AGJ Product catalogue

We have put our print on some of the most demanding assignments in scandinavian industry

Forging - engineering - and machining company

Innovative production and industrial service

Overall solutions to the industry

More than 50 years of experience and ongoing education AGJ offer a wide range of services in forging, engineering and machining.

We have divided our company into a number of teams, who alltogether satisfy almost all the requirements of the scandinavian industry.

AGJ Stainless

AGJ Pipe Technique

AGJ Stainless Complex cooling-, pipe- and pump assignments in i.a. the medical industry.

Tanks and containers in sterile environments.

Lots of experience in construction of CIP-units to pharmaceutical processing plants.

AGJ Pipe Technique Assignments in stainless and black material and plastic. Certificate- and orbital welding. Own-check with endoscope and compression test equipment. Diameters from 6 to 1200 mm. Material thickness from 0,5 to >100 mm.

AGJ Industrial Services Shut-down in refineries, power plants and chemical processing plants. Turbine-, generator- and fan revisions and also lubrication and general maintenance in all types of production plants.

AGJ Industrial service

AGJ Production Our expertise in steel construction

has been utilised on special assignments on the Ă˜resund Bridge and the Copenhagen Metro and also in serialand mass production of parts to i.a. the windmill industry.

We have a lot of experience with hard coating of cylinders and other wearing parts.

AGJ Surface Technology Hard coating with carbides, thermal spray coating (HVOF) and PTA welding of components exposed to adhesive or abrasive wear for the purpose of lifetime extension.

AGJ Engineering 3-D construction, preparation of P&I diagrams, quality assurance and documentation. Our technicians often act as supervisors for customers in i.a. the mecical industry.

AGJ Container Trading Overall solutions to the industry consisting of workshop- or office containers and also office- and personnel modules.

Sale, rental service and rebuilding.

Learn much more on www.agj-smed.dk

AGJ Production

AGJ Container Trading

AGJ Surface Technology Forging - engineering - and machining company

AGJ Engineering

STAINLESS

AGJ Stainless

Stainless production and service In AGJ Stainless, we operate in industries, which require professional expert knowledge. This applies in the production phase as well as in service and maintenance.

We produce and maintain stainless process facilities on • • • •

Petro-chemical facilities in the oil industry Chemical process facilities in general Pharmaceutical facilities Production facilities in the foods industry

Pressurized facilities Our highly educated blacksmiths are specialists when it comes to pressurized facilities.

We have worked with this segment for more than 45 years and through continued knowledge sharing, we have acquired an extraordinarily high level of expertise in this area.

Stainless workshops We manufacture stainless products at our main workshop in Stenlille and at our service workshop in Kalundborg.

Furthermore, we dispose of a number of mobile workshops, which we use on-site, when required.

Thanks to the company’s extensive range of professional skills, AGJ Stainless is able to offer total stainless solutions.

This includes: • • • • • • •

Needs analysis Design and construction Project planning of PAU-, CIP-, or SIP-units Production and supervision Erection, mounting and commissioning Documentation and quality assurance Following maintenance and industry service

AGJ A/S l Forging- engineering- and machining company

Stationsvej 3 l DK – 4295 Stenlille l www.agj-smed.dk

Innovative production and industrial service

STAINLESS

AGJ Stainless

Production of stainless items AGJ Stainless manufactures a number of different stainless steel components for our clients in the pharmaceutical and foods industry. In addition, we manufacture stainless machine components and steel constructions for a range of different industries such as the Danish navy and army, manufacturers of bioethanol and petrochemical products.

AGJ Stainless offers: • • • • • • •

Thanks to the company’s extensive range of professional skills, AGJ Stainless is able to offer manufacturing of lathed and milled machine components and steel constructions in sheet and profile.

Pipe systems for petrochemical and pharmaceutical facilities.

Machine components for the foods industry.

Steel construction for the pharmaceutical industry.

Stainless and acid-proof items for the Danish navy and army.

CNC-processed machine components.

Preparation of PQR, WPQR and WPS and documentation.

State-of-the-art and professional welding.

In AGJ Stainless, we employ several people, who work for the Danish army under stringent quality and safety requirements.

All components are delivered with certificates in accordance with current European standards and complete documentation.

All weldings are performed by our certificate welders and if required, in accordance with PQR, WPQR and WPSs and welding technical standards as per DS/EN ISO 3834 and DS/EN 1090.

AGJ AS l Forging- engineering- and machining company

Stationsvej 3 l DK – 4295 Stenlille l www.agj-smed.dk

Innovative production and industrial service

PIPE TECHNIQUE

AGJ Pipe Technique

Black and stainless pipes in all dimensions Our team in AGJ Pipe Technique consists of specialists in manufacturing and construction of pipe and process facilities in the pharmaceutical industry.

The team performs orbital welding on pipe systems with our own orbital welding equipment.

Our team performs pressure tests using our own pressure testing equipment and own control with own endoscope.

Our team in AGJ pipe technique works with manufacturing of pipe and pump systems in a number of different industries. We have delivered pipe systems for: • • • • • •

Our technicians and welding specialists perform visual inspection and assessment as per specific customer requirements.

We typically cooperate with accredited third parties with regard to NDT.

Scandinavian power plants in accordance with the PED directive.

Pharmaceutical production facilities.

Chemical production facilities.

Petrochemical facilities and refineries.

Wastewater treatment facilities in the pharmaceutical industry.

Pressurized installations such as kettles and tanks.

Our certificate welders are typically holders of valid welding certificates in accordance with current standards. Typical certificates are 111, 135, 136 and 141 and certificate for welding of plastic pipe systems.

Our certificate welders typically cooperate with our pipe fitters about specific projects and are supported by our welding specialists and welding technicians.

Our technicians from AGJ Engineering also cooperate with our teams in AGJ Pipe Technique, and often function as supervisors on specific projects.

AGJ AS l Forging- engineering- and machining company

Stationsvej 3 l DK – 4295 Stenlille l www.agj-smed.dk

Innovative production and industrial service

PIPE TECHNIQUE AGJ Pipe Technique

Plastic pipe systems in PP, PE, PVC & PVDF Our pipe technique team are specialized in building and manufacturing pipe systems and processing plants in the medical industry. Therefore we are able to deliver complete pipe systems including the final compression tests and complete documentation.

AGJ A/S cooperate with some of the leading european manufacturers of plastic pipes, valves, fittings and bearings.

AGJ Pipe Technique manufacture pipe systems in different plastic types, depending on our customers needs and specifications. Plastic pipe systems have been delivered to a wide variety of industrial applications such as: • • • • •

Thus we can deliver complete overall plastic piping solutions directly from european manufacturers.

Our team conduct compression tests with in-house compresson testing equipment.

Our technicians and welding specialists (IWS) conduct visual inspections and judgement on customers request.

Scandinavian power plants.

Pharmaceutical processing plants.

Petrochemical plants and refineries.

The shipbuilding industry and naval wessels.

The food processing industry.

Our team of cerfified welders provide certificate welding of pips systems in plastic from PE to PVDF. Our teams coorperate with our welding specialists (IWS) and welding technicians (IWT) – and of course all of them coorperate ih

AGJ AS l Forging- engineering- and machining company

Stationsvej 3 l DK – 4295 Stenlille l www.agj-smed.dk

Innovative production and industrial service

INDUSTRIAL SERVICE

AGJ Industrial service

Industrial service in factories AGJ Industrial service conduct assembly assignments in a wide variety of industries – from slaughterhouses and producers of enzymes to bioethanol plants and producers of high voltage cables.

Since 1963 we have accumulated a lot of experience that our customers today benefit from.

AGJ Industrial service conduct industrial service in some of the largest industrial plants in Denmark.

AGJ Industrial service is experienced in: • Shut-down on refineries and in petrochemical industries.

• Reparation of production equipment and machinery.

• Reparation and maintenance assignments in chemical processing plants.

• Certificate welding on pipe- and tank systems under pressure in the petrochemical industry.

• Odd jobs in forging- machining- and maintenance at our customers in Scandinavian industry.

The team use this experience for fitting instruments, valves, pumps and heat exchangers in power plants and in petrochemical industries.

AGJ AS l Forging- engineering- and machining company

Stationsvej 3 l DK – 4295 Stenlille l www.agj-smed.dk

Innovative production and industrial service

INDUSTRIAL SERVICE

AGJ Industrial service

Revisions on turbines and generators AGJ Industrial service employ a large number of personnel, who all possess the necessary know-how to solve complex assignments in the power plant industry.

AGJ Industrial service conduct industrial service on some of the biggest power plants in Denmark.

On power plants we conduct: • • • • • • •

Revisions on turbines and generators.

Renovation and reparation of pumps.

Assembly of steel constructions.

Piping assignments and fitting of instruments on pressurized constructions.

Certificate welding on pressurized constructions.

Forging assignments on boilers and condensers.

Overall lubrication and maintenance..

”We acquaint ourselves with our customers challenges and in the anatomy of a processing plant before we initiate a cooperation.This is the only way to achieve optimal solutions!”

AGJ Industrial service has conducted numerous revisions on turbine transmissions in the power plant industry.

AGJ Industrial service has accumulated great experience in mobile processing of e.g. flanges on main steam pipes and turbine casing, as well as bolt stretching with hydraulic equipment.

AGJ AS l Forging- engineering- and machining company

Stationsvej 3 l DK – 4295 Stenlille l www.agj-smed.dk

Innovative production and industrial service

INDUSTRIAL SERVICE

AGJ Industrial service

Flange- and valve processing, torque tools AGJ Industrial service offer a wide variety of services to those of our industrial customers who are in need of overall solutions.

These services include: • • • • • • • • • • • •

AGJ Industrial service cooperate with several foreign suppliers, who have accumulated great experience with similar assignments on scandinavian atomic power plants, the aviation- and car industry and foreign refineries and petrochemical plants.

Hydraulic- or pneumatic tightening of bolts with torque.

Pipe assignments in connection with welding.

On site flange- or valve processing.

On site machine processing on processing plants.

Tightening with electronic totque tools.

Compression tests of pipe- and tank installations.

NDT (Non Destructive Test) can be conducted with our own Olympus endoscope.

NDT is conducted in close coorperation with 3rd party.

Welding assignments conducted with mirror on e.g. boilers.

Hardcoating with e.g. wolfram carbides on machine components exposed to abrasive or adhesive tear. ”Ad-hoc” supervision y technicians from AGJ Engineering.

Final, complete documentation of the assignment.

AGJ Industrial service offer tightening of bolts with hydraulic torque tools and certificate.

At AGJ Industrial service we have hydraulic, electrical and pneumatic equipment for tightening of bolts with torque at our disposal.

AGJ AS l Forging- engineering- and machining company

Stationsvej 3 l DK – 4295 Stenlille l www.agj-smed.dk

Innovative production and industrial service

INDUSTRIAL SERVICE AGJ Industrial service

Manufactoring, laser planing, hardcoating and balancing of engineered heavy duty fans The team has accumulated great experience with manufacturing of engineered heavy duty fans and impellers for industrial purposes.

We offer our industrial customers manufacturing of heavy duty fans and impellers from measuring and CAD construction to welding, annealing, balancing and final assembly.

Balancing is conducted on site in the processing plant with special equipment.

AGJ A/S manufacture heavy duty fans and conduct industrial service on all kinds of fans in a wide variety of industries in Scandinavia. We have accumulated great experience with assignments on engineered heavy duty fans like e.g.: • • • • • •

Manufacturing of fans and impellers for industrial purposes – including drawing, construction, welding, annealing and overalle machine processing of fans and impellers..

Industrial service on boosters, fans and ventilators on scandinavian power plants.

Service on fans on cooling towers and ventilator cabinets.

On site balancing of fans and impellers with special equipment.

Laser planing with SKF alignment tool.

Balancing with Vibrotest 60 vibration equipment.

Manufactoring of heavy duty fan with carbide coated wings.

Manufacturing of new fan with wear resistent surfaces.

AGJ A/S l Forging- engineering- and machining company

Assembly of boosterfan and on-site balancing.

Stationsvej 3 l DK – 4295 Stenlille l www.agj-smed.dk

Innovative production and industrial service

PRODUCTION

AGJ Production

Production of steel constructions Our team in AGJ Produktion work in accordance with LEAN inspired production principles. This ensures a high degree of efficiency with a maximum production flow and a minimal waste of materials.

We work in compliance with our own ISO 9000 inspired quality control system, which has been validated by the Danish windmill industry.

Our production team cooperates closely with our technicians and engineers in AGJ Engineering.

AGJ Production benefits from the expertise of our engineers, machine technicians, welding specialists and welding technicians during production and manufacturing.

AGJ Production has an overall annual capacity equivalent of approx. 1.200 tons of steel constructions.

Our team performs certificate welding of steel constructions in both black and stainless steel and work in accordance with current welding technical standards as per DS/EN ISO 3834 and DS/EN ISO 1090.

AGJ Produktion has more than 2,300 m2 of workshop buildings at its disposal in Stenlille on the island of Zealand.

Our team solves many different tasks: • • • • • •

Production of platforms, stairs and protection for the industry.

Serial production of industrial steel constructions including mass production for the windmill industry.

Rolling and certificate welding of pipe systems and containers.

Repair of machine components when coating with hard metal, e.g. wolfram carbides.

Support in connection with different service assignments under AGJ Industy service.

Different blacksmith and machine assignments – both black and stainless steel.

AGJ AS l Forging- engineering- and machining company

Stationsvej 3 l DK – 4295 Stenlille l www.agj-smed.dk

Innovative production and industrial service

PRODUCTION AGJ Surface Technology

Hard-coating with carbides “We buy our carbides from some of the world’s leading suppliers of carbides – the wolfram carbides typically come from Asian producers”

AGJ Production repairs and extends the life of machine components that have been exposed to adhesive and abrasive wear and tear. Our team in AGJ Production has worked up a solid experience in carbide coating with thermical spraying or HVOF technique.

The spindles are coated for the cement industry with the aim of prolongation of life.

AGJ Production has experience with: • • • • • •

Hard-coating of spindles, crushers, gear wheels, valves, worms, beaters and machine components exposed to damage.

Hard-coating of new machine components exposed to abrasive or adhesive tear and wear – with a significant prolongation of life as the goal.

Coating of spindles for the cement industry using WC10Co-4Cr and HVOF technique.

Hard-coating of machine components with a total weight of up to 15.000 kg – diameter ø1.500 mm and total length up to 11.000 mm.

Coating of components with geometric tolerances for ovalness and coaxiality finer than 0,005 mm.

PTA Welding under ASME IX for the oil industry in Saudi Arabia.

Manual coating with tungsten carbides!

We cooperate with a close partner in Sweden, who coat, machine-process and heat-treat complex machine components.

Our technicians and engineers in AGJ Engineering offer supervision.

Wolfram or tungsten karbides

Thermic spraying

Chrom carbides

AGJ AS l Forging- engineering- and machining company

Stationsvej 3 l DK – 4295 Stenlille l www.agj-smed.dk

Innovative production and industrial service

Surface Technology

AGJ Surface Technology

Thermal coating, PTA-welding ”Our technicians at AGJ Engineering ensure full traceability and delivery of complete documentation on all components.Typical documentation is provided according to EN ISO 15614-1 or ASME IX and ensure our customers maximum security!”

AGJ Surface Technology offer all kinds of life extention or reparation of machine components or wearing parts exposed to tear or corrosion.

We offer solutions conducted by MAG ”Open-Arc” welding, PTA-welding, thermal coating applied with twin-arc,flame- or plasma coating or thermal coating applied with HVOFequipment.

AGJ Surface Technology offer: •

Thermal coating with HVOF-equipment on shafts, cog wheels, valve trunks, piston rods and machine components exposed to crash or massive tear.

•

PTA-welding of valves, grinders, shafts, rotors or similar applications exposed to extreme tear, impact and pressure in isolated points.

•

Open arc or plasma coating of shafts and other wearing parts exposed to tear or corrosion.

Often a more cost effective alternative to HVOF.

•

Conduction of the following fusing by heating of components after e.g. open arc coating of surface.

•

Using WPQR, our IWT’s in AGJ Engineering document the present pWPS and the final WPS for e.g. PTA-welding or welding with MAG ”Open-Arc”.

Open-arc welding

Shaft for PTA-welding

Turbine casing for LP-turbine on power plant is repaired with plasma arc and Metco 8447 – Ni-based special alloy for high temperature protection.

Pipes on boiler is repaired by TIG-welding with Inconel 625.

Cylinder coated with TiO2

AGJ A/S l Forging- engineering- and machining company

Stationsvej 3 l DK – 4295 Stenlille l www.agj-smed.dk

Innovative production and industrial service

Surface Technology AGJ Surface Technology

Life extention of wearing parts for coal mills ”We buy our carbides from the worlds leading suppliers.

Typically we import wolfram and chrome carbides from suppliers in Asia.”

AGJ Surface Technology has accumulated great experience with welding and hard coating of cylinders, grinding boards a.o. for coal mills.

AGJ Surface Technology conduct: • • • • • • • •

Cylinder for Loesche coal mill is hardcoated to extend the number of operating hours.

Welding and life extention on wearing parts used in typical coal mills in some of the biggest power plants in Scandinavia!

Hardcoating of cylinders with several layers of hard metal consisting of chrome- and wolfram carbides a.o.!

Welding with ”open-arc” and carbide filled welding wire – typically AGJ Corthal 55Mo! Welding of cylinders and similar components in our production in Stenlille – alternatively in Germany!

On site welding of grinding boards and similar components with mobile welding equipment.

WPS as a thorough basis for the welding parameters – e.g. the correct heatinput and correct mixture of basic materials.

Life extention from approx. 4.000 hours to more than 9.000 hours = improved business results!

Life extention ofwearing parts for coal mills from Loesche, Berz, Raymond and Pfeiffer.

For this Loesche cylinder we used approx.300 kg.

AGJ Corthal 55Mo. It takes approx.3 - 400 kg. of material per cylinder to rebuild a tear of 40mm depth.

Opsvejsning af valse til kulmølle af typen Berz.

Malebord under opsvejsning ”on-site” i vores kundes kulmølle af typen Loesche.

AGJ AS l Forging- engineering- and machining company

Stationsvej 3 l DK – 4295 Stenlille l www.agj-smed.dk

Innovative production and industrial service

ENGINEERING

AGJ Engineering

Development, quality assurance and documentation Preparation of P&I charts and pipe facility documentation.

Preparation of welding test with own endoscope and pressure testing equipment.

Visual inspection of weldings performed by own welding specialists (IWS) or welding technicians (IWT).

Compliance with current welding procedures in accordance with current European standards, incl. DS/EN ISO 3834.

Workplace assessment and safety are highly rated issues.

CAD drawing and calculation of statically determined constructions and dimensioning of a-measurements on welded constructions.

AGJ A/S employs machine technicians, engineers, technical designers, welding specialists (IWS) and welding technicians (IWT).

Our technicians construct and draw many different assignments – for different industrial clients as well as internally when required.

Production planning in projects a.o.

Drawing up of welding procedures in accordance with our own welding and quality manual. ..and many more assignments!

In addition, our technicians work with: 3D construction in AutoCAD & INVENTOR CAD system.

Preparation of technical documentation in accordance with customer requirements.

Certification of welding assignments and certificates on raw materials, e.g. EN 10204/3.1 on raw dairy pipes.

Inspection of delivery of materials and onsite supervision for our industrial clients.

General quality assurance QA & QC.

AGJ AS l Forging- engineering- and machining company

Stationsvej 3 l DK – 4295 Stenlille l www.agj-smed.dk

Innovative production and industrial service

CONTAINERTRADING

AGJ Container Trading

Workshop- and office containers Overall solutions to the industry

AGJ Container Trading deliver your container precisely ”on-spot” to meet your demands.

AGJ Container Trading sell and rent out containers in all sizes for almost any purpose. We are able to deliver the following container solutions: •

Office containers with insulated walls, wooden ceilings, linoleum floor and computer cabling.

•

Storage containers and containers for environmental purposes.

•

Workshop containers with e.g. insulated walls , workbenches and exhaust devices.

We provide the containers in sizes of 10”, 20” and 40”, and in AGJ Production we can adapt them to match your precise demands.

AGJ Container Trading deliver personnel- and office modules in coorporation with our partner AGJ Pitzner.

AGJ Container Trading rent out personnel- and office modules to those of our customers who require an overall solution. We are able to deliver the personnel and the personnel modules regarding actual shut-downs on refineries or on revisions at power plants.

Our technicians in AGJ Engineering can draw and construct your specialized container in Inventor 3-D.

AGJ AS l Forging- engineering- and machining company

Stationsvej 3 l DK – 4295 Stenlille l www.agj-smed.dk

Innovative production and industrial service

Our certificates...

-your insurance!

Forging - engineering - and machining company

Innovative production and industrial service

Visionary and serviceminded approach to assignments

AGJ employs a wide range of specially trained employees - all with a solid background from the industry.

They are all top motivated and highly serviceminded.

And we hold the individual employee accountable for AGJ values when they represent us at our customers work sites.

AGJ prepare our teams with the best education, a visionary attitude to the job and the best tools.

Then it is up to the single employee to combine this with the best of human qualities.

Consequently many customers often require the same personnel for future assignments... - and that is somthing, that we are very proud of.

Best regards Tim Christoffersen Managing director, International Welding Technologist (IWT), AGJ.

AGJ A/S l

Forging - engineering - and machining company

Innovative production and industrial service

Stationsvej 3 l DK-4295 Stenlille l www.agj-smed.dk