January - May 2023
Initiative by: Corporate Marketing Team
Registered Office & Global Headquarters
Yamuna, Survey No. 98/(3-7), Plot no. 3, Baner, Pune 411 045, INDIA.
Contact Tel.: +91 20 2721 4444
Fax: +91 20 2721 1117
Toll-Free: 1800 123 4443
marketing@kbl.co.in
www.kirloskarpumps.com
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For over a century, one word that has always defined KBL is “Evolution”. From the first pump developed almost a century ago to our latest DBxe pump, LLC Pump series and KirloSmart technology, KBL has consistently changed and evolved for the better. In this journey of perpetual change, KBL has now reached a defining moment where change has become TRANSFORMATION.
Hope you are thriving and growing!
In my conversations with you, the ever-changing and dynamic nature of this world is a constant occurrence. Just like water constantly seeks its path and changes the environment it passes by, so should be our life. Life at KBL is no different, as we get ready to transform, in all senses of the term.
Friends, this new chapter of our evolution is truly exciting –transformation is not just a change in routine, but an overall process of growth. This journey started with our very genesis, and is continuing with every new system we develop, every new process we command, every new member we add on to. We had promised our great nation a service, and we have kept our word and we will strive hard to continue to do in future. And the time has arrived now, to usher into the future that makes our country and our people even prouder. Foremost, this is transformation led by technology. As the world keeps getting closer, we keep growing bigger with the exchange of knowledge systems and precision in working. We continue to develop the latest innovations
in fluid management and to make them work where they are most needed.
But such a fundamental transformation is not done with technology alone. It goes beyond materials and machines and is truly reflected in the spirit of the team behind them. You, the valued member of Team KBL, is thus at the foundation of this transformation. New thoughts, ideas and avenues will find greater expression, and implementation, in this new phase of change. Together, let us be the minds that harness the true potential of humanity, to create products, systems and utilities that serve our customers better. With this vision and a confidence to unlock our true potential and higher self, I wish our KBL family to embrace this transformation with open arms.
Chairman and Managing Director
Dear All,
We, at KBL, are in the pursuit of excellence and are bound to grow together. A holistic growth entails changes that come from within and show results that become the mainstay. The term that encapsules this idea is Transformation.
Transformation is evident to any thinking mind that is aware of its surroundings. At KBL, too, we are seeing generational shifts in our team, with more enthusiasm that comes with youth, yet retaining the wisdom of experience. The spirit of ownership, camaraderie, and solution-based service will evolve further.
Our processes are getting more futuristic too, as we launch new products that cater to new challenges.
We have completed several such challenges successfully, as you will see in this issue of Cascade. Technology has always been treated by us as an enabler; going ahead, it will be a tool of empowerment as well.
With numerous small changes and some landmark ones happening around us, the wave of Transformation is bound to engulf our lives as professionals at KBL. Let us all commit to making the future better, brighter together.
Ms. Rama Kirloskar Joint Managing Director Kirloskar Brothers Limited and Managing Director - Kirloskar Ebara
Pumps Limited
With an unwavering commitment to keeping pace with the times, Kirloskar Brothers Limited (KBL) has consistently fostered a new era by leveraging its technological expertise and harnessing the strength of its people. However, the future calls for more. KBL aspires not only for change but for evolution. Not merely an evolution, but a complete transformation.
Being more than a century old, KBL has seen many tectonic shifts in the social and professional landscapes of the country and worldwide. We have been able to go forward and conquer new frontiers because we understood the nuances that these changes brought and accordingly moulded our way of
conducting business. Whether these are challenges of small farmers in India, or rescue missions abroad, KBL has proved to be a champion of the people. To keep doing such exemplary work in the future as well, we need to adopt innovation in the true sense of the word.
We have already embarked on finding the perfect solutions in fluid management through technology. The recent examples of successful installations in various locations of the country are a testimony to this. At the same time, we are also ready with the best of our export offerings. What makes both of them stand out is, in fact, the years of transformation that the field of technology has seen and that we
have integrated into our systems.
We are now moving on to improving processes that make this technology feasible and empower the people who bring it to life. In the forthcoming time, we will be geared towards introducing new ideas that make this possible.
With these core areas in mind and a larger picture in view, KBL is embarking on this exciting new journey. As co-travellers in this adventure, every member of Team KBL will surely achieve tremendously for the organization as well as for themselves.
Innovation has been the biggest driver for KBL’s sustained leadership position in the global pump market for not a few decades, but more than a century. KBL is at the heart of agriculture, industry, and the economy. KBL’s aim is to empower people, enhance business, strengthen infrastructure, and create new opportunities for growth through Total Fluidity Management. KBL’s capabilities span from large infrastructure projects such as water supply, power generation, irrigation, oil and gas and marine and defence to small pumps for domestic and agricultural use. In business, the key to success has always been developing and maintaining the loyalty of our valued customers. And we do that by getting to know our customers' needs, creating services that satisfy those needs, and going the
extra mile to deliver beyond the customer’s expectations. Integration and service diversification into business make for a foundation of success by leading to what is needed before it’s known. Here, the saying by Steve Jobs relates very closely, namely, "Get closer than ever to your customers. So close that you tell them what they need well before they realize it themselves."
More than ever before, customers are now discussing their preferences, needs, likes, and dislikes in an open environment, accessible and easy to analyse if equipped with the right tools. Embarking on this journey, we, at KBL, understand the emotions and motivations behind customers’ behaviours, which allow us to effectively strategize
and use those insights to inform business decisions, build better products, and tackle customer inquiries more efficiently, not forgetting that customer-centricity is a trait, not a task. KBL has 17,000 channel partners in India and 80 overseas and is supported by a best-in-class network of authorised service centres and authorised refurbishment centres across the country. KBL’s dedicated and extensive service network, spare dealers, and authorised service centres across the country are well-equipped to meet any service need for all Kirloskar pumpsets. Service ranges from installation and commissioning, supervision, annual maintenance contracts (AMCs), overhauling, replacement / refurbishment, reverse engineering and in-house and on-site trainings.
KBL has unique and innovative options to maintain customer connections and loyalty. We expand the reach by operating Authorized Pumpset and Original Equipment Manufacturer (APOEM) with channel partners along with state-of-the-art testing, repair and maintenance facilities. Apart from the legacy, we have always upgraded time and time again. KBL always strives for lean manufacturing principles and delivers an enhanced customer experience. This enables us to keep moving forward with technological advancements and invest in the future for the benefit of our customers.
In today’s digital world, customers are socially
connected, and along with accessing information, they can also share it on demand. Our continued investment in next-generation technology, including 3D printing, IoT, AR, VR and AI is helping us provide our customers with more value-added products, faster delivery, and prompt service. Also, our remote monitoring system (KirloSmartTM) is a cloud-based intelligent solution that helps a person view the process parameters through the Internet. We strengthen our presence on social media platforms by consistently communicating, listening and engaging with customers. Integrating various touchpoints like websites, social media, email marketing, digital campaigns, and other channels has helped us understand the customer journey better and improve marketing ROI.
The earlier a customer’s trend is identified, the more valuable it is. However, while consistency is critical, we, at KBL, have always been distinctive in our ways of communicating with our customers. At KBL, what the customer says about our brand matters. If any customer wants to be heard, they don’t have to wait until a market researcher comes knocking, calling or emailing; we are available 24x7 on the toll-free number for every customer, and all a customer care executive needs to do is listen and engage.
If we’re all following the same trends and developing the same insights, the resulting homogeneity will lead to ineffectiveness. Although more subjective, social insight can provide more of a directional understanding, making it particularly valuable in uncovering emerging trends as we reach out to our customers closely.
Delivery size : 32 to 150 mm
Capacity : Upto 550 m3/hr
Head : Upto 100 meters
Speed : 1450 & 2900 rpm, 1760 & 3500 rpm
Working Pressure : 16 kg/cm² (MAWP)
Temperature : -10 to 120°C
Pump Casing/ Casing Cover : Cast Iron
Impeller : Cast Iron/ Bronze/ CF8M CF8
Wear Rings : Cast Iron/ Bronze
Pump Shaft : CS 45CB/ St.Steel ASTM A276 TYPE 410
Shaft Sleeve : St.Steel-ASTM A276 Type 410 H
Kirloskar Brothers Limited (KBL) has launched the latest advanced technology product, a high-efficiency, high-performance new entrant in the pump market, the DBxe Pump. The pump is designed to set new standards in the pump industry with its exclusive design parameters and wide variety of expansive features.
Commenting on this latest development, Mr. Alok Kirloskar, Non-Executive and Non-Independent Director and Managing Director of Kirloskar Brothers International B.V. said: "The DBxe pump promises superior efficiency and high performance. The pump is designed to provide superior value and world-class features that meet the global benchmark of the minimum efficiency index. The
pump will be manufactured in India with the aim of exporting the product into key international markets such as the United Kingdom, Europe, the United States of America, Africa, Southeast Asia, the Middle East, and countries in the Indian Subcontinent.
The product that conforms to global standards EN733 and DIN24255, boasts exclusive design parameters such as a back pull-out design, a wide interchangeability of dry shaft design, as well as a cylindrical and conical stuffing box." The expansive features of the pump include a temperature range of -100C to 1200C, suction pressure up to 5 kg/cm2, and sealed bearings. In addition, the pump is made of optional materials of construction, including CF8M and
CF8 impellers in addition to cast iron and bronze, which provide a longer life. Furthermore, the DBxe pump leverages decades of experience from the DB platform and is tested to ISO9906 Gr.2B for guaranteed performance, while other options are also offered. The pump has a delivery size of 32 to 150 mm, a capacity of up to 550 m3/hr, a head of up to 100 metres, and speeds of 1450, 2900, 1760, and 3500 rpm. The working pressure of the pump is 16 kg/cm2 (MAWP).
DBxe pumps are mainly used for clear liquids that are free from suspended solids or particles, such as water supply, drinking water, air conditioning, firefighting, and industrial water.
Kirloskar Brothers Limited (KBL) has launched the Vertical Inline Long-Coupled "KW-LC" Pumps, expanding their ever-growing portfolio in the Heating, Ventilation and Air-Conditioning (HVAC) segment. The KW-LC pump is a space-saving, vertical, long-coupled design that simplifies piping and has a compact structure.
Ms. Rama Kirloskar, Joint Managing Director of KBL and Managing Director of Kirloskar Ebara Pumps Limited (KEPL), said, "The primary target group includes builders and HVAC OEMs. The KW-LC pump has a competitive edge over other products in the market, and the pump is ideal for installation in malls, high-rises,
airports, metro stations, hotels, hospitals, and commercial spaces in emerging metro cities across India." The KW-LC pump is an ideal solution for a wide range of applications such as water supply, HVAC, hot water up to 90°C, drinking water, and cooling water applications. It has a delivery size of up to 200 mm, a discharge capacity of up to 550 m3/hr (150 LPS), a total head of up to 52 metres, and a maximum working pressure of 16 bar. The pump's design is focused on high efficiency, a wide range of interchangeability, and complete reliability. The KW-LC pump features an enclosed, dynamically balanced impeller, which ensures smooth operation.
The Minimum Efficiency Index (MEI) exceeds 0.7 in accordance with the Euro design norms. The pump includes a mechanical seal as a standard scope of supply, which can be removed for maintenance or replaced without disturbing the motor or piping. With the launch of the KW-LC pump, KBL has demonstrated its commitment to innovation and expanded its portfolio of products.
The KW-LC pump's design and features offer several advantages over existing products and meet the evolving demands of the market. With this advent in technology, KBL remains a leader in the pump industry, providing reliable and efficient solutions to their customers for many decades.
Delivery Size : Upto 200 mm
Discharge Capacity (Q) : 550 m3/hr (150 LPS)
Total Head : 52 Meters
Speed (Nominal) : 1450 RPM at 50 Hz
Working Pressure : 16 bar
Suction Pressure : 12 bar, subject to maximum working pressure is 16 bar
Temperature : Maximum upto 90°C
Casing : Cast Iron (CI IS 210 - FG 260)
Impeller : Stainless Steel (SS ASTM 351-351M-CF8M)
Shaft : Stainless Steel (ASTM A276 Type 410)
Motor : TEFC, IP55, IE2/IE3/IE4
KBL has recently expanded its KS3 Series of 8 cm borewell submersible pumps with the introduction of a new model called PURNA. This new addition incorporates a water-cooled feature, further enhancing the capabilities of the KS3 series. By offering PURNA, KBL has broadened its range of submersible pumps, catering to a diverse set of customer needs.
The KS3 PURNA series is specifically designed to prioritize high efficiency and energy-saving capabilities. It delivers exceptional
output while consuming minimal power, ensuring optimal performance and cost-effectiveness. The applications for this versatile pump include domestic and community water supply, high-rise building water supply, gardening and small-scale farm irrigation, construction sites, groundwater supply to waterworks, and many more.
To protect the motor from burning, the pump operates within a wide voltage range of 160 to 240 volts. This feature adds an extra layer of
safety and reliability to the product. Furthermore, the pump is constructed using special-grade engineering materials, guaranteeing durability and dependability even in challenging environments.
The lightweight and compact design of the KS3 PURNA pump enables easy handling and installation, allowing for hassle-free setup. Moreover, it exhibits minimal efficiency loss across its entire operating range, resulting in lower operating costs and increased overall efficiency.
Power Ratings : 0.37 to 1.1 kW / 0.5 to 1.5 HP
Head Range : Upto 56 metres
Discharge range : Upto 95 LPM
Voltage Range : 160 to 240 volts (Single Phase)
Type of cooling : Water Filled
Protection : IP68
Insulation : B class
Pump Housing : Stainless Steel
Pump Shaft : Stainless Steel
Motor Housing : Stainless Steel
Motor Shaft : Stainless Steel
Thrust Bearing : Carbon + Stainless Steel
Motor/Pump Bushes : Gun Metal
Impeller : Noryl
Diffuser : Noryl
NRV : Cast Iron
Suction : Cast Iron
KBL launched yet another advanced pump series- 'AQUA TORRENT-10 FCL’. The pump offers a high suction lift and best-in-class performance and comes with an energy-saving design. AQUA TORRENT-10 FCL is available in a single-phase, 1.0 HP
monobloc pump. It offers an array of advanced features, such as, its Cathodic Electro Deposition (CED) coating ensures corrosion resistance, and the dynamically balanced rotating parts provide minimum vibrations, reducing the chances of operational damage.
AQUA TORRENT-10 FCL is the perfect choice for domestic applications like overhead tank filling, water supply to gardens and fountains, feed water & RO plants, construction sites, hotels, construction sites, lawn sprinklers and car washing.
Operating Range
Head Range : 6 to 42 m
Capacity Range : 3500 to 650 LPH
Power Rating : 0.75 kW / 1.0 HP
Phase : Single
Voltage Range : 180 to 260 Volts
Insulation : ‘F’ Class
Impeller : Stainless Steel
Delivery Casing : Cast Iron
Motor Body : Sheet Metal
Shaft : Stainless Steel
Cover NDE : Cast Iron
Mechanical Seal : Carbon Vs Ceramic
KBL takes pride in its partnership with the Babina Canal Lift Irrigation Project, which supplies water to 15 villages and irrigates over 6,000 hectares of farmland. KBL supplied four Vertical Turbine (VT) pumps, each with a capacity of 35 cusecs (60,000 litres per minute) and a 35-meter head to lift the water to the canal.
These pumps are equipped with an advanced PLC and SCADA systems for efficient monitoring and control. Moreover, KBL has provided a unique and innovative IoT solution, KirloSmartTM, that allows remote monitoring, troubleshooting, and real-time performance analysis of the pumps. This technology ensures optimal pump performance, predicts and alerts users about necessary corrective measures, and eliminates the need for manual intervention.
KBL’s significant contributions to the renowned Obra 'C' Extension Thermal Power Station, a high-profile 2X660 MW project, prove to be an excellent advancement for the state of Uttar Pradesh. The expertise shines through the successful commissioning of 2 Concrete Volute Pumps (CVPs) for circulating water application and 4 End-suction pumps (KPD) for
seawater application. With these significant contributions, KBL continues to play a pivotal role in fortifying and enhancing the water infrastructure of our beloved nation, India.
KBL's collaboration with Nayara Energy Ltd. represents a significant milestone in the advancement of the project and the establishment of an efficient seawater intake system
KBL has collaborated with Nayara Energy Ltd. for the project in Vadinar, Jamnagar District, Gujarat. As part of this partnership, KBL has achieved a significant milestone by successfully commissioning a two-stage self-water-lubricated Vertical Turbine (VT) pump. This pump has
a capacity of 3,250 cubic meters per hour and operates at a head of 92.74 meters, specifically designed for the seawater intake. KBL's involvement in this project demonstrates its commitment to contributing to the progress and development of the state.
KBL takes great pride in its partnership with the Ukai Reservoir project, situated in Uchchaal Narayanpur, Tapi District, Gujarat. As the second-largest reservoir in the state, the Ukai Reservoir will now have the capacity to meet the water requirements of numerous individuals in the region. KBL has supplied five vertical turbine
pumps with a remarkable capacity of 828 cubic meters per hour and a head of 136 meters. The successful installation of these pumps represents another significant milestone in our collaboration with the Narmada Water Resources, Water Supply, and Kalpasar Departments of the Government of Gujarat.
KBL pumps play a crucial role in enhancing the efficiency of water supply and management, significantly improving the capabilities of the Ukai Reservoir
KBL is immensely proud of its significant contribution to the Narmada Valley Development Authority (NVDA) project, led by the Government of Madhya Pradesh. This transformative project harnesses the abundant potential of the Narmada River for both irrigation and power generation. In a successful partnership with NVDA, KBL has
installed eight vertical turbine pumps that demonstrate an outstanding capacity of 9,000 cubic meters per hour at a head of 108 meters. The installation of these pumps represents yet another remarkable milestone in KBL's ongoing collaboration with NVDA and the Government of Madhya Pradesh.
The state-of-the-art centre, at Kirloskarvadi offers comprehensive safety training programs and live demonstrations on various topics, including guarding safety, gas cutting safety, material handling safety, helmet importance, electrical safety, and more. The centre also features a gallery showcasing different types of personal protective equipment used at KBL, with information provided in the local language.
We have displayed informative materials on forklift safety, crane safety, safe use of lifting tools and tackles, and rack system safety, including rack inspection details.
Our training sessions demonstrate different types of electrical circuits and safety control gear, such as ELCB, RCCB, and MCB. Prototype models of circuit breakers are showcased with simulated faults to illustrate circuit breaking. Additionally, we educate employees on lockout and tagout systems using various devices.
Emphasizing a safer workplace: We showcased a wide range of personal protective equipment, with the information provided in Marathi, to underscore its importance. Live demonstrations are conducted to highlight the significance of safety helmets.
To ensure safe work at heights, we have created a dedicated platform for training individuals engaged in elevated work. We conduct practical demonstrations to emphasize the use of full-body harnesses, double lanyards, and fall arrestors.
Creating awareness for road safety and responsible driving! At the Versova project site in Mumbai, a celebration was held during National Road Safety Week, aimed at raising awareness about road safety. The event witnessed the presence of senior officials
from the Brihanmumbai Municipal Corporation (BMC), IVL staff and KBL employees. The program culminated with the participants taking the Road Safety Pledge, affirming their commitment to promoting safe road practices.
Established in 2000 by the British Pump Manufacturers Association (BPMA), the esteemed awards program acknowledges remarkable achievements in the industrial sector. SPP Pumps Limited (our group company)
takes immense pride in being honoured with the Manufacturer of the Year award, recognizing its exceptional skills and expertise in the manufacturing of pumps.
On 4th February, 2023, KBL was honoured by the Institute of Supply Chain Management (ISCM) for its exemplary procurement team in the engineering industry sector. This recognition serves to acknowledge the remarkable efforts, outstanding contributions, and commendable achievements of KBL while also celebrating the company's innovative practices.
Growing onwards and upwards while bearing the title for being the #1 company! Held at Bhubaneshwar, the award ceremony was organized on account of the 25th anniversary celebration of Bazaar and Bazaar MRG. With immense pride, KBL secured the award for being the
No. 1 company under “The Best Selling and Trusted Brand in Odisha” category. This prestigious accolade serves as a testament to KBL’s unwavering commitment and expertise as a leader in the pumping industry.
commenced with a keynote address delivered by Mr. Sanjay Kirloskar, accompanied by insightful speeches from Mr. Alok Kirloskar, Ms. Rama Kirloskar, and Mr. Baban Pachkawade. Sector heads responsible for managing the KOV range of products also
delivered informative presentations during the conference. The event concluded with a special award ceremony, where the top-performing dealers for FY21-22 were recognized and honoured for their exceptional achievements.
The grand finale of the KBL KBC Quiz Contest took place online, culminating in the selection of three national winners for the season. These deserving winners were honoured and rewarded during the annual dealer conference.
KBL proudly presented its renowned product line-up at ACREX India 2023, the largest exhibition in South Asia dedicated to Air-Conditioning, Heating, Ventilation, and Intelligent Buildings. The event took place in Mumbai from March 14th to 16th, 2023. Among the showcased products were KBL's signature offerings, including the LLC pump, the KW-LC Vertical Inline Pump,
and the DBxe End-Suction pump. The newly launched KW-LC pump garnered considerable attention, effectively expanding the portfolio into the HVAC segment. With its versatile applications, ranging from water supply to hot water and drinking water, the KW-LC pump has garnered immense popularity among visitors.
KBL proudly exhibited its range of energy-efficient pumping solutions, featuring the innovative Lowest Life-cycle Cost (LLC) pumpset, at the prestigious "Invest Madhya Pradesh" global investors summit in Indore. The summit took place from January 8th to 12th,
2023, attracting investors and industry leaders from around the world. KBL's participation showcased its commitment to delivering cutting-edge technology and sustainable solutions to meet the evolving needs of the pumping industry.
KBL participated in PACC 2023 (Project Heads, Architects, and Consultants Conclave), held in Kochi from 2nd to 5th March, 2023. As a proud sponsor of the conclave, KBL showcased its comprehensive range of advanced firefighting solutions. The event provided an excellent platform to engage with the project heads, architects, and consultants, showcasing KBL's commitment to providing top-notch fire safety solutions and fostering valuable partnerships in the industry.
KBL participated in Plumbex 2023, the largest exhibition in India dedicated to water, sanitation, and plumbing. The esteemed members of the Indian Plumbing Association inaugurated KBL's smart integrated system, showcasing the company's commitment to innovation and efficiency in the plumbing industry. Among the notable signature products showcased at the event were the HYPN pressure boosting system, the KW-LC vertical inline pump, the
MSMO multi-stage multi-outlet pump, the FLD fire sprinkler set, and a range of energy-efficient monobloc pumps. KBL's presence at Plumbex 2023 demonstrated its
dedication to providing cutting-edge solutions for water management and plumbing needs.
This year, we commemorated the remarkable achievements of women by organizing team outings and engaging activities. Through these initiatives, we recognized and celebrated the power of empowered women to shape the world.
The wage settlement at the Dewas plant was finalized on May 23, 2023, between KBL Antrik Sharmik Sangathan (Internal Union) and the management of Kirloskar Brothers Limited. Present at the event were Ms. Rama Kirloskar, JMD, KBL & MD, KEPL and Mr. Ravindra Samant, MD, KPML. During her
address to the Union members, Ms. Kirloskar provided an overview of the investments made at the Dewas plant, specifically highlighting the HPML project. The Union has agreed to increase the productivity norms from 3.1 miles to 4.1 miles per hour. They expressed their gratitude towards
KBL Management and assured their commitment to maintaining healthy and harmonious industrial relations.
THROUGH KBL's OFFICIAL/ COMPANY WEBSITE
Please log on to the web site www.kirloskarpumps.com Scroll down and go to the option of E-Warranty Registration Enter the pump serial number and other necessary details as requested Register for E-Warranty
OR
USING WHATSAPP NUMBER
For your newly purchased pumps, please keep the pump invoice ready with you Please message on KBL's whatsapp number 9922710710 & provide requested details for registration of e warranty You can also email us necessary details for registration of E-Warranty on : kblcare@kbl.co.in
OR
Please download KBLOne4All App from Google Play Store and iOS App Store
USING KBL ONE4ALL APP
Please select user category and login with the help of mobile number by filling up necessary details as requested System has 2 options regarding capturing of pump serial number either through QR Code scanning which is already available on pump or through manual entry of pump serial number
Register for E-Warranty
Note: Registration of the E-Warranty of your newly purchased pump is mandatory for getting the services & required support from our company without any difficulties.
