TOPLIFTER Tailgates By THIEMAN
TT-15 OWNERS MANUAL/PARTS LIST SHOWN WITH OPTIONAL 2 PC. ALUMINUM PLATFORM AND LIGHT KIT
IMPORTANT! KEEP IN VEHICLE!
!
PLEASE READ AND UNDERSTAND THE CONTENTS OF THIS MANUAL BEFORE OPERATING THE EQUIPMENT.
HIEMAN TAILGATES, INC.
NATIONAL TRUCK EQUIPMENT ASSOCIATION
Member
600 East Wayne Street Celina, Ohio 45822 Phone: 419-586-7727 Fax: 419-586-9724
INSPECTION AND LOCATION OF DECALS Inspect all of the decals listed below to be certain that they are in the proper location and they are legible. All decals must be in place and legible or all warranties are void! Item 1 2 2 3 4 5 5 5 6 7 8 9 10 11 12 13
Part Name Warning Decal-Off Center PTO Decal Fast Idle Decal Danger Decal-No Riding Operating Decal Capacity Decal-1000# Capacity Decal-1250# Capacity Decal-1500# Warning Decal Caution Decal-Working Area Reflector (2) Thieman Nameplate Hazard Marking Tape-Pivot Hazard Marking Tape-Frame Wiring Decal Warning Decal-High Pressure
Part Number 4671050 4650140 4650150 4609 4650870 4650050 4650060 4650070 4650530 4650770 5705 4650801 5760-002 5760-003 4659 4620
7.
PUMP & CYLINDER ASSEMBLY Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
Part Number
Description
4400871 4423520 4420409 4447 4900250 31313 4900080 4350 4300030 4960000 4952021 4900240 5701260 4900540 5702371 5061 5504-001 5781008 5059 8180122 8106-010 4318-001 31297 8108-005 4220240 4445 4452 4319-002 4301770
Pump Asm-Items 2-5 Motor 8111 Breather Solenoid Tube Tee Cylinder Asm Swivel Tee Battery Lug Battery Cable #2 x 25' Hose 48.00 Tube 60.00 Tube Elbow Cable Retainer Restrictor Elbow Spring Pin Pin Bushing Retaining Ring Pin Screw .38 x 1 Internal Tooth Lockwasher .38 Battery Cable #2 x 2' Clevis Weld Screw .38 x .75 Nylon Insert Valve Asm Valve Coil Heat Shrink Circuit Breaker
9.
Qty./Model 1 1 1 1 1 2 1 1 1 2 2 2 12 2 4 2 4 2 2 2 2 1 2 2 2 1 1 1 1
TT15 - UNDERCARRIAGE FOR PLATFORMS WITH NO TORSION ASSIST Item
Part Number
1 1 1 1 1 1 2 2 2 3 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
31306-001 31306-002 31306-003 31306-004 31306-005 31306-006 31354-001 31354-002 31354-003 31307-001 31307-002 31307-003 31356-001 31356-002 31302 5504-001 31301-002 31300-002 2002-014 27091-001 27091-002 23048 23049-002 23049-003 23049-001 31298 27090 8449646 4301550 27086 4301750 5702230 3801008 5700022 5701200 5059 5060 5702371 8120388 8120382 8100-010 3048 5708-004 31281 31282 8180120 5702270 5702280 4300550 8104-010 9413447 3013020 8120384 8120396
Description Frame Weld-For All Other Platforms Frame Weld-For All Other Platforms Frame Weld-For All Other Platforms Frame Weld-2PC. 26" Deep Steel Platform Only Frame Weld-2PC. 26" Deep Steel Platform Only Frame Weld-2PC. 26" Deep Steel Platform Only Brace Weld Brace Weld Brace Weld Bumper Weld Bumper Weld Bumper Weld Lift Arm Asm.-LH, Incl. Item 7 Lift Arm Asm.-RH, Incl. Item 7 Idler Arm Asm., Incl. Item 7 Bushing - Lift Arms and Idler Arms Pivot Support Weld LH Pivot Support Weld RH Mounting Angle Post Support - LH Post Support - RH Backer Plate Frame Brace - Vertical Frame Brace - Horizontal Bumper Brace Post Cover Power Unit Cover Screw .25 x .62 Toggle Switch Switch Bracket Toggle Seal Cable Retainer Latch Cable Hairpin Grommet Pin - Arms to Frame Weld Pin - Arms to Pivot Support Weld Spring Pin .25 x 1.50 Flatwasher .38 Lockwasher .38 Screw .50 x 1.25 Pivot Tube Spring Pin Pin Weld LH - Pivot Support Weld to Platform Pin Weld RH - Pivot Support Weld to Platform Screw .38 x .75 Plastic Square Nut Screw License Plate Light Screw - .31 x 1.00 Locknut .31 Mounting Tube Lockwasher .50 Flatwasher .50
10.
Platform Width 53 56 60 1 1 1 1 1 1 1 1 1 1 1 1 1 2 10 1 1 2 1 1 2 2 2 2 2 1 8 1 1 1 1 1 1 2 4 4 8 2 2 6 2 2 1 1 2 2 2 2 4 4 4 6 6
1 1 2 10 1 1 2 1 1 2 2 2 2 2 1 8 1 1 1 1 1 1 2 4 4 8 2 2 6 2 2 1 1 2 2 2 2 4 4
1 1 1 2 10 1 1 2 1 1 2 2 2 2 2 1 8 1 1 1 1 1 1 2 4 4 8 2 2 6 2 2 1 1 2 2 2 2 4 4
6 6
6 6
11.
STEEL DECKPLATE PLATFORMS WITH NO TORSION ASSIST Item
Part Number
1 1 1 1 1 1 2 3 4 5 6 6 6 7 8 9
3435-001 3435-002 3435-003 3440-004 3440-005 3440-006 5504-011 5056 8107-011 5781017 31357-001 31357-002 31357-003 5101160 8120396 8121222
Description Platform Weld - 1PC. 26" Deep, Incl. Item 2 Platform Weld - 1PC. 26" Deep, Incl. Item 2 Platform Weld - 1PC. 26" Deep, Incl. Item 2 Platform Weld - 2PC. 26" Deep, Incl. Items 2,3,4,5 Platform Weld - 2PC. 26" Deep, Incl. Items 2,3,4,5 Platform Weld - 2PC. 26" Deep, Incl. Items 2,3,4,5 Bushing - Platforms Hinge Pin Flatwasher .62 Retaining Ring Locking Cable Asm. Locking Cable Asm. Locking Cable Asm. Spring Flatwasher .50 Cotter Pin
12.
Platform Width 53 56 60 1 1 1 1 1 2 2 2 4 1
2 2 2 4
1 2 2 2 4
1 2 4 2
2 4 2
1 2 4 2
ALUMINUM EXTRUSION PLATFORMS WITH NO TORSION ASSIST Item
Part Number
1 1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 6 6 7 8 9
3430-004 3430-005 3430-006 3430-001 3430-002 3430-003 3429-004 3429-005 3429-006 3429-010 3429-011 3429-012 5504-011 5781017 5056 8107-011 31357-001 31357-002 31357-003 5101160 8120396 8121222
Description Platform Weld - 1PC. 26" Deep, Incl. Item 2 Platform Weld - 1PC. 26" Deep, Incl. Item 2 Platform Weld - 1PC. 26" Deep, Incl. Item 2 Platform Weld - 1PC. 32" Deep, Incl. Item 2 Platform Weld - 1PC. 32" Deep, Incl. Item 2 Platform Weld - 1PC. 32" Deep, Incl. Item 2 Platform Weld - 2PC. 26" Deep, Incl. Items 2,3,4,5 Platform Weld - 2PC. 26" Deep, Incl. Items 2,3,4,5 Platform Weld - 2PC. 26" Deep, Incl. Items 2,3,4,5 Platform Weld - 2PC. 32" Deep, Incl. Items 2,3,4,5 Platform Weld - 2PC. 32" Deep, Incl. Items 2,3,4,5 Platform Weld - 2PC. 32" Deep, Incl. Items 2,3,4,5 Bushing - Platforms Retaining Ring Hinge Pin Flatwasher .62 Locking Cable Asm. Locking Cable Asm. Locking Cable Asm. Spring Flatwasher .50 Cotter Pin
13.
Platform Width 53 56 60 1 1 1 1 1 1 1 1 1 1 1 4 4 2 2 1
4 4 2 2
1 4 4 2 2
1 2 4 2
2 4 2
1 2 4 2
TT15 - STEEL 42.00" DEEP PLATFORMS WITH TORSION ASSIST Item
Part Number
Description
1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
31306-001 31306-002 31306-003 3441-001 3441-002 3441-003 31354-001 31354-002 31354-003 31307-001 31307-002 31307-003 3801-001 3801-002 3801-003 5101-009 5101-010 5101-011 31357-001 31357-002 31357-003 31356-001 31356-002 31302 5504-001 31301-001 31300-001 2002-014 27091-001 27091-002 23048 23049-002 23049-003 23049-001 31298 27090 8449646 4301550 27086 4301750 5702230 3801008 5700022 5701200 5059 5060 5702371 8120388 8120382 8100-010 8180120 31283 8103-022 31003 5702270 5702280
Frame Weld Frame Weld Frame Weld Platform Weld - 2PC. 42" Deep, Incl. Items 11,46,47 Platform Weld - 2PC. 42" Deep, Incl. Items 11,46,47 Platform Weld - 2PC. 42" Deep, Incl. Items 11,46,47 Brace Weld Brace Weld Brace Weld Bumper Weld Bumper Weld Bumper Weld Support Cable Support Cable Support Cable Torsion Bar Torsion Bar Torsion Bar Locking Cable Locking Cable Locking Cable Lift Arm Asm. - LH, Incl. Item 11 Lift Arm Asm. - RH, Incl. Item 11 Idler Arm Asm., Incl. Item 11 Bushing - Lift Arms, Idler Arms, and Platform Pivot Support Weld LH Pivot Support Weld RH Mounting Angle Post Support-LH Post Support-RH Backer Plate Frame Brace - Vertical Frame Brace - Horizontal Bumper Brace Post Cover Power Unit Cover Screw .25 x .62 Toggle Switch Switch Bracket Toggle Seal Cable Retainer Latch Cable Hairpin Grommet Pin - Arms to Frame Weld Pin - Arms to Pivot Support Weld Spring Pin .25 x 1.50 Flatwasher .38 Lockwasher .38 Screw .50 x 1.25 Screw .38 x .75 Pin Weld RH Pivot Support Weld to Platform Locknut .25 Adjustment Bracket - LH Pivot Support Weld to Platform Plastic Square Nut Screw
14.
Platform Width 53 56 60 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 14 1 1 2 1 1 2 2 2 2 2 1 8 1 1 1 1 1 1 2 4 4 8 2 2 6 2 1 2 1 2 2
1 1 2 14 1 1 2 1 1 2 2 2 2 2 1 8 1 1 1 1 1 1 2 4 4 8 2 2 6 2 1 2 1 2 2
1 1 1 2 14 1 1 2 1 1 2 2 2 2 2 1 8 1 1 1 1 1 1 2 4 4 8 2 2 6 2 1 2 1 2 2
TT15 - STEEL 42.00" DEEP PLATFORMS WITH TORSION ASSIST - CONTINUED Item
Part Number
43 44 45 46 47 48 49 50 51 52 53
4300550 8104-010 9413447 5056 8107-011 5101160 8120396 8121222 3013020 8120384 5781017
Description License Plate Light Screw - .31 x 1.00 Locknut .31 Hinge Pin Flatwasher .62 Spring Flatwasher .50 Cotter Pin Mounting Tube Lockwasher .50 Retaining Ring
Platform Width 53 56 60 2 4 4 2 2 2 10 2 4 6 4
15.
2 4 4 2 2 2 10 2
2 4 4 2 2 2 10 2
6 4
6 4
TT15 - ALUMINUM 44.00" DEEP PLATFORMS WITH TORSION ASSIST Item
Part Number
Description
1 1 1 2 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
31306-001 31306-002 31306-003 3443-004 3443-005 3443-006 31354-001 31354-002 31354-003 31307-001 31307-002 31307-003 3801-001 3801-002 3801-003 5107-003 5107-004 5107-005 31357-001 31357-002 31357-003 31356-001 31356-002 31302 5504-001 31301-001 31300-001 2002-014 27091-001 27091-002 23048 23049-002 23049-003 23049-001 31298 27090 8449646 4301550 27086 4301750 5702230 3801008 5700022 5701200 5059 5060 5702371 8120388 8120382 8100-010 8180120 31283 8103-022 31003 5702270 5702280
Frame Weld Frame Weld Frame Weld Platform Weld - 2PC. 44" Deep, Incl. Items 54,46,47 Platform Weld - 2PC. 44" Deep, Incl. Items 54,46,47 Platform Weld - 2PC. 44" Deep, Incl. Items 54,46,47 Brace Weld Brace Weld Brace Weld Bumper Weld Bumper Weld Bumper Weld Support Cable Support Cable Support Cable Torsion Bar Torsion Bar Torsion Bar Locking Cable Locking Cable Locking Cable Lift Arm Asm. - LH, Incl. Item 11 Lift Arm Asm. - RH, Incl. Item 11 Idler Arm Asm., Incl. Item 11 Bushing - Lift Arms, Idler Arms Pivot Support Weld LH Pivot Support Weld RH Mounting Angle Post Support-LH Post Support-RH Backer Plate Frame Brace - Vertical Frame Brace - Horizontal Bumper Brace Post Cover Power Unit Cover Screw .25 x .62 Toggle Switch Switch Bracket Toggle Seal Cable Retainer Latch Cable Hairpin Grommet Pin - Arms to Frame Weld Pin - Arms to Pivot Support Weld Spring Pin .25 x 1.50 Flatwasher .38 Lockwasher .38 Screw .50 x 1.25 Screw .38 x .75 Pin Weld RH Pivot Support Weld to Platform Locknut .25 Adjustment Bracket - LH Pivot Support Weld to Platform Plastic Square Nut Screw
16.
Platform Width 53 56 60 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 10 1 1 2 1 1 2 2 2 2 2 1 8 1 1 1 1 1 1 2 4 4 8 2 2 6 2 1 2 1 2 2
1 1 2 10 1 1 2 1 1 2 2 2 2 2 1 8 1 1 1 1 1 1 2 4 4 8 2 2 6 2 1 2 1 2 2
1 1 1 2 10 1 1 2 1 1 2 2 2 2 2 1 8 1 1 1 1 1 1 2 4 4 8 2 2 6 2 1 2 1 2 2
TT15 - ALUMINUM 44.00" DEEP PLATFORMS WITH TORSION ASSIST - CONTINUED Item
Part Number
43 44 45 46 47 48 49 50 51 52 53 54
4300550 8104-010 9413447 5056 8107-011 5101160 8120396 8121222 3013020 8120384 5781017 5504-012
Description License Plate Light Screw - .31 x 1.00 Locknut .31 Hinge Pin Flatwasher .62 Spring Flatwasher .50 Cotter Pin Mounting Tube Lockwasher .50 Retaining Ring Bushing
Platform Width 53 56 60 2 4 4 2 2 2 10 2 4 6 4 4
17.
2 4 4 2 2 2 10 2
2 4 4 2 2 2 10 2
6 4 4
6 4 4
BUMPER-LIGHT ASSEMBLY - OPTIONAL Item
Part Number
1 1 1 2 2 2 3 4 5 6 7 8 9 10 11 12 13
3720-001 3720-002 3720-003 31307-004 31307-005 31307-006 5702270 5702280 4300550 8104-010 9413447 4380 4381 4379 4301380 4301381 23049-001
Description Bumper Light Asm Kit - includes items 2-13 Bumper Light Asm Kit - includes items 2-13 Bumper Light Asm Kit - includes items 2-13 Bumper Weld Bumper Weld Bumper Weld Plastic Square Nut Screw License Plate Light Screw - .31 x 1.00 Locknut .31 Stop/Turn/Tail Lamp Back-up Lamp Grommet Wire Harness - 3 Wire Wire Harness - 2 Wire Bumper Brace
18.
Platform Width 53 56 60 1 1 1 1 1 2 2 2 4 4 2 2 4 2 2 2
2 2 2 4 4 2 2 4 2 2 2
1 2 2 2 4 4 2 2 4 2 2 2
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