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2500 AND 3000 RAILGATE SERIES REPAIR PARTS DRAWING FOR MODELS 85, 89 & 95 (WITH INTERNAL TIMED ELECTRIC TOGGLE CONTROL)

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11 67 34 27 20 24

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2500 AND 3000 RAILGATE SERIES PARTS DRAWING FOR MODELS 85, 89 & 95

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95 99 94


2500 AND 3000 RAILGATE SERIES PARTS LIST Draw. Ref. 1

2 3 4 5 6 7 8 9

Part No. 011711 011712 011713 011714 011715 011716 011717 011718 011719 011720 011721 011722 011723 011724 011725 011726 011727 011728 011729 011730 011731 011732 011733 011734 011735 011736 011737 011738 011739 011740 011741 011742 011743 011744 011745 011746 011747 011748 011749 011750 011751 011752 011753 011754 011755 011756 011757 011758 011759 011760 011761 011762 011763 011764 011765 011766 011767 011768 011769 000931 001111 011772 011770 000930 011773 011774

Description (85) 36+12 SC/TA Replacement Steel Platform (89) 36+12 SC/TA Replacement Steel Platform (95) 36+12 SC/TA Replacement Steel Platform (85) 42+12 SC/TA Replacement Steel Platform (89) 42+12 SC/TA Replacement Steel Platform (95) 42+12 SC/TA Replacement Steel Platform (85) 48+12 SC/TA Replacement Steel Platform (89) 48+12 SC/TA Replacement Steel Platform (95) 48+12 SC/TA Replacement Steel Platform (85) 35+12 SC/TA Replacement Aluminum Platform (89) 35+12 SC/TA Replacement Aluminum Platform (95) 35+12 SC/TA Replacement Aluminum Platform (85) 40+12 SC/TA Replacement Aluminum Platform (89) 40+12 SC/TA Replacement Aluminum Platform (95) 40+12 SC/TA Replacement Aluminum Platform (85) 45+12 SC/TA Replacement Aluminum Platform (89) 45+12 SC/TA Replacement Aluminum Platform (95) 45+12 SC/TA Replacement Aluminum Platform (85) 50+12 SC/TA Replacement Aluminum Platform (89) 50+12 SC/TA Replacement Aluminum Platform (95) 50+12 SC/TA Replacement Aluminum Platform (85) 55+12 SC/TA Replacement Aluminum Platform (89) 55+12 SC/TA Replacement Aluminum Platform (95) 55+12 SC/TA Replacement Aluminum Platform (85) 60+12 SC/TA Replacement Aluminum Platform (89) 60+12 SC/TA Replacement Aluminum Platform (95) 60+12 SC/TA Replacement Aluminum Platform (85) 65+12 SC/TA Replacement Aluminum Platform (89) 65+12 SC/TA Replacement Aluminum Platform (95) 65+12 SC/TA Replacement Aluminum Platform (85) 70+12 SC/TA Replacement Aluminum Platform (89) 70+12 SC/TA Replacement Aluminum Platform (95) 70+12 SC/TA Replacement Aluminum Platform (85) 35+12 SC/TA Replacement Aluminum Platform w/Cart Stop (89) 35+12 SC/TA Replacement Aluminum Platform w/Cart Stop (95) 35+12 SC/TA Replacement Aluminum Platform w/Cart Stop (85) 40+12 SC/TA Replacement Aluminum Platform w/Cart Stop (89) 40+12 SC/TA Replacement Aluminum Platform w/Cart Stop (95) 40+12 SC/TA Replacement Aluminum Platform w/Cart Stop (85) 45+12 SC/TA Replacement Aluminum Platform w/Cart Stop (89) 45+12 SC/TA Replacement Aluminum Platform w/Cart Stop (95) 45+12 SC/TA Replacement Aluminum Platform w/Cart Stop (85) 50+12 SC/TA Replacement Aluminum Platform w/Cart Stop (89) 50+12 SC/TA Replacement Aluminum Platform w/Cart Stop (95) 50+12 SC/TA Replacement Aluminum Platform w/Cart Stop (85) 55+12 SC/TA Replacement Aluminum Platform w/Cart Stop (89) 55+12 SC/TA Replacement Aluminum Platform w/Cart Stop (95) 55+12 SC/TA Replacement Aluminum Platform w/Cart Stop (85) 60+12 SC/TA Replacement Aluminum Platform w/Cart Stop (89) 60+12 SC/TA Replacement Aluminum Platform w/Cart Stop (95) 60+12 SC/TA Replacement Aluminum Platform w/Cart Stop (85) 65+12 SC/TA Replacement Aluminum Platform w/Cart Stop (89) 65+12 SC/TA Replacement Aluminum Platform w/Cart Stop (95) 65+12 SC/TA Replacement Aluminum Platform w/Cart Stop (85) 70+12 SC/TA Replacement Aluminum Platform w/Cart Stop (89) 70+12 SC/TA Replacement Aluminum Platform w/Cart Stop (95) 70+12 SC/TA Replacement Aluminum Platform w/Cart Stop Rail (55+12 & Below) Replacement Platform Chain (37 Links) Rail (60+12 & Above) Replacement Platform Chain (47 Links) Replacement Rail Latch Spring License Plate Mount Kit Replacement Slider Wheel Set Replacement Slider Replacement Rail Safety Switch Replacement 3.00 OD Pulley, Pin & Keeper Replacement Idler Pulley, Pin & Keeper

Qty Required 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 2 2 5 2

3/25/2016


2500 AND 3000 RAILGATE SERIES PARTS LIST Draw. Ref. 10 11 12 13

14 15 16 17 18 19 20 21 22

Part No. 000928 000926 010199 011777 011778 011779 011806 011791 011792 011793 000967 006597 011807 000987 013559 011780 011781 000989 N/A N/A

23 24 25 26 27 28 30 31 32 33 34 35 36 37 38 39

004355 000958 011803 000992 011786 011790 000973 012607 012966 011787 011788 011789 011805 011775 011776 012609

Description Replacement Red Light w/Grommet Replacement Clear Light w/Grommet Replacement License Plate Light & Bracket (H1) Replacement Steel Box Cover w/Lights (85) Replacement Steel Box Cover w/Lights (89) Replacement Steel Box Cover w/Lights (95) Replacement Railgate Latch Lever Replacement Steel Latch Plate-Right Replacement Steel Latch Plate-Left Replacement Latch Lever Handle Grip Replacement Raise Solenoid-3 Post Replacement Cloth Chain Cover 46" Replacement Cloth Chain Cover 58" Replacement Fixed Control Replacement Compact Fixed Control Replacement Pump & Motor (3600psi) 3qt.** 2500# Railgate Replacement Pump & Motor (3800psi) 3qt.** 3000# Railgate Replacement Vent Plug Replacement Pump (only) w/3qt. Tank (3600psi) 2500# Railgate (Discontinued - See Drawing Ref 20) Replacement Pump (only) w/3qt. Tank (3800psi) 3000# Railgate (Discontinued - See Drawing Ref 20) Replacement Plastic Tank (3qt.)** Replacement 12 Volt Motor-Only** Replacement 2 Ga. 2 Wire Electric Cable w/Lugs-33 ft. Replacement Copper Lug Replacement Cylinder (25-30) Railgate Replacement Rail Cylinder Pin & Keeper Replacement Check Valve Replacement 9/16x9/16x90 Degree Steel Cylinder Elbow Replacement 9/16" x 7/16" Flow Control Cylinder Shaft w/Pulleys Assembly (Rail) Includes: Cylinder Repair Kit 2"x35" Replacement Cylinder Barrel (25-30 Rail) Includes: Cylinder Repair Kit Replacement Cylinder Clamp (Rail) Replacement Self-Close Handle Grip Replacement 3.50 OD Pulley, Pin & Keeper Replacement 4.72 OD Pulley, Pin & Keeper Replacement 1/4"x20" Hydraulic Hose

Qty Required 4 2 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 1 1

3/25/2016


2500 AND 3000 RAILGATE SERIES PARTS LIST Draw. Ref. 40 41

Part No. 012611 011795 011797 011794 011796 011797 011798 013370 011799 011800 014530 011804 011801 011802 011771 011822 011824 008138 008067 008068 000922 008171 008172 008173 009645 011785 000920 000921 000966 013570 013571 013572 013575 013576 013577 011809 011810 011811 011812 011813 011814 013566 014542 014544 014543

Qty Description Required Replacement 90 Degree Elbow 9/16 x 7/16 1 Replacement Leaf Chain 265 Pitch - Passenger's Side (BH) 1 Replacement Leaf Chain 291 Pitch - Passenger's Side (AB) 1 42 Replacement Leaf Chain Attachment Fitting 2 43 Replacement Leaf Chain 285 Pitch - Driver's Side (85) (BH) 1 Replacement Leaf Chain 291 Pitch - Driver's Side (89) (BH) 1 Replacement Leaf Chain 301 Pitch - Driver's Side (95) (BH) 1 Replacement Leaf Chain 327 Pitch - Driver's Side (AB) 1 44 Leaf Chain Adjustment Screw, Clevis & Pin 2 46 Replacement Rail Chain Cover BH 2 Replacement Rail Chain Cover AB 2 47 Replacement 200 Amp Manual Reset Circuit Breaker 1 48 Replacement Steel Upper Pulley Assembly Left 1 49 Replacement Steel Upper Pulley Assembly Right 1 52 Replacement Slider Wheel 1 54 Replacement Self-Close Arm w/Hardware (Steel) 1 Replacement Self-Close Arm w/Hardware (Alum) 1 55 Replacement Self-Close 2" Roller Kit 2 56 Repair Self-Close Arm Bushing Kit-Steel Platform 2 Repair Self-Close Arm Bushing Kit-Aluminum Platform 2 59 Replacement 0.142"x1.125"x5.5" Extension Spring (Rail) 2 65 (85) Replacement Safety Trip Bar-77-1/2" 1 (89) Replacement Safety Trip Bar-81-1/2" 1 (95) Replacement Safety Trip Bar-87-1/2" 1 66 Release Solenoid External Assembly w/Connector 1 67 2" Cylinder Repair Kit (25-30 Rail) 1 68 Replacement Steel Platform Triangle Deadman 2 Replacement Aluminum Platform Triangle Deadman 2 70 Padlock w/Keys 1 75 Replacement Left Cartstop Assembly (85) w/Spring (in taper) 1 Replacement Left Cartstop Assembly (89) w/Spring (in taper) 1 Replacement Left Cartstop Assembly (95) w/Spring (in taper) 1 76 Replacement Right Cartstop Assembly (85) w/Spring (in taper) 1 Replacement Right Cartstop Assembly (89) w/Spring (in taper) 1 Replacement Right Cartstop Assembly (95) w/Spring (in taper) 1 92 1/2"SQ. Torsion Spring Kit (85Rail) 1 1/2"SQ. Torsion Spring Kit (89Rail) 1 1/2"SQ. Torsion Spring Kit (95Rail) 1 5/8"SQ. Torsion Spring Kit (85Rail) 1 5/8"SQ. Torsion Spring Kit (89Rail) 1 5/8"SQ. Torsion Spring Kit (95Rail) 1 94 Repair Cartstop Torsion Spring Kit (in taper) 1 Removable Cart Stop Torsion Spring Kit 2 95 Replacement Cartstop Latch Kit 2 99 Removable Cart Stop Replacement Hinge Kit 2 **Please provide the liftgate Model and Serial numbers when ordering repair parts. Note: The above prices are for standard equipment only. Call the factory for pricing of optional equipment or special

3/25/2016

Tommy Gate Flatbed, Stake & VAN - Railgate Series - High-Cycle Liftgate Parts Manual  

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Tommy Gate Flatbed, Stake & VAN - Railgate Series - High-Cycle Liftgate Parts Manual  

Tommy Gate Flatbed, Stake & Van - Railgate Series - High-Cycle Parts List 2500 and 3000 Railgate Series Repair Parts Drawing For Models: 85,...

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