TVL SERIES Railgates By THIEMAN
TVL 125, TVL 16, TVL 125A, TVL 16A
OWNERS MANUAL/PARTS LIST
IMPORTANT! KEEP IN VEHICLE!
!
PLEASE READ AND UNDERSTAND THE CONTENTS OF THIS MANUAL BEFORE OPERATING THE EQUIPMENT.
HIEMAN TAILGATES, INC.
NATIONAL TRUCK EQUIPMENT ASSOCIATION
Member
600 East Wayne Street Celina, Ohio 45822 Phone: 419-586-7727 Fax: 419-586-9724
(THIS PAGE INTENTIONALLY LEFT BLANK)
3. If hydraulic oil in the reservoir is dirty: A. Unfold platform and lower platform to the ground so the cylinder is fully retracted. B. Drain the oil from the hydraulic system and flush the entire system. C. Remove the reservoir from the pump and clean the suction line filter. Also clean out any contaminants from the reservoir. Remount the reservoir when completed. D. Replace the oil as outlined in Section 8 under Monthly Maintenance and Inspection.
INSPECTION AND LOCATION OF DECALS Inspect all decals listed below to be certain that they are in the proper location and they are legible. ALL DECALS MUST BE IN PLACE AND LEGIBLE OR ALL WARRANTIES ARE VOID! Item 1 2 2 3 4 5 5 6 7 8 9 10 11 12 13 14 15
Part Name
Part Number
Warning Decal PTO Decal Fast Idle Decal Danger Decal Operating Decal Capacity Decal 1250# Capacity Decal 1600# Warning Decal Warning Decal Caution Decal Reflector(3) Thieman Nameplate Toggle Switch Decal Wiring Decal Warning Decal-High Pressure Lubrication Decal Lube Location Decal (4)
4671050 4650140 4650150 4609 4650780 4650060 4650750 4650790 4650760 4650770 5705 4650801 4650820 4617 4620 4662 4663
9.
MAIN FRAME ASSEMBLY
10.
Gate Model Qty. Item
Part Number
Description
125
1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
3138-001 3138-002 3138-003 3138-004 3138-005 3138-006 3138-007 3138-008 3138-009 3138-010 3138-011 3138-012 4400841 3110060 4900480 4900000 4965010 4900030 4350 8101-001 5700022 8120386 4301550 4301290 4421370 4422710 2726780 8180022 8120380 8120375 5701960 8456922 2103160 8120396 8103-021 3108960 5793010 3109140 4300030 31225 5703 4301750 4319-002 4318-001 4301770 8109-014 4318-003 8104-008
Main frame 80 (56”BH) Main frame 90 (56”BH) Main frame 95 (56”BH) Main frame 100 (56”BH) Main frame 80 (46”BH) Main frame 90 (46”BH) Main frame 95 (46”BH) Main frame 100 (46”BH) Main frame 80 (37”BH) Main frame 90 (37”BH) Main frame 95 (37”BH) Main frame 100 (37”BH) Power unit Cylinder assembly Breather cap .25-90° swivel elbow .25 Hose assembly Restrictor Elbow Cable lug Clevis pin Hairpin cotter .25 flatwasher Toggle switch Wire harness Battery cable Solenoid Retainer plate .25 x 1 screw .25 lockwasher .25 nut Grommet .50 x 1.50 carriage bolt Locking cam .50 Flatwasher .50 Lock nut Sprocket housing assembly .25 x .75 Screw Latch cable assembly Battery cable 25’ Cap Pad Toggle Seal Heat Shrink Battery cable #2 x 2’ Circuit breaker .25 x .50 Screw Cable #2 x 5' Screw .31 x .50
1 1 1 1
11.
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 4 4 4 3 2 2 2 2 2 8 2 1 1 2 1 1 1 1 2 1 1
125A
16
16A
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 4 4 4 3 2 2 2 2 2 8 2 1 1 2 1 1 1 1 2 1 1
1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 4 4 4 3 2 2 2 2 2 8 2 1 1 2 1 1 1 1 2 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 4 4 4 3 2 2 2 2 2 8 2 1 1 2 1 1 1 1 2 1 1
LIFTING CHAIN ASSEMBLY
Gate Model Qty. Item
Part Number
1 2 3 4 5 6 7 8 9 10 10 10 10 10 10 10 10 11 11 11 11 12 13 14 15
3109000 5700022 31214-002 31214-001 5002590 2504030 8219758 5041 31214-003 4100-002 4100-003 4100-004 4100-006 4100-007 4100-008 4100-016 4100-017 4100-001 4100-005 4100-020 4100-021 8106-005 4100320 8449646 5703
Description Pusher assembly Hairpin cotter 15T Sprocket assembly 21T Sprocket assembly Tension rod Chain pin bushing .75 Jam nut Pin 13T Sprocket assembly Chain SS 90 (56" BH) Chain SS 95 (56" BH) Chain SS 100 (56" BH) Chain SS 90 (37",46" BH) Chain SS 95 (37",46" BH) Chain SS 100 (37",46" BH) Chain SS 80 (56" BH) Chain SS 80 (37", 46" BH) Chain CS 90,95,100 (56" BH) Chain CS 90,95,100 (37",46" BH) Chain CS 80 (56" BH) Chain CS 80 (37",46" BH) .75 Lockwasher Connecting link Self tap screw Wear pad
12.
125
125A
16
16A
1 7 1 1 2 4 4 7 5 1 1 1
1 7 1 1 2 4 4 7 5
1 7 1 1 2 4 4 7 5 1 1 1
1 7 1 1 2 4 4 7 5
1 1 1 1
1 1 1 1
1 1
1 1
1 1 2 4 2 1
1 1
1 2 4 2 1
2 4 2 1
1 2 4 2 1
SLIDER ASSEMBLY
Gate Model Qty. Item
Part Number
1 1 2 3 4 5 6 7 8 9 10 11 12
3154-001 3154-002+ 3155-001 5702201 5702202 5702241 5702242 8449646 2013 8120388 8180126 8120382 8120377
Description Slider weldment RH Slider weldment RH Slider weldment LH Wear pad LH upper Wear pad RH upper Wear pad LH lower Wear pad RH lower Self tapping screw Adjustment angle .38 Flatwasher .38-16 x 1.50 Screw .38 Lockwasher .38-16 Nut
125
125A
16
16A
1 1 1 2 2 2 2 16 2 8 4 4 4
1 1 1 2 2 2 2 16 2 8 4 4 4
1 1 1 2 2 2 2 16 2 8 4 4 4
1 1 1 2 2 2 2 16 2 8 4 4 4
+Used with aluminum platforms requiring a spring assembly.
13.
STEEL PLATFORM ASSEMBLY
Gate Model Qty. Item
Part Number
1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 11 11 11 12 13 14
3408-001 3408-002 3408-003 3408-004 3408-005 3408-006 3408-007 3408-008 3408-009 3408-010 3408-011 3408-012 2329 8120380 8180022 3199 8180120 8271713 8121574 8130999 3108980 5101-001 5101-002 5101-003 5101-004 8120382 5504-001 5504-005
Description 7530 Platform 7536 Platform 7542 Platform 8530 Platform 8536 Platform 8542 Platform (see note 1) 9030 Platform 9036 Platform 9042 Platform (see note 1) 9530 Platform 9536 Platform 9542 Platform (see note 1) Stop .25 Lockwasher .25 x 1.00 Screw Pin retainer .38 x .75 Screw .62 x .75 Screw .62 Lockwasher .62 Flatwasher Adjusting bracket Torsion bar 85" platform Torsion bar 90" platform Torsion bar 95" platform Torsion bar 75" platform .38 Lockwasher Bushing Bushing
Notes: 1. Requires one spring assembly and appropriate RH slider.
14.
125
125A
16
16A
1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 2 2 2
1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 2 2 2
1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 2 2 2
1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 1 1 1 1 1 2 2 2
ALUMINUM PLATFORM ASSEMBLY
Gate Model Qty. Item Part Number Description 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
3407-001 3407-002 3407-003 3407-004 3407-005 3407-006 3407-007 3407-008 3407-009 3407-010 3407-011 3407-012 3407-013 3407-014 3407-015 3407-016 3407-017 3407-018 3407-019 3407-020 3407-021 3407-022
7530 7536 7542 7548 7554 7560 7566 8530 8536 8542 8548 8554 8560 8566 9030 9036 9042 9048 9054 9060 9066 9530
125 125A 16 16A
Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform (see note 1) 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform 1 Platform (see note 1) 1 Platform 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Notes: 1. Requires one spring assembly and appropriate RH slider.
15.
Gate Model Qty. Item Part Number Description 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 10 10 10 11 12 13 14
3407-023 3407-024 3407-025 3407-026 3407-027 3407-028 2329 8271713 8121574 8130999 8180022 8120382 3108980 3199 5101-001 5101-002 5101-003 5101-004 5504-001 5504-005 8180120 8120380
125 125A 16 16A
9536 Platform 1 9542 Platform 1 9548 Platform 1 9554 Platform 1 9560 Platform (see note 1) 1 9566 Platform (see note 1) 1 Stop 1 .62 x .75 Screw 1 .62 Lockwasher 1 .62 Flatwasher 1 .25 x 1.00 Screw 2 .38 Lockwasher 2 Adjusting bracket 1 Pin retainer 1 Torsion bar 85” platform 1 Torsion bar 90” platform 1 Torsion bar 95” platform 1 Torsion bar 75” platform 1 Bushing 2 Bushing 2 .38 x .75 Screw 2 .25 Lockwasher 2
1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 2 2
1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 2 2
1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 2 2 2 2
PLATFORM CHAIN ASSEMBLY
Gate Model Qty. Item Part Number 5793150
U-Bolt
2
2
2
2
2
9414073
.44 Locknut
4
4
4
4
3
4101-009
Chain 48,54” deep alum.
2
2
2
2
3
4101-011
Chain 60,66” deep alum.
2
2
2
2
3
4101-012
Chain-steel,30,36,42” alum.
2
2
2
2
4
5702300
Protective sleeve
2
2
2
2
Gate Model Qty. 1 1 1 1 2 2 2 2 3 3 3 3 3 3 3 3 4 5 6 7 8 9 10
2714-005 2714-006 2714-007 2714-008 2715-001 2715-002 2715-003 2715-004 2752-002 2752-004 2752-006 2752-008 2711412 2711411 2711413 2711414 4301320 4301330 5702270 5702280 5793010 4300550 5792020
Description Steel Cover 80 Steel Cover 90 Steel Cover 95 Steel Cover 100 Steel Cover 80 W/Lower Lights* Steel Cover 90 W/Lower Lights* Steel Cover 95 W/Lower Lights* Steel Cover 100 W/Lower Lights* Steel Cover 80 W/Upper Lights Steel Cover 90 W/Upper Lights Steel Cover 95 W/Upper Lights Steel Cover 100 W/Upper Lights Aluminum Cover 80 W/Upper Lights Aluminum Cover 90 W/Upper Lights Aluminum Cover 95 W/Upper Lights Aluminum Cover 100 W/Upper Lights Stop/Turn/Taillight Back-up light Plastic square nut Screw .25 x .62 Screw License plate light Gasket (not shown)
125 125A 16 16A 1 1 1 1 1 1 1 1
4 1 2 2 4 2 1
125 125A 16 16A
1
HOUSING COVERS
Item Part Number
Description
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 2 2 4 2 1
1 1 1 1 1 1 1 1
4 1 2 2 4 2 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 2 2 4 2 1
*Not for use on Low Bed applications
16.
SPRING ASSEMBLY Item
Part Number
Description
Qty.
1
5793150
U-BOLT
1
2
9414073
Locknut
2
3
5101120
Spring
1
ELECTRICAL PICTORIAL
17.