Expanding Horizons ARMA Edition

Expanding Horizons

Unlocking the Potential of Rotational Moulding ARMA Edition u Image co

f rtesy o

Dena

do mora

Index 01 Introduction

02 Case Studies

From the Editor

Michael Durrough

01

Matrix Polymers

02

Clark Tanks

10

RXP

15

Matrix Polymers Commitment to Reliability and Assurance Pioneering Durable Water Solutions Leading the Way in Water

Solutions for a Sustainable Future

03 Summary

Credits

20

Contact Us

21

Michael Dorrough, Regional Head, Oceania

From the Editor Introducing Expanding Horizons, an ARMA mini edition of the Matrix Polymers magazine.

Over the past year, Matrix Polymers has proven our commitment to supply chain security. With reliable logistics solutions and local manufacturing, we offer a comprehensive range of raw materials, protecting our customers and allowing them to concentrate on their primary business goals. This magazine aims to help educate and inform designers, rotomoulders and OEMs about the endless possibilities that the rotational moulding process has to offer.

Many people are unaware of the very wide range of products that are manufactured, and our goal is to inspire and encourage the development of new applications. With its flexibility, durability, and relatively low production costs rotomoulding offers many advantages over more well-known plastics processes. Hopefully, the magazine will provide valuable insights and encourage you to explore and push the boundaries of what is possible with this technology.

I trust that you will find this mini edition to be a source of inspiration and that it will ignite your creativity as you nurture your ideas.

Enjoy the read!

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01

01 Matrix Polymers Commitment to

Reliability and Assurance In today’s dynamic business landscape, staying ahead means embracing innovation and efficiency.

Over the past 12 months, Matrix Polymers has exemplified our commitment to supply chain security.

Through a combination of established logistics solutions and local manufacturing capabilities, we have consistently delivered a comprehensive raw material offering that safeguards our customers’ interests.

This approach ensures that our customers can focus on their core business activities with confidence, knowing that their polymer supply needs are in capable hands.

02

Safety is Our Top Priority At Matrix Polymers, we’re dedicated to not just meeting but exceeding your expectations. As part of our commitment to delivering excellence, we can offer you a comprehensive suite of benefits: Supply Chain Security: Rest assured knowing that your supply chain is in safe hands, backed by Matrix Polymers robust infrastructure and reliability.

Innovative Materials: Our partnership ensures access to cutting-edge materials, empowering you with the latest advancements in polymer technology.

Comprehensive

Technical

Support:

From

product

selection to troubleshooting, our team of experts is here to provide tailored technical support every step of the way.

Training: Enhance your team’s capabilities with specialized training programs designed to optimize product utilization and performance.

Customized Packaging Formats:

Our customizable

packaging solutions are engineered to enhance safety and efficiency at your sites, ensuring seamless integration into your operations.

03

Continuity of Supply Strategically located facilities across the Asia-Pacific markets,

including

Brisbane,

Palmerston

North

(New

Zealand), Shah Alam (Malaysia), and Rayong (Thailand), enable Matrix Polymers Australia to serve the Australian market efficiently.

Powders are manufactured from our plants in Brisbane, Malaysia, and Thailand, ensuring operational flexibility and uninterrupted supply to meet market demands.

04

Investment in Supply Chain Optimization Understanding the critical importance of maintaining supply continuity and mitigating risks in an import-centric supply chain, Matrix Polymers has appointed a dedicated Supply Chain Manager.

This role focuses on optimizing information flow, streamlining processes, and nurturing robust supplier relationships to ensure uninterrupted polymer deliveries. Through proactive risk management and leveraging our manager’s expertise, we enhance resilience to potential disruptions, reaffirming our commitment to reliable support while mitigating industry-related risks.

Matrix Polymers is expanding its warehouse capacity to accumulate larger volumes of raw materials and finished products,

reducing

supply

shortages,

and

ensuring

uninterrupted provision to customers. This will also expedite turnaround times by accommodating increased inventory levels and enhancing order processing efficiency.

05

Colours Matrix Polymers in Australia, Malaysia, and Thailand collaborate

with

guarantee color

Guilda

sourced

masterbatch

consistency, superior colour

to

fastness,

and compliance with AS/NZS2070 and AS/NZS4766:2020 standards.

Committed to maintaining a dependable and consistent supply,

Matrix

Polymers

employs

efficient

inventory

management practices to ensure the availability of our primary colours.

06

Quality Ensuring the long-term performance of our powders is crucial. With over 30 years of expertise in rotomoulding, you can trust that Matrix Polymers proprietary grades to adhere to AS/NZS4766:2020 standards.

Our rigorous quality control testing is conducted on a significant number of samples during and after each colour run, supported by the issuance of a Certificate of Conformance.

07

Leading the Way in Sustainable Manufacturing Practices with our PCR Material Grades At

Matrix

Polymers,

we’re

proud

to

announce

the

development of several high-quality PCR (Post-Consumer Recycled) material grades. These innovative solutions represent our commitment to environmental responsibility and sustainability in the plastics industry.

Now is the time to make a difference. Join us by incorporating PCR materials into your manufacturing processes, reducing your environmental footprint, and contributing to a more sustainable future.

To learn more about our products and material solutions get in touch at: sales.aus@matrixpolymers.com www.matrixpolymers.com

08

03 11

09

02

Pioneering Durable Water Solutions

Clark Tanks Since 1997, Clark Tanks has been manufacturing rainwater storage tanks, agricultural products, and custom-moulded items designed to withstand Australia’s tough conditions.

As the country’s premier brand of polymer rainwater tanks, Clark Tanks is committed to providing durable water tanks that cater to the needs of rural, commercial, and residential areas across Australia.

With branches in Victoria, New South Wales, and Queensland, Clark Tanks possesses the specialized knowledge and versatility needed to supply polymer rainwater tanks that can meet various industry requirements and applications.

Their industrial tanks range from 1,000L to 50,050L and are designed to hold liquids with specific gravities from SG1 to SG2, ensuring compliance with AS-4766 and 9001 standards.

These tanks are ideal for applications such as industrial water storage, water treatment plants, chemical treatment, and liquid transportation.

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The large territories of the Australian continent require reliable and high-performance solutions for water collection. Clark Tanks has been engaged in this great challenge for years, providing durable and efficient products to meet the diverse water storage needs across the country.

Making Efficient Products Clark Tanks’ main mission is to provide efficient solutions for those living in rural and industrial areas of Australia characterized by persistent water scarcity. From this perspective, investing in a rainwater tank can offer financial savings and environmental benefits, making it a practical choice for many families and businesses located far from reservoirs or large metropolitan areas. The challenge lies in supplying large rotomolded tanks capable of withstanding atmospheric agents, shocks, and stresses over time.

The Importance of the Right Polymer Thanks to the close collaboration between Clark Tanks Dalby and Matrix Polymers, the best polymers for enhancing tank performance have been identified. Revolve® 6329U, a rotational moulding linear low-density polyethylene (LLDPE) hexene grade, is one such polymer. Due to its hexene comonomer, which contains a higher number of carbon atoms, this material is tougher, more resistant to creep and fatigue, and has greater impact resistance compared to butene grades.

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A Beacon of Reliability and Innovation The partnership between Matrix Polymers and Clark Tanks Dalby has flourished into a beacon of reliability and innovation over the last 20 years. What began as a simple collaboration to supply rural Queensland with highquality, UV-resistant water tanks has evolved into a dynamic synergy, where each entity complements the other in the pursuit of excellence. Matrix Polymers, with its wealth of expertise in polymer solutions, provides Clark Tanks Dalby with a reliable supply of top-grade materials, ensuring that each tank produced meets the highest standards of durability and performance for Australia’s harsh weather conditions.

Look Beyond the Limits The collaboration between Matrix Polymers and Clark Tanks is based on the idea of creating innovation and experimenting

with

new,

unprecedented

solutions.

Together, they continually explore new technologies and techniques to improve their products and processes.

Whether developing cutting-edge materials or perfecting manufacturing methods, both parties are committed to pushing the limits of what is possible in the industry. This spirit of innovation not only drives their individual success but also propels the entire industry forward.

12

Withstand the Most Extreme Climates Matrix Polymers plays a crucial role in the material selection process, providing Clark Tanks with Revolve HellCat, a hexene co-monomer-based material renowned for its excellent stress crack and chemical resistance properties.

This material, coupled with UV15 protection for extended product life, ensures that tanks withstand the rigors of high load and temperature environments over their operational lifespan.

Optimize Water Storage Solutions Through collaborative consultations and technical support, Matrix Polymers assists Clark Tanks Dalby in selecting the optimal material for each project, ensuring that every tank produced upholds the highest standards of performance, reliability, and longevity. By leveraging Matrix Polymers’ industry-leading products and expertise, Clark Tanks Dalby can confidently deliver superior water storage solutions that exceed customer expectations and withstand the test of time.

13

14 03

03

Leading the Way in Water Solutions for a Sustainable Future

RXP In 1975, on Malcolm McDowell Road, a small tin shed marked the humble beginnings of Hank Murney and his business partner John Pugh’s venture into manufacturing bag ties. Over the years, RXP has expanded its offerings from bag ties to include extrusion pipe, plastic pots, tanks, and PVC products. Today, with over 100 employees across sites in Tinwald and Hamilton, RXP stands as a leader in water solutions for the agriculture sector.

In April 2008, RXP was acquired by Aliaxis, a consortium of renowned plastic manufacturing brands, united in their mission to address global water challenges and promote clean energy. Together with Aliaxis and its group of companies, RXP continues to drive innovation, enhancing the lives of farmers and advancing New Zealand’s agriculture industry.

RXP products embody a mission to address the growing scarcity of water, recognizing it as a precious commodity. Their goal is to provide reliable solutions for collecting and storing water.

15

Safety is Our Top Priority As the sole company in New Zealand with the capability to tailor products for water storage, transportation, and management, RXP is committed to fostering a workplace free of health and safety incidents. As part of the Aliaxis Group, our aim is to ensure the well-being of all individuals, including employees, contractors, visitors, and those sharing roads with our vehicles, allowing everyone to safely return home to their families.

> Water tanks

> Wine tanks

A Longstanding Strategic Alliance Established over two decades ago, the enduring strategic partnership between RXP and Matrix Polymers focuses on advancing new rotomoulded products. Operating synergistically,

the

two

entities

start

from

defined

requirements and collaboratively seek optimal solutions.

Prior

to

product

development,

meticulous

testing

is

conducted to pinpoint the most appropriate polymeric material tailored to specific applications.

16

From Concept to Completed Product The

products

within

the

RXP

catalog

are

primarily

manufactured through rotational moulding using three main types of polymers: LDPE, HDPE, and HP80 fast cycle.

Each new product’s development initiates with a meticulous analysis of the precise performance requirements it aims to fulfill. Co-ordinated testing procedures ensue to pinpoint the most suitable material. This intricate process demands significant experience and expertise to achieve optimal results.

> Septic tanks

> Septic tanks

Maximizing Efficiency in Wastewater Treatment Solutions The AirTech® system offers an efficient and lightweight sewage treatment solution, processing disposables and wastewater safely and effectively. It recycles the treated water into clear, odorless, nutrient-enriched water, suitable for safe discharge into disposable fields. This on-site treatment process minimizes environmental impact, making it an eco-friendly choice for property owners concerned about sustainability.

17

Space-Saving Rainwater Storage Solutions with Stylish Design Metro Tanks offer a series of rainwater storage tanks distinguished by their slim profile, minimizing ground space requirements. These tanks are designed for easy transportation

and

installation,

featuring

complement primary constructions.

> Metro Tanks

> K-Line®

Cost-Effective, Water-Efficient Irrigation K-Line® offers a versatile pipe and sprinkler pod system designed to provide cost-effective and water-efficient solutions

for

irrigation,

effluent

dispersal,

and

dust

suppression across various applications. It is well-suited for farms that are not compatible with center pivot travelling irrigators, as well as land areas of irregular shape, lifestyle blocks, sports fields, construction sites, and residential properties.

18

colors

that

03 11

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Credits > Photo credits

The following are all registered trademarks of Matrix Polymers.

Super-Linear®

Designed for Roto®

Revolve® The information contained in this magazine is given in good faith. The suitability for the application and performance of goods manufactured

Ravi Kant

Cover

Matrix Polymers

Pg 07-07, 09, 20

EcoBirdy

Pg 08

Clark Tanks

Pg 11-14

RXP Pg 16-19 > Editorial contributions Aldo Quaratino, Group Technical Director Ranbir Kooner, Group Brand Marketing Manager > Concept and Graphic design Studio Giovanetti

with materials processed and/or sold by Matrix Polymers is the sole responsibility of the end user. Product design, the production process and parameters of end use are factors that may affect the performance of the finished product and these and other factors are outside of Matrix Polymers’ area of control.

Matrix Polymers Ltd. Registered in England and Wales company number 02626784.

Registered office: The Priory, Orchard Hill, Little Billing, Northampton, NN3 9AG, UK

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> All rights reserved by Matrix Polymers. Partial or total reproduction of the contents is prohibited without the prior authorization of the company

Get in touch

Matrix Polymers Australia Pty Ltd 37 Antimony St, Carole Park, QLD 4300 Australia Tel: +61 (0) 7 3718 5400 Email: sales.aus@matrixpolymers.com Matrix Polymers New Zealand 39 Railway Road, PO Box 5078, Terrace End, Palmerston North 4441, New Zealand Tel: +64 (0) 6 357 8498 Email: sales.nz@matrixpolymers.com

Registered Office Matrix Polymers Liverpool Unit 2, Compass Industrial Park, Spindus Rd, Speke, Liverpool, L24 1YA, UK Tel: +44 (0) 151 448 7000 Email: sales@matrixpolymers.com Matrix Polymers Polska Sp. z o.o.

Ul. Torunska 239/241 62 600, Kolo, Poland Tel: +48 63 888 1069 Email: sales@matrixpolymers.com

Global Footprint

Six Manufacturing Sites Across Three Continents Production / Manufacturing Technical Services Warehousing

APAC R&D European R&D

www.matrixpolymers.com

Follow us:

Matrix Polymers Thai Co.,Ltd. No. 13, Highway No. 3191 Road, Tambol Huai Pong, Amphur Mueang Rayong, Rayong Province 21150 Thailand Tel: +66 3368 3393-4 Email: sales.th@matrixpolymers.com Revolve Matrix Polymers Malaysia Blok A, Lot 766, Persiaran Selangor, Seksyen 16, 40200 Shah Alam, Selangor Tel: +603 5524 5181 Email: sales.my@matrixpolymers.com