisture, fat/oil and protein, enhance process control and ensure consistent product quality. The Series 9 Color Gauge has already proven successful in several food applications, such as nuts, snacks, dehydrated fruits, and coffee. For more information, please visit: https://info.ndc. com/series-9-non-contact-food-gauge

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Unlock Tomorrow’s Manufacturing Solutions and More at Smart Manufacturing Week 2025

Smart Manufacturing Week, the UK’s largest manufacturing and engineering exhibition, will take place at the NEC Birmingham on 4th–5th June 2025. The event returns bringing together a powerful lineup including Smart Factory Expo, Drives & Controls, Maintec, Design + Engineering Expo and the Air-Tech and Fluid Power and Systems zones. The event’s educational programme features seven Solutions Theatres, each dedicated to a critical aspect of modern manufacturing. These include Digital Transformation, Industrial Data & AI, IIoT & Connectivity, Design & Innovation, Automation & Robotics, Leadership & Strategy and Maintenance. Each of the sessions are designed to provide attendees with practical, actionable insights that can be directly applied to improve their operations. A session visitors should be sure not to miss will be delivered by the ‘Godfather of Industry 4.0’, Professor Henrik von Scheel. His talk, The Future of Manufacturing: Megatrends that Shape the Next Decade, will examine the forces that will dominate the manufacturing landscape in the years ahead, including smart automation, AI integration and the evolving dynamics of the workforce. It’s an essential part of a visit for those looking to stay ahead in the fast-evolving manufacturing landscape.

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Emphasising the ‘industry under one roof’ nature of the event is the presence of prominent exhibitors including Schneider Electric, FANUC UK, 3M, Epicor, Binder UK, Cembre, Charter Controls, Ericsson, IFS, Biffa, Hoffmann Group and ifm Electronic. Alongside other big names the exhibition floor will showcase the most influential players in industry. Amongst these giant players are the startups and innovative small businesses set to revolutionise the sector. Part of Smart Factory Expo, ‘Innovation Alley’ will feature emerging manufacturing technologies from earlystage businesses, providing an opportunity to source the transformative technologies that promise to shape manufacturing over the next decade. New for 2025 is ‘Smart Tank,’ where these entrepreneurs will pitch their products and services to a panel of experts. In addition, Smart Manufacturing Week will continue its commitment to inspiring the next generation through its STEM Programme, Manufacturers & Engineers of the Future, sponsored by FANUC. Now extended to include school year students, as well as those in further education, hundreds of students and apprentices will have the chance to interact directly with industry experts, offering a handson introduction to the exciting world of advanced manufacturing and engineering. As part of the programme, visitors can also witness the FANUC WorldSkills UK Industrial Robotics Competition qualifier. For some fun, the popular Guitar Legends competition returns, with a 3D-printed guitar for the winner, plus the house band The Shadow Monkeys will pop up all

around the event and return with their signature high energy and crowd-pleasing hits to close out the first evening’s visitor party. Meanwhile, the Best of British Showcase celebrates the finest in UK manufacturing, spotlighting groundbreaking designs, pioneering methods, and export successes. With so much to explore, Visitor Trails are the perfect way to navigate Smart Manufacturing Week with ease. These curated pathways help attendees make the most of their time, guiding them to the most relevant exhibitors, must-see presentations, and technologies based on their interests. Whether you are seeking the latest innovation and smart technology advancements or looking for groundbreaking sustainability and circular economy solutions, or products and services designed specifically for SMEs, these tailored routes ensure you don’t miss anything. Smart Manufacturing Week takes place at the NEC Birmingham on the 4th-5th of June 2025. Other exhibitions taking place at the NEC at the same time include Automechanika run by Messe Frankfurt; Med-Tech Innovation Expo and TCT 3Sixty from Rapid News Group and Subcon from the Mark Allen Group. One visitor badge provides access to all events. For more information and to register for free visit: https://www. smartmanufacturingweek.com/

4-5 JUNE 2025 | NEC, Birmingham

The Festival of Advanced Manufacturing & Engineering AGENDA NOW LIVE!

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Organised by

Product Recalls: The Curse of the Manufacturer

Product recalls in the UK food and drink industry remain a significant challenge, with the latest RQA (Research Quality Association) Group report highlighting a concerning increase in the number of products recalled per event. While the number of UK Food Standards Agency (FSA) alerts in 2024 remained relatively low, the volume of products affected per alert has risen to 2.5 times higher than in 2023. Allergen Control: One of the Leading Causes of Recalls Allergen mislabelling remains the top reason for product recalls. While the percentage of ‘Never Event’ recalls—those deemed entirely preventable—has decreased to 27% in 2024, these incidents continue to pose a serious threat to consumers. Historically, ‘Never Event’ mislabelling alerts accounted for over 40% to 50% of recalls, meaning progress is being made, but challenges remain. A ‘Never Event’ recall is defined by RQA as a recall that can cause

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serious harm and should be easily prevented. E.g. Wrong label on pack or product put in wrong packaging with allergen safety implications. Recent incidents underscore the ongoing risk. Birds Eye Ltd. recalled Goodfella’s Stonebaked Thin Garlic Bread because it contained cheese, an undeclared allergen posing a health risk to those with a dairy intolerance or allergy. This case, as with others, highlights the critical need for stringent allergen control measures throughout the supply chain. Microbiological Contamination: A Rising Threat The RQA report also revealed an 80% increase in recall events caused by microbiological contamination, with Listeria and Salmonella leading the list of concerns. Despite this surge, the total number of products recalled due to contamination is 426 fewer than last year, suggesting more

successfully targeted recall efforts. Listeria monocytogenes contamination remains a major concern, particularly for vulnerable populations, including the elderly, pregnant women, and those with weakened immune systems. Lidl Northern Ireland recently recalled a batch of Deluxe Sriracha Cheddar Cheese Wedge after Listeria was detected. This bacterium can cause flulike symptoms and, in severe cases, lead to life-threatening complications such as meningitis. Salmonella-related recalls also continue to impact the industry, particularly in high-risk food categories like meat and ready-toeat products. Contaminated foods can lead to severe gastrointestinal illness, prompting swift action from manufacturers and retailers to prevent outbreaks. Foreign Bodies and Fraudulent Lab Results Foreign body contamination, particularly involving metal

fragments, is another leading cause of recalls, tied in third place with non-allergen-related labelling errors. The presence of metal fragments in food poses a serious risk of injury, making it a key focus area for quality control teams. Additionally, food fraud remains a pressing issue, with the UK’s National Food Crime Unit (NFCU) issuing an amber food crime alert regarding document fraud in laboratory results. Fraudulent lab reports undermine food safety assessments, legislative compliance, and supplier approval processes. This alarming trend highlights the need for robust traceability and verification systems to ensure consumer safety and maintain trust in food products. Preventing Recalls: The Role of Technology and HACCP To mitigate these risks, food manufacturers must implement

Harford Control: Ensuring Accuracy and Traceability Harford Control provides Autocoding Solutions to ensure accurate labelling, ensuring that the right information appears on the right label and that the correct label is applied to the right packaging. The solution plays a crucial role in preventing Never Event recalls, minimising the risk of allergen mislabelling and enhancing overall food safety compliance. Additionally, Harford’s Laboratory Information Management System (LIMS) enables manufacturers to track and trace approved materials while monitoring noncompliant products. By providing full traceability of ingredients and finished goods, LIMS strengthens laboratory quality control and ensures compliance with stringent food safety regulations. It also facilitates efficient recall management when necessary.

ensuring that the customer obtains only the food, plus allergens, as stated on the packaging. Mix ups or misunderstandings may still occur at the retail or fast-food outlet, which can be reduced, if not eliminated, through better training, supervision and communication. In time, the consumer will also become better informed. To this end, the Natasha Foundation (set up in memory of Natasha Ednan-Laperouse, whose life was tragically cut short through eating an apparently allergenfree bread roll that contained sesame seed extract, purchased on confident assurances of safety from Pret a Manger) are doing brilliant work to raise awareness of allergen risks and only last week introducing a training programme for schools called ‘Allergy School’. In the UK alone, there are on average two children per class suffering from allergies.

Harford Autocoding and LIMS Solutions can be integrated seamlessly. Any batches from the shop floor will automatically initiate certain actions based on predefined risks, thereby protecting the consumer.

As recalls continue to evolve in

labelling solutions are also essential

Smart Solutions to Prevent Recalls

When you are ready to learn more

in preventing mislabelling errors

Product recalls are avoidable, through diligent attention to detail, and risks, at each stage of food and drink manufacturing, thereby

about available protection, please

rigorous quality control measures, including Hazard Analysis and Critical Control Points (HACCP) strategies, which help identify potential contamination risks at every stage of production. Effective traceability systems and accurate

and ensuring that recalled products can be efficiently removed from circulation.

complexity, leveraging advanced solutions such as Autocoding and LIMS to minimise risk, is key to protecting consumers, ensuring regulatory compliance and maintaining brand integrity.

get in touch with our specialists at info@harfordcontrol.com or call us on +44 (0)1225 764461.

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Bison® Supports JDM’s Success Success with An Industry-Leading Blower Solution and Integration Expertise

JD Manufacturing, Inc. (JDM), the pioneer in high-performance snack food processing equipment, partnered with Bison®, the leader in air-moving and power transmission technologies, to optimize its automatic batch fryer. This collaboration has successfully increased the fryer’s output from 500 to 600 pounds of kettle chips per hour. The design enhancements also enable JDM’s customers to reduce fuel consumption and minimize environmental impact, giving JDM a significant competitive edge in today’s marketplace. Solution: JDM integrated Bison’s Nautilair® 12.3” High Energy Blower into its automatic batch fryer, JD500CXI. This blower, renowned for its industry-leading power density, played a pivotal role in helping

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increase the fryer’s output capacity and optimize energy use, empowering JDM to set a new standard in the industry.

Key Outcomes:

This powerful collaboration between Bison and JDM overcame stringent requirements to deliver these outstanding results.

• I ncreased Production Capacity: The fryer now processes up to 600 pounds of kettle chips per hour, marking a 20% improvement.

Overcoming Challenges:

•F inancial and Environmental Benefits: Enhanced efficiency leads to reduced fuel consumption and a lower environmental impact for JDM customers.

• Retain Footprint Size: The Nautilair blower fit within the existing fryer enclosure without altering its size. • Power Compatibility: The blower integrated seamlessly with JDM’s 480V, 3-phase power setup. • Durability: The blower endures harsh conditions of a food production environment, including exposure to moisture,

oil-contaminated air, and aerosolized caustic substances.

•C ompetitive Edge for JDM: The successful integration of advanced blower technology positions JDM as a leader in innovative and efficient snack food processing solutions. “Partnering with JD Manufacturing to enhance their fryer system

has been a rewarding experience,” said Jordan Loughney, senior applications engineer for Bison. “Our Nautilair blower technology has demonstrated its capability to support high-performance applications while maintaining efficiency. We are thrilled to see JDM achieve such impressive results, reflecting both their innovation and the reliability of our solutions.” Joshua Smith, Controls Engineer at JDM, says, “The power density is astounding. We upgraded from a 1 HP AC motor to a 7.5 HP DC motor, all within the same space.” He also emphasized that the new blower integrated seamlessly into their existing system, requiring no modifications to the enclosure, power supply, or other components. Since its installation, the Nautilair blowers have operated flawlessly. Additionally, the Nautilair’s brushless DC controllers significantly enhance the fryers, providing precise control at both low and high flame levels, as well as during pilot conditions. This results in substantial financial benefits for JDM customers through reduced fuel consumption and increased efficiency, all while minimizing environmental impact. https://info.bisonametek.com/bisonfood-beverage-motors-blowers

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How to achieve Food Grade Nitrogen with onsite generation United Air Power Ltd (UAP) were established 26 years ago, specialising in Compressed Air, Nitrogen Generation and Process Cooling. Working within a wide range of industries UAP offers bespoke, reliable solutions. Nitrogen gas plays an important role in the food industry from process to packaging. By replacing the oxygen with nitrogen, food will have a longer shelf life and the ‘just-made’ flavour and appearance can be maintained. Don’t Buy It Make It! When tasked to provide a reliable source of Food Grade Nitrogen Gas for food production, reliability of supply can create logistical difficulties along with procedures that must be established to monitor and manage the utility. Additionally, safety and handling concerns need to be considered. The cost of addressing these issues can be high and difficult to budget for, while the market price of Nitrogen gas and supplier rates change continually. The environmental impact of truckbased deliveries is another important consideration for carbon footprint reduction.

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The ideal solution lies in a range of UAP on-site gas generation systems which UAP can design, supply and install, to meet the customer’s specific needs. This enables users to produce their Food Grade Nitrogen gas on demand on the premises, under their complete control. As a result, companies can generate as much or as little nitrogen as needed, at a fraction of the cost, thereby profitably and sustainably supporting all of the production requirements. Why on-site gas generation offers a better solution On-site nitrogen generation separates nitrogen from compressed air for use directly at the user’s location. Our on-site nitrogen generation system being modular in design, offers a range of output flows from a few litres per minute to in excess of 130 m3/h from a single module! The UAP integrated nitrogen generation system pre-treats the air from a standard industrial compressor which is then essentially “sieved” so that oxygen and other trace gases are removed, while nitrogen is allowed to pass through to the application as the product gas. Air separation is not a new idea, but the radical Pressure Swing Adsorption (PSA) design and control systems employed on the Parker NITROSource Plus nitrogen

Nitrogen gas plays an important role in the food industry from process to packaging. generator range has maximised Nitrogen output and reduced compressed air consumption to achieve even higher levels of efficiency than before. Rapid Payback The sector leading Parker NITROSource nitrogen generation system can reduce costs by up to 90% when compared to traditional methods of supply with a payback period on capital investment typically being achieved within 12- 24 months. Any safety concerns associated with bulk liquid storage or manual handling and changing of heavy high-pressure cylinders are also eliminated. Exceeding Food Grade Quality Standards Using the latest Parker nitrogen generation technology, UAP can design, install and maintain tailor-made solutions to meet the customers nitrogen gas demands. The NITROSource Plus equipment at the heart of our on-site generation systems carry full third-party validation ensuring the generated nitrogen gas not only meets the food grade standards, but in fact exceeds the quality required. These fully scalable systems provide a low cost, safe and efficient continuous source of N2 food grade gas on demand. For further information and a free no obligation gas survey contact UAP for details.

Are we seeing a structural shift in orange juice production? By Matt Hale, Global Key Account Director, HRS Heat Exchangers From climate change and disease, to declining production and uncertainties around tariffs and trade, the global orange juice sector is going through unprecedented upheaval, which will result in winners and losers for both growers and processors. Declining orange production November 2024 was a key month for the world’s orange

Global orange production is forecast to fall 1.5% this season

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juice producers. Not only was Donald Trump re-elected as the President of the United States, but the World Citrus Organisation (WCO) published its first production forecast for the northern hemisphere, suggesting an 8.7% decrease in production for the 2024/25 season. In fact, the estimated 27.297 million tonnes of northern hemisphere production is almost 6% lower than the four-year average1.

and the government, as well as increasing domestic consumption. The current decrease in production

consumers question why they should pay a premium over value propositions.

is due to unfavourable weather during flowering and fruit set, but despite this the country is still the most important exporter of the fruit in the world. While production in other countries such as South Africa, Mexico and China is set to remain fairly constant, Morocco and Australia are both up thanks to increased area, improved agronomy and favourable weather, helping to underline the global shift in production away from Brazil, the US and Mexico that has occurred in recent years. Further afield, analysts suggest that Argentina and Peru are also looking to increase exports to This worrying trend was confirmed by the United States Department of Agriculture (USDA) in January this year, who predicted that global orange production for the 2024/25 season is 45.2 million tonnes, down 662,000 tonnes on the previous year as ‘as higher production in Brazil is more than offset by lower crops in Egypt, Turkey, and the United States.’2 Although a relatively small producer globally, the devastating floods seen in Valencia, Spain last autumn (which caused losses in the citrus sector valued at more than $200 million) could almost be a microcosm of the challenges facing the sector globally.

Europe.

The big positive for juice producers is that not only is Brazil’s crop forecast at 13 million tonnes (an increase of 700,000 tonnes) this year, but also a larger proportion of the crop will be used for processing. On the other hand, US production is forecast at just 2.2 million tonnes, the lowest level in 88 years and a 10% fall on 2023/24, most likely due to the devastating effect of Hurricane Milton in Florida, as well as longer-term issues like citrus greening.

These low levels of production mean

Changing production dynamics Egyptian orange production is also forecast to fall this year by 12% to 3.7 million tonnes after years of steady increase, which was driven by the development of strong export markets by both private enterprise

The only benefit of global declines in consumption of around 17% last year is that it has helped to balance demand with reduced stocks, as 2024/25 ended with a small surplus of around 1.2 million tonnes. In many markets, orange juice is already subject to import duties or tariffs, and increased uncertainty caused by President Trump’s comments on import tariffs will only increase uncertainty. Florida citrus giant Alico Inc. recently announced it was getting out of the sector in favour of property development. “We determined that it’s not economically viable for us,” said CEO John Kiernan at the time.4

Having said that, Brazil, Mexico and the United States still dominate the worldwide orange juice market and are forecast to produce more than 1.25 million tonnes between them this year, more than 80% of which is from Brazil, who will produce 1 million tonnes more juice this year due to higher fruit availability. As you would expect from low fruit production, US orange juice production is forecast to fall 28% to a record low of just 80,000 tonnes. Continued challenges ahead

the industry is having to adapt. Although at the time of writing Frozen Orange Juice Futures prices had dropped below $400 for the first time in ten months, they are still trading at twice their value at the start of 2023. Rabobank suggests that citrus greening will continue to have an effect on output in key regions such as Brazil for the foreseeable future3, while global juice consumption has also declined considerably, partly in response to higher retail prices – something that has particularly affected premium brands and not from concentrate (NFC) products. A shortage of stock can also make it harder to obtain the required Brix levels, and poor-quality juice means

Adapting to changing market dynamics Due to shortages of fruit and high prices, manufacturers are having to adapt, although this is easier for smaller and pioneering companies. For example, switching from orange to mandarin juice, or even moving into other beverages entirely. For those major players, whose businesses are based around large volumes of orange juice, then maximising efficiency at every stage is no longer a ‘nice to do’, but essential. This includes minimising the amount of energy used to remelt, pasteurise or otherwise process their products.

Energy efficient processing The HRS I Series offers options to de-pack and crush then melt frozen fruit juice ready for storage or further processing. The IC Series features a roller conveyor which feeds individual drums into a tipper that empties them into the crusher. Here, a specially designed spiked roller crushes the solid ice into an icy slush, which is then transferred to the IM Series re-melting device. Based on the corrugated tube heat exchanger technology for which HRS is renowned, the IM Series raises the temperature of the juice from frozen to around 4 °C in 90 seconds. As well as maintaining juice quality through rapid warming, thanks to the use of corrugated tube heat exchangers, the system is much more energy efficient than alternatives such as those using heating elements – saving both time and money during this key process step. When it comes to energy efficient pasteurisation, both the HRS MI and MR Series of pasteurisers are suitable for the rapid pasteurisation required for premium juice production. By using a corrugated tube design the orange juice can be heated up to pasteurisation

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temperature much faster – typically by up to 30%. Because of the high heat transfer rates provided by the corrugated tube technique, HRS’s pasteurisation systems also use water at a lower temperature to reduce the risk of product damage. Another benefit of higher heat transfer rates is that the system footprint can be reduced by using shorter heat exchanger pipes. The shorter length of the heat exchanger also results in a reduction in pressure drop, which saves pumping power and further reduces energy costs by as much as 40%. HRS also offers an ohmic pasteurisation system which uses electricity to heat the product rapidly and uniformly, has been scientifically shown to be highly effective while maintaining flavours and quality. This system heats the juice to 105 °C within one second, where it is held at this temperature for four seconds and then cooled. info@uk.hrs-he.com www.hrs-heatexchangers.com 1 https://worldcitrusorganisation. org/the-world-citrus-organisationreleases-its-first-productionforecast-for-the-northernhemisphere/

2 https://www.fas.usda.gov/sites/ default/files/2025-02/citrus.pdf 3 https://media.rabobank. com/m/790c11261be0badc/ original/Global-Orange-JuiceOutlook-2024-25.pdf 4 https://www.alternet.org/trumptariff/

Citrus greening remains a major challenge in key production areas such as Brazil and the United States

Faced with numerous challenges, manufacturers are having to adapt and innovate

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Comprehensive environmental monitoring for optimal food safety: T&D’s TR7A2 series data loggers

In the food and beverage industry, maintaining precise temperature and humidity levels is crucial for ensuring product quality, safety and regulatory compliance. Here, T&D Corporation’s TR7A2 series data loggers offer a robust, cloudconnected solution for continuous environmental monitoring, from production and storage through to distribution. Versatile connectivity regardless of application The TR7A2 series includes models with wireless LAN, wired LAN, Bluetooth 4.2 and USB interfaces, facilitating seamless integration into various network infrastructures. Such flexibility ensures their suitability for a range of applications, from small-scale operations to large industrial facilities. Tailored solutions for specific needs •T R71A2: A 2-channel thermistor logger ideal for standard refrigeration monitoring. •T R72A2: A 1-channel temperature and 1-channel humidity logger, perfect for environments where both parameters are critical, such as dry goods storage and processing areas.

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• TR75A2: A 2-channel thermocouple logger capable of monitoring ultralow temperatures, suitable for frozen or specialty products.

• Enterprise-grade security,

Each model is designed to meet specific monitoring requirements, ensuring optimal performance across various food and beverage applications.

Simplified set-up and data

Key features for assured food safety compliance

up and data retrieval, providing

• Dual-channel display with real-time alarms for upper and lower limits.

including WPA2-EAP (802.1X) support for secure wireless LAN connections.

management The updated TR7 for Windows software enables Bluetooth setultimate convenience for on-site teams without the need for physical connections or local network access. Additionally, the T&D

• MAX/MIN recording with automatic daily reset.

Thermo mobile app allows for easy

• Large storage capacity: up to 30,000 readings per channel.

smartphones and tablets.

• Battery-powered operation for flexible placement. • Data protection: Ensures no data loss during power outages. • Remote access via T&D’s free WebStorage Service, accessible through PCs, tablets or smartphones. • Alternatively, for companies seeking internal data control, the T&D Data Server software transforms a local PC into a private server—allowing realtime monitoring via browser and automatic email alerts.

configuration and data viewing on

For food and beverage manufacturers aiming to enhance traceability and ensure product integrity, the TR7A2 series offers reliable, scalable monitoring solutions that keep you connected anytime, anywhere. Discover more at www.tandd.com Or contact: T&D Corporation European Sales Office Minoru Ito Tel.: +49 6034 93 09 70 europe.office@tandd.de

From Waste to Resource:

Trouw Nutrition and Waste Mission - Driving Sustainable Waste Management Solutions in Agriculture

The UK Agricultural sector The UK’s agricultural sector is under increasing pressure to improve waste management practices. Rising landfill taxes, with the standard rate set to increase to £126.15 per tonne from April 1, 2025, stricter environmental policies, and corporate sustainability goals are compelling businesses to rethink outdated waste practices. However, progress isn’t always easy. Many agricultural and manufacturing companies still face significant challenges, including excessive general waste, inefficient site traffic due to multiple waste containers, and a heavy reliance on landfill. These inefficiencies not only drive up costs but also hinder sustainability efforts. Introduction to Trouw Nutrition Trouw Nutrition is a global leader in animal nutrition, providing highquality feed products, services, and solutions for livestock, aquaculture, and pets. With a strong focus on innovation, Trouw Nutrition works closely with farmers and partners to drive progress in sustainable food production worldwide.

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Operating in over 90 countries, the company is committed to creating innovative solutions across the feed-to-food value chain. Its product portfolio includes premixes, feed additives, health products, consulting services, and digital solutions that enhance animal health, productivity, and sustainability. Sustainability is highly prized to their operation, yet the team found themselves grappling with the common issues in regards to their waste management. With multiple roll-on roll-off containers creating site congestion and a waste system misaligned with their sustainability targets, and there was an opportunity to create a smarter, more efficient approach.

As part of Trouw’s quest to be a leading example of sustainable practices, they sought a waste partner who prioritised sustainability as much as they did. After a thorough procurement process, Waste Mission was selected to work with them to develop a high standard of sustainable waste management practices across their sites in the UK. Trouw Nutrition Regional Operations Manager, Alex Phillips, says, “Sustainability is central to our mission. Our goal is to improve the health, productivity, and sustainability of animals in the agricultural food supply chain, helping farmers and producers enhance the quality and efficiency of food production while minimising environmental impact.

Trouw Nutrition’s experience reflects a wider challenge across the sector: how can businesses transition to more sustainable waste management without disrupting operations or increasing costs?

Partnering with Waste Mission was a natural fit as we work toward building a greener, more sustainable future for our industry and the planet.”

Why Sustainable Waste Management Was Important

The team behind Trouw Nutrition had a strong desire to align its waste

The Challenge

management practices with its sustainability goals, the company were keen to divert their waste streams from landfills, and increase opportunities for recycling and financial returns. Trouw Nutrition had an ambitious zero-to-landfill target, and they needed to evolve their processes fast to reduce their carbon footprint. Priorities included managing hazardous powder waste, inefficiencies in waste segregation, and avoiding potential waste contamination. Addressing the Challenges The challenges faced by Trouw Nutrition were fourfold: 1. Hazardous Powder Waste Management The company generated significant volumes of powder waste, known as “Filter Waste,” during its production processes. Non-hazardous powder was sent to landfills, while hazardous powder waste remained on-site due to handling limitations from a previous provider. This created logistical challenges and required a more sustainable, compliant solution. 2. Improving Waste Segregation and Contamination Control Waste segregation processes needed refinement to prevent contamination and optimise recycling. Limited signage and inconsistent sorting practices resulted in recyclable materials mixed with general waste, meaning there was an opportunity to increase efficiency.

achieved 100% waste diversion from landfills. This milestone reflects the effectiveness of a strategic, collaborative approach to waste management. Key initiatives implemented by Waste Mission included: • Segregation Improvements: Clearer signage, colour-coded containers, and dedicated waste operatives ensured that recyclable materials were properly sorted, stored, and processed. • Contamination Control: Enhanced sorting practices significantly reduced the mixing of waste streams, enabling more materials to be recycled efficiently. • Hazardous Waste Recycling: Waste Mission developed a sustainable, landfill-free solution for hazardous and non-hazardous powder waste, aligning with Trouw Nutrition’s long-term environmental goals. • Operational Efficiency: By improving waste handling and reducing contamination, the frequency of general waste collections was drastically decreased, leading to cost savings and greater efficiency. Results and Impact The partnership has transformed Trouw Nutrition’s waste management approach, delivering significant environmental and financial benefits: • 100% Landfill Diversion: All waste streams are now recycled or repurposed, eliminating the need

for landfill disposal. • Reduced Contamination: Clear guidelines and improved segregation have made recycling processes more effective and sustainable. • Cost Savings: Optimised waste collection schedules have reduced general waste movement from three times a week to once every fortnight, achieving substantial financial savings. • Sustainable Solutions: Trouw Nutrition has established a reliable, environmentally friendly system for managing hazardous powder waste, demonstrating its commitment to sustainability. Nicola Guest, Group Marketing & Procurement Manager for Waste Mission, states, “Trouw Nutrition’s commitment to sustainability is evident in the progress we’ve achieved together. Their leadership in adopting innovative waste management practices has set a benchmark for others in the industry.” Looking Ahead Trouw Nutrition’s sustainable waste management journey reflects the value of strategic partnerships in driving sustainability and operational excellence. By aligning its waste management practices with its broader environmental goals, the company continues to lead by example in building a more sustainable future.

3. Optimising Financial Efficiency Ineffective segregation and contamination reduced opportunities to secure financial returns from recyclable materials such as cardboard and plastics. 4. Logistical Streamlining Inefficient and untimely hazardous waste movement schedules further emphasised the need for a provider capable of delivering innovative, landfill-free solutions. The Solution: A Partnership with Waste Mission Within six months of partnering with Waste Mission, Trouw Nutrition

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Striking the food safety standardisation balance Although variety they say is the spice of life, in food safety environments, standards, by definition, usually benefit from the installation of standardised equipment. Commercial Manager Jodie Curry at Fortress Technology Europe explores how this alignment of processes and technology tools can contribute to a safer global food supply chain. Food is a multinational business asserts the Food Standard Agency (FSA). With global food trade growing by 350% between 2000 and 2021 and reaching a total value of $1.7 trillion , strengthening and harmonising food safety standards has never been more important

With a standardised approach, every product is inspected to meet the same quality standards, regardless of production location

to facilitate safe trade and protect consumers. When the world became more globalised in the second half of the 20th century, the network of global food and agricultural trade became denser. More countries began trading with one another, with greater participation from low and middle-income countries. In order to adapt to growing food demand, many manufacturers had to refine their food production practices. STANDARDISING STANDARDS The World Health Organization (WHO) considers sufficient

manufacturers must adhere to are crucial to achieving food security for all.” The Codex Alimentarius Commission, an international food standards body established by the Food and Agriculture Organization (FAO) and the World Health Organization (WHO), is at the forefront of developing harmonised international food safety standards, guidelines and codes of practice. Additionally, the International Organization for Standardization (ISO) develop standards like ISO 22000 as a key framework for food safety management systems.

access to safe, nutritious food a basic human right. While food globalisation can help improve this access, especially for those who are facing hunger or are food insecure, it also presents many opportunities for harmful food production and handling practices to go unchecked. Jodie Curry comments: “Internationally recognised certifications, and global food safety standards that all food

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Working alongside these organisations, the Global Food Safety Initiative (GFSI) benchmarks different food safety certification bodies like SQF, BRCGS, and IFS, to ensure they meet specific criteria for international trade. Compliance with these standards, along with region-specific regulations, is often a prerequisite to accessing global markets.

STANDARDISATION FOR MULTISITE MANUFACTURERS Governing bodies and food safety organisations highlight the importance of standardising food safety practices. However, the high cost of compliance, lack of technical expertise and evolving food safety risks, pose ongoing challenges to food manufacturers. International collaboration and support throughout the entire food supply chain are vital to addressing these issues. For multinational food companies, global standardisation of production processes ensures all locations perform similarly, creating consistency between different countries and regions. This unified approach is important to establishing efficient operations and quality assurance, while simultaneously ensuring full compliance with global food safety standards. Manufacturing standardisation strategies can include: • Ensuring all facilities adhere to

the same Good Manufacturing Practices (GMPs). • Implementing the same brand of food inspection equipment and technology across all manufacturing sites to ensure every branch has the same tools and capabilities. • Purchasing standardised, modular food inspection equipment, built using the same or similar components. • OPC-UA communication platforms that allow processors to connect equipment and generate a more complete overview of production. • Utilising the same data collection and reporting software to establish collaborative and valuable datasets. • Sharing training programmes to ensure staff across all sites are utilising machine functionalities in the same way - maximising productivity and reducing inefficiencies caused by human error. A MULTI-SITE CONNECTIVITY SOLUTION Food manufacturers that choose to standardise their processes can experience multiple, long-term benefits, such as: • Increased operational efficiency: Research indicates that the average company loses more than 20% of its productive capacity – more than a day each

week – to inefficient structures and processes that consume valuable time. Employees generally feel empowered to be productive through the right processes and tools that help reduce overwhelm and stress. With a single set of standards to adhere to, every employee across all manufacturing sites operates with the same information and procedures, ensuring product consistency and eliminating miscommunications and poor task management. •C onsistent product quality: With a standardised approach, every product is inspected to meet the same quality standards, regardless of production location. This helps to eliminate issues with regional variability, creates an internal method of quality control and boosts customer satisfaction and trust. •R egulatory compliance: Standardisation across all manufacturing sites ensures full compliance with global food safety standards, avoiding costly legal ramifications and reducing the likelihood of potentially brand-damaging recalls. •G reater ease-of-operation: When utilising the same food inspection equipment manufacturer across multiple sites, there is greater familiarisation of the technology. Rather than being trained to operate multiple different brands

of equipment, each with their own specific processes, operators can undergo cohesive training for one, synergetic, standardised technology. This can lead to better ease-of-use and increased productivity. • Interoperability of equipment, technology and processes, reducing administrative burdens. Equipment that meets global standards can also help address rising overhead costs through operational simplicity. • Reduced production costs: Process optimisation and streamlining of operations plays a crucial role in minimising resource consumption and reducing waste. Standardisation helps to identify and resolve bottlenecks or other inefficiencies in production, resulting in better utilisation of materials, energy, labour, and other resources. • Valuable datasets: When a single food factory is interconnected using smart technology that allows for cross-platform communication, the data gathered can hold significant value for a food manufacturer. Imagine how valuable this data could be if it was gathered across multiple sites? Implementing standardised data collection across multiple facilities makes it easier to identify and address areas of improvement, better anticipation food safety incidences, respond quicker to customer concerns and promotes data accuracy and consistency. “Standardisation in manufacturing almost always delivers positive results and is an important pillar in effective food production. It ensures that every product is of the same quality, and production has a consistent level of efficiency, regardless of who is performing the task. There is simplicity in standardisation: implementing the same technology across multiple sites and streamlining the way your organisation operates can lead to significant productivity and operational gains,” Jodie concludes.

Multi-site food processors that limit their inspection machine choices can benefit from equipment familiarity and consistent levels of efficiency.

+44 (0) 1295 256266 www.fortresstechnology.co.uk

FF4 - Flexible, Accurate, Efficient

IMA Corazza FF4, filling and wrapping machine

The IMA Corazza FF4 high-speed filling and wrapping machine for processed cheese, wrapping, and sealing up to 600 portions per minute in triangular, square, or rectangular shapes. It can handle weights ranging from 10g up to 40g, with the possibility of leveraging IMA Corazza’s expertise for nonstandard sizes and grammages.

This technology has been developed to meet customers’ expectations regarding maintenance and production flexibility. The dosing unit can be equipped with automatic CIP (Clean-In-Place); furthermore, it can be manufactured in a special configuration, allowing for multiflavor dosing.

FF4 is a 4-lane, cantilever, in-line machine offering high accessibility to its components. Its footprint is extremely compact, providing a space-saving solution. The machine is constructed in stainless steel with a modular design, enabling format changes and flexibility.

The user-friendly control panel reports daily statistics on machine performance and alarms.

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to product and customer requirements. The machine portfolio also comprises end-ofline packaging solutions. A specialist for marketing-oriented technical solutions, IMA Corazza is also renowned for prompt and reliable customer service. Further information at www.ima.it/foodanddairy dairyfood@ima.it

Regarding secondary packaging, Corazza offers the possibility of combining the FF4 with automatic cartoning machines, according

IMA Corazza FF4R, shell forming detail

MAKE THE MOST OF EVERY FOOD AND DAIRY PRODUCT

Packaging solutions for food, beverage, dairy products, and dairy alternatives. IMA serves the international dairy and dairy alternative industries with the best platforms and machines, consistently providing tailored technologies for the packaging of cheese, butter, margarine, dressings & sauces, sweet spreads, yoghurt, desserts, UHT milk and more. From stand-alone machines to fully-integrated solutions, our advanced technologies and expert consultancy ensure tailored support for every need, from primary to end of line packaging solutions. Make the most, with us.

ima.it/foodanddairy

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99% of industrial manufacturers say they need more support to be sustainable finds Biffa survey

Biffa study revealing the sector’s sustainable motivations in the year ahead highlights the impact of new legislation and sector challenges • Just 1% of the industrial manufacturing say they don’t need more support for sustainable ambitions, finds new Biffa research • Imminent Simpler Recycling legislation is set to impact nearly two-thirds (62%) of the sector • 2024 was full of green ambitions – as more than nine in 10 (93%) now have a sustainability strategy either in place or planned • The cost of making changes is a barrier for half (49%) of industrial manufacturers, alongside increased costs of products and services (32%)

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• The research comes as Biffa launches its new whitepaper ‘What iff you could unlock value from your manufacturing waste?’ alongside its refreshed Manufacturing Waste Solutions proposition

material collections for businesses with 10 or more employees, 62% of manufacturers acknowledge its significant impact. However, despite increasing sustainability commitments, financial barriers remain the biggest challenge.

Industrial manufacturing decisionmakers’ sustainable intentions have been revealed in a survey by leading sustainable waste management company Biffa.

Despite the new regulations, the industrial manufacturing sector’s view on sustainability is positive; more than nine in 10 (93%) either have a sustainability strategy in place, in progress or planned – just 5% have no such strategy.

While most industrial manufacturers (93%) have or plan to implement a sustainability strategy, a staggering 99% say they need more support to achieve their goals. With new Simpler Recycling legislation set to come into effect on March 31st, 2025, standardising

Over four-fifths (84%) of sustainability decision-makers agreed their business is focused on being part of Britain’s circular economy, and a further four in five (79%) say that it’s important for dayto-day business.

Cost, meanwhile, is the sector’s most significant barrier. Half (49%) say the cost of making changes prevents them from being more sustainable, while a further third (32%) cite increased costs of products and services. Outside of financial strain, a lack of clarity on sustainability metrics (30%) and a lack of company and team commitment (28%) also pose issues. It’s therefore no surprise that reduction of general waste is the primary focus area for two-thirds (66%), as the more waste that can be recycled, the cheaper a business’ waste management costs. Just 1% of industrial manufacturers say that no support is needed for the sector to be more sustainable; robust data and reporting (48%), innovation and technology investment (42%) and product life cycle and circular supply chain analysis (41%) were named by manufacturers as the most valuable support types, showing a demand for innovation and investment to drive sustainability for the industry. To support the sector with its green ambitions, Biffa has released a new whitepaper – ‘What iff you could unlock value from manufacturing waste?’ – to coincide with the launch

of its refreshed Manufacturing Waste Solutions proposition. The guide advises manufacturers on unlocking value from waste to achieve sustainability and commercial goals amid the sector’s pressures. It examines the lifecycle of manufacturing waste, from design to disposal. Under the proposition, Biffa’s sector experts will embed themselves into an organisation to craft a data-led customer improvement plan based on a detailed business audit, which is guaranteed to deliver savings and added value over the first two years. Commenting on the findings, Mark Slattery, Manufacturing Waste Expert, Biffa Specialist Services, said: “2025 is set to be a big year for waste legislation, so it’s more crucial than ever that manufacturers collaborate with their waste management and supply chain partners to prepare for changes like Simpler Recycling. “The good news, though, is that these bills typically give businesses the chance for cost savings. Material segregation and general waste reduction – which industrial manufacturers are already focusing on – offer serious cost efficiencies.

“Our new whitepaper explains how manufacturers can unlock the value of their waste, from packaging tweaks to rebates in trading waste as a commodity. We’re driven by the opportunity to enable the UK’s circular economy, and manufacturers can find their place within it through effective collaboration and optimisation of internal processes.” If you’d like to book an audit or learn more about how Biffa’s Manufacturing Waste Solutions can help you, please email manufacturingwastesolutions@ biffagroup.onmicrosoft.com with ‘MWS audit request’ as the subject line or populate this entry form.

2025 is set to be a big year for waste legislation, so it’s more crucial than ever that manufacturers collaborate with their waste management and supply chain partners to prepare for changes like Simpler Recycling.

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The Future of Material Handling How Volkmann UK Vacuum Conveyors Are Transforming Production in the Food & Drink Industry As consumer demand for convenience, speed, and customisation grows, UK manufacturers are under increasing pressure to modernise their production processes. In this evolving landscape, efficient, flexible, and hygienic material handling has become a critical differentiator, especially within the food and drink sector. Advanced material handling systems, such as vacuum conveyors, are revolutionising efficiency while reducing reliance on manual labour. Volkmann UK leads the industry in vacuum conveying, delivering high-quality solutions, like the VS Vacuum Conveyors, capable of conveying rates up to 10,000 kg/h. Enabling faster turnaround times and the flexibility to meet fluctuating demand while avoiding production bottlenecks and material flow inefficiencies.

Consumers now expect not only rapid delivery but also greater product variety and personalisation. For manufacturers, this means adopting flexible production lines that can quickly adapt to new product specifications and packaging variations. Volkmann’s bulk material handling systems support manufacturers in this transition with compact, hygienic, easy-to-clean equipment, enabling seamless product changes with minimal downtime. Increased speed and efficiency should never come at the expense of safety. Volkmann’s vacuum conveyors and bulk material solutions are FDA approved and ATEX certified for dust and gas explosion zones with INEX versions

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also available where required. This ensures that even fragile, hazardous, or abrasive substances can be handled with ease.

in these areas will determine which manufacturers thrive in an increasingly digital and on-demand economy.

For food and drink manufacturers, optimising bulk material handling is a growing priority. Vacuum conveying systems are proving invaluable for transporting powders, granules, and small components safely and efficiently. Volkmann’s Vacuum Conveyors help manufacturers reduce manual handling, minimise waste, and accelerate conveying times, all while ensuring dust-free transfer. Automating material transfer processes enhances workplace safety, ensures production consistency, and helps businesses keep pace with increased demand.

Volkmann UK’s continual innovations guarantee the optimum solution for every process. In addition to vacuum conveying systems, Volkmann UK provides custom-designed bulk material handling solutions, including Drum Discharge Systems, Bulk Bag Unloading Stations, and Rip-andTip Dump Stations. They offer free, no-obligation on-site trials of their vacuum conveyors, allowing manufacturers to experience first-hand how optimising material transfer can transform production.

Investing in the right material handling technologies is key to staying competitive in the industry. The ability to adapt and innovate

VOLKMANN UK Limited, Unit 4 Anglo Office Park, Lincoln Road, High Wycombe, Bucks, HP12 3RH +44 (0) 1494 512228 mail.uk@volkmann.info https://uk.volkmann.info

Gas detectors: Delivering safety and efficiency in food manufacturing In the food and drink industry, refrigeration is essential to ensure the safety, freshness and longevity of ingredients and products. Though indispensable, refrigeration systems are prone to gas leaks that are hazardous to employees, damaging to the environment and cause the system to be less energy efficient. Shaun Evers, Managing Director of Stonegate, discusses the dangers of refrigerant gas leaks and explains how today’s advanced gas detection technology helps eradicate leaks and their consequences. Health hazards Employee health & safety is a non-negotiable for all companies. For food and drink manufacturers that rely on refrigeration and cold storage, one of the major risks is the potential health hazards caused by exposure to refrigerant gases. Without taste, odour or colour, the gases’ presence can go unnoticed, which is a concern given that in the UK, most leaks are not discovered until a system has lost 60% of its gases. With average loss rates of 20% per annum, employees could potentially have been exposed for three years. Exposure to escaped gases can cause a number of health problems, from headaches, coughing and nausea to breathing difficulties and skin and eye irritation. The risks are significantly greater in confined areas, like cold storage, where higher concentration levels can result in unconsciousness and suffocation. As some refrigerant gases are flammable, leaks also increase the potential for fire, particularly

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in environments where hightemperature processing occurs. Efficiency and cost implications Another hidden problem with refrigerant gas leaks is that they cause HVAC and refrigeration systems to work less effectively. As gases escape, the systems need to work harder to maintain

temperature control and in doing so, consume more energy. Carbon Trust research shows that a system which has lost 20% of its gas typically consumes 11% more energy. With most leaks not identified until 60% of the gas has escaped, some food and drink manufacturers could be paying an unnecessary 33% extra to operate their refrigeration systems.

An unidentified leak will eventually result in refrigeration system failure. This can cause significant damage to equipment, requiring costly repairs while putting perishable produce in storage at risk, with obvious financial consequences. Sustainability and compliance Hydrofluorocarbon gases (F-gases) that escape from refrigeration systems are highly damaging to the environment, depleting the ozone layer that helps regulate the planet’s temperature. With a global warming potential (GWP) several thousand times that of CO2, there are robust regulations to prevent leaks, with significant fines for non-compliant companies. In the UK, using F-gases with a GWP above 2,500 is banned for servicing or refilling systems with a refrigerant charge size of 40 tonnes or greater of CO2 equivalent. Businesses must also carry out mandatory gas leak checks with frequencies varying between every 3 to 12 months, depending upon the CO2 equivalent tonnage. Furthermore, gas leak detection systems must now be fitted to any system with an F-gas equivalent to 500 tonnes of CO2 or higher.

Hi-tech gas detection

fitted with LEDs that indicate the sensors’ presence and status,

In response to changing F-gas regulations, gas detection technology has evolved considerably. Today’s highly advanced sensors have intelligent capabilities that enable them to swiftly detect toxic and non-toxic gas leaks and, crucially, immediately alert employees.

together with audio-visual signalling

Advanced technologies built into these detection systems include highly accurate infrared sensing elements or semiconductors that have been precisely configured to identify refrigerant gases. These sensors can detect leaks across a spectrum of environments, including large-scale manufacturing facilities and in the extreme temperatures of cold storage units.

detectors are easily integrated with

To enhance accuracy even further, the detector’s sensitivity can be customised to specific operating environments by programming them to detect pre-defined mixtures of refrigerant gas and air. Additionally, by using integrated filters to ignore irrelevant gases, the sensors can extend their own longevity. With regard to ensuring employee safety, modern gas detectors are

alarms that immediately alert employees to a leak, enabling safety protocols to be instigated and maintenance work to commence quickly. A benefit for facilities and health & safety managers is that advanced Building Management Systems (BMS), enabling refrigeration systems to be proactively monitored, while delivering superior diagnostics and communications. For food and drink manufacturers, the latest gas detection systems offer vital benefits. They prevent workforce exposure to dangerous gases, reduce energy wastage from running inefficient systems, and avert system failure, protecting valuable stock from spoilage. Moreover, they help manufacturers comply with F-gas regulations and minimise the environmental damage caused by leakages. For further information on Stonegate Instruments email sales@stonegate-instruments.co.uk or telephone 0113 262 8280

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Custom solutions for powder blends and future-proof packaging

At Vitafoods Europe in Barcelona,

As a full-service partner, SternMaid

“In the production of innovative

SternMaid will highlight its services

offers tailored solutions with a

health and lifestyle products, we

for customised powder and

high level of quality awareness

see ourselves as both solution

granulate blends. Together with

and state-of-the-art technology for

provider and partner to our

its sister companies SternVitamin

blending and refining powdered

customers,” explains Mark Riemer,

and SternLife, the contract

foods and dietary supplements.

member of the Management

manufacturer will showcase its

Its multifunctional fluidised bed

Board at SternMaid. “Whether

extensive service portfolio – from

processor, for example, enables

they need partial or full-service

blending to refining and packing –

additional refinement steps such as

at booth 3G122. A new state-of-the-

support, we offer tailored guidance

agglomeration, spray granulation,

art filling line for environmentally

exactly where it’s needed. With our

coating and microencapsulation for

latest investments, we’re ideally

friendly cans made of more than 95% cardboard has further

precisely defined product

expanded the company’s

characteristics – from improved

capabilities.

solubility to optimal tabletting properties. This gives the company

From lifestyle products to diet

the necessary flexibility to

drinks and sports nutrition, the new

meet a wide range of customer

packaging line enables SternMaid

requirements.

to fill powders or granulates into almost fully recyclable cardboard

Thanks to close collaboration

cans with cardboard bottoms. This

within the Stern-Wywiol Group,

not only ensures compliance with

SternMaid customers also benefit

legal requirements but also provides

from extensive research and

customers with future-proof

development expertise. At booth

packaging solutions that combine

3G122, Vitafoods visitors can learn

sustainability with functionality.

more about formulation and

The cutting-edge facility handles

product development at SternLife,

various can formats, with filling

and get application-specific advice

volumes ranging from 100g to

from SternVitamin’s micronutrient

1000g.

experts.

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positioned to respond flexibly to both market and customer demands.” SternMaid GmbH & Co.KG +49 38852 666-573 ckleinke@stern-wywiol-gruppe.de

Invicta - delivering bespoke handling and storage solutions With well over a century of manufacturing expertise, Invicta stands as a trusted name in the bakery, catering and food processing industries. Established in 1912, this independent British manufacturer is recognised for producing top-quality, robust equipment designed to meet the rigorous demands of modern production environments. Invicta’s manufacturing capabilities extend across the full breadth of the food and drink industry. From initial design to final fabrication, Invicta delivers bespoke metal and plastic products that enhance handling and storage processes across all types of food production and packaging operations. Examples of products include stainless steel racks, trolleys, shelving units, work tables, dollies, and trays – all of which can be custommade to exact dimensions and operational requirements. Whether it’s high-hygiene applications for chilled goods, durable storage for dry production lines, or ergonomic workstations and workplace re-fits, Invicta’s versatility ensures tailored solutions for every stage of the production process. Every product is manufactured at Invicta’s own UK facility, enabling full control over quality, traceability, and lead times. Customers benefit from direct collaboration with the in-house design team, ensuring that products are not only fit-for-purpose but are also exactly what is required. “Durability, hygiene and performance have always been at the heart of what we do,” explains Invicta’s Managing Director, Martin Brown. “Our engineering expertise and focus on practical, high-quality solutions make us a trusted partner across the entire food and drink sector, helping businesses to improve productivity, safety, and operational efficiency.”

Invicta’s customer base is as diverse as the sector itself, supplying everyone from solo artisan producers to some of the biggest names in the food and drink industry. Regardless of company size, every customer receives the same level of personal service, expert advice, and attention to detail – important hallmarks of the Invicta approach. Offering outstanding value for money is a key part of this commitment. Invicta’s products are engineered for longevity, with many items giving years – if not decades – of reliable service even in the toughest environments. This commitment to quality and cost-

effectiveness is reflected in the results of a recent customer survey, where 100% of respondents agreed that Invicta’s products represent good value for the price paid — a statistic the company is genuinely proud of. From one-off prototypes to large production runs, Invicta’s bespoke manufacturing service helps businesses optimise their operations with reliable, cost-effective solutions – all proudly made in the UK. To find out more or to discuss a project, visit www.invictabakeware. co.uk or contact the team directly at sales@invictabakeware.co.uk or call 01751 473483.

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Wrightfield is proud to announce a new strategic partnership with Liftvrac

From left to right, Karen Michel (Marketing Manager, Liftvrac), Quentin Guglielmini (Managing Director, Liftvrac), Yoann Dauphin (Sales Director, Liftvrac), Jason Taylor (Sales Manager, Wrightfield) Mark Rose (Sales Director, Wrightfield) Yann Vilaine (Installation & Customer Service Manager, Liftvrac)

Wrightfield is proud to announce a new strategic partnership with Liftvrac, a globally recognised manufacturer of innovative and unique conveyor solutions based in France. With an established network of resellers worldwide, Liftvrac’s technology is trusted across international markets. This exclusive agreement enables Wrightfield to bring Liftvrac’s cutting-edge conveying systems to the UK and Ireland, further enhancing its high-performance food processing solutions portfolio. A Strategic Partnership in a Growing Market

grew by 7% to €2.61 billion, with a notable 12% increase in fermented dairy products. Demand for healthier foods, including fresh fruit and vegetables, has also risen, as has the emergence of vegan, flexitarian, and vegetarian diets. These shifts require high-performance and reliable technologies to meet evolving production needs. Wrightfield is committed to delivering state-of-the-art solutions that meet these market demands, making Liftvrac’s conveyor systems an ideal addition to its product range. Visit to Liftvrac

Wrightfield’s Sales Director, Mark Rose takes a closer look at the Liftvrac belt system

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Consumer preferences continue to shape the food industry. In 2023, UK retail sales of dairy products

On February 3rd, 2025, key Wrightfield team members—

including Mark Rose (Sales Director), Jason Taylor (Sales Manager), and Andrew Long (Marketing Manager)—visited Liftvrac’s headquarters in France. The visit also included a guided tour of the Lactalis cheese processing plant near Nantes, where they witnessed firsthand how Liftvrac’s unique conveyor systems perform in high-demand food production environments. Liftvrac: A Game-Changer in Food Processing Conveying The Liftvrac conveyor is designed to preserve delicate food products, such as crisps and biscuits, even at high production rates. Thanks to the principle of vaulting, products remain intact and at their original temperature throughout the conveying process. The smooth belt gently wraps the material, eliminating pressure, and at the outlet, the belt opens while a continuous scraper prevents material loss. This zero-loss system makes Liftvrac an optimal solution for the food industry, minimising waste and maximising profitability. Its benefits span across multiple food sectors, including: • Dairy & Cheese – Prevents soft cheeses from sticking and breaking.

•M eat & Poultry – Hygienic design minimises contamination risks and improves cleaning efficiency. •S eafood – Gentle handling reduces damage and waste. •B akery & Confectionery – Ideal for sticky dough, chocolate, and coated confectionery. •F ruit & Vegetables – Reduces bruising and damage for fresh produce.

customers with the most efficient and hygienic conveying solutions available. With Liftvrac, we can help food processors reduce waste, improve efficiency, and maintain the highest product quality.” With decades of experience in food processing and automation, Wrightfield and Liftvrac are wellpositioned to deliver tailored, highperformance conveyor solutions. This partnership reinforces Wrightfield’s role as a trusted

Designed for optimal hygiene and cleanability, Liftvrac conveyors feature tool-free belt removal, an EHEDG-approved hygienic design, a semi-automatic cleaning system, and a space-saving vertical conveying structure. A Shared Vision for Innovation and Efficiency

supplier of advanced processing equipment, ensuring that businesses benefit from increased productivity, improved hygiene, and enhanced product quality. About Wrightfield Wrightfield is a leading UK manufacturer of food processing

Mark Rose, Sales Director at Wrightfield, commented: “We are excited to partner with Liftvrac, a company that shares our commitment to engineering excellence and innovation in food processing. Their unique conveyor solutions align perfectly with Wrightfield’s expertise in designing and integrating highquality processing equipment. This agreement strengthens our offering, allowing us to provide UK and Irish

equipment, specialising in customdesigned conveyor systems, automation solutions, and stainlesssteel fabrication. With a focus on innovation, efficiency, and hygiene, Wrightfield serves a diverse range of industries, providing tailored solutions to meet the evolving needs of food processors. For more information, visit: wrightfield.co.uk

A selection of Liftvrac conveyor systems at HQ, France

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Radar technology improves lime mixing at British Sugar As the sole processor of the UK’s beet sugar crop, British Sugar works closely with 3,500 growers and customers to produce up to 1.4 million tonnes of sugar annually. Alongside this, its innovative manufacturing processes generate co-products such as bioethanol, power, and animal feed, placing British Sugar among the world’s most efficient sugar producers. At the heart of this process is the production and mixing of milk of lime – an essential formulation for use in sugar production when purifying the juice from beet or cane. Roughly 125kg of limestone is needed per tonne of sugar produced, making it a key input. After slicing and diffusing the sugar beet to extract juice, lime, derived from calcium limestone, is added to remove impurities. A high quality lime-water mixture is required in the sugar process to ensure an efficient, high quality sugar juice purification stage. Lime also plays a role in environmental management, used to treat wastewater and creates agriculturally beneficial by-products, such as soil additives and conditioners. Most sugar processing sites operate their own lime kilns, converting good, highpurity limestone into quicklime at

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900°C, which is then mixed with water to form milk of lime. This exothermic reaction of mixing alkali and water also generates heavy condensation inside the tank. It is during this process that an accurate, reliable level measurement ensures consistent production. British Sugar previously used a differential pressure transmitter with a modified bubbler system, but it proved costly to run, and prone to inaccuracy from blockages, build-up, and the changing lime density. The process area also demands strict safety – lime is harmful to skin and eyes, and tank overflows are hazardous to manage. Reliable, accurate level control was essential, not just for efficiency but to protect personnel, prompting British Sugar to seek a safer, more dependable solution. To address these challenges, British Sugar’s Newark site installed an 80 GHz radar sensor from VEGA – a robust, contactless solution ideal for harsh environments. Despite turbulent surfaces, steam from condensation, and splashing and build-up on the antenna,

the radar reliably measures the liquid level. All outer surfaces are either plastic or stainless steel in construction, with a fully encapsulated PTFE antenna, ensuring minimal corrosion and long service life in the highly alkaline conditions. The unit installed uses 80 GHz frequency, giving its DN80/3” flange a narrow 3° beam angle that delivers precise readings even near tank walls. Its 120dB sensitivity and advanced signal processing help it cut through condensation and build-up, maintaining reliable and accurate measurement even with a turbulent or agitated process surface – including through valves or long nozzles. The result? Improved reliability, reduced maintenance, better quality milk of lime, and a safer working environment. VEGA’s 80 GHz radar proved its value in tough conditions, consistently delivering accurate, contactless level measurement where other methods fell short. A dependable solution that made a lasting difference. Tel: +44 1444 870055 E-Mail: info.uk@vega.com Web: www.vega.com/uk

The most important ingredient for your process? A pinch of perfection.

Too many cooks spoil the broth. That’s why our level and pressure measurement technology focusses on the essentials: reliability, efficiency and knife-edge precision. With the latest technology, you always get the values you need, wherever you are. So that you can concentrate fully on your personal recipe for success. Everything is possible. With VEGA.

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