Leyman PLG 1000 Series Liftgate

O w n e r’s M a n u a l P L G 1 0 0 0 H i d e- A-W a y!

D O T – P ri v a t e U s e L if t

LEYMAN MANUFACTURING CORPORATION 10900 Kenwood Road Cincinnati, OH 45242 1-866-LEYMAN-1 • 1-866-539-6261 • 513-891-6210 Fax 513-891-4901

www.leymanlift.com sales@leymanlift.com

LML00189-01/06

WHITE BLACK GREEN

4 way valve (RED) to Term. Strip #6 4 way valve (ORANGE) to Term. Strip #5 Solenoid “B” to Term.

Strip #4 Solenoid “A” to Term.

Strip #3 Pump Motor Solenoid to Term. Strip #2

GREEN WHITE

IN/OUT switch (RED) #12 IN/OUT switch (WHITE) #11 To relay (Term.

86) #10 IN/OUT switch (BLACK) #10 UP/DOWN switch (WHITE) #9 UP/DOWN switch (BLACK) #8 To Solenoid “C” #8 UP/DOWN (GREEN) #7 IN/OUT (GREEN) #7

BLACK RED

IN/OUT toggle switch

Page 8A

Route wires for battery and pump motor solenoid through loom

Solenoid

Route wires for “A”, “B”, “C” & “4 way” solenoids through loom

ELECTRICS

Power

WHITE BLACK

ELECTRICS

GREEN WHITE GREEN BLACK

Valve Functions: Valve “A”: Controls the down function. If it fails, the platform will not lower.

Valve “B” : Controls switching between the up/down function and the in/out function. If it fails, the platform will still go up/down but will not go in or out.

Valve “C” : Controls the supply pressure to all gate operations. If it fails, the valving remains in a bypass mode and all gate functions are lost except the down function if the platform is in the up position.

27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Index No.

2 6 1 1 4 1 2 1 1 2 7 1 1 1

1 2 2 2 4 1 2 2 2 1 1 Reqd

P17518 P46300 P46214 P46019 P46471 P46018 P46017 AA-551-327 AP-551-016 P46444 P46319 P46314 P46186 P46329

AA-551-210 P46485 P23504 P19501 P46318 P46487 P46139 P25054 P46382 P46395 P46486 Part Number

Self tapping screw Shrink tube Orange wire Red wire Blue wire White wire Black wire Toggle switch assembly Switch bracket Fork terminal Fork terminal Jacketed wire Jacketed wire Plug conn. female Plug conn. male Toggle switch Pistol grip walk around ! split nylon loom Lock nut Screw Female connect term.

Relay Cord grip Rubber grommet Term. Block End-Term. strip Elect. Box Part Name Assy. CA-551-196

16 ga.

16 ga.

16 ga.

16 ga.

16 ga.

UP/DOWN TOGGLE SWITCH

4” each 36” 36” 36”, 4 pcs.

36” 36” each

24” total

For in/out

16-4 16-3

15 ft. (180”) 21 ft. (252”) Included in item 11 Included in item 11 Includes switch & plug 1 pc.-24”, 1 pc.-48” loose

Material

6x6x4 Material Size

Ref. P46328 Ref. AA-551-326 Includes coil cord

Remarks/Wgt.

Model: Med Coach

Leyman Manufacturing Corporation

Page 8B

IN T E RL O C K SWIT C H WIRIN G

Page 9A

INTERLOCK SWITCH ELECTRICS

Page 9B

POWER U NIT

Page 10A

POWER UNIT 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 Index No.

1 3 8 1 1 1 1 1 3 5 4 5 1 1 2 1 1 4 2 1 4 1 1 1 1 Reqd

P33199 AT-501-101-012 P46156 BA-501-158 CA-551-196 P33006 AT-501-101-018 AT-501-101-015 AT-501-100-018 P33169 P33168 P33216 P33616 P33650 P33719 P33147 P33506 P33217 P33199 P33190 P33064 P33207 P33206 P33205 BP-501-229 Part number

TEE F-M-F Hydraulic line assembly Butt Connector Hand pump assembly Electrics Street elbow Hydraulic line assembly Hydraulic line assembly Hydraulic line assembly Quick disconnect socket Quick disconnect plug Street tee Inline filter Drain valve N.C. Drain valve N.O. Relief valve Check valve Male elbow Male street tee Coupler Nipple Bolt kit Valve sub plate 4 way valve Mtg. plate Part name Material

12 ft.

Loose

18 ft.

15 ft.

18 in.

On end of hoses 1 loose

Material size Part name Power unit

Engineering remarks Model: MED COACH Assembly Sub. Assembly Scale: Approx. 1/2 Dwg. DA-501-221 LEYMAN MANUFACTURING CORPORATION

Page 10B

EMERG E N C Y H A ND PUMP

14 13 12 11 10 9 8 7 6 5 4 3 2 1 Index No. Part Name: Hand Pump Kit

2 2 2 1 4 4 2 2

P23502 P26007 P15540 AP-501-267 P46250 P17518 P23510 AT-501-100-060

2 2 2 2 1 Reqd

P33169 P33101 P26506 P10040 P33902 Part No.

Nut Flat Washer Soc Head Cap Scr Mtg. bracket Loom clamp Self tapping screw Nut Hyd. Line Assembly

! - 20 !

5/16 - 18

Quick disconnect Socket Adapter Flat Washer 5/16 Bolt 5/16 x 1 Hand Pump Part Name Material Material Size Remarks Wgt. Leyman Manufacturing Corporation Assembly: BA-501-158

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(THIS PAGE INTENTIONALLY LEFT BLANK)

PLG G A T E ASSEMBLY

Page 12A

PL G G A T E A SS E M B L Y P A R T S LIS T INDEX#

# REQD.

PART #

PART NAME

1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

1 1 1 1 1

A5102-4C A5102-3C 5100-0B1 (RIGHT HAND) 5100-0B2 (LEFT HAND) A5102-2C

OUTER SLIDE INNER SLIDE TENSION ARM TENSION ARM COMPRESION ARM

1 1 1 2 2 2

CA-707-152 DA-707-153 AL5006-D Q5001-0A8 P38500 Q5001-0A14

4 2 4 4 4 4 4 2 2

Q5001-OA3 Q5001-0A6 Q5001-0A18 P37550 P23523 P32015 P38501 A5002-2A F5002-2A

PLATFORM INNER ALUM. RAMP HYDRAULIC CIRCUIT PIVOT PIN CHAIN #50 X 51 !”

PIVOT PIN ELECTRICS PIVOT PIN PIVOT PIN PIVOT PIN ROLLER, GREASELESS HEX NUT GREASE FITTING, IF REQUIRED CONNECTING LINK FRONT STOP SPACER

4 4 2 1 1 4 2 8 2 2 4 2 1 1 2

P26501 P10505 P47500 A5008-3A P25157 P26014 P10501 S270-001.500 5014-A P38515 C5102-33A P25157 BA-501-005 CA-201-055 BP-707-125

WASHER HEX HEAD CAP SCREW ROLL PIN IDLER SPROCKET DRIVE SPROCKET LOCK WASHER HEX HEAD CAP SCREW 3/8 X 16 X 1” STOP SAFETY SNAP HOOK CHAIN – 3/8” X 9 LINKS CHAIN MOUNT SHAFT SPROCKET ROD LUBE KIT LOCK ROLLER ADJ. CAM

1

BA-707-159

RETENTION RAMP

Page 12B

INST ALLA TIO N O F SA F E T Y DE C ALS DECAL LOCATION

DECAL NUMBER

DESCRIPTION

Near UP / DOWN switch storage box

P55157 P55350 P55294 P55302

Safety Decal 4-1/2” x 4-7/8” Operating Instructions Safety Decal 7” x 7” Max. Capacity Decal 1000 lbs.

On UP / DOWN switch pistol grip

P55353

UP / DOWN Decal

On STOW / DEPLOY toggle switch

P55351

STOW / DEPLOY Decal

Near Lift Gate power switch

P55157

Safety Decal 4-1/2” x 4-7/8”

Just below door threshold

P55138

Safety Decal 2” x 26” horizontal

Near hand pump

P55352

Hand Pump Operating Instructions

Page 14