Page 1

1340, 1540 AND 1640 SERIES G2 PARTS DRAWING FOR MODELS 54, 60, 64

50

10

32

15

41 9 14

18

40

17 42 34

21

44 38 20

31 30 47

45

15

4

25 55

33

39

37 13 23

6

22 43

9 5

43

12

50

22

7

19

2 51 62

43

61

3 43

12 6

5 23

54 2

1

11

51 56


1340, 1540 & 1640 G2 SERIES PARTS LIST Draw. Ref. 1

2 3

4 5 6 7

9 10

11

12 13 14 15 17 18

19 20 21 22 23 25 30 31 32 33

Part No. 4833 4834 4835 1631 4820 4866 4867 4868 1632 4799 4869 4870 4871 1633 4798 3883 3884 2044 2045 2046 1111 7007 2182 2040 2041 2042 2180 4837 2036 4949 2037 4950 2038 8025 8083 8026 8027 8084 8085 2181 992 998 2015 967 968 969 970 971 989 1138 972 2143 1211 973 974 975 976 977

Description 54 G2 27" Treadplate Replacement Platform 54 G2 38" Treadplate Replacement Platform 54 G2 42" Treadplate Replacement Platform 54 38" EA Replacement Platform 54 37+11+6 EA Replacement Platform 60 G2 27" Treadplate Replacement Platform 60 G2 38" Treadplate Replacement Platform 60 G2 42" Treadplate Replacement Platform 60 38" EA Replacement Platform 60 37+11+6 EA Replacement Platform 64 G2 27" Treadplate Replacement Platform 64 G2 38" Treadplate Replacement Platform 64 G2 42" Treadplate Replacement Platform 64 38" EA Replacement Platform 64/65 37+11+6 EA Replacement Platform Replacement G2 Platform Chain(24 links) Replacement 48" EA Platform Chain 54-40G2 Replacement Sub Assembly 60-40G2 Replacement Sub Assembly 64-40G2 Replacement Sub Assembly License Plate Mount Kit G2 Replacement Lower Arm w/Pins & Bushings G2 Replacement Clevis Cylinder Assembly 54-40G2 Replacement Upper Arm Assembly 60-40G2 Replacement Upper Arm Assembly 64-40G2 Replacement Upper Arm Assembly 7/8" Replacement G2 Upright Back Cylinder Pin Replacement Box Cover (54G2) Replacement Box Cover w/Lights (54G2) Replacement Box Cover (60G2) Replacement Box Cover w/lLights(60G2) Replacement Box Cover (64G2) Replacement Box Cover w/Lights(64G2) EA Torsion Spring Kit(54) EA Torsion Spring Kit(54) Deep Platform EA Torsion Spring Kit(60) EA Torsion Spring Kit(64/65) EA Torsion Spring Kit(60) Deep Platform EA Torsion Spring Kit(64/65) Deep Platform 3/4" Replacement G2 Upright Back Arm Pin & Bushing Replacement Copper Lug Replacement 150 Amp Manual Reset Circuit Breaker Replacement G2 Upright Cap Replacement Raise Solenoid-3 Post Replacement 1340 G2 Pump & Motor Unit(2050PSI) Replacement 1540 G2 Pump & Motor Unit(2350PSI) Replacement 1640 G2 Pump & Motor Unit(2500PSI) Replacement G2 Cylinder Replacement Vent Plug G2 Cylinder Repair Kit (after serial# 470166M) Replacement Split Plastic Grommet Kit Replacement G2 Sub Assembly Belting Replacement G2 Cylinder Shaft Complete (40) (after serial# 470166M) Replacement Monarch Lee Check Valve (after serial# M-335705 1000# & 1300#) (after serial# M16-26635 1600#) Replacement G2 T Fitting (Pump & Motor) Replacement 1/4"X21" Hydraulic Hose-Left(G2) Replacement 1/4"x52" Hydraulic Hose-Right(54&60G2) Replacement 1/4"x56.63" Hydraulic Hose-Right(64G2)

Qty Required 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 2 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 6 1 1 1 1 1 1 2 1 2 1 2 2 1 1 1 1 1

2/1/10


1340, 1540 & 1640 G2 SERIES PARTS LIST Draw. Ref. 34 37 38 39 40 41 42 43 44 45 47

50 51 54

55 56 61 62

Part No. 978 4570 957 987 979 4036 958 2183 9645 959 4269 4270 4268 2017 2020 960 961 1881 962 963 1882 964 965 1883 1010 966 4712 4717

Description Replacement 1/4"x1/4"x90 Degree Steel Cylinder Elbow Replacement 4 Ga. 2 Wire Electric Cable w/Lugs-26 ft. Replacement 1.5QT Monarch Plastic Tank(G2) ** Replacement Fixed Control Replacement Vent Plug - Cylinder(Rail&G2) Replacement License Plate Light & Bracket(154C) Replacement 12 Volt Motor-Only (Monarch)** 3/4" Replacement G2 Upright Front Arm Pin Release Solenoid External Assembly w/Connector Replacement Flow Control(G2) Replacement Pump (only) w/1.5qt. Tank 1340 G2(1750PSI) Replacement Pump (only) w/1.5qt. Tank 1540 G2(2050PSI) Replacement Pump (only) w/1.5qt. Tank 1640 G2(2200PSI) G2 Replacement Latch Kit Replacement Platform Latch Pin Assembly(G2) G2 54-F11+4 Replacement Treadplate Flipper G2 54-F11+7 Replacement Treadplate Flipper 54-F11 Replacement EA Flipper G2 60-F11+4 Replacement Treadplate Flipper G2 60-F11+7 Replacement Treadplate Flipper 60-F11 Replacement EA Flipper G2 64/65-F11+4 Replacement Treadplate Flipper G2 64/65-F11+7 Replacement Treadplate Flipper 64/65-F11 Replacement EA Flipper G2 Replacement Drop Away Pin Assembly Replacement Padlock w/Keys EA Replacement Platform Chain Pin(1.079") EA Replacement Flipper Rivet

Qty Required 1 1 1 1 2 1 1 4 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 2 2

**Please provide the liftgate Model and Serial numbers when ordering repair parts.

2/1/10

Tommy Gate G2 Service Utility Body Series  

Tommy Gate Liftgate