Array actuator accesories 0114 us

Actuator Accessories

for pneumatic and hydraulic Array’s actuators for on and off-shore wellhead surface safety, drilling, distribution and storage applications.

an ARRAY Products Group company

Manual Override........................................................................ 4

Fusible Manual Override........................................................... 5

Manual Lock Open Device........................................................ 6

Fusible Lock Open Device........................................................ 7

Position Indicator/Limit Switch Assembly................................. 8

APD Actuator Redress Kits....................................................... 9

APP Actuator Redress Kits..................................................... 10

APH Actuator Redress Kits..................................................... 11

APHW Actuator Redress Kits.................................................. 12

APHD Actuator Redress Kits................................................... 13

APPM Actuator Redress Kits.................................................. 14

Bonnet Redress Kits................................................................ 15

Hydraulic Override................................................................... 16

Limited Warranty..................................................................... 17

TABLE of Contents actuator accessories

TABLE OF CONTENTS

3

our primary concern and motivation...

Array actuators and accessories are designed to be used as afety and control systems in drilling, wellhead, distribution and storage applications both on and off-shore.

by Array is to control the flow of volatile, often toxic, liquids and gases and keep them from being emitted into the atmosphere or spilled on the ground or into the water.

That is why every actuator and accessory we sell is manufactured to exceed standards set forth by the American Petroleum Institute (API) in Specification 6A, Latest Edition and why Array’s quality systems and the quality systems of all of our suppliers are certified by API and/or the International Standards Organization (ISO).

It is also why we spend so much time working closely with our customers and suppliers to continuously improve the quality of our actuators and accessories, as well as the efficiency of our systems — because we recognize that the quality of our products can positively impact the quality of our environment, It is our primary concern and motivation.

our environment make a difference

The sole purpose of every actuator and accessory manufactured

4

MANUAL OVERRIDE GENERAL DESCRIPTION: The Array manual override is designed to mechanically open a reverse acting gate valve. It is typically used when no actuator control pressure is available. The Array manual override can be installed on any Array pneumatic or hydraulic actuator.

A high thrust bearing located at the end of the override stem reduces friction caused by high torque requirements and prevents damage to the actuator top shaft. A milled slot in the override housing monitors the position of the override stem. This indicates the position of the gate valve.

D

3

2

1

Materials of construction are carbon steel and stainless steel. All carbon steel components have been coated to meet severe service conditions.

4

PARTS LIST

5

No. Description

Qty

1* Handwheel

1

2 Hex Nut

1

3 Washer

1

4 Stem

1

5* Housing

1

6 Thrust Bearing

1

7* Retainer Plate

1

8 Socket Head Cap Screw

1

A 6 B 7 8

C

* Coated for corrosion protection

dimensions

A in mm

B in mm

C D Weight in mm

in mm

lbs kg

2.50 – 8UN-2B THD

17.80

452

8.25

209

3.25

83

13 330

20

9

2.75 – 8UN-2B THD

17.80

452

10.80

274

3.50

89

13 330

25

11

2.75 – 8UN-2B THD (LG)

23.20

589

16.50

419

3.50

89

13 330

29

13

3.00 – 8UN-2B THD

24.80

629

18.10

459

3.50

89

13 330

33

15

3.50 – 8UN-2B THD

30.45

773

20.00

508

4.25

108

24 609

40

18

5

FUSIBLE MANUAL OVERRIDE GENERAL DESCRIPTION: The Array fusible manual override is designed to open a reverse acting gate valve. A fusible element is designed within the manual override to melt under extreme heat permitting the valve to close in the event of a fire. It is typically used when no actuator control pressure is available. The Array fusible manual override can be installed on any Array pneumatic or hydraulic actuator.

A high thrust bearing located at the end of the override stem reduces friction caused by high torque demand and prevents damage to the actuator top shaft.

A milled slot in the override housing monitors the position of the override stem.

This indicates the position of the gate valve Materials of construction are carbon steel and stainless steel. All carbon steel components have been coated to meet severe service conditions.

D

Note: This product is designed to meet API 6A latest edition section 10.20.2.5.

PARTS LIST No. Description

Qty

1* Handwheel

1

2 Handwheel Nut

1

3 Washer

1

4 Fusible Element

1

5 Stem

1

6* Retainer Plate

1

7 Retainer Cap

1

8 Bearing

1

9 Socket Head Cap Screw

1

10* Housing

1

3

1

2

7 4

A

5 B 10

* Coated for corrosion protection

8 SPECIFICATIONS

9

Item U.S. Metric Melt Temperature

400° F

204 ° C

Maximum Allowable Thrust

50,000 lbf.

6

C

222,411 N

dimensions

A in mm

2.50 – 8UN-2B THD

17.80 452

2.75 – 8UN-2B THD

17.80

2.75 – 8UN-2B THD (LG)

B in mm

C D Weight in mm

in mm

lbs kg

8.64

219

3.25

83

13 330

15.25 7

452

11.80

299

3.50

89

13 330

19.30 9

23.20

589

16.50

419

3.50

89

13 330

30.35 14

3.00 – 8UN-2B THD

24.80

629

18.10

459

3.50

89

13 330

33.60 15

3.50 – 8UN-2B THD

30.45

773

20.00

508

4.25

108

24 609

40.90 19

6 MANUAL LOCK OPEN DEVICE GENERAL DESCRIPTION: The Array manual lock open device is designed to mechanically hold a reverse acting gate valve in the fully open position when 0 psi is present in the gate valve.

The Array lock open device can be installed on pneumatic or hydraulic actuators.

The construction material is low carbon steel. The mechanical device is coated with Xylan for severe service conditions.

B

Caution: Do not attempt to remove the manual lock open device from an Array actuator without first applying control pressure to the actuator that is sufficient to fully open the gate valve. Failure to follow this instruction could result in injury to personnel.

A

C dimensions

A in mm

B in mm

C Weight in mm

lbs kg

2.50 – 8UN-2B THD

2.62

66

3.25

83

2.50

64

4

2

2.75 – 8UN-2B THD

3.13

80

3.25

83

2.75

70

4

2

3.00 – 8UN-2B THD

4.75

120

3.50

89

3.00

76

7

3

3.50 – 8UN-2B THD

4.75

120

4.25

108

3.50

89

11

5

Note: For wire cutting applications it is recommended that the Array Fusible Manual Override be furnished.

Caution: It is not recommended to use the manual lock open device when hydrostatically testing API 6A gate valves and actuators.

7 FUSIBLE LOCK OPEN DEVICE GENERAL DESCRIPTION: The Array fusible lock open device is designed to hold a reverse acting gate valve in the fully open position. When temperature exceeds 400°F (204° C), the fusible element will melt allowing the valve to return to the fully closed position. Pressure in the valve cavity is not required in order for the valve to close — the actuator spring force provides sufficient force to close the gate valve.

2

Array fusible lock open devices are adjustable to compensate for stroke variation between gate valve sizes and can be installed on pneumatic or hydraulic actuators.

Caution: Do not attempt to remove the fusible lock open device from an Array actuator without first applying control pressure to the actuator that is sufficient to fully open the gate valve. Failure to follow this instruction could result in injury to personnel.

1 A 3

Note: This product is designed to meet API 6A latest edition section 10.20.2.5

4

5 B

PARTS LIST

INTERFACE THREAD DIMENSIONS

No. Description

Qty

in mm

1 Fusible Element

1

2.00 – 8 UN – 2B THD

2.00

51

2*

1

2.50 – 8 UN – 2B THD

2.50

64

3* Body

1

2.75 – 8 UN – 2B THD

2.75

70

4* Retainer Plate

1

3.00 – 8 UN – 2B THD

3.00

76

5 Low Head Cap Screw

1

Adjustment Nut

Head Cap Screw * Coated for corrosion protection

SPECIFICATIONS

DIMENSIONS

Item U.S. Metric

A

5 in

127 mm

Fusible Temperature

400° F

B

4 in

102 mm

Maximum Allowable Thrust

50,000 lbf.

Weight

14 lbs

6.35 kg=

204° C 222,411 N

8 POSITION INDICATOR/LIMIT SWITCH ASSEMBLY GENERAL DESCRIPTION: The Array position indicator / limit switch assembly is designed to allow users of Array actuators to connect the actuator to data acquisition systems in order to electronically monitor valve stroke position.

1 B

10 11

It is available for all Array pneumatic and hydraulic actuators and can be configured to accommodate a variety of gate valve sizes.

Two ferrous “targets” are mechanically coupled to the top shaft.

These targets activate magnetic limit switches when linear movement up or down occurs.

3

Polycarbonate viewing windows are provided to visually monitor valve stroke. Housing and top plate are constructed of carbon steel that has been coated for protection in severe service conditions. Limit switches and fasteners are made of stainless steel.

6

4

C

SPECIFICATIONS (Standard Configuration)* Model 70 Series Maximum Voltage 120 VAC / 24 VDC Maximum Amperage 4 AC / 3 DC Contact Form (SPDT) Single Pole Double Throw, Form C Sensing Range .100” (3mm) Outlet Position Bottom of Enclosure – ½ NPT Enclosure Material 316 Stainless Steel Approvals UL Class 1 - Div. 1, CSA Class 1 - Div. 1,

ATEX Zone 1 Operating Temp. range -40° to 221° F Response Time 8 milliseconds Suitable Zone 0,1,2 Explosion Proof Wiring Options 36” Leads – 18 Gauge (.110” dia.) potted-IN PVC insulated PVC insulated AWM/TEW

stranded lead wires, rated at 221° F (105°C)

600 V UL/CSA

8 2

7 9 5

A

* Other switches available as requested by customer specifications

PARTS LIST No. Description 1* Housing 2 Switches 3 Window Shield 4 Switch Target 5* Stem Extension 6 Nut 7 Flat Head Socket Screw 8 Socket Head Set Screw 9 Nut 10 Retainer Ring 11* Top plate * Coated for corrosion protection

dimensions Qty 1 2 2 2 1 4 4 2 4 1 1

A

B

C

in mm in mm

2.50 – 8 UN – 2B THD

2.75

70

7.50 190

2.50 – 8 UN – 2B THD

2.75

70

9.50 241

2.75 – 8 UN – 2B THD

3.00

76

10.00 254

3.00 – 8 UN – 2B THD

3.25

83

10.25 260

3.00 – 8 UN – 2B THD

3.25

83

13.15 334

9 APD Actuator Redress kits GENERAL DESCRIPTION: Array APD Actuator Redress Kits are listed below with components included per actuator size. Actuator Redress Kits are available to temperature range P.

Retainer Ring

Top Shaft Seal Retainer Rod Wiper

Top Shaft Polypak™ Seal

Wear Bearing Hex Bolt Pressure Relief Device

Diaphragm Retainer Nut O-Ring

Top Shaft O-Rings

Lock Washer Hex Nut

Diaphragm

dimensions

APD 1000 APD 1200 APD 1500 APD 1800 APD 2000 Qty. Qty. Qty. Qty. Qty.

Top Shaft Seal Retainer

1

1

Diaphragm

1 1 1 1 1

Lock Washer

24 24 32 48 60

Pressure Relief Device 1/2 NPT

1

Hex HD Bolt

24 24 32 48 60

Hex nut

24 24 32 48 60

Top Shaft O-Ring

2 2 2 2 2

Diaphragm Retainer Nut O-Ring

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Top Shaft Polypak™ Seal

1

Retainer Ring

1 1 1 1 1

Rod Wiper

1 1 1 1 1

Caution Tag for Pressure Relief Device

1

Wear Bearing

1 1 1 1 1

1

1

1

1

10 APP Actuator Redress kits GENERAL DESCRIPTION: Array APP Actuator Redress Kits are listed below with components included per actuator size. Actuator Redress Kits are available to applicable temperature ranges L through U.

Retainer Nut O-Ring Piston O-Ring

Retainer Ring Top Shaft Seal Retainer Pressure Relief Device

Rod Wiper Top Shaft Polypak™ Seal

Top Shaft O-Ring

Piston Wear Bearing

Top Shaft Wear Bearing

Upper Housing O-Ring

APP 1300 Qty.

APP 1800 Qty.

APP 2000 Qty.

Top Shaft Seal Retainer

1

1

1

Upper Housing O-Ring

1

1

1

Piston O-Ring

1

1

1

Top Shaft O-Ring

2

2

2

Retainer Nut O-Ring

1

1

1

Top Shaft Polypak™ Seal

1

1

1

Retainer Ring

1

1

1

Rod Wiper

1

1

1

Top Shaft Wear Bearing

1

1

1

Piston Wear Bearing

1

1

1

Pressure Relief Device 1/2 NPT

1

1

1

Caution Tag for Pressure Relief Device

1

1

1

11 APH Actuator Redress kits GENERAL DESCRIPTION: Array APHD Actuator Redress Kits are listed below with components included per actuator size. Actuator Redress Kits are available to applicable temperature ranges L through U. Retainer Ring Rod Wiper

Piston Polypak™ Seal

Top Shaft Wear Bearing Top Shaft Polypak™ Seal Pressure Relief Device

Piston Wear Bearing

APH 035 APH 045 APH 065 APH 095 Qty Qty Qty Qty

Top Shaft Polypak™ Seal

1

1

1

1

Piston Polypak™ Seal

1

1

1

1

Retainer Ring

1

1

1

1

Rod Wiper

1

1

1

1

Top Shaft Wear Bearing

1

1

1

1

Piston Wear Bearing

1

1

1

1

Pressure Relief Device

1

1

1

1

Caution Tag for Pressure Relief Device

1

1

1

1

12 APHW Actuator Redress kits GENERAL DESCRIPTION: Array APHW Actuator Redress Kits are listed below with components included per actuator size. Actuator Redress Kits are available to applicable temperature ranges L through U.

Retainer Ring Rod Wiper

Piston Polypak™ Seal

Top Shaft Wear Bearing Top Shaft Polypak™ Seal Pressure Relief Device

Piston Wear Bearing

APHW 045 Qty.

APHW 065 Qty.

Top Shaft Polypak™ Seal

1

1

Piston Polypak™ Seal

1

1

Retainer Ring

1

1

Rod Wiper

1

1

Top Shaft Wear Bearing

1

1

Piston Wear Bearing

1

1

Pressure Relief Device

1

1

Caution Tag for Pressure Relief Device

1

1

13 APHD Actuator Redress kits GENERAL DESCRIPTION: Array APH Actuator Redress Kits are listed below with components included per actuator size. Actuator Redress Kits are available to applicable temperature ranges L through U.

Rod Wiper Top Shaft Wear Bearing

Cylinder O-Ring Cylinder BU Ring

Bonnet Stem Polypak™ Seal

Pressure Relief Device

Retainer Ring Retainer Ring

Stem Wear Bearing Pressure Relief Device

Cylinder O-Ring

Bonnet Stem Polypak™ Seal Cylinder BU Ring

Piston Polypak™ Seal

Piston Wear Bearing Piston Polypak™ Seal

Cylinder O-Ring Cylinder BU-Ring Piston Polypak™ Seal Bonnet Stem Polypak™ Seal Rod Wiper Stem Wear Bearing Top Shaft Wear Bearing Piston Wear Bearing Pressure Relief Device Retainer Ring Caution Tag for Pressure Relief Device

APHD 035 Qty. 2 2 2 2 1 2 1 1 2 2 2

APHD 045 Qty. 2 2 2 2 1 2 1 1 2 2 2

APHD 065 Qty. 2 2 2 2 1 2 1 1 2 2 2

14 APPM Actuator Redress kits GENERAL DESCRIPTION: Array APPM Actuator Redress Kit is listed below with components included per actuator size. Actuator Redress Kits are available to applicable temperature ranges L through U.

APHW 045 Qty.

Stem Bearing

1

Pressure Relief Device 1/2 NPT

1

Housing O-Ring

3

Piston O-Ring

2

Piston Backupz Ring

1

Retainer Ring

1

Caution Tag for Pressure Relief Device

1 Housing O-Ring

Pressure Relief Device

Retainer Ring

Stem Bearing

Piston O-Ring Piston Backup Ring

15 BONNET Redress kits GENERAL DESCRIPTION: Array Bonnet Redress Kits are listed below per gate valve size and are available for applicable temperature ranges from L through X.

Packing Retainer O-Rings

Polypak™ Seals

Bonnet Size Packing Retainer O-ring–Small Packing Retainer O-ring–Large Polypak™ Seal

Qty. Qty. Qty. All Bonnet Sizes / Pressures

1

1

For API Temp X (0-350F) and other high temperature applications, bonnet redress kits contain high temperature graphite packing in place of Polypak™ seals.

3

16 HYDRAULIC OVERRIDE GENERAL DESCRIPTION: The Array hydraulic override allows a user to operate an actuated gate valve in the absence of regular control pressure. The override uses hydraulic pressure from a portable hydraulic pump to move the valve to the desired position. It is particularly effective when used on high pressure gate valves.

7

Hydraulic overrides are available to fit any Array pneumatic or hydraulic actuator.

PARTS LIST No. Description

5

Qty

1 Retainer Ring

1

13

2* Piston

1

3* Top Shaft Retainer Plate

1

1

4 Wear Bearing

1

5 Rod Wiper

1

18

6 Polypak™ Seal

1

7 Top Shaft

1

17

8 Socket Head Cap Screw

4

9 Pressure Relief Device

1

10* Housing Shear Ring

1

11* Housing Lock Ring

1

12* Hydraulic Housing

1

15

13 Top Shaft Packing Retainer

1

8

14 Cylinder Head Backup Ring

1

15 Cylinder Head O-Ring

1

16 Piston Polypak™ Seal

1

17 Retainer Ring

1

18 Cylinder Head

1

9

6

11 10 14

D

3

C

16 2 4

B

* Coated for corrosion protection

12

REDRESS KIT COMPONENTS Retainer Ring

2

Wear Bearing

1

Rod Wiper

1

E

Polypak™Seal 2 Pressure Relief Device

1

Backup Ring

1 A

O-Ring 1 * Coated for corrosion protection

dimensions

A in mm

B

in mm

in mm

C D Weight in mm

in mm

lbs kg

2.50 – 8UN-2B THD

3.25

83

8.25

209

17.80 452

13 330

2.50

64

20

9

2.75 – 8UN-2B THD

3.50

89

10.80

274

17.80 452

13 330

2.75

70

25

11

3.00 – 8UN-2B THD

3.50

89

18.10

459

23.10 586

13 330

3.00

76

33

15

3.50 – 8UN-2B THD

4.25 108

20.00

508

30.45 773

24 609

3.50

89

40

18

17

LIMITED WARRANTY The following warranty is exclusive and in lieu of all other

refunding the purchase price. The cost of labor for install-

warranties whether express, implied or statutory, including,

ing a repaired or replacement product shall be borne by

but not by way of limitation, any warranty or merchantabil-

the purchaser. Replacement parts provided under the

ity or fitness for any particular purpose.

terms of this warranty are warranted for the remainder of the warranty period of the products upon which they were

Array warrants to each original buyer of products manu-

installed to the same extent as if such parts were original

factured by Array that such products are free from defects

components thereof. Warranty serviced provided hereun-

in material and workmanship under normal use and service

der do not assume any liability for damages caused by any

for a period of one (1) year from the date of shipment

delays involving warranty service.

provided that no warranty is made in respect to: 1) any product which has been repaired or altered in such a way

For complete specification information, prices and name,

in Array’s judgement, as to effect the product adversely, 2)

address and telephone number of the Array representative

any product which has in Array’s judgement, been subject

nearest you, call or write to us at the address below.

to negligence, accident or improper storage, 3) any product which has not been operated or maintained in

FOR WARRANTY OR SHIPMENT INFORMATION:

accordance with normal practice and in conformity with

Attention: Logistics & Quality Manager

recommendations and public specifications of Array.

quality@array.com

Array’s obligation under this warranty is limited to use

FOR SALES OR SPECIFICATION INFORMATION:

reasonable efforts to repair, replace or at its option,

Attention: Sales Manager • sales@array.com

YOUR ACTUATION PARTNER IN TODAY’S COMPETITIVE OIL AND GAS INDUSTRY

Corporate Office: 15900 Morales Road, Houston, Texas 77032 Toll Free: 866.445.1837 • Phone: 281.977.8500 • Fax: 281.260.8370 • www.array.com AA-US_0114