Food Beverage & Packaging Catalogue

Quality Food, Beverage & Packaging Solutions

bsc.com.au

AUSTRALIAN OWNED SINCE 1921

Formerly known as Bearing Service Pty Ltd and established in 1921, BSC is the premier and most experienced Bearing and PT product distributor in Australasia.

Proud of its Australian owned heritage, we are primarily engaged in the supply of Bearings and Power Transmission products. Today, BSC employs over 300 permanent staff and operates over 30 branches in all states around Australia.

The BSC product range is the largest of its type and is supported by a large distribution network of more than 100 computer-linked branches and authorized distributors to ensure that our broad stock range is available in all areas throughout Australasia including PNG, New Caledonia, Fiji, Solomon Islands, etc. Comprehensive bulk stock and accounts are managed using an IBM AS400 server platform.

Over the years BSC has built a reputation as a respected supplier of quality products and services. Since 1995 BSC has been licensed as a Quality Endorsed Company (QEC4475) and regularly audited and certified by SAI Global Limited to comply with the requirements of AS/NZ ISO 9001:2000 for the procurement, warehousing, distribution and sale of a wide range of bearings, power transmission and associated products.

bsc.com.au

FOOD & BEVERAGE SOLUTIONS Contents

Services & Solutions for Australian Food Beverage & Packaging Industry BSC is indisputably Australia’s most experienced supplier of bearings and power transmission products and services to the food processing and packaging industries.

We have developed our product, technical and customer service capabilities to meet the specific needs of this market segment and continuously develop and innovate to maximise our effectiveness.

BSC continues to expand our specialisation in the food processing industry. Our focus is highly targeted at improving machine reliability, reducing operating costs, supporting customers’ maintenance staff with training and specialist expertise, and enhancing our customer’s bottom line.

Engineering Services Introduction Predictive Maintenance (PdM) Program Vibration Analysis Energy Audit Service Corrective Services

4 5 5 6 7

Bearings & Seals NSK ES1 Stainless Steel Deep Groove Ball Bearings NSK Stainless Steel Mounted Units NSK Molded-Oil Bearings NSK Silver-Lube® Mounted Units NSK Life-Lube® Mounted Units NSK Triple-Lip Sealed Inserts NSK Bearing Units with Covers Specialised Bearing Products Schaeffler INA Cam Followers Schaeffler INA Linear Systems Schaeffler INA and FAG Radial Insert Ball Bearings & Housing Units Timken Blue Brute Bearings Cooper Split Roller Bearings SIL Butterfly Valve Rubber Seats SIL Flexitallic Sigma 600 SIL Sheet Rubber & Gaskets SIL Flexitallic 26L SIL Flexitallic 26D SIL Customised Seals

8 8 9 10 11 11 12 13 14 15 15 16-17 18-19 20 21 21 22 22 23

Specialty Couplings & Locking Elements Timken Quick-Flex Couplings Fenner Trantorque GT Fenner Trantorque Mini ETP-EXPRESS R

24 25 25 26

Belts Carlisle Blue Label V-Belt Carlisle Gold Ribbon Carlisle Power-Wedge® Cog-Belt® Carlisle Blue Label Power-Wedge® V-Belt Megadyne Classical Synchro-Cog Belt Megadyne Silver RPP Belt Carlisle Panther Plus Belt Megadyne Platinum RPC Belt Megadyne Megapower PU Endless Belt Megadyne Megalinear PU Open Ended Belt Megadyne Megaflex PU Timing Belts Megadyne Specialty Timing Belts Fenner NuTlink Belt Fenner PowerTwist Plus Fenner PowerTwist Wedge Fenner Eagle Blue 80 MD Fenner Eagle EC Belting Fenner Eagle Can Cable Belting

27 27 28 28 29 29 30 30 31 31 32 33 34 34 34 35 35 35

Chain Ewart Case Conveyor Chain Diamond ASME/ ANSI & ISO British Standard Series Chain Diamond RING LEADER® O-Ring Chain Diamond Ace Chain

36 37 37 38

Diamond Stainless Steel Chain Diamond Attachment Chain Light Duty Habasit HabasitLINK® KVP® Plastic Modular Belts Habasit HabaCHAIN® Slat and Conveyor Chain Habasit TS EXTRA Low Friction Flat Top Chain Rexnord TableTop® Chains Rexnord MatTop® Modular Chains Rexnord Platinum Series X (PSX) Material Rexnord Marbett® Modular Conveyor Components

38 39-40 41 42 42 43 43 44 44

Motors & Geared Motors TECO MAX-Alloy TECO MAX e3 Premium Severe Duty NORD Compact Motor Mounted Frequency Inverter NORD Smooth Surface Motors HMT with Worm Helical Bevel In-Line NORD Smooth Motors HMT with 2-Stage Bevel Gear Units NORD Universal SI and SMI Worm Gear Units NORD Washdown/Hygienic Motor (HM/HMT) NORD NSD/NSD (TupH) Sealed Surface Corrosion Protection

45 45 46 47 47 48 49 50

Sealants Dow Corning® Silastic 732 Dow Corning® Flowable Silicone 734 Adhesive Dow Corning® 736 Heat Resistant Sealant Dow Corning® 786 Sealant Dow Corning® XIAMETER® 1890 Protective Coating Gray Dow Corning® 748 Non-Corrosive Sealant

51 51 51 52 52 52

Industrial Lubricants GREASES

Molykote G4500 Food Grade Synthetic Grease Molykote G0052 Food Grade Mineral Grease

53 53

COMPOUNDS

Dow Corning® 4 Electrical Insulating Compound Dow Corning® 7 Release Compound

53 54

INDUSTRIAL GEAR OILS

Molykote 111 Molykote L-1122FG

54 54

SPECIALS

Molykote 316 Release Molykote P-1900 Food Machinery Anti-Seize Paste Molykote Food Grade Spray Oil Rocol FOODLUBE® Sugar Dissolving Fluid Rocol Baker Mate HT Rocol Food Safe Chain Lube Rocol DETEX Metal Detectable Caps

55 55 55 56 56 56 56

SYSTEMS

Alemlube Pulsarlube OL500 Alemlube Pulsarlube E Alemlube Pulsarlube M Alemlube Automatic Lubrication Systems One Eye Multiple Point Food Grade Funnel Scrubber

57 57 57 58 59

Engineering Supplies PFERD Grinding & Cut-Off Wheels for Stainless Steel (INOX) Metal Detectable Ear Plugs Stainless Steel Fasteners

60 60 61

Plastics Plastics

62-63

4

ENGINEERING SERVICES Introduction

BSC’s Engineering Services As one of Australia’s largest suppliers of bearings, sealing and power transmission products, BSC recognises the positive impact that our specialised products have and do to enable our customers to gain superior value of their capital through the safe, reliable and efficient operation of their plant and equipment.

BSC have been actively working with our customers to deliver these outcomes for several years and we have achieved a level of experience and market leadership demonstrated with significant success across all market segments.

BSC Engineering Services provide specialized capabilities through condition monitoring programs including vibration analysis, thermography, and oil analysis.

Complementary corrective services such as laser alignment, balancing, ultrasonic leak detection, fitting and installation services, and major refurbishment services of bearings and mechanical equipment, ensure maximum plant up time.

We take things a step further, and not only provide you with the condition of your plant, but partner your business in root cause analysis projects to develop solutions to recurring issues. Add to this our sustainability program to reduce energy consumption and greenhouse gas emissions, whilst improving profitability and competitiveness; and utilize our range of tailored on-site training courses, and BSC are an integral part of your team.

CASE STUDY

Packaging - Can Plant Genius Inspection System Fan performs quality control after production and every can must be tested.

During the first round of measurements, after taking over the vibration program on site, BSC Engineering Services identified an imminent breakdown on equipment critical to the plants production.

Based on the results of the vibration analysis BSC coordinated replacement parts which enabled maintenance to be combined with a tooling change, saving approximately four hours of additional downtime. Four hours of production = $12,000 (paying for the 1st year of the preventative maintenance program)

ENGINEERING SERVICES Predictive Maintenance & Vibration Analysis

Predictive Maintenance (PdM) Program For Asset Optimization. Predictive maintenance (PdM) aims to find measures of machinery condition and use them to prevent breakdowns. Establishing trends allows accurate pinpointing of machinery problems and their severity. Increasing up time on machines is the primary aim, while reduced likelihood of secondary failures and less unnecessary maintenance are additional benefits.

Condition Monitoring is most frequently used as a Predictive or Condition-Based Maintenance technique. Condition Monitoring uses advanced technologies in order to determine equipment condition, and potentially predict failure.

BSC’s Predictive Maintenance Program utilises Azima DLI technology. AzimaDLI is a world leader in condition monitoring services to industry delivering a wide range of technologies and services that reduce maintenance costs whilst ensuring maximum equipment reliability.

The BSC – Azima Watchman Remote is a robust, automated monitoring and diagnostic service that links our customers’ critical equipment with our best systems engineers and analysts via automated alarms and advanced internet technologies 24/7. When an alert occurs our analysts are called into action immediately reviewing detailed machine data to assess condition and recommend the most cost effective actions available. Remote program benefits include reduced failure risk and allows for just-intime maintenance of equipment.

Our expertise spans all areas of condition based maintenance, including: • Vibration analysis.

• Onsite data collection.

• Lubrication analysis.

• Infrared thermography.

• Laser alignment.

• Failure analysis.

• In situ balancing.

• Installation.

Vibration Analysis This is the predominant technology employed in condition monitoring to determine the condition of various mechanical components and hence be able to make a prediction on service life expectancy and urgency of repairs.

It is a non-invasive technique which collects vibration data from machines under normal operating conditions. Vibration readings are typically taken at bearing locations following accepted industry practices and conventions. This raw waveform data is then transformed into a spectral format and processed with proprietary software which allows analysis to take place.

Vibration Analysis provides the best indication of machine condition and the presence of faults as it can detect imbalance, misalignment, looseness, bearing and gear defects, lubrication problems, resonance, and cavitation, amongst others. Trending data over time allows wear severity and progression to be monitored, improving the predictive capabilities.

A high degree of skill and training is required to be able to interpret vibration data. As such reports are tabled in non technical terms and use a traffic light system to illustrate the severity of the fault detected. Green suggests monitoring is within allowable limits, amber means a fault/issue has been identified and requires some attention or further monitoring, whilst red indicates a severe fault which requires immediate attention to avoid equipment failure.

Limitations of this technology are largely related to the frequency and operating conditions under which the data is collected.

Occasionally faults can develop quickly and failures occur before the next scheduled survey. Identifying critical equipment and understanding their maintenance history will assist in developing an appropriate program.

5

6

ENGINEERING SERVICES Energy Audits

Energy Reduction Program – Energy Audit Service Energy consumption can be reduced up to 40% by analysing inefficient and poorly designed drives and adopting good drive design practices.

The path to becoming an environmentally sustainable manufacturer begins with understanding how much energy you currently use and how you can reduce that consumption. BSC is very active in the reduction of our customers’ carbon footprint via the BSC Energy Audit Service (EAS).

The program focuses upon the meaningful reduction of energy consumption via power transmission and covers AC motor survey, analysis and upgrade recommendations to premium high efficiency super long life motors, gearbox analysis and upgrade, belt and chain drives analysis and upgrades.

CASE STUDY

Food Manufacturing Energy Audits for energy savings.

BSC Engineering Services conducted an Energy Audit at a manufacturer in Smithtown. A total of 213 motors were identified for improvement as a result of the audit. Utilising the BSC super long life High Efficiency motor range.

• Energy consumption reduction $21,216pa.

• Annual CO2 reduction >3 tonnes.

• Creation of an up-to-date Asset (motors) Register detailing application, type and size.

• >300% increase in motor design life.

• Design life materials and energy savings of $887,581 • Project Payback – 16.6 months

CO2 REDUCTION

3.0 T PA

BSC Engineering Sevices conducted a detailed Energy Audit and Analysis of AC motors at two sites of a large dairy products manufacturer in Western Victoria who are committed to manufacturing efficiency, quality and sustainability. Utilising the super long life High Efficiency motor range BSC provided an excellent outcome for both sites.

SITE 1 • • • •

Energy saving $44,748 pa Annual CO2 reduction 6.4 tonnes Design life materials and energy savings $1.3m Project Payback – 10 months

SITE 2 • • • •

Energy saving $27,198 pa Annual CO2 reduction 3.9 tonnes Design life materials and energy saving $1.1m Project Payback – 14 months

CO2 REDUCTION

10.3 T PA

ENGINEERING SERVICES Corrective Services

Corrective Services BSC Engineering Services offer a wide range of corrective measures to complement your predictive maintenance program, or as stand alone services.

Laser Alignment Mis-alignment in mechanical systems such as motor/pump assemblies is a major factor in increased wear and premature failures.

Using traditional alignment techniques incorporating straight edges and dial indicators are extremely time consuming, subject to methodology errors, and physical limitations. Laser alignment techniques are both fast and accurate and reduce the potential for human error. Aligned equipment runs more smoothly, quietly and substantially increases component service life.

Modern laser alignment systems are extremely accurate and easy to use with clear colour screens, step-by-step instructions, and colour pictorial displays.

Balancing Unbalanced fans, pumps and rotors place undue stresses and additional loads on bearings, motors and couplings substantially reducing component service life, and potentially causing a catastrophic failure which can damage surrounding equipment and harm employees.

Often after major mechanical work on this type of equipment, rebalancing combined with alignment are required to ensure optimum operating efficiency. Onsite dynamic and static balancing is a service customers are requiring more frequently.

7

8

BEARINGS & SEALS ES1 SS Deep Groove - SS Mounted

STAINLESS STEEL

ES1 Stainless Steel Deep Groove Ball Bearings Stainless steel bearings are more corrosive-resistant bearings than ordinary steel, thus offering a longer operational life.

NSK’s new stainless steel material ES1, provides much better corrosion resistance than standard stainless steel SUS440C in high-humidity, wet and chemical environments. As a result, it contributes towards reducing maintenance, downtime and replacement costs in operation.

PRODUCT FEATURES

PRODUCT BENEFITS

• NSK high corrosion-resistant stainless steel ES1.

• High performance Lithium-based grease.

• Durable Nitrile rubber seals.

• Martensite stainless steel Outer / Inner rings and balls.

• Polyamide resin or corrugated stainless steel cage.

• Full contact seal type are standard stock items. Open and Shielded type are available on request.

• Better corrosion resistance than SUS440C. • High hardness.

• Outperforms SUS440C in durability.

• Efficient sealing and protection.

FOOD INDUSTRY PRODUCT APPLICATIONS • Abattoir.

• Baking.

• Bottling.

• Chemical Processing.

• Cleaning / Washing.

• Fish Processing.

• Food Processing.

• Materials Handling & Conveying.

• Meat Processing.

• Mixing.

• Packaging.

• Poultry Processing.

• Pumping Equipment.

• Water Treatment / Wastewater.

STAINLESS STEEL

Stainless Steel Mounted Units Stainless steel ball bearings units are 100% made of stainless steel and are equipped with a Stainless Steel Molded-Oil™ technology lubricated insert. This new series from NSK provides corrosion resistance and longer lubrication life in high humidity, wet and chemical environments. As a result, it contributes to reduce maintenance downtime and replacement costs in operation.

PRODUCT FEATURES • Bearing Housing: Austenite stainless steel casting (SCS13).

• Stainless Steel Molded-Oil™ technology insert.

• Insert raceways: Martensite stainless steel (equivalent to SUS440C).

• Balls: Martensite stainless steel (SUS440C).

• Flinger: Austenite stainless steel (SUS304).

• Seals: Nitrile.

• Set screws (W shape screw head): Martensite stainless steel (SUS410).

• Available in pillow block and 2-bolt flange configurations.

• Bore size 20mm - 50mm.

PRODUCT BENEFITS • Guards against corrosion (all parts made of stainless steel).

• Longer lubrication life & maintenance free, due to the Molded-Oil™ insert.

• Maintains a clean environment.

• Interchangeable with standard units.

FOOD INDUSTRY PRODUCT APPLICATIONS • Abattoir.

• Baking.

• Bottling.

• Chemical Processing.

• Cleaning / Washing.

• Fish Processing.

• Food Processing.

• Materials Handling & Conveying.

• Meat Processing.

• Mixing.

• Packaging.

• Poultry Processing.

• Pumping Equipment.

• Water Treatment / Wastewater.

BEARINGS & SEALS Molded-Oil

GREASE FREE

Molded-Oil Bearings Molded-Oil Bearings are lubricated with NSK’s original oil-impregnated solid lubricant material, Molded-Oil, and thrive in corrosive and moisture-contaminated environments without needing regular lubrication.

PRODUCT FEATURES

FOOD INDUSTRY PRODUCT APPLICATIONS

• Molded-Oil™. Normal and High Speed options.

• Available as standard stock in Deep Groove Ball Bearing, Ball Bearing Insert and Spherical Roller Bearing.

• Deep Groove Ball Bearings and Insert Bearings (Wide Inner Ring) are also available in Stainless Steel for corrosive environments.

• Abattoir.

• Baking.

• Bottling.

• Chemical Processing.

• Cleaning / Washing.

• Fish Processing.

• Food Processing.

• Materials Handling & Conveying.

• Meat Processing.

• Mixing.

• Packaging.

• Poultry Processing.

• Pumping Equipment.

• Water Treatment / Wastewater.

PRODUCT BENEFITS • Molded-Oil™ provides a continuous supply of lubrication oil.

• Being maintenance free bearing does not require grease replenishment thus keeps operating environments clean.

• Operating life more than twice compared to grease lubrication bearing, in water contaminated environments.

• Contact-seal type available in standard inventory for ball bearings and WIR series.

• Achieves extended maintenance-free performance as Molded-Oil™ provides a continuous supply of lubricant.

• Available for high speed applications.

Portion containing mostly polyolefin Polyolefin is used for packaging food in supermarkets, replacing dioxin generating vinyl chloride.

Close-up of Molded-Oil™

Portion containing mostly lubricating oil The lubricating oil is mineral oil based.

100µm

FOR GENERAL USE

FOR HIGH-SPEED OPERATION

Molded-Oil™ Bearings are lubricated with NSK’s own oil-impregnated material, Molded-Oil™. Molded-Oil™ consists of lubricating oil and polyolefin resin that has an affinity for oil. Oil slowly seeping from this material provides ample lubrication to the bearing for extended periods.

CASE STUDY

Food Production Conveyor - Actual Cost Saving $52,876 The customer was experiencing failures every 4 - 6 weeks with ball bearing inserts on a food production conveyor line. Regular high pressure washdowns led to corrosion, seal damage and grease wash-out from the bearings, resulting in regular maintenance and production downtime. We recommended F-UC204/LP99 stainless steel Molded-Oil™ bearing inserts to overcome the existing failure modes. NSK bearings were ordered for trial to one production line, and after 12 months there were no reported failures.

A complete bearing change across the second line was then implemented by the customer.

OLD DESIGN

NEW DESIGN

Regular bearing failures every 4-5 weeks on two key process lines.

Annual Bearing Cost $1,396

No bearing failures in 12 months, resulting in inventory reduction. $810

Maintenance costs per line, including re-lubrication, labour, overheads. $2,490

No re-lubrication needed, reduced labour costs.

Lost production downtime (12x/year) $49,800

No production lost to unplanned downtime.

Total annual cost per line $53,686

Total annual cost per line $810

9

10

BEARINGS & SEALS Silver-Lube®

STAINLESS STEEL

THERMOPLASTIC

NSK Silver-Lube® Mounted Units NSK’s Silver-Lube® series is a range of corrosion resistant bearing units specifically for use in industries where frequent thorough washdowns are necessary, optimum hygiene standards are required and good chemical resistance is important over a wide temperature range. The units are available in pillow block, 2-bolt flange, 4-bolt flange or take-up unit configurations.

PRODUCT FEATURES

PRODUCT BENEFITS

FOOD INDUSTRY PRODUCT APPLICATIONS

• High grade stainless steel bearing-rings, cage & balls, seal core & grub screws, grease nipple & bolt hole liners.

• Nitrile rubber seals and stainless steel flingers.

• Thermoplastic polyester resin housing; plastic end covers available.

• Factory filled with a wide range temperature USDA H1 food grade grease.

• Silver-Lube® is available in four different geometries.

• Resistant to cleaning agents and chemicals thus resistant to corrosion & peeling paint.

• Long life / low cost of ownership.

• Superior resistance to regular washdowns & chemical attack due to effective & efficient sealing arrangement.

• Relubrication is possible for long troublefree life, minimising maintenance, maximising productivity.

• Approved to International Food Authority standards.

• Abattoir.

• Baking.

• Bottling.

• Chemical Processing.

• Cleaning / Washing.

• Fish Processing.

• Food Processing.

• Materials Handling & Conveying.

• Meat Processing.

• Mixing.

• Packaging.

• Poultry Processing.

• Pumping Equipment.

• Water Treatment / Wastewater.

CASE STUDY

Fish Processing Line - Actual Cost Saving $24,280 Frequent wash downs (2 per day) on a fish processing line were resulting in shortened bearing life due to contaminant and water ingress. The OEM bearing inserts were lasting just 6 months resulting in lost production and increased maintenance expenditure.

Silver-Lube® were offered as a solution. Trials ran for 6 months- and the bearings are still performing ‘as new’. Next step is to offer Molded-Oil™ inserts for the Silver-Lube® housings, thus allowing further cost savings through longer life and removal of maintenance costs, grease and labour.

OLD DESIGN

NSK DESIGN

Old bearing costs $162

New bearing costs $32

Bearing life approximately 6 months

Estimated failure rate @ 12 months

Replacement x 2 fitter x 3 hours x € 41/hour x bearing requirements $22,360

Replacement x 2 fitter x 3 hours x € 41/hour x bearing requirements (reduced by half) $11,180 50% of maintenance costs 50% less bearings required Total Saving: $24,280

BEARINGS & SEALS Life-Lube® - Triple Lip Sealed Inserts

STAINLESS STEEL

THERMOPLASTIC

NSK Life-Lube® Mounted Units The Life-Lube® series combine the corrosion resistant properties of Silver-Lube® housings with the outstanding sealing and lubricating properties of Stainless Steel Molded Oil inserts. LifeLube® units are specifically for use in industries where contact with water and process fluids is unavoidable, excellent chemical resistance is required and a longer lubrication life is necessary.

PRODUCT FEATURES

PRODUCT BENEFITS

FOOD INDUSTRY PRODUCT APPLICATIONS

• PBT thermoplastic resin housing.

• Stainless Steel Molded-Oil™ technology insert.

• Insert raceways: Martensite stainless steel (equivalent to SUS440C).

• Balls: Martensite stainless steel (SUS440C).

• Flinger: Austenite stainless steel (SUS304).

• Seals: Nitrile.

• Set screws (W shape screw head): Martensite stainless steel (SUS410).

• Available in pillow block, 2-bolt flange, 4-bolt flange or take-up unit configurations.

• Bore size 20mm - 50mm.

• Corrosion resistance.

• Paint free housings, preventing chipping & flaking.

• Resistant to contamination increasing operating life.

• Ideal for operations where fluid process is unavoidable.

• No need for re-lubrication.

• Abattoir.

• Baking.

• Bottling.

• Chemical Processing.

• Cleaning / Washing.

• Fish Processing.

• Food Processing.

• Materials Handling & Conveying.

• Meat Processing.

• Mixing.

• Packaging.

• Poultry Processing.

• Pumping Equipment.

• Water Treatment / Wastewater.

NSK Triple-Lip Sealed Inserts NSK’s Triple-Lip Sealed Inserts are perfect for applications where bearings are exposed to heavy dust and water contamination. Triple-lip sealed inserts can replace ordinary ball bearing inserts in applications such as vegetable washing plants or in fish processing plants.

PRODUCT FEATURES • Nitrile rubber triple lip, bonded to protective pressed steel shield.

• Available for both setscrew and eccentric locking collar insert options.

• Large size range offered, including imperial options.

• Inserts interchangeable with standard items.

PRODUCT BENEFITS • Longer bearing life through superior seal performance.

• Extended relubrication intervals, greatly reducing maintenance costs and increased productivity of machinery.

• Simple implementation; ready replacement for existing bearing units.

• Mounting on the shaft with balled setscrew, providing much greater resistance to loosening.

FOOD INDUSTRY PRODUCT APPLICATIONS • Abattoir.

• Baking.

• Bottling.

• Chemical Processing.

• Cleaning / Washing.

• Fish Processing.

• Food Processing.

• Materials Handling & Conveying.

• Meat Processing.

• Mixing.

• Packaging.

• Poultry Processing.

• Pumping Equipment.

• Water Treatment / Wastewater.

11

12

BEARINGS & SEALS Bearing Units with Covers

Bearing Units with Covers SECONDARY SEALING COVER

PRODUCT BENEFITS

For bearings units that are used in heavily contaminated environments where debris, abrasive dust and moisture are present, NSK offers bearing units with external dust covers. The dust cover and sealing mechanism provide extra protection for the ball bearing unit in heavily contaminated environments. Bearing units with dust covers can withstand the most severe environments in flour milling, and chemical plant applications. These units can also be used on outdoor equipment, such as construction, agriculture and transport machinery where dust and rain are inevitable.

• Safety measure to protect harm from exposed rotating parts.

• Additional protection of bearing seals from dust/moisture.

• Further bearing protection from larger debris impact.

• Covers can be mounted on surfaces other than bearing housings.

• Grease-free clean environments, minimise grease leakage.

The rubber seal of the cover contacts with the shaft by its two lips.

By filling the groove between the two lips with grease, an excellent sealing effect is obtained and, at the same time, the contacting portions of the lips are lubricated. Furthermore the groove is so designed that when the shaft is inclined the rubber seal can move in the radial direction.

PRODUCT FEATURES • Z-2** open steel plate cover with lip seal for through shaft.

• ZM-2** closed steel plate cover for blind shaft.

• Housings with prefix Z- will accept either open or closed cover.

• Resilient against debris impact, fine or abrasive particles.

• Coated for corrosion resistance.

CONDITION DESCRIPTION • Contamination.

• Dust.

• Water.

• Occupational Safety.

APPLICATIONS • Flour mill equipment.

• Grain processing equipment.

• Conveying equipment.

• Agricultural machines.

BEARINGS & SEALS Specialised Bearing Products

STAINLESS STEEL

CARBON

Specialised Bearing Products A comprehensive range of specialised bearing application products used within the Food, Beverage and Packaging industries from globally recognized brands such as INA, NTN-SNR, NB, Igus, THK, PMI, Rexroth, Elges and JMC. FEATURES & BENEFITS Linear Motion Guides, Shaft Systems and Actuation Bearing Products provide smooth, accurate delivery and positioning needs, in limitless stroke with exceptional capacity for their envelope sizing.

Materials offered to suit application requirements include SUJ2 Bearing Steel, Martensitic Stainless SUS 440C, and specific options in surface treatment and grease specification.

Rod end and spherical plain bearings are available in a full range of both metric and imperial sizing, Rod ends to ISO and UNF thread specifications.

Materials offered include Polymer, Plated Carbon Steel or Stainless Steel with option for maintenance or maintenance free design.

APPLICATIONS Applied in a broad range of food and beverage processing and packaging machinery applications, they are ideally suited to handling, transfer and rapid cycle packaging machines and palletiser requirements.

Rod end and spherical plain bearings provide low friction oscillation joint and linkage connection for all aspects of automated and mechanical actuation, including pneumatic & hydraulic cylinder end couplings, cam drive connections, and machinery pivot points requiring positive drive in conjunction with misalignment capability.

INCLUDING • Linear Motion Guides.

• Profile rail guides.

• Linear Axis.

• Wireless Measuring units.

• Ball Splines.

• Ball Bushings.

• Ball Screw.

• Linear Roller Guides.

• Track Roller Guides.

• Rod Ends.

• Plain Bearings.

• Polymer Bearings.

13

14

BEARINGS & SEALS Cam Followers

CORROSION PROTECTION

The difference being CorrotectR corrosion protection coating.

INA Cam Followers Cam Followers feature an enlarged thickness of the outer ring compared to standard bearings. This allows them to run directly on tracks and cam control plates. Crowned outer diameter on the outer ring allows some degree of misalignment which makes them suitable for use in machines with a lower degree of accuracy in the machine structure.

FEATURES & BENEFITS

APPLICATIONS • Blow moulding machines for PET bottles.

• Bottle filling machines.

• Bottle capping machines.

• Canning machines.

• Packaging Machines.

• Plastic-coated paper carton filling machines.

• Increased outer ring thickness to handle higher stresses on tracks and cam plates.

• Sealed versions protect raceways, rolling elements and lubricant against contamination.

• Available with or without stud for flexible mounting option.

• Available in corrosion protection coating Corrotect® to resist corrosive environment.

• Mostly executed with larger crowing of outer ring which reduces wear on tracks and cam plates.

• X-life generation for expanded operating life. X-life product surfaces have been significantly improved by advanced manufacturing methods so that under identical loads there is a reduction in the stress conditions present on the rolling elements and raceway.

CASE STUDY

Case Study Blow Moulding Machine Typically, blow moulding machines consist of single blow moulding units orientated in a circular arrangement. To ensure consistent quality of the product, process parameters need to be constantly the same. This includes opening and closing times and positions of the individual blow moulding dies.

This is achieved by using cam followers which interact either with a rotating circular control disc or a track. There is one cam follower per single die unit.

The arrangement has the function to control the vertical position and thus the associated opening or closing position of the die halves. By rotating the circular disc or track the cam follower is made to change its vertical position at defined positions with defined strokes.

The operation involves continual accelerations caused by sudden contact of cam follower outer ring with cam ramps. This also causes regular shock loads.

SOLUTION: Special stud type cam follower NUKR-series The cam follower is assembled in preloaded condition for improved handling of occurring shock loads.

BEARINGS & SEALS Linear Systems - Radial Insert & Housing Units

CORROSION PROTECTION

INA Linear Systems Linear Systems allow excellent guidance and support of machinery parts in linear direction. Mounting holes on rail and carriages allow easy mounting on to the machine structure. They are very versatile as they can be used in combination with many different types of drive systems such as ball screws, hydraulic/pneumatic cylinders, chain/belt drives and rack and pinion systems.

FEATURES & BENEFITS • Large range of sizes and cross sections allow nomination of Linear System fitting into the design envelope.

• Sealed versions protect raceways, rolling elements and lubricant against contamination.

• Optional wiper plates and additional seals offer enhanced protection against ingress of water and other contaminants.

• Available in corrosion protection coating Corrotect® to resist corrosive environment.

• Standard 4-row system KUVE with additional grease reservoirs to extend operating life without relubrication.

• Optional oil and grease lubrication adapters allow central lubrication reducing maintenance cost.

• X-life generation for expanded operating life.

APPLICATIONS • Blow moulding machines.

• Packaging machines.

CORROSION PROTECTION

INA and FAG Radial Insert Ball Bearings and Housing Units The housing units can be mounted on horizontal, vertical and inclined machinery surfaces. The inserted bearings mainly feature grub screw or locking collar type mounting ability on the shaft. These features allow quick mounting and dismounting on machinery.

With the spherical seating of bearings inside the housings, shaft misalignments can be absorbed. A large variety of housing styles are available, including take-up units which allow tensioning of belts and chains used in conveying systems.

FEATURES & BENEFITS • Large range of sizes and housing types available for easy selection of suitable product.

• INA and FAG Bearings are sealed to protect raceways, rolling elements and lubricant against contamination.

• FAG Black Series feature Black Oxide coating as standard feature without oncost to protect the bearing against corrosion.

• INA and FAG bearings can be relubricated to extend bearing life.

• INA bearings can be made in variants to suit special high demand for high/low temperature operation.

• INA Bearings with locking collar feature Corrotect® coated locking collar as standard to allow easy dismounting of bearing when being replaced.

APPLICATIONS • Washing and grading machines for fruit and vegetables.

• Conveyor systems in food processing and bottling plants.

• Packaging machines.

• Palletising machines.

• Bottle filling machines.

• Bottle capping machines.

• Canning machines.

• Packaging Machines.

• Plastic-coated paper carton filling machines.

15

16

BEARINGS & SEALS Timken Blue Brute

CORROSION PROTECTION

SUPERIOR SEALING

Blue Brute Bearings Pre Assembled Units, No Set-up Required • Double row spherical roller bearing accepts misalignment.

• Choice of 5 primary seals in any combination.

• Machined feet for one-time shaft alignment and easy replacement.

• Secondary seals are optional.

• Housings manufactured from 75,000 mpa tensile cast steel.

• Easily converted to fixed or expansion in the field.

• External nut eliminates axial movement.

• Free or fixed adjustable.

• Eccentric Locking Collar for increased torque.

• V-Lock series for high speed and easy removal.

• Housings can be special ordered with Nickel, Zinc or Urethane coating.

• 2-bolt and 4-bolt pillow blocks available.

• Seals operate on the wide inner ring not the shaft.

• Optional external seal covers.

• Available to suit metric or imperial shaft sizes.

MORE BENEFITS • Increased bearing service life.

• Extended maintenance intervals.

• Lower running temperature.

• Lower vibration and noise levels.

• Greater throughput of machine.

• Improved product quality.

• Simplified / faster assembly procedures.

• No adjustment of clearance for eccentric collar or V-Lock series.

Our housings will drop into existing bolt centres and base to centre height with no modifications required.

INTERCHANGES Dimensionally interchanges with: • SN / SAF Split Cap Units.

• Browning.

• Morse.

• Dodge.

• Link-Belt.

• Rexnord.

• SKF. • Sealmaster.

CASE STUDY

Proofer Oven Chain Drive Support Bearings High volume commercial bread making involves a process called ‘proofing’.

Loaf sized steel moulds containing the bread dough pass through the proofing oven triggering the yeast and other ingredients making the dough soft and fluffy prior to passing through the baking oven. The manufacturer operates 24/7 – so reliability of the proofing process is critical. The environment is tough – with temperature extremes and bakery ingredients contaminating bearings and causing frequent bearing failures – every 2 months.

BSC inspected the application and recommended DVP17K075S Blue Brutes with the combined benefit of triple-lip sealing and the ability to set the bearings in a float/float situation. All of the bearings were replaced and 14 months later the original Blue Brutes are still going strong. This has provided the site with a huge boost in reliability and production downtime with a saving to the value of $192,000 over the past 12 months.

BEARINGS & SEALS Timken Blue Brute

Locking Styles Perhaps you are replacing an existing bearing and you already know what kind of locking style you need. Or maybe you’re looking for a more durable bearing than what you’ve been using. Either way, you’ll be glad we offer four locking styles.

ECCENTRIC LOCK (LOCALLY STOCKED)

CONCENTRIC LOCK [SET SCREW]

A reduced eccentric offset results in more mechanical advantage.

This series provides a secure lock that is guaranteed not to release from a properly prepared shaft.

Two set screws at 60° provide maximum holding with minimal run out and simple installation. Available in single or double collar configurations.

TAPERED ADAPTER LOCK

V–LOCK® DOUBLE TAPERED LOCK (LOCALLY STOCKED)

We use a 2300 series adapter rather than a 300 series adapter for increased shaft contact. This design excels in applications where shaft centering is an issue.

Easy to install and remove, the QM Bearings exclusive V-Lock® locking mechanism (patent pending) evenly distributes force on the shaft, virtually eliminating fretting corrosion on properly prepared shafts.

SEALS An ineffective seal can quickly ruin any bearing and suddenly increase the total cost and inconvenience of your purchase. Think of seals as inexpensive insurance to protect your bearing investment. Timken recognizes the importance of well designed seals and secondary seal covers.

Consult BSC for guidance on how to choose the best seal combination for your application: • Double lip: nitrile (B) and Viton® (C).

• Triple lip: nitrile (M), Viton® (N) and urethane (O).

• High-speed labyrinth Teflon (T).

• Mechanical labyrinth steel (ML).

• Closed end covers (Urethane or Steel).

• Open end covers (Urethane or Steel).

• Contamination collars (CC).

• Flange backing plates (UFP and CFP).

• Piloted flange backing plates (Y).

17

BEARINGS & SEALS Cooper Split Roller Bearings

DOWN TIME

A Proven Product with Proven Cost Savings Improving productivity and production performance ensures you remain competitive.

Keeping plant equipment operational for longer is critical to keeping your competitive edge. Downtime caused by either scheduled maintenance or through failures can be expensive. Cooper Split Bearings dramatically reduce downtime and production losses in trapped, cramped and inaccessible locations.

SOLID BEARING VERSUS COOPER SPLIT BEARING COSTS Cooper Bearing

Operating Costs

Profit Levels

Specifying Cooper

Solid Bearing

Specifying Cooper

18

100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% Re-installing adjacent machinery

Installation cost

Downtime cost

Adapter sleeve cost

Maintenance cost

Bearing cost

Interchanges with standard SN/SNG/SD units.

BEARINGS & SEALS Cooper Split Roller Bearings

Evaluate Your Own Cost Saving Potential using Cooper Bearings Typical example shown in grey COST SAVING COMPARISON

1. Cost of Bearing 2. Estimated time of bearing change 3. Number of people to replace bearing 4. Maintenance cost per person, per hour 5. Production loss cost per hour

TO FIND THE COST SAVINGS

6. Crane rental per hour (average cost)

CURRENT BEARING

YOUR OWN COST SAVING

COOPER BEARING

$4,487

$7,937

16 hours

2 hours

2

2

$100

$100

$18,750

$18,750

CURRENT BEARING

YOUR OWN COST SAVING

COOPER BEARING

$500

N/A

$3,200

$400

B. Production loss for Outage (line 5 x line 2)

$300,000

$37,500

C. Labour cost plus Production Loss (line A plus line B)

$303,200

$37,900

$8,000

N/A

$315,687 (per 6 months)

$45,837

$631,374

$45,837

-

$585,537

A. Labour cost for Outage (line 2 x line 3 x line 4)

D. Equipment rental for Outage (line 6 x line 2) E. Bearing + labour + production loss + crane rental cost (line 1 plus line C plus line D) COMPARISON DIFFERENCE ANNUAL TOTAL SAVINGS

YOUR OWN COST SAVING

YOUR OWN COST SAVING

Subtract the value of line E on the left from the value of line E on the right to establish the savings achieved by specifying Cooper

CASE STUDY

Food Processing Plant Cooling Pump – Glass Line Tunnel A standard shaft mount gearbox that’s trapping a SN520 unit on a Ribbon Blender. The last change out took two men, 2 days at 8 hours a day.

Also an issue was the installation of a computer control tower between the drives unable to reach the gearboxes to get to the bearings without cutting the tower in half. The change out time is now estimated at a minimum of 3 days, 10-12 hours a day.

A Cooper Split Roller Bearing was installed by the manufacturer who took the opportunity to combine the installation as a training session for the fitters. Including the extra time this took the whole job was done in 2- 1/2 hours. Total saving is at least $5,000 or $100,000 if this had happened during production.

19

20

BEARINGS & SEALS Butterfly Valve Rubber Seats

METAL DETECTION

Butterfly Valve Rubber Seats Standard rubber seat & bush kits available but also MXD™ rubber seats for the added protection of detection via metal/x-ray detectors & inline magnetic filtering systems.

FEATURES Full range of OEM equivalent styles and sizes from DN25 through to DN150 in: • MVQ in white.

• EPDM standard in black.

• EPDM-MXD™ in grey.

BENEFITS Our standard rubbers are cost competitive reducing overall spend, the added benefit of the MXD™ rubber seats greatly increase the possibility of detection of contaminant particles down stream with the product. This is something the OEM does not offer.

Without this they risk the cost of: • Product recalls.

• Production delays.

• Bad publicity following any contamination scare.

APPLICATIONS • Tank farms dairy / beverage.

• Food manufacturing - dry/wet product (powders/liquids).

CASE STUDY

Customers Food Scare A manufacturer exporting frozen lasagne dinners into the Japanese market experienced a contamination issue with small particles of rubber entering the manufacturing line and potentially ending up in the consumers dinner plate.

After a previous failure of OEM seals they were advised to install a detection system into their lines. They also changed to our MXD™ FKM rubber on one of their post filtration valves as the OEM does not offer this option for their seals. The end result was on the next failure there was full detection of all particles before reaching final stages of process and well before reaching the market place.

BEARINGS & SEALS Sigma 600 - Sheet Rubber & Gaskets

FDA COMPLIANT

Flexitallic Sigma 600 SIGMA 600 is a high performance biaxially orientated PTFE sheet sealing material with controlled porosity. Developed specifically for petrochemical and chemical use. FDA compliant for both low and high bolt loads. It is non contaminating with lower creep and cold flow. A single gasket replacement for metallic and non-metallic flange applications.

BENEFITS

FEATURES

TYPICAL APPLICATIONS

Sigma 600 is specifically designed for use in flanges where only low bolt loading is available. Such flanges can be glass lined, ceramic, plastic or be so distorted that they include areas of low gasket stress.

Suitable for sealing all chemicals across the whole pH range (0-14) with the exception of molten alkali metals and fluorine gas.

Consisting entirely of pure PTFE, this material is suitable for use with hydrogen fluoride.

• Maximum recommended temperature: 260°C (500°F).

• Maximum recommended pressure: 8.5 MPa (85 bar; 1235 psi).

• Complies with the requirements of FDA regulations.

These temperature and pressure guides cannot necessarily be used simultaneously and may not apply at all thicknesses.

• Aggressive chemicals.

• Food & beverage.

• Petrochemical.

• Corrosion.

FDA COMPLIANT

Sheet Rubber & Gaskets Manufactured from ingredients approved by the FDA (food and drug administration) our Rubber material is non marking and is suitable for applications which require long term contact with food. Primarily designed for use in a variety of applications in the food handling and processing industry.

FEATURES • Silicone is non-toxic and chemically inert. It will retain its physically properties including flexibility over a wide temperature range. It is specifically designed to display excellent ozone and extremely high temperature resistance.

• White EPDM rubber is a premium grade synthetic rubber sheet made from a blend of EPDM and SBR polymers.

• White Nitrile is a premium grade synthetic rubber made from 100% Nitrile Polymer, It is specifically designed to display superior resistance to food fats and oils.

• Silicone Rubber containing additives which are visible to metal detector scanning equipment; so that any rubber contamination in the product can be easily identified.

TYPICAL APPLICATIONS • High temperature gaskets and seals.

• Thermal and electrical insulation.

• Pads and strips.

• Tank and vessel lining.

• Heat resistant conveyor.

• Skirting and curtains.

21

22

BEARINGS & SEALS 26L & 26D Flexitallic

FDA COMPLIANT

Flexitallic 26L

Flexitallic 26D

Flexitallic 26L is a soft, flexible packing constructed by x-braiding pure PTFE yarn, impregnated with PTFE dispersion and silicone oil lubricant.

Flexitallic 26D is a soft flexible packing constructed by x-braiding pure PTFE yarn. Flexitallic 26D can be used in valve or static applications handling most chemical media. It is especially used for more applications involving concentrated acids or where noncontamination of the product is required.

Flexitallic 26L can be used in rotary and reciprocating applications handling most chemicals. Especially suitable for concentrated acids or where non-contamination of the product is required (e.g. foodstuffs, pharmaceuticals). Fluids can be sealed with a minimum of gland pressure.

FEATURES • FDA Compliant Material.

• PH Range 0 to 14.

• Temperature Range -85°C to 260°C. • Shaft Speed 8m/s.

• Maximum Pressure 70 bar.

TYPICAL APPLICATIONS • Petrochemical and Chemical.

• Food and Pharmaceutical.

• Brewing industries, particularly suitable where extremes of pH or contamination is a factor.

The relatively soft and conformable nature of Flexitallic 26D enables sealing to be achieved with minimum gland pressure. Typical sealing applications include aggressive chemicals, foodstuffs and pharmaceuticals.

FEATURES • FDA Compliant Material.

• PH Range 0 to 14.

• Temperature Range -85°C to 260°C. • Shaft Speed 3m/s.

• Maximum Pressure 140 bar.

TYPICAL APPLICATIONS • Petrochemical and Chemical.

• Food and Pharmaceutical.

• Brewing industries, particularly suitable where extremes of pH or contamination is a factor.

BEARINGS & SEALS Customised Seals

HACCP CERTIFIED

Customised Seals HACCP Certified In-house production facilities and manufacturing processes are designed to meet the high quality standards demanded within food processing industries.

The production of nontoxic products typically requires sealing systems made from nontoxic materials; access to modern high performance elastomeric materials that meet international food grade standards and also provide our customers maximum performance for equipment utilization. Our technical engineers are working daily with maintenance and engineering managers of leading food and beverage producers to not only provide standard products but provide engineered solutions to their demanding needs.

FEATURES • Fast Turn Arounds.

• HACCP Certified for Food safety.

• Custom Designs.

• Highest Quality Machinery for Superior Finish.

• Wide range of materials.

TYPICAL APPLICATIONS • Bottling plants and canning lines.

• Filling machines with precise dosing requirements.

• Kneading machines and homogenisers.

Dairy Industry Products

Sanitory Union Seals Rotary Seals

BAKERIES

BEVERAGE

✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

Sponge Rollers Vacuum Cups

✓

Rinsing.Filling Seals B/Fly Valve Rubbers

✓

Tulip Seals/Bottle seals Deflectors Membrane Inserts Springs Grippers Inflatabe Gripper.Tubes Bottle Pads/Pedestal Pads Conveyor Cord PHE Gaskets Dairy Valve Kits

✓ ✓ ✓

✓ ✓

BOTTLING, CANNING, PACKAGING

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

CONVEYING SYSTEMS

✓

✓

FOOD PACKAGING AND PROCESSORS

✓ ✓ ✓ ✓

PACKAGE HANDLING AND DISTRIBUTION CENTRES

PHARMACEUTICAL PACKAGING EQUIPMENT

✓

✓

✓

✓

✓

✓

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

23

24

SPECIALTY COUPLINGS & LOCKING ELEMENTS Quick-Flex Couplings

STAINLESS STEEL

LUBE FREE

Timken Quick-Flex Coupling Replaces Lubricated Couplings Including Gear & Grid BENEFITS

The simplicity of Quick-Flex couplings beats other coupling designs.

A Quick-Flex coupling, consisting of two coupling hubs, elastomeric insert and cover, offers advantages not offered by other coupling designs such as jaw, grid, gear, chain, tire or disc couplings.

Quick-Flex couplings are direct replacements for virtually all comparably sized couplings in use. Quick-Flex couplings require no lubrication and are easy to install and maintain. Once the two coupling hubs, insert and cover are installed for the first time, the coupling hubs do not need to be moved again for the life of the equipment. The straight-forward design means there is no possible interference between the coupling hubs if the insert fails.

Plus, the urethane insert can be easily changed without moving the hubs or shafts.

Lower your maintenance costs with one of the most rugged coupling designs available for a wide range of applications today.

• Never needs lubrication.

• Easy to replace urethane insert without moving hubs.

• High torque ratings (up to 188.8 kNm).

• Shaft sizes from 1/2” to 11-1/4”.

• Hubs not damaged by insert failure.

• High speed capacity (up to 5,000 RPM).

• Fewer loose pieces reduced inventory lines.

• Shock loads absorbed while accepting misalignment.

• Compact.

• Lower cost.

• Available in standard, high torque and ultra high torque elements.

• High temperature elements also available.

• Reduced downtime.

Choose from four inserts for varying torque needs and temperature ranges up to 350°F (177°C). Extend shaft separation 1” to 120” by ordering standard and double-ended spacer couplings.

Stainless steel versions are available for harsh and food processing environments. Select standard covers for high RPM applications and split covers for high torque applications.

Coupling Comparison Chart BENEFITS

QUICKFLEX COUPLING

No hub teeth wear

✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓

Easy to replace without moving hubs High torque ratings Hubs not damaged by insert failure Never needs lubrication High speed capacity Fewer loose pieces Cushions shock Compact Lower cost

JAW COUPLING

GRID COUPLING

✓ ✓

GEAR COUPLING

✓

CHAIN COUPLING

✓ ✓

TYRE COUPLING

DISC COUPLING

✓ ✓

✓ ✓

✓ ✓

✓ ✓ ✓ ✓ ✓ ✓

✓

✓ ✓

✓ ✓

✓ ✓ ✓ ✓

SPECIALTY COUPLINGS & LOCKING ELEMENTS Trantorque

QUICK INSTALL

Trantorque GT The Trantorque GT Series Keyless Bushing provides a zero-backlash frictional connection that will never wear or pound out and can accommodate high-torque, thrust, bending, and/or radial loads. Uses a single hex nut for speed and simplicity of installation.

• True zero-backlash.

• Complete axial and radial adjustability.

• Simple installation, adjustment and removal.

• Ability to transmit higher torques than keyed connections.

STAINLESS STEEL

Trantorque Mini Trantorque Mini Series Keyless Bushings provide a zero-backlash frictional connection that will never wear or pound out and can accommodate high-torque, thrust, bending, and/or radial loads.

This product has exceptional concentricity and the ability to accommodate bending loads. The Trantorque Mini Series has limited axial movement during installation.

All Trantorque units use a single hex nut for speed and simplicity of installation.

• Stainless Steel.

• Complete axial and radial adjustability.

• Simple installation, adjustment and removal.

• Ability to transmit higher torques than keyed connections.

25

26

SPECIALTY COUPLINGS & LOCKING ELEMENTS ETP Locking Elements

STAINLESS STEEL

ETP-EXPRESS R The scientist Blaise Pascal formulated the principle of pressure propagation in liquids many years ago.

ETP has explored the many positive qualities in this principle, developed it further and applied it to hub-shaft connections.

PRODUCT FEATURES A hydraulic pressure medium confined in a double-walled sleeve is pressurized, with screws or with an external pump. The doublewalled sleeve expands in uniform and gives an even contact pressure against shaft and hub.

PRODUCT BENEFITS A locking assembly has many more and bigger screws which has to be tightened to a higher tightening torque. The most part of the tightening torque is just used to overcome the internal friction between the conical sleeves and does not create any higher transmittable torque.

The design with mechanical sleeves, with uneven wall thicknesses, causes uneven surface pressure to shaft and hub with high stress concentrations at the ends. This damages the contact surfaces and makes it difficult to get good concentricity.

The ETP-EXPRESS R with its internal pressure system, one screw which activates a piston, the same pressure is built up in the sleeve, thus the same level of transmittable torque is achieved.

Why tighten up to 15 screws when less, or even just one screw, gives higher torque transmission!.

APPLICATIONS Any machinery used in food production (e.g. bottling, conveyor systems) connecting electric motor and gearboxes to pulleys, sprockets, couplings etc. The utilisation of the ETP bushing allows for quick connection and is super critical in application especially where timing synchronisation is important without long down time.

BELTS Blue Label V-Belt & Gold Ribbon Cog Belt

Blue Label V-Belt Carlisle Blue Label V-Belts are the ideal choice for dependable and economical performance. The special double fabric wrapped cover construction means longer service life.

Carlisle Blue Label V-Belts will operate in a wide range of load capacities and speeds with rated performance from 100 to 8000 RPM and power rating capability from 1 to 750 kilowatt.

It provides positive flex fatigue characteristics and extends load life capacity. Special rubber compounds give excellent resistance against oils, heat, weather and aggressive environmental conditions.

All Blue Label V-Belts are matched under Carlisle chek-mate system and backed by Carlisle’s Iron Clad Guarantee. Carlisle Blue Label V-Belts are reliable and cover a wide range of applications.

1

2

Gold Ribbon® Cog-Belt® Gold Ribbon’s unique construction combines the superior flexing of precision molded cogs with the tenacious gripping power of Raw-Edge sidewalls to provide significantly longer belt life, higher efficiency and horsepower ratings.

Ordinary wrapped belts waste energy, time and money. The Carlisle Gold Ribbon CogBelt has been modified and improved to take advantage of countless developments in materials and technology. Today’s Gold Ribbon Cog-Belt has earned industry wide respect and acceptance as The Performance Leader.

MORE REASONS TO SWITCH TO THE CARLISLE GOLD RIBBON® COG-BELT® • Specially formulated EPDM compounds withstand extreme heat, dirt, grease, chemicals and environmental conditions.

• Design flexibility — Gold Ribbon CogBelts transmit up to 30% more horsepower than conventional belts utilizing the same drive space — or pack the same horsepower into a space one half to two thirds the size.

• No excessive heat build-up or wear problems even under adverse operating conditions such as reverse bends, backside idlers and constant starts and stops.

• Save space with narrower pulleys, shorter centres and smaller pulley diameters.

• Reducing weight and overhang decreases bearing loads.

PERFORMANCE AND SAVINGS IN ONE PACKAGE The Gold Ribbon Cog-Belt gets the job done anywhere there are space, weight or pulley limitations — or where increased horsepower capacity and/or higher speeds are necessary. Using smaller pulleys the Gold Ribbon Cog-Belt provides a higher horsepower rating than any other V-belt on the market. This enables you to design more efficient, more compact, more profitable drives.

27

28

BELTS Power Wedge Cog & Blue Label Power Wedge

Power-Wedge® Cog-Belt® Transmit More Torque with Less Slippage.

Designed for maximum efficiency at a lower cost. Higher horsepower ratings translate into greater design flexibility — reducing drive costs, space and weight. You need fewer belts. The narrow profile permits reduced drive widths and a considerably smaller drive envelope.

The ultimate in V-Belt choice. Power Wedge raw edge Cog belts combine the advantages of the wedge configuration with Raw Edge cog belt performance and provide the highest power ratings and maximum operating efficiency all in the one package.

higher working temperatures and improves resistance against belt hardening and cracking. Quite simply pound for pound this is the best belt available on the market for those toughest of belt drive drives.

The Power Wedge® Cog-Belt® is static dissipating, heat and oil resistant. It’s available in SPZX (3VX), SPAX, SPBX (5VX), SPCX and SPPX (8VX) sections up to 5070mm in length. It’s a premium belt providing premium performance.

The Power Wedge Cog Belt employs EPDM Raw edge side wall construction that reduces belt slip, precision moulded cogs improve belt flexibility and heat dissipation. EPDM compound operates at

Blue Label Power-Wedge® V-Belt Carlisle Blue Label Power-Wedge® V-Belts are the ideal choice for dependable and economical performance in the proven power wedge configuration.

The special double fabric wrapped construction means longer service life and higher power ratings than traditional profiles. Special rubber compounds give excellent resistance against oils, heat, weather and aggressive environmental conditions.

The Power-Wedge configuration assures stability when heavy shock loads are encountered. Delivers an ideal balance between controlled power transfer and slippage when required.

Ideally suited for heavy duty industrial drives with shock loads or when cog belts are too aggressive.

BELTS Classic Synchro Cog & Silver RPP

Classical Synchro-Cog Belt The classical synchro-cog timing belt offers a maintenance free and economical alternative to conventional drives like chain and gears. Its applications range extends from minimum drive requirements in applications such as typewriters to heavy duty machinery oil pumps etc.

The belt is suitable for a wide range of load capacities and speed ratios. Excellent choice for maintenance-free performance on timing and positive drive applications.

is nearly zero and tight side tension is minimal. Reduces overhung bearing loads, improves motor life and there is less heat build up. No lubrication required so you enjoy clean maintenance free performance.

Synchro-cog is ideal where drives are inaccessible making tension maintenance difficult or anywhere that positive synchronization between drive and driven units is a must.

Specially developed cog configurations prevents slippage and ends variations in speeds. Energy efficient. Doesn’t require friction to operate. Slack side tension

The synchro-cog RPP Silver timing belt was specifically designed to improve “specific Power” and performance of the standard RPP and provide new application opportunities against those alternative systems like gears, chains, that always have a disadvantage in terms of weight, noise, lubrication and maintenance costs.

The synchro-cog RPP Silver is suitable for a wide range of load capacities and speed ratios. The increase power transmission allows the drive designer to incorporate longer belt life, smaller drive packages, reducing both drive costs, weight and maintenance.

The RPP Silver retains the same RPP parabolic tooth profile to guarantee an easy upgrade of existing drives.

The RPP Silver is constructed with materials of the highest quality and strength which imparts superior torque capacity up to 60% more than the standard RPP. By replacing standard deep tooth drive belts on your existing drive, belt life will be doubled.

TH WID

P

H

H1

RPP PITCH

H1

H

(MM)

(MM)

(MM)

SLV8

8

3.2

5.4

SLV14

14

6

9.7

RPP5

5

2

3.8

PROFILE

H

H1

XL PITCH

H1

H

(INCH)

(MM)

(MM)

XL

1/5

1.27

2.4

L

3/8

1.91

3.6

H

1/2

2.29

4.4

XH

7/8

6.22

11.4

XXH

1.1/4

9.53

15.3

PROFILE

Silver RPP Belt

TH WID

P

29

30

BELTS Panther Plus & Platinum RPC

Panther Plus Belt The Panther Plus delivers unequalled performance and the highest power ratings of any rubber timing belt. Panther Plus will outperform chain and gears as well as conventional synchronous drive systems.

Panther Plus is constructed with material of the highest quality and strength which imparts superior torque capacity up to 150%-200% more than standard deep groove profiles. Panther Plus runs smooth, is quiet, will absorb shock loads, soften equipment surges and operates at efficiency levels of 98%-99%. Panther Plus is the perfect solution when replacing messy, high maintenance chain drives or upgrading existing belt drives.

The Panther Plus is constructed with the materials of the highest quality and strength. The RPP tooth profile combines advanced polymer compounds with a nylon tooth facing specially impregnated with graphite. Provides exceptional tooth strength, improves tooth mesh and abrasion resistance. Retaining the RPP parabolic tooth profile ensures compatibility with other deep groove profiles allowing for easy upgrade without changing sprockets.

TH WID

P

H

H1

RPP PITCH

H1

H

(MM)

(MM)

(MM)

PTH8

8

3.2

5.4

PTH14

14

6

9.7

PROFILE

Panther Plus utilises a specially designed fibre cord that delivers unequalled strength allowing higher power transmission capabilities. The ULTRA-CORD tensile member is a non aramid fibre that will not shrink or stretch. Superior tension stability allows a reduction in belt installation tension reducing drive hub loads and strain on bearings and shafts.

Platinum RPC Belt The PLATINUM timing belt is the latest development of hi-performance timing belts which significantly improve the “specific power” capacity and offer new application opportunities against alternative drive systems like chains & gears that always have a disadvantage in terms of weight, noise, lubrication and maintenance costs.

The new Platinum belt has been developed using the most innovative material and designs that allows Platinum to reach the highest level of performance and is achieved with full functional interchange with all other deep groove timing belt profiles of the latest generation.

Platinum is a rubber based timing belt, utilising a blend of HNBR elastomer, uniquely cross-linked increasing teeth rigidity and shear resistance. The compound provides greater resistance to flex fatigue on small diameter sprockets while also providing an incredible wide range of working temperature from -35°C to +115°C. The tensile member is made out of the innovative “Dual Core” hybrid cord technology that imparts superior load capacity and provides excellent length stability, eliminating tension decay that can be associated with other cord types providing a real maintenance-free system.

The RPC parabolic profile an evolution of the well known RPP profile, retains the basic principles, smooth meshing characteristic, greater resistance to tooth

jump and lower noise levels. The innovative RPC profile enhances interchange capabilities, RPC is compatible with HTD, RPP and PCGT deep groove sprockets.

This allows existing drives to be upgraded without the necessity to replace the sprockets, just the belt itself.

TH WID

P

H

H1

RPC

PROFILE

PITCH

H1

H

(MM)

(MM)

(MM)

PLT8

8

3.46

5.4

PLT14

14

6.1

9.7

BELTS Megapower & Megalinear

Megapower PU Endless Belt Megapower timing belts are manufactured by a unique thermoset moulded process. The high grade polyurethane gives excellent abrasion and shear resistance, combined with a variety of graded steel cords, ensuring high strength and tractive resistance.

Megapower moulded timing belts are manufactured to tight tolerance range, which provides consistent lengths and thickness. The combination of these factors results in Megapower performing to the highest physical and chemical levels.

P

TH WID

PROFILE H

H1

Megalinear can be supplied as open length rolls or endless jointed belts.

Open Length Belts – These are manufactured as continuous lengths with reinforcement in a parallel configuration.

Open length belts are available in rubber and polyurethane profiles. Standard roll lengths are 50 or 100 meters. Megalinear belts in open length are normally used in linear motion drives.

H (MM)

2.5

0.7

1.3

5T

5

1.2

2.2

10T

10

2.5

4.5

H1

PITCH

H1

H

(INCH)

(MM)

(MM)

5TDL

5

1.2

2.2

10TDL

10

2.5

4.5

PROFILE H

H1

TH WID

P

PITCH

H1

H

(INCH)

(MM)

(MM)

5AT

5

1.2

2.7

10AT

10

2.5

4.5

20AT

20

5.0

8.0

PROFILE H1

H

Megalinear PU Open Ended Belt Megalinear open ended timing belts are manufactured in thermoplastic polyurethane that gives superior wear and abrasion resistance. Various grades of steel cords offer good running characteristics with high tractive loads.

H1 (MM)

TH WID

P

Megapower PU timing belts are suitable for high power and precision motion control, even at high speeds. Megapower PU belts perform especially well on light synchronized and stepped drives, in office, domestic and industrial applications.

2.5T

PITCH (INCH)

Endless Jointed Belts – By jointing using the thermoplastic properties of open length belt, endless belts can be produced to any length by welding. The finished joint is resistant to fatigue from flexing and tension, due to the unique symmetrical Vee shaped pattern of the join.

Endless jointed belts are suitable for conveying application, particularly when indexing and /or positive drive is required.

Supplementary application of flights, profiles and coatings is possible, to suit specific applications. All jointed belts are made to order.

31

32

BELTS Megaflex

Megaflex PU Timing Belts Megaflex timing belts are manufactured in thermoplastic polyurethane, with continuous spiral steel cords.

The Megaflex timing belts offer good running characteristics, high traction loads and are especially suited for power transmission/ conveying applications with high loads and speeds. Megaflex belts are truly endless, enabling them to deliver exceptional performance.

All Megaflex belts are made to order and are available in lengths from 1500mm up to 22,700mm. Megaflex belts can also be manufactured with special construction to meet any application.

COATING Megaflex belts can be manufactured with special coating on the teeth or on the back.

COATING

COATING CHARACTERISTICS

NFT

Nylon fabric teeth coating, A coating green in colour providing lower noise and less friction. Coating used for conveying systems. Has intermediate resistance to oils but goods resistance to water.

AVAFC

Polyurethane 85° shore, A hardness transparent in colour. Standard thickness 2mm. Back coating used for conveying abrasive materials, with high friction coefficient and very good oil resistance.

POROL

Open cellular neoprene rubber 10° shore, A black in colour. Back coating used for conveying fragile material, material with high friction coefficient intermediate resistance to oils and grease.

PU YELLOW

Foamed polyurethane coating 50° shore, A. Back coating used for vacuum conveying systems, with good resistance to friction and good resistance to oils.

TENAX

Natural rubber coating 45° shore A. Back coating vulcanized and truly endless, red in colour. Coating used for conveying abrasive materials. High friction coefficient, good wear resistance.

LINATEX

Natural rubber coating 42° shore A. Jointed and glued red in colour. Back coating used for conveying abrasive material. High friction coefficient, good wear resistance and resistant to water.

HONEY COMB

Natural rubber coating 4.5mm standard thickness red in colour. Back coating used for packaging industry. Good resilience and high wear resistance. Very good water resistance.

NEOPRENE

Synthetic rubber coating 70° shore A grey/black in colour.

Back coating used for conveying delicate and small materials. Good resistance to oils and abrasives, material is non flammable.

SPECIAL EXECUTIONS Megaflex belts can be made with special executions, double sided tooth belt, self tracking applications and several kinds of cleats can be welded on belts for special conveying applications.

CORDS Megaflex belts are manufactured with steel cords as standard.

Special cords are available on request.

CORD

CORD CHARACTERISTICS

HP

High Performance cords have 25% more strength capacity than standard cords.

HF

High Flex cords can accept smaller sprocket and idler diameters than standard cord.

HPF

High Performance and Flexible cords have 25% more strength capacity and more flexibility than standard cords.

BELTS Specialty Timing Belts

Specialty Timing Belts Megadyne can manufacture specialty belts to meet your intended application.

Special belts can be manufactured in standard or coated executions according to customers’ specific requirements. They can also be custom milled, grinded or drilled and cleats can be welded on the back to assist with conveying of materials.

SPECIALTY BELTS • Mill Belts.

• Cotton Cleaner Belts.

• Vacuum Belts.

• Special pitch belt.

• Custom made coating, profiles and cleat types.

SPECIAL EXECUTIONS • Special Cleats – special cleat designs allowing belts to be made for a variety of applications.

• Special Reworking – custom made elements for conveying applications.

• Extruded Belts – specially extruded belts for vacuum applications in the carton conveying industry.

• Special Coatings – special coatings for abrasive and non abrasive conveying applications.

33

34

BELTS Link Belting

Link Belting Link Belting is a problem solving alternative to conventional V-Belts Made from custom polyurethane elastomers reinforced with multiple plies of polyester cords ensures excellent durability in the most demanding conditions. Will outperform conventional rubber belts in handling hostile environment’s including exposure to oils, grease, water and most common industrial chemical and solvents. They are more resistant to abrasion and will operate at more extreme temperatures (from -40°C to +116°C), with no loss in performance.

The unique “quick connect” belt designs provide easier and fast belt installation minimizing downtime. Belts are simply made to length by hand, require no tools, can be rolled on and installed in minutes. Link belt construction means belts can be joined around shafts without dismantling drive components making them ideal for trapped, fixed centred or difficult to access drives. All link belts are suited to standard industrial pulleys and available in two construction styles.

FAST, EASY INSTALLATION • Less Downtime easy twist-lock design made to length by hand and installed in minutes.

• Ideal for captive, fixed centre or drives with restricted access.

LONGER BELT LIFE • High resistant to abrasion & shock loads.

• Unaffected by water, oil & grease and extreme temperature (-40°C to +116°).

SIMPLE INVENTORY MANAGEMENT • Less money tied up in spares, 100% available any belt length one box.

• Less downtime having the right belt length on site.

NuTlink Belt

PowerTwist Plus

PowerTwist Wedge

NuTlink belt is the ideal for heavier, shock loaded applications or where metal detection is required. NuTlink is a suitable alternative in industrial applications and particular suited to drives when installation is difficult. Orange in colour and available in A, B, & C cross sections.

PowerTwist Plus the everyday workhorse for light duty power transmission applications.

Red in colour and available in A, B, C & Z profiles. Can be installed on existing pulleys with change in set-up.

PowerTwist Wedge is the heavy duty upgrade to Powertwist Plus or NuTlink belting. Specifically engineered for heavy duty, shock load and multiple belt drives applications typically the domain of rubber wedge belts. Blue in colour and available in SPZ, SPA & SPB profiles.

General Industry – Annual Cost Savings €48,287 (AU$71,052) REDUCED LABOUR COSTS

67%

Before 1. Excess working capital tied up in inventory.

2. Belt replacement performed every 6 months.

3. Belts stretched and lost efficiency requiring retensioning.

PowerTwist Link Belting – Proven Value ADDED VALUE OF POWERTWIST LINK BELTING

CASE STUDY

After 1. Inventory is reduced to a few boxes of PowerTwist and belts are made to the required length on-site.

2. Life extended to 18 months.

3. PowerTwist does not stretch and does not require retensioning after intial run.

CURRENT BELT

POWERTWIST

DIFF VALUE

Fewer linear feet of belt used per year

AU$46.32

AU$59.55

AU$(13.23)

Less freight/shipping costs for fewer linear feet belt ordered

AU$21.06

AU$8.42

AU$12.64

Less time needed to change belts

AU$98.69

AU$13.15

AU$85.54

Less purchasing/warehousing/stocking time of belts

AU$131.59

AU$65.79

AU$65.80

Emergency purchase trips to restock/resupply belts

AU$7.90

AU$0.00

AU$7.90

AU$1895.63

AU$1876.66

OPERATION COST SAVINGS

LABOUR COST SAVINGS

ENERGY COST SAVINGS

No stretch means maintained unit efficiency Differentiated Value per unit per year

Total savings for 400 units with PowerTwist

AU$18.97 AU$177.63

AU$71,052

BELTS Polyurethane Belting

Eagle Polyurethane Belting Eagle Polyurethane Belting offers a comprehensive range of high quality non-reinforced and reinforced belting in round and V profiles.

Eagle Blue 80 MD Metal Detectable Polyurethane Belting developed specifically for direct contact food handling.

• Independently tested and verified to meet FDA standards for direct food contact.

• Designed to be detected by standard metal detectors to ensure food safety.

• FDA Compliant for dry and wet food applications up to 150°F (66°C).

• Laboratory testing has shown that a piece of ¼” diameter belt that is 0.125” in length has similar voltage signal to a mild steel test sphere 1.5mm in diameter when tested in a wet or conductive product.

Eagle EC Belting Premium Belting for Direct Food Contact.

• Independently tested and verified to meet the requirements of European Regulations 10/2011.

• Suitable for repeat use food contact at high temperatures.

• Eagle EC will not transfer its components into food quantities in typical process environments.

• Independently tested and verified to meet the requirements of European Regulation 10/2011 (and the legislation which it replaces; Commission Directive 2002/72/ EC) within the framework defined by the Regulation 1935/2004/EC (27/10/2004) relating to plastic materials and articles intended to come into direct contact with foodstuffs.

Eagle Can Cable Belting When canning lines go down, don’t call in the wire splicing team and wait; weld our Can Cables endless in minutes yourself!.

• High performance, low cost alternative to steel cables.

• Fast installation - a zero downtime product.

• Easily welded endless on site with Fenner Drives Overlap Welding Kit.

FDA COMPLIANT

• Typically liquid line systems are set to detect between 0.5mm and 2.5mm diameter test spheres.

• Packaged products are typically set to detect between 1.5mm and 4.0mm diameter test spheres.

• Applications that involve dry nonconductive products will require larger pieces for detection purposes.

FDA COMPLIANT

• Suitable for repeat use food contact at temperatures up to 40ºC (104°F) over a period of up to one hour with all food types having a pH of greater than 4.5.

• When used in a range of “typical” process environments, Eagle EC belting will not transfer its components into food in quantities that could endanger human health, change the composition of the food in an unacceptable way or deteriorate the taste and smell of foodstuffs.

• Available in Blue and Clear in Round, Vee or T-Top profiles.

DOWN TIME

REACH AND ROHS 2002/95/EC DIRECTIVE COMPLIANT • Blue, Green and Natural are 100% polyester reinforced with high tensile cord.

• Red is a Fenner Drives engineered proprietary polymer blend.

• Blue 55D Aramid is 100% polyester with high strength Aramid cord reinforcement.

• Eagle Red 50D has a low coefficient of friction (LCF).

35

36

CHAIN Ewart Case Conveyor Chain

CC600 Case Conveyor Chain

CC600D Case Conveyor Chain

The CC600 chain, moulded in tough acetal, requires no lubrication, is quit, corrosion free, and can be steam cleaned.

Although primarily a straight running chain, it will flex around corners down to 30in radius.

The CC600D chain, fitted with tracking lugs, is recommended for applications where it is necessary for the conveyor to flex around corners not less than 30in radius.

BENEFITS

APPLICATIONS

The benefits of acetal materials used for chain manufacture in industrial and process applications are:

Typical applications for the range of acetal and malleable iron crate conveyor chains in the process industries are:

• Economic installation.

• Long life.

• Maintenance free.

• Low coefficient of friction.

• Corrosion resistance.

• Minimal moisture absorption.

• Hygiene for the food industry.

• Good dimensional stability.

• Resistance to attack by most chemicals and solvents.

• Breweries.

• Crate conveying.

• Crate washers.

• Pharmaceuticals.

• Liquid packaging.

• Food processing.

• Keg washers.

• Packaging.

• Dairies.

• Bakeries.

CHAIN SOLUTIONS FOR YOUR CONDITIONS

BS & ANSI Industrial Roller Chain CONDITIONS

Washdown Corrosive conditions – Mild (pH between 5 and 7)

THE CHAIN SOLUTION ANSI

BS

Diamond ACE

Regina Enduro

Diamond Stainless Steel

Diamond Stainless Steel

Washdown Corrosive conditions – High (ph below 5 and above 7: temperatures above 60 C) Lube Free

Diamond DURALUBE Diamond RING LEADER® O-Ring

Regina Enduro

Direct contact with food

Diamond Stainless Steel

Diamond Stainless Steel

High shock loads

Diamond HS

Convert to ANSI.

Temperature: Hot or Cold (Between -40 C and 180 C. Above 180 C special lubrication would be required)

Diamond STD Chain

Diamond STD Chain

High humidity

Diamond ACE

Regina Enduro

High speed

Diamond RING LEADER® O-Ring

Convert to ANSI.

Indexing / moulding applications

Diamond Attachment Chain

Diamond Attachment Chain

Allied-Locke C Series Combination

Allied-Locke C Series Combination

Allied-Locke SS Series

Allied-Locke SS Series

High Abrasion

CHAIN ANSI / BS SERIES – RING LEADER®

INDUSTRIES GENERAL // INDUSTRIAL

ASME/ANSI & ISO British Standard Series Chain Diamond Standard Series Chains are built to ASME / ANSI B29.1 standards for dimensions, interoperability, and sprocket fit and exceed the established standards for tensile strength.

British Standard meets all ISO 606 / DIN 8187 / BS 228 standards and is ISO 9001 certified.

CASE STUDY

Potato Processing Plant Located in Tasmania is one of the largest potato processing plants in Australia, processing potatoes from the farm to the finished frozen packaged product. A critical process in production is the grading of the product using two Welliver Diameter Roll Size Graders. Each Grader is driven by a serpentine chain drive which puts significant wear upon drive chain componentry and is one of the most demanding of chain applications.

BSC commenced a trial of Diamond 50-1 chain in this application as the previous product ANSI chain required complete change out every month on both Graders.

Replacing the original chain with Diamond provided ongoing benefits in the areas of: maintenance savings, materials spend reduction, production downtime savings and inventory reduction.

To date the original Diamond chain is still successfully operating in this extreme application.

The one month life previously being experienced has now been extended to 12 months and is still going strong.

MAINTENANCE FREE

INDUSTRIES FOOD // BEVERAGE // PACKAGING // TIMBER // MINING // AGRICULTURE

RING LEADER® O-Ring Chain Special Lubricated Chain Specifically designed for applications that don’t permit regular lubrication, requiring the chain to depend entirely upon initial factory lubrication throughout its service life.

Note: Standard RING LEADER® O-Ring chain can routinely operate inambient temperatures up to 65° C. For higher temperature requirements,special O-rings can be substituted, allowing operation in temperatures of 200° C or greater.

Depending upon the specific conditions, RING LEADER® can provide up to ten times the wear life of standard chain.

RING LEADER® O-Ring chain is constructed with O-rings that seal a specially formulated lubricant into every joint. This sealed in lubricant is essential for the chain’s optimum wear life and the O-rings also help to seal out and protect the internal surfaces from dirt, contaminants and moisture.

Roller Chain Wearing Too Quickly – Produce Packaging A produce packaging company was looking for improved chain wear life on tomato sizing machine. Due to very damp and acidic working conditions, the roller chain would last no more than a month, much less than the expected 140 days.

An analysis by Diamond Chain found that not only was the acidity of the tomatoes corroding the chain, but the load of the machine was too large for the size of chain to handle. Diamond suggested that the company could greatly improve the longevity of its chain by switching from a standard carbon steel roller chain to either a larger sized, corrosion resistant chain or a specially lubricated chain from Diamond’s maintenance free series. Diamond’s

CASE STUDY

Ring Leader O-Ring® maintenance free chain was ultimately selected for this application.

The Ring Leader chain is a better match for this working environment as the o-rings keep out contaminants that can build up and damage the surface area of the chain’s pins and bushings while the sealed in lubrication provides additional protection to the moving parts, reducing wear and elongation and increasing the service life of the chain.

After switching to Diamond Ring Leader O-Ring chain, this produce packaging saw savings of $60,299.74 after one year and $301,498.68 after five years.

37

38

CHAIN Diamond Ace – Stainless Steel Chain

CORROSION PROTECTION

INDUSTRIES FOOD // BEVERAGE

Diamond Ace Corrosion/Moisture Resistant Chain Diamond ACE (Anti-Corrosion Exterior) chain is uniquely designed with electrochemical bonding process.

The anticorrosion exterior along with Diamond proprietary lubricant provides superior corrosion protection over standard carbon steel roller chain. Suitable for most wash down applications and outdoor use. Maintains the same wear life and working load of a standard carbon steel chain while aiding in corrosion resistance.

Ice Cream Manufacturer Due to the environment and regular wash downs the standard steel chains currently used were experiencing short wear life due to corrosion which caused link plates to fuse together. In addition, corrosion also formed internally covering Pin and bush, resulting in accelerated wear. A stainless steel chain was considered because of its good corrosion resistant properties but struggled to provide acceptable wear life.

The protective coating serves as an insulating barrier that actually oxides before the carbon steel base chain, thus protecting and preserving the chain’s physical and structural integrity. Common uses for Diamond ACE include applications exposed to weather, high humidity or on machinery that is routinely washed down with water.

Standard attachments are available.

CASE STUDY For this particular application Diamond ACE chain was recommended as a replacement. Supplied in a number of 4 pitch offset links and separate connecting links. These links were attached to the existing Stainless steel holders carrying the individual ice creams.

The Diamond ACE option extended chain life to 4 times that of standard chain with no sign of corrosion.

STAINLESS STEEL

INDUSTRIES FOOD PROCESSING // BEVERAGE // PACKAGING // ABATTOIR // PHARMACEUTICAL // DAIRY // CONFECTIONERY

Stainless Steel Chain Diamond AP series stainless steel chain, is assembled using 300 series link plates, bushes & rollers, along with a precipitation hardened 600 series stainless steel pin.

Canned Meat

This combination increases wear life of this chain over those constructed entirely of 300 series components.

CASE STUDY

A food processing plant focuses on producing canned meats – some 38 million cans per year. 50% is exported to over 20 countries and accounts for 10% of the world’s total sales of canned beef.

In July 2007 a wear analysis was conducted on the Diamond chain. The wear analysis shows 1% wear or less on the Diamond chain – providing an expected life of 3 years.

The customer was experiencing unacceptable wear from a leading Japanese manufacturer of chains used on the 6 retorts requiring chain replacement every 2 months.

Replacing the original Japanese chain with Diamond ANSI stainless steel chain ensures a significant production uptime outcome. In addition a saving of a minimum $25,920 in labor costs plus a whopping $272,863 saving in materials costs. Diamond ANSI stainless steel chain is now the specified chain in the retort application.

Coming to BSC for a solution the answer was to replace the Japanese brand chains with Diamond ANSI stainless steel chains. They commenced with a change to the Diamond ANSI stainless steel chains on the six retorts in June 2006.

CHAIN Attachment Chain – Light Duty

LOW MAINTENANCE

INDUSTRIES FOOD PROCESSING // BEVERAGE // PACKAGING // CONFECTIONERY // ABATTOIR // TIMBER // AGRICULTURAL // DAIRY // POULTRY

Attachment Chain – Light Duty ASME/ANSI & ISO British Standard, single-pitch and doublepitch chains are available with either attachment link plates or extended pins.

Diamond’s standard attachment hole sizes are designed to accommodate most common bolt sizes.

Special “made to order” attachments are also available with non standard hole sizes and alternative attachment shapes.

MATCHED LENGTHS Many applications require two or more chains, normally with attachments, to run in parallel “flights” joining the chains together forming a conveyor or transfer type system. In these cases it is critical to have the chains ordered as a set, matched for length and installed on the machinery with the same relationship to one another as when they were manufactured. Diamond offers two degrees of matching for parallel operation; Class I and Class II.

Class I – A Class I match assures that the longest and the shortest chain in a given set will not vary in overall length by more than .006”/ft. Using #80 chain as an example, the length of two 120 pitch long chains will not vary by more than .060” in overall length (10ft. X .006”/ft.=.060”). Therefore, the shortest could measure 120”+.000” (remember no negative tolerance) and, the longest could measure up to 120”+.060” and satisfy the Class I requirement. Class I matching is most often accomplished by assembling the chains from selected lots of components parts.

Class II – A Class II match is much more stringent and assures that the longest and the shortest chain in a given set will not vary in overall length by more than .002”/ft. Applying this new tolerance to the above example, the length of two #80 chains 120 pitches long will not vary by more than .020” in overall length (10ft. X .002”/ ft.=.020”). Therefore, the shortest could measure 120”+.000” and the longest could measure 120”+.020” and satisfy the requirement. Class II matching is quite difficult and requires some very unique procedures.

CASE STUDY

Carton Filling Machine Carton Filling Machine are used in most Dairies and Fruit Juice processing.

The latest carton filling machine can fill 14,000 cartons per hour. Four chains run the entire length of the machine. The process involves various stations to fill, glue, fold and dry.

Replacing the original 304 SS chain with Diamond 400 series has extended the chain life x 300%. Consequently re-tensioning chain and station adjustments is now only conducted annually.

The filling stations require adjustments once the chains have worn and usually take between 6 and 8 hours to completely re-adjust the chains and stations.

On a smaller machine that only produces 6,500 cartons an hour, it was estitmated an $80,000 down time cost pa in lost production alone.

Diamond 400 series is now the preferred replacement on most carton filling machines in Australia.

Total increased production = $400,000.

39

40

CHAIN Attachment Chain – Light Duty

OPTIONS

SINGLE PITCH Single Pitch Bent 1 side, 1 hole, Pin Link B1-1 hole (A1)

DOUBLE PITCH CHAIN

OR

BENT Single Pitch, Wide Contour Bent 2 sides, 2 holes Pin Link WCB2-2 holes (WK2)

STRAIGHT ATTACHMENT

OR

STANDARD Single Pitch, Standard, Straight 1 side, 1 hole Roller Link S1-1 hole (SA1)

OR

OR

OR

Single Pitch Straight 2 sides, 1 hole Roller Link S2-1 hole (SK1)

TWO PINS EXTENDED

OR

OVERSIZED Double Pitch, Roller Link, Bent 1 side, 1 hole Oversized Rollers B1-1 hole (A1)

Single Pitch, Wide Contour, Straight 2 sides, 2 holes, Pin Link WCS2-2 holes (WSK2)

ROLLER (INNER) LINK

ONE PIN Single Pitch, 1 pin extended Pin Link E1 (D1)

Single Pitch, Wide Contour Straight 1 side, 2 holes, Pink Link WCS1-2 holes (WSA2)

BOTH SIDES

PIN (OUTER) Single Pitch, Straight 2 sides, 1 hole Pin Link S2-1 hole (SK1)

Double Pitch Straight 1 side, 2 holes Pin Link S1-2 holes (SA2)

WIDE CONTOUR ATTACHMENT

ONE Single Pitch, Straight 1 side, 1 hole Pin Link S1-1 hole (SA1)

Double Pitch Bent 1 side, 2 holes, Pin Link B1-2 holes (A2)

Single Pitch, 2 pins extended Pin Link E2 (D3)

STANDARD ROLLERS

OR

Double Pitch, Roller Link Straight 1 side, 2 holes, Standard Rollers B1-2 holes (SA2)

CHAIN HabasitLINK KVP Plastic Modular Belts

FDA COMPLIANT

INDUSTRIES FOOD PROCESSING // ABATTOIR // PACKAGING // BEVERAGE // BAKERY

HabasitLINK® KVP® Plastic Modular Belts HabasitLINK® plastic modular belts are constructed using modules molded from non-porous thermoplastic materials connected by solid plastic rods.

The all-plastic design promotes long life and superior performance in many applications. Multiple widths are achieved by using an interlocking bricklayed pattern, which provides high lateral belt strength, rigidity and ease of repair.

Habasit belts provide the highest level of food safety and cleanability available in the marketplace today. Each belt style is available in EC/FDA approved polypropylene, polyethylene, or acetal to meet a wide range of operating temperatures, chemical resistance and application requirements.

Because of the modular design, HabasitLINK® belts can be installed within minutes without using complicated tools or fasteners.

General maintenance and repairs can be completed with a minimum of downtime.

HabasitLINK® sprockets eliminate the need for high-tension systems by positively engaging the belt and maintaining proper belt alignment, eliminating edge damage.

Habasit’s oblong hole improves access to the hinge rods, for example in the M5010 FlatTop due to the additional rod clearance.

INDUSTRIES SERVED • Meat (beef & pork).

• Poultry.

• Seafood.

• Bakery.

• Snack Food.

• Fruit & Vegetables.

• Packaging.

• Automotive.

• Confectionery.

• Wineries.

• Beverages / Bottling.

• Printing / Paper.

• Postal.

• Textile.

• Corrugated Cardboard.

• Can Manufacturing.

• Glass Manufacturing.

• PET Manufacturing.

41

42

CHAIN Habasit TS EXTRA – HabaCHAIN

INDUSTRIES FOOD PROCESSING // PACKAGING

HabaCHAIN® Slat and Conveyor Chain HabaCHAIN® is a high quality range of new slat and conveyor system chain products.

HabaCHAIN® products are suitable for a wide range of applications in beverage, bakeries, packaging and many other industries.

Available in numerous material variations, including LF (low friction) and TS (ultra low friction). A choice of straight running or radius, tabbed, bevel or magnetic options and material specifications provides the ideal belt for most environments. Ultra low friction provides smooth operation reducing wear and energy costs.

INDUSTRIES FOOD PROCESSING // BEVERAGE

Habasit TS EXTRA Low Friction Flat Top Chain • Ideal for high-speed dry running applications due to self lubrication over the entire service life.

• Low wear rate – lasts much longer than standard POM (acetal) materials.

• Reduced noise levels due to self lubrication.

• Reduced water consumption.

• Reduced energy consumption due to self lubrication.

• Quiet running – less pulsation / vibration.

• Reduced chain lengthening.

• High strength and excellent fatigue resistance.

• Ideal as a replacement for noisy steel chain.

Major Bottling Plant TS Series Habasit / KVP has been recently installed as the exclusive specification within a major bottling plant in Queensland.

In the past the plant had used standard low friction ‘LF’ acetal table top conveying chains throughout the site. The ‘LF’ series chains did the job, however this busy plant was consuming over 11 Million litres per annum in potable water in order to constantly lubricate the acetal conveying chains. The significantly increasing cost of water plus the social imperative to preserve what is the most precious and often taken for granted resource on our planet, were driving factors in the site’s decision-making process.

Habasit’s TS option for Flat Top chain, uses extra low friction resin technology, resulting in the lowest coefficient of friction, with special self-lubricating agents built into its molecular structure. Ideal for critical bottling applications, this chain is well suited to dry running applications. The benefits include, reduced water consumption associated with top chain lubrication. The extra low friction Habasit “TS” uses less energy than standard low friction models, which also contributes to smooth, effortless and quiet operation. Habasit TS, is dimensionally interchangeable with most LF products on the market, so there is no need to change out sprockets and wear strips unnecessarily. However, Habasit can also provide a special low noise sprocket option complete with a patented split sprocket / split bush and suitably compatible wear strips.

CASE STUDY The self-lubricating properties of the TS Series have resulted in the plant ‘turning off the taps’ as the need to water lubricate no longer exists. In straight water saving this saves the site over $15,000 per annum in water consumption costs alone. An additional benefit of moving from the ‘LF’ chains to the TS Series is the 240% - 270% extra life that will be achieved thanks to the harder-wearing nature of the special TS material. The TS Series table top conveying chain has proved to be a significant weapon in the battle to reduce ongoing operational costs in the areas of resource consumption and maintenance expenditure.

CHAIN TableTop® Chains – MatTop® Modular Chains

TableTop® Chains

MatTop® Modular Chains

Rexnord TableTop® chains offer high strength and high speed for applications from glass bottle manufacturing to raw product handling. In a variety of off-the-shelf widths TableTop chains offer versatile solutions for all your conveying needs.

Rexnord MatTop® chains are assembled to width to virtually any size and offer flexibility in plant layout and product handling which other belts simply can’t. Bricked to width for high strength and ease of repair, and available in numerous surface styles, textures and specialty materials, MatTop® chain is ideal for food and beverage plants.

FEATURES • Sideflexing and Straight Running Types.

• Stainless Steel and Thermoplastic Materials.

• Variety of hold down methods: Tab, Bevel, Magnetflex®.

• High Strength.

• Superior Flatness.

• Industry Standardization.

BENEFITS • Steel Chains offer high strength and abrasion resistance in challenging environments.

• Thermoplastic chains offer higher speeds and lower friction for increased production efficiencies.

• Better product handling.

• New plastic materials offer lowest friction with highest strength.

• Versatility in plant layouts – tight corners, long straight runs all possible.

PRODUCT APPLICATIONS • Conveyors in food & beverage.

• Single filers.

• Case conveyors.

• Gripper elevators.

FEATURES • Range of widths.

• Thermoplastic modular construction.

• Wide variety of plastic materials (acetal, polypropylene, polyethylene, etc).

• Multiple surface styles to suit all applications (flat, flush grid, vacuum hole, raised rib, rubber top, etc).

• Available in DTS® (Dynamic Transfer System) versions for best 90 degree product transfers.

• Superior chain and sprocket interaction over traditional belt and roller arrangements.

• Various flight, pusher and sideguard attachments available.

• Sideflexing versions.

BENEFITS • Large loads can be carried and accumulated.

• Modular construction offers ease of repair – segments can be easily replaced.

• Various widths offer extreme versatility – any conveyor footprint can be accommodated.

• Range of special materials offered allow conveying at all temperatures and in all environments.

PRODUCT APPLICATIONS • Conveyors of any width & length in the food, beverage, container manufacturing, pharmaceutical and automotive industries.

• Accumulation tables.

• Palletizing conveyors.

• Pasteurizer, warmer and cooling tunnels.

• Incline / decline applications with chains fitted with flights / rubber surface.

Run Dry Solution: Glass Bottle Conveying A large brewery was looking to cut down on the amount of water and lubricant it was using on its glass bottle filling conveyor lines. The chains were standard acetal and the engineering department approached [BSC / Inenco] to provide a lower friction chain material which would offer run dry capability on the same chain tracks and sprockets. [BSC/Inenco] and Rexnord visited site and recommended the PSX® [Platinum Series X®] material – a new material offering extra low fiction between product and chain and chain and wearstrip,

CASE STUDY with the proven strength of acetal. Asssited by Rexnord’s proprietary Chain Calculation Programme it was calculated that the new material could be run completely dry even in the corners and at even higher speeds. The brewery now has reduced water consumption, has increased safety by eliminating slippery flooring, and has also extended the wear life of the chain. A great result using PSX chains.

43

44

CHAIN Platinum Series X (PSX) – Marbett Components

Platinum Series X (PSX) Material PSX material is developed for high-speed conveying of glass and PET bottles, aluminium and steel cans in conditions where minimal or no external lubrication is present. Rexnord MatTop® and TableTop® chains in PSX material offer long wear life with minimal dusting in dry running applications.

KEY FEATURES • High Strength.

• Consistent low-friction.

• Minimal dusting.

• Long wear life.

Rexnord developed LF (Low-Friction) material in the 1970s to address “high-speed” conveying concerns. In the 1990s line speeds almost doubled and Rexnord’s HP™ (High Performance) material was introduced. Over time conveyor speeds have continued to increase with concerns in sustainability targeting improved safety, increased productivity, reduced water consumption and energy savings. Rexnord’s new PSX® (Platinum Series®) material addresses these needs and will help set a sustainable conveyor standard for the future.

LOW-CO-EFFICIENT OF FRICTION (COF) • PSX material offers consistent low COF with aluminium and steel cans, glass and PET bottles.

• PSX material offers consistent low COF with various wearstrip and corner materials.

MINIMISES DUST • Reduces dust which is common in dry running applications.

PSX material is developed for high-speed conveying of glass and PET bottles, aluminium and steel cans in conditions where minimal or no external lubrication is present. Rexnord MatTop® and TableTop® chains in PSX material offer long wear life with minimal dusting in dry running applications.

Marbett® Modular Conveyor Components Engineered to perform in high-speed and high-sanitation applications, Marbett® conveyor components help extend chain life and provide highly flexible, smooth running conveying conditions.

Many products within Rexnord’s complete portfolio of conveyor components are available in plastic and stainless steel to address a wide range of requirements.

Chain Guide Components • Wear strips.

• Corner tracks.

• Return rollers.

Product Handling Components • Guide rails.

• Roller guides.

• Clamps and brackets.

Frame Support and Levelling Components • Support bases.

• Articulated and Fixed feet.

• Connecting joints.

Specialty Components • Modular roller transfer plates.

• Return rollers.

• Shaft collars.

MOTORS & GEARED MOTORS MAX-Alloy – Max e3

MAX-Alloy Light Weight. Economical cost, reliable, functional and versatile.

415 Volt 3-Phase 50 Hz, Aluminium frame motor, available in frame sizes D56-D160, 0.18kW to 18.5kW, multi-mount construction 0.75kW and larger.

PRODUCT FEATURES

PRODUCT APPLICATIONS

• Squirrel Cage Rotor.

• MEPS Efficiency.

• Top mount terminal box.

• Mutlimount 0.75kW and larger.

• Class F insulation.

• Protection to IP55.

• Teal Green in colour.

• Geared motors.

• General purpose.

• Materials handing.

• Food industry.

• Air movement.

MAX e3 Premium Severe Duty The heavy duty machine, superior features and performance for all industries.

Providing the best payback periods and lowest cost of ownership.

Reliable and efficient operation for the earths harshest environment’s. TECO renowned grease relief system. Suitable for 55°C ambient at rated output.

Renown TECO quality, 415 Volt 3-Phase 50 Hz, High Efficiency, Cast Iron frame motor, available in frame sizes D71-D355, 0.18kW to 185kW, Integral foot design with side mount terminal box.

PRODUCT FEATURES

PRODUCT APPLICATIONS

• Squirrel Cage Rotor.

• High Efficiency.

• Side mounted terminal box.

• Class F insulation.

• Service Factor 1.15.

• Protection to IP66.

• TECO Blue in colour.

• Also available as Exe (Zone 1 gases) and ExnA (Zone 22 Gases).

• Mining and general purpose.

• Harsh environments.

• Industrial applications such as manufacturing, pumping, air movement, material handing, food industry.

45

46

MOTORS & GEARED MOTORS Frequency Inverter

Compact Motor Mounted Frequency Inverter The NORD family of decentralised frequency inverters can be mounted directly on the electric motor. Adding an inverter to a NORD Electric motor or gear unit is an easy task.

More compact than the advanced SK200 series, the SK180 still has all the features required in an industrial application. The drive enclosure is rugged and sealed to IP55 protection classes for use in the most demanding industrial environments (IP66 also available as an option). Add-on modules provide connectivity to PROFIBUS DP, CANopen, ASI and Devicenet protocols as well as offering additional functionality and user interfaces.

PRODUCT ADVANTAGES • Inverter mounts in place of motor terminal box: no shielded cables, chokes or cabinet space required to mount the unit.

• Rugged aluminium and plastic housing rated to IP55 (IP66 optional) without additional enclosure required.

• Sealed quick-connect / disconnect power and communications wiring available to make disconnecting and connecting the inverter a real breeze.

• Add-on modules allow for communication and user interfaces to be added to the same drive, allowing for the same drive to be used in many ways.

• Low leakage current (<16mA) makes the drive suitable in areas where Earth-Leakage detection must be used.

• Automatic Flux Optimisation and motor ‘Autotune’ results in low power consumption and quiet operation with minimal setup required.

• Designed and manufactured in Germany.

PRODUCT FEATURES • Single Phase 1~240V and Three Phase 3~400V models available.

• Power ratings from 0.25kW to 2.2kW (Single Phase 1~ models up to 1.1kW. Three phase models up to 22kw).

• 2 Analog Inputs, 3 Digital Inputs standard (more available with I/O Modules).

• 2 Digital Outputs standard (more available with I/O Modules).

• Optional user interface modules for power isolators, rotating ‘pot’ speed control and LCD / segment display.

• Optional communications modules for CANopen, PROFIBUS DP, DeviceNet, EtherCat and PROFINET control environments. AS Interface (ASi) enabled models are also available.

• Harting Q5 connections for power and M12 connectors for control can be factory installed for near plug & play connectivity on site.

MOTORS & GEARED MOTORS Geared Motor

Smooth Surface Motors HMT with Worm - Helical Bevel - In-Line Helical

CORROSION PROTECTION

EASY CLEAN

Corrosion Resistant Aluminum Housing.

PRODUCT ADVANTAGES

Modern gear units need to be robust, compact, powerful, inexpensive - and above all, light: This is an advantage, because weight causes costs, especially if the gear unit has also to be transported during movement cycles. Because of this, aluminium alloy has become firmly established as a material for gear unit housings in many areas.

• Often there is no need for painting.

• Corrosion resistant for many applications.

• Good thermal conductivity (lower temperature).

• Easy cleaning.

NORD DRIVESYSTEMS utilises many of the advantages provided by an optimised aluminium alloy for gear unit housings. In addition, the housing material has a certain level of corrosion protection and does not necessarily need to be painted. Last, not least, a housing made from aluminium conducts heat much better than a housing made from cast iron. This makes lower operating temperatures possible, which is good for the internal components of the gear unit and ensures a longer service life.

• Low weight.

• Smooth surfaces especially suitable for applications in the Food and Beverage industry.

PRODUCT FEATURES

Smooth Motors HMT with 2-Stage Bevel Gear Units The new 2-stage bevel helical gear units with optimised performance are an innovative NORD design made from high-strength aluminium alloy.

Thanks to the washdown version, the new 2-stage NORDBLOC.1 bevel gear units are especially suitable for applications in the food industry. Further fields of use include conveyor belts, lifting gear or warehouse systems.

PRODUCT ADVANTAGES • The gear unit has no pockets, recesses or undercuts. Therefore easy cleaning and draining of dirt and liquids is guaranteed.

• In combination with our smooth surface motors, the gear units are ideal for use in the food industry.

• The rigid construction ensures optimum integration in existing systems and is easy to install and remove.

• The wide range of speed ratios (i=3.5 to 70) enables optimum adaptation to customers’ requirements.

• Greater safety due to double seal as standard.

• Available in open or closed washdown versions with which is resistant to both acids and alkalis.

CORROSION PROTECTION

EASY CLEAN

PRODUCT FEATURES • Corrosion-resistant due to aluminium.

• Easy to clean thanks to smooth surfaces (washdown liquids always run off).

• 60% increase in power density compared with the previously available range.

• Suitable for large forces due to enlarged heavy duty drive shaft bearings.

• Sealing options such as double radial shaft sealing rings provide highly reliable sealing for special applications.

• Environmentally friendly through minimised lubricant volume.

• Flexible application through compact design with short IEC adapter, integrated into the proven NORD modular system.

Refer to page 50 for additional information on

47

48

MOTORS & GEARED MOTORS Gear Units

EASY CLEAN

SI

SMI

Universal SI and SMI Worm Gear Units UNIVERSAL SI and SMI worm gear units from NORD DRIVESYSTEMS provide a high power density and are extremely compact.

They feature quiet torque transfer. Thanks to their simple and effective structure they take up considerably less space than other types of gear unit. The gear units are available in SI and SMI versions (with smooth closed surfaces).

PRODUCT ADVANTAGES • A larger selection of shaft diameters provides greater flexibility for customers.

• On the drive side, IEC adapters provide several standard motor attachments for gear units of all sizes.

• Operation as a double gear unit is also possible for very high speed ratios.

• Thanks to fine casting, the improved surface structure with low levels of roughness gives dust less chance to adhere (washdown effect).

• Because of the large selection of components from the modular system, gear units can be optimally adapted to requirements.

• W-cylinder (free drive shaft).

• H10 first stage for larger gear ratios.

• Torque support.

PRODUCT FEATURES • SMI gear units made from cast aluminium with smooth surfaces are especially suitable for applications in the food and beverage industry.

• Gears and shafts from the tried-and-tested modular system.

• SMI gear units available up to size 75 for up to 427 Nm.

MOTORS & GEARED MOTORS HM/HMT Washdown Motor

EASY CLEAN

Washdown/Hygienic Motor (HM/HMT) Unique Washdown Design - HM & HMT Model Motors Manufactured from Corrosion Resistant Aluminium Alloy.

NORD Smooth Surface Motors are ideal for applications in food processing, bottling, pharmaceuticals, poultry and meat processing, bakeries, snack foods, dairy, marine and coastal areas, waste water, damp and wet areas and areas where sanitation and cleanliness is essential.

The product offering includes four continuous duty, premium efficient motor sizes ranging from 0.5 to 1.5 HP with an IEC B14 flange mount and many possibilities to configure as a NORD integral gearmotor assembly. Motor options are varied and include brakes, thermal overload protection, space heaters, potted terminal boxes, condensation drain holes, and connectivity solutions.

NORD Smooth Surface Motors include both the HM and HMT series. The HM Series motors are made from a high-strength, naturally corrosion resistant aluminium alloy and can be supplied with a variety of protective coatings and finishes. The HMT Series Sealed motors are supplied with NORD’s exclusive Surface Conversion System. The NORD HMT Series Smooth Surface motor can also be offered as part of a wide range of integral gearmotor or motorized reducer solution’s complete with .

NORD product solutions have been field-proven to rival more costly stainless steel motor and options. is resistant to blistering, flaking and peeling, offers extreme corrosion resistance across a wide pH range, and a surface that is 1000 times harder than paint.

FEATURES & BENEFITS • Minimum IP66 ingress protection rating.

• Threaded cable entry holes.

• Lip seals on both shaft ends.

• Sealed and gasketed terminal boxes.

• Continuous Duty (S1) / Premium Efficient (IE3) / Non-ventilated (TENV).

• Common 50 Hz and 60 Hz voltages.

• Inverter/vector duty wiring and insulation.

• Rated for voltage spikes per NEMA MG1-2011, section 31.4.4.2.

• Moisture resistant varnished dipped windings.

• Refer to page 50 for additional information on .

Refer to page 50 for additional information on

49

50

MOTORS & GEARED MOTORS TupH Corrosion Protection

FDA COMPLIANT

NSD/NSD (TupH) Sealed Surface Corrosion Protection The Alternative to Stainless Steel Revolutionary process for reducing costs.

Corrosion Protection

PRODUCTS TREATED WITH NSD tupH ARE IDEAL FOR EXTREME AMBIENT CONDITIONS AND DEMANDING REQUIREMENTS. • Easy to clean surfaces.

• Resistant to acids and alkalis (entire pH range).

• No infiltration of corrosion, even if damaged.

• Cannot flake.

• Corrosion-resistant and prevents contact corrosion.

• Alternative to stainless steel.

• Complies with FDA Title 21 CFR 175.300.

• Free from chromates.

THE COMPLETE SOLUTION FOR EXTREME CONDITIONS • Nsd tupH surface-treated housing components.

• DIN and standard components made from stainless steel.

• Washdown housing (gear unit and motor).

• Stainless steel shafts.

• Special shaft sealing rings.

• Food Grade Oil.

FOR EXTREME CONDITIONS • Food & beverage industry.

• Dairies.

• Pharmaceutical industry.

• Water and sewage plants.

• Carwash systems.

• Offshore and coastal areas.

• Cleaning with chemicals (washdown, wide pH range).

TESTS PERFORMED ON SURFACE • ASTM D714 Blistering.

• ASTM D610-08 Corrosion.

• ASTM D1654-08 Scratches.

• ASTM B117-09 Salt spray test.

• ASTM D3170 Gravelometer test.

• DIN EN ISO 9227 Salt mist spray test.

• DIN EN ISO 2409 Cross cut test.

CASE STUDY

NSD-X3 Stainless Coating A soup company in central Victoria has product mixed in a salt bath.

A geared motor is required on the mixer.

The site was having issues with the short product life of the geared motor in such a corrosive, salty environment.

BSC proposed the NORD SK12063 helical worm geared motor with 35mm Gripmaxx® taper grip hollow shaft coated in NSD-X3, NORD Severe Duty Extreme, coating. The NSD-X3 coating is a polyurethane resin impregnated with 316 stainless steel applied with an etch primer and a clear top coat.

The NSD-X3 coating provides improved protection in corrosive environments (salty, acid, or caustic) with no degradation in coating quality even after a 6 month soaking test in 3% salt water. The NSD-X3 is also chip-resistant with increase hardness of the coating due to the stainless steel. The customer is enjoying the benefit extended product life, reduced production downtime and reduced maintenance costs due to the improved coating of the NORD geared motor.

INDUSTRIAL SEALANTS Sealants

FDA COMPLIANT

Dow Corning® Silastic 732

Dow Corning® Flowable Silicone 734 adhesive

Dow Corning® 736 Heat Resistant Sealant

General purpose high performance silicone adhesive/sealant.

Flowable silicone adhesive sealant.

Non-slumping sealant designed for sealing and bonding applications exposed to temperatures as high as 315°C (600°F).

PRODUCT FEATURES • One-component adhesive/sealant.

• Cures at room temperature when exposed to moisture in the air.

• Acetoxy cure system.

• Non-sag, paste consistency.

• Stable and flexible from -60ºC to +180ºC (-76ºF to +356ºF), with short peaks up to +205ºC (401ºF).

• Black version: stable and flexible from -60ºC to +205ºC (-76ºF to +401ºF), with short peaks up to +230ºC (446ºF).

• Complies with MIL-A-46106.

• Complies with FDA 177.2600.

• Available in white, black and clear.

PRODUCT FEATURES • One-component adhesive/sealant.

• Cures at room temperature when exposed to moisture in the air.

• Acetoxy cure system.

• Flowable and self-leveling.

• Stable and flexible from -65°C (-85°F) to +180°C (+356°F).

• Excellent dielectric properties.

• Clear and White.

• Complies with MIL-A-46106.

PRODUCT BENEFITS • May be applied overhead or on side walls.

APPLICATIONS

• Easy to apply, cures to a tough, flexible rubber with a fast tack-free time.

• Good adhesion to many substrates.

The high temperature properties of this sealant make it ideally suited for:

APPLICATIONS

• Easy to apply, cures to a tough, flexible rubber with good adhesion to many substrates.

• Excellent dielectric properties.

General industrial sealing and bonding applications requiring a flowable product.

General industrial sealing, gasketing and bonding applications and complies with MIL-A-46106 and FDA 177.2600.

• Will not sag or run.

• May be used in applications with continuous exposure to 260°C (500°F) and intermittent exposure to 315°C (600°F).

• Available in Red.

PRODUCT BENEFITS

PRODUCT BENEFITS

APPLICATIONS

PRODUCT FEATURES

Particularly suitable for sealing assemblies with fine joints as well as cable entries and connectors, to ensure that they remain water tight.

Due to its good adhesion to other silicone rubbers, ideally suited for making field repairs on existing equipment where a part of an existing silicone encapsulant has been removed.

• Sealing and encapsulating heating elements in appliances.

• Aerospace gasketing.

• Moving oven belts.

• Industrial ovens.

• Bag filters on smoke stacks.

• Other critical bonding, sealing, potting, encapsulating and protective coatings where parts must perform at high temperatures.

51

52

INDUSTRIAL SEALANTS Sealants

FDA COMPLIANT

FDA COMPLIANT

FDA COMPLIANT

Dow Corning® 786 Sealant

XIAMETER® 1890 Protective Coating Gray

Dow Corning® 748 Non-Corrosive Sealant

Silicone rubber sealant for nonporous surfaces, showers, tubs, sinks and plumbing fixtures.

One-part, protective silicone rubber coating for motors and electrical equipment.

One-component silicone rubber.

PRODUCT FEATURES • Cured sealant is mildew resistant.

• Remains permanently flexible without shrinking, cracking, crumbling or drying out.

• Resists staining, spotting and color changes.

• Resists moisture and free steam.

• Retains original design properties even after years of exposure.

• Complies with FDA Regulation No. 21 CFR 177.2600.

• One-part, acetoxy-cure silicone rubber sealant.

PRODUCT BENEFITS Cured sealant is mildew resistant, remains permanently flexible without shrinking, cracking, crumbling or drying out.

APPLICATIONS Dow Corning® 786 Sealant White is designed to seal nonporous surfaces around showers, tubs, sinks and plumbing fixtures where conditions of high humidity and temperature extremes exist.

Typical applications include: • Sealing around shower-tub enclosures, tubs, sinks, urinals and whirlpools.

• Sealing around bathroom fixtures.

• Waterproofing rimless sinks.

• Ceramic tile grouting.

PRODUCT FEATURES • Provides excellent moisture resistance and protection from sand and dust particles.

• Ease of handling (can be applied in the field or shop by brushing or spraying).

• Good electrical insulating properties.

• Adhesion to painted or unpainted metal, glass and wood surfaces.

• Room temperature cure.

• Flexibility from -75 to 350°F (-59 to 177°C) for continuous use and up to 400°F (204°C) for intermittent use.

• Resistance to ultraviolet radiation, weathering.

• Tack-free within 25 minutes; forms rubbery overcoat in a few hours.

• FDA 21 CFR 177.2600.

PRODUCT BENEFITS Electrical equipment completely coated with XIAMETER® CTG-1890 Protective Coating Gray can be readily cleaned by hosing with water.

APPLICATIONS Dow Corning 1890 Protective Coating Gray is a general purpose coating material providing extra protection to such electrical equipment as: • Motor stator windings – Protects insulated motor windings from: moisture in dairies, food processing plants, paper mills, bottling plants; chemicals in tanneries, packing and dye houses.

• Splices and connectors – Provides insulated splices with additional protection against ultraviolet radiation, water and moisture; exposed connections covered with this coating are protected against contaminants and corrosive fumes.

• Transformers – Insulates the tops of distribution transformers and prevents short circuits caused by animals bridging between exposed terminals and the grounded tanks.

PRODUCT FEATURES • Compliance with FDA Regulation CFR 177.2600 covering indirect food contact.

• A noncorrosive cure mechanism that produces no corrosive by-products; can be used in corrosion-sensitive electrical and electronic equipment (on copper and other sensitive metals) with no adverse effect.

• Easy handling with no mixing, heating or solvent hazards; easy repair by cutting away old material and replacing with fresh material.

• A service-temperature range from -67 to 350°F (-55 to 177°C) for extended periods, and up to 400°F (204°C) for shorter times.

• Resistance to harsh environments such as ozone, corona, moisture and weathering.

PRODUCT BENEFITS Dow Corning 748 Noncorrosive Sealant is a one-component, ready-to-use, nonslumping silicone material that reacts with moisture in the air to cure to a tough, rubbery solid.

General purpose adhesive/sealant.

APPLICATIONS Dow Corning 748 Noncorrosive Sealant is a durable, general-purpose sealant and adhesive for use in a wide range of bonding and sealing applications.

INDUSTRIAL LUBRICANTS Greases & Compounds

FDA COMPLIANT

FDA COMPLIANT

FDA COMPLIANT

Molykote G4500 - Food Grade Synthetic Grease

Molykote G0052 - Food Grade Mineral Grease

Dow Corning® 4 Electrical Insulating Compound

MOLYKOTE G-4500 Multi-purpose synthetic grease is a high-performance grease that combines the benefits of wide operating temperature range and broad compatibility with varied materials. This white grease is thickened with an aluminium complex and contains white solid lubricants.

Molykote® G-0052 FG White E.P. Bearing Grease is a high performance lubricant designed for the food and beverage industry. It is a mineral based lubricant thickened with aluminium complex and fortified with EP additives.

Dielectric Moisture Barrier for Electrical Equipment.

PRODUCT FEATURES • Compatible with most industrial and engineering substrates including many plastic and rubber materials.

• Meets FDA Regulation 21 CFR 178.3570 and USDA H1 classifications for incidental food contact.

• Fully synthetic base oil.

• White colour.

• Available in NLGI consistency classes 1 and 2.

• Wide temperature range between -50°C and +165°C. • Excellent low temperature torque.

• Available in 400gm cartridges; 298gm spray packs and 25kg pails.

PRODUCT BENEFITS Formulation provides higher load carrying capacity, greater wear resistance and longer service life compared to conventional petroleum-based lubricants.

The versatility of Molykote G4500 permits the rationalisation of other Food Grade greases as it can be used throughout the entire plant.

APPLICATIONS General purpose light consistency white synthetic grease can be used in rolling element and plain bearings, pivot pins, cams, guides, ways, drive screws, gears, splines and other machine elements.

It is ideal for all food processing equipment, including mixers, motors, conveyors, packing machines and provides excellent lubrication of mechanical components in other food, beverage and pharmaceutical applications.

PRODUCT FEATURES • Excellent lubricating properties.

• Good resistance to water washout.

• High load carrying capacity.

• Compatible with many plastics or elastomers.

• Meets FDA Regulation 21 CFR 178.3570.

• Kosher Approved.

• Carries FDA/USDA/NSF-H1 Food Grade approvals.

• Operating temperature range between -20°C and +150°C. • Available in 400gm cartridges and 15.9kg pails.

PRODUCT BENEFITS Molykote G0052 FG has excellent lubricating properties with good resistance to water wash-out and high load carrying capacity. A Multi-purpose grease suitable for incidental food contact across the entire plant.

APPLICATIONS Applications include bearings, gears, chains and sliding mechanisms in the food manufacturing process.

They are an excellent choice where NSF H1 status lubricant is required or when the product must be free of black particle contamination.

Grease like material containing an inert silica filler in combination with selected polydimethyl silicone fluids .

PRODUCT FEATURES • High dielectric strength.

• Low volatility.

• Moisture resistant.

• Good thermal oxidation and chemical stability.

• Meets requirements of SAE AS 8660.

• Certification to NSF 51 and 61.

• Meeting requirements of FDA 21 CFR 175.300.

• Retains its grease like consistency from -40°C ( -40°F) to +200°C (392°F).

• Odorless.

• Highly water repellent.

• Adheres readily to dry metals, ceramics, rubber, plastics and insulating resins.

APPLICATIONS Used as a seal and lubricant for cable connectors, rubber door seals, switches and rubber and plastic O-rings and as a assembly lubricant for various metal-on-plastic and metalon-rubber combinations.

53

54

INDUSTRIAL LUBRICANTS Compounds & Industrial Gear Oils

Dow Corning® 7 Release Compound Silicone Release Compound.

Dimethyl silicone compound for a variety of lubrication and protection applications.

PRODUCT FEATURES • Maintain serviceable consistency from -40 to 204°C (-40 to 400°F).

• Practically nonvolatile.

• Moisture resistant.

• Electrically insulating.

• Excellent rubber lubrication.

• Excellent release and sealing properties.

• Resistant to oxidation.

• Show little tendency to dry out in service.

• Permitted for food contact use under FDA Regulation 21 CFR 175.300.

• Listed under NSF Standard 51 for use in food processing equipment.

• Listed under NSF Standard 61 for use in potable water applications.

APPLICATIONS • Mold release agent for foundry shell and core molds.

• Break-in treatment for bladders on tire presses.

• Rubber lubricant and preservative.

• Release agent for adhesives and glues.

• Cable-pulling lubricant to draw rubbercovered cable through conduit.

• Release agent for plastic extruders and processing equipment.

• Release agent for plastic film packaging machines.

Molykote 111

Molykote L-1122FG

An excellent valve and O ring Lubricant featuring a heavy consistency silicone compound. It is a non-curing sealant that is extremely compatible with rubber, plastic & metals.

Molykote® Gearbox and Chain Oils help prevent wear and process interruptions in power transmission systems and components. Molykote L-1122FG is a synthetic food grade gear oil.

PRODUCT FEATURES

PRODUCT FEATURES

• Wide service temperature range (-40°C/40°F to 200°C/392°F).

• Excellent water resistance.

• Compatible with many plastics and elastomers.

• Low vapor pressure.

• Low volatility.

• Meets several global standards for water contact.

• Molykote 111 is packed in 100gm tubes, 400gm cartridges, 1kg tins, 5kg tins and 25kg drums.

• USDA H1 rating for incidental food contact.

• Maintains viscosity characteristics at wide temperature range.

• Long life formulation.

• This product has a viscosity of 220 centistokes and is package in 16.1kg drums.

PRODUCT BENEFITS Molykote 111’s good resistance to most chemicals and a wide service temperature offers users a single versatile product for lubricating elastomeric elements throughout the food processing facility that will not wash out or harden when subjected to high temperatures.

APPLICATIONS • Lubrication for control and pressure plug valves, water softener and faucet valves.

• Sealant for vacuum & pressure systems.

• Sealant for equipment subject to washing and harsh environmental exposure: meters, electrical service entrance and underground connections.

• Damping medium for dash pots in electrical and electronic equipment.

• Used as an anti-stick and a sealant for transformer gasket and equipment enclosures. It prevents gaskets from sticking to metal and resists weathering and water washout.

• Rubber and plastic O-rings, gaskets and seals.

• Can be used as a chemical barrier coating.

PRODUCT BENEFITS Compared to conventional gear oils Molykote L-1122FG offers greater resistance to oxidation and provides stable performance and elevated temperatures and high loads in turn reducing energy consumption.

Additionally L-1122FG maximizes oil drain intervals, equipment life and assists in the reduction of lubricant consumption.

APPLICATIONS Gearbox and chain lubrication preventing wear in transmission systems and components.

INDUSTRIAL LUBRICANTS Specials

Molykote 316 Release Molykote 316 is a silicone oil release agent and lubricant for use in many food and industrial applications where reduction of friction and wear is required.

PRODUCT FEATURES • Transparent food grade silicone oil • USDA H1 rating for incidental food contact • Non staining and non-contaminating • Operating temperature range between -40°C to +200°C • Molykote 316 is packed in 283gm aerosol cans and 14.1kg drums PRODUCT BENEFITS Molykote 316 provides exceptional performance in the release of processed materials from a variety of surfaces and is compatible with metal, rubber and plastic substrates.

APPLICATIONS It can be used as a release agent in many applications including rubber and plastic processing, cardboard box & wood manufacturing and is well suited for providing a slippery surface on conveyor belts, guides, slide plates and tables in the food industry.

It is also suitable for the lubrication of door gaskets on refrigerators, freezer and ovens, vending machine chutes, cutting tables and in the movement of frozen and dried foods.

Molykote P-1900 Food Molykote Food Grade Machinery Anti-Seize Paste Spray Oil Molykote® P-1900 Food Machinery Anti-Seize Paste is a mineral oil-based anti-seize paste fortified with a synergistic combination of solid lubricants that meets FDA regulations 21 CRF 178.3570 and NSF H1 classification for incidental food contact. Molykote P-1900 Paste offers excellent low coefficient of friction and high load carrying capacity.

PRODUCT FEATURES • Meets FDA Regulations 21 CRF 178.3570 and NSF H1 Classification for incidental food contact.

• Low coefficient of friction.

• Good water resistance.

• High load carrying capacity.

PRODUCT BENEFITS • Single Anti-Seize product suitable for all metal types in food production facilities offering reduced inventory requirements.

• Low coefficient of friction enables adjoining metals to slide easily across each other, making P-1900 the ideal solution when you need a low friction paste.

• Resistance to water wash out ensure easy disassembly in heavy washdown environments.

• Exceptionally high load carrying strength for application in areas where conventional lubricants fail or are inappropriate.

APPLICATIONS Lubrication of mechanical components in food & beverage processing equipment.

Sliding surfaces and friction contacts to heavy loads, especially at low to medium speeds.

• Threaded Connections.

• Sides, Guides and Tracks.

• Shaft/Hub Connections.

• Plain Bearings Busing and Sleeves.

• Press Fit Joints.

Molykote Food Grade Spray Oil is transparent multipurpose spray oil that complies with the USDA H1 rating for incidental food contact.

PRODUCT FEATURES • Good penetration.

• High corrosion protection.

• High load capability.

• Meets FDA Regulation 21 CRF. • 178.3570 and USDA H1.

• Classification for incidental food contact.

• Odourless and tasteless.

• Available in easy to use 400gm aerosol cans.

PRODUCT BENEFITS Provides excellent corrosion protection and has a capacity to handle high loads.

APPLICATIONS Molykote Food Grade Spray Oil is used in the lubrication of mechanical components in food and beverage processing equipment.

55

56

INDUSTRIAL LUBRICANTS Specials

FOODLUBE® Sugar Dissolving Fluid Food grade spray to dissolve and remove sugars and fondants from all surfaces Rapidly dissolves all sugars and fondants from all surfaces leaving a light lubricating, protective film, supplied in a hand trigger pack for accurate application particularly where aerosols cannot be used due to risk or preference.

FEATURES & BENEFITS • Rapid penetrating action.

• Protects against corrosion.

• Available in bulk and easy to apply trigger spray.

• Temperature range +5°C to +95°C.

• NSF H1 Registered.

• ISO 21469 Certified.

• HALAL Certified.

AREAS OF APPLICATION Found in food, pharmaceutical and other clean environments.

Rocol Baker Mate HT A dispersion of high grade graphite lubricant, containing wetting agents and synthetic polymer in a water base. It uses dispersing agents and binding resins to lubricate oven chains and other high temperature applications up to 600°C. FEATURES & BENEFITS • Can be applied when the chain is still warm.

• Operates at temperatures up to 600°C. • Graphite remains in suspension.

• Can be diluted up to 1 part with five parts of water.

• Contains non-toxic, non-flammable and non-carbonising ingredients.

• Penetrates rapidly.

• Resists high load.

AREAS OF APPLICATION • Bakery oven chains.

• High temperature chains in dusty environments.

Food Safe Chain Lube A water resistant, non-toxic lubricant, for the lubrication of chains and associated bearings in “clean industry” environments.

FEATURES & BENEFITS

AREAS OF APPLICATION

• Penetrates rapidly into pins and bushes.

• Will not wash off during cleaning operations.

• Good adhesive properties.

• Corrosion resistance - extends chain life.

• Withstands high loads.

• AQIS approved.

• Chains operating in food industry.

• Overhead conveyor chains in meatworks.

DETEX – Metal Detectable Caps ROCOL have added additional safety dimension with the introduction of DETEX metal detectable caps on all aerosol cans and cartridges.

DETEX metal detectable components are an innovative solution which helps to achieve a hygienic food or beverage processing environment.

DETEX x-ray and metal detectable plastic actuators and caps are now used on all aerosol cans and cartridges for ROCOL FOODLUBE® food-grade lubricants. It means that, unlike traditional packaging, any FOODLUBE product caps and actuators can be identified using standard x-ray or metal detection equipment should they become loose in food and drink processing areas.

Building on its long-standing NSF registration for FOODLUBE and its ISO 21469 certification, both of which offer crucial safety assurances about lubricant formulation, ROCOL’s DETEX x-ray and metal detectable caps and actuators across its range offers further benefits to customers in meeting HACCP requirements.

The patent-pending DETEX caps are themselves manufactured from safe materials deemed acceptable by the US Food and Drug Administration for use in food processing plants.

INDUSTRIAL LUBRICANT SYSTEMS Single Point Lubricators

Pulsarlube OL500 The Pulsarlube OL500 oil lubricator is our latest innovation in oil lubrication specifically designed to deliver a fresh, consistent and precise amount of oil to all of the vital parts of your rotating equipment.

The precise and reliable lubrication of the Pulsarlube OL500 significantly reduces wear, oil consumption, and also extends the service life of your machinery; thus cutting high maintenance costs dramatically. The OL500 is easily refillable.

FEATURES

SPECIFICATIONS

Capacity

500cc

Available Dispensing Periods

Half (H) 1, 2, 4, 6, 12, 18 & 24 months

Operating Pressure

Avg. 10kgf/cm² (145psi) depending on oil viscosity

Operating Temperature Range

-15˚C~60˚C (5˚F~140˚F) -40˚C~60˚C (-40˚F~140˚F) with a lithium battery pack

Oil Viscosity Range

Max. 10,000 cSt @ 40˚C

Battery

DC 4.5V battery pack (replaceable)

Multi Point Lubrication

Up to 4 point using remote installation kit

Packaging

8 Units / Case

Pulsarlube E

Pulsarlube M

The Pulsarlube E is designed to offer superior advantages in cost competitiveness and user friendliness over conventional gas type SPL units.

The innovative Pulsarlube M is designed to ensure reliable lubrication and at the same time cut lubrications costs with an advanced computerised control system.

The Pulsarlube E has a creative and innovative design which satisfies a wide variety of demands for industrial applications. It operates based on the proven technology of electrochemical reaction which generates inert Nitrogen (N2) gas through the systematic use of an electrolyte and electrical energy.

It consists of a vertical feed pump, motor/gear set, and microprocessor allowing operating pressure of 30kgf/cm² (425 psi). It is ideal for hard to reach /hazardous locations via its removed installation capability.

The Pulsarlube E utilizes an intuitive mode selecting mechanism to ensure an error-free and simple operation. This product is the right choice for a cost effective, reliable, and safe SPL product for most industrial applications.

• Highly cost effective.

• Easy to install and simple to operate.

• Five available dispensing periods: 1, 3, 6, 9, and 12 months.

• Convenient for use in confined spaces.

• Durable and reliable engineering.

• Transparent container for easy visual inspection of lubricant levels.

• Resilient 1/4” NPT/BSPT compatible output thread.

• Built-in large LCD makes it easy to read and provides all necessary information to optimally monitor your equipment.

• User friendly programming is simple with the press of a single button.

• Environmentally friendly, Pulsarlube M is reusable.

• High operating pressure permits you to conveniently lubricate hazardous and hard to reach areas.

• Variable settings.

• 60cc- 1 to 12months.

• 125/250cc- 6 optional dispensing periods from 1, 2, 3, 6, 12 and half month.

• The Pusarlube M’s innovative, well balanced design and possession of a tempered steel shaft with a brass finish tip allows the M unit to excel in high vibration applications.

• A microprocessor chip accompanied along with a powerful positive displacement pump enables the Pulsarlube M to effortlessly dispense an exact amount of fresh lubricant at precisely programmed intervals.

57

58

INDUSTRIAL LUBRICANT SYSTEMS Multiple Point Lubricators

Automatic Lubrication Systems â&#x20AC;&#x201C; Reduce Costs and Maximise Efficiency GREASING DURING OPERATION

REDUCED DOWNTIME

The optimal time to grease is during operation when small quantities of grease are distributed to each grease point many times per day ensuring the best possible lubrication and maintaining a protective barrier against water and particle contamination.

Manual lubrication is eliminated saving hundreds of hours.

Component failures leading to lost production and repairs are also greatly reduced.

REDUCED COMPONENT WEAR Because critical components are constantly supplied with fresh grease, mechanical wear is greatly reduced.

NO GREASE POINT CAN BE MISSED Difficult, dangerous and hard to reach grease points cannot be missed. Optimal lubrication is maintained at all times regardless of schedule servicing.

FREQUENT SMALL VOLUMES Automatic lubrication systems apply small amounts of grease frequently minimising waste and maximising bearing protection.

Too much

Too little

INDUSTRIAL LUBRICANT SYSTEMS Food Grade Funnel Scrubber

Food Grade Funnel Scrubber One Eye Industries Food Grade Magnetic Funnel Scrubbers are designed to ensure the highest cleanliness quality during food factory production.

OEI Magnetic Filtration technology has been redesigned for food applications including: dairy, beverages, processed and pre-processed foods. In the processing line, the Magnetic Funnel Scrubber is perfect for removing unwanted contaminants during operation. Many of our Magnetic Funnel Scrubbers have been in operation in customers plants for over 8 years, without loss of field strength.

• A variety of sanitary connections are available for ease of installation and service.

• Employs powerful magnetic filter rods with full exposure to the product, with minimal flow restrictions and maximum contamination exposure.

• Magnetic filter rods are easily removed for inspection and or cleaning.

• Magnetic field strength removes ferrous contamination down to sub-micron levels.

• Designed for permanent installations; simply flush clean then remove magnetic filter rods and wipe clean.

• Holding strength of 270lbs/ lft.

SPECIFICATIONS Pipe Size 41.15- 1.5” (38mm), 42”-2” (50mm), 43”-3” (75mm), 44”-4” (100m), 46”-6” (150mm), 48”-8” (200mm).

Connections Tri-Clamps, Weldlet.

Mount Horizontal, Vertical.

59

60

ENGINEERING SUPPLIES Abrasives & Metal Detectable PPE

STAINLESS STEEL

PFERD Grinding and Cut-Off Wheels for Stainless Steel (INOX) Stainless steel (INOX) not only provides outstanding characteristics but also poses special demands on the tools employed.

The development of optimum tools for use on stainless steels has therefore been a high priority at PFERD for decades. Many PFERD tools are purpose-designed for work on this material.

PRODUCT FEATURES • Free of elemental iron, ferrous or chlorine/ sulphur-containing fillers and meet KWU Class 2 standards.

• Cool designated product reduce heat from contact pressure through the addition of cooling additives.

• Products bear the additional designation INOX or COOL in their name.

• Cutting Tools designated INOX are identified by a blue colour in the PFERD colour code system.

• PFERD fine grinding and polishing tools for use on stainless steel (INOX) are marked with the designation COOL.

PRODUCT BENEFITS

APPLICATIONS

• Corrosion prevention through the exclusion of ferrous or chlorine/sulphurcontaining fillers.

• Colour coding helps you select the optimum product.

• Purpose designed product enhances competence in processing stainless steel (INOX) work pieces.

• Optimization of work results providing unsurpassed cost efficiency in stainless steel (INOX) processing and finishing applications.

• COOL designated product assist in limiting the heat input, thus preventing thermal damage to the tool and work piece.

• Chemical containment applications.

• Tank and fluid equipment construction.

• Machine and plant construction/ maintenance for the foodstuff processing and luxury foods sectors.

• Pump, pipe and turbine construction.

• Equipment construction (e.g. heat exchangers).

METAL DETECTION

Metal Detectable Ear Plugs Metal detectable Ear Plugs adds a new dimension to using “All Due Diligence” when working in or on food processing areas.

PRODUCT FEATURES • Extra-soft, low-pressure foam for comfort and fit.

• Tapered shape for easy insertion and removal.

• Shaped to fit even very small ear canals.

• Non-irritating smooth surface.

• Class 5.

• Available corded, uncorded and Washable & Reusable.

• Each pair is individually poly-bagged.

• Dispenser boxed.

PRODUCT BENEFITS • The enclosed metal ball bearing eliminates any exposed metal.

• Corded version are available to help prevent earplug loss.

• The ball bearing and cord are in separate holes so that the earplugs remain detectable even if the cord is removed.

• Assists with implementing HACCP for all areas.

• Reduces the risk of contamination by foreign bodies.

APPLICATIONS • Suitable for process workers where high noise machinery is present.

• Maintenance staff working in food processing areas.

ENGINEERING SUPPLIES Stainless Steel Fasteners

Stainless Steel Fasteners Stainless steel fasteners are widely used in food and beverage manufacturing and processing industries for manufacture, bulk storage and transportation, preparation and presentation applications. Depending on the grade of stainless steel selected, they are suitable for most classes of food and beverage products.

PRODUCT FEATURES • Most containers, pipework and food contact equipment in stainless steels is manufactured from either 304 or 316 type austenitic stainless steels.

• The 17% chromium ferritic stainless steel (430 type) is also used widely for such applications as splashbacks, housings and equipment enclosures, where corrosion resistance requirements are not so demanding.

• In addition to these non-hardenable austenitic and ferritic types higher strength ‘duplex’ types, such as grades 1.4362 and 1.4462 are useful for ‘warm’ conditions (i.e. over 50°C) where stress corrosion cracking (SCC) can be a corrosion risk, such as in brewery sparge tanks.

PRODUCT BENEFITS OF UTILIZING THE CORRECT GRADE If the grade of stainless steel is correctly specified for the application, corrosion should not be encountered. Surface finish and condition is very important to the successful application of stainless steel fasteners. Smooth surfaces not only promote good cleansibility but also reduce the risk of corrosion.

The types of corrosion to which stainless steel fasteners can be susceptible are summarised below. This can be useful in identifying problems due to wrong grade selection or inappropriate use of equipment.

PITTING AND CREVICE CORROSION. • Both crevice and pitting corrosion occur most readily in aqueous chloridecontaining solutions. Although attack can occur in neutral conditions, acidic conditions and increases in temperature promote pitting and crevice corrosion.

• Pitting corrosion is characterised by local deep pits on free surfaces.

• Crevice corrosion occurs in narrow, solution-containing crevices or sharp reentrant features in a structure. Examples of potential sites for crevice corrosion are under washers, flanges and soil deposits or growths on the stainless steel surface.

STRESS CORROSION CRACKING. • ‘SCC’ is a localised form of corrosion characterised by the appearance of cracks in materials subject to both stress and a corrosive environment. It usually occurs in the presence of chlorides at temperatures generally above 50°C. INTERGRANULAR CORROSION. • ‘IGC’ or ‘ICC’ (known in the past as ‘weld decay’) is the result of localised attack, generally in a narrow band around heat affected zones of welds.

This is more likely to occur in the ‘standard’ carbon austenitics.

The risk of IC attack is virtually eliminanted if the low carbon (0.030% maximum, eg 1.4307) or the ‘stabilised’ (eg 1.4541) types are selected.

Applications TYPES

420 (martensitic) 430 (ferritic)

TYPICAL APPLICATIONS

Cooks and professional knives, spatulas etc .

Table surfaces, equipment cladding, panel (ie components requiring little formability or weldability). Used for moderately corrosive environments (e.g. vegetables, fruits, drinks, dry foods, etc).

304 (austenitic)

Vats, bowls, pipework, machinery parts (i.e. components requiring some formability or weldability). Corrosion resistance superior to 430.

316 (austenitic)

Components used with more corrosive foods (e.g. meat/blood, foods with moderate salt contents), which are frequently cleaned, with no stationary solids and not under excessive stress.

1.4539 (austenitic) 1.4462 (duplex) 6%Mo. types (austenitic)

Used with corrosive foods (e.g. hot brine with solids that act as crevice forms, stagnant and slow moving salty foods).

Used with corrosive foods (e.g. hot brine with solids, stagnant and slow moving salty foods). Higher strength than austenitics.

Good resistance to stress corrosion cracking in salt solutions at elevated temperatures.

Used with corrosive foods (e.g. hot brine with solids, which act as crevice formers, stagnant and slow moving salty foods). Good resistance to stress corrosion cracking in salt solutions at elevated temperatures. Used in steam heating and hot work circuits, hot water boilers, etc.

61

62

PLASTICS Plastics

Plastics Range Whenever food is being packaged or prepared, clean and sterilisable surfaces and vessels are critical. Plastics play a key role in mixing, cooking, packaging and transportation of all types of food.

UHMW-PE. (POLYETHYLENE) The diverse uses of UHMW-PE range from standard wear applications to rollers, guides, gears, and impellers. Excellent slide friction properties and good wear resistance are among the major attributes of this material. UHMW-PE is available in a wide variety of standard sheets, rods and custom profile extrusions (half-rounds, angles, channels, etc.).

ACETAL A well-recognised engineering thermoplastic widely used in many applications where close tolerances and dimensional stability are critical. Acetals are stiff, strong, scratch-resistant, and chemicallyresistant, however, Acetals should NOT be used where chlorinewater is present, as the surface may be degraded.

POLYCARBONATE (PC) & ACRYLIC IMPACT MODIFIED Guarding is the main application. Some food processing machinery sight windows require glass-like transparency, FDA compliance and excellent impact resistance. With these material parameters, Impact Modified Acrylic is sometimes the only suitable material, especially, where components must be machined to close tolerances.

PET-P PET-P offers the dimensional stability of Acetal with the wear resistance of nylon. Applications are in parts with high wear and wet environment due to its excellent resistance to water and a broad range of pH (2.0 to 9.0).

PTFE (TEFLON) Typically used for seals, gaskets, fittings, and non-loaded parts.

PTFE (Teflon) Heat Sealing Tapes and Conveyor Belts: • Tapes are most frequently used in heat sealing applications within the packaging industry for covering sealing jaws in packaging machines.

• Band sealing belts are largely used in continuous rotary packaging machinery for products as frozen foods, pet foods, powders, liquids and grains.

• Wrapper belts are found where items like toilet tissue rolls, soap, biscuits packets are required sealing on both ends.

• PTFE coated solid woven glass belting is widely used in food manufacturing because of its non-stick nature it is ideally used when cooking foods that would have a tendency to stick to hot cooking platens.

PLASTICS Plastics

Applications

Belt Guides Belt Scrapers

BAKERIES

BEVERAGE

✓ ✓

✓ ✓

BOTTLING, CANNING, PACKING PLANT

CONVEYOR SYSTEMS

FOOD PACKAGING & PROCESSING

PACKAGE HANDLING, DISTRIBUTION CENTRES

PHARMACEUTICAL PACKAGING EQUIPMENT

✓

✓

✓ ✓

✓

✓ ✓

Brackets Cams Chain Guides

✓

✓

✓

✓

✓ ✓

✓ ✓ ✓ ✓

✓ ✓ ✓ ✓

✓ ✓ ✓

✓ ✓

Chute Liners Corner Tracks Custom Parts Guide Rails Pulleys

✓

✓

✓

✓

✓ ✓ ✓ ✓

✓ ✓ ✓

✓

Rollers

Wear Strips

✓

✓ ✓ ✓

Wear Guides for Plastic Modular Belts & Flexing Chain

✓

✓

Sprockets

✓ ✓

✓

✓ ✓

Pulleys & Cutting Boards Roller End Bearings

✓ ✓

✓ ✓

Star Wheels

✓ ✓

✓ ✓

✓

✓ ✓ ✓

63

C100-007 9/16