Master Electronics 2019 Switch Guide

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WELCOME

TO THE MASTER ELECTRONICS

GUIDE TO SWITCHES Your fundamental guide to using and sourcing switches in

Inside this guide, you’ll also find important and useful product

electronic circuits, for both design and purchasing professionals.

information from some of the best-known of today’s switch suppliers, including IDEC, Honeywell, Altech, Grayhill, Carling

Electricity performs very useful work. It moves things, heats

Technologies, CTS, ZF Systems, RAFI, Panduit and E-SWITCH,

and cools things, stops and starts machines, and helps produce

From specifications and applications to form factors and

and distribute beautiful human efforts like art and music. It also

manufacturing data, you’ll discover what you need to design,

helps us to think, and to remember, and to calculate and cure.

specify, or procure.

But at the heart of all these things that are made possible by the movement of electrons, a design engineer has to, at some point,

Master Electronics, a world-class, authorized distributor for over

figure out how to turn the power on or off. And that’s where the

28 different switch manufacturers, has the people-powered

humble switch comes in. For something that basically interrupts

engineering expertise to help you select the right switch

or diverts a current, a switch is a pretty useful thing.

components for your application, whether it’s for automotive system controls to process control workstations, for consumer

So useful that billions of electronic switches are sold around the

uses to harsh environments, or for systems design to MRO. Call

world each year, and incorporated into millions and millions

on the engineering masters at Master Electronics to help your

of products, systems, and networks that help move the global

design efforts move smoothly.

economy.

If you find our Guide to Switches useful, we invite you to pass To help understand the switch designs available today, and to

it along to your work associates, outside project partners, or

see where they might be going, we’ve put together our first-ever

vendors. You can download a PDF of our Guide to Switches from

Guide to Switches with information to help make the ubiquitous

the Master Electronics website at MasterElectronics.com. Or,

switch a more robust and intelligent part of your product or

please feel free to request additional printed copies from your

systems design.

Master Electronics sales associate.

TABLE OF CONTENTS 2

FEATURES

SUPPLIERS

03 About Master Electronics 10 The Basics 16 Switch Selector Guide 18 Design Comments 24 Switch Off. Switch On. 30 Switch Line Card

04 RAFI 06 Carling Technologies 08 E-SWITCH 12 Panduit 14 Grayhill, Inc. 20 Honeywell Sensing & IoT

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22 Altech Corp.

26 ZF Electronics (formerly known as Cherry)

28 CTS Corporation

SOLUTIONS YOU NEED An often quoted scientist once said: “To the optimist, the glass

customer online portal to organize your order history, get

is half full. To the pessimist, the glass is half empty. To the

updated product files, or do parametric, part number or supplier

engineer, the glass is too big”.

searches on the Master Electronics site.

As an engineer or a purchasing professional working today,

You can also access information on our Value-Added solutions

you tilt towards the practical in your search for solutions to the

for purchasing issues, packaging help, assembly and inventory

problems you face in your designs. As is often the case, however,

management. Our packaging experts will help you with custom

you may find the elegant solutions that you need few and far

printing, labeling, or tape and reel packaging. Our assembly

between. It’s not that easy to just make the glass smaller. The

pros will assist with cable assembly, kitting or bagging. On-staff

answer is not to compromise, but rather to take advantage of

inventory management experts will help with bonded inventory

the resources sitting right in front of you.

or scheduled orders. And our experienced purchasing people can help with EDI, E-Procurement or bill of material tools

That’s where we come in. The goal of Master Electronics is to

covering our 360,000 unique part numbers.

help you in your search for design solutions by not only stocking the latest and the best products from over 400+ world-class

All of the experienced professionals at Master Electronics are

suppliers, but also by providing you access to people and

ready and willing to listen to your design, refit or replacement

information that can make your task easier. We are a partner in

challenges, ask intelligent questions, and work with you to get

your search for solutions.

the project outcomes and parts you need to move ahead.

You will always be faced with new and more difficult engineering

By simply going to the “Solutions” page on MasterElectronics.

challenges, from both internal and external sources. That’s part

com, you can access information on how to deal with excess

of what makes engineering fun and why your chosen career is

inventory, what to do when faced with component obsolescence

so crucial. Remember, the goal of engineering is to build better

or the end of life of a part number, or how to create your own

mousetraps. The goal of nature is to build better mice!

TAKE ADVANTAGE OF ALL THE RESOURCES YOU CAN BY REACHING OUT TO MASTER ELECTRONICS TODAY WWW.MASTERELECTRONICS.COM/SOLUTIONS.ASPX

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PRODUCT INFO

Established in 1900, RAFI-GMBH is a $440M supplier of Switches

to innovate and develop new products which solve the needs

and Interface Control Systems. Based in Berg Germany, RAFI

of our customers with low profile and ruggedized designed

has manufacturing and customer support locations in Europe,

products, including our industry leading low profile RAFIX 22FS+

North America, and Asia primarily servicing customers in the

Industrial Controls, RAFI’s Systems Division focus on designing and

Industrial, Medical, Automotive and Transportation Industries.

manufacturing customer specific solutions to integrate Interface

RAFI Component Division supplies over 5,500 standard switch

Controls into customers end products. Our technologies include,

combinations of Industrial Controls, Estop Safety Systems,

Design and Engineering services, PCB Design and Assembly,

Pushbutton, Tactile, and Keyswitch components. RAFI continues

Capacitive Touch, Software, and Component integration.

PRODUCT LINE/DESCRIPTION

RACON 8/12 THE UNIVERSAL SOLUTION Our top-quality tactile switches RACON 8 and RACON 12 are available in the dimensions 8.4 x 8.4 mm and 12 x 12 mm.

MICON 5 THE SMALL SWITCH WITH THE BIG CLICK The MICON 5 tactile switch, measuring just 5.1 x 6.4 mm, opens up totally new options for control panels.

RF 15/19 THE CLASSIC SOLUTION The RF series from RAFI offers you a milestone in key switch development. Today it’s a standard in industry.

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SPECIAL FEATURES

APPLICATION

• Special tactile feedback • SMT or THT versions • Automatic assembly • Various actuating forces • Accessory program with plungers and keycaps

• Automotive • Mechanical and system engineering • Measurement-controlregulation • Electro-medical

• Special tactile feedback • SMT or THT versions • Automatic assembly • Various actuating forces • Accessory program with plungers and keycaps

• Automotive • Mechanical and system engineering • Measurement-controlregulation • Electro-medical

• Special tactile feedback • Long service life • Various illumination options – full surface or spot illumination • Key switches for membrane keyboards or under keycaps

• Automotive • Mechanical and system engineering • Measurement-controlregulation • Electro-medical

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PRODUCT LINE/DESCRIPTION

RAFIX 16/16 F CONTROL COMPONENTS There are nine different actuators and indicators in this control series. You can choose between a round, square, or flush-fitting square collar shape.

LUMOTAST 25 Emergency stop button, 2 NC, Gold, Male quick connector / plug-in socket, reset by pulling

LUMOTAST 22 EMERGENCY STOP The extremely compact LUMOTAST 22 emergency stop with quick-connect terminals is ideal wherever an emergency stop or emergency off is required.

LUMOTAST 16 Pushbutton/Illuminated pushbutton/Emergency stop LUMOTAST 16 pushbuttons are compact and function with characteristic reliability due to high-quality gold/silver contacts.

RAFIX 22 QR CONTROL COMPONENTS The classic control component series RAFIX 22 QR is predominantly used in mechanical and system engineering as well as automotive manufacturing.

RAFIX 22 FS+ CONTROL COMPONENTS The RAFIX 22 FS+ control component series is distinguished by its diversity and modularity.

SPECIAL FEATURES

APPLICATION

• Rugged • Optimal for switching higher currents (max. 250 V/6 A) • Close alignment of actuators possible • Design customization with collar shape variations

• Mechanical and system engineering • Automotive industry • Electrical engineering

• Mounting hole diameter 16.2 mm • Mounting depth behind the front panel only 30.7 mm with female quick connector • Gold contacts for safe switching

• Measurement-controlregulation • Mechanical and system engineering • Signalling systems

• Low mounting depth of 17,6 mm • Extremely compact • Night design possible

• Measurement-controlregulation • Mechanical and system engineering • Automotive industry

• Mounting hole diameter 16.2 mm • Mounting depth: 18 mm • Mounting: ring nut • Pushbutton and illuminated pushbutton: Gold contacts • Emergency stop: Gold contacts and silver contacts

• Signalling systems • Measurement-controlregulation • Chemical industry • Especially suitable for handheld control devices

• Rugged • Optimal for switching higher currents (max. 400 V/10 A) • Close actuator alignment • Design adaptation with different front ring variations

• Mechanical and system engineering • Automotive industry

• Special tactile feedback • Ideal for operation with gloves • FS technology PCB switching elements minimize assembly errors • Short-travel adapter

• Mechanical and system engineering • Automotive industry • Measurement-controlregulation

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PRODUCT INFO Carling Technologies is one of the world’s largest manufacturers of switches. Rocker, toggle, pushbutton, and miniature style switches come with a wide variety of aesthetic and functional options including circuit configurations, AC & DC ratings, insulated and water-shedding constructions, termination and mounting options, along with custom colors and imprinting.

Our V-Series Contura® family of illuminated and non-illuminated rocker switches have set the industry standard for sealed switches. They offer complete protection against dust and prolonged effects of spray and immersion under pressure (IP66 & IP68) and are recognized to UL 1500 ignition protection for marine products. Sealed battery disconnect switches are available with either an option for padlock or removable key.

PRODUCT LINE/DESCRIPTION

Sealed Rocker Switches

Snap-in mount and available in 1-2 Poles.

Variety of circuits, illumination options and laser etched & custom legends.

Applications

On/Off-Highway Transportation Equipment, Marine, Construction Machinery, Agricultural Equipment, Lawn Equipment, Any application requiring environmental protection

Toggle Switches

Bushing mount, from 1-4 poles and 1-20 amps. Variety of nylon and metal toggle styles, as well as illuminated. Full or half hexboots available for most toggle series.

Applications

Small Appliance, Vacuum Cleaners & Floor Maintenance, Lighting, Marine, Transportation, Food Service, Generators, Industrial Automation & Controls, Forklifts, Office Automation

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KEY PRODUCTS /BASIC SPECS HR-Series (NEW) NEW IP68; rated up to 20A; low profile actuator; perimeter illumination V-Series Contura® IP66/68; rated up 20A; 10 actuator styles, including locking; UL & CSA L-Series IP67; rated up to 20A; rocker & paddle actuator styles, including locking; 12 terminals W-Series IP68 above & below panel; rated up to 10A; progressive & hazard circuits

110/216-Series AC/DC rated up to 6A; small, shallow base; side terminals; integrated wire leads; UL & CSA F-Series Rated up to 15A & 1HP; low voltage DC applications; butt action contacts; UL & CSA G-Series Rated up to 20A & 2HP; low voltage DC applications; optional double insulated, all nylon construction; UL, CSA, VDE LT-Series Rated up to 15A; illuminated toggles with 3 color lighting sequence from single lamp; neoprene bushing seals for dust & moisture protection

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PRODUCT LINE/DESCRIPTION

Sealed Toggle Switches

Fully sealed to IP68, including below the panel.

Complaint with UL 60079-15 standard for use in explosive gas environments and offered in 1-2 poles.

KEY PRODUCTS /BASIC SPECS ST-Series IP68; rated up to 16A; bat & paddle actuator styles; UL 61058-1 and cUL Recognized

Applications

Off-Highway, Armored and Law Enforcement Vehicles, Commercial Food, Refrigeration and Military Equipment, Applications requiring stringent sealing in explosive environments

Pushbutton Switches

Range from 1 to 20 amps with actuation force ranging from 0.4 oz to 8lbs. Available in 1-3 poles, bushing mount with UL & CSA approvals.

Applications

Music and Audio-Visual Equipment, Lighting, Electronic Signs, Test & Measurement Devices, Horns, Intercoms, Appliances, Security Systems, Marine.

Mini & Subminiature Switches

Options include rocker, toggle, pushbutton and slide switches in 1-4 pole configurations with ratings from 0.10 to 6 amps.

Applications

Instrumentation, Test Equipment, Telecommunications, Networking, Handheld Appliances, Medical Equipment, Computers, Computer Servers/Peripherals, Performance Audio, Low Power On/Off Designs, Consumer Electronics

Battery Disconnect Switches

Fully sealed to IP67, including below panel.

Single pole with M10 or M14 stud terminals.

Designed to minimize battery drain and ensure maintenance personnel safety.

170/172-Series Rated up to 15A; momentary action; shallow back panel applications 641-Series Rated up to 20A; maintained action; foot control applications P26-Series Rated up to 6A; momentary action; metal or nylon plunger; 277VAC rating ideal for lighting applications P-Series Rated up to 20A; maintained action; perfect for foot pedal applications 1SS-Series IP67 Sealed Sub-Miniature Rocker Switches; ratings from .4VA to 3A; black, nylon rocker 2MS-Series IP67 Sealed Miniature Toggle Switches; ratings from .4VA to 5A; metal, plastic/ anti-static plastic toggle 3MS-Series IP68 Sealed Miniature Pushbutton Switches; ratings from .4VA to 1A; plunger style pushbutton 4S1-Series Sub-Miniature Slide Switches; ratings from .4VA to 3A; nylon slide

BD-Series IP67; 100-300 amps, 12/24VDC; option for padlock BD1-Series IP67 when key is assembled; 250 amps, 12/24VDC; option for removable key

Applications

On/Off-Highway, Generators, Marine, Military

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PRODUCT INFO E-Switch, headquartered in Minneapolis, Minnesota, has been delivering quality electromechanical switches to the telecom, high tech, medical, electronics, instrumentation, industrial, audio/ visual, and appliance industries since 1979. With international offices in Singapore and Hong Kong, E-Switch’s global reach includes North America, Europe, Asia and Latin America.

NEW SWITCH RELEASES Prewired ULV Series Anti-vandal Line

PVP Socket Extension with Solder Lugs

Order prewired switches for the ULV (4, 7, 8) Series Anti-vandal line Color codes wire leads 300mm long wire leads Compatible with a variety of connectors

Separate socket extension offers quick efficient termination Available for PV3, PV4, PV7

Prewired PV Series Anti-vandal Line

PVP Socket Extension Prewired

Order prewired switches for PV Series (3, 4, 7, 8, 9, 10) Color codes wire leads 300mm long wire leads Compatible with a variety of connectors

Order prewired socket extension, available for PV Series 3, 4, 7, 8, 9, 10 Color codes wire leads 300mm long wire leads Compatible with a variety of connectors

PRODUCT LINE/DESCRIPTION

Anti-vandal Series High reliability, panel mount, multiple feature and illumination options, broad size range, momentary or latching available

APPLICATIONS

KEY PRODUCTS

• Vending Kiosks • Public Ticket Dispensers • Pedestrian Cross Walk Signals • Security Entry Keypad

PV0 • • • •

12mm panel cutout Ring or Dot illumination lens Multiple LED color options IP65 rated

PV2 • • • •

16mm panel cutout Flat, high or domed actuator options Solder or screw termination options IP65 rated

PV5 • • • •

TACT Series SMT, PCB and Thru-hole mount options, offer small footprint, low profile options, many with long life up to 10,000,000 cycles, available as non-illuminated or illuminated in multiple color options

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• Audio/Visual Devices and Equipment • Computer Peripheral Equipment • Consumer Electronics • Instrumentation • Telecom/Network Equipment • Medical Devices and Equipment

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Raised or domed actuator options Solder or screw termination options Multiple actuator finish options IP65 rated

TL6300 • • • •

10,000,000 cycle life expectancy PCB Mount Sharp tactile response IP67 ingress protection

TL4100

• Up to 1,000,000 cycle life expectancy • Right angle edge mounted design • Multiple force options

TL1220

• Multiple illuminated cap options • Single color and bi-color LED options • Sharp tactile response

PRODUCT LINE/DESCRIPTION

Pushbutton Series PCB, SMT or panel mount available, momentary or latching options, provide wide range of shapes, colors, actuator styles, available non-illuminated or illuminated with multiple color options

APPLICATIONS

KEY PRODUCTS

• Telcom/Network Equipment • Instrumentation • Utility vehicle dashboard • Home Appliances • Floor Care Appliances • Industrial Controls • Medical/Dental Equipment

RP8400 • • • •

Metal diecast housing LED illumination options IP67 rated Threaded mount

PA4 • • • •

Popular 13mm x 19mm cutout panel High power ratings Standard and water-resistant versions Full illumination options

PP1 or PP2

• Up to 16A 125VAC 1HP rating • 13.3mm x 28.2mm or 13.5mm x 36mm panel cutout (respectively) • 1 pole or 2 pole push/pull function (respectively)

Rocker Series Rocking mechanism either connects or disconnects an electrical circuit. Available in wide range of shapes, color and sizes from miniature to large powerrated, non-illuminated or illuminated color options; also available with multipole, multi-position and functionality

Slide Series Compact slide switches for PCB, SMT or panel mount applications, offers multi-pole and multiple termination options

• Commercial Appliances • Industrial Controls • Floor Care Appliances • Instrumentation Equipment • Medical/Dental Equipment • Electrical Houseware Products

RBW2 • • • •

16(16)A 125VAC 1/3HP rating 22mm x 30mm panel cutout Full illumination options IP66 rated

R1966 • • • •

13mm x 19.2mm cutout panel 20A 125VAC rating Full illumination options 1 or 2 pole maintained functions

R5

• 20A 125VAC rating • 22mm x 30mm cutout panel • Full illumination options

• Consumer electronics • Computer servers • Instrumentation Equipment • Test and Measurement Devices

EG Series • • • •

Offers several models Up to 6 poles available or up to 6 positions Panel and PC board mounting designs Vertical and horizontal actuation options

EGL2290 Series • • • •

LED illumination SMT design DPDT circuit - 2 position Compact design

500R • • • •

Toggle Series Moving a lever back and forth opens or closes an electrical circuit. Available mounting options: vertical, right angle, SMT; panel mount; multiple termination options; 1, 2 or 3 pole options, IP67 rating for some series

• Telcom/Network Equipment • Instrumentation Equipment • Medical/Dental Equipment • Electrical Houseware Products

Offers IP67 sealing protection Up to 3 positions SPDT and DPDT options Gold contacts

100A Series

• Up to 5A 120VAC or 28VDC rating, also available in gold • Vertical and right angle mounting designs • 1 or 2 poles and throws momentary and maintained functions • IP67 sealed

200U Series • • • •

40,000 cycle life expectancy Ultra-miniature in size - 4.5mm x 7mm Vertical or right angle PCB mounting Sealed to IP67

ST2 Series

• Up to 20A 125VAC 2HP rating • 2 poles, 1 or 2 throws maintained and momentary functions • 12mm diameter panel cutout

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THE BASICS UNDERSTANDING SWITCHES BACK TO THE BASICS The switch is a universally employed and highly useful device because of its elegance, functionality, and simplicity. It is easily designed as a basic control in millions of products, systems, homes, factories, cars, airliners, and on and on. From humble beginnings as a push button device in 1884, through the first toggle switches in 1917, to the modern membrane and touch-sensitive models of today, the switch is something we often use without thinking, frequently noticed only when not working, and could not do without.

From a design standpoint, switches are binary devices.

Meaning they are either on or off. In their most basic form, switches simply move an internal part that either opens or closes contacts to complete an electrical circuit or divert current from one conductor to another.

Switches are composed of contacts and an actuator. When the contacts in the device are normally open (NO), the circuit is activated when the switch closes the contacts after an applied force. When the contacts in the device are normally closed (NC), the switch is used to open the contacts when a force is applied. In changeover (CO) switches, there are no normally open or closed states, but multiple contacts that are actuated through the rotation of a central rotating bar, as in a rotary switch.

Despite their simplicity of operation (or perhaps because of it) there are literally hundreds of different types of switches available on the market designed to add value to specific applications. Finding the right one for your design not only depends on operation and performance, but also on the other physical attributes the switch adds to your product. Physical attributes include appearance, color, tactile feel, mechanical operation, sound, durability, resistance to water, solvents and cleaners, ease of replacement, etc. The list goes on, and demonstrates just why there are so many switch types and styles available today.

INTERNAL ACTION There are also different types of mechanical action employed in switches. In a momentary action device, the circuit is activated as long as force is applied to the actuator, as in a push button switch, and is de-activated once that force is removed.

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In an alternating contact device there are usually multiple contacts. A force activates a circuit and the switch stays in that configuration until another force is applied, closing an alternate set of contacts, as in a rotary switch.

In a latching action device, a force closes the contacts, which remain in that configuration until another force is applied to open them.

FACTORS AND SPECIFICATIONS TO CONSIDER When selecting a specific switch that will perform correctly in a particular application, certain basic technical factors need to be considered in how a device will perform. These factors include: • Voltage Rating - the maximum voltage that the switch can withstand in the circuit in which it is used. It is usually a function of contact separation, insulation materials, size and type of actuator and contacts, etc. Usually expressed as VAC or VDC. • Current Rating – the maximum continuous current that a switch is designed to carry for a given load through a closed contact, expressed as amps (Amps) or milliamps (mA).

• Contact Resistance – resistance to current flow that exists in the contacts of a switch. Expressed as Rĸ.

• Useful Life – average life expectancy, expressed in cycles, for a device, if voltage and current ratings are not exceeded.

It is useful to remember that any electrical device can be compromised if it is subjected to events that exceed its tested ratings. Switches are no different. Contact sticking, bounce and arcing can occur and degrade the action of the switch.

Since many switches are electromechanical, other individual components can experience wear and eventual failure.

SWITCH TYPES AVAILABLE As stated, there are a considerable number of switch types and styles available today for both the original equipment and MRO markets. Many products labeled as switches are really a combination of a sensor and a switch to control a physical presence or quantity. Here is a run-down of some of the basic operating types that you will want to consider for your own design or replacement use. While extensive, this list is not allinclusive.

• Push Button – simple mechanism that either remains closed until released (non-latching), or remains closed until pushed again (latching).

• Rocker – simple on/off action operated by depressing the raised side of the device to either open or close a circuit.

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• Rotary – operated by rotation of an internal rod that closes multiple internal contacts to control several circuits.

• Slide – uses a slider to move contacts to either an open or closed position.

• Toggle – incorporates a rocker device (lever) that opens or closes a circuit when moved.

• Trigger – uses an operator-pulled trigger to close a circuit, which is then opened when the trigger is released.

• Keylock – activated by a security key turned in a circle and capable of stopping at pre-set positions to close contacts.

• Thumbswitch – operated by thumb movement of a button or wheel to engage a circuit.

• Limit – switch with an actuator linked to internal contacts that prevents travel of an outside object past a predetermined point.

• Level – combines a switch with a sensor to detect and control the level of liquids, powders, solids or slurries.

• Keypad – a set of mechanical switches situated in a block or pad with symbols or letters to differentiate individual key function.

• Membrane – similar to a keypad but the switches are usually custom designed circuit board-based printed plastic, usually ganged as a keypad or keyboard.

• DIP Switch – multiple switches arranged in a dual, in-line package used to select the operating mode of a device.

• Pushwheel – see Thumbswitch.

• Snap Action – switch operated by minimal physical force that can open or close a circuit at rapid speed.

• Joystick – a lever-controlled device that communicates its position across 360° to the device it is controlling.

• Detect/Interlock – responds to the position or presence of objects to control a circuit.

• Capacitive – operates by measuring a change in capacitance across a surface, usually from a manual touch.

• Touch Switch – see Capacitive Switch.

• Piezo – uses a piezoelectric element to generate a charge when activated that is used to in turn activate a circuit, usually by means of a field effect transistor (FET).

• Proximity – device that can sense the approach of something metallic and activate a monitoring circuit.

• Pressure – combines a switch with a sensor to close an electrical circuit when a predetermined fluid pressure has been reached.

• UL (Underwriters Laboratories) – develop and maintain standards that assess product safety across many industries, including electronics and technology.

• NEMA (National Electrical Manufacturers Association) – provides standards for electrical products and housing to protect products.

• CSA (Canadian Standards Association) – the CSA Group publishes standards and provides product certification and testing services worldwide, including electrical products and systems.

• ASTM (American Society for Testing and Materials)–provides standards for use in the development and testing of materials used in the manufacturing of components, including switches.

• IEC (International Electrotechnical Commission) – sets international standards for electrical and electronic products and systems.

Standards from additional organizations may also apply, as in the cases of harsh environments or mil-spec. As with most other products, applicable standards can also vary from country to country.

CHANGES IN SWITCH TECHNOLOGY Continuous technology development by modern suppliers has led to advances in switch functionality, lifecycle, quality, and cost. Switches can also program, alert, display, detect and control. No longer are they just on or off devices.

GRAYHILL TOUCH ENCODER Intuitive, tablet-based, interface development platform.

APPLICABLE PRODUCT STANDARDS Selecting the appropriate switches for your OEM design or MRO needs requires more than a review of individual current ratings, footprint, design and life expectancy. It also necessitates selecting appropriate parts that conform to one or more of the various international engineering standards that address the quality of materials and methods used to build products. Several of the key organizations supplying standards, testing and certification in the area of electronic and electrical switches include: • IEEE (Institute of Electrical and Electronics Engineers) – develop and maintain global standards relating to many electronic and electrical products.

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PRODUCT INFO Panduit Control Panel Solutions Deliver Reliable System Performance by: • Optimizing Space in the Control Panel • Improving Productivity in Control Panel Applications • Mitigating Security and Safety Risks • Connecting the Control Panel to the Infrastructure

PRODUCT CATEGORY

KEY FEATURES

APPLICATIONS

SHIELDED JACKS: CJS688TGY

• Built-in integral shields provide a 360° conductive cover and simplify proper system grounding • Patent-pending Flex Technology shortens the tuning length of the jack, optimizing network performance

• Ethernet 10BASE-T, 100BASE-T (Fast Ethernet), • 1000BASE-T (Gigabit Ethernet) • 155 Mb/s ATM, 622 Mb/s ATM, 1.2 Gb/s ATM • Token Ring 4/16 • Digital video and broadband/ baseband analog video

SHIELDED DUCT: G2X2LG6EMI

• The shielded wiring duct routes, separates, and shields sensitive wiring from noise emission • Up to 20dB noise reduction, 90% noise voltage reduction (up to 6 inches air space)

Category 6, RJ45, 8-position, 8-wire universal shielded black module with integral shield.

Wiring Duct ONLY, Slot, Wide Finger - Lt Gray - 2”W x 2”H - 6’ Length - LF PVC

DIN RAIL DUCT: DRD22LG6

• 2-Channel Wiring duct with a hinged and flexible cover • Up to 30% panel Space savings, up to 25% material cost savings, and up to 50% faster installation • Pass thru holes to shorten the wire path

NOISE SHIELD KIT: SD2EMI

• Reduces EMI/RFI noise between sensitive and noisy wiring for up to 20dB reduction in noise, or 90% NVR • Installs easily within Panduit wiring duct or when mounted separately, delivering greater design flexibility

DIN RAIL MOUNT PATCH PANEL: CDPP8RG

• 2-Channel Wiring duct with a hinged and flexible cover • Up to 30% panel Space savings, up to 25% material cost savings, and up to 50% faster installation • Pass thru holes to shorten the wire path

Panduct® PanelMax™ DIN rail wiring duct (base, covers and DIN rail fasteners), 2” height, PVC, light gray.

EMI Noise Shield Kit For 2 Height Panduit Wiring Duct

IndustrialNet™ 8-port DIN rail mount copper patch panel. Mounting latches securely mount unit to standard DIN rail in industrial applications.

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• Control Panel • Wiring Management • Routing 10 standard unshielded cables in shielded wiring duct has up to a 35% lower purchased cost vs. 10 shielded cables routed in conventional wiring duct • Shielded wiring duct and noise shield provide an effective noise mitigation solution when a shielded cable option is not available or is difficult to source

• Industrial Ethernet from the Local Area Network (LAN) based support offices to the processing devices on the plant floor • Applications up to and including 10GBASE-T Ethernet • Ideal for use in high noise (EMI/ RFI) environments

PRODUCT CATEGORY

KEY FEATURES

APPLICATIONS

DIN RAIL MOUNT ADAPTER: CADIN1IG

• Modular - Accepts all single Mini-Com® Modules, which snap in and out for easy moves, adds, and changes • Identification - Includes label pocket with label and cover to clearly identify the port for ease of identification

• For any environment where DIN rails are located

UPS: UPS00100DC

• Up to 40% Decreased Downtime Risk • 50-70% Reduced Cost of Ownership • Advanced Remote Management • Wide Temperature Range: -40°C to +60°C

• Provides uninterrupted power for critical applications including managed network switches, micro PLCs, and HMIs deployed on the factory floor

SHIELDED PATCH CORDS: ISTPSPNC1MBL

• Durability - Allows for patch runs between automation devices and controls in extremely harsh conditions or environments • IP/NEMA/UL rated - Meets IP67 protection when patch cord plug fittings are mated to IP67 IndustrialNet™ TX6™ PLUS Connectors

• Provides reliability and high performance for Industrial Network applications • Mated conditions for high temperature and vibration in metal forming or automotive manufacturing

COPPER CABLING: PUP6C04BL-ULP

• Third party tested - Cable has been tested as part of the Category 6 UTP Copper Cabling System and complies with the electrical channel requirements of the following standard: ANSI/TIA-568-2.D Category 6

• Ethernet 10BASE-T, 100BASE-T (Fast Ethernet), 1000BASE-T (Gigabit Ethernet),10GBASE-T

VERISAFE: VS-AVT-C02-L10

• Reduces testing time and complexity to improve productivity.

• Reduces the risk of exposure to electrical hazards for improved worker safety by sensing any voltage over the 3 volt threshold.

• For use in 1, 2 or 3-phase AC or DC systems • Supports compliance when used as part of the lockout/ tagout process described in NFPA 70E.

• Electrical System - For use in 1 and 3-phase AC systems • Voltage Detection Range - Up to 600V AC (50/60Hz), 600V DC; Rated tolerance +10% • Absence of Voltage Threshold - 3 V • Overvoltage Category - III (600 V) • Degree of Protection Indicator Module: For Flat Surface Mounting in a TYPE

Mini-Com® DIN Rail Mount Adapter mounts to standard 35mm DIN rail and accepts any single port Mini-Com® Module, international gray. Includes a label and label cover.

Maintenance-free, No battery, 100 Watts, 24V DC Uninterruptible Power Supply (UPS)

Patch cord constructed of industrial grade shielded Category 6 stranded cable with shielded modular plugs.

TX6™ Category 6 U/UTP Copper Cable, Black.

VeriSafe™ Absence of Voltage Tester with 2 ft. System Cable, 10 ft. Sensor Leads

VERISAFE: VS-AVT-CABLE-02

Replacement Cable for Component Tester

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PRODUCT INFO

Grayhill, Inc. designs and manufactures a broad line of intuitive human interface components and custom solutions that make life simpler, safer and more efficient. We understand the importance of the haptics, ergonomics and styling of your product. As importantly, we understand the evolving needs and expectations of end-product users in our target markets: Medical electronic devices, Military applications and dashboards for OffHighway Vehicles.

PRODUCT LINE/DESCRIPTION

Touch Encoder Reimagining the User Experience A fusion of functionality of conventional touch displays, keypads and rotary switches into one device.

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Standard products include optical encoders, rotary switches, keypads, joysticks and push-buttons. Our components can be customized for your application or integrated into a complete front panel solution. Grayhill specializes in creating custom operator interface panels and portable product shells that integrate our components, displays and wired or wireless communications into an ergonomic, user-friendly device. This allows Grayhill to design solutions that provide an intuitive interface between your technology and your users.

FEATURES

APPLICATIONS

KEY PRODUCTS

• Optically Bonded Touchscreen • Supported gestures: Tap + Swipe + Turn • High-Res display: 330 PPI • Tablet based development platform

• Avionics • Audio • Marine • Off-Highway Vehicles

TE-M32M2 -A11U • Touch Encoder USB Output TE-M32M2 -A11C • Touch Encoder CAN J1939 Output TE-M321 -SDK • Touch Encoder SDK • USB/CAN Output

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PRODUCT LINE/DESCRIPTION

62AG Grayhill’s Most Cost Effective Optical Encoder 62AG uses less components and saves directly in materials cost without sacrificing quality.

67C Three-in-one Joystick Hall Effect Joystick with Integrated

FEATURES

APPLICATIONS

KEY PRODUCTS

• >1M rotational cycles • Quadrature coding • 5VDC or 3.3 VDC option • Optional Pushbutton

• Automotive • Medical • Test & Measurement • Audio & Video

62AG15-L5-040C • 510g Pushbutton • Low Torque • 4” Cable Connector 62AG15-H9-040C • 950g Pushbutton • High Torque • 4” Cable Connector

• Proportional joystick, pushbutton & optical encoder in a single shaft • Long life, high reliability

• GPS • Avionics • Medical Equipment • Robotics

67C18-8-M-060C • 20-Position Detent Encoder • 8-Direction Joystick • 6” Cable Connector 67C08-8-M-P • Non-detent Encoder • 8-Direction Joystick • Pin Header Connector

• IP67 Dynamic Sealed • Positive tactile feedback in any environment • Long operational life

• Hydraulic Fluid Flow Control • Engine Speed Control • and More!

68B-215-0 • Blue Accent • 26° detent + 36° latching • Analog, 5.0V Supply, Dual Inverse Outputs 68B-62A-0 • Red Accent • Friction Hold • PWM, 5.0V Supply, FREQ. = 500 Hz, Dual Inverse Outputs

Pushbutton & Optical Encoder

68B Hall Effect Paddle Switch Robust Switch with Ratiometric Analog or PWM output

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SWITCHES, PILOT LIGHTS & E-STOPS | SELECTION GUIDE

Common Contact Blocks

Screw Connection Terminals Solder tab * AP22M Screw IP65, Type 4X Protection

ScrewSolder tab

IP65. AP22M is also IP65, IP65 Type 4X Type 4X

240V/0.2A Contact Rating 30V/2A

220V/0.5A 240V/0.2A 24V/1A 30V/2A

Common Contact Blocks

PCB, Solder tabSolder tab * AP22M Screw

PCB, Solder tabSolder tab

PCB, Solder tab

PCB, Solder tab

IP65.IP65 AP22M is also Type 4X

IP65 IP65

IP65

IP65

250V/5A 220V/0.5A 30V/5A 24V/1A

250V/2A 30V/3A

250V/5A 30V/5A

IDEC L6 oversize

IDEC LB

250V/2A 30V/3A

IDEC E-Stops Search Word

IDEC AP Pilot, IDEC IDEC IDEC A6 E-Stops AP22M

L6 oversize IDECIDEC AP Pilot, IDEC AP22M

IDECIDEC A6 LB

UL, CSA,Approvals UL NISD

UL, CSA, CE

UL, CSA, UL, CSA, CE CE, TÜV

UL, CSA, CCC, CE, UL, CSA, CE, TÜV UL, CSA, CE, CCC TÜV

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UL, CSA, CE, CCC UL, CSA, UL NISD

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UL, CSA, CCC, CE, TÜV

s

Universal Contact Blocks

Common Contact Blocks

PCB, Solder tab

Screw

PCB, Solder tab, Screw

Screw

Screw

Screw

Wire leads

IP65

IP65

IP65

IP65, Type 4X

IP65, Type 4X

IP65, Type 4X

IP68 & IP69K

250V/5A 30V/5A

240V/6A 24V/8A

250V/2A 30V/2A

440V/2A 110V/10A 24V/10A

440V/2A 110V/10A 24V/10A

440V/2A 110V/10A 24V/10A

24V/1A

IDEC LBW

IDEC CW

IDEC Silh

IDEC HW

IDEC TW

IDEC TWND

IDEC Piezo

UL, CSA, CCC, CE, TÜV

UL/c-UL, CE, CCC

UL, CSA, CE, TÜV

UL, CSA, CCC, CE, TÜV

UL, CSA, CCC, CE, TÜV

UL, CSA, CCC, CE, TÜV

CE

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DESIGN THOUGHTS

A Few Thoughts about the Switch as a Design Element

business”. The acceptance of the original IBM PC was aided immensely by a keyboard that users loved, with just the right

As an engineering designer, or a purchasing professional, you

amount of keyswitch travel and that satisfying “click”. Those

are used to dealing with numbers, specifications, test data,

keyboard features were wisely continued on the original IBM

pricing, etc. You design, specify or purchase based on what will

laptop – the ThinkPad, and what made it a success.

work for you, what it will cost, how it will affect your assembly, Now, the experience of solid keyboard clicking is a somewhat

and when can you get it in the door.

emotional reaction to overall product design, but depending The people who use your products, however, have a different

on the size of the company you work for, evoking similar

perspective. Ultimately, they are impressed by products that

responses could well be your responsibility.

function well for their intended use. But many elements add up to that sense of satisfaction with a product, be it

If you’ve read any reviews of automobiles in the popular

professional, industrial or consumer. Does the product feel

press lately, you’ve probably come across a writer or two who

right, sound solid, look good? These are difficult reactions to

state that “the control screen is needlessly confusing” or “the

quantify but impossible to ignore.

interface takes some getting used to”. With a touchscreen as part of almost every automotive dashboard these days,

In a 1973 speech at the University of Pennsylvania, then

the comment “takes some getting used to” is anything but

IBM president Tom Watson, Jr. said: “Good design is good

superficial.

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Touchscreen and point and click interfaces are now ubiquitous

• Relate to the setting (the operator of a big rig not only has to

in product design, from automobiles to process control

throw switches while keeping his eyes on the road, he also

systems. Part of this is to communicate more information

has to do this while being bounced around)

to the user, but another part is also to reduce costs. With a touchscreen interface, whatever the function of the product,

• Seek out critiques, questions and suggestions (listen, listen, listen)

upgrades, changes, and recalls can use a software solution

• Be willing to change

instead of hardware replacement. But while keeping physical

• Accurately and simply communicate your solution

controls to a minimum on products and systems can be a design and cost imperative, using too few controls can

If you’re in a large company, you probably have resources to

negatively impact user operability, satisfaction, and perceived

help and guide you. If you’re in a small company, you may

product value.

need to fight an uphill battle to get where you want to be in terms of design focus, expertise and execution. But in either

And in the industrial product area, where it would seem that

case, the ultimate judges won’t be your management, they will

functionality should rule, design can be critical in terms of

be your customers.

imparting quick, accurate information to the user and allowing him or her to react without hesitation. If you’re controlling

And remember, as Steve Jobs once said: “Sometimes when you

the batch flow in a petrochemical plant you not only want

innovate, you make mistakes. It is best to admit them quickly,

switches, gauges and controls that work, you also want them

and get on with improving your other innovations”.

to be clear, not confusing, and easy to react to.

One way to get your innovating into gear is to reach out to Physical controls, as in our case, the humble switch, can not

people who have been through the process many times. The

only allow a product to function well, they can also evoke a

engineering and design professionals at Master Electronics

sense of quality, security, and interactive ease from the user.

spend their working hours exposed to design challenges

And these are the critical brand preference attributes that

in countless industries around the globe. Their world-class

come into play at final purchasing time. The selection of a

expertise in using just the right switch or component for a

switch, or a group of switches on a product quite simply can

design application runs strong. Ask for their help, and get the

go a long way to make it feel, sound and operate well. That’s

answers you need to build it just right.

something the user will remember, and demand again.

Good design, particularly at the industrial level, is a way to counter frustrations, satisfy needs, and allay fears – especially from operators in the field controlling powerful equipment.

The selection of just the right switches in the right spots on a product can serve to optimize function, improve safety, increase perceived value and enhance appearance.

The routes to good industrial and consumer product design are many and varied, and can depend on not only your budget, but also on the value your company puts on the design process. IBM’s Tom Watson might add that “the design beyond the engineering” is a skill worth cultivating by both the engineering and purchasing elements of a product development team.

The steps in this process are not necessarily complicated. Nor do they require an expensive outside consultant to implement.

They are, quite simply: • Understand the problem (listen, listen, listen) Images Courtesy of CIT Relay & Switch

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PRODUCT INFO Honeywell is

the Right Switch!

Honeywell’s MICRO SWITCH switches fill many roles in customers’ applications, including presence/absence/positioning, inspection/recognition, condition measurement, and operator/ machine interface. From sealed switches used in high temperature applications to large cable-pull switches ensuring safety on conveyors, Honeywell is the right switch!

PRODUCT CATEGORY / FEATURES

APPLICATIONS

Heavy-Duty Limit Switches

• Machine tools • Automotive machine tools • Material handling • Outdoor electromechanical structures • Balers/compactors • Conveyors • Food and beverage • Power plants • Off-road equipment • Agricultural equipment

• HDLS Standard Series • HDLS Stainless Series • HDLS Fully Potted Series

• Injection molding • PLC interface • Machine tooling • Elevators and escalators • Gaming • Packaging and textile • Food and beverage • Industrial doors • Scissor and platform lifts • Electronic assembly

• • • • • •

GLA Series GLB Series GLC Series GLD Series GLE Series GLL Series

• Grain elevators • Offshore drilling • Petrochemical and waste treatment plants • Paint booths • Hazardous waste-handling facilities • Pipeline valves • Maintenance equipment

• • • • • • •

BX/BX2 Series LSX Series GSX Series EX Series CX Series VPX Series GXS Series

• NEMA 1, 3, 4, 4X, 6, 6P, 12, 13 and IP65/66/67 environmental sealing • NEMA/IP sealing features twin shaft seals for an extra measure of protection • Rugged, corrosion-resistant zinc head and body are phosphate treated and epoxy coated • Diaphragm seal between head and body provides an extra measure of protection

General Purpose Limit Switches • Meet IEC standards for global acceptance • Miniature and standard footprints • Choice of plastic, metal, and three conduit options • IP66/67 sealing

Hazardous Area Limit Switches • Designed specifically for hazardous indoor or outdoor locations • Superior reliability and repeatability • Explosion-proof design contains flame path to contain and cool escaping hot gases • UL, CSA, ATEX, and IEC Ex certifications

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KEY PRODUCTS

PRODUCT CATEGORY / FEATURES

Safety Switches • Positive-opening operation of normally closed contacts • Cable-pull, non-contact, key-operated, and limit switch options • Designed for global acceptance, various sizes, actuators, housings, and configurations • Global approvals vary per switch Series • Most models are SIL 3 capable

Basic Switches • Designed for simple or precision on/ off, end of limit, presence/ absence, pressure, temperature, and manual operator interface application needs • Electrical ratings from 0.1 A up to 25 A for design flexibility in one package size • Water-tight design (V15W Series) and explosion-proof design (V15W2) • Switch approvals vary by Series, most carry UL CSA, CE, ENEC • Low operating force and differential travel options

Toggle Switches • Seven toggle Series meet a variety of electrical and load requirements for suitable applications • Environmental and hermetic switches for demanding environments • Completely sealed switching chamber to withstand wet, dust, and dirty environments • MIL-qualifications for military applications • IWTS (integrated wire termination system) offered for ease of assembly and additional behind the panel sealing • Low profile switches available where space behind the panel is limited

Pressure Switches • Pressure switching set point range: 3.5 psi to 4500 psi • Proof pressure: from 500 psi up to 10,000 psi • Life cycle rating up to 2 million • IP67 sealing rating • Hysteresis option • More than 15 pressure port options and over 30 electrical terminations • Switching point accuracy up to ±2 %

APPLICATIONS

KEY PRODUCTS

• Long conveyor systems found in warehouses and distribution centers • Perimeter guarding • Safety interlock for guards or doors on equipment and machinery • Hinge or sliding guards or doors • Agricultural equipment • Food processing • Grain elevators • Plastic molding equipment

• 1CPS/2CPS/CLSX • GSX • GSA/GSS Hinge • 924CE/24CE • GKR/GKL • GK • GKE • GKM • GKN

• Doors and lifts • Semi-trucks and trailers • Valves • Agriculture equipment • Vending machines • Appliance and vehicle latches • HVAC • Precision switch assemblies for aerospace and defense

• BZ/BA/BM/BE • V7 • V15 • V15W2 • ZD/ZM/ZM1/ZW/ZX • SM/SX

• Military and commercial aircraft and helicopters • Aviation ground support equipment • Military land vehicles (track and wheeled vehicles) • Lifts • Industrial machinery and construction equipment • Process control • Remote control boxes

• AT • ET • MT • NT • TL • TS • TW

• Agricultural machinery • Heavy duty construction machinery and trucks • Lawn & garden machinery • Material handling • CNC machines • Compressors/boilers • Generators • HVAC/R equipment • Pneumatic equipment • Presses/punches

• HP • HE • ME • MH • LE • LP • 5000

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PRODUCT INFO

FOOT SWITCH SERIES

FM The compact FM Series foot switches are appropriate for light or medium duty and medical applications. With a wide range of options, this series offers a greater amount of flexibility, for a reasonable price.

• Protection levels IP 68 (Medical versions IEC 601-1 certified) • Especially designed gold plated contacts for low current • High current switch inserts • Different cable entries/strain reliefs • Other cable versions, with shield • Custom colors for the guard, pedal and custom connectors.

FS The versatile heavy duty, medium size FS series foot switches are primarily used in industrial and medical applications. Due to the sturdy design of the die cast aluminum housing, the foot switch is an exceptional value for strict environments.

• Snap action switch inserts with momentary, maintained and two stage momentary contact types • Foot guard, Anti-Trip lever and two safety versions.

• Wide range of options, including cables, connectors, colors, and foot rests • Medical versions and explosion protected foot switches

PCFS-3M Altech’s low cost foot switch is ideal for any light to medium duty application.

The PCFS-3M has an electrical rating of 10A/1/2HP/125V AC, it can serve as a foot operated on/off switch for a wide range of motor driven and electrical devices.

A virtually indestructible steel housing meets challenging demands. The steel guard comes standard in red or orange and provides an affordable “safeguarding” of the foot switch.

The guard is interchangeable with the Altech FM1 series (contact manufacturer) foot switch which makes this configuration a perfect fit for more cost sensitive applications.

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FEATURES

APPLICATIONS

• Black ABS body with a variety of pedal colors • IP 43 and IP 65 • Snap action microswitch, UL/ CSA approved • 5A/125-250V AC • Momentary, maintained, or two stage momentary • SPDT-SB, DPDT-SB, 2x SPDTSB • Vinyl sleeve strain relief • Multi conductor cable, PVC, SJT or without cable • -20°C up to +80°C (-4°F up to +176°F)

• Medical • Conveyor belt in supermarket • Sewing machine in textile factory • Control of dentistry tools • Operation of logical or digital signals

• Die cast aluminum body and cover with Polyamide 6.6 pedal • IP 65 • Snap action or slow makebreak Silver alloy contact material • 10A/500V AC (contact us for details) • Momentary, maintained, or two stage momentary • SPDT-DB; DPDT-DB; 10k Ohm, 2.0W Potentiometer with SPDT-SB microswitch • -30°C up to +80°C (-22°F up to +176°F)

• Ironing Machines • Construction Machinery • Sand Blasting Machines • Bending Machines • Machine Tools • Medical Equipment

• Black steel body and pedal cover • IP 20 • Snap action microswitch, UL/ CSA approved • 10A (1/2HP)/125V AC (contact us for details) • Built-in strain relief • Multi conductor cable, SJOOW or without cable • -20°C up to +80°C (-4°F up to +176°F)

• Operation of logic signals • Coil winding machines • Photo lab equipment • Sewing machines • Packaging equipment • Conveyor belts • Imprinting equipment • CNC machines

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ENCLOSED MOTOR DISCONNECT SWITCHES

UL98 and UL508 - Polycarbonate • Can be used locally at the motor • UL Type 4X • IEC IP65 Protection Level • UV resistant • Resistant to many chemicals • Lockable - Defeatable Handle • UL98 available

UL98 and UL508 - Stainless Steel • UL Type 4X • Ideal where chemicals are used for cleaning and maintenance such as food processing and breweries • Mining is another application area • Stainless Steel (Grade AISI 316) • Corrosion Resistant • IP66 Protection Level • Lockable - Defeatable Handle • UL98 available

UL98 and UL508 - Sheet Metal • UL Type 4 • Excellent in harsh weather conditions • Resistant to many chemicals • Corrosion and UV resistant • IP65 Protection Level • Lockable - Defeatable Handle • UL98 available

UL508 - Aluminum • UL Type 4 • Excellent in harsh weather conditions • UV resistant • Resistant to many chemicals • IP66 Protection Level • Lockable and Defeatable Handle

UL508 - Stainless for Food & Beverage and Mining industries • Stainless Steel (Grade AISI 316) • Designed for hygienic and heavy environments • Model with special angled hood • UL Type 4X, IP66 • Padlockable • Easy to install and to keep clean • Acid proof • Rainhood protection with angled top (RS)

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SPECIFICATIONS • 3 or 4 poles • 16 - 150 A (UL508); 60, 100A (UL98) • 600V AC maximum voltage • 1 and 3 phase • Horse power ratings • 10 kA Short Circuit Withstand • Rating at 600 V • Auxillary contacts available

• 3 or 4 poles • 16 - 125 A (UL508); 60, 100A (UL98) • 600V AC maximum voltage • 1 and 3 phase • Horse power ratings • 10 kA Short Circuit Withstand • Rating at 600 V • Auxillary contacts available

• 3 or 4 poles • 16 - 125 A (UL508); 60, 100A (UL98) • 600V AC maximum voltage • 1 and 3 phase • Horse power ratings • 10 kA Short Circuit Withstand • Rating at 600 V • Auxillary contacts available

• 3 or 4 poles • 16 - 125 A models • 600V AC maximum voltage • 1 and 3 phase • Horse power ratings • 10 kA Short Circuit Withstand • Rating at 600 V • Auxillary contacts available

• 3, 4 or 6 poles • 16 - 125 A models • 600V AC maximum voltage • Horse power ratings • 3 phase

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Switch Off. Push Button

Interlock

Small, simple, momentary on/off switches that are typically low power.

A wide variety of sizes but almost always used for safety applications.

Rocker

Emergency Stop

These typically act as a toggle and are great for medium power applications.

Very easy to actuate when speed and reliability are critical.

Tactile Key

Vandal Protected

The heart of tactile keyboards, quiet yet responsive, ideal for gaming.

For public areas, these are designed to resist physical attacks.

Slide Switch

Rotary Switch

Mechanical switches typically used to control current in low power circuits.

Ideal for instrumentation or music, these increase interface options.

Snap Action Microswitch

Capacitive Touch

With their long arms, these switches require minimal force to actuate.

These switches have no moving parts but can be momentary or latching.

SWITCH SUPPLIERS Alps Electric Altech APEM, Inc. Bourns Bulgin Components C&K Components

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Carling Technologies Carlo Gavazzi Cherry Americas CIT Relay & Switch Crouzet CTS Corporation

Cutler-Hammer / Eaton E-Switch EECO Fuji Electric Grayhill Honeywell

IDEC Johnson Electric Marquardt Switches NAMCO Controls Omron Oslo Switch

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Panasonic Panduit RAFI-GMBH Schurter TE / Alcoswitch ZF Electronics Systems

Switch On. Piezoelectric Switch

Selector Switch

Switches that, upon actuation, act as a brief power source.

Rotary switches that can be momentary or latching while selecting options.

DIP Switch

Keylock

Great way to make semi-permanent option changes in embedded systems.

Avoid unauthorized or malicious actuation or changes with these switches.

Limit Switches

Keypad

In automation, notify logic of when mechanical limits have been reached.

More than just 0-9, greatly expand possible character inputs to systems.

Toggle Switch

Joystick

Can be one of only two options, easy to actuate, simplicity incarnate.

Digital or analog outputs, these are ideal for giving vector data.

Trigger Switch

Thumbwheel Switch

Mostly for handheld equipment, these are actuated by the “trigger” finger.

A circular setting switch typically used for setting numerical values.

Switches for everything at masterelectronics.com

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PRODUCT INFO ZF Electronics (formerly known as “Cherry”) is a manufacturer of custom and standard switch products, sensor products and energy harvesting (wireless) products. The range is utilized by a wide array of markets worldwide including agricultural and commercial equipment, industrial automation, facilities management, gaming machines, consumer goods and several others. The company is known for over 60 years of industry leading engineering and quality in switch products.

SENSORS/AN SERIES

AN1 Sensors

One-piece, intrinsically linear contact angle position sensors. The sensors operate through the use of Hall Effect technology with magnetic fields generated by permanent magnets.

They provide a linear change in voltage output (ratiometric to the input voltage) corresponding to an angular rotation of the input shaft

Key Products: AN101101 AN8 Sensors

Non-contact, intrinsically linear contact angle position sensors. The sensors operate through the use of Hall Effect technology with magnetic fields generated by permanent magnets.

They provide a linear change in voltage output (ratiometric to the input voltage) corresponding to an angular rotation of the input shaft

Key Products: AN82000, AN820002, AN820031, AN820032

AN9 Sensors

Non-contact, intrinsically linear contact angle position sensors with two independent outputs. The sensors operate through the use of Hall Effect technology with magnetic fields generated by permanent magnets.

They provide a linear change in voltage output (ratiometric to the input voltage) corresponding to an angular rotation of the input shaft

Key Products: AN920031, AN920032,

AN920036

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ZF switches are synonymous with quality, precision and reliability.

FEATURES

APPLICATIONS

• Patented intrinsically linear angle position sensor (ILAPS) • Magnet/sensor orientation provides linear output from 5o to 85o of rotation without the need for electrical compensation • Return spring provides resistance to CCW motion • Fully encapsulated electronics • RoHS compliant • IP67

• Implement (fork lift, agricultural trailer hitch, etc.) position sensing • Steer, throttle by wire • Gear selection • Zero-contact encoder alternative

• Angular position sensor with high tolerance for misalignment • Non-contact angular position sensing and full 360o rotation • Custom programming available for: angle range, slope, PWM output, custom magnets – contact factory • No mechanical interface means no parts to wear out or jam • Available with Delphi connector or 12” (305 mm) wire leads • RoHS compliant • IP67 • Maximum air gap of 5.5 mm (0.22”)*

• Implement (fork lift, agricultural trailer hitch, etc.) position sensing • Steer, throttle by wire • Gear selection • Zero-contact encoder alternative • Replacement for smart bearings • Outboard trim sensing

• Angular position sensor with high tolerance for misalignment • Non-contact angular position sensing and full 360o rotation • Dual independent (redundant) outputs assure high reliability • Custom programming available for: angle range, slope, PWM contact factory • No mechanical interface means no parts to wear out or jam • Comes with 18 AWG 305 mm (12”) wire leads • RoHS Compliant • IP68* • Maximum air gap of 5.5 mm (0.22”)**

• Implement (fork lift, agricultural trailer hitch, etc.) position sensing • Steer, throttle by wire • Gear selection • Zero-contact encoder alternative • Replacement for smart bearings • Outboard trim sensing

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SWITCHES/ PARTS Miniature Snap Switch

SINGLE POLE D4 SERIES

Subminiature Snap Switch

SINGLE POLE DB SERIES

Sealed Subminiature Snap Switch

SINGLE POLE DC SERIES

PANEL MOUNT E69

PANEL MOUNT E79

FEATURES

KEY PRODUCTS

• Choice of standard or light operating force • Long life coil spring mechanism • RoHS compliant • Cadmium free • Various aux actuators • Various terminal types • Agency approved extended life versions available

• D413-R1AA-G2 • D413-R1LA-G2 • D413-R1LD-G2 • D41C-R1LA • D41CR1LD • D423-R1RD-G2 • D429-R1ML-G2 • D433-R1LD-G2 • D433-R1RA-G2

• Precision switch with high repeat accuracy • Models available for operating temperature up to 120 OC • Various contact materials available • RoHS compliant • Various aux actuators (can be retrofitted) • Two mounting positions • Mechanical life up to 15,000,000 operations

• DB1C-A1AA • DB1C-A1LB • DB1C-A1LC • DB1C-A1RB • DB1C-A1RC • DB1C-B1AA • DB1C-B1LB • DB1C-B1LC • DB1C-B1MC • DB1C-B1RC • DB1C-C1LB • DB2C-A1AA • DB2C-A1LB

• Enclosed switch complying with IP6K7 • Models available for operating temperature up to 120 OC • Various contact materials available • RoHS compliant • Silicon-free version available • Various aux actuators (can be retrofitted) • Two mounting positions • Mechanical life minimum 1,000,000 operations • Rated for currents up to 10.1 A at 250 VAC

• DC1C-A1AA • DC1C-A1LB • DC1C-A1RB • DC2C-A1AA • DC2C-A1LB • DC3A-A1AA • DC3C-A1AA • DC3C-A1LB • DC3C-C3LC • DC3C-H1AA

• Push buttons in various models • Snap-in panel mounting • Long-life coil spring, snap-action mechanism • Agency approved extended-life versions available

• E69-00A • E69-30A • E69-40A

• Choice of Momentary, Push-Pull (reset) and Cheat Interlock • Long life coil spring, snap action mechanism • Agency approved extended life versions available • Snap in mounting • VDE available on select models • RoHS Compliant

• E79-00A • E79-30A • E79-40A

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PRODUCT INFO CTS Corporation is a leading designer and manufacturer of products that Sense, Connect, and Move. The company manufactures sensors, actuators, and electronic components in North America, Europe, and Asia. CTS provides solutions to OEMs in the aerospace, communications, defense, industrial, information technology, medical, and transportation markets.

PRODUCT LINE / DESCRIPTION APPLICATIONS

KEY PRODUCTS

Through-Hole Dip Switch

• Security • Automated test equipment • Electric actuator • Power supplies • HVAC systems • Appliances

206-8ST • SPST, 8 positions • Bottom epoxy seal and top tape seal • 100mA or 50VDC non switching rating 206-4 • SPST, 4 positions • 50mA@24VDC switching rating • 10,000 life cycles 209-2MS • 2 positions • Actuator height 0.25mm/.010” • 100mA@20VDC switching rating • 2,000 life cycles

• Computer servers • Security • HVAC systems • Medical instruments • Building security • Thermal printers • Railway system control panels • Radio systems • Smart homes

218-2LPST • 2 positions • Half pitch terminals, gold plated • Top tape seal 218-4LPST • 4 positions • 25mA@24VDC switching rating • 1,000 life cycles 219-2MST • 2 positions • Full pitch terminals, tin plated • Top tape seal 219-4MST • 4 positions • Actuator height 0.25mm/.010” • 100mA@20VDC switching rating • 2,000 life cycles

Gold plated contacts to enhance product durability for applications.

• Available with low profile, standard, or extended actuator heights • RoHS compliant • Optional top tape seal for board spray washing • Wave soldering

SMD Dip Switch Low profile gull wing or “J” bend terminals in half pitch or full pitch, are designed for reliable operation with very small PCB space requirements.

• Removable top tape seal to withstand IR reflow and board spray washing • Gull-wing and “J” bend terminal configurations • SPST configuration available • 0.6mm/.024” actuator travel • Operating/storage temperature of -55˚C~+85 ˚C

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PRODUCT CATEGORY / FEATURES

APPLICATIONS

KEY PRODUCTS

Compact Rotary Dip Switch

• Automation controllers • Security • Audio / Video • Building automation and controls

220AMA16R • 16 positions, hexadecimal code • Flush actuator with arrow indicator • 40~200 gf-cm rotational torque

• Security • Lighting control • Building automation and controls

222KJVAAR • “J” bend terminal • Actuator height 5.2mm • 200 gf operation force • 500,000 life cycles

• Oscilloscopes • Mixing boards • Ultrasound equipment • Game controllers

228EDVARF • Through-hole terminals and vertical actuation • Red LED • 200±50gf operating force • 100,000 life cycles

Compact in size (7x7mm) to provide up to 16 switch positions with code or single output making it easier for application of program configuration settings.

• Robust metal bracket design • Standard through hole and surface mount gull-wing terminal configurations • Binary coded decimal, Hexadecimal code and Single pole output • Clockwise or counterclockwise rotation

IP67 Tactile Switch IP67 sealed product with soft actuator to meet the size and performance requirements of small PCB. Model can withstand harsh conditions such as vibration and shock.

• Surface mount gull wing and J-bend terminal configurations • Silicone rubber actuator • IP67 protection • IR reflow or manual soldering

Illuminated Tactile Switch IP67 sealed product with soft actuator comes standard with single or tri-color display during illumination for applications where moisture is prevalent.

• Surface mount gull-wing terminal and standard through hole configurations • IP67 protection • Compatible with IR reflow, and manual soldering • Single or Tri-color display during illumination • Variety of LED color options

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LINE CARD M AS T E R H A S YO UR S WI TC HES , A N D MORE! A

F

O

Alps Electric APEM, Inc. Altech

Fuji Electric

Omron Oslo Switch

B Bourns Bulgin Components C C&K Carling Technologies Carlo Gavazzi Cherry Americas CIT Relay & Switch Crouzet CTS Corporation Cutler-Hammer / Eaton E EECO E-Switch

G Grayhill

P

H

Panasonic Panduit

Honeywell I IDEC J Johnson Electric M Marquardt Switches N

R RAFI-GMBH S Schurter T TE / Alcoswitch Brand Z ZF Electronics Systems

NAMCO Controls

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 2018 Panel Builder Line Card

 2019 Harsh Environment Design Resource

 2018 Relay Guide

 2019 Switch Guide

 2018 Industrial Design Resource

 2019 Buyer Guide

 2019 Relay Guide

 2019 Expanded Line Card

WWW.MASTERELECTRONICS.COM/SOLUTIONS.ASPX

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ABOUT US

THE PRODUCTS AND SOLUTIONS YOU NEED,

FROM PEOPLE WHO CARE

Master Electronics is a leading global authorized distributor of electronic components. For more than half a century, our family-owned company has remained focused on strong relationships, responsive service and added value. This is how Master Electronics has grown to serve hundreds of thousands of customers in partnership with hundreds of world-class suppliers.

Inspired by our founder’s vision for building a business around personal bonds and integrity, we embrace visionary thinking and prioritize the end goal over short-term wins. Our people are empowered to make real-time decisions and place the needs of our customers above all. Master Electronics thrives on collaborating with our customers and suppliers to design creative solutions to their purchasing, supply chain and business challenges. Our experience, speed and flexibility let us adapt and innovate, which allows companies to bring their visions to life.

WHEN YOUR BOTTOM LINE IS TRUST, WORKING TOGETHER IS ALWAYS A WIN-WIN masterelectronics.com | 1-888-473-5297 32

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