Leyman LPS 4500RL Series Liftgate

Owner & Repair Parts Manual LPS4500RL Hide-A-Way® Trailer Side Gate

LEYMAN MANUFACTURING CORPORATION 10900 Kenwood Road Cincinnati, OH 45242 1-866-LEYMAN-1 • 1-866-539-6261 • 513-891-6210 Fax 513-891-4901

www.leymanlift.com sales@leymanlift.com LML00374-7/31/09

POWER UNIT REPLACEMENT PARTS FENNER (GOLD MOTOR) AND SMART START SOLENOID

Service Note: Starter Solenoid P33892A has been disconti nued and will be replaced with P34016.

12

POWER UNIT REPLACEMENT PARTS FENNER (GOLD MOTOR) AND MAINTENANCE MINDER 2 MOTOR W/THERMAL SWITCH P46634 MOTOR W/O THERMAL SWITCH P46340

ADAPTER P33771

THERMAL SWITCH P46614

IN – OUT VALVE AND COIL ASSEMBLY (“A” OR “B”) P46358A 4-WAY VALVE COMPLETE – P33633

“C” VALVE AND COIL ASSEMBLY P34057 DOWN VALVE WHITE POSITIVE LEAD

BREATHER CAP P33667

POWER UNIT COMPLETE (LESS FILTER) P33899

TANK P33651

INLINE FILTER – P33616 MAINTENANCE MINDER 2 – P46608H

O-RING P33654 STARTER P34016

NOT SHOWN PUMP P33652B

13

POWER UNIT REPLACEMENT PARTS MONARCH (BLACK MOTOR) AND MAINTENANCE MINDER 2

VALVE ASSY – CROSS OVER RELIEF P34162

“C” VALVE P34121

TANK P34033

MOTOR P34027A

COMPLETE “A” & “B” VALVE ASSEMBLY P34087 BREATHER CAP LH150015

START SOLENOID P34016

TANK O-RING P34099

TEMP. SWITCH P34056 THRU 5/07 FOR BOSCH MOTORS. TEMP SWITCH NOT AVAILABLE SEPARATELY FOR PRESTOLITE MOTORS

NOT SHOWN: PUMP ASSY P34056 SUCTION STRAINER P34089

COMPLETE POWER UNIT (LESS FILTER) P34013A INLINE FILTER - P33616

MAINTENANCE MINDER 2® CONTROLLER – P46608H

14

HYDRAULICS - INTERIOR REPLACEMENT PARTS 1

2

3

4

5

6

7

8

9 8

10

Index No. 1 2 3 4 5 6 7 8 9 10

Req’d 1 1 2 1 1 1 2 2 1 2

Part Number P31048 P33216 P33932 AT-501-100-027 P33625 P33702-026 AT-501-100-020 P33006 P33616 P33202

Description PIPE PLUG STREET TEE BRASS MALE ELBOW HYDRAULIC HOSE HYDRAULIC MOTOR 1/4” POLY TUBE HYDRAULIC HOSE STREET ELBOW INLINE FILTER STREET ELBOW

3

Comments 3/8 3/8 3/8NPT TO 1/4” HOSE

3/8 1/2M TO 3/8F

15

HYDRAULICS BOTTOM-SIDE REPLACEMENT PARTS 10

9

7

8

5

9

6

6

1

1

2

Index No. 1 2 3 4 5 6 7 8 9 10

WIRE TIE NOT SHOWN

Req’d 2 2 2 2 1 2 1 1 2 4

3

4

Part No. P33944 P33217 P33671 SEE CHART P33606 P33932 P33699 P33617 SEE CHART P46335 Gate width 42 48 60 72

4

Description HYDRAULIC CYLINDER MALE ELBOW FLOW CONTROL HYDRAULIC LINE HYDRAULIC TEE BRASS MALE ELBOW BRASS TEE REDUCER 1/4 “ POLY TUBE WIRE TIE Item 4 Hydraulic line w/ends AT-501-100-026 AT-051-100-029 AT-501-100-035 AT-501-100-041

3

2

Comments Seal kit – P33905 1.5GPM

! NPT TO ! HOSE 3/8 – 1/4

Item 9 Poly tube P33702-021 P33702-028 P33702-034 P33702-037

16

REPLACEMENT BEARINGS AND SHAFTS

Index # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Replacement Bearings and Shafts Part Name Matl.

Req’d

Part #

2 2 2 2 2 2 2 2 2 2 4 2 2 2 2 4 4 4

P43567 BA-817-085 P43567 AT-999-129-001 P43567 AT-999-129-001 P43566 AA-817-108 P43574 AT-817-088-001 P43573 AT-817-088-002 P33944 P43570 AP-817-233 P37550 AP-817-044 P47514

Bearing Pin & Boss Bearing Pin & Boss Bearing Pin & Boss Bearing Pin & Boss Bearing (cyl. rod end) Pin Bearing (cyl. Base) Pin Hyd. Cylinder Bearing Skid Pad Roller Side Skid Pad Roll pin

CHR RD CHR RD CHR RD CHR RD CHR RD CHR RD

Matl. Size 1 id. x 1-1/2 lg.

1 dia. x 7-5/8 lg.

1 id. x 1-1/2 lg.

1 dia. x 3-1/4 lg.

1 id. x 1-1/2 lg.

1 dia. x 3-1/4 lg.

1-1/4 id. x 1-1/2 lg.

1-1/4 dia. x 3-1/4 lg. ! id. x 1-1/4 lg. ! dia. x 3-3/8 lg. ! id. x ! lg. ! dia. x 5-7/16 lg.

2-1/2 Bore x 12 Stroke 1 id. x " lg.

To unlock platform One Each Corner 1 od. x 1-13/16 lg.

Use w/items 10 and 12

17

CHAIN AREA REPLACEMENT PARTS AA-817-124 FRONT CHAIN ANCHOR ASSY P11021 BOLT, P26501 WASHER, P23501 LOCK NUT P38554 #50 CHAIN P38555 CONN. LINK

C5102-33A CHAIN MTG SCR P23533 JAM NUT P23511 LOCK NUT

(2) AP-817-304 SPROCKET SHAFT (2) AA-706-027 IDLER SPROCKET INCLUDES P43559 BEARING (2) P26019 FLAT WASHER (2) P24018 RETAINING RING

P25157 DRIVE SPROCKET

18

(THIS PAGE INTENTIONALLY LEFT BLANK)

EMERGENCY HAND PUMP OPTION #184

10 9

8 7 6 1 PRE SSU RE TO T ANK

5 4 3 2

REMOVE TWO PIPE PLUGS ONE FROM HYD TANK AND ONE FROM TEE IN FLOOR

19

EMERGENCY HAND PUMP OPTION #184 REPLACEMENT PARTS Index No. 1 2 3 4 5 6 7 8 9 10

Req’d 1 1 2 2 2 2 2 2 2 2

Part Number P33902 AP-817-110 P15541 P26001 P23502 AT-501-292-020 P10040 P23510 P46192 P17518

Description Hand Pump Mounting Bracket Soc. Hd Cap Screw Flat Washer Lock Nut Hydraulic Line Hex Hd Cap Screw Lock Nut Handle Holder Self Tapping Screw

Comments

! - 20 x 2 ! ! - 20 5/16 – 18 x 1 5/16 10-32 x 1/2

20

WIRING DIAGRAM – SPX WITH SMART START SOLENOID GOLD MOTOR AND NO TEMPERATURE SWITCH

21

150 AMP CIRCUIT BREAKER

IN / OUT

UP / DOWN

GRD. POWER FROM 12 VOLT SOURCE

20 AMP CIRCUIT BREAKER

GREEN

ORANGE

RED

WHITE

BLUE

STARTER SOLENOID

VIOLET

RED

BLACK

ENERGIZE "B" (ORANGE) AND STARTER ENERGIZE "A" (RED) AND STARTER

IN OUT

MOTOR

GREEN

MAINTENANCE MINDER 2

VIOLET WIRE NOT USED

ENERGIZE "C" (WHITE)

DOWN

POWER UNIT ENERGIZE STARTER SOLENOID (BLACK & BLUE)

UP

WIRING DIAGRAM – SPX WITH MAINTENANCE MINDER 2

GOLD MOTOR AND NO TEMPERATURE SWITCH

GREEN

22

WIRING DIAGRAM – SPX OR MONARCH (MM2 + TEMP SW.)

23

BASIC ELECTRICS – WIRING DIAGRAM / REPLACEMENT PARTS SPX (GOLD MOTOR AND SMART START SOLENOID) THROUGH 2-03 FRONT VIEW

REAR VIEW

UP DO NOT OPEN UNLESS AUTHORIZED BY LEYMANMANUFACTURING

APPLY DECAL TO LEFT SIDE OF BOX

DOWN IN OUT

ENERGIZE STARTER SOLENOID ENERGIZE "C" WHITE ENERGIZE "B" ORANGE AND STARTER ENERGIZE "A" RED AND STARTER

ROUTE 16-6 CABLE ALONG WITH GROUND STRAP FOR PROPER TRACKING

BLUE TO #30 ON RELAY, USED FOR OPT. #157TLS ONLY BLUE

WHITE ROUTE 16-3 CABLE TO THE UP/DOWN SWITCH

GREEN BLACK

JUMPER WIRES

ORANGE RED WHITE BLACK GREEN

BR OW N

WHITE

FOR OPT#157TLS ONLY - REMOVE THIS BLACK WIRE FROM SWITCH AND BUTT CONNECT TO BLUE.

Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

Req’d 1 1 1 3 3 1 1 1 4 1 2 1 1 1 6 6 1

RED POSITIVE BATTERY

Part No. BA-551-317 P46445 P46139 P46300 P46491 P46475 P46156 P46186 P46444 AA-551-327 P46319 P46235

Description SWITCH BOX ASSEMBLY CORD GRIP CORD GRIP HEAT SHRINK TUBE FEMALE CONNECTOR CABLE 16-6 BUTT CONNECTOR CABLE 16-3 LARGE FORK TERMINAL TOGGLE SWITCH SMALL FORK TERMINAL LARGE RING TERMINAL

P55222 P55317 P46250 P17518 P55267

IN/OUT DECAL “DO NOT OPEN” DECAL LOOM CLAMP SELF TAPPING SCREW Electrics/Hyd. Diagram

Comments FOR 16-6 CABLE FOR 16-3 CABLE 3 PCS – EACH 2” LONG 3/16 17 FT LONG 5 FT LONG

Not shown Not shown For Smart Start

24

BASIC ELECTRICS – WIRING DIAGRAM / REPLACEMENT PARTS SPX (3-03 THROUGH 12-06) AND MONARCH (6-06 THROUGH 7-08) W/MAINTENANCE MINDER 2 FRONT VIEW

REAR VIEW

APPLY DECAL TO LEFT SIDE OF BOX

UP DOWN

ENERGIZE STARTER SOLENOID

DO NOT OPEN UNLESS AUTHORIZED BY LEYMAN MANUFACTURING

IN

ENERGIZE "C" WHITE ENERGIZE "B" ORANGE AND STARTER

OUT

ENERGIZE "A" RED AND STARTER

ROUTE 16-6 CABLE ALONG WITH GROUND STRAP FOR PROPER TRACKING

TO #30 ON RELAY, USED FOR OPT. #157TLS ONLY ROUTE 16-3 CABLE TO THE UP/DOWN SWITCH

BROWN

ORANGE

WHITE GREEN BLACK

JUMPER WIRES

WHITE

Req’d 1 1 1 3 3 1 1 1 4 1 2 1 1 1 1 6 6 1 1

WHITE

CONNECT TO BLACK LEAD FROM MM2

FOR OPT#157TLS ONLY - REMOVE THIS BLACK WIRE FROM SWITCH AND BUTT CONNECT TO BLUE.

Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18

BROWN

RED WHITE BLACK GREEN

STARTER SOLENOID

Part No. BA-551-317 P46445 P46139 P46300 P46491 P46475 P46156 P46186 P46444 AA-551-327 P46319 P46235 P46236 P55222 P55317 P46250 P17518 P55342 P55345

Description SWITCH BOX ASSEMBLY CORD GRIP CORD GRIP HEAT SHRINK TUBE FEMALE CONNECTOR CABLE 16-6 BUTT CONNECTOR CABLE 16-3 LARGE FORK TERMINAL TOGGLE SWITCH SMALL FORK TERMINAL LARGE RING TERMINAL 20 AMP CIRCUIT BREAKER IN/OUT DECAL “DO NOT OPEN” DECAL LOOM CLAMP SELF TAPPING SCREW Electrics/Hyd. Diagram Electrics/Hyd. Diagram

Comments FOR 16-6 CABLE FOR 16-3 CABLE 3 PCS – EACH 2” LONG 3/16 17 FT LONG 5 FT LONG

Not shown Not shown For MM2, no temp switch For MM2, +temp switch

25

BASIC ELECTRICS – WIRING DIAGRAM / REPLACEMENT PARTS MONARCH W/POTTED SWITCHES after 7 -08 FRONT VIEW

REAR VIEW

UP DOWN DO NOT OPEN UNLESS AUTHORIZED BY LEYMANMANUFACTURING

APPLY DECAL TO LEFT SIDE OF BOX

IN OUT

WHITE

ROUTE 16-5 CABLE ALONG WITH GROUND STRAP FOR PROPER TRACKING

ENERGIZE STARTER SOLENOID ENERGIZE "C" WHITE ENERGIZE "B" ORANGE AND STARTER ENERGIZE "A" RED AND STARTER

YELLOW

16-5 SUPER VU-TRON SUPREME (YELLOW JACKET)

ORANGE RED WHITE BLACK GREEN

WHITE ROUTE 16-3 CABLE TO THE UP/DOWN SWITCH

GREEN BLACK

NOTES: SPRAY FLUID FILM SEALER ON TERMINAL STRIP AFTER MAKING CONNECTIONS.

RED

ORANGE RED WHITE BLACK GREEN

RED

BLACK LEAD FROM MM2

STARTER SOLENOID

Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Req’d 1 1 1 1 1 1 1 2 2 2 1 2 10 1 2 2 1 1 1

Part No. BA-551-317 P46445 P46139 P55222 P55317 AA-551-537 P46235 P46301 P19501 P23504 P46236 P46507 P46319 P46449 P19510 P23535 P46631 P46632 P55345

Description SWITCH BOX ASSEMBLY CORD GRIP CORD GRIP IN/OUT DECAL “DO NOT OPEN” DECAL IN/OUT POTTED SWITCH ASSY LARGE RING TERMINAL WIRE - GREEN SCREW NUT 20 AMP CIRCUIT BREAKER SMALL RING TERMINAL FORK TERMINAL TERMINAL BLOCK SCREW LOCK NUT WHITE SHRINK TUBE ORANGE SHRINK TUBE Electrics/Hyd. Diagram

Comments FOR 16-6 CABLE FOR 16-3 CABLE

12” LONG EA. 10-24 X 1/2

18” Use to identify wire lead 18” Use to identify wire lead For MM2, +temp switch

26

TOGGLE SWITCH ELECTRICS WIRING AND REPLACEMENT PARTS SWITCHES BEFORE 7-08

BLACK

WHITE

GREEN

Switches located on opposite side from door hinges

45"

45"

Trailer floor 8"

BLACK

GREEN

WHITE

Locate lower switch approx. 8" above floor

16-3 cable from Power In/Out switch box

Index No. 1 2 3 4 5 6 7 8

Req’d 2 2 3 1 6 3 4 4

Part Number AA-551-326 P46292 P46319 P46186 P17536 P46444 P46250 P17518

Drill a 2 1/8" hole through the outside wall at desired locations to mount toggle switches.

After making all connections to the switches, seal the connections with NOCO NCP-2 corrosion protection sealer, or equivalent.

Description TOGGLE SWITCH DISH PAN FORK TERMINAL CABLE 16-3 SHEET METAL SCREW LARGE FORK TERMINAL LOOM CLAMP SELF TAPPING SCREW

Comments Includes rubber boot 8 FT NOT SHOWN NOT SHOWN

27

TOGGLE SWITCH ELECTRICS WIRING AND REPLACEMENT PARTS SWITCHES AFTER 7-08

3 5/8

WHITE

GREEN

3 3/16 BLACK Switches located on opposite side from door hinges.

Switch keyways must face down.

Ø2 1/4

45"

8"

Trailer floor

GREEN

BLACK

Each butt connector must be insulated and sealed with heat shrink provided

GREEN

WHITE

WHITE

Locate lower switch approx. 8" above floor

BLACK

16-3 cable from Power In/Out switch box. Match colors.

Index No. 1 2 3 4 5

Req’d 1 1 6 4 4

Part Number AA-551-538 P46729 P17536 P46250 P17518

Drill a 2 1/4" hole through the outside wall at desired locations to mount toggle switches. Must use heat shrink tubing provided to seal all butt connections.

Description TOP UP/DOWN SWITCH ASSY LOWER UP/DOWN SWITCH SHEET METAL SCREW LOOM CLAMP SELF TAPPING SCREW

Comments POTTED POTTED NOT SHOWN NOT SHOWN

28

Walk Around Electrics (Option #183) Before 9-08

16-6 WIRE FROM GATE ( ROUTED THROUGH CORD GRIP IN BACK OF BOX )

NOTE: THE WHITE WIRE IN THE 16-5 CABLE ( FROM THE IN/OUT SWITCH TO THE TERMINAL STRIP ) IS NOT USED

BLACK

MOVE THIS BLACK WIRE TO THE BLUE TERMINAL WHEN OPT#157TLS FULL OUT POSITION SAFETY IS USED

WHITE

GREEN

GREEN

BLACK RED ORANGE

29

Walk Around Electrics (Option #183) Before 9-08 Index No. 1 2 3 4 5 6 7 8 9 10 11 15 16 17

Req’d 1 1 7 4 1 1 2 1 1 1 1 1 3 3

Part Number P46636 AP-551-212 P46319 P46444 AA-551-327 P46443 P46382 P46395 P56554 P46445 P46138 P46250 P19501 P23504

Description 2-BUTTON CONTROL COIL CORD FORK TERMINAL - SMALL FORK TERMINAL – LARGE TOGGLE SWITCH ASSY CABLE 16-5 TERMINAL BLOCK TERMINAL BLOCK END STEEL PLUG CORD GRIP PUSH BUTTON BOX LOOM CLAMP ROUND HEAD SCREW LOCK NUT

Comments 1/2 LENGTH

30

Walk Around Electrics (Option #183) After 9-08 8 7 6 9

5

11

1

12 13

2 10 16-6 WIRE FROM GATE ( ROUTED THROUGH CORD GRIP IN BACK OF BOX ) TERMINALS TO BE ADDED TO WIRE ENDS BY INSTALLER

6 3

4 NOTE: THE WHITE WIRE IN THE 16-5 CABLE ( FROM THE IN/OUT SWITCH TO THE TERMINAL STRIP ) IS NOT USED

BLACK WHITE

GREEN

GREEN

BLACK

2

1

NOTE: APPLY COLOR GUARD TO CONNECTIONS INSIDE PUSH BUTTON UNIT

JUMPER WIRE

RED ORANGE

5

31

Walk Around Electrics (Option #183) After 9-08 Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14

Req’d 1 1 8 2 1 1 2 2 1 1 1 1 1 1

Part Number P46636 AP-551-212 P46319 P46444 P46745 P46449 P19519 P23535 P46445 P46138 P46250 P19501 P23504 P56554

Description 2-BUTTON CONTROL COIL CORD FORK TERMINAL - SMALL FORK TERMINAL – LARGE POTTED TOGGLE SWITCH ASSY TERMINAL BLOCK ROUND HEAD SCREW LOCK NUT CORD GRIP PUSH BUTTON BOX LOOM CLAMP ROUND HEAD SCREW LOCK NUT STEEL PLUG

Comments 1/2 LENGTH

NOT SHOWN

32

Option #155 (LIGHTS AND SENSORS) ELECTRIC CONNECTIONS AND PARTS

OMRON E2E-X18ME2 28703 TELEMECANIQUE XS2 M30NB370

17

PROXIMITY SENSOR P46478 BROWN + HOT BLUE

87A

85

CONNECTION-USE LARGE BUTT CONNECTOR FOUR WIRES 14

20 AMP CIRCUIT BREAKER P46236

30

GROUND

BLACK

87

86

RELAY P46487

12 FLASHER P46482

16

15 12 CONNECTION-USE LARGE BUTT CONNECTOR FOUR WIRES

FLASHER BASE P46483

BLACK

FROM LIGHT AT FRONT OF TRAILER (AMBER LIGHT.) AMBER LIGHT (P46493) MUST BE CONNECTED FOR COMPLETE CIRCUIT TO FUNCTION PROPERLY.

19 BLACK

FROM PLATFORM LIGHT ASSYS (CLEAR LIGHTS) TWO HARNESSES ONE EA SIDE OF PLATFORM

WHITE BLACK GROUND

WHITE

FROM LIGHT HARNESS ASSY (AMBER LIGHTS) TWO HARNESSES

18 TO BATTERY + POST

CAUTION SENSOR MUST BE CONNECTED TO THE RELAY AND THE RELAY GROUNDED BEFORE POWER IS APPLIED OR THE SENSOR WILL BE DAMAGED

CENTER WIRE NOT USED

PEPPERL-FUCHS NBB15-30GM30-E3 BALLUFF BES 516-3028-G-E4-Y-03

17

PROXIMITY SENSOR P46478 BROWN + HOT BLUE BLACK 85

CONNECTION-USE LARGE BUTT CONNECTOR FOUR WIRES 14

87A 87

FROM LIGHT AT FRONT OF TRAILER (AMBER LIGHT.) AMBER LIGHT (P46493) MUST BE CONNECTED FOR COMPLETE CIRCUIT TO FUNCTION PROPERLY.

FLASHER P46482

12 CONNECTION-USE LARGE BUTT CONNECTOR FOUR WIRES 19 BLACK WHITE

BLACK FROM LIGHT HARNESS ASSY (AMBER LIGHTS) TWO HARNESSES

CAUTION

15

FLASHER BASE P46483

GROUND

WHITE

18 TO BATTERY + POST

86

RELAY P46487

12

BLACK

20 AMP CIRCUIT BREAKER P46236

30

GROUND

FROM PLATFORM LIGHT ASSYS (CLEAR LIGHTS) TWO HARNESSES ONE EA SIDE OF PLATFORM

SENSOR MUST BE CONNECTED TO THE RELAY AND THE RELAY GROUNDED BEFORE POWER IS APPLIED OR THE SENSOR WILL BE DAMAGED

CENTER WIRE NOT USED

33

Option #155 (LIGHTS AND SENSORS) ELECTRIC CONNECTIONS AND PARTS Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Req’d 1 1 1 1 1 1 1 4 2 3 5 2 1 1 1 1 1 1 2 1 1 1

Part Number P46478 AP-817-139 S566-006.000 P46487 P46482 P46483 P46236 P17518 P46751 P46318 P46047 P46157 BA-551-193 P46017 P46017 P46301 P46301 P46301 P46017 P46665 P46739 P46740

Description Proximity sensor Sensor mount Sensor target Relay Flasher Flasher base Circuit breaker Self tapping screw Large ring terminal Female terminal push on Small ring terminal Lg butt connector Light harness assy Black wire 16-GA Black wire 16-GA Green wire 16-GA Green wire 16-GA Green wire 16-GA Black wire 16-GA Female terminal push on Cord grip Black nylon nut

Comments Weld to inner slide cover 2 x 1-1/2 x 1/8 x 6 Blk wire on sol to blk wire Blk wire on sol to blk wire 20 amp, auto reset CirB-2, relay-1, flasher base-1 To starter lg hot post For relay connections To circuit breaker & 3 grounds Includes all lights 600” To front of trailer 8” From clear lights to relay 3” From relay 30 to relay 86 8” From relay to circuit breaker 48” From circuit breaker to battery 180” From relay to clear lights For double wire connection

34

Option #157 (FULL OUT POSITION SAFETY) ELECTRIC CONNECTIONS AND PARTS OMRON E2E-X18ME2 28703 TELEMECANIQUE XS2 M30NB370

ELECTRICAL CONNECTIONS

PROXIMITY SENSOR P46478 BROWN + HOT BLUE BLACK

30

GROUND 85

87A

BLUE WIRE TO BATTERY POST ON STARTER SOLENOID

86

87

CRIMP TWO WIRES TO TERMINAL AT #86 OPP END OF WIRE TO HAVE A LG RING TERMINAL

RELAY P46487

TO STARTER SOLENOID BLACK WIRE

+ HOT

CAUTION SENSOR MUST BE CONNECTED TO THE RELAY AND THE RELAY GROUNDED BEFORE POWER IS APPLIED OR THE SENSOR WILL BE DAMAGED

16-6 BLUE WIRE FROM UP/DOWN SWITCHES (16-6 BLUE,BUTT CONNECTED TO 16-3 BLACK IN IN/OUT BOX)

PEPPERL-FUCHS NBB15-30GM30-E3 BALLUFF BES 516-3028-G-E4-Y-03

ELECTRICAL CONNECTIONS

BLUE WIRE TO BATTERY POST ON STARTER SOLENOID

PROXIMITY SENSOR P46478

+ HOT

CRIMP TWO WIRES TO TERMINAL AT #86 OPP END OF WIRE TO HAVE A LG RING TERMINAL

BROWN + HOT BLUE BLACK

30

GROUND 85

87A

86

87 RELAY P46487

TO STARTER SOLENOID BLACK WIRE

CAUTION SENSOR MUST BE CONNECTED TO THE RELAY AND THE RELAY GROUNDED BEFORE POWER IS APPLIED OR THE SENSOR WILL BE DAMAGED

Index No. 1 2 3 4 5 6 7 8 9 10

Req’d 1 1 1 1 1 4 1 1 1 1

16-6 BLUE WIRE FROM UP/DOWN SWITCHES (16-6 BLUE,BUTT CONNECTED TO 16-3 BLACK IN IN/OUT BOX)

Part Number P46478 P46487 AP-817-139 S566-024.000 S566-003.000 P46318 P46156 P17518 P46751 P46471

Description Proximity sensor Relay Sensor mount Sensor out target Sensor in target Female connector Butt connector Self tapping screw Large ring terminal Blue wire – 24” lg.

Comments Weld to inner slide cover 2 x 1-1/2 x 1/8 x 24 2 x 1-1/2 x 1/8 x 3 For relay connections Blk wire on sol to blk wire To mount relay To provide power to relay 35

INSTALLATION OF SAFETY DECALS Leyman Manufacturing will replace safety stickers at any time FREE OF CHARGE. Locate the following decals on trailer side wall near door – P55236 P55157 P55294 P55193

Operating Instructions Urgent Warning – Read Before Operation CAUTION Do Not Stand….

4500 lb. Maximum Capacity

Locate the following decal on trailer side wall under door threshold – P55138

Keep Feet from Edge….

Locate the following decals at Toggle Switches – P55222 P55221

IN / OUT UP / DOWN (Qty. 2)

36