Catalogue Ceta

OF RS I T Y A Y E UA L Q

RE MO AN TH

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CETA Testsysteme GmbH Your Solution Partner for Industrial Leak Testing and Flow Measurement

Products  Services  Applications

Contents General information 03 General information

03 Company 04 Test parts

08 Test devices and test systems

36 Accessories

48 Services

06 Test modes and typical applications 07 Typical Applications

Test devices and test systems 08 CETATEST XS - Leak tester with gauge pressure sensor Compact, innovative, cost-effective 10 CETATEST 515 - Leak tester with differential pressure sensor Optimised for the test of small test parts with high cycle rate 12 CETATEST 715 - Leak tester with gauge pressure sensor Ideally suitable for test parts with large leaks 14 CETATEST 715 Twin - Leak tester with two gauge pressure sensors Parallel testing of two test parts with the same settings 16 CETATEST 815 - Leak tester with differential pressure sensors Test device which can be equipped with a lot of test options 18 CETATEST 815 Twin - Leak tester with differential pressure sensor For the synchronous two-channel operation 20 CETATEST 815 HP-PR - High pressure leak tester according to the pressure rise method Suitable for leak tests up to 400 bar NEW! 22 CETATEST 825 - New generation of leak testers with differential pressure sensor Successor of the CETATEST 815 devices 24 Hydrogen Leak Tester Gas-based leak testing down to leak rates of 10-6 mbar • l/s 26 CETATEST 615 - Mass flow tester Detection of small leaks in large volume test parts 28 CETATEST 915 - Flow tester Flow detection by measuring the pressure decrease at a laminar flow element (LFE) 30 CETATEST 915-G - Flow tester Especially for leak tests in the gas industry 32 CETA DVPG / 3K - Pressure progress test device Leak testing of the pneumatical circuits of motor vehicles 34 CETA Leak test systems Semi-automatic test systems in modular design

Accessories 36 CETA Soft application software 38 CETA standard leak 40 CETA master jet 42 CETA 2/2-way valve 44 CETA 3/2-way valve 46 CETA filter combination

Services 48 CETA service 50 DAkkS calibration laboratory and factory laboratory 52 International cooperation partners 2

Company

„Your partner for more security in production“ Partner of industry Since more than 30 years CETA Testsysteme GmbH (located in Hilden nearby Duesseldorf ) has been producing physical test devices for the measurement of leaks and flow rates.

Throughout the world several thousand CETA test devices are already in use. These test devices are integrated in many industrial applications, mainly for quality control within the manufacturing process in fully automatic production lines.

As test medium we use compressed air and hydrogen (forming gas). Based on continuous product improvement and development of new solutions we present us as a qualified and competent partner for the industry.

Manifold programm of test devices We offer leak detectors, flow testers, mass flow testers and the appropriate accessories.

Therefore CETA is able to work out the best solution for the industrial test application in the area of leak and flow testing. Due to different test device technologies and a wide scope of pressure and measurement ranges nearly every test requirement can be fulfilled.

An integrated control of the correct test device function guarantees a high standard of process reliability.

Wide range of services CETA offers a wide range of services like consulting, feasibility studies, engineering, training, instruction, installation, setting-up operation, maintenance, calibration, repair, alteration and maintenance contracts.

We carry out following calibrations:  D AkkS calibrations for the measurand pressure (in the permanent laboratory and on-site)  F actory calibrations for the messurand pressure and flow The close cooperation between sales and service guarantees optimal customer care.

Our certifications  DIN ISO 9001  DAkkS calibration laboratory for the measurand pressure (DIN EN ISO IEC 17025)  Patent for automatic function control (patent number 100 45 472)  WEEE-Reg.-No. DE 61168724  Science friendly company  Conformance to the certification requirements of well-known industrial customers

 Quality award NRW 2002  Long-time excellent credit rating  Member of the German Electrical and Electronic Manufacturers‘ Association (ZVEI)  Member of the DGZfP - German Society for Non-Destructive Testing e. V.  Member of the sponsoring company Kunststoffinstitut Lüdenscheid

Our customers Our customers are mainly from the following branches: automotive industry, medical technology, fittings industry, household appliances industry, packaging industry and E-mobility.

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Test Parts Automotive industry Climate industry Electromobility Electronics industry Fittings industry Household appliances industry Medical technology Packaging industry Valves

Automotive industry ABS sensors ABS valves Aerosol pumps Air bag activators Aluminium housings Antenna motors Anti-skid valves ASR-valves (Anti Slip Regulation) Batteries Belt tighteners Brake cylinders Brake lines Carburettors Castings Catalytic converters Catalysts Central locking systems Compensator reservoirs for brakes and coolers Compensators Connectors Cooler caps Cooler tubes Coolers Cylinder heads Clutch transducers Delivery pumps Diesel injection systems Door closers Drives Electronic control unit Engine blocks Exhaust manifold Exhaust systems

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Filter Fuel lines Gas pressure spring Gears Halogen lights Headlamps Heating regulators Indicators Injectors Injection valves Lambda probes Lamps Lights Pipes Pistons Pneumatic seat controls Pneumatic valves Power steering systems Pre-burning chambers Pressure regulators Pumps Reflectors Relays Sealing caps Sensors Servo steerings Silencers Sucking jet pumps Switches Tanks Tire valves Valves Window lifts Wiper motors

Test Parts

Climate industry Coolers Cooler tubes Heat exchangers Pipes Sucking jet pumps Electromobility (E-Mobility) Electric axle drive (eAxle) Displays for E-Bikes Electronics industry Cameras Connectors Electronic components Halogen lights Microswitches Photoelectric barriers Relais Switches Fittings industry Aluminium housings Ball valves Built-in fittings Caps Castings Concealed fittings Fittings Flow heaters Gas fittings Gas heating systems Gas pressure springs Gas pressure regulators Gas ranges Pipes Sanitary armatures

Solder joints Thermostates Toilet flushings Valves Valve seats Household appliances industry Beverage containers Calorifiers Clocks Coffee machines Connectors Door closer delays Electric toothbrushes Electric razors Fire extinguishers Flow heaters Halogen lamps Hot water boilers Housings for remote control units Ink cartridges Lamps Light barriers Lighters Plastic closures Plastic seals Steam irons Storage water heaters Text markers Thermometers Thermos flasks Thermostats Water picks Medical technology Bipolar forceps with double irrigation Blood bags

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Catheters Closure systems Cuvettes Dialysis accessories Disposable finger cuff Endoscopy Forceps Insulin pumps Intracranial pressure probes Infusion equipments Packaging of pen needles Plastic valves Pipettes Specimen test Syringes Transfer Device Valves for dialysis machines

Packaging industry Drinking pouch Bags for concentrates Intermediate Bulk Container (IBC) Drums Valves Hydraulic valves Pneumatic valves Magnetic valves Non-return valves Overpressure valves Solenoid valves Toilet flashing valves Valve seats

Test Modes and Typical Applications Test medium compressed air

Test medium forming gas

Typical applications

Test modes and applications

Test medium compressed air The inexpensive and easily available test medium compressed air can be used for a wide range of industrial leak tests. Leak rates down to 10-3 mbar • l/s can be detected.

Test medium forming gas With the test medium forming gas (5 % hydrogen, 95 % nitrogen) you can detect leak rates down to 10-6 mbar • l/s.

Typical applications Leak test • Testing for oil- or water tightness • Leak testing according to the requirements of the IP protection classes • Testing of enclosures, gear box covers, reservoirs, shiners • Testing of coolers, gear boxes, valves (internal and outer leak tightness)

• Leak testing of parts with venting elements (e.g. membranes) • Testing of sensors, clocks, micro electronic devices (closed components) • Testing of elements with hydraulics (e.g. servo pumps, power steering pumps, shock absorbers)

Flow test • Continuity test of pipes and valves • Determination of the opening and closing point of valves

• Flow test of tubes, coolant passages, valves, membranes, exhaust-gas systems

Test modes and applications Test modes Pressure decay Pressure rise Dynamic pressure Pressure steps/pressure ramps Closed component Volume measurement Mass flow Flow test

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Typical applications Leak tightness of fillable test parts Leak tightness of combined chambers Continuity test Opening and closing point of valves Leak tightness of capsuled test parts Determination of test part volumes Leak tightness of test parts with big volume and small leakage Determination of flow through membranes, pipes, valves

Typical Applications Leak Testing Method

Test Parts

Direct fillable test parts

Gear box covers, reservoirs, headlamps

Capsuled test parts

Micro electronic devices, sensors, clocks, lamps

Inner and outer leak tightness

Coolers, gear boxes, ball valves

Pressure rise

Valves, coolers, heat exchangers

Flow Measurement Method

Test Parts

Flow test

Coolant passages, membranes, exhaust-gas-systems, pressure compensation elements, valves, tubes

Mass flow test

Large volume test parts with small leak rates

Continuity test

Pipes, valves, openings

Dimensional accuracy

Cross section of tubes and pipes

Pneumatic Controls Method

Application

Existence test

Assembly control

Pressure test

Pneumatic tests, multiple pressurisation

Functional test

Opening points, closing points

Volume determination

Adaption control, error prevention („poka yoke“)

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Leak Tester

CETATEST XS

Leak Tester CETATEST XS - compact, fast, cost-effective The CETATEST XS is a compact, fully automatic leak tester for the detection of untight parts within the cycle time of the production process . The tester is designed for leak testing of small-volume test parts and short total testing times.

It is equipped with a gauge pressure sensor, through which the leak-related pressure decay is detected during the measurement time (relative pressure method). Using the application software CETA Soft XS the parameterisation of the test programs is carried out. Measurement results and pressure variation curves can be recorded.

Operating methods

Pressure ranges

Test mode specific limits

One-channel operation

Fill pressure, test part specific reject and rework levels

24-bit-A/D-Converter

Internal electronically regulated: -1 bar/+1 bar; 0.010 - 0.200 bar; 0.020 1.000 bar; 0.20 - 8.00 bar (external pressure regulation as option)

Valve type

Test modes

Multi-function block

Pressure decay

Pressure sensor

Test options

Gauge pressure sensor

Smooth filling (pressure ramp), prefilling, preventing

Signal processing

Measurement ranges ± 2,500 Pa; ± 9,999 Pa / ± 25.0 hPa; ± 99.9 hPa (depending on the pressure range)

Handling Digital I/O or by PC software, remote control (optional) Parameter memory

Programmable test phases Delay, filling, stabilizing, measuring, venting, application-specific configurable, adjustable in 0.01 s-steps

Result units

8 test programs, parameterising via CETA PC software Languages PC software German, English, Spanish, French, Turkish, Hungarian, Vietnamese, Czech Result memory Internal ring memory (20,000 results)

Pa, hPa (pressure decay) bar (test pressure)

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Leak Tester

CETATEST XS

Application software CETA Soft XS

Parameterisation of programs

Visualisation pressure curve

Interfaces

Digital I/O (standard)

Start / Stop

Program selection

Device status system fault

Evaluation (Pass / Fail)

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RS-232 (ASCII) USB-Slave (with CETA PC-Software)

Measurement results

Parameter output

Parameterisation

Power supply and power consumption

Dimensions

Warranty

Test device: 24 VDC, max. 20 W External power supply: Input 100-240 VAC/47-63 Hz/1.62-0.72 A Output 24 VDC, max. 2.62 A

W x H x D : 280 mm x 96 mm x 250 mm

3 years in case of yearly maintenance, optional prolongation to 5 years

Compressed air supply

External power supply, USB-cable, documentation and PC-software on CD, DAkkS calibration certificate, EU declaration of conformity, D-Sub-plug including cable for inputs and outputs (PLCcommunication), 6/4 PA tube, spare sealing caps and spare union nuts

At least 2 bar resp. 1 bar above test pressure, maximum 9.5 bar + 0.5 bar resp.

50 mbar under evacuation pressure (ISO 8573-1:2010 [1:4:1]) Pneumatic connections Input (compressed air supply): 6 x 1 mm fitting Port for test part: 6 x 1 mm fitting (depending on application)

Weight Approx. 4.5 kg incl. external power supply Scope of delivery

Accessories (optional) Remote control, standard leak, result label printer, filter combination, more in the CETA accessories catalogue

DAkkS calibration and DAkkS calibration certificate All new CETATEST XS devices will be delivered free of charge with DAkkS calibration certificate according to DIN EN ISO/IEC 17025.

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

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Subject to modification due to technical progress | September 2019

Function

Leak Tester

CETATEST 515

Application Software

CETA Soft 2G for free!

Leak Tester CETATEST 515 - available in three different types The CETATEST 515 with differential pressure sensor is a full automatically working leak tester for the detection of untight parts within the cycle time of the production process. The leak tester is available in three different types:

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The configuration “closed components - high resolution” can be used for test parts which cannot be filled, so called “closed components”. It is possible to detect very small ratios of test part volumes (0.03 ml < ∆V < 1.0 ml).

The type “pressure decay - high speed” can be used for leak tests of very small test parts in high speed production cycles.

The configuration “pressure rise” has a 50 % larger measurement signal (compared to the CETATEST 815).

Operating methods

Result units

System control

One channel operation

Pa, hPa, PSI, Pa/s, hPa/s, mbar*l/s, ml/min, ml/h, l/min, l/h, mmHg, mmWs, Torr

Still-Alive-Check with differential pressure sensor control, patented automatic function control (option), control of the compressed air supply, consecutive zero results.

Signal processing Fast 24-bit-A/D-Converter Real-time processing of the measurement signals Pneumatic Minimized volume to optimise the resolution Processing Real time microcontroller system, 16-bit µC / 40 MHz Pressure sensors Differential pressure sensor, gauge pressure sensor Measurement ranges ± 500 Pa / ± 5,000 Pa (displayed resolution: 1 Pa, internal resolution: effective 0.01 Pa), other ranges on request

Pressure ranges -1 bar, 200 mbar, 1 bar, 6 bar, negative and positive gauge pressure ranges can be combined (e.g. -1 bar/+1 bar), other pressure ranges and mechanical pressure regulator on request Test modes Pressure decay, “closed component – high resolution”, pressure decay - “high speed”, pressure rise Test options Prefill, program series, smooth filling, repeated filling, temperature compensation, variable zero point, test repetition / automatic test time adjustment, free programmable control valves

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Programmable test phases Delay, filling, stabilising, measuring, venting, reservoir filling, flooding, refilling Test mode specific limits Prefill pressure, filling pressure, test part specific reject and rework levels Handling Intuitive menu, password protected user levels Parameter memory 64 individually parameterizable test programs with alpha-numeric program names, parameters of the test programs can be exported resp. imported via the test device interfaces or by usage of a USB storage device.

Leak Tester

CETATEST 515 Digital signal inputs

Digital signal outputs

Interface for future extensions

Compressed air input Controlled pressure output (option)

RS-232 interface

p1

Reference output

Main switch

Test output Voltage supply

Optional interfaces Negative gauge pressure input (option)

p2

Vent port

Interfaces Function

Start / Stop / Reset

Program selection

Device status / system fault

Evaluation (Pass / Fail)

Parameterization

Measurement results

Detailed fault messages

Digital I/O (standard)

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RS-232 (standard)

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Profibus DP (option)

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Ethernet (option)

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Further interfaces on request. The optional RS-232 protocol converter enables the exchange of a CETATEST 510 that communicates via RS-232, against a CETATEST 515.

Result statistics, indicator for service intervals, registration of parameter change, recording of measurement series and measurement curves, Dynamic Link Library (DLL) for RS-232 interface programming

Port for test part: 3 mm clamping ring Up to three pneumatically controlled outputs Dimensions and weight

Power supply and power consumption

W x H x D: 345 mm x 145 mm(3 U) x 435 mm Weight: ca. 10 kg

100 - 240 V AC, 47 – 63 Hz, 0.6 - 0.3 A, depending on stage of expansion max. 60 W

Scope of delivery

Compressed air supply 6 - 10 bar and 0.5 bar above test pressure resp. 50 mbar under evacuation pressure (ISO 8573-1:2010 [1:4:1]) Pneumatic connections Input (compressed air supply): 6 mm plug-in fitting

Special packaging, power cord, documentation and PC-software on CD, DAkkS calibration certificate, EU declaration of conformity, D-Sub-plug including cable for inputs and outputs (PLCcommunication), spare sealing caps and spare caps for union nuts coupling or spare clamp rings

DAkkS calibration and DAkkS calibration certificate All new CETATEST 515 devices will be delivered free of charge with DAkkS calibration certificate according to DIN EN ISO/IEC 17025.

Warranty 3 years in case of yearly maintenance, optional prolongation to 5 years Accessories (optional) Filter combination, leak test, leaktight 3/2-way valve, RS-232 protocoll converter, application software CETA Soft 2G, scanner interface, more in the CETA accessories catalogue.

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

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Subject to modification due to technical progress | September 2019

Further functions

Leak Tester

CETATEST 715

Application Software

CETA Soft 2G for free!

Leak Tester CETATEST 715 The CETATEST 715 is a fully automatic working leak tester for the detection of untight parts within the cycle time of the production process. The leak tester uses a gauge pressure sensor and has a large measurement range. Therefore the CETATEST 715 is especially qualified for the simple testing of parts with large leakages.

Operating methods

Result units

System control

One channel operation

Pa, hPa, PSI, Pa/s, hPa/s, mbar*l/s, ml/min, ml/h, l/min, l/h, mmHg, mmWs, Torr

Supply pressure monitoring, consecutive zero results

Pressure ranges

Programmable test phases

-1 bar, 200 mbar, 1 bar, 6 bar, 10 bar, 16 bar, 20 bar, negative gauge pressure and positive gauge pressure ranges can be combined, (e.g. -1 bar/+1 bar), other pressure ranges and mechanical pressure regulator on request

Reservoir filling, flooding, refilling, delay, filling, stabilising, measuring, venting

Test modes

Handling

Pressure decay Optional: dynamic pressure, test of sealed components

Intuitive menu including password protected user levels

Signal processing Fast 24-bit-A/D-Converter Real-time processing of the measurement signals Valve types Sliding valve or poppet valve Processing Real time microcontroller system, 16-bit ÂľC / 40 MHz Pressure sensor Gauge pressure sensor Measurement ranges Max. +/-10,000 Pa, depending on the pressure range (resolution: 1 Pa), other ranges on request

Test mode specific limits Prefill pressure, filling pressure, test part specific reject and rework levels

Parameter memory

Test options Test repetition / automatic test time adjustment, prefill (incl. repeated filling), program series, smooth filling, variable zero point, free programmable control valves

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64 individually parameterizable test programs with alpha-numeric program names, parameters of the test programs can be exported resp. imported via the test device interfaces or by usage of a USB storage device.

Leak Tester

CETATEST 715 Digital signal inputs

Digital signal outputs

Compressed air input

Interface for future extensions

Controlled pressure output (option)

RS-232 interface Main switch

Test output

Voltage supply Vent port

p1

Optional interfaces Optional additional test pressure input (apply to > 10 bar)

Negative gauge pressure input (option)

Interfaces Function

Start / Stop / Reset

Program selection

Device status / system fault

Evaluation (Pass / Fail)

Parameterization

Measurement results

Detailed fault messages

Digital I/O (standard)

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RS-232 (standard)

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Profibus DP (option)

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Ethernet (option)

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Further interfaces on request. The optional RS-232 protocol converter enables the exchange of a CETATEST 710, that communicates via RS-232, against a CETATEST 715.

Pneumatic connections

Result statistics, indicator for service intervals, registration of parameter change, recording of measurement series and measurement curves, Dynamic Link Library (DLL) for RS-232 interface programming

Input (compressed air supply): 6 mm plug-in fitting Port for test part: 6 x 1 mm fitting, 6 mm clamping ring (option) Up to three pneumatically driven outputs (option)

Power supply and power consumption 100 - 240 V AC, 47 – 63 Hz, 0.6 - 0.3 A, depending on stage of expansion max. 60 W Compressed air supply 6 - 10 bar and 0.5 bar above test pressure resp. 50 mbar under evacuation pressure (ISO 8573-1:2010 [1:4:1]).

Test devices with pressure ranges higher than10 bar have an additional connection for the external compressed air >10 bar.

Dimensions and weight W x H x D: 345 mm x 145 mm (3 U) x 435 mm Weight: Appr. 10 kg Scope of delivery Special packaging, power cord, documentation and PC-software on CD, DAkkS calibration certificate, EU declaration of conformity, D-Sub-plug including cable for inputs and outputs (PLC-communication), spare sealing caps and spare caps for union nuts coupling or spare clamp rings

DAkkS calibration and DAkkS calibration certificate All new CETATEST 715 devices will be delivered free of charge with DAkkS calibration certificate according to DIN EN ISO/IEC 17025.

Warranty 3 years in case of yearly maintenance, optional prolongation to 5 years Accessories optional Filter combination, standard leak, leaktight 3/2-way valve, Twin tube, RS-232 protocoll converter, RS-232/Ethernet adapter, application software CETA Soft 2G, scanner interface, more in the CETA accessories catalogue.

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

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Subject to modification due to technical progress | September 2019

Further functions

Leak Tester

CETATEST 715 Twin

Application Software

CETA Soft 2G for free!

Leak Tester CETATEST 715 Twin The CETATEST 715 Twin is a fully automatic working leak tester for the detection of untight parts within the cycle time of the production process. The leak tester uses two gauge pressure sensors and has a large measurement range. Therefore the CETATEST 715 Twin is especially qualified for the simple testing of parts with large leakages. The differential pressure leak tester is designed for synchronous two-channel operation and is suitable for applications in which test parts can be tested with the same settings. The channel specific adjustment of the leak thresholds is possible.

Operating methods

Result units

Programmable test phases

Two channel operation Synchronous two channel operation, single channel mode possible

Pa, hPa, PSI, Pa/s, hPa/s, mbar*l/s, ml/min, ml/h, l/min, l/h, mmHg, mmWs, Torr

Delay, filling, stabilising, measuring, venting

Pressure ranges

Test mode specific limits

-1 bar, 200 mbar, 1 bar, 6 bar, 10 bar, negative gauge pressure and positive gauge pressure ranges can be combined, (e.g. -1 bar/+1 bar), other pressure ranges and mechanical pressure regulator on request

Prefill pressure, filling pressure, test part specific reject and rework levels

Signal processing Fast 24-bit-A/D-Converter Real-time processing of the measurement signals Valve types Poppet valve

Handling Intuitive menu including password protected user levels

Test modes

Parameter memory

Processing

Pressure decay measurement

Real time microcontroller system, 16-bit ÂľC / 40 MHz

Test options

64 individually parameterizable test programs with alpha-numeric program names, parameters of the test programs can be exported resp. imported via the test device interfaces or by usage of a USB storage device.

Two gauge pressure sensors

Prefill (incl. repeated filling), smooth filling, variable zero point, free programmable control valves

Measurement ranges

System control

Pressure sensors

Max. +/-10,000 Pa, depending on the pressure range (resolution: 1 Pa), other ranges on request

Supply pressure monitoring, consecutive zero results

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Leak Tester

CETATEST 715 Twin Digital signal inputs

Digital signal outputs

Compressed air input

Interface for future extensions Controlled pressure output (option)

RS-232 interface

Negative gauge pressure input (option)

Main switch Voltage supply

Test output 1

Test output 2

Optional interfaces Optional additional test pressure input (apply to > 10 bar)

Vent port

Interfaces Function

Start / Stop / Reset

Program selection

Device status / system fault

Evaluation (Pass / Fail)

Parameterization

Measurement results

Detailed fault messages

Digital I/O (standard)

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RS-232 (standard)

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Ethernet (option)

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Further interfaces on request.

Power supply and power consumption 100 - 240 V AC, 47 – 63 Hz, 0.6 - 0.3 A, depending on stage of expansion max. 60 W

Pneumatic connections Input (compressed air supply): 6 mm plug-in fitting Port for test part: 6 x 1 mm fitting, 6 mm clamping ring (option) Up to three pneumatically driven outputs (option) Dimensions and weight W x H x D: 345 mm x 145 mm (3 U) x 435 mm Weight: Appr. 11 kg

DAkkS calibration and DAkkS calibration certificate All new CETATEST 715 Twin devices will be delivered free of charge with DAkkS calibration certificate according to DIN EN ISO/IEC 17025.

Warranty 3 years in case of yearly maintenance, optional prolongation to 5 years Accessories optional

Compressed air supply

Scope of delivery

6 - 10 bar and 0.5 bar above test pressure resp. 50 mbar under evacuation pressure (ISO 8573-1:2010 [1:4:1]).

Test devices with pressure ranges higher than10 bar have an additional connection for the external compressed air >10 bar.

Special packaging, power cord, documentation and PC-software on CD, DAkkS calibration certificate, EU declaration of conformity, D-Sub-plug including cable for inputs and outputs (PLCcommunication), spare sealing caps and spare caps for union nuts coupling or spare clamp rings

Filter combination, standard leak, leaktight 3/2-way valve, Twin tube, RS-232 protocoll converter, RS-232/Ethernet adapter, application software CETA Soft 2G (limited scope of services), scanner interface, more in the CETA accessories catalogue.

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

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Subject to modification due to technical progress | September 2019

Further functions Result statistics, indicator for service intervals, registration of parameter change, recording of measurement series and measurement curves, Dynamic Link Library (DLL) for RS-232 interface programming

Leak Tester

CETATEST 815

Application Software

CETA Soft 2G for free!

Leak Tester CETATEST 815 - makes precision work The CETATEST 815 is a fully automatic working leak tester for the detection of untight parts within the cycle time of the production process. The pressure in the test part volume due to a leakage is compared with the pressure in a tight reference volume (differential pressure method).

Operating methods

Result units

System control

One channel operation

Pa, hPa, PSI, Pa/s, hPa/s, mbar*l/s, ml/min, ml/h, l/min, l/h, mmHg, mmWs, Torr

Still-Alive-Check with differential pressure sensor control, patented automatic function control (option), control of the compressed air supply, consecutive zero results

Signal processing Fast 24-bit-A/D-Converter Real-time processing of the measurement signals Valve types Depending on the application: sliding valve or poppet valve

Pressure ranges -1 bar, +/-5 mbar, +/-50 mbar, 200 mbar, 1 bar, 6 bar, 10 bar, 20 bar, 30 bar, negative gauge pressure and positive gauge pressure ranges can be combined, (e.g. -1 bar/ +1 bar), other pressure ranges and mechanical pressure regulator on request

Processing

Test modes

Real time microcontroller system, 16-bit ÂľC / 40 MHz Pressure sensors

Pressure decay Optional: sealed component, dynamic pressure, pressure steps, pressure rise (with double leak connector)

Differential pressure sensor gauge pressure sensor

Test options

Measurement ranges Âą 500 Pa / Âą 5,000 Pa (displayed resolution: 1 Pa, internal resolution: effective 0.01 Pa), other ranges on request

Prefill (multiple filling), program series, smooth filling, repeated filling, temperature compensation, variable zero point, test repetition / automatic test time adjustment, free programmable control valves

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Programmable test phases Delay, prefilling, preventing, filling, stabilising, measuring, venting, reservoir filling, flood, refilling Test mode specific limits Prefill pressure, filling pressure, test part specific reject and rework levels Handling Intuitive menu including password protected user levels Parameter memory 64 individually parameterizable test programs with alpha-numeric program names, parameters of the test programs can be exported resp. imported via the test device interfaces or by usage of a USB storage device.

Leak Tester

CETATEST 815

Interface for future extensions

Digital signal inputs

Digital signal outputs

Compressed air input

Controlled pressure output (option)

RS-232 interface

Reference output

Main switch

Test output Voltage supply

Optional interfaces Optional additional test pressure input (apply to > 10 bar)

Vent port

p1

Negative gauge pressure input (option) or primary pressure output (pressure rise)

Interfaces Function Digital I/O (standard)

Start / Stop / Reset

Program selection

Device status / system fault

Evaluation (Pass / Fail)









Parameterization

Measurement results

Detailed fault messages

RS-232 (standard)

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Profibus DP (option)

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Profinet (option)

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Ethernet (option)

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EtherCAT (option)

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Further interfaces on request The optional RS-232 protocol converter enables the exchange of a CETATEST 810 that communicates via RS-232, against a CETATEST 815.

Pneumatic connections

Result statistics, indicator for service intervals, registration of parameter change, recording of measurement series and measurement curves, Dynamic Link Library (DLL) for RS-232 interface programming

Input (compressed air supply): 6 mm plug-in fitting Port for test part: 6 x 1 mm fitting, 6 mm clamping ring (option), up to three pneumatically driven outputs (option)

Power supply / Power consumption 100 - 240 V AC, 47 – 63 Hz, 0.6 - 0.3 A, depending on stage of expansion max. 60 W Compressed air supply 6 - 10 bar and 0.5 bar above test pressure resp. 50 mbar under evacuation pressure (ISO 8573-1:2010 [1:4:1]).

Test devices with pressure ranges higher than10 bar have an additional connection for the external compressed air >10 bar.

Dimensions and weight W x H x D: 345 mm x 145 mm (3 U) x 435 mm Weight: appr. 10 kg Scope of delivery Special packaging, power cord, documentation and PC-software on CD, DAkkS calibration certificate, EU declaration of conformity, D-Sub-plug including cable for inputs and outputs (PLCcommunication), spare sealing caps and spare caps for union nuts coupling or spare clamp rings

DAkkS calibration and DAkkS calibration certificate All new CETATEST 815 devices will be delivered free of charge with DAkkS calibration certificate according to DIN EN ISO/IEC 17025.

Warranty 3 years in case of yearly maintenance, optional prolongation to 5 years Accessories (optional) Filter combination, standard leak, leaktight 3/2-way valve, RS-232 protocoll converter, RS-232/Ethernet adapter, application software CETA Soft 2G, scanner interface, more in the CETA accessories catalogue.

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

17

Subject to modification due to technical progress | September 2019

Further functions

Leak Tester

CETATEST 815 Twin

Application Software

CETA Soft 2G for free!

Leak Tester CETATEST 815 Twin - parallel testing The differential pressure leak tester CETATEST 815 Twin is designed for synchronous two-channel operation and is suitable for applications in which test parts can be tested with the same settings. The channel specific adjustment of the leak thresholds is possible. The differential pressure method compares the pressure decay in the test part volumes due to leakages with the pressures in the reference volumes.

Operating methods

Result units

Programmable test phases

Synchronous two channel operation, single channel mode possible

Pa, hPa, PSI, Pa/s, hPa/s, mbar*l/s, ml/min, ml/h, l/min, l/h, mmHg, mmWs, Torr

Signal processing

Pressure ranges -1 bar, 200 mbar, 1 bar, 6 bar, 10 bar, negative gauge pressure and positive gauge pressure ranges can be combined (f.e. -1 bar/+1 bar), other pressure ranges on request

Delay, prefilling, preventing, filling, stabilising, measuring, venting, reservoir filling, flood, refilling

Fast 24-bit-A/D-Converter Real-time processing of the measurement signals Valve types Seat valvel Processing Real time microcontroller system, 16-bit ÎźC / 40 MHz

Test modes / test options Pressure loss, Prefill, Smooth filling, Analysis of the filling and stabilizing curve, Repeated measurements / Automatic measuring time adjustment, free programmable control valves

Pressure sensor One gauge pressure sensor Each channel one differential pressure sensor Measurement ranges Âą 500 Pa / Âą 5.000 Pa (displayed resolution: 1 Pa, iinternal resolution: effective 0.01 Pa) other ranges on request

System control Control of the compressed air supply, in the case of test cycle interruption in one channel (e.g. due to a gross leak) the test cycle in the other channel continues, Still-Alive-Check with differential pressure sensor control

18

Test mode specific limits Prefill pressure, filling pressure, test mode specific reject and rework levels Handling Intuitive menu including password protected user levels Parameter memory 64 individually parameterizable test programs with alpha-numeric program names, parameters of the test programs can be exported resp. imported via the test device interfaces or by usage of a USB storage device.

Leak Tester

CETATEST 815 Twin

Digital signal inputs

Negative gauge pressure input (option)

Digital signal outputs

Compressed air input Test output 2

Interface for future extensions

Test output 1

RS-232 interface

Vent port

Main switch Controlled pressure output 1 (option)

Voltage supply

Reference output 1 Optional interfaces

Controlled pressure output 2 (option)

Reference output 2

Interfaces Function

Start / Stop / Reset

Programmselection

Device status / system fault

Evaluation (Pass /Fail)

Parameterization

Measurement results

Detailed fault messages

Digital I/O (standard)

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RS-232 (standard)

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Profibus DP (option)

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Profinet (option)

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Ethernet (option)

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EtherCAT (option)

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Further interfaces on request.

Pneumatic connections

Result statistics, indicator for service intervals, registration of parameter change, recording of measurement series and measurement curves, Dynamic Link Library (DLL) for RS-232 interface programming

Input (compressed air supply): 6 mm plug-in fitting Port for test part: 6 x 1 mm fitting, 6 mm clamping ring (option) Up to two pneumatically driven outputs (option)

Power supply and power consumption 100 – 240 V AC, 47 – 63 Hz, 0.6 – 0.3 A, depending on stage of expansion max. 60 W Compressed air supply 6 - 10 bar and 0.5 bar above test pressure resp. 50 mbar under evacuation pressure (ISO 8573-1:2010 [1:4:1]).

Dimensions and weight W x H x D: 345 mm x 145 mm (3U) x 435 mm Weight: appr. 11kg Scope of delivery Special packaging, power cord, documentation and PC-software on CD, DAkkS calibration certificate, EU declaration of conformity, D-Sub-plug including cable for inputs and outputs (PLCcommunication), spare sealing caps and spare caps for union nuts coupling or spare clamp rings

DAkkS calibration and DAkkS calibration certificate All new CETATEST 815 Twin devices will be delivered free of charge with DAkkS calibration certificate according to DIN EN ISO/IEC 17025.

Warranty 3 years in case of yearly maintenance, optional prolongation to 5 years Accessories (optional) Filter combination, standard leak, leak tight 3/2-way valve, RS-232 / Ethernet-adapter, application software CETA Soft 2G (limited scope of services), scanner interface, more in the CETA accessories catalogue.

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

19

Subject to modification due to technical progress | September 2019

Further functions

Leak Tester

CETATEST 815 HP-PR

Application Software

CETA Soft 2G for free!

Leak tester CETATEST 815 HP-PR - testing with high pressure The CETATEST 815 HP-PR in the variant high pressure can be used for leak tests (e.g. injection valves) up to a test pressure of 400 bar using the test mode pressure rise. Hereby the primary circuit is pressurised with the test pressure (up to 400 bar). The leakage test is performed in the secondary circuit.

Operating methods

Measurement range

Programmable test parameter

Two channel operation optional

Differential pressure sensor: Âą 500 Pa / Âą 5.000 Pa (displayed resolution: 1 Pa, internal resolution: effective 0.01 Pa) other ranges on request

Primary- and secondary pressure circuit: target pressures, pressure limit value, delay time, fill time, stabilization time, measurement time, dp-limit value, exhaust time, reject level, rework level

Result units

Test mode specific limits

Pa, hPa, PSI, Pa/s, hPa/s, mbar*l/s, ml/min, ml/h, l/min, l/h, mmHg, mmWs, Torr

Prefill pressure, filling pressure, test mode specific reject and rework levels

Pressure ranges

Handling

Primary pressure: to 400 bar Secondary pressure: to 150 mbar, other pressure ranges on request

Intuitive menu including password protected user levels

Signal processing Fast 24-bit-A/D-Converter Real-time processing of the measurement signals Valve type Poppet valve (primary circuit), sliding valve (secondary circuit) Sequence controller Microcontroller system Pressure sensors Piezo-resistive differential pressure transducer (in secondary circuit), Piezo-resistive gauge pressure sensor (in primary and secondary circuit)

Parameter memory

Test modes Pressure rise Control systems Still-Alive-Check with control of the differential pressure sensor, overflow valves, consecutive zero results

20

64 individually parameterizable test programs with alpha-numeric program names, parameters of the test programs can be exported resp. imported via the test device interfaces or by usage of a USB storage device.

Leak Tester

CETATEST 815 HP-PR

Digital signal outputs

Compressed air input p1

Digital signal inputs RS-232 interface Main switch

Reference output Test output

Interface for future extensions

Vent port Optional interfaces Test pressure output High pressure input Test output control device 1

Connection to control device

Test output test part 1 Vent port

Test output test part 2 (option)

Test output control device 2 (option)

Interfaces Function

Start / Stop / Reset

Programm selection

Device status / system fault

Evaluation (Pass / Fail)

Digital I/O (standard)









RS-232 (standard)









Parameterization Measurement results



Detailed fault messages





Profibus DP (option)















Profinet (option)



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Ethernet (option)

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EtherCAT (option)

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Further interfaces on request.

Pneumatic connection

Result statistics, indicator for service intervals, registration of parameter change, recording of measurement series and measurement curves, Dynamic Link Library (DLL) for RS-232 interface programming

Input (compressed air supply): 6 mm plug-in fitting , primary circuit: 6 mm clamping ring secundary circuit: 3 mm clamping ring

Power supply and power consumption

W x H x D: 345 mm x 145 mm (3 U) x 435 mm Weight approx. 23 kg (for one channel version), approx. 33 kg (for two channel version)

100 – 240 V AC, 47 – 63 Hz, 0.6 – 0.3 A, depending on stage of expansion, max. 60 W (for each CETATEST 815) Compressed air supply 6 - 10 bar and 0.5 bar above test pressure (ISO 8573-1:2010 [1:4:1]), High pressure input up to 450 bar

Dimensions and weight

Scope of delivery Special packaging, power cord, documentation and PC-software on CD, DAkkS calibration certificate, EU declaration of conformity, D-Sub-plug including cable for inputs and outputs (PLCcommunication), spare sealing caps and spare caps for union nuts coupling or spare clamp rings

DAkkS calibration and DAkkS calibration certificate All new CETATEST 815 HP-PR devices up to 60 bar pressure range will be delivered free of charge with DAkkS calibration certificate according to DIN EN ISO/IEC 17025.

Warranty 3 years in case of yearly maintenance, optional prolongation to 5 years Accessories (optional) Filter combination, standard leak, leak tight 3/2-way valve, RS-232 / Ethernet adapter, application software CETA Soft 2G, more in the CETA accessories catalogue.

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

21

Subject to modification due to technical progress | September 2019

Further functions

Leak Tester

CETATEST 825

NEW

CETATEST 825 - New generation of innovative leak testers with differential pressure sensor The CETATEST 825 is the fourth generation of CETA differential pressure testers, as a variant of the new series of test devices CETATEST x25. Following the x15 series, known for the quality, reliability and durability of its devices, the new x25 series features a large number of technical innovations.

System architecture

Measurement ranges

Operation

Industrial PC: Quad Core CPU, 1.8 GHz, 4 GB RAM, 128 GB SSD, Micro-controller system for the test process control: 32-bit ARM μC / 84 MHz

± 500 Pa / ± 5,000 Pa (display resolution: 1 Pa, internal resolution: effectively 0.01 Pa), other ranges on request

Touch screen, dual jog dial, separate start / stop buttons, password protected user levels, CETA app for tablets / smartphones

Signal processing Fast 24-bit A/D converter, real-time processing of measurement signals Valve types Sliding valve or poppet valve (depending on the application) System features Flow-optimized pneumatics Low inherent volume of the measuring circuit Integrated security functions Flexible configuration of test phases External sensors can be integrated

Result units Pa, hPa, PSI, Pa/s, hPa/s, mbar • l/s, ml/min, ml/h, l/min, l/h, mmHg, mmWs, Torr Pressure ranges -1 bar, +/- 5 mbar, +/- 50 mbar, 200 mbar, 1 bar, 6 bar, 10 bar, 20 bar, 30 bar negative and positive gauge pressure ranges can be combined (for example -1 bar/+10 bar), other pressure ranges on request Test modes Pressure decay Optional: sealed component, dynamic pressure, pressure steps, pressure rise

Pressure sensors

Optional additional functions

Gauge pressure sensor Differential pressure sensor

Prefill, program series, smooth filling, pulsing, temperature compensation, variable zero point, test repetition, automatic test time adjustment, freely programmable control valves

22

Display 7-inch color screen, various graphical diagrams (measurement curves, histogram, measurement series overview), list of results System monitoring Self-tightness test, logging of valve switching times, Still-Alive-Check with differential pressure sensor monitoring, patented, automatic function control (option), control of the compressed air supply, consecutive zero results Memory For more than 1 million measurement results, 256 individually parameterizable test programs with alpha-numeric program names, export / import of test programs via device interfaces or by usage of a USB storage device

Leak Tester

CETATEST 825

Interface for optional extensions

Compressed air input

Additional test pressure input (apply to > 10 bar)

Option: Controlled pressure output

Optional Anybus module for additional interfaces such as Profibus DP, Profinet, EtherCAT or USB (Slave) Digital signal inputs RS-232 interface USB Host Ethernet Digital signal outputs 24 VDC input Option: Negative gauge pressure input

Reference output

Test output

Interfaces

User support

DAkkS calibration and DAkkS certificate

I/O interface for start/stop/reset, program selection, device status, system faults and test results (pass/fail).

RS-232, USB (host), Ethernet, WLAN, Bluetooth for additional functions parameterization, measurement results, detailed information in real time (e. g. measurement curve) and failure messages.

Automatic parameter determination Leak rate set-up wizard Teach-in mode Maintenance monitoring Overview of parameter changes

All new devices will be delivered free of charge with DAkkS calibration certificate according to DIN EN ISO/IEC 17025.

An optional Anybus module can be used to implement additional interfaces such as Profibus DP, Profinet, EtherCAT or USB (Slave).

The CETATEST 825 is fully interface compatible with the CETATEST 815 and well prepared for Industry 4.0 requirements.

Further functions Result statistics, cycle counter, recording of measurement series and measurement curves, Dynamic Link Library (DLL) for RS232 interface programming, integration of test part image / barcode / QR code, user administration, export of test parameters, measurement curves and measurement series to USB storage media, nominal pressure optimization

Dimensions and weight W x H x D: 367 mm x 183 mm (4 U) x 435 mm Weight: approx. 10 kg

Supply voltage Test device: 24 VDC External power supply: Input 100-240 VAC/47-63 Hz Output 24 VDC Air supply 6 - 10 bar, min. 0.5 bar above test pressure resp. 50 mbar below evacuation pressure Test devices with pressure ranges higher than 10 bar have an additional connection for the external compressed air > 10 bar.

Quality or purity according to ISO 8573-1: 2010 [1: 4: 1]

Scope of delivery Special packaging, power supply, power cord, documentation on CD, DAkkS calibration certificate, EU declaration of conformity, D-Sub-plug, digital input and output cable, spare sealing caps and spare caps for union nuts coupling or spare clamp rings Warranty 3 years in case of yearly maintenance, optional prolongation to 5 years

Pneumatic connections

Accessories (optional)

Input (compressed air supply): 6 mm plug-in fitting Port for test part: 6 x 1 mm fitting, 6 mm clamping ring (option), up to three pneumatically driven outputs (option)

Filter combination, test leak, leaktight 3/2-way valve, RS-232 protocol converter, application software CETA Soft 2G available on request free of charge, scanner interface, remote control panel, further accessories in the CETA accessories catalogue

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

23

Subject to modification due to technical progress | September 2019

Vent port

Leak Tester

Hydrogen Leak Tester CETATEST

Highly sensitive  Low cost  Fast  Pressureless  Broadband (for ingredients)  Selective (for tracer gases)   Modular

The Hydrogen Leak Tester for leak rates down to 10-6 mbar . l/s The Hydrogen Leak Tester is a modular system for leak testing of gas-filled or liquid-filled product packaging and molded components and parts. The system’s patented and highly sensitive operating method is based on the detection of gases or vapors evaporating from such packaging or molded parts in case of leakage.

If the packaging or molded parts do not already contain gases or vapors, tracer gases can be injected prior to leak testing.

Typical test gases and test vapors are forming gas 95/5 (95% nitrogen and 5% hydrogen), alcohols, solvents and other volatile organic gas- and vapor mixtures. A multiphase test sequence with a reference phase, which suppresses ambient fluctuations, enables the detection of leaks up to 10-6 mbar • l/s.

Injection

Accumulation

pump

pump filter

filter

sensor

sensor

valve 2 valve 1

valve 2 valve 1

test chamber

test chamber

2. The gas volume from the chamber passes the sensor and the resulting signal is measured.

1. The test medium escaping from a leak in the test part is accumulated in a closed test chamber.

24

Hydrogen Leak Tester

Purging unit

Measuring unit

Calibration unit

Filling unit

I/O-unit

Measuring method

Measuring unit

Calibration unit

• Detection limit: 10-6 mbar . l/s (optimal configuration)

• Number of gas sensors: 2 (depending on application)

Test leak with tracer gas

• Automated test procedure

• Sensors for pressure, flow, humidity (optional)

• Test leak incl. 3-point calibration

• Different test methods • Pressure at the test piece: approx. 1 bar • Selective sampling (via pump) • Flow rate: 1 - 3 l/min (optional: 180 - 700 ml/min) • Detectable gases: all oxidisable and reducible gases Power supply • 100 – 240 V / 50 – 60 Hz

• Connection: tube Ø 4 mm (other sizes on demand)

• Pressure on test leak : 0,9 - 7 bar • Connection: pipe Ø 3 mm I/O-unit • Ethernet (optional)

Purging unit Purging gas pressure up to 2 bar • Connection: tube Ø 6 mm (other sizes on demand)

• Proprietary, extensible module interface (on demand) • Profibus (optional) • Additional interfaces (on demand)

Filling unit • Evacuating DUT

Dimensions and weight

• Filling DUT with test gas

• L x H x W: 465 mm x 198 mm x 315 mm

• Purging DUT with compressed air

• Weight without test chamber: 9 - 12,5 kg

• Connection: pipe Ø 6 mm

• Filling pressure: 0 – 8 bar

Configuration • Sensors for pressure, flow, humidity (option) • Operation of an external test chamber • Control of sensors, valves, heating additional external components on demand • Touch screen operation • USB port

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

25

Subject to modification due to technical progress | September 2019

Leak Tester

Mass Flow Tester

CETATEST 615

Application Software

CETA Soft 2G for free!

Mass Flow Tester CETATEST 615 - for the leak test of large volume parts The CETATEST 615 is a fully automated mass flow tester for the detection of small leaks in large volume test parts. The measurement method is based on the principle of the thermal mass flow measurement.

By using a previously pressurised reservoir volume leakages can be measured without the disturbing effects of a pressure regulation. Temperature effects are automatically compensated. The mass flow caused by the leakage is displayed directly for standard conditions, which can be parameterised.

Operating methods

Result units

Test mode specific limits

One channel operation

Nml/min, Nml/h, Nl/min, Nl/h, scc/min, scc/h, sl/min, sl/h, mbar*l/s

Reservoir pressure, test pressure, test part specific reject and rework levels

Pressure ranges

Handling

200 mbar, 1 bar, 6 bar, 10 bar, other pressure ranges and mechanical pressure regulator on request

Intuitive menu including password protected user levels

Test options

64 individually parameterizable test programs with alpha-numeric program names, parameters of the test programs can be exported resp. imported via the test device interfaces or by usage of a USB storage device.

Signal processing Fast 24-bit-A/D-Converter Real-time processing of the measurement signals Processing Real time microcontroller system, 16-bit ÂľC / 40 MHz

Program series

Sensors Gauge pressure sensor Thermal mass flow sensor

System control

Measurement ranges

Programmable test phases

0 - 10 ml/min, 0 - 25 ml/min, 10 - 600 ml/min (displayed resolution: 0.01 ml/min), other ranges on request

Control of the compressed air supply, consecutive zero results

Delay, reservoir filling, flooding , filling, stabilising, measuring, venting

26

Parameter memory

Leak Tester Mass Flow Tester

CETATEST 615 CETATEST Digital signal inputs

Interface for future extensions

Digital signal outputs

Compressed air input

Controlled pressure output (option)

RS-232 interface Main switch Vent port

Voltage supply

Reservoir volume

Optional interfaces

Test part

Interfaces Function

Start / Stop / Reset

Program selection

Device status / system fault

Evaluation (Pass / Fail)









Digital I/O (standard)

Parameterization

Measurement results

Detailed fault messages

RS-232 (standard)



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

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





Profibus DP (option)

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

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Profinet (option)

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Ethernet (option)

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EtherCAT (option)

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

Further interfaces on request.

Warranty

Result statistics, indicator for service intervals, registration of parameter change, recording of measurement series and measurement curves, Dynamic Link Library (DLL) for RS-232 interface programming

Port for test part: 8 x 1 mm fitting Port for reservoir: 8 x 1 mm fitting Up to three pneumatically driven outputs (option)

Power supply / power consumption

W x H x D: 345 mm x 145 mm (3 U) x 435 mm Weight: appr. 10 kg

100 - 240 V AC, 47 – 63 Hz, 0.6 - 0.3 A, depending on stage of expansion max. 60 W Compressed air supply 6 - 10 bar and 0.5 bar above test pressure (ISO 8573-1:2010 [1:4:1]).

Pneumatic connections Input (compressed air supply): 6 mm plug-in fitting

Dimensions and weight

3 years in case of yearly maintenance, optional prolongation to 5 years Accessories (optional) Filter combination, standard leak, leaktight 3/2-way valve, RS-232/Ethernet adapter, application software CETA Soft 2G, scanner interface, more in the CETA accessories catalogue.

Scope of delivery Special packaging, power cord, documentation on CD, calibration certificate, EU declaration of conformity, D-Sub-plug including cable for inputs and outputs (PLCcommunication), spare sealing caps and spare caps for union nuts coupling

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

27

Subject to modification due to technical progress | September 2019

Further functions

Flow Tester

CETATEST 915

Application Software

CETA Soft 2G for free!

Flow Tester CETATEST 915 - for volume flow measurement The flow tester CETATEST 915 is used to measure the flow using compressed air. The device contains a measurement system consisting of a laminar flow element (LFE) and a differential pressure sensor. In the direct test method the air, provided by the internal pressure regulator, flows through the measuring section before it enters the test part. In the indirect test method the measuring section is located behind the test part. Due to the special design of the measuring section a laminar flow is generated. The resulting pressure difference is directly proportional to the volume flow.

With the optional electronical pressure regulator and four calibrations for up to four test pressures the application range is substantially broadened.

Signal processing Fast 24-bit-A/D-Converter Sequence controller Real time microcontroller system, 16-bit ÎźC / 40 MHz

Measurement ranges of the laminar flow elements Type of LFE

Flow at positive gauge pressure of 50 mbar in the LFE

Test connections

1 RGK

3

-

250 ml/min

8 x 1 mm fitting

1 RK

4

-

310 ml/min

8 x 1 mm fitting

Differential pressure sensor, gauge pressure sensor (test pressure)

1 RM

11

-

890 ml/min

8 x 1 mm fitting

1 RG

60

-

2,450 ml/min

8 x 1 mm fitting

Pressure ranges

2 RG

110

-

5.000 ml/min

8 x 1 mm fitting

-1,000 mbar, 150 mbar, 1,000 mbar, 6 bar, other pressure ranges and electronical pressure regulator on request

3 RG

175

-

7,500 ml/min

8 x 1 mm fitting

5 RG

16

-

750 l/h

8 x 1 mm fitting

8 RG

24

-

1,200 l/h

8 x 1 mm fitting

20 RG

70

-

2,850 ml/min

8 x 1 mm fitting

30 RG

130

-

4,650 l/h

8 x 1 mm fitting

55 RG

3.5

-

140 l/min

10 x 1 mm fitting

80 RG

5.8

-

200 l/min

10 x 1 mm fitting

Test phases

100 RG

7.5

-

200 l/min

10 x 1 mm fitting

Delay, filling, stabilising, measuring, venting

148 RG

10.2

-

200 l/min

10 x 1 mm fitting

Pressure sensors

Result units ml/min, ml/h, l/min, l/h, mbar*l/s Test modes / test options Direct method, indirect method, exponential extrapolation, bypass

28

Leak Tester Flow

CETATEST 915 Digital signal inputs

Interface for future extensions

Digital signal outputs Compressed air input

Option: bypass

Test output

Controlled pressure output (option)

RS-232 interface Main switch Power supply

Optional interfaces

Interfaces Function

Start / Stop / Reset

Programm selection

Device status / system fault

Evaluation (Pass / Fail)









Digital I/O (standard)

Parameterization Measurement results

Detailed fault messages

RS-232 (standard)















Profibus DP (option)















Profinet (option)















Ethernet (option)















EtherCAT (option)















Test mode specific limits

Power supply and power consumption

Scope of delivery

Filling pressure, test part specific reject and rework levels

100 – 240 V AC, 47 – 63 Hz, 0,6 – 0,3 A, depending on stage of expansion max. 60 W

Handling

Compressed air supply

Intuitive menus, password protected user levels

1.0 bar above test pressure resp. 50 mbar under evacuation pressure (ISO 8573-1:2010 [1:4:1])

Special packaging, power cord, documentation and PC-software on CD, calibration certificate, EU declaration of conformity, D-Sub-plug including cable for inputs and outputs (PLC-communication), spare sealing caps and spare caps for union nuts coupling or spare clamp rings

Parameter memory 64 individually parameterizable test programs with alpha-numeric program names, parameters of the test programs can be exported resp. imported via the test device interfaces or by usage of a USB storage device.

Further functions Result statistics, indicator for service intervals, recording of parameter change, recording of measurement curves and measurement series, Dynamic Link Library (DLL) for RS-232 interface programming

Pneumatic connections Input (compressed air supply): 6 mm plug-in fitting Port for test part: depending on the LFE used Pneumatically controlled and individually adaptable outputs (option) Special calibration

Flow calibrations for up to four test pressures optional

Warranty 3 years in case of yearly maintenance, optional prolongation to 5 years Accessories (optional) Filter combination, master jet, leak tight 3/2-way valve, RS-232 / Ethernetadapter, control- and evaluation software, application software CETA Soft 2G, scanner interface, more in the CETA accessories catalogue

Dimensions and weight W x H x D: 345 mm x 145 mm (3 U) x 435 mm Weight: appr. 10kg

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

29

Subject to modification due to technical progress | September 2019

Further interfaces on request. The optional RS-232 protocol converter enables the exchange of a CETA 900 that communicates via RS-232, against a CETATEST 915.

Flow Tester

CETATEST 915-G

Application Software

CETA Soft 2G for free!

Flow Tester CETATEST 915-G The CETATEST 915-G is a fully automatic flow test device for the detection of untight parts. The test is automatically started

after adaption of the test part. This method of operation has been developed especially for the gas industry and for reworking in the automobile industry. The pressure drop of the laminar flow element (LFE) is measured by a differential pressure sensor and converted into a flow value.

Operating methods

Measurement ranges

Adjustable threshold values

Direct laminar flow measurement

10 bis 600 ml/h other ranges on request

Filling pressure, test part specific reject and rework levels

Result units

Handling

ml/min, ml/h, l/min, l/h, mbar*l/s

Intuitive menus, password protected user levels

Signal processing Fast 24-bit-A/D-Converter Real time processing of the measurement signals Processing Real time microcontroller system, 16-bit ÎźC / 40 MHz Start function

Pressure ranges 150 mbar and 600 mbar (other pressures on request) Test modes / test options

Selectable automatic start

Leak test on flow basis, zero result measurements

Pressure sensors

Programmable test phases

Differential pressure sensor, gauge pressure sensor (test pressure)

Delay, filling, stabilising, measuring

30

Parameter memory 64 individually parameterizable test programs with alpha-numeric program names, parameters of the test programs can be exported resp. imported via the test device interfaces or by usage of a USB storage device.

Leak Tester Flow

CETATEST 915-G

Digital signal inputs Interface for future extensions

Digital signal outputs Compressed Test output air input

Controlled pressure output (option)

RS-232 interface Main switch Power supply

Optional interfaces

Interfaces Function

Start / Stop / Reset

Programm selection

Device status / system fault

Evaluation (Pass / Fail)

Parameterization Measurement results

Detailed fault messages

Digital I/O (standard)









RS-232 (standard)















Profibus DP (option)















Profinet (option)















Ethernet (option)















EtherCAT (option)















Further interfaces on request.

Further functions

Power supply and power consumption 100 – 240 V AC, 47 – 63 Hz, 0.6 – 0.3 A je nach Ausbaustufe max. 60 W Compressed air supply 1.0 bar above test pressure Pneumatic connections Input (compressed air supply): 6 mm plug-in fitting Port for test part fitting for 6 x 1 mm

Warranty polyamide tubes Three pneumatically controlled and individually adaptable outputs (option)

3 years in case of yearly maintenance, optional prolongation to 5 years Accessories (optional)

Dimensions and weight W x H x D: 345 mm x 145 mm (3 U) x 435 mm Weight: appr. 10kg Scope of delivery

Filter combination, master jet, leak tight 3/2-way valve, RS-232 / Ethernetadapter, control- and evaluation software, application software CETA Soft 2G, scanner interface, more in the CETA accessories catalogue

Special packaging, power cord, documentation and PC-software on CD, calibration certificate, EU declaration of conformity, D-Sub-plug including cable for inputs and outputs (PLC-communication), spare sealing caps and spare caps for union nuts coupling or spare clamp rings

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

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Subject to modification due to technical progress | September 2019

Result statistics, indicator for service intervals, recording of parameter change, recording of measurement curves and measurement series, Dynamic Link Library (DLL) for RS-232 interface programming

Pressure Progress Test Device

DVPG | 3K

Pressure Progress Test Device DVPG / 3K The compact, transportable Pressure Progress Test Device DVPG / 3K is designed for the leak testing of pneumatical circuits, which are pre-filled up to the target pressure. Typical applications are vehicles for the transport of commercial goods and passengers. The integrated UPS allows a continuous operation of up to 8 hours. The tester is equipped with a specially designed holding device, which allows a problem-free attachment to the vehicle frame.

Operating methods

Result unit

Three channel operation

bar

System

Rating indication

ÎźPC with Solid State Disk (SSD),16 bit A/D converter module

Display, LEDs

Display 8-line display with 40 characters each, blue-white design Pressure sensors High precision gauge sensors 21 bar Measuring range 0.00 to 20.00 bar

Test modes Pressure difference Parameterisation Via XML file (generated with CETA XML editor) Programmable test phases Stabilising, measuring

32

DVPG | 3K

Test mode specific limits (individual for each channel)

Power supply Current consumption

Stabilising pressure tolerances, Differential pressure thresholds

9 - 36 V DC, 6 A max., wrong polarity and short circuit protected, Neutrik cable plug NC3FX

Operation Keypad (20 keys), Stainless steel, IP 65 Parameter memory Individually parameterisable test programs with alphanumeric program names. Test programs can be exported and imported as an XML file via the USB interface

Maximum input pressure 21 bar

Scope of delivery Power supply, Documentation on CETAUSB-Stick, Excel macro for measuring curve analysis, Parameterisation software, calibration certificate, EU declaration of conformity Warranty 3 years

Pneumatic connections Plug-in nipple RBE 03

Accessories (optional)

Dimensions and weight

Specially assembled test hoses, cables for simple clamping to the vehicle battery, label printer

(inclusive handles, holding device and pneumatic connections) 450 x 270 x 220 mm (W x H x D) Weight approx. 10 kg

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

33

Subject to modification due to technical progress | September 2019

Pressure Progress Test Device Leak Tester CETATEST

Leak Test System

CETA Leak Test Systems

Short description The CETA leak detection system is conceived as a semi-automatic test stand. The modular construction and the use of standardised components allow the offer of a price attractive system. The integration of different types of test devices (leak tester, flow tester, mass flow tester) enables a variety of industrial solutions for the most different applications and test parts. The fixture and adaption of the test part as well as optional add-ons are customerspecific. During the project planning phase the technical feasibility of the leak test is ensured.

Sequence controller

Components specific to the customer

Optional extensions (examples)

PLC controlled semi-automatic test system, with manual insertion of the test part, automatic test procedure, evaluation of the measurement result (pass / fail)

Test part fixture (CAD data in Step format required), adaption, number of clamping cylinders, modification of the standard layout and additional functions

PC connection Signature / marking of test part Signal lamp Double receptacle for test parts with sliding table

Standard components

Power supply

• Optimised concept regarding the pneumatical design and the technical application

230 V AC, 5 A (standard configuration)

Weight

Compressed air supply

Depending on the customised modifications

• Mobile Rittal control cabinet (with drawer) including integrated maintenance unit, valve cluster and control components, savety devices, 2-hand-start

6 - 10 bar and 1 bar above test pressure (ISO 8573-1:2010 [1:4:1])

Accessories (optional)

Modifications and options

Standard leak, master jet, leak tight 3/2way valve, more in the CETA accessories catalogue

• Siemens PLC (basic model) with pass / fail evaluation, malfunction indicator, acknowledge reset, emergency stop switch

PLC Siemens S7/226 control system (24 inputs / 16 outputs) Extension of the PLC with additional modules Display for visualization

• Use of components from reputed manufacturers for pneumatic and sensor technology, guiding systems and mechanical profiles

Safety systems Safety door with end position control Light grid

• Table frame with safety devices

• Prepared for the integration of a CETA test device

34

Scope of delivery Transport packing, engineering drawing, list with spare and wear parts, CE marking, EU conformity declaration, user manual, calibration certificate for test device

Leak Test System

CETA Leak Test Systems

Application example 1

Application example 2 CETA leak test system with fixture for the leak test of ball valves • Test of the internal and external tightness in different positions of the ball valve • Switching by mechanical actuator • Use of the test mode „closed component“ (volume determination and test of gross leaks) • Use of the test mode „pressure decay test“ (test of fine leaks)

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

35

Subject to modification due to technical progress | September 2019

Mobile CETA 3-channel test system for the autonomous leak test of pneumatical systems with customer specific adjustments, (16 bar test pressure, pneumatical measuring line and hose reel, industrial PC controlled, network compatible, bar-codescanner, label printing for documentation of the measuring results)

Software

CETA Soft 2G Application Software

Application Software

CETA Soft 2G for free!*

Range of application The control- and analysis software CETA Soft 2G has been developed especially for the communication with the CETA test device series CETATEST x15 and x 25. It enables the remote control of the test devices, the transfer of parameters, the recording and the evaluation of measured values (including the test part rating).

Supported devices

Overview of functions

• • • • • • • •

• • • •

CETATEST 515 CETATEST 615 CETATEST 715 CETATEST 815 CETATEST 815 HD-DA CETATEST 825 CETATEST 915 CETATEST 915-G

Recording of series of measurements including measuring curves Management of measurement series Exchange of program parameters Editing and analysis of test series (offline mode)

* Please request your free Application software CETA Soft 2G here: +49 (0)2103 2471-75  sales@cetatest.com

36

CETA Soft 2G Application Software

Measurement results and series of measurements • Creating and storage of measuring series • Continuation of a recorded series of measurements • Im- and export of measurement series • Management of measuring series • Comparison of measurement series (incl.

Cg- value determination) • Input of additional data concerning a series of measurements (article number, comment) • Storage of the measured value with date and time Export of data • Export of data in csv-format (.csv) • Save charts to memory device or to clipboard Statistical evaluations • Number of all measured values of the measurement series • Number of the test results (pass, fail, abort) • Maximum value, minimum value within a series of measurements

Visualization

Languages

• Measurement diagram (profile of the measured values, colored visualization of the measurement rating)

• German and English

• Histogram (colored visualization of the measurement rating) • Measuring curve with the option to overlay the last curve with the current curve Parameter exchange with CETA test devices • Setting of the test mode and parameter input over a test mode specific input screen Operation of several CETA test devices

Minimum PC requirements • Windows XP SP3 Windows Vista, Windows 7 (32/64 bit), Windows 8 (32/64 bit), Windows 10 (32/64 bit) • Intel Core i3 or comparable multi-core processor • 2 GB RAM • Screen resolution 1024 x 768 Scope of delivery • Installation CD

• Simultaneous control of several CETA test devices via one PC

• USB / RS-232 Adapter (option)

• Storage of the measured data for each test device

Remark

Offline mode

• Limited scope of services when operating two-channel devices (CETATEST 715 Twin, CETATEST 815 Twin)

• Analysis of the measured values without connecting a CETA test device • Comparison of measurement series • Import/Export of measurement series

• Average value and standard deviation • Show / hide of individual test results • Measurementsystem analysis (MSA)

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

37

Subject to modification due to technical progress | September 2019

Software

Accessories

CETA Standard Leak

CETA Standard Leak The CETA standard leak can be used for the quick and comfortable monitoring of the CETA leak testers according to the documents of quality assurance. At a selected pressure this calibration device has a defined flow (ml/min).

By connecting the standard leak to the measuring circuit of the leak tester a determined leak can be simulated. This procedure enables the check of the correct adjustment of the test equipment and/or the entire test system including the adapter fixture within seconds. The CETA standard leak is supplied with a calibration certificate.

Material

Connection

Maintenance recommendation

The leak consists of a porous sintered precision metal. According to the quality controlled manufacturing the standard leaks show a constant flow.

The standard leak can be connected directly to the standard leak receptacle of the CETA leak tester or can be connected to the adapter fixture.

The CETA standard leak has to be calibrated at regular intervals. This calibration (with certificate) can be done by the CETA service.

Standard leaks and customized leaks

Type of connection

Advice

If the necessary flow value is not listed in the CETA standard table, a customized leak can be manufactured.

Special version for pressure rise test with double plug nipple connections in the front panel of the CETA leak tester.

Pressure inlet: plug nipple RBE 03 Pressure outlet: • ¼ -inch outside thread • plug nipple RBE 03 (version pressure rise) • PA tube connection (6x4/8x6/10x8)

The leak is designed for the use with clean and dry compressed air.

38

Scope of delivery Standard leak, calibration certificate, storage case

CETA Standard Leak

Accessories

Table of available standard leaks (excerpt) -0.1

0.02 0.05

0.1

0.5

1

2

3

4

5

6

7

8

9

10

TL1

-

-

-

-

-

0.02

0.04

0.10

0.15

0.25

0.30

0.45

0.55

0.70

0.85

1.10

TL2

-

-

-

-

0.02

0.15

0.4

0.87

1.6

2.5

3.7

4.8

6.3

7.9

9.8

11.2

TL3

-

-

-

0.03

0.07

0.40

0.93

2.4

4.3

6,8

9.5

13

15

20

23

27

TL4

0.5

0.12

0.02

0.07

0.15

0.8

1.8

4.5

7.9

13.5

18

24

31

40

45

52

TL5

1.1

0.23

0.05

0.10

0.25

1.5

3.5

9.5

16.5

26

34

45

57

68

82

96

TL6

2.4

0.63

0.12

0.3

0.6

3.7

8.6

21

38

58

79

102

127

154

180

210

TL7

4.8

1.15

0.3

0.65

1.3

7.5

17

45

77

115

158

202

250

300

320

370

TL8

10.5

2.7

0.6

1.4

2.8

17

38

91

156

227

305

390

470

560

590

670

TL8a

24

6

1.2

3.2

6.5

38

93

230

420

630

890 1170 1450 1750

TL9

46

11.5

2.5

6.4

13

74

173

440

790 1200 1600 2100 2600 3100

-

-

TL10

107

28

5.9

15.5

31

185

400

880 1400 2000 2600 3200 3800 4500

-

-

2050 2400

All flow values are specified in ml/min (pressure outlet direction).

The pressure values are specified as negative resp. positive gauge pressures.

Due to production reasons, the exact flow value is determined at the time of time of delivery.

It can deviate up to +/- 25% (Standard leak

with flow bigger than 1 ml/min) or +/-30 % (Standard Leak with flow smaller than 1 ml/ min) from the value listed in the standard table of standard leaks.

In case the necessary value is not listed in the CETA standard leak table, a customized leak can be manufactured.

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

39

Subject to modification due to technical progress | September 2019

Standard Leak (type)

Pessure/bar-0.5

Accessories

CETA Master Jet

CETA Master Jet The CETA master jet is used for a quick and comfortable monitoring of the CETA test devices according to the documents of quality assurance. An exactly defined flow combined with a pre-selected pressure is the characteristic of this calibration device.

The CETA master jet has a higher flow than the CETA standard leak and therefore is provided for the use with CETA flow testers (CETA 900 / CETATEST 915 / CETATEST 915-G).

For some leak test applications with large leak rates the master jet can be equipped with a plug nipple and can be connected also to leak testers.

Material

Connection

Advice

The master jet contains a ruby with a precision drill hole.

The master jet is connected instead of the test part.

The master jet is designed for the use with clean and dry compressed air.

Standard master jets

Type of connection

Recommendation of maintenance

On the reverse side of this data sheet an excerpt of the available CETA master jets is listed.

Pressure inlet: Optionally fitting for polyamid tube (6 x 1 mm, 8 x 1 mm, 10 x 1 mm) 1/4â&#x20AC;&#x153; external thread Pressure outlet: 5 x 1 mm fitting

The CETA master jet has to be calibrated in regular intervals. This calibration (with certificate) can be done by the CETA service.

Special master jets If the necessary flow value is not found in the CETA standard table, a customized master jet can be manufactured.

Scope of delivery Master jet, calibration certificate, storage case

40

CETA Master Jet

Accessories

Table of available standard master jets (excerpt)

Maste jet (type)

Pressure/bar 0.02

0.05

0.1

0.5

1

2

3

4

5

6

7

8

TD 1

9.6

16.5

25

59

87

137

182

230

278

322

373

420

TD 2

18.8

31.7

47

112

164

253

338

427

510

600

685

772

TD 3

50

82

120

280

400

610

810

1020

1240

1440

1650

1850

TD 4

84

137

197

460

660

1000

1360

1700

2030

2370

2700

3030

TD 5

138

225

330

740

1050 1610

2140

2670

3190

3730

4260

4660

TD 6

200

330

490

1040

1510 2280

3020

3760

4500

5240

5970

6700

TD 7

280

470

690

1510

2140 3200

4250

5310

6350

7420

8490

9560

TD 8

380

640

940

1970

2750 4130

5480

6840

8170

9520 10800 11800

Master jet (type)

Pressure/bar 0.02 0.05

0.1

0.5

1

2

3

4

5

6

7

8

9

10

TD 10

0.8

1.5

2.1

4.5

6.0

9.6

12.0

14.3

18.2

21.0

24.4

27.3

30.0

32.6

TD 11

1.1

1.9

2.7

5.7

8.0

12.0

16.2

20.0

24.8

28.6

33.7

36.1

41.1

48.4

TD 12

1.5

2.2

3.3

7.1

10.2

15.4

20.3

25.4

30.3

34.9

40.0

44.8

50.9

54.5

TD 13

1.9

3.4

4.8

10.0

12.6

19.8

27.7

34.1

40.5

47.6

51.7

61.2

68.2

69.8

TD 14

2.2

4.0

5.5

11.8

16.1

24.7

32.7

41.7

46.8

57.7

65.2

75.0

85.7

90.9

The flow values are indicated in l/min for the master jet types TD 10 up to TD 14.

The pressure values are specified as positive gauge pressures.

Master jets for negative gage pressures are available upon request.

Due to production reasons the exact flow value is determined at the time of delivery.

It can deviate up to +/-10 % from the value listed in the standard master jet table.

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

41

Subject to modification due to technical progress | September 2019

The flow values are indicated in ml/min for the master jet types TD 1 up to TD 8.

Valves

CETA 2/2-Way Valve

Application The leak tight and pneumatically controlled 2/2-way valve can be used as a blocking valve.

Use

Medium

Pneumatic control

The 2/2-way valve is used for controlled opening or closing and is regulating the entrance, flow or exhaust of compressed air connection pipes.

Advice: Due to the integrated valve technology the 2/2-way valve has a preferential direction.

The main compressed air pipe that has to be closed has to be connected to port 1.

Air or neutral gas (filtered)

Control pressure: 5 bar (minimum) 6 bar (maximum) Advice: At low control pressures a pressure booster has to be used. At high control pressures a pressure reducer is necessary.

Properties Leak tested poppet valve.

No minimum pressure required, as the valve is externally switched by control pressure.

The quality of used materials as well as the elaborated tests guarantee a high reliability and a long lifetime.

Material Housing: Aluminium Internal Components: Aluminium and steel Sealing rings: Nitril NBR Maximum leak rate max. 0.2 cmÂł / min â&#x20AC;˘ bar Valve control Control: pneumatic (option: electrical) Resetting : spring

Electrical control (option) If the 2/2-way valve shall not be controlled pneumatically, a separately mountable electromagnetic valve (24 V DC / 5 W) can be delivered for each 2/2-way valve (option).

Test pressure 0 to 10 bar as standard, up to 16 bar on request (if control pressure 10 bar)

42

Valves

CETA 2/2-Way Valve 64 36 15,5

1

2

38

Control pressure connection

2

4,0 4,0

43,5 71,5

30

Connection

Response time

Maintenance

Pneumatic line: 6 x 1 mm Union nut connection Control line: Quick coupling 6 mm Plug-in fitting (3 mm optional)

Approx. 200 ms

The 2/2-way valve has to be maintained at regular intervals. This can be done by the CETA service.

Nominal width 4 mm Operation temperature + 10ยบ C to + 40ยบ C

Mounting There are 4 mounting holes with a diameter of 4.2 mm in the housing. The valves can be mounted one upon the other.

Weight

Note

Scope of delivery

The CETA test devices can be equipped with a pneumatical output (as option), which can be used to switch the 2/2-way valve (program selective).

Test record, sealing caps

Approx. 0.45 kg

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

43

Subject to modification due to technical progress | September 2019

46

4,2

CETA 3/2-Way Valve

Valves

Application The leak tight and pneumatically controlled 3/2-way valve can be used for bidirectional operation. Typical applications are switching between measurement points or external exhausting.

External exhausting

Switching between test points

Fixture

Fixture 2

Fixture 1

T

R

T

Test Device

Pneumatic control

R

Test Device

Properties

Material

Leak tested slide valve. No minimum pressure required as the valve is externally switched by control pressure.

The quality of the used material as well as extensive tests guarantees high reliability and long durability.

Housing : Aluminium Internal Components : Stainless steel Sealing rings : Nitril NBR

Medium Air or neutral gas (filtered)

Maximum leak rate max. 0.2 cm³/min • bar Means of control Control: pneumatic (option: electrical) Reset: spring 44

Control pressure: 5 bar (minimum) 6 bar (maximum) Advice: At low control pressures a pressure booster has to be used. At high control pressures a pressure reducer is necessary.

Electrical control (option) If the 3/2-way valve shall not be controlled pneumatically, a separately mountable electromagnetic valve (24 V DC / 5 W) can be delivered for each 3/2-way valve (option).

Test pressure 0 to 10 bar and -1,000 mbar as standard, up to 16 bar on request (if control pressure 10 bar) Advice: If the pressure at connection no.

3 is much higher than at connection 1 (meaning p3 » p2), the pneumatic line between connection no. 1 and no. 2 might be shut.

CETA 3/2-Way Valve

2

3

Steuerdruckanschluss

4,2 36

ø

44

Valves

1 54

14

30

29

97

Connection

Operation temperature

Pneumatic line:

+ 10º C bis + 40º C

Control line: Quick coupling 6 mm Plug-in fitting (3 mm optional) Nominal width 4 mm

Response time Approx. 200 ms

Weight

Mounting

approx. 0.45 kg

There are 4 mounting holes with a diameter of 4.2 mm in the housing. The valves can be mounted one upon the other.

Scope of delivery Test record, sealing caps

Note The CETA test devices can be equipped with a pneumatical output (as option), which can be used to switch the 3/2-way valve (program selective).

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

45

Subject to modification due to technical progress | September 2019

Standard: 6 x 1 mm Union nut connection On request: 8 x 1 mm Union nut connection or 6 mm clamping ring or 4 mm clamping ring or 3 mm clamping ring

Maintenance The 3/2-way valve has to be maintained at regular intervals. This can be done by the CETA service

Filter

CETA Filter Combination

Input

Output

Application The filter combination consists of two filter systems, which are connected in series. A manometer (econometer) is mounted at the input connection and displays the abrasion.

The econometer controls the current pressure difference and informs about the necessary change of the used filter element.

Dimensions

Material

Operating pressure

H x W x D: 295 mm x 266 mm x 130 mm (Height incl. manometer) Pneumatic connection: G Âźâ&#x20AC;&#x153; (input and output)

Surface : Polyester resin (powder-coated) Case : Aluminium pressure casting Union nut : Aluminium with acoustic warning signal Econometer : Plastic Enclosure sealing : Solvent free O-ring (material Perbunan)

Minimum: 1.5 bar, maximum: 16 bar Filter combinations for maximum pressures of 50 bar resp. 350 bar are available on request.

Mounting The filter combination has to be mounted vertically.

Medium Air oder neutral gas (filtered)

Weight 1.0 kg (volume 0.37 l) per filter

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CETA Filter Combination

Filter

Filter elements

2. Filter stage

1. Filter stage

SMF filter unit

Filter elements

Fixing

1. Filter stage (PE filter unit) Sintered polyethylene Pore size 25 μm Separation of solid particles, oil and water

2. Filter stage (SMF filter unit): Effective two stage filter process with a integrated 1 μm upstream filter. Fluid and solid particles up to a size of 0.01 μm will be separated by using different filter processes like impact, filtration and diffusion.

2. Filter stage (SMF filter unit) Polyurethane microfilter fleece Pore size 0.01 μm Separation efficiency 99.99999 % Concentration of remaining oil 0.01 mg/m³

We recommend the exchange of the PE- and SMF filter units after one year at the latest referring to the degree of soiling.

In the scope of delivery included wall mount. The filter combination is delivered pre-assembled.

Before installing only the both wall fastenings must be mounted to the right and left. Please remove the cap nuts and spring washers, slide the wall fastening to the threaded bar and secure it with the lock washer and the nut.

Permissible temperatures

Scope of delivery

Functioning 1. Filter stage (PE filter unit): Compressed air, contaminated with fine dust is filtered by the filter material. Solid particles, which are larger than 25 μm, cannot pass the filter because of different filter processes like impact and filtration.

Enclosure: min. -25°C / max. +120°C Econometer (manometer): max. +60°C PE filter unit: max. +80°C SMF filter unit: max. +80°C

2-stage filter combination with PE- and SMFfilter unit, wall fastening, screws, installation manual Advice: The package does not include fittings that in the filter combination on input and output 1/4 inch thread can be scewed. Matching fittings: see our accessories catalog.

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

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PE filter unit

Service

CETA Service

Overview of services

Performance data

• Service work on CETA leak and flow testers

• More than 1200 servicing assignments per year

• Maintenance on request, calibration and repair of leak and flow testers from other manufacturers

• 75 % maintenance and calibration work, recalibration of test leaks and master jets

• Customer support by phone

• 25 % repair, modification

• Performing of DAkkS calibrations for pressure and factory calibrations for pressure and flow (details below)

• 95 % of the maintenance and calibration works scheduled by appointment are generally completed within 1 - 2 working days processing time.

• Rental of replacement equipment (depending on availability) • Subject to prior agreement, on-site servicing and calibration in Germany and abroad (including planning and coordination of dates for on-site appointments)

• If any defects are detected, an estimate of costs will be provided automatically.

• Maintenance contracts adapted to the specific needs of the customers with commitment to a fixed maintenance schedule

DAkkS calibrations and factory calibrations for the measurand pressure • The calibration laboratory of CETA Testsysteme GmbH is accredited as DAkkS calibration laboratory (D-K-19566-01-00) for the mechanical measurand pressure.

• Life cycle documentation of all CETA test devices in test device files, including repair, maintenance, calibration and modifications

• DAkkS calibrations can be performed within a pressure range of -1 bar to +60 bar, using gas as test medium.

• Office hours: Monday to Friday from 8:00 to 17:00 • Maintenance and service training for specific applications

Factory calibrations for the measurand flow • Factory calibrations cover the flow range of 0.1 ml/min to 220 l/min.

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Service

CETA Service

Basics

Work on pneumatic components

• Check of the electrical and pneumatic components

• Assessment, dismantling and cleaning of all removable parts (valves, multifunction valve, bypass, pressure regulator, etc.)

• Initial calibration of pressure sensors prior to adjustment

• Check of the pre-pressure regulator and adjustment if necessary

• Hardware and firmware updates if technically required • Cleaning of the whole device (inside and outside) • Shipment of the equipment in special packaging

• Replacement of wear material (grease, O-rings, springs, protecting caps, sound absorbers, etc.)

Work on electrical components

• Calibration of the gage pressure sensors and differential pressure sensors at several measuring points (in positive and negative gage pressure range)

• Measurement of the supply voltages including correction if needed

• Control of the hysteresis of the measuring cells

• Electric protection tests according to standards, including necessary revisions

Test and documentation

• Logged function tests, DAkkS- or factory calibration certificates, update lists, maintenance protocols, graphical printouts, repair reports for the customer • In-house documentation of all works performed on the devices

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

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• Multi-stage test phases and final tests adapted to the different test modes, including endurance test

Laboratory

DAkkS- and Factory Calibration Laboratory

DAkkS calibrations - measurand pressure

Factory calibrations - measurand pressure & flow

DAkkS calibrations - measurand pressure

Factory calibrations - measurand pressure

The calibration laboratory of CETA has been accredited as DAkkS calibration laboratory (D-K-19566-01-00) for the measurand pressure. By use of the test medium gas we provide DAkkS calibrations in the measuring range of -1 bar to +60 bar in the permanent laboratory and on-site (details regarding measurand, measuring range and measuring uncertainty see next page).

The DAkkS calibration is carried out in accordance with the norm DIN EN ISO/IEC 17025.

The calibration certificate of a DAkkS laboratory automatically documents traceability to national standards. Regular audits by the DAkkS ensure the high quality of the used measuring equipment and the test procedures.

By multilateral agreements the DAkkS calibration certificate is accepted in many countries. You will find more information on the homepages of the ILAC, the EA and the DAkkS (Deutsche Akkreditierungsstelle GmbH).

The pressure range of -1 bar to +60 bar is also covered by factory calibrations. Factory calibrations are realized with DAkkS calibrated instruments. The traceability of the used measuring equipment is documented in detail.

Factory calibrations - measurand flow By factory calibration the flow range of 0.1 ml/min to 220 l/min is covered.

The used calibration standards are calibrated regularly with DAkkS calibration certificate at accredited institutes.

Meaning of the traceability of measurement and test equipment.

The certification according DIN ISO 9000 in the industrial environment and the quality management requires the traceability of the measuring equipment to national standards.

Advantage of traceable measuring and testing equipment: • Certainty in production • Securing a constant product and manufacturing quality • Assurance of the market position • Build-up of customer confidence

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Laboratory

DAkkS- and Factory Calibration Laboratory

DAkkS calibrations for measurand pressure - Permanent Laboratory Measured quantity / Calibration item Pressure Negative and positive gauge pressure pe

Range -1.0 bar to -0.07 bar > -0.07 bar to -0.01 bar

Measurement conditions / procedure DKD-R 6-1: 2014 DIN EN 837: 1997

Expanded uncertainty of measurement1) 0.4 mbar 3.5 Pa

> -0.01 bar to 0.03 bar

3•10-4 • pe but not lower than 3 µbar

> 0.03 bar to 0.07 bar

3.5 Pa

> 0.07 bar to 1.0 bar

0.4 mbar

> 1.0 bar to 17 bar

8 mbar

> 17 bar to 30 bar

20 mbar

> 30 bar to 60 bar

30 mbar

Remarks

Pressure transfer medium: gas

DAkkS calibrations for measurand pressure - On-site-calibration

Pressure Negative and positive gauge pressure pe

Range -1,0 bar to -0.07 bar > -0.07 bar to 0.07 bar

Measurement conditions / procedure DKD-R 6-1: 2014 DIN EN 837: 1997

Expanded uncertainty of measurement1) 0.4 mbar 3,5 Pa

> 0.07 bar to 1.0 bar

0.4 mbar

>

8 mbar

1.0 bar to 17 bar

> 17 bar to 30 bar

20 mbar

> 30 bar to 60 bar

30 mbar

Remarks

Pressure medium: gas

Factory calibrations for measurand flow Measured quantity

Range

Procedure

Uncertainty 2)

Remarks

Flow

0.1 ml/min to 1 ml/min*

CETA calibration instructions

5 % of measuring value

Flow medium: gas

>1 ml/min to 220 l/min*

3 % of measuring value

* Specified are the standardized values by conversion to Pabs = 1,000 mbar and T = 20 °C as reference condition to ISO 1217.

1) Measurement capabilities stated according to EA-4/02 M:2013. These are expanded uncertainties with a coverage probability of approximately 95 % (coverage factor of k = 2).

2) The uncertainty for measured quantity flow are typical measuring uncertainties.

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

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Measured quantity / Calibration item

International Cooperation Partners

Europe

Germany CETA Testsysteme GmbH 40721 Hilden www.cetatest.com Main office  +49 2103 2471 0 info@cetatest.com Sales  +49 2103 2471 75 sales@cetatest.com Service  +49 2103 2471 72 service@cetatest.com Czech Republic CRESSTO s.r.o.

756 61 Roźnov Pod Radhoštěm Mr. Michal Konvičný m.konvicny@cressto.cz http://cressto.cz  +420 571 845 338 Hungary IGS-Kontakt Kft 1147 Budapest Mr. Géza Pálfi palfi.igs@t-online.hu http://www.igs-kontakt.hu  +36-1-221 8573

America

Poland TechControl 47-400 Racibórz Mr. Adam Karpiniec adam.karpiniec@techcontrol.eu www.techcontrol.eu  +48 32 4578043 Portugal TOJALTEC - Fabrico de Máquinas, Lda. 3465-190 TONDELA Mr. Cândido Roque roque@tojaltec.com www.tojaltec.com  +35 1 232 848 042 Spain Aplival, S.L. 46136 Museros (Valencia) Mr. Antonio Palanca Navarro aplival@aplival.com www.aplival.com  +34 96 145 2256

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México MeyerV, S.A. de C.V. 52175 Metepec Mr. Carlos Rosas ventas@meyerv.com.mx http://meyerv.com.mx  +52 722 216 21 88

International Cooperation Partners

India SP LEAK TEST & AUTOMATION PVT LTD. Kamakshipalya, Bangalore 560079, Karnataka Mr. Mishra Ramnath ramnath@splta.com www.splta.com  +91 80 23 48 41 47

Indonesia PT. Yakin Maju Sentosa Jakarta 11180 Mr. Kwa Tjie Ming jakarta@yakinmaju.com www.yakinmaju.com  +62 21 6263851

Singapur LFC PTE. LTD. Singapore 408538 Mr. Temmy Kwa sales@lfc.com.sg www.lfc.com.sg  +65 67499697

Thailand Max Value Technology Co., Ltd. Bangkok 10250 Mr. Manat Sriwanichpoom manat@maxvalue.co.th www.maxvalue.co.th  +66 2717 7199

South Korea ETC Co., Ltd. Uiwang-Si, Kyinggi-Do Korea (437-753) Dr. Lee Wan-Bae wblee@etcco.kr www.etcco.kr  +82 31 4271780

Turkey TEKIN Otomasyon Sanayi ve Ticaret Ltd. Şti.

Nilüfer / Bursa Mr. Erdem Tekin erdem.tekin@tekin-automation.com www.tekin-automation.com  +90 532 162 8150

P. R. China Dantsin Technologies Ltd. Beijing 101300 Mrs. May Ling lingruimei@dantsin.cn info@dantsin.cn www.dantsin.com  +86 10 5822 0390 8003

CETA Testsysteme GmbH Marie-Curie-Str. 35-37 | 40721 Hilden - Germany | phone +49 2103 2471 - 75 | fax +49 2103 2471 - 76 | sales@cetatest.com | www.cetatest.com

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Asia

Notices

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September 2019

CETA Testsysteme GmbH Marie-Curie-Strasse 35-37 | 40721 Hilden - Germany tel +49 2103 2471 - 0 | fax +49 2103 2471 - 71 info@cetatest.com | www.cetatest.com

Sales tel +49 2103 2471 - 75 fax +49 2103 2471 - 76 sales@cetatest.com

Service tel +49 2103 2471 - 72 fax +49 2103 2471 - 78 service@cetatest.com