Issuu

Issue 37 2025

GS-MR PRO:LOAD AUTOMATES LISEC FLEXIBLE SPACER INSULATED GLASS LINES

NEW ZQ901 PULL-WIRE EMERGENCY STOP SWITCH WITH STAINLESS STEEL ENCLOSURE The new ZQ901 pull-wire emergency stop switch by Schmersal is characterised by its robust stainless steel enclosure. It offers optimal mechanical and chemical protection in harsh environments and provides the ideal solution for a wide range of applications. Thanks to the new housing material, the ZQ901 can be used on transport and material handling systems as well as on large system used in the food processing and chemicals industries. The tried-and-tested technology, used in industrial settings, meets the highest availability standards. The ZQ901 offers an emergency-stop function and manual rest, wire break detection and lengths of wire up to 75 metres. For more information, scan the QR code to download your free brochure.

SCHMERSAL | Enigma Business Park Malvern, Worcestershire, WR14 1GL

www.schmersal.co.uk uksupport@schmersal.com

CONTENTS INSIDE.. 4 How to integrate legacy equipment’s data in the Pharmaceutical industry.

Elevate your carton coding with FX One: Simplicity meets superiority.

The Optoelectronics behind factory automation.

Accurate volume detetction with Lidar Technology.

The importance of training in the plastics industry.

Short-term warehousing solutions with long-term flexibility

Ensure you are compliant with G5/5 regulations with the support of Quantum Controls.

Seica Group celebrates anniversary of its subsidiaries.

Thermal Imaging for Data Centers. The data center market has seen a massive growth in recent years.

Production times cut 50% with Keckert 5-Axis.

The Impact of IEC 61850 on the future of the energy sector.

Editor in Chief Antony Holter antony@designbuybuild.co.uk 01304 806039 Sales Director Harriet Bennett director@mhmagazine.co.uk 0203 907 9161 Sales Manager Jamie Bullock jamie@mhmagazine.co.uk 01227 936971

Business Manager Josh Holmes josh@mhmagazine.co.uk Studio Designer Leila Schmitz leila@mhmagazine.co.uk Accounts Manager Lauren Holmes Lauren@mhmagazine.co.uk 01304 806039 Publishing Director Martin Holmes martin@mhmagazine.co.uk

Published by: MH Media Global Ltd 18/20 Newington Road Ramsgate Kent CT12 6EE Tel: 01304 806039 © MH Media Global

Every effort is made to ensure the accuracy and reliability of material published in Design Buy Build however, the publishers accept no responsibility for the claims or opinions made by advertisers, manufacturers or contributors. No part of this publication may be reproduced or transmitted in any form or by any means, mechanical, electronic (including photocopying) or stored in any information retrieval system without the prior consent of the publisher.

AUTOMATION, CONTROL & ENGINEERING

HOW TO INTEGRATE LEGACY EQUIPMENT’S DATA IN PHARMA IN THE PHARMACEUTICAL INDUSTRY, INTEGRATING LEGACY EQUIPMENT INTO THE IT INFRASTRUCTURE IS OFTEN THE MISSING LINK TO EFFECTIVE ELECTRONIC BATCH RECORDS (EBR). We are in the AI and ChatGPT time, but if you look inside any pharmaceutical manufacturing plant and you’ll likely find legacy equipment. Look inside any pharmaceutical manufacturing plant and you’ll likely find legacy equipment. These machines may still perform optimally and generate valuable data, but they are often disconnected from the plant’s IT systems. Without this connectivity, which is essential to keep accurate electronic batch records (EBRs), ensuring data integrity becomes costly and complex. Yet, integrating legacy equipment into a pharmaceutical company’s IT architecture can be challenging. Why legacy equipment is critical to data integrity Compliance is a top priority for pharmaceutical manufacturers. For companies producing drugs for the US market, data integrity shortcomings will result in warning letters from the FDA. In Europe, the equivalent disciplinary procedures are NonCompliance Reports published in the EudraGMDP database. Companies that fail to rectify their data integrity issues can face fines or even criminal prosecutions, leading to reputational damage. To ensure data integrity, companies must keep accurate batch records containing detailed information on production quality and traceability. Until recently, these records have been predominantly paper-based. However, recent data integrity regulations are now compelling companies to switch to electronic batch records (EBR) typically based on a manufacturing execution system (MES) to maximize accuracy and traceability. Despite the changing regulatory framework, a survey recently found that around seven in ten pharmaceutical companies were still using paperbased records. The primary obstacle preventing the transition to MES-based EBR is the high cost of integration and validation of legacy equipment due to limited interoperability. These data challenges often stem from inadequate data integration specifications. Data integration challenges When pharmaceutical companies purchase equipment, they often prioritize performance, quality, and security over data integration and interoperability. Consequently, these companies may 4

AUTOMATION, CONTROL & ENGINEERING

inadvertently end up with machines incompatible with the pharmaceutical plant’s MES. The outcome is a more complex operation and higher integration and validation costs, not to mention data integrity challenges. If the machine can’t communicate with the MES, operators often resort to the manufacturing equipment monitor (MEM) to connect the last mile — the so-called “paper-on-glass” approach. While this method eliminates paper-based processes, operators still manually transcribe the data from one HMI into another. Therefore, this approach doesn’t entirely solve the data integrity challenges associated with paper-based batch records. Furthermore, without a direct integration between manufacturing lines and MES, we can’t implement the so-called “Review by Exception” (RbE), which is key to speeding up the batch release. Integrating greenfield and brownfield equipment Several industry bodies have taken initiatives to promote vendor-agnostic data integration architectures in life science manufacturing. This is great news for new machines — the so-called “greenfield”. However, these initiatives don’t solve the issue of integrating “brownfield” legacy equipment. This limitation calls for a new modular approach to integration. A typical pharmaceutical manufacturing company operates multiple software platforms that feed data to the overarching enterprise resource planning (ERP) to guarantee compliance and process optimization. Beside MES and HISTORIAN, typically involved in GMP related functionality, other platforms include energy data management (EDMS), and Overall Equipment Effectiveness (OEE). All these systems need to connect seamlessly with the manufacturing facility’s hardware. A typical brownfield scenario involves multiple machines from different vendors, with different PLCs and SCADA systems. These machines’ interfaces may vary according to the type of data — for example, time series data may run on OPC UA while others records, like Audit Trails or Alarm history on CSV/XML files or SQL databases. Another challenging topic is the machine recipe management. In other words, a typical

pharmaceutical production line has multiple custom interfaces that can be difficult to integrate. Key steps to a successful Automation Integration Layer The best approach to overcome data integration complexities in brownfield applications is to create a middleware between OT and IT. This is known as Automation Integration Layer (AIL). This system can contextualize and aggregate data while enabling twoway communication between each machine, whether legacy or new, and the software platforms.

The same modular approach also applies to the hardware. Edge components close to the machines are essential to ensure data integration and two-way communication with the IT system, with data securely transferred from the shop floor to the cloud. The combination of scalable hardware solutions and software libraries allows pharmaceutical manufacturers to integrate machines faster and more affordably. A modular approach based upon an AIL can also benefit large multinational organizations that can utilize the same software libraries across different

But how can pharmaceutical manufacturers implement an AIL effectively? The first step is the adoption of “low code/no code” software platforms. This approach enables users to gain extended connectivity with machines and devices from multiple vendors, including legacy equipment, without having to write custom code for each machine. For example, the zenon software provides over 300 connection options, connecting with virtually any hardware outof-the-box. The second step is applying modular engineering to software and hardware. With platforms like zenon, operators can create a data integration concept for a specific machine that can be easily applied to other equipment in the same category, building a central equipment software library. This concept also enables manufacturers to expand and integrate new equipment seamlessly if they need to scale up production.

sites across different countries. The future is modular A modular engineering approach based on an AIL can benefit pharmaceutical manufacturers beyond data integrity. Ease of data integration and extended connectivity enables companies to realize the efficiency and productivity gains that new technologies like AI can yield. Better data integrity leads to greater productivity thanks to faster batch releases. An AIL approach also helps democratize data, as teams across the company can access and analyze data to constantly improve processes, quality, and efficiency. With an AIL, pharmaceutical manufacturers can ensure that all equipment, including legacy and new machines, plays a role in this transformation.

www.copadata.com

AUTOMATION, CONTROL & ENGINEERING

ONE MILLION PRODUCTS EVERY DAY – GLOBAL EXCELLENCE THANKS TO MAXIMUM PRODUCTIVITY HAIR CARE PRODUCTS FROM MARIBOR, SLOVENIA, ARE SHIPPED ALL OVER THE WORLD

Tuttlingen (Germany), February 21, 2025 – To satisfy worldwide demand, Henkel produces more than a million hair care products every day in Maribor, Slovenia. LEIBINGER printers ensure reliable product coding at exceptionally high speeds. The Henkel name stands for a portfolio of leading brands, ranging from hair care and detergents all the way through to adhesives. The European Centre of Excellence for Hair Coloration & Hair Care Products, set up in 2024 at Henkel Maribor in Slovenia, is the largest hair care facility in the Henkel Group, with 700 employees. More than 260 million hair care products under well-known brands such as Schwarzkopf, Palette and Syoss leave the factory every year, and are exported to more than 30 countries. Henkel is committed to sustainability and the Maribor site is proud to produce carbon neutral. Reliable printing The Henkel Maribor plant operates 22 production lines and more than a million finished products roll off the lines every day. This is only possible thanks to 6

AUTOMATION, CONTROL & ENGINEERING

production speeds of up to 180 units per minute. Most of the production lines are equipped with LEIBINGER JET3 UP printers to reliably print all identification codes. “All our printers are networked and receive print texts from the production information system,” explains Borut Suhadolnik, PMO Production and Technical Director at Henkel Maribor. Fully automatic nozzle seal boosts productivity The robust, high-performance printers are very popular at Henkel Maribor: “The printers start up immediately and print very smoothly. They are extremely user-friendly, which simplifies our employees’ work.” Borut Suhadolnik greatly appreciates the minimised downtime and maximised productivity: “The LEIBINGER printers have significantly increased the productivity of our lines. Thanks to their nozzle sealing technology, there are no longer any production stops.” The fully automatic nozzle sealing technology, called ‘Sealtronic’, is what sets LEIBINGER printers apart from the competition. The advantage of this technology is that it does not require the cleaning cycles that are typical

for conventional CIJ printers. And this entirely eliminates production downtime. How does it work? As soon as the printer stops printing, the nozzle in the LEIBINGER print head closes the ink circuit airtight and prevents the ink from drying out. When the printer starts up again, the nozzle opens and the printer continues printing seamlessly. A globally listed Henkel vendor Following the successful introduction of the printers at Henkel Maribor, LEIBINGER was awarded the status of a listed vendor by Henkel worldwide. LEIBINGER’s sales partner in Slovenia is also proud of this success: “We are very pleased with the positive feedback from the customer and look forward to further collaboration,” highlights Vojko Arzenšek from the Adheziv d.o.o. company: “Fast, high-quality customer service, reliable supply of consumables and our many years of experience in the field of coding and marking are decisive to our success.” Adheziv d.o.o. shares LEIBINGER’s values, such as high quality, reliability and customer focus, and sees the company as a guarantor for innovative and reliable continuous inkjet printers.

Henkel in Slovenia Henkel has a history of more than 30 years in Slovenia. Established as a joint venture in 1990, the company was fully integrated into the Henkel Group in 1997. Today, Henkel Maribor has a key position in Henkel’s global Consumer Brands Segment. The plant embodies agility, quality and expertise in producing highly complex hair care and styling products, and underscores Henkel’s position as a leading industrial group.

If you would like to find out more about the printers and inks from the LEIBINGER portfolio, please visit the LEIBINGER website: www.LEIBINGER-group.com

AUTOMATION, CONTROL & ENGINEERING

GS-MR PRO:LOAD AUTOMATES LISEC FLEXIBLE SPACER INSULATED GLASS LINES

GS-MR Robotics explore how their patented PRO:Load robotic glass loading system is automating the industry leading IGU manufacturing lines which continue to come with manual loading as standard.

A fully automated manufacturing IGU line dependent upon manual labour in two key production areas is indicative of where the glass processing industry is placed regarding meaningful automation.

Most of us have IGU double glazing at home but are we aware of the manufacturing techniques employed to make our windows? We can leave the manufacturing details to the experts because glass is a dangerous commodity, right?

It should be no surprise then the glass industry has labour issues – loading tonnes of glass every day for the living wage and not much more.

Is it a revelation to discover with the level of technology available throughout the manufacturing world, the glass processing machinery manufacturers latest automated high specification IGU production lines still utilise manual loading and unloading as standard? Operators set to load glass panes of all sizes and weights, including patio door sized, through their shift for ‘Living Wage’? And it’s the same at the end of the ‘automated’ processing line, although unfortunately the IGU is now 2 or 3 times heavier than at the loading end. 8

AUTOMATION, CONTROL & ENGINEERING

Only long standing IGU machinery manufacturers can explain why they have failed to produce a proactive automated IG loading system within reach of SMEs budgets. The continuing reliance on a manual handling process which contributes to producing significant amounts of waste is questionable, although having been adopted in excess of 50 years ago, you will struggle to find a video demonstrating the process to any degree. Manufacturers maintaining their insistence that modern IG processing lines continue to rely on manual loading enables the industry acceptance of that creation of waste, with social media posts

proudly showing tonnages of cullet returned for recycling as though cullet glass isn’t waste. Whilst other industries have accepted automation the glass industry has remained hesitant to acknowledge it could be the necessary avenue securing its future commercial competitiveness. In 2018 GS-MR Robotics were busy designing automated systems with glass industry issues in mind, solutions that would challenge the continuing heavy reliance on manual processes, reviewing issues from the recruitment and retention of labour, to increasing costs and stabilisation of production quality. Feedback from the industry towards robotic automation was anticipated, with a firm reluctance to accept automation could handle glass in its raw state and on its edge, regardless of the already multiple proven automated systems successfully handling other complex commodities throughout global industries - interesting to note the emphasis being placed upon a robot possibly breaking glass when operators had to regularly deal with the impacts of broken glass.

reductions in CO2 emissions – essential industry goals which are met head on by GS-MR Robotics automation solutions, with the next two PRO:Load installations set to load the latest LiSEC Flexible Spacer IGU Lines at Press Glass UK’s new high-tech UK site (part of the global Press Glass group). The global glass industry is changing. With continuing consolidation of the UK market competition is clear. Overheads though, regardless of business size, are overheads and the only smart approach is streamlining processes to eliminate obvious waste. Challenges spawn innovation bringing progress where none was considered possible. Anyone investing in manufacturing today would lean towards well designed, sustainable and meaningful automation that would not include an historical manual process which knowingly produced waste. GS-MR Robotics Based in Telford, UK. GS-MR Robotics design and build customer driven bespoke and production patented, ‘Industrial Innovation’ Award winning robotic automation solutions for the glass industry.

In comparison to other manufacturer’s loading solutions incorporating substantial footprints and major capital investment whilst loading unverified glass, GS-MR Robotics took the proactive and ergonomic route, manufacturing their patented PRO:Load solution loading verified glass automatically via its edge, removing any damage to glass special coatings - the only worldwide solution not to incorporate vacuum cups and operating within a substantially reduced footprint. Designed and manufactured in house by GSMR Robotics, the PRO:Load performs multiple verifications on the glass with capabilities to measure to a 0.2mm variance, only loading the glass if it completes verification. It is GS-MR’s patented process that, for the first time within the global glass industry, keeps problems away from the loading area, eliminating avoidable production stoppages. The GS-MR PRO:Load has the capability to load any manufacturer’s vertical processing IG line with any manufacturer’s software platform - manual loading operators are then upskilled in its operation, significantly reducing rework costs, increasing Health and Safety benefits and employee well-being. Fast forward to 2025, it’s encouraging how the industry has shed its hesitance of robotic automation, not least in terms of looking to achieve improved production quality, reduced materials wastage and

Phone: +44 (0) 1952 324 948 Email: sales@gs-mr.com www.gs-mr.com

AUTOMATION, CONTROL & ENGINEERING

ELEVATE YOUR CARTON CODING WITH FX ONE: SIMPLICITY MEETS SUPERIORITY

A New Peak in Carton Coding Foenix Coding has redefined carton coding and marking with the FX ONE printer, a revolutionary leap that leaves outdated technology in the dust. For too long, the industry has clung to aging, inefficient solutions—complex machines that burden businesses with hidden costs and operational headaches. The FX ONE changes everything. Built on the “Keep It Simple and Stupid” (KISS) philosophy, it proves that true simplicity is the ultimate sophistication—and the hardest to achieve. With the FX ONE, Foenix Coding takes coding and marking to new heights, delivering a printer that’s not just better, but smarter.

much it costs to code each carton. Twenty years ago, speed trumped cost—efficiency wasn’t the goal, and budgets were an afterthought. Today, those oversight end. The FX ONE printer doesn’t just promise low costs—it reveals them. With its unique real cost per print feature, you can see exactly what each code costs and edit messages to hit budget targets. No more guesswork. No more surprises. Traditional printers drag businesses down with constant ink changes, messy leaks, and/or reliance on expensive labels. The FX ONE flips the script, asking: What if these weren’t the market standard anymore? The answer is a game-changer.

“Only True Carton coder since the late 1900’s”

“This the 21st century we need to embrace it”

Overlooked Costs and Outdated Standards

Why FX ONE Towers Over the Competition

In coding and marking, the biggest mistake businesses make is ignoring the true cost of ownership and daily cost per print. Whilst everyone acknowledges that cost per print is critical, yet few can pinpoint how

The FX ONE printer isn’t just ahead of the pack—it’s in a league of its own. Here’s why it’s the ultimate choice for carton printing:

AUTOMATION, CONTROL & ENGINEERING

Long-Lasting Ink Cartridge: Forget frequent replacements. The FX ONE’s efficient ink management keeps your production humming, slashing downtime and maintenance costs. Not only you can change ink without stopping production but you also truly mind your carbon foot print.

supports barcodes, lot numbers, and logos in any style or language.

Leak-Proof Design: Leaking printers? That should be a relic of the past. The FX ONE ensures a spotless production floor, enhancing safety and cleanliness.

For years, cost per print was overlooked. The FX ONE brings it front and centre, proving that what you don’t know can hurt you—and what you do know can save you.

Clean, Stylish Printing: High Resolution Piezo (PIJ) printing meets elegance. The FX ONE delivers crisp, professional codes that elevate your cartons’ look—no smudges, no mess. Label-Free Future: Why rely on costly, wasteful labels? The FX ONE prints directly onto cartons, cutting expenses and simplifying your process. “Ousting continuous nasty solvent smells” Compact and Versatile: Tight on space? No problem. The sleek design fits on any production line and can be moved within minutes—just unplug and go. High-Resolution QR Codes: QR codes are the future, and the FX ONE is their master. Print them in high resolution with unmatched clarity for perfect readability every time.

Budget Mastery: With cost per print transparency, you’re no longer blind to expenses—you’re ahead of them.

Step Up to the FX ONE Advantage The FX ONE printer isn’t just a tool—it’s a transformation. It’s time to leave behind the headaches of outdated coding technology and embrace a solution that’s simple, cost-effective, and superior. Whether you’re coding cartons, trays, or sacks, the FX ONE delivers unmatched value and performance. They claim within 3 minutes, you can find out how our UK-engineered solutions can optimize your printing costs. Calling today will start your journey to the future of efficient printing! Don’t settle for the old standard—set a new one.

True Cost Transparency: Knowledge is power. The FX ONE’s real cost per print feature puts you in control, letting you optimize every code to your budget. Affordable Investment: High performance doesn’t mean high price. The FX ONE’s low equipment cost barely dents your Capex budget, making it accessible to all. The FX ONE Difference: PPMA 2024 Innovation award Finalist - Simplicity That Delivers Simplicity isn’t just a buzzword with the FX ONE—it’s the foundation of its brilliance. While competitors pile on complexity, the FX ONE strips it away, offering a printer that’s easy to use, maintain, and affordable. But don’t mistake simple for basic. This is cutting-edge technology designed to solve real-world problems: Eliminate Waste: No labels, no leaks, no frequent cartridge swaps—every feature cut costs and boosts efficiency. Future-Proof Flexibility: High-resolution printing

Contact Foenix Coding today to discover how the FX ONE can revolutionise your carton printing. Foenix Coding Ltd +44 1932 701 449 Chertsey Surrey email – sales@foenixcoding.com

AUTOMATION, CONTROL & ENGINEERING

HART’S BRANDS LEAD THE WAY Hart Door Systems, the original British manufacturer of the high-speed door concept, is confident that there are considerable prospects for another successful year for its Speedor and Typhoon brands. “Despite global uncertainties on the political front and the ever present debate on climate change I believe our leading Speedor and Typhoon brands will continue to be in demand,” says Doug Hart, Hart’s chairman. “We have had many successes at home and abroad during 2024 not just through our Speedor range of high-speed doors but through our range of high quality shutters too. Both these leading brands offer industry a choice of solutions for industry and commerce. The fundamentals delivered by Hart are quality throughout manufacture to installation as well as service back-up to comply with changing national and international safety standards. “We are cognisant of Climate Change issues and the need to keep both Hart’s and our clients’ carbon footprints to a minimum by using the latest manufacturing technology to streamline the manufacturing process. Where possible we would use recyclable materials.” “Looking more closely at the Speedor brand, as Britain’s original manufacturer of the automatic high speed door, Hart has always led the way with developments in commercial door technology by being aware of issues facing industry. The Speedor high speed door is a good example of a robustly engineered door system for frequent use in hightraffic situations.

“This rapid roll door is robust, requires low maintenance and delivers exceptional wind resistance in exposed areas. While its high-speed opening and closing action improve efficiency, the energy-saving potential of this rapid roll door is high, controlling internal temperatures, escaping dirt, odours and noise. “Special features include; moisture-controlled electrics, mechanical components shielded from dust and dirt, and a unique guide system offering exceptional wind resistance up to class 5 as defined by DIN EN 12424. There are several options with the Speedor brand namely ECO, Storm, Mini, Conveyor and Cleanroom which together strengthen Hart’s overall high-speed door offer. “Speedor Storm is our bestselling door, ideal for challenging applications where reliability is essential. Its increasing success is based on its improved, rugged, design predominately for external use up to 8m x 6m/6m x 8m) often in robust operating conditions with high wind loads. “We have always had quality as our prime driver and our success with new variants, not just in highspeed doors but shutters such as our new Typhoon range, the fundamentals are quality throughout manufacture to installation and service to comply with changing national and international safety standards.” “Hart Door Systems is now in its 75th year. It is a global business supplying a range of door and shutter systems to sectors such as automotive, agriculture, communications, consumer foods, energy, environment, exports, food, logistics, manufacturing, power, sport, transport and utilities. To underline our global success Hart’s doors can found in nearly 40 international airports, from Newcastle upon Tyne to the Falklands, from Aruba to Vladivostok. This is a remarkable achievement.”

www.hartdoors.com 0191 214 0404 - info@hartdoors.com www.hartdoors.com

AUTOMATION, CONTROL & ENGINEERING

Doors Ready for Action

British design and manufacture, wide range of models covering high security, large doors with high wind resistance (3,000 to 5,000 pascals), fire and high speed automation with systems’ interface. Hart protects people, products and premises through leading brands.

Globally recognised Hart’s high speed doors and shutters deliver options and solutions for industry wherever you are.

Take control of your business environment. Call 0191 214 0404 info@hartdoors.com www.hartdoors.com

ACCORDANCE UNVEIL ARAID® M6 RAID BOX FOR PCIE 4.0 NVME M.2 AT EMBEDDED WORLD 2025 ACCORDANCE SYSTEMS, THE WORLD’S LEADING PROVIDER OF RAID BOX, UNDER THE BRAND NAME ARAID®, HAS ANNOUNCED ITS PARTICIPATION IN EMBEDDED WORLD 2025. This year’s exhibition centers on artificial intelligence, with exhibitors showcasing hardware, systems, software, solutions for embedded vision and M2M, and more. Since the ARAID® product line’s release in 1998, the embedded RAID box system has played critical roles in computers across industries. The newest addition in the product line—the ARAID® M6 series for PCIe 4.0 NVMe M.2—will make its debut at the exhibition this year. Embedded World is a major event in the German embedded industry that has global influence. Accordance will showcase the long-running ARAID® RAID box product line and unveil the latest entry in the series—ARAID® M6 RAID box for PCIe 4.0 NVMe M.2—at the event. Designed, developed, and manufactured entirely in Taiwan by Accordance, the ARAID® provides a smooth and user-friendly experience for organizations and individuals looking to protect their data and systems. Easily installed in any hardware computer system, including tower PCs, 2U/4U rackmount servers, and fanless IPCs, this RAID box ensures critical systems can keep running in the event of boot drive failure, OS corruption, or ransomware attacks.

ARAID® M500 supports 2.5” drives, both SSD and HDD; the ARAID® 5000 can be used with both 3.5” and 2.5” drives. The upcoming M6 series for PCIe 4.0 NVMe M.2 drive aims to support the increasing need for highspeed computing across industries and in AI applications. Accordance’s worldwide network of partners and global customers includes Advantech, AAEON, C&T, Delta, In-Win, Shuttle, and Axiomtek. The ARAID® has been used in a wide range of industries and applications, including, but not limited to the New York Police Department, Penghu Airport, High-Speed Rail in Taiwan, and offshore drilling in Japan and the Netherlands. With their partners, the company will showcase how ARAID® can be implemented in a variety of PC systems and applied in diverse industries.

The current ARAID® product lineup include the models M500 and 5000 for SATA III interface. The

Menzel Elektromotoren GmbH Phone: +49 30 349 922-0 - Email: info@menzel-motors.com - Internet: www.menzel-motors.com

AUTOMATION, CONTROL & ENGINEERING

FOENIX CODING PRI T DIRECT

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DESIGNED & MADE IN THE UK

THE OPTOELECTRONICS BEHIND FACTORY AUTOMATION Factory automation is rapidly transforming industries worldwide, marking a new era of efficiency, precision, and innovation. As we advance deeper into Industry 4.0, the integration of advanced automation technologies has become a cornerstone of modern

2. Retro-reflective configuration: detecting shiny objects The retro-reflective configuration houses both the transmitter and receiver together. Objects are

manufacturing. From automotive manufacturing

detected when they break the light beam between the

to electronics assembly, these systems are key to

sensor and a reflector. These sensors excel at sensing

enhancing productivity and reducing operational

glossy or shiny objects, making them particularly

costs.

useful in the packaging and printing industries. Regressive reflection plate

Object to be detected

The key role of photoelectric sensors in automation

Reflected light Photosensor

At the heart of this automated revolution are

Light emitter

photoelectric sensors, which play a crucial role in enabling precise, safe, and reliable operations. Optical sensors, also known as optical switches, are indispensable in various industrial applications, such as presence detection, fill level measurement, and safety protection. In addition, they can offer relatively long operational distances for presence detection compared to other technologies, making them ideal for challenging environments.

Transmitted light

Figure 2: Retro-reflective configuration (also called regressive reflection)

3. Diffuse reflection configuration: versatility in object sizing In the diffuse reflection configuration, the emitter and receiver are also housed together but without a reflector. Here, the sensor is triggered when the light reflected by an object reaches the photosensor.

How optical switches work: configurations and

When a linear image sensor is used instead of a

applications

single photodiode, the distance to the object can be measured using triangulation. This method

In the basic configuration, optical switches consist

is particularly useful for determining the size of

of a light emitter and a receiver. The emitter, usually

packages on a conveyor belt for sorting applications.

a light- emitting diode (LED), produces modulated

Object to be detected

pulses, while the receiver, a photodiode, converts incoming light into electrical signals. These signals are

Photosensor

then amplified and processed before being sent to the

Light emitter Transmitted light

controller. The versatility of optical switches lies in

Figure 3: Diffuse reflection configuration

their various configurations, each suited for specific Photosensor

applications in factory automation.

Reflected light

A’

Object to be detected Reflected light

A’

1. Transmissive configuration: long-range sensing Light emitter

In the transmissive configuration, the transmitter and receiver are housed separately. When an

Figure 4: Triangulation distance measurement

4. Measuring light curtains: broad area detection

object interrupts the light beam between them, the receiver’s output changes, indicating the presence

Measuring light curtains utilize infrared light to

of an object. This configuration is highly effective

detect and measure objects across a large field. These

in environments with fog, dust, and dirt and is

devices operate using multiple through-beam sensors,

commonly used to monitor production and packaging

each with an individually evaluated output signal.

lines, measure fill levels through transparent

Available in various sizes and beam distances, they

containers, and safeguard hazardous areas.

are suitable for diverse measurement tasks.

Object to be detected

Light emitter

Photosensor Transmitted light

Figure 1: Transmissive Configuration

AUTOMATION, CONTROL & ENGINEERING

Figure 5: Safety light curtain

Hamamatsu Photonics: Leading the way in optical sensor integration Hamamatsu Photonics offers a wide range of standard emitters and detectors specifically designed for integration into optical switches. Their integrated photoelectric detectors consist of highly sensitive photodiode and readout electronics that provide digital or analog output. With various packaging options and wide wavelength sensitivity, these detectors can easily integrate into any sensor system, making them compatible with most emitters on the market. Hamamatsu also manufactures a diverse range of emitters in the near-infrared (NIR) region. The light emitted by these LEDs is invisible to the human eye and resists interference from ambient light, ensuring precise and reliable performance. With different configurations available, including various beam angles, output power levels, and emission wavelengths, these LEDs can be tailored to meet specific application needs.

As industries continue to embrace factory automation, the significance of advanced photoelectric sensors becomes increasingly clear. Whether through transmissive, retro-reflective, or diffuse reflection configurations, these sensors are integral to achieving the high precision, safety, and efficiency that modern automated systems demand. Hamamatsu Photonics remains at the forefront of this technological evolution, providing a comprehensive suite of emitters and detectors designed for seamless integration into optical switches. With a commitment to quality and innovation, Hamamatsu continues to support the rapid advancement of factory automation, ensuring industries worldwide can operate at peak efficiency.

For more information, please visit www.hamamatsu.com

AUTOMATION, CONTROL & ENGINEERING

99% OF INDUSTRIAL MANUFACTURERS SAY THEY NEED MORE SUPPORT TO BE SUSTAINABLE, FINDS BIFFA SURVEY BIFFA STUDY REVEALING THE SECTOR’S SUSTAINABLE MOTIVATIONS IN THE YEAR AHEAD HIGHLIGHTS THE IMPACT OF NEW LEGISLATION AND SECTOR CHALLENGES. Industrial manufacturing decision-makers’ sustainable intentions have been revealed in a survey by leading sustainable waste management company Biffa. While most industrial manufacturers (93%) have or plan to implement a sustainability strategy, a staggering 99% say they need more support to achieve

Cost, meanwhile, is the sector’s most significant barrier. Half (49%) say the cost of making changes prevents them from being more sustainable, while a further third (32%) cite increased costs of products and services. Outside of financial strain, a lack of clarity on sustainability metrics (30%) and a lack of company and team commitment (28%) also pose issues.

their goals. With new Simpler Recycling legislation set to come into effect on March 31st, 2025, standardising material collections for businesses with 10 or more employees,

It’s therefore no surprise that reduction of general waste is the primary focus area for two-thirds (66%), as the more waste that can be recycled, the cheaper a business’ waste management costs.

62% of manufacturers acknowledge its significant impact. However, despite increasing sustainability commitments, financial barriers remain the biggest challenge. Despite the new regulations, the industrial manufacturing sector’s view on sustainability is positive; more than nine in 10 (93%) either have a sustainability strategy in place, in progress or planned

Just 1% of industrial manufacturers say that no support is needed for the sector to be more sustainable; robust data and reporting (48%), innovation and technology investment (42%) and product life cycle and circular supply chain analysis (41%) were named by manufacturers as the most valuable support types, showing a demand for innovation and investment to drive sustainability for the industry.

– just 5% have no such strategy. Over four-fifths (84%) of sustainability decisionmakers agreed their business is focused on being part of Britain’s circular economy, and a further four in five (79%) say that it’s important for day-to-day business.

To support the sector with its green ambitions, Biffa has released a new whitepaper – ‘What iff you could unlock value from manufacturing waste?’ – to coincide with the launch of its refreshed Manufacturing Waste Solutions proposition.

Industry-defined: Good practice guidance, 'How to' engineering reality is built in to all EEMUA resources through a by industry, for industry approach proven in everyday use by engineers throughout the world. All resources are Free or Discounted for EEMUA Members & Associates ask@eemua.org +44 (0) 20 7488 0801 www.eemua.org

A guide to civil, structural and building asset management in process, industrial and production environments

A guide to design, management and procurement

Publication 238

Publication 191

Edition 1

Alarm systems

Edition 4

Alarm Systems E-Learning

The guide advises manufacturers on unlocking value from waste to achieve sustainability and commercial goals amid the sector’s pressures. It examines the lifecycle of manufacturing waste, from design to disposal. Under the proposition, Biffa’s sector experts will embed themselves into an organisation to craft a data-led customer improvement plan based on a detailed business audit, which is guaranteed to deliver savings and added value over the first two years. Commenting on the findings, Mark Slattery, Manufacturing Waste Expert, Biffa Specialist Services, said: “2025 is set to be a big year for waste legislation, so it’s more crucial than ever that manufacturers collaborate with their waste management and supply chain partners to prepare for changes like Simpler Recycling. “The good news, though, is that these bills typically give businesses the chance for cost savings. Material segregation and general waste reduction – which industrial manufacturers are already focusing on – offer serious cost efficiencies. “Our new whitepaper explains how manufacturers can unlock the value of their waste, from packaging tweaks to rebates in trading waste as a commodity. We’re driven by the opportunity to enable the UK’s circular economy, and manufacturers can find their place within it through effective collaboration and optimisation of internal processes.” If you’d like to book an audit or learn more about how Biffa’s Manufacturing Waste Solutions can help you, please email manufacturingwastesolutions@ biffagroup.onmicrosoft.com with ‘MWS audit request’ as the subject line or populate this entry form.

• Just 1% of the industrial manufacturing say they don’t need more support for sustainable ambitions, finds new Biffa research • Imminent Simpler Recycling legislation is set to impact nearly two-thirds (62%) of the sector • 2024 was full of green ambitions – as more than nine in 10 (93%) now have a sustainability strategy either in place or planned • The cost of making changes is a barrier for half (49%) of industrial manufacturers, alongside increased costs of products and services (32%) • The research comes as Biffa launches its new whitepaper ‘What iff you could unlock value from your manufacturing waste?’ alongside its refreshed Manufacturing Waste Solutions proposition About Biffa With over 100 years of expertise, Biffa is an established leader of sustainable waste management in the UK. Our purpose is to change the way people think about waste and our team of more than 10,000 key workers provide unrivalled end-to-end waste and recycling solutions for thousands of businesses and millions of households each day. Underpinned by our low carbon collection network, we’re at the forefront of enabling the UK circular economy by continuing to build our plastic recycling capacity, investing in energy recovery and growing the amount of surplus produce we redistribute through Company Shop. Since 2002 we’ve cut our carbon emissions by 70% and aim to be net zero by 2050. Our long-standing Biffa Award programme and our proud partnership with WasteAid also contribute to major environmental benefits for the UK and beyond.

Visit biffa.co.uk or find us on LinkedIn, Facebook and X

Competency training, and Professional networking The mechanical integrity of plant containing hazardous substances a guide to periodic examination and testing

EEMUA Publication 231 Edition 1

SAFed Publication IMG 1

Above ground flat bottomed storage tanks

Management of ageing electrical assets

Recommendations for refrigerated liquefied gas storage tanks

Publication 159

Publication 227

Publication 147

Publication 225

Edition 3

Edition 1

a guide to inspection, maintenance and repair

Edition 5

Edition 1

Above ground plastic tanks

a guide to their specification, installation, commissioning, inspection maintenance, repair and disposal

AUTOMATION, CONTROL & ENGINEERING

ACCURATE VOLUME DETECTION WITH LIDAR TECHNOLOGY THE VOLUME3D VOLUME DETECTION SYSTEM PRECISELY MEASURES THE LOAD ON CONVEYOR BELTS USING LIDAR SENSORS, AN EVALUATION UNIT, AND A ROTARY ENCODER. It detects volume, flow, and other data while monitoring sensor contamination. Volume3D is easy to install, allows noncontact measurement, and is low maintenance. The system is suitable for various applications such as intralogistics and mining, boasting high accuracy, reliability, and easy integration. The Volume3D volume detection system offers precise measurements for bulk material and chaotic conveying applications. The system comprises an R2000 2-D LiDAR sensor, a Multi-Scan Evaluation Unit (MSEU), an ENI58IL rotary encoder, and the required connection cables. Volume3D boasts easy installation and quick commissioning. The noncontact concept reduces maintenance costs and prevents unexpected failures. The R2000 LiDAR sensor delivers an angular resolution of 0.042° and scan rates up to 50 Hz. The R2300 is optionally available up to 100 Hz. Up to three LiDAR sensors can be connected for exceptionally demanding applications to extend the sensing range and increase accuracy. 20

AUTOMATION, CONTROL & ENGINEERING

The pre-installed software of the evaluation unit filters invalid measuring points, increasing the precision of the results. The system detects the conveyor belt’s volume, flow rate, dimensions, and other load indicators. In addition, the pollution degree of the LiDAR is monitored to initiate cleaning in time. A rotary encoder detects the conveying speed. The system also allows for other ways to source this information. Volume3D is suitable for many applications, from intralogistics to mining. It monitors conveyor belts and enables precise control of material flows. The system’s cost-effectiveness is based on its high measurement accuracy, reliability due to the noncontact measuring principle of the 2-D LiDAR sensor system, and easy integration, even in existing systems.

www.pepperl-fuchs.com

More than HF.

Intelligent identification system— IO-Link, multitag, and unparalleled read range of 30 cm.

HF RFID Read/Write Device IQT3

For more information, visit pepperl-fuchs.com/pr-IQT3

AUTOMATION, CONTROL & ENGINEERING

THE DMN-WESTINGHOUSE PTD PLUG DIVERTER VALVE: THE FASTEST WAY TO EFFICIENCY • Standard version suitable for product temperatures -25–80°C (ambient temperatures -10–40°C); versions for higher temperatures available • Versions with electrical drive and/or wear-resistant pipes available • EC 1935/2004 compliant; ATEX 2014/34/EU certification available *Size 200 excluded The PTD plug diverter valve is suitable for a range of dry bulk solids processing industries: Aquaculture • Animal feed • (EV) Batteries • Biomass • (Petro) Chemicals • Cosmetics • Dairy • Food • Infant What if speed isn’t just an advantage but the new standard in servicing? Every second counts – and downtime counts tenfold.

formula • Minerals • Paint • Pet food • Pharmaceuticals • Plastics • Recycling • Rubber Benefits of the PTD plug diverter valve

As an established supplier of rotary and diverter valves for a large range of dry bulk solids processing industries, DMN-WESTINGHOUSE is committed to providing future-proof value. This is why we launched the improved PTD plug diverter valve.

These features help your operators work smoother and faster, leading to minimal downtime: • Easy, two-sided access – service from the most convenient side

The PTD plug diverter valve at a glance

• Adhesive-free belly seals

The PTD is designed to route powders and pellets in pneumatic conveying systems with minimum degradation. This diverter valve minimises service time, ensuring more uptime and lower costs. This isn’t just servicing – this is efficiency. Every single time.

• Quick-connection position sensors • Easy-release actuator linkage • Reinforced jacking points • Minimal service required

• Aluminium housing & end covers, dual-pipe plug • Stainless steel product contact surfaces

Your benefits? The PTD sets a new standard in servicing efficiency, ensuring more uptime and

• No outside moving parts, no atmospheric leakage

reduced costs.

• Suitable for systems with positive pressures 3–6 barg, pressure shock resistant up to 10 barg*

Conclusion

• Static belly seals with solenoid valve & inductive position sensors; optional: terminal box

The PTD plug diverter valve exemplifies DMN-

• Inflatable belly seals with electro-pneumatic control system (inc. solenoids, terminal box, inductive position sensors)

bulk processing industries with future-proof value. It

WESTINGHOUSE’s commitment to providing dry slashes servicing time and offers unparallelled ease of use. The PTD provides the fastest way to efficiency.

www.dmnwestinghouse.com

AUTOMATION, CONTROL & ENGINEERING

THE FASTEST WAY TO EFFICIENCY THE IMPROVED PTD PLUG DIVERTER VALVE 8-10x faster seal replacement Spend less time servicing to boost your production hours Plug position indicator on both sides Service from your preferred side Learn more at dmnwestinghouse.com

R&D trials commissioned by DMN-WESTINGHOUSE, 2024/2025. AUTOMATION, CONTROL & ENGINEERING

ULTRAFAST GHZ DIGITIZERS WITH EASY CONTROL OVER ETHERNET SPECTRUM NOW OFFERS 79 VARIANTS OF THE DIGITIZERNETBOX, SO THAT NO CUSTOMER HAS TO PAY FOR FEATURES HE DON’T NEED. SIGNAL ACQUISITION MADE EASY & COST EFFECTIVE!

Link to the product video (4 min): https://youtu.be/01gtR_RjBds

The products are designed for R&D and industrial users who are looking for a complete measurement solution. The new digitizers come with all the software tools needed to capture, store and analyse signals. For straight out-of-the-box operation, simply connect the Gbit Ethernet port of the digitizerNETBOX to a computer or company network, run the software and start working. LXI compliance ensures easy integration into almost any automated test system. The seven models comprise of one or two channel variants offering maximum sampling rates of 3.2, 5 and 10 GS/s, all with 12-bit resolution and bandwidths of 1, 2, 3 and 4.7 GHz. The high performance makes the DN2.33x series the new flagship models in Spectrum’s ‘Netbox’ product range, a lineup that offers over 70 other Netbox models with lower speeds. High quality inputs 24

AUTOMATION, CONTROL & ENGINEERING

Each channel features its own ADC and independent front-end signal conditioning, together with calibrated gain and offset. Input ranges are fully programmable from ±200 mV up to ±2.5 V. The ADCs of dual-channel models are clocked synchronously, ensuring that phase errors are minimized and crosschannel measurements can be made with absolute precision. The products also combine their fast sample rates with large on-board memory for the capture and storage of long or complex signals. Each unit comes with 2 GSamples (4 GB) of acquisition memory as standard or 8 GSamples (16 GB) as an option. Trigger and acquisition modes The large memory is further complimented by an array of smart trigger and acquisition modes. This enables problem signals to be acquired and stored, together with their trigger timestamps, in the most memoryefficient

way. Transient capture, Multiple Recording, and an optional Block Averaging are all supported. Software Instrument control can be managed by simply running SBench 6 Professional, Spectrum’s software for acquisition, display, processing, analysis, storage and documentation. This powerful tool is included free of charge with every unit. Alternatively, you can run your own application-specific code. Fully programmable, all digitizerNETBOX products come with software development kits for programming in many different languages, including C++, Python, MATLAB, and LabVIEW. Multi-purpose lines Front panel connectors provide an easy way to integrate units in ATE applications. Dedicated lines are available for external clock and trigger signals, as well as multi-purpose lines for a variety of uses

such as Asynchronous Digital Inputs or Outputs, Synchronous Digital Inputs, Trigger, Clock Outputs, or Run and Arm status flags. If needed, there is even a high-speed Digital Pulse Generator option. Carry anywhere Weighing less than 7 kilograms, the instruments are easy to transport and ideal for benchtop or mobile operation. Rackmount kits are available for installation in standard 19-inch racking systems. Worry-free product lifetime The ultra-reliable digitizerNETBOX instruments carry a 5-year warranty for your peace of mind. Software and firmware updates are free for each unit’s lifetime, along with world-class support directly from the company’s hardware and software engineers. Spectrum typically offers service and spare parts for around 15 to 20 years.

The new flagship digitizerNETBOX producs provide up to 10 GS/s sampling rate and a variety of connections.

www.spectrum-instrumentation.com

AUTOMATION, CONTROL & ENGINEERING

DELTA POWERS SEAMLESS CONNECTIVITY FOR THE WESTERSCHELDETUNNEL IN THE NETHERLANDS The Westerscheldetunnel, a vital infrastructure asset managed by N.V. Westerscheldetunnel on behalf of the Province of Zeeland, is the longest tunnel in the Netherlands at 6.6 kilometers underwater.

power solution that directly addressed the tunnel’s requirements.

As a key transportation route, the tunnel ensures smooth connectivity between regions, making its uninterrupted operation critical. A power outage in such an environment could jeopardize the safety of travelers by disrupting critical systems, such as lighting, ventilation, and signaling. Ensuring these systems remain operational, even during power disruptions, is essential to safeguard the lives of those driving through the tunnel. Delta addressed this vital need by installing state-of-the-art IPT-50kVA Industrial Power Transformer-based UPS systems, showcasing its expertise in delivering comprehensive turnkey solutions for industrial environments. Innovative Tailored Power Solutions The UPS system previously used in the Westerscheldetunnel had reached the end of its lifespan and needed to be replaced. The complex logistics of installing a new system within the tunnel presented significant challenges. To address these issues, a solution was needed that could ensure reliable power delivery while optimizing space and operational efficiency. To meet these requirements, Delta supplied its newly launched IPT-50kVA UPS units, each with a compact footprint (600 x 830 x 1420 mm), making them ideal for installations where space is limited. These systems feature advanced technologies, including IGBT rectifiers for low total harmonic distortion (iTHD <3%) and inverter-integrated isolation transformers, enhancing short-circuit capability and load separation. These innovations provided a reliable and manageable 26

AUTOMATION, CONTROL & ENGINEERING

Efficient Implementation in a Record Time Frame In December 2023, Croonwolter&dros, acting on behalf of N.V. Westerscheldetunnel, partnered with e-Power to implement Delta’s IPT-50kVA systems during the second phase of the project. Delta’s product management and engineering teams collaborated closely with e-Power to deliver the UPS systems on a tight schedule, meeting the demanding deadline. The new systems have significantly enhanced the tunnel’s operational efficiency. Features such as a userfriendly 10-inch waterproof touch panel and advanced event analysis capabilities have reduced maintenance time and costs. Additionally, the compact design also streamlined installation, optimizing project and labor management. Ensuring Safety Through Reliable Power The reliability of the IPT-50kVA UPS systems plays a critical role in ensuring safety within the Westerscheldetunnel. These systems provide seamless backup power, ensuring that essential functions like signaling, ventilation, and lighting remain operational even during power outages. Such redundancy is vital to

maintain visibility, air quality, and clear communication within the tunnel, preventing accidents and ensuring the safety of the traffic going through the tunnel. Mr. Leon van der Kraan, Procurement Manager at Croonwolter&dros, remarked: “The collaboration between Delta, e-Power, and Croonwolter&dros has been vital in the successful upgrade of the Westerscheldetunnel’s power infrastructure. Delta’s innovative IPT-50kVA UPS systems have met our stringent requirements, ensuring reliable and efficient tunnel operations that prioritize the traffics safety.” Overcoming Challenges with Strategic Collaboration Delta’s partnership with e-Power ensured efficient handling of logistics, installation, commissioning, and ongoing service, adhering to Croonwolter&dros’ high standards for reliability and performance. This collaboration effectively addressed logistical challenges, including extended sea freight times from Delta’s overseas factory to Europe. Mandy Ho, Sales Manager, Data Center Segment, Delta EMEA, added: “Our IPT-50kVA systems’ compact footprint and robust features provided the perfect solution for N.V. Westerscheldetunnel’s needs. The successful delivery and installation by our premium partner e-Power further cement Delta’s position as a leading provider of containerized data center solutions.” Arnoud Blijleven, Technical Director at e-Power, emphasized: “The innovative IPT-50kVA systems have exceeded our expectations in terms of performance and reliability. This project exemplifies the strength of our partnership and our combined ability to deliver outstanding solutions for critical infrastructure.” A Successful Partnership and Future Prospects The Westerscheldetunnel project marks the first successful implementation of Delta’s IPT UPS solutions in the Netherlands. Delta’s proven track record, supported by dependable partnerships with Croonwolter&dros and e-Power, has positioned Delta as a leading provider of UPS systems in critical infrastructure. This project highlights Delta’s and its partners’ ability to deliver high-quality, turnkey solutions that meet stringent requirements. Delta looks forward to leveraging this success in future projects, applying the valuable experience gained to continue offering innovative and reliable solutions to its clients.

For more information, please refer to:www.youtube.com/watch?v=zxriFd_5Nm8 www.delta-emea.com

AUTOMATION, CONTROL & ENGINEERING

THE IMPORTANCE OF TRAINING IN THE PLASTICS INDUSTRY businesses to offer advanced solutions and stay ahead in the market. Safety and Regulatory Compliance

In today’s competitive manufacturing landscape, plastic injection moulding is crucial in producing high-quality, cost-effective products across industries such as automotive, medical devices, packaging, and consumer goods. Achieving efficiency, precision, and consistency requires skilled personnel who understand the intricacies of the process. Investing in specialist training for injection moulding operatives benefits both the industry and businesses. Production Efficiency Leads to Cost Savings Trained personnel are integral to successful moulding operations. Skilled operators can reduce cycle times, minimise material waste, and quickly resolve manufacturing issues, leading to fewer defects and cost reductions. With an in-depth understanding of machine settings, process parameters, and polymer characteristics, trained staff ensure efficient production with minimal downtime.

Injection moulding involves high temperatures, powerful machinery, and hazardous materials. Proper training ensures that personnel follow safety protocols, reducing workplace accidents. Skilled workers are also well-versed in regulatory compliance, helping businesses meet industry standards and avoid legal penalties. Industry-trained personnel act as a strategic safety measure tailored to business needs. Specialist Training by Industry Experts To maximise these benefits, training must be delivered by industry experts with real-world experience. Companies like Sierra 57 provide hands-on training in process optimisation, troubleshooting, material science, and machine maintenance. By investing in expert-led training, businesses can develop a highly capable workforce, enhance productivity, and secure long-term success. “Trained plastic injection moulding personnel are invaluable assets to the industry, directly contributing to efficiency, quality, innovation, and safety. Sierra 57 helps our customers prioritise specialist training to secure long-term success in the evolving manufacturing landscape.” – Mark Lawson, Sierra 57

Consistent Product Quality Quality is critical, especially for industries requiring high-precision components, such as medical and aerospace manufacturing. Trained personnel maintain tight tolerances, ensure proper material selection, and apply advanced quality control techniques to produce defect-free parts. Implementing best practices through applied technical training enhances customer satisfaction and reduces costs associated with recalls or waste. Innovation Leads to Competitive Advantage A well-trained workforce drives innovation by optimising part designs, implementing automation, and experimenting with new materials and processes. This expertise provides a competitive edge, enabling www.fanuc-academy.uk

AUTOMATION, CONTROL & ENGINEERING

THE FACTORY AUTOMATION COMPANY

Precision Meets Expertise

Injection moulding machinery is only as powerful as the people who operate it - to achieve peak performance, industry-trained professionals are essential. Sierra 57’s 2025 training series, hosted at FANUC UK, is here! Polymer Material Science, CPD accreditation to IOM3 Plastic Injection Mould Processing, CPD accreditation to IOM3 Injection Mould Machine Appreciation & Robotics Appreciation

Train. Operate. Excel. To find out more, email: contact@sierra57training.com or visit: https://fanuc-academy.uk/robomachine AUTOMATION, CONTROL & ENGINEERING

MENZEL MOTORS SIX DAYS INSTEAD OF SIX MONTHS DELIVERY Motor customers in the UK are currently particularly pleased with the fast delivery capability of German manufacturer Menzel Elektromotoren. In early June, the family-run company received two orders for large machines within one week. Due to motor failures, the water supply to 30,000 households was threatened and production in a cement plant was halted. After delivery times of only six and ten days, respectively, both the pump and the cement mill could be restarted in the shortest imaginable time. Faced with unexpected downtime due to equipment failures, customers often cannot afford to wait for a motor manufactured from scratch – standard delivery times in higher output ranges start at six months. Menzel has proven itself to be a strong partner in an emergency, quickly configuring suitable motor

systems for a wide range of high-output applications from its large, diverse stock of motors, cooling units and ancillary equipment – such as the current two jobs for British customers. The squirrel cage pump motor has a nominal output of 1380 kW operating at 3300 V. The slip-ring motor for a cement mill delivers 2000 kW at 11 kV. Its special features are increased ingress protection rated IP55 and a closed cooling system with a top-mounted air-to-air heat exchanger (cooling type IC 611), ideal for dusty environments and large temperature fluctuations. Large industrial motors from stock and quickly tailored to order: https://www.menzelmotors.com/article/largelv-mv-hv-motors/

Menzel Elektromotoren GmbH Phone: +49 30 349 922-0 - Email: info@menzel-motors.com - Internet: www.menzel-motors.com

AUTOMATION, CONTROL & ENGINEERING

THE CLIMATE WIZARD EFFICIENT AND SUSTAINABLE COOLING FOR INDUSTRIAL ENVIRONMENTS

The air conditioning market is on the brink of a revolution, thanks to the groundbreaking technology showcased at the ISH Frankfurt trade fair: innovative multi-cycle indirect adiabatic cooling “The Climate Wizard”. Leading this transformation is the flagship model, the CW-H15S+, featuring a patented air-toair heat exchanger that cools air below the wetbulb temperature of the outside air using only water—without adding moisture to the airstream. This cutting-edge process delivers superior cooling performance with minimal energy consumption, making it an ideal solution for various industrial and commercial applications. When air conditioning in industrial environments is not an option, especially due to the operational costs or high heat load that’s when The Climate Wizard can be the perfect solution. The Climate Wizard has already demonstrated its exceptional efficiency across demanding environments. Notable installations include Constellation Brewery, Porsche, Kellogg’s, McDonald’s, and Walmart, where the system effectively addresses critical cooling requirements. From expansive manufacturing facilities to large-scale logistics warehouses and retail outlets, the CW-H15S+ consistently delivers powerful temperature reduction while maintaining high energy efficiency. Designed to function as a standalone system or integrate seamlessly with existing air handling units (AHUs) for pre-cooling, the CW-H15S+ offers remarkable flexibility and scalability for both retrofitting and new constructions. Its enhanced energy efficiency significantly reduces electricity consumption and carbon emissions, perfectly aligning

with the growing demand for environmentally responsible cooling systems. While particularly well-suited for industrial environments, the Climate Wizard also excels in various other settings, including data centers, pharmaceutical facilities, fitness centers, sports halls, and open-plan office spaces. Its consistent energy usage, even during extreme heat conditions, stands in stark contrast to conventional systems that demand more power as temperatures rise. Internal assessments reveal that the CW-H15S+ can achieve energy cost savings of up to 90% and reduce carbon emissions by up to 94% compared to traditional rooftop refrigerated systems. With a cooling capacity of up to 25 kW and an Energy Efficiency Ratio (EER) up to 19, this system offers a compelling, sustainable solution for businesses striving to meet Net-Zero building goals. The Climate Wizard is not only a reliable cooling solution but also a revolutionary technology that minimizes environmental impact while enhancing indoor air quality and reducing operational costs. By utilizing 100% fresh, filtered air during its cooling process, the CW-H15S+ helps eliminate contaminants, creating healthier and more comfortable indoor environments, not recirculating the air inside industrial plants, as conventional A/C systems do. As demonstrated at ISH Frankfurt, the CW-H15S+ is paving the way for the future of sustainable cooling in industrial environments worldwide.

More info at: www.seeleyinternational.com

AUTOMATION, CONTROL & ENGINEERING

EMERSON NEXT-GENERATION PNEUMATIC VALVES NOW AVAILABLE WITH HIGHER FLOW RATES, GREATER FLEXIBILITY THE LATEST AVENTICS SERIES XV RELEASE OFFERS GREATER RANGE WITH NEW FLOW RATES, CONFIGURATIONS, FUNCTIONALITY, CERTIFICATIONS AND MORE. Emerson has released the latest stage of its nextgeneration AVENTICS™ Series XV pneumatic valve systems with new flow rates, configurations, accessories, UL certifications and more. These updates give original equipment manufacturers (OEMs) greater design flexibility and scalability to precisely configure valves when engineering handling systems and automation solutions. After successfully launching the AVENTICS Series XV03 in most world regions in July, Emerson has now released the popular XV03 valve for U.S. markets, as well as globally released the larger Series XV05 and a bottom-ported version of the XV03. The XV03 provides flow volumes up to 350 liters per minute in normal conditions (NL/min), and the XV05 provides up to 1000 NL/min. In addition to new flow rates and configurations, Series XV valves are also available with UL certifications and more accessories. Both the XV03 and XV05 are designed for compliance with UL429 and UL61010 for quality and safety. New and existing accessories provide greater functionality and include separators, blank stations, pressure supply plates, sandwich pressure supply, and sandwich pressure exhaust. There is also a custom toolbox that contains the most important tools to assemble XV systems. The next phase of the staged XV release will see the continued launch of new accessories as they become available, as well as greater connectivity. Additional fieldbus protocols will be launched throughout 2025, including Powerlink, CanOpen in mid-2025 and AS-I

in late 2025. The valve systems currently support Profinet, Ethernet/IP, EtherCAT, Modbus TCP, Profibus DP and IO-Link. Next-generation Series XV valves use proven core valve AVENTICS technology and include metal threads, aluminum base plates and compact dimensions to make integration easier. Complete valve systems are easy to commission with the AVENTICS online configurator that streamlines design and layout. To reduce lead times for every global region, three Emerson plants are equipped to manufacture orders. Providing higher flow rates in a compact valve package, Series XV valves enable more efficient and flexible pneumatic system performance while offering products customized for specific markets, including factory automation, automotive and tire, food and packaging applications. Part of a Floor to CloudTM approach, Series XV valves power machinery and processes at a component level, helping manufacturers boost productivity in applications. For more information about AVENTICS Series XV pneumatic valve specifications, features and resources, please visit the website or configure the valve here. www.emerson.com

www.emerson.com

AUTOMATION, CONTROL & ENGINEERING

FANUC TO FOCUS ON RAISING SKILLS AT AUTOMATION UK STAND B70, AUTOMATION UK, 7-8 MAY 2025, CBS ARENA, COVENTRY

FANUC UK will continue its campaign to increase awareness of robotics, automation and engineering among young people with a suite of educationthemed demonstrations at this year’s Automation UK event (7-8 May 2025, CBS Arena, Coventry). Key to ensuring the UK remains competitive on the international stage is engaging with the next generation and inspiring them to pursue a career in manufacturing, as well as upskilling existing staff. As part of its drive to nurture this future talent pipeline, FANUC is spearheading a number of initiatives throughout 2025, including its partnership with WorldSkills UK for the Industrial Robotics competition; the accredited FANUC Academy training centre in Coventry; industry-specific training courses for the existing workforce in partnership with Sierra 57; and educational packages for schools, colleges, universities and training providers. Centre stage on the FANUC stand at Automation UK will be two of the company’s robot cells created especially for the education sector. Designed to give students hands-on experience with programming and operating industrial robots, these user-friendly cells offer a plug-and-play solution ideal for first-time

users, complete with a touch screen interface for intuitive operation. Both cells will be carrying out live pick-and-place tasks on the stand, with one option incorporating the FANUC ER-4iA 6-axis robot, and the other featuring a collaborative CRX-10iA model. In addition to the two educational packages, the FANUC stand will also showcase the ever-popular footballing robot ‘kicker’ cell, and an industrial robot vision cell picking a variety of fruits. Highlighting the versatility, flexibility and reliability for which FANUC is renowned, these solutions will demonstrate to visitors the benefits of automation across sectors including food & beverage, automotive, aerospace, FMCG, pharmaceutical and general manufacturing. “Automation UK is a key event in the manufacturing calendar for us here at FANUC UK,” says Head of Sales Oliver Selby. “Bringing together robot manufacturers, system integrators, end-users and academia, it’s the ideal platform for us to showcase our latest solutions both for industry and the education sector. We look forward to welcoming to visitors to stand B70 to find out more.”

www.fanuc-academy.uk

AUTOMATION, CONTROL & ENGINEERING

loading and unloading etc are not fit for purpose then the whole operation is likely to be at risk Efficiency is paramount and scalability is critical. Being flexible and adaptable to changing market dynamics doesn’t just apply to how much stock is held but how it is held. Wasted space will waste money but a lack of space could reveal weaknesses in warehouse operations during intense periods.

SHORT-TERM WAREHOUSING SOLUTIONS WITH LONG-TERM FLEXIBILITY From what we are hearing, the warehousing and distribution industry are facing a duality of excess space available and a severe lack of it. On the one hand, ecommerce businesses are under increasing pressure to fulfil orders in record time and therefore need stock that is ready to go the minute shoppers have checked out their basket but on the other hand, they are anxious about holding too much stock. Brands and retailers are displaying a wary behaviour on what they are willing to commit to, no doubt influenced by the significant fluctuations experienced by supply chains in recent years. Ecommerce continues to boom and customer expectations are at an all-time high. Delivery times are shrinking as the pressure for speed increases. Orders are smaller but more frequent, which increases the demand for efficiency even during times of market volatility and supply chain disruption. Responding quickly to last minute orders and ensuring timely fulfilment is especially critical during peak shopping seasons like Black Friday and Christmas but planning for the rest of the year is a challenge. Throw in the money-saving trends for a “low buy” or even “no buy” 2025 as well as ‘project pan’ which are being pushed by powerful social media channels and the pressure mounts further. Consumers may be pushing back against overconsumption but still expect speed and efficiency when they resist the urge to impulse buy. Satisfying consumer demand matters more than ever in a highly competitive industry as it doesn’t just drive repeat business, it fuels online reviews and word-of-mouth recommendations, which generate new business. It’s exhausting, but if the warehouse buildings intended for optimum storage, efficient goods handling, careful 34

AUTOMATION, CONTROL & ENGINEERING

For over 35 years, we have been designing industrial warehouse buildings that are flexible enough to evolve with a business and versatile enough to respond to differing trends. They are built to last but, in this climate of caution, more and more clients are looking for temporary solutions. Businesses that are unable to look too far ahead, are adopting shorterterm strategies with the anticipation of having to adapt quickly. Temporary warehousing can remove the long-term commitment of adding more bricks and mortar or entering into a fixed rental agreement on a site. The location of warehouse buildings seems to be as critical as the space they offer, since microfulfilment centres and last-mile delivery solutions appear t0 be increasingly popular. Strategically located warehouses enhance the agility of a business and our buildings help to address this issue as they can be easily removed, relocated and repurposed. Innovation is key and obviously, there has been a lot of progress made in automation and robotics, artificial intelligence, cloud-based management and advanced data analytics but innovation doesn’t just apply to technology. Rethinking how best to optimise the space you’ve already got and the space you need, whether that’s on demand for a short-term spike or on a long-term basis, can also help to innovate your operations so they can cope effectively in a fluctuating, rapidly evolving industry. With a traditional build, the space is rigid and doesn’t offer the elasticity that businesses need to thrive. Our buildings are fully bespoke and designed to your specifications, no matter how awkward the shape, height, size or orientation. They are quick to deploy and can be easily modified to provide the muchneeded flexibility required. Their versatility also makes them suitable for collaborative, shared warehousing, which can help businesses increase efficiency by pooling resources and reducing expenses without having to shoulder the financial burden alone. If one company decides to move on and go solo, the structure can be easily modified to suit new tenants or work even harder for the remaining business. If warehouse buildings are going to remain relevant, they need to evolve with the industry they serve.

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Our warehouse and logistics structures are individually designed to meet the needs of your organisation. All our installations meet building standards, require no additional, or minimal groundworks in many cases, and are quickly deployable. We oﬀer a full turnkey service covering every aspect, including ﬁnance options.

For a site visit or quick quote: call us on 01380 830 697 email sales@coprisystems.com visit www.coprisystems.com

ENSURE YOU ARE COMPLIANT WITH G5/5 REGULATIONS, WITH THE SUPPORT OF QUANTUM CONTROLS “Harmonics cause additional currents in electrical systems, which result in higher energy losses in the form of heat. This can significantly increase electricity bills. By mitigating harmonics, manufacturers can reduce energy waste, leading to more efficient use of power and lower overall energy costs.”

frequent maintenance, and has a shorter lifespan. Now, multiply this by every piece of equipment in your facility. The impact on your bottom line can be significant.

Kevin Brown, Quantum Controls

The G5/5 Engineering Recommendation is the latest UK standard governing harmonic distortion in electrical networks, replacing the older G5/4 standard. It sets out limits for the harmonic levels that businesses must comply with when connecting to the national grid. Failure to meet G5/5 requirements can lead to costly non-compliance issues, penalties, and even connection refusals from the Distribution Network Operator (DNO).

In today’s competitive market, businesses are constantly looking for ways to reduce energy consumption and improve operational efficiency. One often overlooked opportunity lies in the management of electrical harmonics. A Harmonics Survey can not only ensure compliance with regulatory standards but also reveal significant energy-saving opportunities. This article will break down how conducting a Harmonics Survey can benefit your business, even if you’re not an electrical engineer. What Are Harmonics and Why it’s Important to know About them. Think of electricity as a clean, smooth sound, like a pure musical note. Harmonics, in electrical terms, are like background noise that distorts this sound. These distortions occur when electrical devices, particularly those with non-linear loads like Variable Speed Drives (VSDs), introduce irregularities in the electrical signal. This ‘noise’ can lead to inefficiencies and damage to your electrical systems, much like how unwanted noise can make it hard to hear a conversation. When harmonics are present in your electrical system, they can cause a range of issues. Over time, these distortions can lead to overheating of equipment, unnecessary tripping of circuit breakers, and even damage to sensitive electronics. This not only risks equipment failure but also increases your energy costs due to inefficiencies. Imagine running your business with a machine that’s constantly struggling to function correctly due to poor power quality. It consumes more energy, requires

Why G5/5 Compliance Matters

Key reasons why G5/5 compliance is essential for your business: • Avoid Regulatory Penalties: Businesses exceeding permissible harmonic levels may be forced to implement expensive corrective measures retroactively. • Prevent Power Quality Issues: Excessive harmonics can impact the entire electrical infrastructure, causing instability and reducing system reliability. • Secure Grid Connection: When installing new electrical equipment, particularly VSDs and highpower machinery, DNOs require businesses to demonstrate G5/5 compliance before granting a connection. • Enhance Equipment Lifespan: Ensuring compliance means harmonics are controlled, reducing wear and tear on critical electrical components. • Optimise Energy Efficiency: Unchecked harmonics lead to higher energy losses. By achieving compliance, businesses can operate at peak efficiency and reduce unnecessary power wastage.

Don’t wait for problems to arise – proactively manage your power quality and stay compliant today. www.quantum-controls.co.uk or call 01661 835 566

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HARMONIC AND POWER QUALITY SURVEYS ARE YOU COMPLIANT? Supporting businesses to ensure compliance with G5/5, improve efficiency and reduce energy costs

Don’t fall behind, optimise your performance in three simple steps: 1) Exploration: • Understand the extend of Harmonic Distortion • Harmonic Analyser ensuring accurate measurements • Detailed report and insight identifying problem areas and their impact on equipment performance • Compliance Checks adhering to regulatory standards G5/5

2) Solution: • Tailored Solutions including Harmonic Filters, AFE Drives and Network Impedance Adjustments

3) Maintenance: • Implementation and Ongoing Support

Don’t overlook the problem, take a proactive approach and contact our expert engineers today: T. 01661 835 566 | E. service@quantum-controls.co.uk W. www.quantum-controls.co.uk

Exclusive Offer for Automation, Control & Engineer readers, request a Free guide: Harmonics Made Easy - Giving you a better understanding that you can put into practise. Email the team today: Marketing@quantum-controls.co.uk AUTOMATION, CONTROL & ENGINEERING

TELEDYNE FLIR OEM RADIOMETRIC THERMAL BOSON+ AND HADRON 640R+ DUAL THERMAL-VISIBLE CAMERA MODULES NOW AVAILABLE RADIOMETRY ENABLES PIXEL-LEVEL TEMPERATURE DATA FROM COMPACT, HIGHLY SENSITIVE UNCOOLED THERMAL INFRARED CAMERA MODULES. GOLETA, Calif. Teledyne FLIR OEM, part of Teledyne Technologies Incorporated (NYSE:TDY), today announced the availability of radiometric models of its highperformance Boson®+ thermal and Hadron™ 640R+ dual thermalvisible camera modules. Built for defense and industrial applications with size, weight, and power (SWaP) optimization, the NDAA compliant and ITARfree radiometric Boson+ and Hadron models provide real-time temperature measurement of every pixel within a scene.

are optimized for unmanned ground vehicles (UGV), unmanned aircraft systems (UAS), security applications, handhelds, thermal sights, and emerging AI applications using Teledyne FLIR Prism™ embedded software.

“The radiometric Boson+ and Hadron 640R+ models, which already provide industry leading thermal sensitivity of 20 millikelvin (mK), or better, expand the mission set for infrared product developers and integrators,” said Dan Walker, vice president product management, Teledyne FLIR OEM. “They

In addition to an integrated radiometric 640x512 resolution Boson+, the new Hadron 640R+ is also equipped with a 64MP visible camera, featuring dual 60 Hz video output via USP or MIPI. At 56 grams and with an IP54-rating for dust and water protection in the elements, the dual-sensor payload offers longer

The eight new radiometric Boson+ models include 640 x 512 and 320 x 256 longwave infrared (LWIR) resolution options, multiple lens options, and shared mechanical and electrical interfaces with the existing non-radiometric Boson+. Automatic gain control (AGC) and direct data entry plus (DDE+) deliver dramatically enhanced scene contrast and sharpness, including lower video latency that enhances tracking, seeker performance, and decision support, day or night. The Boson+ also features multiple video output interfaces, including USB, CMOS, and MIPI for maximum integration flexibility.

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flight time and extended battery life for unmanned aerial applications. All Boson+ and Hadron 640+ models are compatible with Teledyne FLIR OEM’s Prism AI detection, tracking, and classification models along with Prism ISP libraries for super-resolution, turbulence mitigation, contrast enhancement, and more. With drivers available for market leading processors from NVIDIA®, Qualcomm®, and more, plus industryleading integration support from Teledyne FLIR OEM,

they minimize development cost and time to market. Furthermore, Prism can be quickly evaluated with the Hadron 640R+ using the Prism Development Kit for Qualcomm RB5. The Hadron 640R+ and Boson+ radiometric camera module products are all dual use and classified under U.S. Department of Commerce as ECCN 6A003.b.4. They are available for purchase globally from Teledyne FLIR OEM and its authorized dealers.

To learn more or to purchase, visit www.flir.com/oem

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MICHAEL KAYE APPOINTED GENERAL MANAGER OF THE COMBUSTION (MHEA), he gained valuable experience in bringing members together, organising impactful events, and promoting technical excellence, skills that align perfectly with the CEA’s mission. Commenting on behalf of the CEA, President Mick Casey shared his thoughts on Michael’s appointment: “We are thrilled to welcome Michael as our new General Manager. His leadership comes at a pivotal time for the CEA as we navigate changes across the combustion-related sectors, and his vision for enhancing member engagement and promoting sustainable practices will undoubtedly strengthen our role in the industry.”. Michael himself expressed enthusiasm for his new role: “The energy sector is undergoing significant transformation as we tackle challenges including the adoption of alternative fuels, decarbonisation and achieving net-zero goals. I see the CEA playing a key role in driving these conversations and supporting our members with practical solutions. Together, we’ll focus on alternative fuels, energy efficiency, and sustainable practices.”. The Combustion Engineering Association (CEA) is pleased to announce Michael Kaye as its new General Manager. With a strong background in mechanical and design engineering, coupled with years of industry leadership, Michael brings both expertise and a fresh perspective to this long-standing trade association and educational charity.

One of Michael’s immediate priorities is overseeing the CEA’s transition into a Charitable Incorporated Organisation (CIO). He also aims to expand training programs such as the Boiler Operation Accreditation Scheme (BOAS) while building stronger connections with academic institutions to nurture future talent in combustion engineering.

Graduating from Nottingham Trent University with a degree in mechanical engineering, Michael began his career as a design engineer at APV Baker PMC where he honed his technical skills before moving into leadership roles across various industries. His career spans sectors including textile testing instrumentation and bulk materials handling, where he earned a reputation for fostering innovation, building effective teams, and driving business growth. At Flexco, where he also served as General Manager, Michael led initiatives that not only grew the business but also set new benchmarks for industry standards.

Under his leadership, the CEA also plans to reinvigorate its events calendar with site visits, networking opportunities, and conferences designed to deliver real value to members. The first of these initiatives – a site visit to James Cropper’s paper mill scheduled for February 2025 – will combine technical insights with opportunities for collaboration.

In addition to his professional achievements, Michael has also been deeply involved in association work where, as a long-time member and former president of the Materials Handling Engineers Association

For further information on CEA initiatives or membership opportunities, visit www.cea.org.uk, email info@cea.org.uk, or call 01740 625538.

www.cea.org.uk

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ABB AND BILFINGER TO HELP INDUSTRIES BOOST EFFICIENCIES WITH INSTRUMENTATION AND DIGITAL TECHNOLOGIES • ABB has signed a Memorandum of Understanding (MoU) and a Framework Agreement with Bilfinger, a leading international industrial services provider • The companies will work together to provide energy and process industries with instrumentation and digital services • The collaboration will help address efficiency needs of customers, including work in energy transition contexts such as hydrogen and CCUS plants ABB has signed a Memorandum of Understanding (MoU) and a Framework Agreement with international industrial services provider Bilfinger to collaborate on instrumentation and digital solutions boosting operational efficiencies in the energy and process industries. The agreement aims to strengthen the offering of instrumentation and digital technologies to sev-eral industries including energy, chemicals & petrochemicals, pharma & biopharma and oil & gas, among others. The key focus in the energy sector is on sustainable sources that drive the transi-tion, particularly in the hydrogen and carbon capture (CCUS) market. The collaboration will see the two companies combine their respective strengths. ABB offers a broad and innovative portfolio of instrumentation and digital solutions, while Bilfinger brings com-prehensive expertise in both conventional and renewable energy contexts and a portfolio that bene-fits process industries along the entire value chain. “At Bilfinger, globally standardized, digital services are considered an important driver of growth. Together with ABB, we share a common understanding of these solutions as strategically essential to enhancing the industry’s efficiency and sustainability,” said Gerald Pilotto, Chief Products & Inno-vation Officer at Bilfinger. “We look forward to addressing our customers’ operational efficiency needs with joined forces.”

“We are happy to collaborate with Bilfinger with the aim of delivering efficiency benefits to custom-ers in target industries,” said Amina Hamidi, Managing Director, Business Line Instrumentation, ABB Measurement & Analytics. “It is becoming increasingly important for industries to measure end-to-end throughout their production processes. Together, we can ensure the performance of every step is optimized, helping process industries perform leaner and cleaner, and deliver efficien-cy gains.” The agreements cover two main areas of collaboration: 1) Maintenance and replacement orders: Bilfinger manages maintenance contracts that cover, amongst others, instrumentation upgrades, spare parts orders and replacement of equipment and pipelines. It will rely on ABB for the supply of instrumentation such as flowmeters, pressure, temperature, level and other sensors and transmitters as well as flow computers and digital services. 2) New greenfield and brownfield projects: ABB and Bilfinger will jointly go to market to address the efficiency needs of customers supplying solutions in new projects for the energy (including hydrogen and CCUS) and process industries. ABB is a global technology leader in electrification and automation, enabling a more sustainable and resource-efficient future. By connecting its engineering and digitalization expertise, ABB helps industries run at high performance, while becoming more efficient, productive and sustainable so they outperform. At ABB, we call this ‘Engineered to Outrun’. The company has over 140 years of history and more than 105,000 employees worldwide.

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SEICA GROUP CELEBRATES ANNIVERSARY OF ITS SUBSIDIARIES The subsidiaries play an important role in Seica’s global sales and support network, establishing the Seica Group as a worldwide leader in the field of electronics, specializing in the development and production of innovative, high technology systems (fixtured and Flying Probe) for testing electronic circuits and modules, as well as selective laser soldering.

SEICA is proud to celebrate the remarkable achievements of its international subsidiaries, marking significant milestones in their global journey. Seica Inc. (USA) and Seica France Sarl (France) are celebrating 25 years of activity, while Seica Electronics Suzhou (China) is commemorating its 20th anniversary. This important milestone was celebrated during the SEICA Group Sales Meeting hosted by Seica Inc. in Haverhill, Massachusetts, where Barbara Duvall and Antonio Grassino, founders, General Manager and Group President, recognized the important contributions that the Seica subsidiaries in North America, France and China bring to the global success of the entire Group. Representing the subsidiaries were the General Managers, Stéphane Dupoux (Seica France), David Sigillo (Seica Inc.) and JiangLiang Lu (Seica Electronics (Suzhou) Co). Seica Inc. was also honored to receive commemorative certificates from representatives of the Commonwealth of Massachusetts, the Merrimack Valley Chamber of Commerce, as well as from the Mayor of Haverhill, congratulating the company for 25 years of successful presence in the area.

“These anniversaries are the result of the work, passion and innovation of Seica and our partners around the world and we are really proud of what we have achieved together. We look to the future with enthusiasm, despite the complex period, ready to continue offering cutting-edge, high-tech solutions,” says Antonio Grassino. “Seica began as an international company, working with customers located in several European countries as well as in Italy, also establishing close working relationships first with Computer Automation, then with Genrad and Teradyne in the United States. As our customer base grew we opened local offices to offer them direct sales and technical support and, in addition to the subsidiaries we are celebrating today, we also have a direct presence in Germany (Seica Deutschland, opened in 2008) and Israel (Seica Israel, opened in 2023),” adds Barbara Duvall. The anniversary celebrations coincide with SEICA’s participation in several key global trade fairs in March 2025, where they will showcase the latest advancements in testing technology. SEICA will be present at: • Global Industrie: Lyon, France – March 11-14 • IPC APEX Expo: Anaheim, CA, USA – March 18-20 • Productronica China: Shanghai, China – March 26-28 SEICA remains committed to its legacy of innovation, and with the continued support of its partners and clients, the company is excited about the next chapter of growth. Together with its global teams, SEICA will continue to lead the way in high-performance testing solutions for the electronics industry.

www.seica.com

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THERMAL IMAGING FOR DATA CENTERS Data center maintenance teams have a big share in safeguarding the critical resource that customers and businesses depend upon. Fortunately, they have one secret weapon that enables them to spot issues in an early stage before they turn into big problems: FLIR thermal imaging.

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Maintenance thermal imaging cameras The maintenance of a data center today involves much more than IT operations. Power distribution systems and cooling infrastructure are also essential for keeping the data center up and running, and for preventing mechanical or electrical failures and resulting outages. The data center market has seen a massive growth in recent years. Spurred by a growing adoption of cloud technologies, AI, IoT, 5G and big data, new data centers are being built across all continents at fast pace. Whether they are in-house data centers for some of the largest and most influential companies, or built by specialized vendors offering infrastructure services, data centers fulfill a critical role in maintaining the continuity of a business. Downtime of a data center can have an enormous economic impact and needs to be avoided at all costs. In addition to financial loss, reputational damage can be equally impactful, especially when the data center is supporting customer-facing services. Guaranteeing uptime has become increasingly complex for data centers. With so much mechanical, electrical and electronic infrastructure under one roof, overheating is a major concern, not only because the infrastructure is not using the energy efficiently, but also because overheating can cause a complete shutdown of servers, impacting users around the world, or even data or equipment loss. One of the most reported incidents is the 2013 overheating of a Microsoft data center operating some of its cloud 46

AUTOMATION, CONTROL & ENGINEERING

Many systems that are critical for the data center’s operation heat up before they fail. Temperature is an important indicator of energy consumption and equipment operation, which is why infrared thermography (thermal imaging) is an ideal tool to inspect power consumption, electrical installations, cooling equipment and computing hardware. Periodic inspections with a thermal imaging camera have become indispensable in predictive and preventive maintenance programs. Thermal cameras help maintenance staff to detect problems in electrical switchgear, motors, HVAC infrastructure, uninterruptible power supplies (UPS), power distribution units (PDU), batteries and generator equipment and all electrical devices that feed the server systems, before these problems turn into serious failures or downtime. With cloud computing becoming the new normal, and as data centers are growing to great scales, the need for higher computing density and power efficiency is growing as well. Data center owners are seeking ways to increase their capacity, but they also want to reduce costs and energy. Thermal imaging can give them important information on how to optimize energy and space requirements, without causing

overheating. In short, regular inspections with thermal imaging cameras can help maintenance staff to:

no matter how small this might be. They also allow you to compare temperatures of components in the same environment more easily. Save time and costs

• Find and fix hidden problems before they turn into unplanned downtime. • Reduce the chance of component degradation going unnoticed due to overloaded circuits or loose connections.

Maintenance of data center installations can be laborintensive. Because they can easily see larger surfaces, thermal imaging cameras can be the solution to reduce maintenance time speed up inspection rounds, and still see all impending failures, before they turn into costly defects.

• Prevent equipment breakdowns

Inspect without shutting down

• Optimize energy management and space allocation

Thermal imaging is a non-contact technology. This is a safe method, because maintenance personnel can

What is thermal imaging? A thermal camera is a non-contact device that detects infrared energy (heat) and converts it into a visual image. Infrared radiation lies between the visible and microwave portions of the electromagnetic spectrum. Any object that has a temperature above absolute zero (-273.15 degrees Celsius or 0 Kelvin) emits radiation in the infrared region. Even objects that we think of as being very cold, such as ice cubes, emit infrared radiation. Thermal cameras turn this invisible energy into something that can be seen on a screen and measured.

keep a distance without having to touch hot items. But it also means that inspections can easily be carried out while the equipment is still running or under load. There’s no need to foresee costly downtime. Some inspections, for example rotary UPS systems, can only be done during operation, which makes the thermal imaging camera an ideal tool for online inspections. Report like a pro Thermal imaging cameras allow users to make professional, more insightful reports of their inspections that also look great for management and customers. Users can compare current inspections with historical data and discover trends. Features like templates, batch processing, image editing and route planning further enhance the use-friendliness of today’s reporting solutions. Thermal imaging applications Thermal imaging is the perfect technology to tackle the wide range of maintenance and inspection jobs for data centers. Electrical and mechanical systems

The themal spectrum The benefits of thermal imaging Why would you choose a FLIR thermal imaging camera? Sure, there are other technologies available to help you measure temperatures – infrared thermometers or thermocouples to name only two. But no other tool is as powerful and efficient as a FLIR thermal imaging camera. See the whole picture Unlike IR thermometers or thermocouples, thermal imaging cameras enable you to scan large areas for hot spots or temperature differences. Without a thermal camera, it’s easy to miss critical parts like air leakages, areas with insufficient insulation or water intrusion. A thermal imaging camera can scan entire electrical installations, buildings, heating or HVAC installations. It never misses a potential problem area

Thermal imaging cameras can be used to inspect a variety of electrical or power generation-related systems. Heat is an important indicator for defects in electrical installations. When current passes through a resistive element, it generates heat. Over time, the resistance of electrical connections can increase, due to loosening and corrosion for instance. The corresponding rise in temperature can cause components to fail, resulting in unplanned outages. Electrical systems can also suffer from load imbalances and increases in impedance to current. Thermal inspections can quickly locate hot spots, determine the severity of the problem, and help establish the time frame in which the equipment should be repaired. Thermal imaging cameras will help you to spot issues with: • Overheated connections • Overloaded or imbalanced circuits • Damaged switches • Faulty fuses AUTOMATION, CONTROL & ENGINEERING

• Power supplies • Battery systems • Generator systems • Uninterruptible Power Supplies (UPS) • Transformers • Electrical panels • Resistive load banks HVAC and cooling systems To run smoothly and efficiently, data centers need perfectly air-cooled conditions. Data centers are typically making use of a hot aisle/cold aisle layout principle. Server racks are lined up in aisles with the front sides facing each other. The cold aisles get cold air directly from the Computer Room Air-Conditioning (CRAC) unit from the bottom of the raised floor. The cool air cools down the servers on the racks. Meanwhile, the backs of the servers vent out hot air in the hot aisle, which then returns to the CRAC unit.

Wind power Wind turbine components are susceptible to wear and can break down. That’s why preventive maintenance and periodic inspections are so important. Thermal imaging is the only technology that allows users to inspect all electrical and mechanical components of the wind turbine and the surrounding electrical system, so they can detect a problem before a breakdown occurs. A thermal imaging wind turbine transmission survey performed at a 50-meter height

Thermal imaging has become increasingly important to verify the proper hot aisle/cold aisle operation, especially because data centers today are condensing more servers into their racks. Thermal cameras will enable users to see problems such as misaligned ductwork and electrical faults, and then make decisions about corrective actions. HVAC inspection with a thermal imaging camera can help to: • Monitor server rack temperature distribution patterns • Locate misrouted and leaking ducts • See electrical or mechanical CRAC unit defects • Confirm the source of energy losses • Find missing insulation • Discover AC condensate leaks • Find internal server fans which are inoperable or damaged Renewable Energy Data center operators are increasingly improving their use of renewable energy sources, including solar and wind power. These renewable power sources enable data centers to reduce their environmental impact, whilst meeting long-term sustainability goals. Solar power The solar panel, the most important part of a solar system, must be reliable and capable of producing electricity for years on end. Unfortunately, solar panels are susceptible to wear. Maintenance professionals therefore use thermal imagers to inspect solar panels installed on rooftops or in solar parks to quickly pinpoint solar panel problems down to cell level. Anomalies can clearly be seen on a crisp thermal image and - unlike most other methods – thermal imaging cameras can be used to scan installed solar panels during normal operation. Thermal imaging cameras also allow users to scan large areas within a short time frame.

Fire Protection Although data center fires are relatively rare, they can have a devastating impact. Data centers may be equipped with fire alarms and firefighting systems, but once a fire starts, asset damage is almost certain. Fixed thermal imaging cameras can identify hot spots before they ignite and provide an early warning response to avoid a full-on destructive fire before assets are harmed or safety is compromised. Physical Security Thermal cameras not only detect hot spots or temperature differences. They also help protect a physical perimeter against unwanted intruders or trespassers. As data centers operate 24/7, they need effective solutions to help them monitor the premises and detect threats around the clock. Thermal security cameras that offer high contrast, high resolution and long detection ranges are ideal for data center deployments. Unlike standard video cameras, thermal cameras can see in most adverse weather conditions– such as light rain, fog, smoke, or total darkness. When integrated with video analytics, thermal cameras can distinguish between a human or vehicle. When paired with radar, customers gain redundancy and reduce the likelihood of a false positive. By combining thermal cameras with HD visible cameras, remote operators can review thermal and visible video streams of the scene for improved alarm verification and intruder identification.

For more information, please visit www.teledyneflir.com or follow @flir

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PRODUCTION TIMES CUT 50% WITH HECKERT 5-AXIS “Only the best is good enough for our customers,” says Karl Kordik, responsible for contract manufacturing at Neuson Hydrotec GmbH in Linz. With the new Starrag HEC 800 X5 MT machining centre, his machining team can even machine complex housing with numerous holes at different angles with maximum precision – in a single clamping position and in half the time. Neuson Hydrotec GmbH in Linz, Austria, is a company where mechanical engineering, mechatronics and hydraulics are intertwined in many ways. With around 50 employees, contract manufacturing is the largest business unit. Walter Füreder, one of the two Managing Directors responsible for this division, describes it as essential for the company: “We generate around half of our turnover with our contract work. Twenty percent of this involves doing the groundwork for other business units, while we achieve the rest with leading companies in the plastics recycling, railway and mechanical engineering sectors.”

AUTOMATION, CONTROL & ENGINEERING

Karl Kordik, Sales Manager for Contract Manufacturing, has known his customers and their needs for many years. Components for injection moulding machines are also part of the recurring contract work, such as shredder shafts, and bearing blocks, all supplied to machine tool manufacturers. “We supply the largest proportion of our work, around 40%, to the plastics recycling sector,” says Kordik. The services range from procuring raw material to CNC milling, grinding, lapping, honing, welding and superfinishing to pre-assembly. Karl Kordik knows that “our customers appreciate that we supply them with a complete component, including a 3D measurement report.” Sophisticated components, powerful machines The central topic in contract manufacturing is machining and various CNC turning and grinding machines and several machining centres with pallet pools are available for this. The highlight is the HEC 800 5X MT 5-axis machining centre purchased

in May 2024. This investment was triggered by a complex component for a plastics recycling machine that requires turning and milling, and numerous holes have to be drilled at different angles. In this recycling plant, the used plastics are heated to around 400 degrees after shredding. A spindle presses the liquefied mass through a plate with tens of thousands of holes about 0.2mm in diameter, which retains contaminants. A permanently rotating scraper disc removes these. The cleaned plastic flows to a cooling station and is cut into pellets. Neuson Hydrotec manufactures the housing for this laser filter. It contains intricate contours and numerous channels through which the contaminated and cleaned plastic first flows. “One hole runs through the entire component, and other channels meet at a certain angle,” says Karl Kordik. High precision is required for fluidic reasons where the channels must not be offset when they meet. “We manage this because we achieve a positioning accuracy per hole of less than 0.03mm,” adds Kordik. “Although that doesn’t sound particularly difficult, the value corresponds to only a few μm per axis if the holes are drilled at 45 degrees.” Complete machining saves non-productive time Until recently, the contract manufacturers were producing this housing on a vertical turning and boring mill and a three-axis milling machine, in seven

clamping positions. When the customer ordered significantly larger quantities, Neuson Hydrotec decided to modernise production to reduce manufacturing times. The solution pursued was complete machining on a 5-axis machining centre with a turning function. There were several reasons why the decision was made in favour of the HEC 800 5X MT. According to Kordik, one crucial factor was that the HEC 800 allows the component to be clamped vertically: “These components can only be clamped on a horizontal turning and milling centre with great difficulty. Fast, automated workpiece replacement is even more difficult. The HEC 800 has a standard dual pallet changer, enabling setup parallel to the primary processing time.” Bed extension for deep holes On the HEC 800 5X, the 5th axis is located in the workpiece, not the tool. “That saves us from having to reclamp,” says Kordik. Ultimately, however, the decisive factor was the possibility of obtaining a bed extension along the Z-axis and an extended Y-axis. Kordik describes the background: “We want to clamp components with a length of 1.1m and drill through them. The standard Z-axis path of 1.3m is insufficient for this.” Starrag supplied the HEC 800

AUTOMATION, CONTROL & ENGINEERING

5X MT with travel paths of 2,050mm along the Z-axis and 1,300mm along the Y-axis. “No other machine manufacturer had offered such extensions. We would have had to switch to much larger machines, which would have been more expensive and associated with reduced dynamics.” Instead, Neuson Hydrotec preferred to invest in functional additional equipment, such as a cooling lubricant temperature control system. “Our roughing operations generate much heat, which would otherwise be transferred into the cooling lubricant and onto the component. But this would run the risk that exact fit sizes would no longer be correct after cooling.” Interpolation turning instead of reclamping The control software for interpolation turning was also on our ’to-buy list’. This is because the laser filter housing requires a 350mm hole offset from the centre by 8mm. “Thanks to the precisely controlled interpolation of the X and Y-axes, we can create this without any problems,” confirms Karl Kordik. Alternatively, his production colleagues would have to take the additional step of clamping the component to be centred on the hole. Arno Berger from Starrag said this can be done without problems: “We have tested this. Despite the imbalance, we align with all required tolerances on the quickly rotating table.” However, producing the eccentric hole using interpolation turning saves more time. Success can be seen after just a few weeks. In the case of the filter housing described, reducing the number of clamping positions from seven to one was possible. “The time saving is 48%,” says a delighted Karl Kordik, who had campaigned for this investment. “Essentially, the reduced non-productive time has an impact.” He mentions another advantage: “As the component is now on the machine for longer, the operator has more time for other tasks.” The Heckert milling and turning centres also pay off when machining other components. “Now that the vertical turning and boring mill is no longer available, we simply use the HEC 800 5X MT to produce turned parts. Even here, we are around 20% faster due to multi-cutting tools, shorter tool change times and faster rapid traverse,” says Kordik. He had hoped for such savings – or rather, he had expected them. After all, when he bought the new machining centre, he had already negotiated the possibility of a second, compatible Heckert HEC 800 – an opportunity he will probably take up soon.

Tel: +44 (0) 121 359 3637 Email: info-uk@starrag.com Web: www.starrag.com

AUTOMATION, CONTROL & ENGINEERING

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Liverpool’s totally fab Food Test Lab Liverpool is a city that’s world famous for many things. Its music for a start (it’s the birthplace of The Beatles, of course, and many other great bands and artists), as well as its world-class football team, Liverpool FC.

But travel a few miles north of the city to Aintree, not far from the home of the Grand National, which attracts more attention globally than any other horse race, and you’ll find Food Test Lab, a truly world-class Liverpool business. “Food Test Lab is an independent, UKASaccredited microbiological testing and chemical analysis laboratory,” explains Laboratory Manager, Cameron Finlay. “Working for a wide range of customers, we provide ISO 17025-accredited microbiological, chemistry and nutritional testing and food analysis of a diverse list of foodstuffs and feeds.”

World-class laboratory

Food Test Lab’s accredited food testing and food analysis services enable its customers to meet safety regulations, achieve best practice and satisfy consumer needs. Microbiological Manager Jennifer Smith says: “Our highly qualified and experienced team of microbiologists uses the latest technologies and methods to provide accredited microbiological testing of foods, beverages, animal feeds and environmental samples.”

Food Test Lab’s purpose-built testing laboratory in Aintree, which opened in 2016, was designed to process a large volume of microbiological samples every day and results are delivered on time according to customer needs, no matter how demanding. “We’ll always try to tailor our services to meet specific customer needs” Cameron smiles.

Chemical and nutritional analysis “In addition to UKAS-accredited microbiological analysis, our food testing laboratories can provide detailed chemical analysis and nutritional analysis for food labelling,” Cameron adds. “Our nutritional analysis and chemical analysis services include moisture, fats and oils, proteins, sugars, sodium, fibre, ash, salt, carbohydrates, fatty acid profile, dietary fibre, energy value and Group I and II nutritional analysis.”

Cameron and his colleagues can provide fast turnaround times for groceries, cooked and raw meats, dairy products, processed foods and exports such as meat, fish, honey, milk, coffee, cocoa and beverages. “Our other food lab testing services include heavy

For further information telephone Cameron Finlay or Jennifer Smith on +44 (0)151 525 1488 or email laboratory@alexstewartagriculture.com

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metals – mercury, lead, cadmium and arsenic – as well as hydroxyproline, peroxide value, pH, Omega 3, 6, 9, trans fatty acids.”

International customer base

Food Test Lab is the trading name of the UKAS-accredited company Huson and Hardwick, which became part of the Alex Stewart Agriculture Group in 2004. Huson and Hardwick has an enviable reputation as a leading provider of ultra-reliable GAFTA and FOSFA-certified laboratory analysis. Almost 180 years since its formation in Liverpool, Huson and Hardwick continues to innovate and provide exceptional analytical and certification services via Food Test Lab.

Expert pet food testing services

Food Test lab also offers fully accredited test services to makers of pet food. As Jennifer explains: “Makers of dog and cat food are under pressure to ensure increasingly higher quality, so that they meet stringent safety and pet-owner requirements. We’re fully equipped to analyse a wide range of manufactured pet foods and our great technical expertise enables us to choose the right sample preparation method to ensure reliable results.”

YOUR PARTNER IN INDUSTRIAL FIRE PREVENTION AND MEASURING TECHNOLOGY GreCon Limited has a long track record, having been established for over 32 years. The company is part of the Fagus-GreCon group and is celebrating the 50th anniversary of the GreCon brand, which is synonymous with Fire Prevention and Measuring Technology in many markets. Customers depend on engineering-led interactions Customers across the UK and Ireland enjoy engineering-led interactions with our sales team, which has expanded due to growing customer demand. Customers depend on GreCon for consultative and problem-solving sales engagement, alongside exceptional customer service. This expanded team enables the company to develop sustainable customer relationships as a strategic partner. Furthermore, prompt deliveries are facilitated through extensive local stockholding, while a larger team supports turnkey projects.

In 2024, GreCon EDGEINSPECT was launched in the UK market, offering significant process measurement and quality control options to the wood and furniture industries. The fully automatic laser-based 3D edge inspection system identifies defective edges early. It distinguishes between real break-outs, quality deviations within the tolerance range, or deceptive elevations such as dust or glue residues. Innovation pioneer and trailblazer for new industry standards Many customers know of our motto, “Innovation is our tradition”. The Fagus-GreCon group is renowned for setting standards with pioneering inventions and developments, focusing on anticipating customer requirements in a technology roadmap, and has a proven track record of bringing innovative new products to market.

Maximum protection with minimum disruption GreCon’s fire prevention technology protects industrial premises, processes and people, detecting and extinguishing ignition sources in mechanical and pneumatic conveying systems, filters, dryers, silos and other production areas, making workplaces safer and enabling uninterrupted production. Recently, customers have embraced the GreCon IEM, the Intelligent Extinguishing Module, as an exciting addition to an intelligent fire protection solutions portfolio. The GreCon IEM can enhance the intelligence and reliability of existing spark extinguishing systems, enabling highly precise process monitoring and predictive maintenance control. Delivering powerful insights to create clarity A comprehensive range of industrial process measurement solutions equips the ‘smart factory’, helping customers improve product quality in their production processes, using proven German engineering to reduce raw material and energy costs, ultimately maximising operational efficiency. We’re available for exploratory discussions to help customers tackle their current challenges. Call us on 0191 414 7200, email sales@fagus-grecon.co.uk or visit our website: www.fagus-grecon.com

AUTOMATION, CONTROL & ENGINEERING

LANGZAUNER GMBH PIONEER IN AUTOMATION TECHNOLOGY. PERFORMANCE. WORLDWIDE. ANYTIME. Complete solutions for processing composites Production lines for composite presses, including upstream and downstream automation processes, are one of Langzauner’s specialties. As press experts, we are constantly developing our know-how in the areas of design, feasibility studies, and automation, and offer high-performance production lines for the international composite sector.

We combine automation solutions and higher-level controls into tailor-made solutions for a perfectly coordinated material flow that improves cost efficiency and boosts the output of the production line. To achieve this, Langzauner has its own automation division, which carries out the PLC programming for all popular controllers such as Siemens, Beckhoff, B&R or Rockwell. Digitalization for production lines

Production lines tailored to your processes As press experts, we design high-tech production lines adapted to your production processes. We focus on the one-stop shop principle in order to combine press technology and automation into an efficient, cost-effective overall solution.

Apart from the control technology, focus is increasingly shifting to the use of real-time data in production. With perfectDATA from Langzauner, we provide a powerful IoT solution: • Collection of real-time data

We achieve these features by applying cutting-edge technology and maximum know-how throughout the entire design and engineering process.

• Scalable data monitoring • Visualizations

Automation solutions from Langzauner • Predictive analytics Well thought-out automation solutions are essential for the optimized handling of components and tools on production lines. Which is why, here at Langzauner, we analyze the entire value stream process and optimize every single process area.

• Data-driven plant optimization perfectDATA enables open-system machine integration and a high degree of scalability. More and more customers are opting for our IoT solution for digitalization on their shop floor.

Aerospace Industry: Automated production line for thermoset

Automotive Industry: Automated production line for

and thermoplastic processing (Source: Langzauner)

thermoset and thermoplastic processing (Source: Langzauner)

AUTOMATION, CONTROL & ENGINEERING

Thermoplastic composites „Bolt-on injection unit“ from Langzauner and ENGEL Langzauner and ENGEL have jointly developed innovative composite processing technologies that set new standards in lightweight construction. Both companies bring their specific strengths: ENGEL in injection molding technology and Langzauner in the development of hydraulic presses and special machines. A recent project was successfully implemented at the Technology Center Thermoplastic Composites of the Leibniz-Institut für Verbundwerkstoffe GmbH (IVW), whereby an injection unit from Engel with a screw diameter of 70 mm was selected.

“Additions to existing presses are becoming increasingly important in the composite sector. With its add-on units, Langzauner provides flexible extensions for activities such as the back injection molding of FRP semifinished products.

The combined production cell in IVW’s technical centre has an unprecedented density of technology in an extremely small space. (Source: Langzauner)

We are right up to date in terms of technology and offer strongly scalable, adaptable production lines,” explains Alexander Wiesner, Head of Global Sales & Marketing at Langzauner. Langzauner GmbH Lambrechten 52, 4772 Lambrechten, Austria / Europe www.langzauner.com

AUTOMATION, CONTROL & ENGINEERING

ROBUST MECHANICAL SOLUTIONS SENTRIC SAFETY GROUP - KEY INDUSTRY TRENDS AND THE ENDURING ROLE OF MECHANICAL SAFETY As industries evolve with developments in automation, digital transformation, and sustainability, it is essential to recognise that core mechanical safety systems remain fundamental. Regardless of how sophisticated technology can and will become, robust mechanical solutions are vital to ensure ultimate worker safety and operational security. Adapting to Industry Trends Industrial operations continue to transform, but the importance of implementing and maintaining reliable mechanical safety measures cannot be overlooked. Key trends we are seeing shape the industry include: Industry 4.0 The rise of Industry 4.0 has established intelligent systems and real-time monitoring into industrial environments – and this is fantastic for the future of industry. However, while digital innovations enhance operational efficiency, they must be supported by fundamental mechanical safeguards to ensure failsafe protection of the people involved. For example, a data centre, which is an enabler of industry 4.0, requires UPS (uninterruptible power supply) to provide continuous power to critical equipment, ensuring minimal downtime and protecting sensitive data from loss during power interruptions. The UPS needs to be secured with reliable trapped key interlocks to ensure the safety of those who need access to maintain it. Safety therefore cannot rely exclusively on digital systems alone – mechanical trapped key interlocks and other physical safety measures provide a critical and essential layer of security that remains effective regardless of technological advancements. Sustainability and Compliance As regulatory bodies advocate for more sustainable industrial practices, safety solutions must align with both environmental and workplace safety standards. Durable, long-lasting mechanical systems play a crucial role in reducing workplace incidents, minimising downtime, and ensuring compliance with 58

AUTOMATION, CONTROL & ENGINEERING

global safety regulations. These foundational solutions contribute to safer and more sustainable industrial operations in the long run. Automation and Human-Machine Interaction With the increasing presence of automation in highrisk environments, ensuring robust safety measures at the foundation of operations is more important than ever before. Properly implemented mechanical safety solutions prevent unauthorised access to dangerous areas and help mitigate the risks associated with the maintenance of automated machinery. Industry Outlook According to Deloitte’s 2025 Manufacturing Industry Outlook, manufacturers are prioritising high-ROI use cases such as customer service and product innovation while leveraging AI for efficiency and cost savings. Investments in data lifecycle management are also a growing focus as companies work to overcome challenges related to data quality and accessibility. However, despite the shift towards digital transformation, maintaining core safety infrastructure remains imperative to ensure operational resilience and the protection of personnel. The Role of Castell in Industrial Safety For over 100 years, Castell Safety International Ltd, part of the Sentric Safety Group, has provided reliable and high-quality safety solutions across industries in harsh and safety-critical environments. As industries continue to embrace new technologies, Castell remains committed to delivering safety solutions that integrate seamlessly with evolving industrial needs. A longstanding dedication to excellence also means that businesses who partner with Castell can operate with confidence, knowing that foundational safety systems are in place and can be effectively maintained.

For further information, please visit www.sentricsafetygroup.com

TOGETHER FOR A SAFER TOMORROW The Sentric Safety Group unites the world’s leading safety brands to create the long-term protection of people, productivity, and business reputation

Learn about our safety solutions in the energy and industry sectors on our website

www.sentricsafetygroup.com

THE IMPACT OF IEC 61850 ON THE FUTURE OF THE ENERGY SECTOR AS THE ENERGY SECTOR NAVIGATES RAPID CHANGES, THE IEC 61850 STANDARD IS GAINING IMPORTANCE. THIS STANDARD HAS EVOLVED INTO A POWERFUL ENABLER OF SMART, FLEXIBLE, AND FUTURE-PROOF ENERGY SOLUTIONS. HERE, KHALID QAROONI, TECHNICAL SALES & BUSINESS DEVELOPMENT ENGINEER AT COPA-DATA, EXPLORES THE POTENTIAL IMPACTS OF IEC61850 ON THE ENERGY SECTOR.

Developed by the International Electrochemical Commision (IEC), IEC 61850 provides a set of communication protocols for intelligent electronic devices (IEDs) in digital substations. Combined with advanced automation solutions, such as COPA-DATA’s zenon software platform, this standard enables more efficient monitoring, control, and automation of energy systems. The synergy between IEC 61850 and zenon delivers interoperability, scalability, and resilience for energy infrastructure—key qualities for a sustainable and competitive future.

standard, IEC 61850 allows devices from different manufacturers to work together seamlessly, removing the constraints of proprietary technologies. zenon further enhances this interoperability by providing a platform to integrate various systems and create a cohesive and flexible environment. This open, standardized approach allows energy companies to choose the best devices for their needs without vendor lock-in, facilitating an adaptable infrastructure that can evolve with industry advancements.

Key benefits of IEC 61850 and zenon in the energy sector

Another tangible advantage of adopting IEC 61850 is the potential for significant cost savings. Traditional substation configurations rely on extensive physical cabling, which is not only expensive to install but also complex to maintain. IEC 61850 replaces much of this physical wiring with secure digital communication,

A major strength of IEC 61850 lies in its ability to create a communication framework that transcends proprietary systems. By establishing a universal 60

AUTOMATION, CONTROL & ENGINEERING

streamlining installation and lowering hardware costs. By implementing zenon with IEC 61850, companies can shift to a digital framework that is simpler to configure and modify, reducing upfront investment and ongoing maintenance expenses while optimizing the space and energy use of physical infrastructure. The flexibility offered by IEC 61850 also simplifies testing and commissioning, making it easier to conduct in-depth evaluations of equipment and system performance without extensive downtime. zenon supports in-process testing, which allows for modular testing and simulation without disrupting overall operations. This flexibility means that replacing or updating components can be done with minimal impact on daily operations. This also reduces the amount of time and resources needed for testing, helping companies quickly adapt to changing demands. Advanced analytics and data-driven decisions

By enabling comprehensive data acquisition, IEC 61850 and zenon support the use of advanced analytics, which is essential for maintaining system resilience and anticipating potential issues. With zenon’s analytics capabilities, energy companies can use real-time and historical data to monitor equipment health and system performance, helping them identify patterns, predict failures, and optimize maintenance schedules. This ability to leverage data is particularly valuable in today’s energy landscape, where proactive maintenance and efficient asset management are critical for maximizing operational longevity and minimizing costs. IEC 61850 streamlines the flow of information across substation devices, allowing for faster data exchange and improving response times in critical situations. zenon enhances this by offering robust visualization and control options, enabling operators to make real-time decisions based on accurate, up-to-date information. This combination ensures that operators have the information they need at their fingertips,

empowering them to respond swiftly to faults, adjust to fluctuating demand, and maintain grid stability with confidence.

standards.

Supporting grid development

The adoption of IEC 61850, especially when paired with zenon’s advanced capabilities, is not just a technical upgrade — it’s a strategic investment in the future of energy. By ensuring interoperability, reducing costs, enhancing testing and commissioning, and supporting smart grid technology, IEC 61850 and zenon allow energy companies to build resilient, efficient, and future-proof infrastructures. In a rapidly transforming energy industry, companies that embrace IEC 61850 and zenon will be well-positioned to optimize their operations, and achieve long-term sustainable growth.

As the world moves toward smart grid technology, IEC 61850 and zenon provide a strong foundation. Smart grids require highly adaptable and interconnected systems to handle volatile energy sources like wind and solar, which fluctuate based on environmental conditions and geographical location. The interoperability and digital communication protocols enabled by IEC 61850 ensure that distributed energy resources (DERs) and storage systems can be integrated smoothly. zenon’s flexible, scalable architecture supports this by enabling the seamless connection of various components within a smart grid, making it possible to create a resilient, flexible grid that can respond to both supply and demand variations.

A smarter energy future

The flexible architecture of IEC 61850, combined with zenon’s adaptable platform, enables energy companies to build systems that can grow with emerging technologies. Rather than investing in costly retrofits every few years, companies can adapt their existing infrastructure to meet new regulatory requirements, integrate novel energy sources, or adopt the latest technological advancements. This adaptability ensures that investments in IEC 61850 and zenon yield long-term value, equipping companies with the infrastructure needed to remain competitive and compliant with evolving industry

To explore how zenon can support your power generation operations, visit the COPA-DATA website www.copadata.com for more information or to request a demo.

AUTOMATION, CONTROL & ENGINEERING

DISCOVER NEXT-LEVEL TESTING WITH SEICA’S PILOT VX AND COMPACT SL AT APEX Seica, Inc. is excited to announce its participation in the upcoming 2025 IPC APEX EXPO, scheduled to take place March 1820, 2025, at the Anaheim Convention Center in Anaheim, California. Visitors to Booth #3205 will experience Seica’s Pilot VX flying probe test platform and the Compact SL in-line bed-of-nails tester presented in a fully automated configuration, alongside real-time data insights powered by the Canavisia Dashboard. Automation is now critical for optimizing manufacturing processes, and Seica remains at the forefront of delivering advanced test solutions. The integration of Seica’s platforms with the VIVA Integrated Platform (VIP™) allows a seamless combination of testing technologies to achieve maximum throughput and test coverage in the shortest possible time. The Pilot VX, Seica’s flagship flying probe system, showcases cutting-edge mechanical architecture and motion controllers, reducing test times by up to 50%. Equipped with 12 multi-function test heads, the Pilot VX enables double-sided probing of up to 44 points simultaneously. Advanced hardware, such as a microwave-based measurement technique and unique options like the FlyPod and FlyStrain™, enhances its testing capabilities further. The FlyPod option specializes in mobile probes with up to 14 channels, while FlyStrain™ maps pressure/force topologies on devices under test. The Compact SL is engineered to deliver maximum configurability and customization, addressing a comprehensive range of test requirements, including in-circuit, functional, and combinational testing. It supports advanced tasks such as onboard programming (OBP), combining speed and flexibility to meet the rigorous throughput demands of today’s manufacturing environments. With the latest ATE BOOSTER module, this system enhances LED testing

and OBP performance while minimizing hardware resource costs. On display will also be Seica’s DeviceClip; a universal ISP (In-System Programming) programming tool designed for programming all types of semiconductor devices (microcontrollers, serial memories, programmable logic devices) from any semiconductor manufacturer. The solution is modular and can be configured to provide up to 64 parallel, totally independent, multi-protocol ISP channels, and is provided with an embedded control panel compatible with any operating system. Its integrated highperformance microcomputer enables DeviceClip to reach the maximum programming speed of any device, and each channel within the module can be configured to support totally different targets ensuring an extremely high level of flexibility. The DeviceClip can be operated in a workbench standalone scenario or integrated into any of our test platforms, such as the Pilot VX or Compact line of testers. Introducing the Canavisia Dashboard for Real-Time Monitoring In addition to showcasing its industry-leading test solutions, Seica will demonstrate its Canavisia Dashboard, a digital monitoring platform that provides real-time data acquisition and visualization. At Booth #3205, the Canavisia Dashboard will be connected to both the Pilot VX and Compact SL systems, streaming live data directly to an iPad. This capability highlights how production or facilities managers can monitor critical metrics remotely—right from their hands— ensuring optimized processes and enhanced decisionmaking. The Canavisia Dashboard delivers intuitive, userfriendly analytics for industrial monitoring and energy management. It enables manufacturers to track key production metrics, monitor equipment performance, and analyze energy consumption in real time. This level of visibility and control helps streamline operations, reduce downtime, and improve overall efficiency.

For more information, visit www.seica.com

AUTOMATION, CONTROL & ENGINEERING

Secure your FREE ticket at the ultimate dairy processing event Register today!

Informative seminars covering all sectors of the dairy industry.

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Exhibitor & Sponsorship enquires please contact Samantha Bull sam@bellpublishing.com • Tel: +44 (0) 1474 558 970

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KENT SECURES KEY ROLE IN ENGINEERING AND EXECUTION OF WORMINGTON COMPRESSOR STATION PROJECT

Kent, a global leader in engineering and project delivery, is pleased to announce its integral role in the delivery of a major infrastructure project at the Wormington Compressor Station in Gloucestershire, UK. This project, delivered on behalf of United Living Infrastructure Services (ULIS), is designed to enhance the resilience and sustainability of the UK’s gas network. The Wormington Compressor Station is a critical node in the National Transmission System (NTS) operated by National Gas, connecting gas import terminals in South Wales with the NTS and South West England. As part of the Medium Plant Combustion Directive (MCPD), the project will significantly reduce emissions and improve efficiency by installing a new, state-ofthe-art 15MW gas turbine-driven compressor train on greenfield land. The existing Rolls Royce Avon-driven compressor will be retained for reserve use during peak demand and maintenance. Usman Darr, Managing Director of Engineering at Kent UK, commented, “We are proud to continue our front-end and asset health work for National Gas on other compressor stations and to be working with 64

AUTOMATION, CONTROL & ENGINEERING

United Living on this crucial project that supports the UK’s sustainability and energy security objectives. Our expertise in engineering and energy transition solutions will ensure that Wormington Compressor Station is future-proofed with efficient, loweremission infrastructure.” As the Engineering design and project execution partner Kent will bring its extensive knowledge and capabilities in energy infrastructure, ensuring a seamless, innovative, and sustainable execution of the project. By leveraging cutting-edge engineering solutions, Kent will support the design and construction phases to deliver a future-proofed facility that aligns with the UK’s evolving energy landscape. The Wormington project further strengthens Kent’s long-standing relationship with National Gas and expands on its extensive portfolio of projects that enhance the UK’s energy security while reducing environmental impact. www.kentplc.com

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