Service Repair Manual
Models
262 SKID STEER LOADER
236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 303...
1/6
Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 262 SKID STEER LOADER CED Configuration: 236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly 236, 246, 252 and 262 Skid Steer Loaders Machine Systems Media Number -RENR4812-05
Publication Date -01/11/2009
Date Updated -16/11/2009
i01673935
Lift Cylinder - Remove SMCS - 5102-011
Removal Procedure Start By: A. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release". B. Tilt the cab. Refer to Disassembly and Assembly, "Cab -Tilt".
Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/11/23
236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 303...
before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all lines and on all cylinders for installation purposes. Plug all lines. This will help to prevent fluid loss and this helps to keep contaminants from entering the system.
Removal Procedure for the 236 and the 246
Illustration 1
g00690806
1. Disconnect lines (1) and (2) . 2. Remove retaining pin (3) and lower the loader lift arm brace onto the lift cylinder.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/11/23
2/6
236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 303...
Illustration 2
g00591476
3. Attach a suitable lifting device to cylinder assembly (4) .
Illustration 3
g00591488
4. Remove snap ring (5) . 5. Remove pin (6) .
Illustration 4
g00591492
6. Remove bolt (7) and the washer. 7. Remove pin assembly (8) from the lift cylinder. 8. Remove lift cylinder assembly (4) and the loader lift arm brace. Weight of the lift cylinder and the loader lift arm brace is 32 kg (70 lb).
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/11/23
3/6
236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 303...
Illustration 5
4/6
g00690798
9. Loosen clamp (10) and remove lines (9) and (11) . 10. Repeat Steps 1 through 9 for the opposite side.
Removal Procedure for the 252 and the 262 Remove the air cleaner. Refer to Disassembly and Assembly, RENR2868, "Air Cleaner - Remove and Install".
Illustration 6
g00790499
1. Disconnect hose (1) from the rod end of the cylinder.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/11/23
236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 303...
Illustration 7
g00790501
2. Disconnect hose (2) from the head end of the cylinder.
Illustration 8
g00790506
3. Attach a suitable lifting device to the cylinder. 4. Remove snap ring (3) . 5. Remove pin (4) .
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/11/23
5/6
236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 303...
Illustration 9
6/6
g00791606
6. Install 1U-9759 Jack Stands under the rear of the machine. 7. Repeat steps 4 and 5 for the opposite side. Note: Use a suitable lifting device to raise the lift arms in order to gain the clearance that is needed to remove the cylinder.
Illustration 10
g00790507
8. Remove bolt (5), the washer and the spacer. 9. Remove pin (6) . 10. Remove the lift cylinder from the machine. The cylinder weighs 32 kg (70 lb). 11. Repeat steps 1 through 10 for the opposite cylinder. Copyright 1993 - 2019 Caterpillar Inc.
Sat Nov 23 08:44:50 UTC+0800 2019
All Rights Reserved. Private Network For SIS Licensees.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/11/23
236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 303...
1/6
Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 262 SKID STEER LOADER CED Configuration: 236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly 236, 246, 252 and 262 Skid Steer Loaders Machine Systems Media Number -RENR4812-05
Publication Date -01/11/2009
Date Updated -16/11/2009
i01673301
Lift Cylinder - Install SMCS - 5102-012
Installation Procedure
Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/11/23
236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 303...
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.
Installation Procedure for the 236 and the 246
Illustration 1
g00690798
1. Install line (9) and line (11) . 2. Tighten clamp (10) .
Illustration 2
g00591492
3. Attach a suitable lifting device to lift cylinder assembly (4). The weight of the lift cylinder assembly is 32 kg (70 lb). 4. Position the lift cylinder assembly and the loader lift arm brace on the machine.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/11/23
2/6
236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 303...
3/6
5. Install pin assembly (8), the washer, and bolt (7) .
Illustration 3
g00591488
6. Install pin (6) and snap ring (5) .
Illustration 4
g00591468
7. Connect lines (1) and (2) . 8. Raise the loader lift arm brace and install retaining pin (3) . 9. Repeat Steps 1 through 8 for the lift cylinder on the opposite side. 10. Check hydraulic oil level. Refer to Operation and Maintenance Manual, SEBU7468, "Hydraulic System Oil Level - Check".
Installation Procedure for the 252 and the 262 1. Attach a suitable lifting device to lift cylinder. The weight of the lift cylinder assembly is 32 kg (70 lb). 2. Install lift cylinder into position.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/11/23
236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 303...
4/6
Note: Use a suitable lifting device to raise the lift arms in order to gain the clearance that is needed to install the cylinder.
Illustration 5
g00790507
3. Install pin (6) . 4. Install the spacer, the washer and bolt (5) .
Illustration 6
g00790506
5. Raise the rod end into position. Install pin (4) . 6. Install snap ring (3) .
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/11/23
236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 303...
Illustration 7
g00790501
7. Connect hose (2) to the head end of the cylinder.
Illustration 8
g00790499
8. Connect hose (1) to the rod end of the cylinder. 9. Repeat steps 1 through 8 for the opposite side.
Illustration 9
g00791606
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/11/23
5/6
236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 303...
6/6
10. Remove the 1U-9759 Jack Stands from the machine. 11. Install the air cleaner. Refer to Disassembly and Assembly, RENR2868, "Air Cleaner Remove and Install". 12. Check hydraulic oil level. Refer to Operation and Maintenance Manual, SEBU7468, "Hydraulic System Oil Level - Check". Copyright 1993 - 2019 Caterpillar Inc.
Sat Nov 23 08:45:49 UTC+0800 2019
All Rights Reserved. Private Network For SIS Licensees.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/11/23
236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 303...
1/9
Shutdown SIS Previous Screen Product: SKID STEER LOADER Model: 262 SKID STEER LOADER CED Configuration: 236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 3034 Engine
Disassembly and Assembly 236, 246, 252 and 262 Skid Steer Loaders Machine Systems Media Number -RENR4812-05
Publication Date -01/11/2009
Date Updated -16/11/2009
i01517417
Lift Arms - Remove SMCS - 6119-011
Removal Procedure Start By: A. Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release". B. Remove the quick coupler. Refer to Disassembly and Assembly, "Quick Coupler - Remove and Install". C. Remove the tilt cylinder. Refer to Disassembly and Assembly, "Tilt Cylinder - Remove". D. Tilt the cab. Refer to Disassembly and Assembly, "Cab-Tilt".
Personal injury can result from hydraulic oil pressure and hot oil. Hydraulic oil pressure can remain in the hydraulic system after the engine has been stopped. Serious injury can be caused if this pressure is not released before any service is done on the hydraulic system. Make sure all of the attachments have been lowered, oil is cool before removing any components or lines. Remove the oil filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand.
NOTICE
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/11/23
236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 303...
2/9
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide" for tools and supplies suitable to collect and contain fluids on Caterpillar products. Dispose of all fluids according to local regulations and mandates.
Note: Put identification marks on all lines and on all wires for installation purposes. Plug all lines. This will help to prevent fluid loss and this helps to keep contaminants from entering the system.
Removal Procedure for the 236 and 246 1. Open the engine access door.
Illustration 1
g00594375
2. Remove strap (1) and disconnect harness (2) .
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/11/23
236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 303...
Illustration 2
g00589421
3. Remove two bolts (3) and washers from the bracket. Move bracket (4) with the harness aside.
Illustration 3
g00593552
4. Disconnect lines (5) and (6) from the lift arm assembly. 5. Repeat step 4 on the opposite side.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/11/23
3/9
236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 303...
Illustration 4
4/9
g00790815
6. Remove snap ring (7) from the rod end of the cylinder. 7. Remove pin (8) . 8. Repeat steps 6 and 7 for the opposite side.
Illustration 5
g00790823
9. Remove two bolts (9) and two clips (10) from the lines under the lift arm assembly. 10. Repeat step 5 for the opposite side of the lift arm assembly.
Illustration 6
g00790828
11. Remove two bolts (11), two clips (12), and the line assemblies from the underside of the lift arm assembly.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/11/23
Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING
NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 303...
Illustration 7
5/9
g00593621
12. Use a suitable lifting device to support the lift arms.
Illustration 8
g00790831
13. Remove bolt (13) and pin assembly (14) from both sides of the lift arm assembly. 14. Remove the lift arm assembly from the machine. The weight of the lift arm assembly is 322 kg (710 lb).
Removal Procedure for the 252 and the 262 1. Attach a suitable lifting device to the lift arm assembly. The weight of the lift arm assembly is 442 kg (975 lb).
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/11/23
236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 303...
Illustration 9
g00790859
2. Remove snap ring (1). Remove pin (2) . 3. Repeat step 2 for the opposite side. 4. Tilt the cab. Refer to Disassembly and Assembly, "Cab - Tilt".
Illustration 10
g00790867
5. Disconnect line (3) and line (4) . 6. Repeat step 5 for the opposite side.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/11/23
6/9
236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 303...
Illustration 11
7/9
g00790907
7. Remove bolts (5) and washers. Remove hose clamps (6) . 8. Repeat step 7 for the opposite side.
Illustration 12
g00790919
9. Remove snap ring (7). Remove pin (8) . 10. Repeat step 9 for the opposite side. Note: Support link arm assembly when the second pin is removed. Lay the link assembly against the frame. Take notice of the location of shims that are removed for installation purposes. 11. Raise the lift arm assembly in order to gain access to the inside of the lower link assembly.
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/11/23
236 246 252 262 Skid Steer Loader CED00001-UP (MACHINE) POWERED BY 303...
Illustration 13
8/9
g00790932
12. Remove hex head bolt (9) and the washer.
Illustration 14
g00790958
13. Remove bolt (11) and the washer. Remove pin (12) . 14. Repeat steps 12 and 13 for the opposite side. Note: Take notice of the location of the shims that are removed for installation purposes. Use caution when you are removing pin (12). The inside link arm will drop when the pin is removed. The inside link arm weighs 23 kg (50 lb). 15. Remove the lift arm assembly. The lift arm assembly weighs 442 kg (975 lb).
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis... 2019/11/23