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+ )1 20 23+ 3+$

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COOL1

C = component designation in the circuit diagram Item

Qty

KA1

1

0462 310 001 Base frame

KA2

1

0462 342 001 Side panel left

KA3

2

0462 326 001 Front / Rear panel

KA4

1

0462 343 001 Side panel right

KA5

1

-

Label

Incl in AA02

KA6

2

-

Docking plate

Incl in AA03

Ordering no.

Denomination

Notes

C

KA7

1

KA8

15

0463 018 001 Rating plate -

Screw MRT

M5x12 Ground-cutter

KA9

8

-

Screw MRT

M5x12 black

KA10

1

-

Sticker COOL1

Incl in AA02

KA11

1

-

Label, right

Incl in AA02

KA12

1

0365 803 011 Quick-coupling

female RED

KA13

1

0365 803 012 Quick-coupling

female BLUE

KA14

1

KA15

1

0462 320 880 Tank complete

KA15a

1

0457 245 002 Tank cap

KA16

1

0462 316 880 Fan with contact

KA17

4

KA18

1

0463 024 001 Fan bracket

KA19

1

0462 314 001 Radiator

KA20

1

0487 795 880 Printed circuit board

KA21

1

0459 489 001 Connection cover

KA22

1

KA23

4

0455 226 003 Spacer

KA24

1

0462 315 880 Pump

KA25

2

0212 601 106 Nut M5

KA26

8

0193 761 002 Hose clamp

KA27

2

0163 139 001 Bushing

a

1

0457 987 001 Hose

L=0.40m, D=17/10mm, to be ordered per metre

b

1

0457 987 001 Hose

L=0.43m, D=17/10mm, to be ordered per metre

c

1

0457 987 001 Hose

L=0.34m, D=17/10mm, to be ordered per metre

d

1

0459 962 001 Hose

L=0.27m, D=17/10mm., to be ordered per metre

-

Label, left

-

Incl in AA02

Included in pos KA15

Screw

-

Screw

RTS, 5x16

PC-board cover MRT M5x25 KGLS

6k Steel 8.8

SPARE PARTS SETS Item

Ordering no.

AA01

0463 017 880

Cable set

AA02

0465 005 880

Labels

Incl. KA5, KA10, KA11 and KA14

AA03

0465 063 880

Mounting kit

Including Docking plates (KA6), 8 pcs washer Lock AZ D10/4.3 and, 8 pcs Screw MRT M5x12 black

bk10ska1

Denomination

Notes

-2-

S0459 839 048/E20110921/P6 © ESAB AB 2010

COOL1

bk10ska1

-3-

S0459 839 048/E20110921/P6 © ESAB AB 2010

Feed 3004

Slitdelar

Item

Ordering no.

HI1

0455 072 002 0456 615 001

Intermediate nozzle Intermediate nozzle

Fe, Ss & cored Al

HI2

0469 837 880 0469 837 881

Outlet nozzle Outlet nozzle

Fe, Ss & cored Al

HI3 HI4

0191 496 114 0215 701 007

Key Locking washer

HI5a

0459 440 001

Motor gear euro

Item

Ordering no.

Denomination

Wire type

HI5b

0459 052 001 0459 052 002 0459 052 003 0459 052 013

Feed/pressure rollers Feed/pressure rollers Feed/pressure rollers Feed/pressure rollers

Fe, Ss & cored Fe, Ss & cored Fe, Ss & cored Fe, Ss & cored

0458 825 001 0458 825 010 0458 825 002 0458 825 003

Feed/pressure rollers Feed/pressure rollers Feed/pressure rollers Feed/pressure rollers

Cored Cored Cored Cored

0458 824 001 0458 824 002 0458 824 003

Feed/pressure rollers Al Ø 0.8 & 0.9/1.0 mm U Feed/pressure rollers Al Ø 1.0 & 1.2 mm U Feed/pressure rollers Al Ø 1.2 & 1.6 mm U Use only pressure and feed rollers marked A2, R2 or S2.

The rollers are marked with wire dimension in mm, some are also marked with inch.

Item

Ordering no.

Denomination

Notes

Wire type

Denomination

Wire dimensions

Groove typ

Roller markings

Ø 0.6 & 0.8 mm Ø 0.8 & 1,0 mm Ø 0.9/1.0 & 1.2 mm Ø 1.4 & 1.6 mm

V V V V

0.6 S2 & 0.8 S2 0.8 S2 & 1. S2 1.0 S2 & 1.2 S2 1.4 S2 & 1.6 S2

Ø 0.9/1.0 & 1.2 mm Ø 1.2/1.2 mm Ø 1.2 & 1.4 mm Ø 1.6 mm

V-Knurled V-Knurled V-Knurled V-Knurled

1.0 R2 & 1.2 R2 1.2 R2 & 1.2 R2 1.2 R2 & 1.4 R2 1.6 R2 & 2.0 R2 0.8 A2 & 1.0 A2 1.0 A2 & 1.2 A2 1.2 A2 & 1.6 A2

Notes

Washer Screw

Ø 16/5x1 M4x12

HI8 HI9 HI10 HI11

M6x12 Ø 16/8.4x1.5

0469 838 001 0458 722 880

Screw Washer Cover Axle and Nut

HI12 HI13

0459 441 880 0455 049 001

Gear adapter Inlet nozzle

HI14 HI15 HI16

0458 999 001 0458 748 002

Shaft Nut Insulating washer

HI17

0458 748 001

Insulating bushing

Item

Ordering no.

HI18

0156 602 001

Inlet nozzle

Ø 2.0 mm steel for 0.6-1.6 mm Ø 2.0 mm plastic for 0.8-1.6 mm

Drive gear

HI6 HI7

Denomination

Wire dimensions

Ø 3mm for 0.6-1.6mm Fe, Ss, Al and cored wire M10

Wire type Fe, Ss, Al & Cored

Wire dimensions Ø 2 mm plastic for 0.6-1.6 mm

Welding with aluminium wire In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wire MUST be used, It is recommended to use 3 m long welding gun for aluminium wire, equipped with appropriate wear parts.

- 18 bm50whj1

© ESAB AB 2009

Feed 3004

- 19 bm50whj1

© ESAB AB 2009

Feed 3004, Feed 4804

Tillbehör

1

Bobbin cover, plastic 18 kg Ø 300mm . . . . . . 0458 674 880

1

Bobbin cover, metal 18 kg Ø 300mm . . . . . . . 0459 431 880

1 2

Bobbin holder . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 704 880 Adapter for 5 kg bobbin . . . . . . . . . . . . . . . . . . . . 0455 410 001

1

Adapter for 440 mm bobbin . . . . . . . . . . . . . . . . 0459 233 880

1 2

Lifting eye . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 706 880 Quick connector MarathonPact . . . . . . . . . . . F102 440 880

1

Strain relief for welding gun . . . . . . . . . . . . . . . . 0457 341 881

- 22 bm50a

© ESAB AB 2009

Feed 3004, Feed 4804

1

Wheel kit for feed . . . . . . . . . . . . . . . . . . . . . . . . . 0458 707 880

Strain relief bracket for connection set . . . . 0459 234 880

Counter balance device (includes mast and counter balance) for 300 mm bobbin . . . . . . . . . . . . . . . . . . . . . . . . 0458 705 880 for 440 mm bobbin . . . . . . . . . . . . . . . . . . . . . . . . 0458 705 882

Remote control unit MTA1 CAN . . . . . . . . . . . 0459 491 880 MIG/MAG: wire feed speed and voltage MMA: current and arc force TIG: current, pulse and background current

Remote control unit M1 10Prog CAN . . . . . . . 0459 491 882 Choice of on of 10 programs MIG/MAG: voltage deviation TIG and MMA: current deviation

Remote cable CAN 4 pole - 10 pole 5m ......................................

5 m HD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Remote cable CAN 4 pole - 12 pole only for empty panels together with U8 5m ......................................

5 m HD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0459 960 880 0459 960 980

0459 554 880 0459 554 980

Remote adapter kit For Miggytrac / Railtrac . . . . . . . . . . . . . . . . . . . . 0459 681 880 For MXH 300wPP / MXH 400wPP / PSF RS3 . 0459 681 881

- 23 bm50a

© ESAB AB 2009

Feed 3004, Feed 4804

Connection kit For MXH 300wPP / MXH 400wPP . . . . . . . . . . . 0459 020 883

Connection set, 70 mm2 10 pole cable plug - 10 pole cable socket 1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 528 780 5 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 528 781 10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0459 528 782 0459 528 783 0459 528 784 0459 528 785

Connection set water, 70 mm2 10 pole cable plug - 10 pole cable socket 1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 528 790 5 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 528 791 10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

35 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0459 528 792 0459 528 793 0459 528 794 0459 528 795

Connection set, 95 mm2 10 pole cable plug - 10 pole cable socket 1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 528 980 Connection set water, 95 mm2 10 pole cable plug - 10 pole cable socket 1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 528 990 Welding gun MXH 300 PP only for Feed 3004 6.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 017 10.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 018 10.0 m 45° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 020 Welding gun MXH 400w PP only for Feed 3004 6.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 015 10.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 016 10.0 m 45° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 019 Miggytrac 1001, Miggytrac 2000 More inforEquipment for mechanized welding . . . . . . . . . . mation at the nearest ESAB agency

- 24 bm50a

© ESAB AB 2009

Feed 3004, Feed 4804

Railtrac 1000 More inforEquipment for mechanized welding . . . . . . . . . . mation at the nearest ESAB agency

Control panel U82 . . . . . . . . . . . . . . . . . . . . . . . . 0460 820 880 Control panel U82 Plus . . . . . . . . . . . . . . . . . . . 0460 820 881

Extension cable for U82 (connectors included) 7.5 m, 12 poles . . . . . . . . . . . . . . . . . . . . . . . . . . . 0460 877 891

Information on Miggytrack and PSF welding guns can be found in separate brochures.

- 25 bm50a

© ESAB AB 2009