Bearlon Catalogue

BEARL

N

Engineering Plastics

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BSC ENGINEERING PLASTICS

BEARL

N UH

BEARLON UH (ultra high molecular weight polyethylene) is a premium virgin grade polyethylene which is used extensively in commercial and industrial applications. It has a molecular weight of 4,500,000g/mol, and has improved wear and abrasion resistance, combined with outstanding impact strength, even at temperatures below -200°C. BEARLON UH has excellent chemical resistance, low moisture absorption, a low co-efficient of friction and superior anti-stick properties. It is often used in high-wear applications, from wear strips under conveyors to guide rails in bottling plants or scraper blades on road rollers.

benefits Outstanding impact strength Improved abrasion resistance Low co-efficient of friction Poor UV resistance Superior anti-stick properties Good chemical resistance

Larger BEARLON UH sheets are used for lining bulk storage hoppers where low friction, anti-stick and abrasion-resistant properties solve feed and wear problems. Sheets are available with planed or unplaned surfaces. Extruded profiles and wear strips have applications in the materials-handling industry, and BEARLON UH is also available in self-adhesive tapes.

Temperature range: -269ºC to +70ºC.

Note Some sizes, lengths, or profiles may be subject to minimum order quantities or are available on indent only. They may be subject to special conditions.

material

applications

BEARLON UH natural BEARLON UH black regen BEARLON UH profiles

Scraper blades Hopper linings Truck bed linings Chain guides and tensioners Screw conveyor linings Bottling, canning and packaging machinery

availability Rod from 10mm to 300mm Sheet from 3mm to 100mm Profile/wear strips

Machine guides Under-chain wear strips, runners, tracks Bulk handling materials Star wheels Guide rails and edge covers

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BEARL

BSC ENGINEERING PLASTICS

N HD

Polyethylenes are ideally suited to many mechanical, chemical and electrical applications, principally because of their outstanding friction and wear capabilities. BEARLON HD has excellent chemical resistance, very low moisture absorption, low co-efficient of friction and anti-stick abilities.

BEARLON HD is able to be welded.

BEARLON HD is widely used in the food, fish and meat processing industries, where it is used extensively in cutting boards and table tops. Its non-absorbent and easy-to-clean nature help to maintain essential hygienic conditions.

material BEARLON HD natural BEARLON black BEARLON HD yellow

availability Sheet from 3mm to 90mm

Temperature range: -100째C to +80째C

Note Some sizes/lengths or colours may be subject to minimum order quantities or are available on indent only.

Non-standard sizes/lengths available on request and subject to special conditions.

benefits

applications

Good wear properties High chemical resistance Very high impact strength Low moisture absorption Suitable for food contact Good electrical resistance Non-stick surface

Large pitch sprockets Electrical insulators Cutting boards Table tops

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BSC ENGINEERING PLASTICS

BEARL

N 6, BEARL

N 66

The general engineering field uses two basic types of nylon and, whilst their physical properties are broadly similar, individual differences will affect their end use.

BEARLON 6, in both cast and extruded grades, offers the optimum combination of mechanical strength, toughness, damping properties and wear resistance. Its electrical properties and good chemical resistance make it the general purpose grade for most mechanical, construction and maintenance applications.

BEARLON 66 has a higher mechanical strength, stiffness and toughness than extruded BEARLON 6, although the unmodified cast BEARLON 6 grade shows similar characteristics. BEARLON 66 has better heat, wear and creep resistance, but impact strength and mechanical damping ability are less. It has superior machining qualities and is well-suited to automatic lathes.

Temperature range: Bearlon 6 -40°C to +100°C (-40°C to +70°C in water) Bearlon 66 -30°C to +100°C (-40°C to +70°C in water)

material BEARLON 6 - extruded natural BEARLON 66 - extruded natural BEARLON 6 - cast natural BEARLON - tube

benefits High mechanical strength and toughness Excellent fatigue and wear resistance Good sliding properties Good mechanical dampening properties Good (6) and superior (66) machining qualities

applications Sleeve and slide bearings Gears and sprockets Support and guide wheels Conveyor rollers Insulators Buffer blocks

availability Tube from 50mm to 500mm Rod from 10mm to 350mm Sheet from 3mm to 100mm

Note Some sizes or lengths may be subject to minimum order quantities or available on indent only. Non-standard sizes or lengths available on request and subject to special conditions.

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BSC ENGINEERING PLASTICS

BEARL N LF

BEARLON LF is a greenish-coloured, oil-filled cast BEARLON 6 nylon which is totally self-lubricating. This internal lubrication has been especially developed for use in applications that rely on unlubricated, highlyloaded and slow-moving components, with the result that BEARLON LF has considerably enlarged the application possibilities of standard cast nylons.

Because of its self-lubricating properties, BEARLON LF exhibits a co-efficient of friction that is 50% less than standard cast nylons, and has a wear resistance that is up to 10 times greater.

The food grade, oil-lubricated version of BEARLON LF combines superior bearing properties with an FDAapproved formulation (21CFR, section 177.5 and others) for food processing applications. Continuous oil lubrication, built right into the nylon, means reduced friction, higher operating speeds and no need for external lubrication.

BEARLON LF retains the other physical properties which make cast nylons so effective in many applications. It has good mechanical strength, creep resistance over a wide temperature range, excellent sliding and machining properties and dimensional stability.

Temperature range: -20째C to +100째C (-20째C to +70째C in water)

material BEARLON LF green BEARLON LF white foodgrade

availability Rod from 40mm to 250mm

Note Some sizes or lengths may be subject to minimum order quantities or are available on indent only.

They may be subject to special conditions.

benefits

applications

High mechanical strength and toughness Totally self-lubricating Excellent co-efficient of friction Good machining properties Excellent wear resistance Excellent sliding properties

Sleeve and slide bearings Wear pads Conveyor wear strips Thrust washers Chain guides Fork hoist mast blocks

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BSC ENGINEERING PLASTICS

BEARL

N GSM

BEARLON GSM is nylon which is stiffer, harder and dimensionally more stable than unmodified nylon. The addition of MoS 2 (molybdenum disulphide) creates a strong crystalline structure which enhances bearing and wear behaviour, without impairing the inherent impact and fatigue resistance of cast nylon.

BEARLON GSM is self-lubricating, quiet in operation, and its lightness contributes to low inertia, which is often a factor under stop/start conditions.

It is easily machined, has good load-bearing capabilities and its low co-efficient of friction makes it ideal for many bearing applications.

Temperature range: -30째C to +105째C (-30째C to +70째C in water)

material BEARLON GSM black

availability Rod from 50mm to 300mm Sheet from 6mm to 60mm Tube from 50mm to 300mm

Note Some sizes or lengths may be subject to minimum order quantities or are available on indent only. They may be subject to special conditions.

benefits

applications

Good load-bearing capability Excellent wear resistance Good sliding properties Low co-efficient of friction High impact resistance Self-lubricating

Gears and sprockets Support and guide wheels Conveyor rollers Bearings and sheaves Wear pads and strips

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BEARL

BSC ENGINEERING PLASTICS

NC

BEARLON C is a hard engineering plastic derived from the polymerization of formaldehyde. It is highly suitable for automatic machining and precision mechanical parts. It exhibits high tensile strength, hardness and impact resistance. The low moisture absorption of BEARLON C gives excellent dimensional stability for close tolerance parts, such as bearings and gears.

BEARLON C is a copolymer acetal and, compared to a homopolymer, is more resistant to hydrolysis, strong alkalis and thermo-oxidative degradation; but has slightly lower mechanical strength, stiffness, hardness and creep resistance.

BEARLON C is widely used in mechanical components and electrical insulators where exceptional strength is required for above-average temperatures or moisture levels. It is FDA approved and can be used in contact with food, especially in liquid environments. BEARLON C is available in natural or black in a range of rods and sheets.

Temperature range: -50°C to +100°C (-50°C to +85°C in water)

material BEARLON C natural BEARLON C black

availability Rod from 3mm to 200mm Sheet from 6mm to 70mm

benefits High mechanical strength, stiffness and hardness Good impact resistance Low stick/slip properties Good machining properties Excellent resilience Good dimensional stability Physiologically inert – suitable for food contact

applications Heavily-loaded bearings and rollers Gear wheels with small modules Bearings and gears with small tolerances Valve seats Snap-fit assemblies Insulating components in electrical engineering Cam followers Thrust washers

Note Some sizes or lengths may be subject to minimum order quantities or are available on indent only. They may be subject to special conditions.

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BSC ENGINEERING PLASTICS

PILLOW BLOCK INSERTS Bearlon manufactures an extensive range of thermoplastic inserts for cast iron bearing housings. These bearings are easily fitted, self-aligning and are typically used where bearing loads and speeds are relatively low, allowing them to often run completely unlubricated.

Pillow Block inserts are generally moulded in UHMWPE (ultra-high molecular-weight polyethylene), making them ideal for use in watery environments and food applications. All inserts are pilot-bored or can be machined to specific size on request.

Both metric and imperial sizes are avaialble.

benefits

applications

Non-corrosive Maintenance-free Low cost

Slow-moving conveyors Hinging mechanisms Slow-running bearings

Himould速 CONVEYOR ROLLER END CAPS A superior nylon-6 material impregnated with molybdenum disulphide (MoS2) is used in the manufacture of Himould速 end caps. This combination helps to lower friction, resulting in less wear and added self-lubricating properties, making them ideal for applications where roller lubrication is intermittent.

Himould速 conveyor roller end caps are designed to be a push-fit into the tube, with running clearance built into the bore.

benefits Self-lubricating Excellent wear resistance Non-corrosive Smooth and quiet-running

applications Production lines Fruit processing machinery Transfer tables Conveying equipment

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BSC ENGINEERING PLASTICS

X-Lube® BUSHES X-Lube® bushes are designed to provide an extremely cost-effective alternative to traditional metal bearings. These plastic bushes are moulded to the highest quality standards and are available throughout Australasia.

X-Lube® bushes use a superior nylon-6 material impregnated with molybdenum disulphide (MoS2). This additive lowers friction which helps to reduce the need for lubrication and increases the life of the bush.

These bushes have generally been designed with an interference fit on the OD to allow for a good push-fit into the housing. An additional clearance has also been allowed in the ID so that when the bush is installed, it will have the correct clearances for most applications.

If in doubt about the correct fitting and clearances of X-Lube® bushes, contact your nearest BSC branch. Other factors such as temperature variation, moisture absorption and bearing speed may mean additional clearance is necessary.

X-Lube® bushes are available in plain (P) or shouldered (S) configuration and are normally moulded in MoS2 filled nylon-6.

However, other materials such as acetal can be supplied for specific applications, although minimum order quantities may apply.

X-Lube® bushes are produced from special tooling. This tooling is cost-effective and ideal for production of bushes for special requirements.

benefits Self-lubricating Low friction Non-corrosive Lightweight Superior chemical resistance

applications Dry-running bearings Hinges Packers Sleeves Electrical insulators

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BSC ENGINEERING PLASTICS

LEXAN® POLYCARBONATE SHEETS LEXAN® polycarbonate is transparent with high light permeability and has minimal water absorption, which allows it to remain dimensionally stable even in extremely damp conditions. It is also physiologically inert and suitable for use in the food sector.

LEXAN® polycarbonate is a hard and dimensionally rigid plastic, but exhibits remarkable impact strength and flexibility in contrast to many other thermoplastics, and its mechanical properties are only slightly influenced by temperature fluctuations. It is a virtually unbreakable material.

even in temperatures as low as –60°C. It can be heat or cold-formed and is solvent-cementable (methylene chloride). It is also non-toxic, odourless and tasteless.

The weather resistance and insulating capacity of LEXAN® polycarbonate, which are not influenced by temperature or moisture, are important characteristics.

In conjunction with its good thermal and mechanical properties, they allow LEXAN® polycarbonate to be the material of choice in many practical applications.

Temperature range: -60°C to +120°C

LEXAN® polycarbonate is self-extinguishing and flame resistant, and retains its physical properties Note Some sizes or lengths may be subject to minimum order quantities or are available on indent only. They may be subject to special conditions.

benefits

applications

material

Virtually unbreakable Translucent with high light permeability (optical uses) High impact strength High dimensional stability Minimal water absorption High insulating properties Non-toxic for food contact

Transparent covers, trims and housings Machine guards and trims, safety glazing Electrical insulators, housings and holders Observation and transport covers Food sector application

LEXAN® polycarbonate UV2 sheet LEXAN® polycarbonate MR10 scratch-resistant sheet Ballistic grades

availability Sheet from .18mm to 50mm

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BSC ENGINEERING PLASTICS

HabiPLAST® GUIDE PROFILES HabiPLAST® guide profiles are the best solution for improving performances and reducing maintenance of roller chains, V-belts or round belts.

HabiPLAST® is a polyethylene with high molecular weight, obtained by a low pressure polymerization process. The medium molecular weight of HabiPLAST® is between 0.3 and 8 millions of g/mol (measured by a viscosimeter).Together with molecular weight also mechanical features increase, such as: impact resistance, tensile strength at high temperature, energy absorption under high stress level, etc.

features

applications

Self-lubricating High wear resistance Low coefficient of friction Good vibration and noise absorption Good resistance against impacts High chemical resistance No moisture absorption Corrosion resistance

Food Materials Handling Automotive Paper Packaging Bottling Glass Paper

Habasit created the HabiPLAST® division which specializes in supplying thermoplastic products for engineering and industrial applications like extruded profiles, machined profiles, sliding guides, wear-strips, plastic parts, etc.

CNC machining tools HabiPLAST® plants are equipped with the state of the art machining tools. All the machines are connected by LAN and the production flow is checked in real time, in order to provide deliveries on time.

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BSC ENGINEERING PLASTICS

DEALER LOCATIONS NEW SOUTH WALES/ACT

VICTORIA

SYDNEY (MOOREBANK) Phone: (02) 9824 2100 ARMIDALE Phone: (02) 6772 5511 ARNDELL PARK (Bearing Traders) Phone: (02) 9622 9322 BALLINA Phone: (02) 6686 4455 BOOROWA Phone: (02) 6385 3695 CANBERRA (FYSHWICK) Phone: (02) 6280 7517 COFFS HARBOUR Phone: (02) 6651 2813 CONDOBOLIN Phone: (02) 6895 2137 COOMA Phone: (02) 6452 4366 COONAMBLE Phone: (02) 6822 1899 COOTAMUNDRA Phone: (02) 6942 4255 COROWA Phone: (02) 6033 1897 COWRA Phone: (02) 6341 2244 DUBBO Phone: (02) 6884 5545 DUBBO EAST Phone: (02) 6882 6888 EDEN Phone: (02) 6496 1345 FORBES Phone: (02) 6852 3211 GILGANDRA Phone: (02) 6847 2075 GRAFTON NORTH Phone (02) 6642 2666 GRAFTON SOUTH Phone (02) 6642 4588 GRIFFITH Phone: (02) 6964 3711 GUNNEDAH Phone: (02) 6742 2855 HARDEN Phone: (02) 6386 3526 LISMORE Phone: (02) 6621 2337 LEETON Phone: (02) 6953 4233 MOREE Phone: (02) 6752 2218 MURWILLUMBAH Phone: (02) 6672 4533 MUSWELLBROOK Phone: (02) 6543 2466 NARRABRI Phone: (02) 6792 1988 NARROMINE Phone: (02) 6889 1588 NEWCASTLE Phone: (02) 4954 6877 NOWRA Phone: (02) 4421 3233 NYNGAN Phone: (02) 6832 1577 ORANGE Phone: (02) 6362 3555 OURIMBAH Phone: (02) 4389 1787 PARKES Phone: (02) 6862 5011 PORT MACQUARIE Phone: (02) 6581 0300 TAMWORTH Phone: (02) 6765 4822 TEMORA Phone: (02) 6977 4585 TOTTENHAM Phone: (02) 6892 4078 TUMUT Phone: (02) 6947 2291 WAGGA WAGGA Phone: (02) 6925 3711 WALGETT Phone: (02) 6828 1500 WARREN Phone: (02) 6847 3422 WAUCHOPE Phone: (02) 6585 3100 WEE WAA Phone: (02) 6795 0320 WEST WYALONG Phone: (02) 6972 2595 WOLLONGONG Phone: (02) 4231 8500 YOUNG Phone: (02) 6382 3999

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TASMANIA HOBART (DERWENT PARK) Phone: (03) 6272 4344 BURNIE Phone: (03) 6431 5044 DELORAINE Phone: (03) 6362 2986 LAUNCESTON Phone: (03) 6334 0900

Fax: (03) 9308 7333

Fax: (07) 4165 4881

Fax: (03) 6272 4987 Fax: (03) 6431 7226 Fax: (03) 6362 3453 Fax: (03) 6334 6810

Fax: (08) 9251 4445 Fax: (08) 9331 2179 Fax: (08) 9445 3130 Fax: (08) 9965 2276 Fax: (08) 9583 3571 Fax: (08) 9041 2570 Fax: (08) 9881 4507

Fax: (08) 8349 8480 Fax: (08) 8862 1573 Fax: (08) 8752 0103 Fax: (08) 8628 2537 Fax: (08) 8672 5830 Fax: (08) 8821 2820 Fax: (08) 8680 2391 Fax: (08) 8326 7939 Fax: (08) 8733 3554 Fax: (08) 8423 0175 Fax: (08) 8737 3399 Fax: (08) 8524 8218 Fax: (08) 8848 4151 Fax: (08) 8757 2016 Fax: (08) 8389 9084 Fax: (08) 8680 2391

C-EPL-01

PLEASE NOTE: 12 This publication has been prepared as a general reference guide only. While the information in this publication with respect to competitive products has been carefully compiled from the trade publications available, Bearing Service Pty. Ltd. does not accept any responsibility or liability whatsoever for the accuracy of the information contained in the trade publications from which the information in this publication has been derived. Where reference is made to parts that may be used in substitution for each other, Bearing Service Pty. Ltd. does not intend to imply that those parts are necessarily of the same standard and quality. Bearing Service Pty. Ltd. makes no representation that one product may be used to replace the other. Bearing Service Pty. Ltd. represents only that each of the units so mentioned are intended by the respective manufacturer thereof to be used for the same purpose.

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