Thieman TVL 20 & 30 Series Liftgates

TVL SERIES Railgates By THIEMAN

TVL 20, TVL 30, TVL 20A, TVL 30A

OWNERS MANUAL/PARTS LIST

IMPORTANT! KEEP IN VEHICLE!

!

PLEASE READ AND UNDERSTAND THE CONTENTS OF THIS MANUAL BEFORE OPERATING THE EQUIPMENT.

HIEMAN TAILGATES, INC.

NATIONAL TRUCK EQUIPMENT ASSOCIATION

Member

600 East Wayne Street Celina, Ohio 45822 Phone: 419-586-7727 Fax: 419-586-9724

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INSPECTION AND LOCATION OF DECALS Inspect all decals listed below to be certain that they are in the proper location and they are legible.

All decals must be in place and legible or all warranties are void!

Item 1 2 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15

Part Name

Part Number

Warning Decal PTO Decal Fast Idle Decal Danger Decal Operating Decal Capacity Decal 2000# Capacity Decal 3000# Warning Decal Warning Decal Caution Decal Reflector(3) Thieman Nameplate Toggle Switch Decal Wiring Decal Warning Decal Lubrication Decal Lube Location Decal (4)

4671050 4650140 4650150 4609 4650780 4650100 4650120 4650790 4650760 4650770 5705 4650801 4650820 4617 4620 4662 4663

9.

MAIN FRAME ASSEMBLY

10.

Gate Model Qty. Item

Part Number

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

3139-001 3139-002 3139-003 3139-004 3139-005 3139-006 3139-007 3139-008 3140-001 3140-002 3140-003 3140-004 3140-005 3140-006 3140-007 3140-008 4400851 4400701 3109606 3109605 4900480 4900040 4965010 4900030 4350 8101-001 5700022 8120388 8120382 8180126 4430 4422710 31184 2303-002 8180022 8120380 8120375 5701960 8456922 2103160 8120396 8103-021 3109577 5793010 3109140 4300030 31225 4301550 4301290 5703 4301740 4319-002 4318-001 4301770 8109-014 4318-003

Description Main frame 80 (56" BH) Main frame 90 (56" BH) Main frame 95 (56" BH) Main frame 100 (56" BH) Main frame 80 (46" BH) Main frame 90 (46" BH) Main frame 95 (46" BH) Main frame 100 (46" BH) Main frame 80 (56" BH) Main frame 90 (56" BH) Main frame 95 (56" BH) Main frame 100 (56" BH) Main frame 80 (46" BH) Main frame 90 (46" BH) Main frame 95 (46" BH) Main frame 100 (46" BH) Power unit Power unit Cylinder assembly Cylinder assembly Breather cap .38-.25 swivel elbow .25 Hose assembly Restrictor Elbow Cable Lug #2 Clevis pin Hairpin cotter .38 Flatwasher .38 Lockwasher .38 x 1.50 Screw Battery cable Solenoid Retainer plate Retainer plate .25 x 1 Screw .25 Lockwasher .25 Nut Grommet .50 x 1.50 carriage bolt Locking cam .50 Flatwasher .50 Lock nut Roller housing assembly .25 x .75 Screw Latch cable assembly Battery cable 25' Cap Toggle switch Wiring harness Wear pad Toggle Seal Heat Shrink Battery Cable #2 x 2' Circuit Breaker .25 x .50 Screw Battery Cable #2 x 5'

11.

20

20A

30

30A

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1

1

1

1 1 1 1 1 1 1 2 2 2 1 1 1

1 1 1 1 1 1 1 2 2 2 1 1 1

4 4 4 2 2 2 2 2 2 8 2 1 1 1 1 2 1 1 1 1 2 1

4 4 4 2 2 2 2 2 2 8 2 1 1 1 1 2 1 1 1 1 2 1

1

1

1 1 1 1

1 1 1 1

1 1 1 2 2 2 1 1

1 1 1 2 2 2 1 1

1 4 4 4 2 2 2 2 2 2 8 2 1 1 1 1 2 1 1 1 1 2 1

1 4 4 4 2 2 2 2 2 2 8 2 1 1 1 1 2 1 1 1 1 2 1

LIFTING CHAIN ASSEMBLY

Gate Model Qty. Item

Part Number

Description

20

20A

30

30A

1 2 3 4 5 6 7 8 9 10 10 10 10 10 10 10 10 11 11 12 13 14 15 16

3109576 5700022 31213-002 31213-003 5002590 2502100 8219758 5041 31213-001 4100-010 4100-011 4100-012 4100-013 4100-014 4100-015 4100-018 4100-019 4100-009 4100-011 8116-001 2350001 8106-005 8449646 5703

Pusher assembly Hairpin cotter 3.25 Chain roller asm 4.50 Chain roller asm Tension rod Chain anchor pin .75 Jam nut Pin 2.63 Chain roller asm Chain SS 90 (56" BH) Chain SS 95 (56" BH) Chain SS 100 (56" BH) Chain SS 90 (37", 46" BH) Chain SS 95 (37", 46" BH) Chain SS 100 (37", 46" BH) Chain SS 80 (56" BH) Chain SS 80 (37", 46" BH) Chain CS All widths (56" BH) Chain CS All widths (LB) Cotter pin Chain anchor housing .75 Lockwasher Self tapping screw Wear pad

1 7 1 1 2 4 6 7 5 1 1 1

1 7 1 1 2 4 6 7 5

1 7 1 1 2 4 6 7 5 1 1 1

1 7 1 1 2 4 6 7 5

12.

1 1 1 1

1 1 1 1

1 1 4 2 2 2 1

1 1

1 4 2 2 2 1

4 2 2 2 1

1 4 2 2 2 1

SLIDER ASSEMBLY

Gate Model Qty. Item

Part Number

1 1 2 3 4 5 6 7 8 9 10 11 12

3156-001 3156-002+ 3157-001 5702201 5702202 5702241 5702242 8449646 2013 8120388 8180126 8120382 8120377

Description Slider weldment RH Slider weldment RH Slider weldment LH Wear pad LH upper Wear pad RH upper Wear pad LH lower Wear pad RH lower Self tapping screw Adjustment screw .38 Flatwasher .38-16 x 1.50 Screw Lockwasher .38 Nut .38

20

20A

30

30A

1 1 1 2 2 2 2 16 2 8 4 4 4

1 1 1 2 2 2 2 16 2 8 4 4 4

1 1 1 2 2 2 2 16 2 8 4 4 4

1 1 1 2 2 2 2 16 2 8 4 4 4

+Used with aluminum platforms requiring a spring assembly.

13.

STEEL PLATFORM ASSEMBLY

Gate Model Qty. Item Part Number Description 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3408-001 3408-002 3408-003 3408-004 3408-005 3408-006 3408-007 3408-008 3408-009 3408-010 3408-011 3408-012 3409-001 3409-002 3409-003 3409-004 3409-005 3409-006 3409-007 3409-008 3409-009 3409-010

7530 7536 7542 8530 8536 8542 9030 9036 9042 9530 9536 9542 7530 7536 7542 8530 8536 8542 9030 9036 9042 9530

Platform Platform Platform Platform Platform Platform Platform Platform Platform Platform Platform Platform Platform Platform Platform Platform Platform Platform Platform Platform Platform Platform

Gate Model Qty.

20 20A 30 30A 1 1 1 1 1 (see note 1) 1 1 1 (see note 1) 1 1 1 (see note 1) 1

(see note 1) (see note 1)

Item Part Number Description

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 2 3 4 5 6 7 8 9 10 11 11 11 11 12 13 14

1 1 1 1 1 1 1 1 1 1

Notes: 1. Requires one spring assembly and appropriate RH slider.

14.

3409-011 3409-012 2329 8120380 8180022 3199 8180120 8271713 8121574 8130999 3108980 5101-001 5101-002 5101-003 5101-004 8120382 5504-005 5504-001

20 20A 30 30A

9536 Platform (see note 1) 9542 Platform (see note 1) Stop 1 .25 Lockwasher 2 .25 x 1.00 Screw 2 Pin retainer 1 .38 x .75 Screw 2 .62 x .75 Screw 1 .62 Lockwasher 1 .62 Flatwasher 1 Adjusting bracket 1 Torsion bar 85” platform 1 Torsion bar 90” platform 1 Torsion bar 95” platform 1 Torsion bar 75” platform 1 .38 Lockwasher 2 Bushing 2 Bushing 2

1 2 2 1 2 1 1 1 1 1 1 1 1 2 2 2

1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 2 2 2

1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 2 2 2

ALUMINUM PLATFORM ASSEMBLY

Gate Model Qty. Item Part Number Description 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

3407-001 3407-002 3407-003 3407-004 3407-005 3407-006 3407-007 3407-008 3407-009 3407-010 3407-011 3407-012 3407-013 3407-014 3407-015 3407-016 3407-017 3407-018 3407-019 3407-020 3407-021 3407-022

7530 7536 7542 7548 7554 7560 7566 8530 8536 8542 8548 8554 8560 8566 9030 9036 9042 9048 9054 9060 9066 9530

Gate Model Qty.

20 20A 30 30A

Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform (see note 1) 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform (see note 1) 1 Platform 1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1 1

1 1 1 1 1

1 1 1 1 1

Item Part Number Description 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 10 10 10 11 12 13 14

Notes: 1. Requires one spring assembly and appropriate RH slider.

15.

3407-023 3407-024 3407-025 3407-026 3407-027 3407-028 2329 8271713 8121574 8130999 8109-001 8120382 3108980 3199 5101-001 5101-002 5101-003 5101-004 5504-001 5504-005 8180120 8106-002

20 20A 30 30A

9536 Platform 1 9542 Platform 1 9548 Platform 1 9554 Platform 1 9560 Platform (see note 1) 1 9566 Platform (see note 1) 1 Stop 1 .62 x .75 Screw 1 .62 Lockwasher 1 .62 Flatwasher 1 .25 x 1.00 Screw SS 2 .38 Lockwasher 2 Adjusting bracket 1 Pin retainer 1 Torsion bar 85” platform 1 Torsion bar 90” platform 1 Torsion bar 95” platform 1 Torsion bar 75” platform 1 Bushing 2 Bushing 2 .38 x .75 Screw 2 .25 Lockwasher SS 2

1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 2 2

1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 2 2

1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 2 2

PLATFORM CHAIN ASSEMBLY

Gate Model Qty. Item Part Number

1 1 1 1 2 2 2 2 3 4 5 6 7 8 9

2714-001 2714-002 2714-003 2714-004 2715-001 2715-002 2715-003 2715-004 4301320 4301330 5702270 5702280 5793010 4300550 5792020

Steel Cover 80 Steel Cover 90 Steel Cover 95 Steel Cover 100 Steel Cover 80 W/Lower Lights* Steel Cover 90 W/Lower Lights* Steel Cover 95 W/Lower Lights* Steel Cover 100 W/Lower Lights* Stop/Turn/Taillight Back-up light Plastic square nut Screw .25 x .75 Screw License plate light Gasket (not shown)

20 1 1 1 1 1 1 1 1 4 1 2 2 4 2 1

20A

30 30A

5793150

U-Bolt

2

2

2

2

2

9414073

.44 Locknut

4

4

4

4

3

4101-009

Chain 48,54” deep alum.

2

2

2

2

3

4101-011

Chain 60,66” deep alum.

2

2

2

2

3

4101-012

Chain-steel,30,36,42” alum.

2

2

2

2

4

5702300

Protective sleeve

2

2

2

2

Gate Model Qty. Description

20

1

HOUSING COVERS

Item Part Number

Description

20A 30 30A 1 1 1 1 1 1 1 1 4 1 2 2 4 2 1

1 1 1 1 1 1 1 1 4 1 2 2 4 2 1

1 1 1 1 1 1 1 1 4 1 2 2 4 2 1

*Not for use on Low Bed applications

16.

SPRING ASSEMBLY Item

Part Number

Description

Qty.

1

5793150

U-BOLT

1

2

9414073

Locknut

2

3

5101120

Spring

1

ELECTRICAL PICTORIAL

17.