Palfinger ILM Plus Liftgate Parts Manual

PARTS MANUAL ILM+ 16, 1600 lbs. Capacity ILM+ 20, 2000 lbs. Capacity ILM+ 25, 2500 lbs. Capacity ILM+ 30, 3000 lbs. Capacity

07/17

ILM+ 16/20/25/30 Parts Manual Document Part Number: 90-0714-000 / 14-690_90-00_00-00 ECN-M1075, Rev. 2.1, 07-28-17 Copyright Š 2017 Palfinger Liftgates LLC. All rights reserved.

Information in this document is subject to change without notice.

Visit www.palfinger.com for up to date information and notifications.

Parts Order liftgateparts@palfinger.com

Palfinger Liftgates, LLC. 15939 Piuma Ave. Cerritos, CA 90703 Tel (888) 774-5844 Fax (562) 924-8318

Palfinger Liftgates, LLC. 572 Whitehead Road.

Trenton, NJ 08619 Tel (609) 587-4200 Fax (609) 587-4201

ILM+ 16/20/25/30

Parts Manual

Built to Deliver - Every Time Parts Orders:  There is a $50.00 minimum parts order.  Ground freight is free for spare parts orders exceeding $1,500.00, excluding platforms, runners, mount frames and other main assemblies.  Contact parts department, our hours are from 8 am EST in NJ until 5 pm PST in CA California: (888) 774-5844, or (562)924-8218, ext. 97, 29 , or 15; Fax: (562) 924-8318.

New Jersey: at (609) 587-4200; Fax: (609) 587-4201.

E-mail orders or inquires for both locations to: liftgateparts@palfinger.com  Next Day Air shipments must be received by 2:30 pm local time at either location.  To ensure quick delivery when placing an order, please be sure to include: liftgate model, serial number, part number, and description in accordance with spare Parts List.  Any parts being returned must have Return Merchandise Authorization (RMA) number, copy of invoice and a detailed packing list of returned parts. RMA numbers will be issued by parts department and are valid for 30 days. All returned RMA parts must be returned to Palfinger Liftgates by prepaid freight or by call tag.  Parts must be returned in NEW CONDITION. To receive credit on returned parts, the original purchase date must be within 6 month and authorized by Palfinger Liftgates.  Returned parts are subject to a 20% restocking charge.  Any part recieved not in new condition will be subject to inspection and possible refusal. All Palfinger Liftgates parts are covered for one year from date of purchase against defects in material and workmanship.

 Warranty coverage: part replacement only

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 3

ILM+ 16/20/25/30

Parts Manual

Built to Deliver - Every Time Table of Contents 1

Frame ........................................................................................................................................ 6

2

Cover Doors .............................................................................................................................. 8

3

Steel Platform with Fixed Ramp .............................................................................................. 10

4

Steel Platform with Aluminum Retention Ramp (ARR) .......................................................... 12

5

Steel Platform – Bar Grate ....................................................................................................... 14

6

Aluminum Platform with Fixed Ramp...................................................................................... 16

7

Split Aluminum Platform with Folding Tip .............................................................................. 18

8

Aluminum Platform with Aluminum Retention Ramp (ARR) ................................................. 20

9

Aluminum Retention Ramps (ARR) ......................................................................................... 22

10

Cart Stops - Aluminum Platforms............................................................................................ 24

11

Runner ....................................................................................................................................... 25

12

Chain Routing – Standard ILM+............................................................................................... 26

13

Chain Routing – Above Floor ILM+ ......................................................................................... 27

14

Gas Shocks ............................................................................................................................... 28

15

Cylinder ..................................................................................................................................... 29

16

Open-Close Cylinder ................................................................................................................ 30

17

Sprockets .................................................................................................................................. 32

18

Sprocket Kits ............................................................................................................................ 34

19

Hydraulic Power Unit – ILM+.................................................................................................... 35

20

Battery Box Kits........................................................................................................................ 36

21

Trailer/Truck Charge Kits ......................................................................................................... 38

22

Controls..................................................................................................................................... 40

23

Decals ........................................................................................................................................ 42

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 4

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Parts Manual

Built to Deliver - Every Time Important Liftgate Information: 1. Liftgate serial information can be found on the left column on the liftgate in the vicinity shown below. Please have the liftgate information ready when ordering parts to assure parts are replaced accurately.

2. The finish for many parts differs from liftgate to liftgate. It is important to specify what type of finish the replacement part(s) has. Palfinger Liftgates uses galvanized, galvanealed, power coat, paint, and zinc coated components on the different models of liftgates. If not sure what finish is on the part(s), mention this to the Parts Department Representative.

Serial Number Tags

CERRITOS, CA. TRENTON, N.J.

(888) 774-5844

Model

Serial No.

Date

Model Serial Number Year

Serial Number Tag Left Side Column

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 5

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Built to Deliver - Every Time 1

Frame

9

7.4

7 7.1

8.1 7.2

1

8

8.5

7.3

8.4 8.2 8.3

6 9 1

1

6

10

4 8

4

7 5

4

2

5

8.3

4

3

9 11

5

12 5

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 6

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Built to Deliver - Every Time

NO.

1

2 3 4 5 6 7 7.1 7.2 7.3 7.4 8 8.1 8.2 8.3 8.4 8.5 9 10 11 12

1 - FRAME DESCRIPTION H-FRAME, ASSEMBLY, WELD, 86”W X 84”H H-FRAME, ASSEMBLY, WELD, 86”W X 75”H H-FRAME, ASSEMBLY, WELD, 86”W X 62.50”H H-FRAME, ASSEMBLY, WELD, 88”W X 84”H H-FRAME, ASSEMBLY, WELD, 88”W X 75”H H-FRAME, ASSEMBLY, WELD, 94”W X 84”H H-FRAME, ASSEMBLY, WELD, 94”W X 75”H H-FRAME, ASSEMBLY, WELD, 100”W X 84”H H-FRAME, ASSEMBLY, WELD, 100”W X 75”H COVER DOOR (SEE SECTION 2) NAMEPLATE, PALFINGER (HORIZONTAL) NUT, CLIP ON 1/4-20 SCREW, BUTTON HEAD, 1/4-20X0.50" ZINC STORAGE PLATE KIT, STORAGE SAFETY LATCH LATCH STORAGE SAFETY BUSHING NUT, NYLOCK, 3/8-16, GR.2, ZINC BOLT,CARRIAGE 3/8-16X1.5" GR.5 ZINC KIT, HOLSTER & WIRE GUARD WITH HARDWARE HOLSTER, ILM HEAVY DUTY RIVET, 3/16X 0.875” RIVET, 3/16X 0.45” HEX HEAD CAP SCREW,1/4-20X1/2", THREAD CUTTING, ZINC PLATE, COVER, REMOTE CABLE CAP, COLUMN, PLASTIC 3-BUTTON MAIN, OUTSIDE CONTROL, STRAIGHT CORD, YELLOW 2-BUTTON MAIN, OUTSIDE CONTROL, STRAIGHT CORD, YELLOW GROMMER, 3/8”, RUBBER PLUG, 11/16”, PLASTIC, BLACK

PART NO. 02-0709-105 02-0709-112 02-0709-117 02-0709-106 02-0709-115 02-0709-100 02-0709-102 02-0709-101 02-0714-000 -1263361 EM 726 ES3513 04-0709-007 60-0714-010 04-0709-008 23-0709-008 EM-695 ES3525 75-0716-001 70-0709-006 EK3239 EK3240 ES3512 70-0709-005 1475511 70-0709-901 70-0709-902 EK3401 1475512

QTY. 1 1 1 1 1 1 1 1 1 1 1 4 4 2 1 1 2 2 2 1 1 4 7 1 1 2 1 1 2 4

H-FRAME MATCHING TABLE

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

WIDTH OF TRUCK

WIDTH OF LIFTGATE

88” WIDE

86” WIDE

90” WIDE

88” WIDE

96” WIDE

94” WIDE

102” WIDE

100” WIDE

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 7

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Built to Deliver - Every Time 2

Cover Doors 1

2 2.11 2.10

2.7 2.6

2.1

2.6

2.2

2.9 2.7 2.5

2.8 2.7 2.6 2.6

2.4

3 3.11 3.7

3.10

3.6 3.1

3.6

3.9 3.2

3.7 3.5

3.7

3.8 3.4

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

3.6

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 8

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NO. 1

2

2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11

2 – COVER DOORS DESCRIPTION COVER DOOR, NO LIGHT CUT OUTS, 78'' WIDE DOOR (FOR 90”W VEHICLE) COVER DOOR, NO LIGHT CUT OUTS, 84'' WIDE DOOR (FOR 96”W VEHICLE) COVER DOOR, NO LIGHT CUT OUTS, 90'' WIDE DOOR (FOR 102”W VEHICLE) KIT, COVER DOOR, W/ LIGHT KIT, 78'' WIDE DOOR KIT, COVER DOOR, W/ LIGHT KIT, 84'' WIDE DOOR KIT, COVER DOOR, W/ LIGHT KIT, 90'' WIDE DOOR COVER DOOR, 5-LIGHTS CUT OUT, 78”W (FOR 90”W VEHICLE) COVER DOOR, 5-LIGHTS CUT OUT, 84”W (FOR 96”W VEHICLE) COVER DOOR, 5-LIGHTS CUT OUT, 90”W (FOR 102”W VEHICLE) LAMP, LICENSE PLATE WIRING DRAWING – DOMESTIC & IMPORT HARNESS, ILM BACKUP LIGHT LIGHT-LED WHITE-BACK UP LIGHT-LED RED TAIL/STOP GROMMET, LIGHT, RUBBER HARNESS, WIRE GROMMET, WIRE, RUBBER NUT, NYLOCK, 1/4-20, GR.5, ZINC HEX HEAD CAP SCREW, 1/4-20X1.0", GR.5, ZINC KIT, COVER DOOR, W/ LIGHT KIT, LICENSE PLATE, 84'' WIDE DOOR KIT, COVER DOOR, W/ LIGHT KIT, LICENSE PLATE, 90'' WIDE DOOR COVER DOOR, 5-LIGHTS CUT OUT, 84”W (FOR 96”W VEHICLE) COVER DOOR, 5-LIGHTS CUT OUT, 90”W (FOR 102”W VEHICLE) KIT, LICENSE PLATE BRACKET WIRING DRAWING – DOMESTIC & IMPORT HARNESS, ILM BACKUP LIGHT LIGHT-LED WHITE-BACK UP LIGHT-LED RED TAIL/STOP GROMMET, LIGHT, RUBBER HARNESS, WIRE GROMMET, WIRE, RUBBER NUT, NYLOCK, 1/4-20, GR.5, ZINC HEX HEAD CAP SCREW, 1/4-20X1.0", GR.5, ZINC

PART NO. 00-0709-026 04-0709-009 00-0709-018 70-0709-929 70-0709-921 70-0709-923 00-0709-027 00-0709-019 00-0709-020 60-1414-002 70-0709-915 70-0713-000 70-0714-001 70-0714-002 70-0714-003 70-0714-004 EK3196 EM-713 ES3443 60-0714-003 60-0714-004 60-0714-000 60-0714-002 65-7514-021 70-0709-915 70-0713-000 70-0714-001 70-0714-002 70-0714-003 70-0714-004 EK3196 EM-713 ES3443

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 4 5 2 2 4 4 1 1 1 1 1 1 1 1 4 5 2 2 4 4

DOOR COVER MATCHING TABLE

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

WIDTH OF TRUCK

WIDTH OF DOOR

88” WIDE

76” WIDE

90” WIDE

78” WIDE

96” WIDE

84” WIDE

102” WIDE

90” WIDE

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 9

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Built to Deliver - Every Time 3

Steel Platform with Fixed Ramp

6

5

7 4

2.1 8

5

6

3 7

1

4 11 8 2.1 3

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

2.2

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 10

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Parts Manual

Built to Deliver - Every Time NO.

1

2 2.1 2.2 3 4 5 6 7 8

3 – PLATFORM STEEL DESCRIPTION PLATFORM ASSEMBLY, 42” X 80”+6” PLATFORM ASSEMBLY, 36” X 88”+6” PLATFORM ASSEMBLY, 42” X 88”+6” PLATFORM ASSEMBLY, 48” X 88”+6” PLATFORM ASSEMBLY, 36” X 94”+6” PLATFORM ASSEMBLY, 42” X 94”+6” PLATFORM ASSEMBLY, 48” X 94”+6” KIT, DECK PIN AND BOLT PIN, DECK, INCL. GREASE ZERK BUTTON HEAD CAP SCREW, 3/8 - 16 X 1.5" ANCHOR, H, CHAIN CHAIN, SIDE, 3/8” GR.70 (SOLD BY THE FOOT) ANCHOR, CHAIR, UPPER, (FOR RUNNER) HEX HEAD CAP SCREW, 3/8''-16 X 1.25'' NUT, NYLOCK, 3/8'' - 16 BUSHING, 28MMX 25MM X 14MM

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

PART NO. 20-0709-170 20-0709-002 20-0709-100 20-0709-010 20-0709-178 20-0709-049 20-0709-092 04-0709-011A 04-0709-011 ES3439 1431026 45025 04-0709-104 ES3496 EM 708 ELG1034

QTY. 1 1 1 1 1 1 1 1 2 2 2 2 4 4 4 2

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 11

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Built to Deliver - Every Time 4

Steel Platform with Aluminum Retention Ramp (ARR) 6

5

7 4

2.1 8 3

5

6

7

1

4

8

2.2

9

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

2.1 3

2.2

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 12

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Built to Deliver - Every Time NO.

1

2 2.1 2.2 3 4 5 6 7 8 9

4 – STEEL PLATFORM WITH ALUMINUM RETENTION RAMP (ARR) DESCRIPTION PART NO. PLATFORM ASSEMBLY, 36” X 88” + ARR 20-0709-097 PLATFORM ASSEMBLY, 42” X 88” + ARR 20-0709-081 PLATFORM ASSEMBLY, 44” X 88” + ARR 20-0709-135 PLATFORM ASSEMBLY, 36” X 94” + ARR 20-0709-196 PLATFORM ASSEMBLY, 42” X 94” + ARR 20-0709-070 PLATFORM ASSEMBLY, 48” X 94” + ARR 20-0709-126 KIT, DECK PIN AND BOLT 04-0709-011A PIN, DECK, INCL. GREASE ZERK 04-0709-011 BUTTON HEAD CAP SCREW, 3/8 - 16 X 1.5" ES3439 ANCHOR, H, CHAIN 1431026 CHAIN, SIDE, 3/8” GR.70 (SOLD BY THE FOOT) 45025 ANCHOR, CHAIR, UPPER, (FOR RUNNER) 04-0709-104 HEX HEAD CAP SCREW, 3/8''-16 X 1.25'' ES3496 NUT, NYLOCK, 3/8'' - 16 EM-708 BUSHING, 28MMX 25MM X 14MM ELG1034 KIT, ALUMINUM RETENTION RAMP (SEE SECTION 9) --

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

QTY. 1 1 1 1 1 1 1 2 2 2 2 4 4 4 2 1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 13

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Parts Manual

Built to Deliver - Every Time 5

Steel Platform – Bar Grate

6

5

7 4

2.1 9

5

6

3

7

1

4

8 2.1 3

2.2

2.2

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 14

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Built to Deliver - Every Time

NO. 1 2 2.1 2.2 3 4 5 6 7 8

5 – STEEL PLATFORM BAR GRATE DESCRIPTION PLATFORM ASSEMBLY, 42” X 94” + 12” FIXED KIT, DECK PIN AND BOLT PIN, DECK, INCL. GREASE ZERK BUTTON HEAD CAP SCREW, 3/8 - 16 X 1.5" ANCHOR, H, CHAIN CHAIN, SIDE, 3/8” GR.70 (SOLD BY THE FOOT) ANCHOR, CHAIR, UPPER, (FOR RUNNER) HEX HEAD CAP SCREW, 3/8''-16 X 1.25'' NUT, NYLOCK, 3/8'' - 16 BUSHING, 28MMX 25MM X 14MM

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

PART NO. 22-0716-300 04-0709-011A 04-0709-011 ES3439 1431026 45025 04-0709-104 ES3496 EM 708 ELG1034

QTY. 1 1 2 2 2 2 4 4 4 2

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 15

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Built to Deliver - Every Time 6

Aluminum Platform with Fixed Ramp 19

18

20

17 11.1 8 15 9

1

16

18

19

2

3 20

17 11.2 15 11.1 4

16

11.2

13 9 3

7

10 5

12

14 6

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 16

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Parts Manual

Built to Deliver - Every Time 6 – ALUMINUM PLATFORM WITH FIXED RAMP NO.

1

2 3 4 5 6 7 8 9 10 11 11.1 11.2 12 13 14 15 16 17 18 19 20

DESCRIPTION PLATFORM ASSEMBLY, 30”X88” PLATFORM ASSEMBLY, 36”X88” PLATFORM ASSEMBLY, 42”X88” PLATFORM ASSEMBLY, 48”X88” PLATFORM ASSEMBLY, 60”X88” PLATFORM ASSEMBLY, 72”X88” PLATFORM ASSEMBLY, 30”X94” PLATFORM ASSEMBLY, 36”X94” PLATFORM ASSEMBLY, 42”X94” PLATFORM ASSEMBLY, 48”X94” PLATFORM ASSEMBLY, 60”X94” PLATFORM ASSEMBLY, 72”X94” *ALUMINUM BOARD – 6”, CENTER *ALUMINUM BOARD – 12”, CENTER *ALUMINUM BOARD – 6”, HINGE RAMP, 6”, ALUMINUM, FIXED, 88”W RAMP, 6”, ALUMINUM, FIXED, 94”W RAMP, 12”, ALUMINUM, FIXED, 88”W RAMP, 12”, ALUMINUM, FIXED, 94”W RAMP, 12”, ALUMINUM, CART STOP, 88”W RAMP, 12”, ALUMINUM, CART STOP, 94”W SIDE BAR ASSEMBLY – RIGHT SIDE SIDE BAR ASSEMBLY – LEFT SIDE COIL PIN, ¼” X 2”, ZINC PULL PIN KIT, DECK PIN AND BOLT PIN, DECK, INCLUDING GREASE ZERK BUTTON HEAD CAP SCREW, 3/8 - 16 X 1.5" BUTTON HEAD CAP SCREW, M10-1.5 X 40MM SOCKET HEAD CAP SCREW, M10-1.5 X 40MM HEX HEAD CAP SCREW, M10-1.5 X 50MM BUSHING, 28MM X 25MM X 14MM ANCHOR, H, CHAIN CHAIN, SIDE, 3/8” GR.70 (SOLD BY THE FOOT) ANCHOR, CHAIR, UPPER, (FOR RUNNER) HEX HEAD CAP SCREW, 3/8''-16 X 1.25'' NUT, NYLOCK, 3/8'' - 16

+6” FIXED RAMP -20-0716-107 20-0716-108 20-0716-109 20-0716-110 20-0716-111 -20-0716-207 20-0716-208 20-0716-209 20-0716-210 20-0716-211 20-0709-037 20-0716-037 20-0709-033 23-0709-015 23-0709-021 23-0709-009 23-0709-013 23-0709-030 23-0709-040 ON REQUEST ON REQUEST EQ1634 00-0709-015 04-0709-011A 04-0709-011 ES3439 ES3507 ES3463 ES 256 ELG1034 1431026 45025 04-0709-104 ES3496 EM-708

PART NO. +12” FIXED RAMP +12”RAMP W/CART STOP 20-0716-112 20-0716-118 20-0716-113 20-0716-119 20-0716-114 20-0716-120 20-0716-115 20-0716-121 20-0716-116 20-0716-122 20-0716-117 20-0716-123 20-0716-212 20-0716-218 20-0716-213 20-0716-219 20-0716-214 20-0716-220 20-0716-215 20-0716-221 20-0716-216 20-0716-222 20-0716-217 20-0716-223 20-0709-037 20-0709-037 20-0716-037 20-0716-037 20-0709-033 20-0709-033 23-0709-015 23-0709-015 23-0709-021 23-0709-021 23-0709-009 23-0709-009 23-0709-013 23-0709-013 23-0709-030 23-0709-030 23-0709-040 23-0709-040 ON REQUEST ON REQUEST ON REQUEST ON REQUEST EQ1634 EQ1634 00-0709-015 00-0709-015 04-0709-011A 04-0709-011A 04-0709-011 04-0709-011 ES3439 ES3439 ES3507 ES3507 ES3463 ES3463 ES 256 ES 256 ELG1034 ELG1034 1431026 1431026 45025 45025 04-0709-104 04-0709-104 ES3496 ES3496 EM-708 EM-708

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 TBD TBD TBD 1 1 1 1 1 1 1 1 2 1 1 2 2 2 4 TBD 2 2 2 4 4 4

*Lengths are for 102” wide liftgates, will be cut into specific length for other liftgate widths on request.

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 17

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Parts Manual

Built to Deliver - Every Time 7

Split Aluminum Platform with Folding Tip

23

22

24

21

19

10.1 18

14

8 7

6

2

1

9

8 20

3

23

?

22

4 11

2

24

13 3 21

4.2 10.2

14 10.1

4.1 20

5

10.2

26

15

16

16

18 15 19 25

17

25

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 18

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Built to Deliver - Every Time NO.

1

2

3 4 4.1 4.2

5

6 7 8 9 10 10.1 10.2 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

7 – ALUMINUM PLATFORM WITH FOLDING RAMP DESCRIPTION MAIN ASSEMBLY, 30”X88" MAIN ASSEMBLY, 36”X88” MAIN ASSEMBLY, 42”X88” MAIN ASSEMBLY, 30”X94” MAIN ASSEMBLY, 36”X94” MAIN ASSEMBLY, 42”X94” TIP ASSEMBLY, 6”X88”+6” TIP ASSEMBLY, 6”X88”+12” TIP ASSEMBLY, 6”X88”+12” CART STOP TIP ASSEMBLY, 6"X94"+6” TIP ASSEMBLY, 6”X94”+12” TIP ASSEMBLY, 6”X94”+12” CART STOP TIP ASSEMBLY, 12”X88”+6” TIP ASSEMBLY, 12”X88”+12” TIP ASSEMBLY, 12”X88”+12” CART STOP TIP ASSEMBLY, 12”X94”+12” TIP ASSEMBLY, 18”X88”+6 TIP ASSEMBLY, 18”X94”+6” *ALUMINUM BOARD – 6”, CENTER *ALUMINUM BOARD – 12”, CENTER *ALUMINUM BOARD – 6”, HINGE, MAIN *ALUMINUM BOARD- –HINGE 6”, BASE ALUMINUM BOARD *ALUMINUM BOARD – 6”, HINGE, TIP RAMP, 6”, ALUMINUM, FIXED, 88”W RAMP, 6”, ALUMINUM, FIXED, 94”W RAMP, 12”, ALUMINUM, FIXED, 88”W RAMP, 12”, ALUMINUM, FIXED, 94”W RAMP, 12”, ALUMINUM, CART STOP, 88”W RAMP, 12”, ALUMINUM, CART STOP, 94”W SIDE BAR ASSEMBLY – RIGHT SIDE SIDE BAR ASSEMBLY – LEFT SIDE COIL PIN, ¼” X 2.00”, ZINC PULL PIN KIT, DECK PIN AND BOLT PIN, DECK, INCLUDING GREASE ZERK BUTTON HEAD CAP SCREW, 3/8 - 16 X 1.50" BUTTON HEAD CAP SCREW, M10-1.5 X 40MM SOCKET HEAD CAP SCREW, M10-1.5 X 40MM HEX HEAD CAP SCREW, M10-1.5 X 50MM BUSHING, 28MM X 25MM X 14MM HINGE PLATE, OUTER HINGE PLATE, INNER PIN - 1" DIA X 1" LONG SS JAM NUT - 5/8-11 ZINC PLUNGER - 5/8-11 ZINC ANCHOR, H, CHAIN CHAIN, SIDE, 3/8” GR.70 (SOLD BY THE FOOT) ANCHOR, CHAIR, UPPER, (FOR RUNNER) HEX HEAD CAP SCREW, 3/8''-16 X 1.25'' NUT, NYLOCK, 3/8''-16 HEX HEAD CAP SCREW, M10-1.5X100MM PIN, Ø3/4” X 1.00”L

PART NO. 21-0714-000 22-0709-050 22-0709-090 21-0715-000 22-0709-070 22-0709-092 22-0709-010 22-0709-032 22-0709-048 22-0709-120 6X88+12 CS 22-0709-117 22-0709-126 22-0709-057 22-0709-022 22-0709-030 22-0709-093 22-0709-055 22-0709-098 20-0709-037 20-0716-037 20-0709-033 22-0709-071 22-0709-073 23-0709-015 23-0709-021 23-0709-009 23-0709-013 23-0709-030 23-0709-040 ON REQUEST ON REQUEST EQ1634 00-0709-015 04-0709-011A 04-0709-011 ES3439 ES3507 ES3463 ES 256 ELG1034 22-0709-003 22-0709-004 22-0709-005 EM 728 1417100 1431026 45025 04-0709-104 ES3496 EM-708 ES 248 22-0709-015

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 TBD TBD 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 2 2 2 1 1 1 1 2 2 2 2 2 4 4 4 4 4

*Lengths are for 102” wide liftgates, will be cut into specific length for other liftgate widths on request.

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 19

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Parts Manual

Built to Deliver - Every Time 8

Aluminum Platform with Aluminum Retention Ramp (ARR) 16

17

18 15

11.1 17

16

6

15

7 1

16

18

3

2 15 4

9.2

13 9.1

19

14 11

9.2 7 3 8

5

10 12

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 20

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Parts Manual

Built to Deliver - Every Time

NO.

1

2 3 4 5 6 7 8 9 9.1 9.2 10 11 12 13 14 15 16 17 18 19

8 – ALUMINUM PLATFORM WITH ALUMINUM RETENTION RAMP (ARR) DESCRIPTION PART NO. PLATFORM ASSEMBLY, 36”X88”+ARR 20-0716-124 PLATFORM ASSEMBLY, 42”X88”+ARR 20-0716-125 PLATFORM ASSEMBLY, 48”X88”+ARR 20-0716-126 PLATFORM ASSEMBLY, 60”X88”+ARR 20-0716-127 PLATFORM ASSEMBLY, 72”X88”+ARR 20-0716-128 PLATFORM ASSEMBLY, 36”X94”+ARR 20-0716-224 PLATFORM ASSEMBLY, 42”X94”+ARR 20-0716-225 PLATFORM ASSEMBLY, 48”X94”+ARR 20-0716-226 PLATFORM ASSEMBLY, 60”X94”+ARR 20-0716-227 PLATFORM ASSEMBLY, 72”X94”+ARR 20-0716-228 *ALUMINUM BOARD – 6”, CENTER 20-0709-037 *ALUMINUM BOARD – 12”, CENTER 20-0716-037 *ALUMINUM BOARD – 6”, HINGE 20-0709-033 *ALUMINUM BOARD – 6”, BASE 20-0709-034 ALUMINUM BOARD - HINGE SIDE BAR ASSEMBLY – RIGHT SIDE ON REQUEST SIDE BAR ASSEMBLY – LEFT SIDE ON REQUEST COIL PIN, ¼” X 2.00”, ZINC EQ1634 PULL PIN 00-0709-015 KIT, DECK PIN AND BOLT 04-0709-011A PIN, DECK, INCLUDING GREASE ZERK 04-0709-011 BUTTON HEAD CAP SCREW, 3/8 - 16 X 1.50" ES3439 BUTTON HEAD CAP SCREW, M10-1.5 X 40MM ES3507 SOCKET HEAD CAP SCREW, M10-1.5 X 40MM ES3463 HEX HEAD CAP SCREW, M10-1.5 X 50MM ES 256 BUSHING, 28MM X 25MM X 14MM ELG1034 ANCHOR, H, CHAIN 1431026 CHAIN, SIDE, 3/8” GR.70 (SOLD BY THE FOOT) 45025 ANCHOR, CHAIR, UPPER, (FOR RUNNER) 04-0709-104 HEX HEAD CAP SCREW, 3/8''-16 X 1.25'' ES3496 NUT, NYLOCK, 3/8''-16 EM-708 KIT, (ARR) ALUMINUM RETENTION RAMP (SEE SECTION 9) --

QTY. 1 1 1 1 1 1 1 1 1 1 TBD TBD 1 1 1 1 2 1 1 2 2 2 4 1 1 2 2 4 4 4 1

*Lengths are for 102” wide liftgates, will be cut into specific length for other liftgate widths on request.

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 21

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Parts Manual

Built to Deliver - Every Time 9

Aluminum Retention Ramps (ARR)

7

7 3

7

7

6

8

10

7 10 4 2

10

5 9 11, 12, 13, 14

10 10 10

10 11

11.1

12.2

12

13

13.1

14.2

12.1 11.2

11.3

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

12.3

14 14.1

13.2 13.3

14.3

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 22

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Parts Manual

Built to Deliver - Every Time

NO. 1

2 3

4 5 6 7 8 9 10 11 11.1 11.2 11.3 12 12.1 12.2 12.3 13 13.1 13.2 13.3 14 14.1 14.2 14.3

9 – ALUMINUM RETENSION RAMPS (ARR) DESCRIPTION KIT, ARR ASSEMBLY, 88”W X 12” D KIT, ARR ASSEMBLY, 94”W X 12” D KIT, ARR ASSEMBLY, 88”W X 16” D KIT, ARR ASSEMBLY, 94”W X 16” D HANDLE STRAP RAMP, ALUMINUM, DIAMOND PLATE, 88”W X 12”D RAMP, ALUMINUM, DIAMOND PLATE, 88”W X 16”D RAMP, ALUMINUM, DIAMOND PLATE, 94”W X 12”D RAMP, ALUMINUM, DIAMOND PLATE, 94”W X 16”D CENTER BAR STIFFENER RAMP HINGE - CURB SIDE RAMP HINGE – DRIVER SIDE FLAT HEAD CAP SCREW, 3/8-16 X1" CARRIAGE BOLT, 5/16-18 X NUT, NYLOCK, 5/16-18 NUT, NYLOCK, 3/8-16 THIN KIT, LONG KICK LATCH, ALUMINUM PLATFORM RAMP KICK LATCH BUSHING HEX HEAD CAP SCREW, M10X1.5 X 80MM, CL12.9, ZINC KIT, SHORT KICK LATCH, ALUMINUM PLATFORM BUSHING RAMP KICK LATCH HEX HEAD CAP SCREW, M10X1.5 X 80MM, CL12.9, ZINC KIT, LONG KICK LATCH, STEEL PLATFORM RAMP KICK LATCH BUSHING HEX HEAD CAP SCREW, 3/8-16 X 1", GR.5, ZINC KIT, SHORT KICK LATCH, STEEL PLATFORM BUSHING RAMP KICK LATCH HEX HEAD CAP SCREW, 3/8-16 X 1", GR.5, ZINC

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

PART NO. 23-0709-000 23-0709-020 23-0714-002 23-0714-000 20-1210-003 23-0709-001 23-0714-003 23-0709-017 23-0714-001 23-0709-004 23-0709-005 23-0709-006 99-8813-047 99-8814-003 ES3461 EM 709 22-0709-110 23-0709-007 23-0709-008 ES3245 22-0709-111 23-0709-008 23-0709-019 ES3245 22-0709-112 23-0709-007 23-0709-008 ES3446 22-0709-113 23-0709-008 23-0709-019 ES3446

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 23

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Parts Manual

Built to Deliver - Every Time 10

Cart Stops - Aluminum Platforms 1.7

1

1.7 1.2

1.3 1.13 1.12

1.7 1.7

1.9 1.13 1.12 1.1

1.4 1.8

1.5 1.9 1.7

1.9 1.13

1.6

1.12

1.1

1.10 1.11

1.9

1.1

NO. 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13

10 – CART STOPS ALUMINUM PLATFORMS DESCRIPTION ASSEMBLY, 2X 800MM CART STOP, 12” x 79” PAD, DELRIN, 35MM x 120MM x 2MM PLATE COVER, CURB SIDE CART STOP, 800MM, CURB SIDE PLATE COVER, CENTER CART STOP, 800MM, STREET SIDE PLATE COVER, STREET SIDE SOCKET HEAD CAP SCREW, M6-1.0 x 30MM SLIDING RAIL SPRING ROD CLIP SOCKET HEAD CAP SCREW, M5-0.80 x 8MM C-CLIP, PLASTIC SOCKET HEAD CAP SCREW, M6-1.0 x 20MM

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

PART NO. 22-0314-018 1406245 2003301 2006698 2003302 2006697 2003303 1057441 1406248 1408661 1406249 1119357 2004637 1004726

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 24

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Parts Manual

Built to Deliver - Every Time 11

Runner 6

2 3

2

6.3 7 6.4

5

6.1 6.2 6.2 6.3

NO. 1 2 3 4 5 6 6.1 6.2 6.3 6.4 7

11 – RUNNER DESCRIPTION KIT, ASSEMBLY, RUNNER, PADS, BUSHING, PIN RUNNER, WELDMENT PAD, SLIDE, NYLON (15X PER RUNNER) BUSHING, 36MM IDX 40MM OD X41MM L, BRONZE SPRING PIN, M10X50MM KIT, ECCENTRIC BOLT WITH HARDWARE NUT, NYLOCK, ¾-16 GR 5 ZINC,HALF HEIGHT BOLT, ECCENTRIC, MANUAL CLOSING HEX HEAD CAP SCREW, 5/16-18 X 2.25” GR.8 ZINC NUT EXPANDING HEX LOCKNUT, 5/16-18 GAS SPRING (SEE SECTION 14)

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

6.1 6.4

PART NO. 03-0709-000 03-0709-100 2020681 ELG1033 EQ1699 75-0716-000 EM 688 00-0709-009 ES3424 EM 687 --

QTY. 1 1 1 1 1 1 1 1 1 1 1

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Parts Manual

Built to Deliver - Every Time 12

Chain Routing – Standard ILM+

3 7

1 6 3

3

2

2

1

Rear View

5

5 3

3

3

4 2 Left Side

NO. 1 2 3 4 5 6 7

12 – CHAIN ROUTING - STANDARD DESCRIPTION ROLLER CHAIN, RIGHT SIDE, 114-3/4"(153 LINKS) COMMON ROLLER CHAIN, LEFT SIDE, 129-3/4"(173 LINKS) 100" WIDE ROLLER CHAIN, LEFT SIDE, 123-3/4"(165 LINKS) 94" WIDE MASTER LINK, #60, WITH COTTER PIN PLATE, CHAIN ANCHOR, RUNNER COIL PIN, ø1/8 X 1”L CHAIN ANCHOR, ADJUSTABLE, 5/8-11X4.50” NUT, CHAIN ANCHOR, 5/8-11, GR.5, ZINC

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

3 1

4 Right Side

PART NO. EZ7048 EZ7050 EZ7052 EZ7043 03-0709-001 EQ1635 04-0709-101 ES3514

QTY. 1 1 1 1 1 1 1 1

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Parts Manual

Built to Deliver - Every Time 13

Chain Routing – Above Floor ILM+ 4

6

3

3

6

5 4

3 Left Side Runner

5

4

4

6

6

3

Right Side Runner

3 4 4

2

2

1

4 8

1 7 4 4 2

NO. 1 2 3 4 5 6 7 8

13 – CHAIN ROUTING –ABOVE FLOOR DESCRIPTION ROLLER CHAIN, RIGHT SIDE, 114-3/4"(153 LINKS) COMMON ROLLER CHAIN, LEFT SIDE, 129-3/4"(173 LINKS) 100" WIDE ROLLER CHAIN, LEFT SIDE, 123-3/4"(165 LINKS) 94" WIDE ROLLER CHAIN X 83.25 CC (111 LINKS) COMMON MASTER LINK, #60, WITH COTTER PIN PLATE, CHAIN ANCHOR, RUNNER COIL PIN, ø1/8 X 1”L CHAIN ANCHOR, ADJUSTABLE, 5/8-11X4.50” NUT, CHAIN ANCHOR, 5/8-11, GR.5, ZINC

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

PART NO. EZ7048 EZ7050 EZ7052 1419669 EZ7043 10-0709-009 EQ1635 04-0709-101 ES3514

QTY. 1 1 1 1 1 1 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 27

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Parts Manual

Built to Deliver - Every Time 14

Gas Shocks

14 – GAS SHOCKS STEEL & ALUMINUM DECKS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

PLATFORM SIZE DECK SIZE 30+12 (CART STOP) 36+6 (NO CHAIN) 36+6 36+6 36+6 36+12 36+12 (ALUMINUM RETENTION RAMP) 36+12 (ALUMINUM RETENTION RAMP) 36+12 (CART STOP) 42+6 42+6 42+12 42+12 (CART STOP) 42+12 (ALUMINUM RETENTION RAMP) 42+12 (ALUMINUM RETENTION RAMP) 42+12 (ALUMINUM RETENTION RAMP) 48+6 48+6

MATERIAL FOR ALL ALUM. ALUM. ALU ALUM. ALU STEEL ALUM. ALUM. STEEL ALUM. ALUM. STEEL ALUM. ALUM. ALUM. ALUM. STEEL ALUM. STEEL

86” WIDE 80” WIDE 00-0709-385 -

QTY. 2 -

FRAME 94” WIDE 88’ WIDE 07-0709-520 07-0709-520 07-0709-340 07-0709-340 07-0709-340 07-0709-340 07-0709-340 07-0709-430 07-0709-430 07-0709-430 07-0709-430 07-0709-430 07-0709-430 07-0709-430 07-0709-430 07-0709-565

QTY. 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2

100” WIDE 94” WIDE 07-0709-520 07-0709-475 07-0709-475 07-0709-475 07-0709-565

QTY. 1 2 2 2 2

QTY. 2 2 2 2 2 2 2 2 2 2

100” WIDE 94” WIDE 00-0709-520 00-0709-520

QTY. 2 2

ALUMINUM FOLDING DECKS

1 2 3 4 5 6 7 8 9 10

PLATFORM SIZE DECK SIZE 36+6 (30+6+6) 36+12(30+6+12) 36+6+12 (CS) (30+6+12) 42+6 (30+12+6) 42+12 (36+6+12) 42+12 (CS) (36+6+12) 48+6 (36+12+6) 48+12 (36+12+12) 48+12 (CS) (36+12+12) 54+6 (36+18+6)

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

MATERIAL FOR ALL ALUM. ALUM. ALUM. ALUM. ALUM. ALUM. ALUM. ALUM. ALUM. ALUM.

86” WIDE 80” WIDE 00-0709-340 00-0709-340 00-0709-340 -

QTY. 2 2 2 -

FRAME 94” WIDE 88’ WIDE 00-0709-340 00-0709-340 00-0709-340 00-0709-340 00-0709-340 00-0709-340 00-0709-520 00-0709-430 00-0709-520 00-0709-520

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 28

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Parts Manual

Built to Deliver - Every Time 15

Cylinder 10 1

øB Piston Rod Diameter

12

10

9.4

9.2 øA Piston Diameter

12

8

13

11

14

9.3 9.5

14 13

9.4 9.1

14 14 4

16

5

6 7

15

2 2 3

NO. 1 2 3 4 5 6 7 8 9 9.1 9.2 9.3 9.4 9.5 10 11 12 13 14 15 16

15- CYLINDER DESCRIPTION – CYLINDER AND WHEEL CYLINDER, MBB, PISTON DIAMETER, 2 3/8" (A), PISTON ROD 1 3/16" (B), [PRIOR 2012] CYLINDER, USA, PISTON DIAMETER, 2 5/8" (A), PISTON ROD 1 3/8" (B), [AFTER 2012] VALVE, DOUBLE LOCKING HARNESS, SOLENOID, WIRE ASSEMBLY, RELEASE VALVE ADAPTER, ¼” BSPP, MALE - 3/8” JIC, MALE, ZINC ADAPTER, ¼” BSPP, MALE – ¼” JIC, MALE, ZINC HOSE, 3/8” JIC FEMALE – 3/8” JIC FEMALE, 18” L HOSE, ¼” JIC FEMALE – ¼” JIC FEMALE, 10” L SHOE, CYLINDER HEAD KIT, WHEEL, NYLON, BLACK SLEEVE, M9X12X40MM HEX HEAD CAP SCREW, M8X1.25X80MM WHEEL, NYLON-BLACK WASHER, FLAT, M8 NUT, M8X1.25 NYLOCK SPROCKET, 15T ORANGE (1600, 2000, 2500) SPROCKET, 15T BLACK (3000) PIN, WITH HAIR CLIP NUT, LOCK, M30X2 CHAIN ANCHOR, ADJUSTABLE, 5/8-11X4.50” NUT, CHAIN ANCHOR, 5/8-11, GR.5, ZINC KIT, PLUG, CYLINDER (O-RING +INSTRUCTIONS) TUBING, PVC, ¼’” ID X 28”, BLACK

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

3

PART NO. 2020483 40-0715-100 1284466 70-0709-908 EA1010 EA6018 EH13726 EH13727 2023021 2003774 EK3301 ES 887 99-8814-170 EK2929 EM 705 01-0709-075 04-0709-015 04-0709-14A 67271785 04-0709-101 ES3514 75-0715-000 EH13681

QTY. 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 4 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 29

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Parts Manual

Built to Deliver - Every Time 16

Open-Close Cylinder

9 2

2.3

5

10

2.2

8

2.1 12

2.3

18

15 15.1 15.3 15.5

6

15.2 15.4

7 14

15.6 16

16.1 16.3 16.5

11

7

6

9

16.2 16.4

13

16.6 1 3 17

2.3

4

15.5 15.3 15.2 15.4

2.1 15.2 15.1

2.3 15.3 15.6

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

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Parts Manual

Built to Deliver - Every Time

NO. 1 2 2.1 2.2 2.3 3 4 5 6 7 8 9 10 11 12 13 14 15 15.1 15.2 15.3 15.4 15.5 15.6 16 16.1 16.2 16.3 16.4 16.5 16.6 17 18

16 – OPEN CLOSE CYLINDER DESCRIPTION - OPEN-CLOSE CYLINDER CYLINDER, POWER CLOSING – CYLINDER AND WHEEL KIT, PIN, LOWER END OF CYLINDER, W/ HARDWARE PIN, LOWER CYLINDER ZERK FITTING M10X1 SNAP RING PIN, UPPER, CLOSURE CYLINDER, 7/8", ZINC RETAINING RING, E-STYLE, 7/8" DIAMETER SHAFT MOUNT BRACKET, POWER CLOSE CYLINDER, HOSE GUIDE ROUND HEAD SQUARE NECK BOLT, 3/8-16 X 1.25 NUT, 3/8-16, NYLOCK HOSE GUARD COVER HEX WASHER HEAD SCREW, 5/16-18 X ¾” HOSE, 1/4", 44" LENGTH, 7/16" JIC-F HOSE, 1/4", 10" LENGTH, 7/16" JIC-F FITTING, BULKHEAD, 7/16" JIC-M (FOR 1/4" HOSE) FITTING, 1/4" BSPP-M TO 7/16" JIC-M (TO 1/4" HOSE) RESTRICTOR, 0.022", 7/16" JIC-F TO 7/16" JIC-M (TO 1/4" HOSE) RESTRICTOR, 0.031", 7/16" JIC-F TO 7/16" JIC-M (TO 1/4" HOSE) PF<60” RESTRICTOR, 0.040", 7/16" JIC-F TO 7/16" JIC-M (TO 1/4" HOSE) PF>60” KIT, KICKER SPRING, LEFT SIDE (SHOWN) KICKER SPRING, LEFT SIDE BUSHING, LATCH, ZINC WASHER, FLAT, M10, DIN 9021-A4 HEXAGON SCREW, M10X80MM, DIN 933- 8.8 BUTTON HEAD CAP SCREW, 3/8-16X1.50", GR. 5, ZINC NUT, NYLOCK 3/8-16 GR. 5, ZINC KIT, KICKER SPRING, RIGHT SIDE KICKER SPRING, RIGHT SIDE BUSHING, LATCH, ZINC WASHER, FLAT, M10, DIN 9021-A4 HEXAGON SCREW, M10X80MM, DIN 933- 8.8 BUTTON HEAD CAP SCREW, 3/8-16X1.5", GR. 5, ZINC NUT, NYLOCK 3/8-16 GR. 5, ZINC BUSHING, 36MM IDX 40MM OD X41MM L, BRONZE WASHER, SPLIT LOCK, M12

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

PART NO. 2020443 31-0709-010 31-0709-011 EA-005 EQ1671 00-0709-002 EQ1662 04-0709-105 ES3446 EM 695 04-0709-010 1030064 EH13728 EH13727 EA6202 EA6018 3121356 EA6220 EA6219 75-0717-000 00-0709-016 23-0709-008 EK3125M ES 055 ES3439 EM-708 75-0717-001 00-0709-017 23-0709-008 EK3125M ES 055 ES3439 EM-708 ELG1033 EK2806

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 2 1 1 1 2 2 1 2 1 1 1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 31

ILM+ 16/20/25/30

Parts Manual

Built to Deliver - Every Time 17

Sprockets 6.1 6.4

6.6

6.7 6.3

6.1

6.10 6.3

6.5

6.1

6.6

6.4

6.5

6.8

6.9

6

4

1

6.2

6.2

1 4 3 5 3

1

1

1 4 3 4

3 1

1 5

4

2

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 32

ILM+ 16/20/25/30

Parts Manual

Built to Deliver - Every Time

NO. 1 2 3 4 5 6 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8 6.9 6.10

17- SPROCKETS DESCRIPTION – CYLINDER AND WHEEL SPROCKET, 15-TOOTH, ORANGE, (1600/2000/2500) SPROCKET, 15-TOOTH, BLACK, (3000) PIN, SHORT, ø3/4”X2.31” PIN, LONG, ø3/4”X3.43” PIN, HAIR, CLIP, 1/8”X 2.5” SPACER, PVC, ø1.0”OD X 0.82”ID X 1.15”L KIT, ABOVE FLOOR, SPROCKETS, HARDWARE PLATE, SPROCKET MOUNT BUTTON HEAD CAP SCREW, 1/4-20 X 2.25", GR. 5, ZINC NUT, NYLOCK, 1/4-20, GR. 5, ZINC CHAIN GUARD PIN, SPROCKET, ø3/4”X1.813” SPROCKET, 15-TOOTH, BLACK CHAIN, EXTENSION, 83.5"L CHAIN ANCHOR PIN, SLOTTED, ø1/8”X1" MASTER LINK, #60, WITH COTTER PIN

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

PART NO. 01-0709-075 04-0709-015 04-0709-013 04-0709-014 EQ1673 04-0717-010 05-0709-100 05-0709-005 ES3527 EM 713 05-0709-008 05-0709-007 04-0709-015 1419669 10-0709-009 EQ1635 EZ7043

QTY. 1 1 1 1 1 1 1 4 8 8 2 4 4 2 2 4 4

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 33

ILM+ 16/20/25/30

Parts Manual

Built to Deliver - Every Time 18

Sprocket Kits

2

1

3

4

6

5

7

8

10 9

NO. 1 2 3 4 5 6 7 8 9 10

18- SPROCKET KITS DESCRIPTION â&#x20AC;&#x201C; CYLINDER AND WHEEL KIT, MASTER, STANDARD, SPROCKETS, PINS, ORANGE (1600/2000/2500) KIT, ONE, SERVICE, SPROCKETS, PINS, ORANGE (1600/2000/2500) KIT, TWO, SERVICE, SPROCKETS, PINS, ORANGE (1600/2000/2500) KIT, THREE, SERVICE, SPROCKETS, PINS, ORANGE (1600/2000/2500) KIT, MASTER, STANDARD, SPROCKETS, PINS, BLACK (3000) KIT, ONE, SERVICE, SPROCKETS, PINS, BLACK (3000) KIT, TWO, SERVICE, SPROCKETS, PINS, BLACK (3000) KIT, THREE, SERVICE, SPROCKETS, PINS, BLACK (3000) KIT, MASTER, ABOVE FLOOR, SPROCKETS, PINS, BLACK KIT, SERVICE, ABOVE FLOOR, SPROCKETS, PINS, BLACK

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

PART NO. 75-0716-100 75-0716-101 75-0716-102 75-0716-103 75-0716-200 75-0716-201 75-0716-202 75-0716-203 75-0716-300 75-0716-204

QTY. 1 1 1 1 1 1 1 1 1 1

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ILM+ 16/20/25/30

Parts Manual

Built to Deliver - Every Time Hydraulic Power Unit – ILM+

19

7

1

9 13 12

4

8 6

3

15 14

10

5 17 16

16

11

2

NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

19- HYDRAULIC POWER UNIT - STANDARD DESCRIPTION POWER PACK, ASSEMBLY, 1600-2500 LBS POWER PACK, ASSEMBLY, 3000 LBS RESERVOIR, TANK STEEL - 2.2 LITER MOTOR - MONARCH 2500 LBS MOTOR - MONARCH 3000 LBS SOLENOID, MOTOR (AFTER 20XX) BREATHER CAP OIL RESERVOIR O-RING PRESSURE RELIEVE VALVE COMP VALVE, 2.75 GPM BRACKET SOLENOID CHECK VALVE SCREEN FILTER VALVE, CHECK PILOT FITTING, ELBOW, 90°, 3/8”, JIC X 3/8” BSPP FITTING, ELBOW, 90°, 3/8”, NPT TO ¼” BARBED TUBE, NYLON TUBING, PVC, ¼’” ID X 28”, BLACK HEX HEAD CAP SCREW, 3/8-16 X 1”, GR. 5, ZINC WASHER, LOCK, 3/8”, ZINC

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

PART NO. 50-0709-954 50-0709-953 50-0709-911 50-0709-925 50-0709-910 80-1411-102 50-0709-914 50-0709-913 50-0709-915 51-0709-027 50-0709-912 ON REQUEST 50-0709-917 50-0709-916 EA6190 EA6194 EH13681 ES3446 EK3238

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2

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ILM+ 16/20/25/30

Parts Manual

Built to Deliver - Every Time 20

Battery Box Kits

1.3

1.2

1.3 1.9 1.5

1.3 1.11 1.1

1.6

1.8

1.11

1.10 1.7

1.3 1.3

1.12

1.9

1.4 2.2 2.3

2.4

3.3 2.7

2.3 2.7

2.1 2.9

2.6

3.1

2.5

2.8 2.10

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

3.2

2.3 2.3

3.2 3.3

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 36

ILM+ 16/20/25/30

Parts Manual

Built to Deliver - Every Time

NO. 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 3 3.1 3.2 3.3 4 5 6

20 – BATTERY BOX KITS DESCRIPTION KIT, 4-BATTERY BOX BATTERY BOX BASE, ASSEMBLY, LARGE BATTERY BOX LID ASSEMBLY KIT, 2-BATTERY HOLD DOWN NUT, 3/8”-16, GR.5 BUS BAR, 2-BATTERY, BLACK BUS BAR, 3-BATTERY, BLACK BUS BAR, 3-BATTERY, RED BUS BAR, 2-BATTERY, RED GROMMET, 7/8" DIAMETER HOLE WASHER, SPLIT LOCK, 3/8" NUT, SERRATED, 3/8”-16; STAINLESS STEEL HEX HEAD CAP SCREW, 3/8”-16X1", GR.5, ZINC KIT, 2-BATTERY BOX BATTERY BOX, BASE, ASEEMBLY, 2-BATTERY BATTERY BOX, LID, 2 BATTERY KIT, 2-BATTERY HOLD DOWN NUT, 3/8”-16 GR. 5 BUS BAR, 2-BATTERY, BLACK BUS BAR, 2-BATTERY, RED GROMMET, 7/8" DIAMETER HOLE WASHER, SPLIT LOCK, 3/8" NUT, SERRATED, 3/8”-16, STAINLESS STEEL HEX HEAD CAP SCREW, 3/8”-16X1", GR.5, ZINC KIT, 2-BATTERY BOX, SLIDE OUT TRAY BATTERY BOX BASE SLIDE, STEEL, 16” ANGLE, 2”X2”X26.5”X1/8”, STEEL BATTERY, LEAD/ACID, GROUP 31 BATTERY, AGM, STANDARD, GROUP 31 BATTERY, AGM, PREMIUM, GROUP 31

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

PART NO. 50-8016-100 50-8016-001 60-7515-012 60-7515-151 EM 532 KET05916A KET05961A KET05962A KET06062A EK3504 EK3238 EM 781 ES3446 50-8016-200 50-8016-201 60-1211-225 60-7515-151 EM 532 KET05916A KET06062A EK3504 EK3238 EM 781 ES3446 2-000051A 2-00060 2-10400 50-8017-003 3-49999 3-49998 3-50003

QTY. 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

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ILM+ 16/20/25/30

Parts Manual

Built to Deliver - Every Time 21

Trailer/Truck Charge Kits

1

2

1.2

2.2 1.3

1.4

2.3

1.1

2.4 2.6

1.7 1.6

1.5

1.8

2.1

3

4

3.2

4.2

3.11 3.3

3.4

4.3 3.10

3.6

3.7

3.5

6

5

10

3.9

2.7

2.8

4.6

11

4.4 4.7

3.8

4.1

4.5

7

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

2.9

4.9

4.8 3.1

2.5

2.10

8

12

9

13 Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 38

ILM+ 16/20/25/30

Parts Manual

Built to Deliver - Every Time

NO. 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 5 6 7 8 9 10 11 12 13

21– TRAILER/TRUCK CHARGE KITS DESCRIPTION KIT, TRUCK, 40FT ELECTRICAL BUS BAR CABLE, 2GA, 18", 3/8" LUGS, RED CABLE, 2GA, 74", 3/8” LUGS, BLACK CABLE, 2GA; 480", 3/8” LUGS, RED CIRCUIT BREAKER, 175A, 3/8” STUDS, MANUAL RESET CIRCUIT BREAKER, 175A, 3/8” STUDS, AUTO RESET HEX HEAD CAP SCREW,1/4-20X1.0”, GR.5, ZINC NUT, NYLOCK 1/4-20, ZINC KIT, TRAILER, SINGLE POLE SOCKET; SINGLE POLE CABLE, 2GA, 18", 3/8" LUGS, RED CABLE, 2GA, 74", 3/8” LUGS, BLACK CABLE, 2GA; 480", 3/8” LUGS, RED HEX HEAD CAP SCREW, 5/16-18X1" CIRCUIT BREAKER 175A, 3/8” STUDS, AUTO RESET WASHER, FLAT, 5/16” NUT, NYLOCK, 5/16-18 NUT, NYLOCK, 1/4-20 ZINC HEX HEAD CAP SCREW,1/4-20X1.0”, GR.5, ZINC KIT, TRAILER, DUAL POLE SOCKET, DUAL POLE CABLE, 2GA, 18", 3/8" LUGS, RED CABLE, 2GA, 480”, 3/8” LUGS, BLACK CABLE, 2GA; 480", 3/8” LUGS, RED HEX HEAD CAP SCREW, 5/16-18X1" CIRCUIT BREAKER 175A, 3/8” STUDS, AUTO RESET WASHER, FLAT, 5/16” NUT, NYLOCK, 5/16-18 NUT, NYLOCK, 1/4-20 ZINC HEX HEAD CAP SCREW,1/4-20X1.0”, GR.5, ZINC KIT, TRAILER, DUAL NOSEBOX NOSEBOX, SINGLE & DUAL POLE SOCKET CABLE, 2GA, 18", 3/8" LUGS, RED CABLE, 2GA, 480”, 3/8” LUGS, BLACK CABLE, 2GA; 480", 3/8” LUGS, RED HEX HEAD CAP SCREW, TAPPING, 5/16-18X1.25" CIRCUIT BREAKER 175A, 3/8” STUDS, AUTO RESET NUT, NYLOCK 1/4-20 ZINC HEX HEAD CAP SCREW,1/4-20X1.0”, GR.5, ZINC CIRCUIT BREAKER 175A, 1/4” STUDS, MANUAL RESET CIRCUIT BREAKER 175A, 1/4” STUDS, AUTO RESET CIRCUIT BREAKER 150A, 3/8” STUDS, MANUAL RESET CIRCUIT BREAKER 150A, 3/8” STUDS, AUTO RESET CIRCUIT BREAKER 150A, 1/4” STUDS, MANUAL RESET CIRCUIT BREAKER 150A, 1/4” STUDS, AUTO RESET KIT, BATTERY ISOLATOR SOLENOID, 12V, TRUCK ONLY CABLE, 2GA., 30FT., 3/8” LUGS, RED CABLE, 4GA., 25FT., 3/8” LUGS, RED

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

PART NO. 70-1115-100 70-8013-025 KET05919A KET05925A KET06314A 70-8114-009 70-8114-008 ES3443 EM 722 70-1115-101 70-8015-019 KET05919A KET05925A KET06314A ES3724 70-8114-008 EK3217 EM 710 EM 722 ES3443 70-1115-102 70-8015-018 KET05919A KET05701A KET06314A ES3724 70-8114-008 EK3217 EM 710 EM 722 ES3443 70-1115-103 70-8015-020 KET05919A KET05701A KET06314A ES3733 70-8114-008 EM 722 ES3443 70-8115-000 70-8115-001 70-8115-002 70-8115-003 70-8115-004 70-8115-005 70-8016-020 4250093 1474336

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

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ILM+ 16/20/25/30

Parts Manual

Built to Deliver - Every Time 22

Controls 2

1

4

3

7 5

8

6

9

10

11

12

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 40

ILM+ 16/20/25/30

Parts Manual

Built to Deliver - Every Time

NO. 1 2 3 4 4.1 4.2 5 5.1 5.2 5.3 6 6.1 6.2 6.3 6.4 6.5 6.6 7 8 9 10 11 12 12.1 12.2 12.3 12.4 12.5 12.6

22 – CONTROLS DESCRIPTION 3-BUTTON MAIN, OUTSIDE CONTROL, STRAIGHT CORD, YELLOW 2-BUTTON MAIN, OUTSIDE CONTROL, STRAIGHT CORD, YELLOW 2-BUTTON MAIN, INSIDE CONTROL, COIL CORD, ORANGE KIT, 2-BUTTON HAND CONTROL WITH COIL CORD & HOLSTER 2-BUTTON HAND CONTROL, COIL CORD HOLSTER, HAND CONTROL, PLASTIC KIT, TOGGLE SWITCH, INSIDE TOGGLE SWITCH HARNESS, ASSEMBLY, REMOTE EXTENSION, 8 FT. DECAL, OPERATING INSTRUCTIONS KIT, 2-BUTTON REMOTE, COIL CORD, ORANGE 2-BUTTON MAIN, INSIDE CONTROL, COIL CORD, ORANGE HOLSTER, HAND CONTROL, HEAVY DUTY, METAL HARNESS, ASSEMBLY, REMOTE EXTENSION, 8 FT. SCHEMATIC, MANUAL CLOSING SCHEMATIC, POWER CLOSING PAN HEAD SCREW, #10-32 X 3/4" HARNESS ASSEMBLY, SOLENOID RELEASE VALVE, 42” HARNESS, ASSEMBLY, REMOTE EXTENSION, 8 FT. HARNESS, ASSEMBLY, CAB SHUT OFF SWITCH, 30 FT. FUSE HOLDER, WITH 10 AMP FUSE TOGGLE SWITCH KIT, CAB SHUTOFF SWITCH MOUNTING BRACKET SWITCH, ROCKER SW HARNESS, 3-WIRE, 46 FT. HARNESS 3W SHEET METAL SCREW, #8X1/2”, HEX WASHER ZINC DECAL JUMPER WIRE, GROUND

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

PART NO. 70-0709-901 70-0709-902 70-0709-903 72916816 70-1116-001 70-1116-002 70-0709-930 2004565 70-0709-906 ATG-UD 70-0709-900 70-0709-903 80-1113-505 70-0709-906 70-0709-904 70-0709-905 ES3472 70-0709-908 70-0709-906 70-0709-918 70-0709-907 2004565 70-0312-100 70-1012-001 70-1012-002 2025982 ES3748 ATG-CAB 70-0312-002

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

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ILM+ 16/20/25/30

Parts Manual

Built to Deliver - Every Time 23

Decals 1

2

Read all Decals and Owner's Manual before operating liftgate

3

Read all Decals and Owner's Manual before operating liftgate

Read all Decals and Owner's Manual before operating liftgate

ILM POWER CLOSING

ILM - MANUAL CLOSING

ILM MANUAL CLOSING

DOWN

UP

• "UP" button raises platform from ground to bed.

• "UP" button raises platform from ground to bed.

• "DOWN" button lowers platform from bed to ground.

• "DOWN" button lowers platform from bed to ground.

• "CLOSE" buttons close platform from loading position to stored position.

• “OPEN" buttons open platform from stored position to loading position.

• Platform is closed and stored tight into the storage latch with hydraulic power.

• Pad lock is used on safety latch to prevent unauthorized use.

• Platform is closed and stored UP tight into the storage latch with hydraulic power.

• Never release platform on to safety latch. This latch is for EMERGENCY situations ONLY.

• Pad lock is used on safety latch to prevent unauthorized use.

• Never release platform on to safety latch. This latch is for EMERGENCY situations ONLY.

ATG-SWILM-MC

• Be certain all pinch points and areas around platform are clear before operating liftgate.

4

• Hold safety latch to the open position and push "DOWN" button until platform clears storage latching system.

• Be certain all pinch points and areas around platform are clear before operating liftgate.

• With platform clear of latching system, and positioned to firmly grasp ramp end, pull platform towards ground.

• Hold safety latch to the open position and push "DOWN" button until platform clears storage latching system.

• Be certain all pinch points and areas around platform are clear before operating liftgate.

Read all Decals and Owner's Manual before operating liftgate

• With platform clear of latching system, hold the "OPEN" buttons to open platform to loading position.

• With platform in the loading position, and positioned just above knee height, firmly grasp ramp end and pull up closing until platform touches striker pads.

• Be certain all pinch points and areas around platform are clear before operating liftgate.

• With platform folded up and touching striker pads, push the "UP" button until platform is powered tight into storage latch.

• With platform in the loading position, hold the "CLOSE" buttons until platform touches the striker pads.

• Never release platform on to safety latch. This latch is for EMERGENCY situations ONLY.

• With platform folded up and touching striker pads, push the "UP" button until platform is powered tight into storage latch.

ILM - POWER CLOSING CLOSE UP

PRESS BUTTONS SIMULTANEOUSLY

DOWN

OPEN

• Never release platform on to safety latch. This latch is for EMERGENCY situations ONLY. ATG-OPERILM-MC

ATG-OPERILM-PC

PRESS BUTTONS SIMULTANEOUSLY

ATG-SWILM-PC

7

6

5 BEFORE OPERATING LIFT, BE SURE YOU UNDERSTAND:

ALWAYS STAND CLEAR OF PLATFORM AREA

1. Improper operation of this lift gate can result in serious personal injury. Do not operate unless you have been properly instructed, have read, and are familiar with, the operating instructions. If you do not have a copy of the instructions please obtain them from your employer, distributor or lesser, as appropriate, before you attempt to operate the lift gate.

2. Be certain the vehicle is properly and securely braked before using the liftgate.

3. Always inspect this lift gate for maintenance or damage before using it. If there are signs of improper maintenance, damage to vital part, or a slippery platform surface, do not use the lift gate. Do not attempt your own repairs, unless you are specifically trained.

4. Do not overload. See the Mfg. Literature and/or Rating Label on the unit for the rated load. Remember that this limit applies to both raising and lowering operations.

9

6. Never allow yourself, a helper, or a bystander to stand in a position where an unstable load might fall on them. Do not allow any part of your or your helper’s body to be placed under, through, or around any portion of the moving lift gate, or in a position that would trap them between any parts when the lift gate is operated.

7. This lift gate is intended for loading and unloading of cargo only. Do not use this lift gate for anything but it’s intended use. The lift gate is not equipped with a back up system to prevent falling in the event of a failure.

MAXIMUM LOAD CAPACITY

XXXX LBS.

11

8

READ AND UNDERSTAND ALL INSTRUCTIONS AND WARNINGS BEFORE USE.

5. Each load should be placed in a stable position as near as possible to the center of the platform.

12

10

CENTER LOAD ON PLATFORM TO AVOID PERSONAL OR PROPERTY DAMAGE ELECTRICAL SYSTEM IS PROTECTED BY A RESETTABLE CIRCUIT BREAKER. SEE OWNER'S MANUAL AND DECAL LOCATED AT THE BATTERY.

Cutting off RAILS for GROUND CLEARANCE Cut bottom of RAILS for 18" of ground clearance.

13

STORAGE LATCH POWER UP TIGHT FOR STORAGE & TRANSIT

INSIDE surfaces to be chamfered to not cause DAMAGE to slide bearings as they extend below bottom of cut RAIL. See ILM plus Installation Manual for details.

DO NOT apply grease to columns Refer to the Owner's Manual for proper lubrication procedures, or contact Customer Support at 888-774-5844

ATG-ILMSTORAGE

15 16

14

PN/ 85-0713-100

UP ELECTRICAL SYSTEM PROTECTED BY RESETTABLE CIRCUIT BREAKER TO RESET PUSH RESET TAB IN

LIFT GATE SHUT-OFF

DOWN

TO BE TURNED OFF WHEN LIFT IS NOT IN USE

ATG-ILMGRNDCLR

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 42

ILM+ 16/20/25/30

Parts Manual

Built to Deliver - Every Time

NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

23 - DECALS DESCRIPTION OPERATING INSTR. MANUAL CLOSE OPERATING INSTR. POWER CLOSE OPERATING INSTR. CONTROL, MANUAL OPERATING INSTR. CONTROL, POWER URGENT WARNING DECAL WARNING- LIFTGATE HAZARDS WARNING- STAND CLEAR CONSPICUITY TAPE, 2"X82" ROLL LIFTGATE CAPACITY ELECTRICAL SYSTEM GROUND CLEARANCE STORAGE LATCH DO NOT APPLY GREASE CIRCUIT BREAKER, BLUE UP/DOWN MBB OS# 1282134 LIFTGATE SHUT OFF

PART NO. ATG-OPERILM-MC ATG-OPERILM-PC ATG-SWILM-MC ATG-SWILM-PC ATG-URGWA ATG-WLH ATG-PLAT 85-1114-003 ATG-XXXX* ATG-RESET ATG-ILMGRNDCLR ATG-STORAGE 85-0713-100 ATG-BKR ATG-UD ATG-CAB

QTY. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

*XXXX = LIFTGATE CAPACITY (LBS) [EXAMPLE PART NUMBER: ATG- 3000]

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 43

ILM+ 16/20/25/30

Parts Manual

Built to Deliver - Every Time

Palfinger Liftgates, LLC. 15939 Piuma Ave, Cerritos, CA 90703 Tel: (888) 774-5844, Fax: (562) 924-8318 Rev 2.1

Palfinger Liftgates, LLC. 572 Whitehead Road,Trenton, NJ 08619 Tel: (609) 587-4200, Fax: (609) 587-4201 44