Interlift ILF Liftgate Parts Manual

ILF 33, 44, 55 PARTS MANUAL ECN-MOXXX Rev. 1.4, Date 04-16-2014 Part #90-0814-000

PALFINGER Liftgates, LLC. 15939 Piuma Ave., Cerritos, CA 90703 Tel (888)-774-5844

Fax (562)-924-8318

PALFINGER Liftgates, LLC. 572 Whitehead Road, Trenton, NJ 08619 Tel (609)-587-4200

Fax (609)-587-4201

Visit our website at www.palfinger.com for up to date information and notifications

If you received this product with damaged or missing parts, Please contact PALFINGER Liftgates at (888)-774-5844

Built to Deliver - Every Time INDEX

ILF Auto- Fold

Description

Page

LIFTING GEAR

3

PINS & BUSHINGS

4

BED EXTENSION

5

PLATFORM Aluminum

6

PLATFORM Steel-Aluminum

7

CONTROL SYSTEM

8

PC-BOARD AND CABLES

9

CYLINDER AND ADJUSTING HEAD

10

LIFT-, TILTCYLINDER COMPONENTS

11

POWER PACK MBB

12

POWER PACK BOSCH

13

HYDRAULIC PIPE

14

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

2

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time ILF LIFTING GEAR

13 11

14

4

1

2 13 11 3 13 12

6

8

9

8

15 16

10

8 8

7 5

9 4

8 3

Measure

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Description Lift arm Main frame Mount plate - curb side Mount plate - driver side Cover with hinge - for control system Rubber cover Clamp for cover Mount tube plastic end Bumper - outer Bumper - center Grease zerk Grease zerk 45 degree Red cap Rubber snubber with hardware Wheel with hardware Bracket for wheels (just bracket)

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

ILF 33 P-1408017 P-2005720 on request on request P-2029906 P-68483018 P-2010169 P-71019233 P-91050150 P-91050050 P-2019653 P-1284493 P-1191680 P-1128624 P-2003774 on request

3

ILF 44 P-2009088 P-1410267 on request on request P-2029906 P-68483018 P-2010169 P-71019233 P-91050150 P-91050050 P-2019653 P-1284493 P-1191680 P-1128624 P-2003774 P-2015074

ILF 55 P-2009088 P-1410267 on request on request P-2029906 P-68483018 P-2010169 P-71019233 P-91050150 P-91050050 P-2019653 P-1284493 P-1191680 P-1128624 P-2003774 P-2015074

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time ILF PINS & BUSHINGS 1

8

8 6

4

3 5

7

1

1 5

5 2

No. 1 2 3 4 5 6 7 8

5 3

8 1 5

4 6 8

1 1

Description

7 2 5

ILF 33

ILF 44

Bolt, pin lock

P-1326307 P-1350394 P-71942287 P-1405023 P-2009212

P-1350394 P-1331371 P-1408315 GRKILF44 P-2009212

P-1350394 P-1331371 P-1408315 GRKILF44 P-2009212

BUSHINGS Bushing lift arm Bushing lift arm Bushing - steel/alu platfrom shackle Bushing - alu/alu platfrom shackle

P-1403364 P-1403366 N/A P-2004646

P-1403363 P-1403362 P-1403363 N/A

P-1403363 P-1403362 P-1403363 N/A

PKILF33

PKILF44

PKILF44

BKILF33

BKILF44

BKILF44

PINS Pin lift arm, lift cylinder ; tube, cyllinder Pin tube, lift arm Pin lift arm, shackle, platform Pin incl. ground roller kit

ILF 55

KITS Pin kit lifting gear, platform, cylinders, incl.2 ground rollers

Bushing kit, compl. lifting gear, platform, cylinders

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

4

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time ILF BED EXTENSION AND BUMPERS

1 2 3

4 Measure width

Measure Measure length

Description

No. 1

Part no.

BED EXTENSION for ILF 33 - length 102" (2600mm) for ILF 44, 55 - length 101" (2560mm)

P-1407182 ML60-0814-000

2

DOCK BUMPER - CURB SIDE length 24" (610mm), width 3" (76mm) 2 Step length 24" (610mm), width 4" (101mm) - HD length 24" (610mm), width 4" (101mm) - HD with lights length 20" (533mm), width 3" (76mm) 1 Step

1-0001924R 1-0001924HDR 1-0001924HDR-LC 1-0001920R

3

DOCK BUMPER - DRIVER SIDE length 24" (610mm), width 3" (76mm) 2 Step length 24" (610mm), width 4" (101mm) - HD length 24" (610mm), width 4" (101mm) - HD with lights length 20" (533mm), width 3" (76mm) 1 Step

1-0001924L 1-0001924HDL 1-0001924HDL-LC 1-0001920L

4

RUBBER BUMPER Rubber bumper KITS (Curb and driver side) Dock bumper - length 24" (610mm), width 3" (76mm) 2 Step Dock bumper HD - length 24" (610mm), width 4" (101mm) Dock bumper HD with lights- length 24" (610mm), width 4" (101mm) Dock bumper - length 20" (533mm), width 3" (76mm) 1 Step

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

5

1-00021 1-0001924S 1-0001924HDS 1-0001924HDS-OR 1-0001920S

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time ILF PLATFORM Aluminum platform

6, 7 27

26

6

15 19 22

10

24

3 7 2 20 19

25

16 23

18 11

17

12

5

5 18 17

Measure

14

13 4 8 21

9

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

Description Platform - alu / alu Main section Tip section Shackle Rod - diameter 20mm (¾") Cart stop lid - curb side Cart stop lid - driver side Pin lift arm, shackle, platform Pin incl. ground roller kit Hinge - width 3" length 7 ⅞" (200mm) - cut to required length Torsion bar - diameter ⅜" (9mm) - curb side Torsion bar - diameter ⅜" (9mm) - driver side Torsion bar - diameter ½" (12mm) - driver side Torsion bar retainer Foot control button 2-wire Plate Aluminum cap tip - curb side - with cart stops Aluminum cap tip - curb side - without cart stops Aluminum cap tip - driver side - with cart stops Aluminum cap tip - driver side - without cart stops Side profile - curb side - cut to required length Side profile - driver side - cut to required length Warning light - LED Rubber snub with heax head bolt Plastic bracket Side fill in - curb side - cut to required length Side fill in - driver side - cut to required length Center fill in Interlock latch - curb side Interlock latch - driver side Spring clip Spring

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

6

8

9 4 9

ILF 33 4PFA3362 on request on request P-1184926 P-9831722365 P-2006698 P-2006697 see page 4 P-1405023 P-1408513 P-2006407 P-2006406 P-2000463 P-1408525 P-1330945 P-1341966 P-1408523 on request P-1408524 on request P-1408521 P-1408522 P-1406365 P-71042936 P-2019337 P-2006651 P-2006651 P-2000267 P-2000888A P-1409347A P-1409349 P-1408661

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time ILF PLATFORM

Cartstop - spring loaded

Steel-Aluminum platform

3

6

19 18

10 7

19

2

18

16 11

17

12 26 15 17 5 5 10 13 14

26

Measure 9

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

4 8 25

Description Platform with cartstops - steel-alu Platform without cartstops - steel-alu Main section Tip section Shackle Rod - diameter 20mm (¾") Cart stop lid - curb side Cart stop lid - driver side Pin lift arm, shackle, platform Pin incl. ground roller kit Hinge - width 3" length 7 ⅞"(200mm) - cut to required length Torsion bar Torsion bar retainer Foot control button 2-wire Plate Plastic cap tip - curb side - with cart stops Plastic cap tip - curb side - without cart stops Plastic cap tip - driver side - with cart stops Plastic cap tip - driver side - without cart stops Side profile bottom Side profile top Warning light - LED Sliding rod Spring Plastic hold down clip Plastic rod support Spring clip Plastic bracket Rubber snub with heax head bolt

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

7

8

9

ILF 44 4PFA424F-W/CS 4PFA424F on request on request P-2007769 P-9831722365 P-2006698 P-2006697 see page 4 GRKILF44 P-1408513 P-2000463 P-1408525 P-1330945 P-1341966 P-9083239000 P-9081336000 P-9083238000 P-9081336010 P-9832521700 P-1244631 P-1406365 P-1406248 P-1408661 P-2004637 P-1406245 P-1409349 P-2019337 P-71042936

4

ILF 55 4PFA424F-W/CS 4PFA424F on request on request P-2007769 P-9831722365 P-2006698 P-2006697 see page 4 GRKILF44 P-1408513 P-2000463 P-1408525 P-1330945 P-1341966 P-9083239000 P-9081336000 P-9083238000 P-9081336010 P-9832521701 P-1244632 P-1406365 P-1406248 P-1408661 P-2004637 P-1406245 P-1409349 P-2019337 P-71042936

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time ILF CONTROL SYSTEM Until 2004: K- style

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

Since 2004: K plus- style

Description Complete outer plastic box Control panel with PC-board - conversion kit Flip down lid Plastic cover control box Momentary turn knob and contact block Control box with PC-board and harness Control box with cable (without PC-board) Complete outer plastic box Operation lable Flip down lid Momentary turn knob Contact block 2 Button hand control with coil 2 Button hand control with coil and plug 2 Button hand control with coil and 7 way plug Plug, 4 way Plug, Hella, 7 way Socket, 4 way Socket, Hella, 7 way w/ seal Limit switch Holster for hand control Foot control button 2 wire Foot control button Cab on-off switch PC- Board - K plus style On- off switch

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

8

Part No. P-1338263 P-2012524F P-1319393 P-1228744 P-2011543 P-2033819 P-2007286 P-2009205 ATG-ILF P-2007476 P-2007456 P-2007457 P-72916816 P-72916816P P-1300135 3-00010 P-1237109 3-00011 P-1299912A P-1188914 P-2023801 P-1330945 P-1405256 P-1332494 P-2012524F P-2009186

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time ILF PLUS PC-BOARD AND CABLES 3

J30

4

J31

2

5 1 J1

J11 J41

6 10

7 J3

12

J41

9

11

J4 No. 1 2 3 4 5 6 7 9 10 11 12

Description PC- board M Control Cover for control system Clamp for cover Wire harness for control box (J30) Wire harness for hand control (J31) Wire harness for power pack (J1) Wire harness for cab on-off switch (J11) Wire harness for warning lights and foot control (J3) Cable for solenoid valve (J4) Sensor B13 for lift arm (J41) Sensor B15 for platform (J41) Kit

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

9

Part No. P-2029091 P-2029906 P-2010169 P-2007295 P-2008921 P-2007406 P-2007049 P-1342776 P-67254198 P-1332476 P-1332485

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time ILF CYLINDER

No.1 Lift cylinder

ILF 44/55 curb side

No.2 Tilt cylinder

No.3 Adjusting head ILF 44/55 curb side

ILF 33 curb side

No. Description 1 2 3

ILF 33

Lift cylinder without release valve Tilt cylinder without release valve - curb side Tilt cylinder without release valve - driver side Adjusting head - curb side Adjusting head - driver side

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

P-1343854 P-1408236 P-1408235 P-2012123 P-2012122

10

ILF 44 P-1350167 P-2015025 P-2015024 P-2012118 P-2012119

ILF 55 P-1350167 P-2015025 P-2015024 P-2012118 P-2012119

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time ILF CYLINDER COMPONENTS

8 24

Lift cylinder

6

7 10 23

5 9

4 23 22

9

Tilt cylinder

No. Description Piston rod diameter- lift cylinder Piston rod diameter- tilt cylinder

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 23 24

Adjusting head Piston rod Rebuild kit Adaptor / hose fitting Restrictor control valve Release valve 12V Bushing Grease zerk Sleeve - lift cylinder Clamp Piston rod for tilt cylinder End plug Rebuild kit - tilt cylinder Adaptor / hose fitting Restrictor control valve Lock nut for tilt cylinder Grease zerk Rubber bellows Clamp Grease zerk Red cap Hydraulic hose - each Roller, Adjusting Head

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

ILF 33

ILF 44

ILF 55

55mm (2 ¼'') 40mm (1 ½'')

70mm (2 ¾'') 45mm (1 ¾'')

70mm (2 ¾'') 45mm (1 ¾'')

see no.3 on page 10 'ILF CYLINDER' P-1401503 P-1403799 P-1403799 P-2005323 P-2021847 P-2021847 P-1188263 P-1188263 P-1188263 P-1355942 P-1363828 P-1363828 P-67282345 P-67282345 P-67282345 P-1403367 P-1403363 P-1403363 P-2019653 P-2019653 P-2019653 P-1099010 P-1098362 P-1098362 P-68430828 P-68734258 P-68734258 P-2000878 P-1410866 P-1410866 P-68274001 P-68813557 P-68813557 P-1330674 P-1330683 P-1330683 P-1188263 P-1188263 P-1188263 P-1355942 P-1325551 P-1325551 P-67265408 P-71597563 P-71597563 P-2019653 P-2019653 P-2019653 P-67259238 P-68724546 P-68724546 P-68430828 P-68430828 P-68430828 P-2019653 P-1284493 P-1284493 P-1191680 P-1191680 P-1191680 P-70605848 P-70605848 P-70605848 P-70969092 P-70969092 P-70969092

11

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time ILF MBB POWER PACK How to identify: MBB

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 22

Bosch

Description

ILF 33

ILF 44

ILF 55

Power pack Motor 12 Volt Motor solenoid Shift valve (S-5) Pressure control valve Shuttle valve since 1998 Flow divider till 1998 Flow control valve (R5) Coupler Pump Pump filter Clamp for oil reservoir Breather cap Oil reservoir Hydraulic hose Adaptor Drain plug Sealing washer Pipe Carbon brushes kit (4 pieces)

P-1406000 P-1353555 P-1320127 P-1299412 P-1298111 P-1405972 P-1298102 P-1298086 P-1406264 P-1298068 P-1298022 P-1362509 P-1362518 P-1362483 P-1112885 P-1188263 P-66373088 P-1298013 on request P-1410330

P-1406000 P-1353555 P-1320127 P-1299412 P-1298111 P-1405972 P-1298102 P-1298086 P-1406264 P-1298068 P-1298022 P-1362509 P-1362518 P-1362483 P-1112885 P-1188263 P-66373088 P-1298013 on request P-1410330

P-1406000 P-1353555 P-1320127 P-1299412 P-1298111 P-1405972 P-1298102 P-1298086 P-1406264 P-1298068 P-1298022 P-1362509 P-1362518 P-1362483 P-1112885 P-1188263 P-66373088 P-1298013 on request P-1410330

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

12

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time ILF BOSCH POWER PACK How to identify: MBB

No.

Description

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

Power pack Motor 12 Volt Motor solenoid Shift valve (S5) Pressure release valve Shuttle valve Flow control valve (R5) Coupler Pump Screen Reservoir clamp set Cap with filter Oil reservoir Hydraulic Hose Adaptor Pipe Carbon brushes kit (4 pieces)

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

Bosch

ILF 33

ILF 44

ILF 55

N/A P-1298264 P-1320127 P-1058804 P-1058760 P-72335694 P-1058653 P-68807808 P-1058831 P-70411385 P-1404308 P-1401680 P-70411296 P-1112885 P-1188263 on request P-1116767

N/A P-1298264 P-1320127 P-1058804 P-1058760 P-72335694 P-1058653 P-68807808 P-1058831 P-70411385 P-1404308 P-1401680 P-70411296 P-1112885 P-1188263 on request P-1116767

N/A P-1298264 P-1320127 P-1058804 P-1058760 P-72335694 P-1058653 P-68807808 P-1058831 P-70411385 P-1404308 P-1401680 P-70411296 P-1112885 P-1188263 on request P-1116767

13

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318

Built to Deliver - Every Time ILF HYDRAULIC PIPE

3

3

7 6 5

13 4

8 9 10

2

13 13

12 11

4

11 11 11

12 11 2

No. Description 1 Hydraulic pipe kit (without hoses) 2 Alu valve block with adaptor Hydraulic hose kit - 6 pieces 3 Hydraulic hose - each 4 Hydraulic hose to power pack - each 5 Pipe - lower curb side 6 Pipe - med. curb side 7 Pipe - top curb side 8 Pipe - lower driver side 9 Pipe - med. driver side 10 Pipe - top driver side 11 Hose fitting 12 Hose fitting 13 Plastic holder

PALFINGER Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201

ILF 33 P-1401079 P-1330067 P-1303233 P-70605848 P-1112885 P-1129989 P-1129998 P-1129970 P-1129943 P-1129952 P-1129961 P-1188263 P-1149677 P-1108532

14

ILF 44 P-1401079 P-1330067 P-1303233 P-70605848 P-1112885 P-1129989 P-1129998 P-1129970 P-1129943 P-1129952 P-1129961 P-1188263 P-1149677 P-1108532

ILF 55 P-1401079 P-1330067 P-1303233 P-70605848 P-1112885 P-1129989 P-1129998 P-1129970 P-1129943 P-1129952 P-1129961 P-1188263 P-1149677 P-1108532

PALFINGER Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318