Leyman FXD 6800 Series Liftgate

Owner’s Manual

FXDxxGD, FXDxxPD Fold-A-Vador® Rail Style

10900 Kenwood Road • Cincinnati, OH 45242 Ph: 513.891.6210 • Toll-Free: 866.539.6261 Fax: 513.891.4901 www.leymanlift.com • sales@leymanlift.com

LML00423-3/12/10

GENERAL TERMINOLOGY

OUTER MAST

PREP TUBE INNER MAST

POWER CLOSE CYL.

AUTO LOCKING

TENSION ARM

TIE BAR

RAMP, FIXED TAPER, CART STOP

INNER PLATFORM OUTER PLATFORM

Page 4

WALK AROUND ELECTRICS GRAVITY DOWN

Page 17

WALK AROUND ELECTRICS POWER DOWN

Page 18

SWITCH WIRING GRAVITY DOWN

Page 19

SWITCH WIRING POWER DOWN

Page 20

HYDRAULIC ASSEMBLY Index No.

Qty Req’d

Part Number

Part Name

1 2 3 4 5 6 7 8 9 10 11 12 13 14

2 1 1 1 1 2 4 4 1 1 3 3 4 1

P34101 AT-501-354-081 See chart AT-501-365-014 See chart P34102 P34103 P34015 P34145 AT-501-354-027 P34106 P46497 P34058 P34051

Hyd. Cylinder Hydraulic line assy Hydraulic line assy Hydraulic line assy Hydraulic line assy Velocity Fuse 4.5 GPM Long Nipple Elbow Bulkhead Tee Hydraulic line assy Bulkhead Elbow !” Split loom Adapter Elbow

Drawing No.

Gate Width

Qty Req’d

RH Lifting Item 2

LH Lifting Item 3

CA-820-100 CA-820-125

102” 96”

1 ea.

1 ea.

AT-501-354-074 AT-501-354-077

AT-501-365-012 AT-501-365-011

Remarks LH Lifting LH “Down” Line RH Lifting LH “Down” Line

72” or 24” Lg ea.

Page 39

POWER FOLD ASSEMBLY

Index No. 1 2 2 3 4 5 6 7 8 9 10 11 12 13

Qty Req’d 1 1 1 1 1 1 2 1 1 2 1 1 4 3

Part Number P34108 P33915 P33646 P34050 P34147 P34044 P34110 AT-501-410-079 AP-820-097 P24019 S754-005.500 P47532 P26019 P34106

Part Name Hyd. Cylinder Breather Vent – 1/8 NPT Breather Vent – 3/8 NPT Straight Nipple Flow Control Valve Straight Nipple Adapter Hose Assembly 1/4 Top Ram Pin Retaining Ring Bottom Ram Mtg Pin Spirol Pin Washer Bulkhead Elbow Page 40

REPLACEMENT ROLLER

ROLLER ASSEMBLY CAN BE ORDERED COMPLETE UNDER PART NO. BA-820-191 OR BY INDIVIDUAL COMPONENTS LISTED BELOW.

Index No. 1 2 3 4 5

Qty Req’d 1 1 2 1 1

Part Number BP-820-183-1 BA-820-108 P40046 P24014 P32016

Part Name Heat Treated Roller Roller Shaft Assy.

Sealed Ball Bearings Retaining Ring Grease Fitting

Page 41

PLATFORM PINS AND BUSHINGS

1

2

3

6 4

7

5 4

2 1

3 7

Index No. 1 2 3 4 5 6 7

Qty. 2 2 2 6 1 1 2

Part Number P10501 P26017 BA-820-086 P26521 P25217 P25218 P43578

Part Name Bolt Washer Lock Split 3/8 Shaft Assembly Spacer Washer Torsion Spring RH Torsion Spring LH Platform Bearing

Material Size/Notes 3/8-16 x 1 G2 3/8 1�

Page 42

POWER UNIT PARTS GRAVITY DOWN POWER UNIT (P34117)

7

5

6

1

4 1

2

Index No. 1 2 3 4 5 6 7

Qty. 1 1 1 1 1 1 1

Part Number P34027A P34056 P34152 LH150015 P34154 P34016 P34130

3

Part Name Motor Pump Tank Breather Cap Valve Assembly Starter Temp. Switch

Page 43

POWER UNIT PARTS POWER DOWN POWER UNIT (P34118A)

7

5

6

1

4 1

2

Index No. 1 2 3 4 5 6 7

Qty. 1 1 1 1 1 1 1

Part Number P34027A P34056 P34153 LH150015 P34155 P34016 P34130

3

Part Name Motor Pump Tank Breather Cap Valve Assembly Starter Temp. Switch

Page 44

POWER UNIT PARTS SINGLE GRAVITY DOWN UNIT (CA-501-428)

Index No.

Qty.

Part Number

Part Name

1

1

P34117

Monarch Power Unit

2 3 4 5 6 7 8 9 10 11

2 1 1 1 1 1 1 1 1 1

P34045 P34040 P34047 P34131 P34133 P34132 P34020 P34050 P34046 P34044

Elbow Tee Valve Alum. Block Bi-Directional Locking Valve Valve Alum. Block Bi-Directional Locking Valve Elbow Adapter Filter Adapter

Material Size/Notes (Only pump block face is shown) For #8 Locking valve #8, Poppet For #10 Locking valve #10, Poppet

Page 45

POWER UNIT PARTS SINGLE POWER DOWN UNIT (CA-501-419)

Page 46

POWER UNIT PARTS SINGLE POWER DOWN UNIT (CA-501-419)

Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Qty. 1 4 1 2 2 1 1 1 1 2 1 1 1 1 1 1

Part Number P34118A P34020 P34058 P34040 P34047 P34131 P34045 P34133 P34132 P34042 P34046 P34044 P34091 P34048 P34051 P46693

Part Name Monarch Power Unit Elbow Adapter Tee Valve Alum. Block Bi-Directional Locking Valve Elbow Valve Alum. Block Bi-Directional Locking Valve Adapter Filter Adapter Locking Valve Tee Elbow Pressure Switch

Material Size/Notes

For #8 Locking valve #8, Poppet For #10 Locking valve #10, Poppet

#8, Poppet

Page 47

POWER UNIT PARTS DUAL GRAVITY DOWN UNIT PRIMARY UNIT (FRONT, CA-501-429)

Index No.

Qty.

Part Number

Part Name

1

1

P34117

Monarch Power Unit

2 3 4 5 6 7 8 9 10 11 12 13 14

2 1 1 1 1 1 1 1 1 1 1 1 1

P34045 P34040 P34047 P34131 P34133 P34132 P34020 P34050 P34046 P34044 P34048 P34135 P34137

Elbow Tee Valve Alum. Block Bi-Directional Locking Valve Valve Alum. Block Bi-Directional Locking Valve Elbow Adapter Filter Adapter Tee Straight Adapter Elbow

Material Size/Notes (Only pump block face is shown) For #8 Locking valve #8, Poppet For #10 Locking valve #10, Poppet

Page 48

POWER UNIT PARTS DUAL GRAVITY DOWN UNIT SECONDARY UNIT (REAR, CA-501-430)

Index No.

Qty.

Part Number

Part Name

1

1

P34117

Monarch Power Unit

2 3 4

1 1 1

P34044 P34051 P34134

Adapter Elbow Elbow

Material Size/Notes (Only pump block face is shown)

Page 49

POWER UNIT PARTS DUAL POWER DOWN UNIT PRIMARY UNIT (FRONT, CA-501-435)

Page 50

POWER UNIT PARTS DUAL POWER DOWN UNIT PRIMARY UNIT (FRONT, CA-501-435)

Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Qty. 1 2 2 2 1 1 1 2 2 1 1 2 1 1 1 1

Part Number P34118A P34045 P34040 P34047 P34131 P34133 P34132 P34020 P34042 P34046 P34044 P34048 P34135 P34137 P34091 P46693

Part Name Monarch Power Unit Elbow Tee Valve Alum. Block Bi-Directional Locking Valve Valve Alum. Block Bi-Directional Locking Valve Elbow Adapter Filter Adapter Tee Straight Adapter Elbow Locking Valve Pressure Switch

Material Size/Notes

For #8 Locking valve #8, Poppet For #10 Locking valve #10, Poppet

#8, Poppet

Page 51

POWER UNIT PARTS DUAL POWER DOWN UNIT SECONDARY UNIT (REAR, CA-501-436)

Index No. 1 2 3 4 5 6

Qty. 1 2 2 1 1 1

Part Number P34118A P34044 P34051 P34134 P34048 P46693

Part Name Monarch Power Unit Adapter Elbow Elbow Tee Pressure Switch

Material Size/Notes

Page 52

(THIS PAGE INTENTIONALLY LEFT BLANK)

POWER UNIT ASSEMBLY SINGLE GRAVITY DOWN ASSEMBLY (CA-501-412)

Page 53

POWER UNIT ASSEMBLY SINGLE GRAVITY DOWN ASSEMBLY (CA-501-412) Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Qty. 1 2 5 9 1 1 1 1 2 6 1 1 1 2 1 1 4 1 4 1 2 2 1 3 1 4

Part Number CA-501-428 P10526 P26017 P26501 P10534 P46627 P46127 P46405 P18519 P23504 AT-501-354-015 P46445 P46139 P34106 AT-501-354-020 P46608 P46403 P46236 P19501 P46474 P19519 P23535 P25181 P10501 P23538 P23501

27

1

P55337

28 29

1 1

P55338 P55405

Part Name Power Unit Hex Bolt Split Lock Washer Flat Washer HH Cap Screw Battery Cable – Black Battery Cable – Red Circuit Breaker Screw Lock Nut Hose Assembly Cord Grip Cord Grip Bulkhead Elbow Hose Assembly Maintenance Minder Battery Terminal Circuit Breaker Screw Terminal Block Screw Lock Nut Grommet Bolt Nut Lock Nut Important Instructions Decal Fault Codes Decal Elec/Hyd Diagram Decal

Material Size/Notes 3/18-16 x !

3/8 3/8 5/8-18 x !

20 in 28 in

3/8-16 x 1 G2 3/8-16 3/8-16

Page 54

POWER UNIT ASSEMBLY SINGLE POWER DOWN ASSEMBLY (CA-501-420)

Page 55

POWER UNIT ASSEMBLY SINGLE POWER DOWN ASSEMBLY (CA-501-420)

Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

Qty. 1 2 5 9 1 1 1 1 2 6 2 1 1 3 1 1 4 1 4 1 2 2 3 1 4 1

Part Number CA-501-419 P10526 P26017 P26501 P10534 P46627 P46127 P46405 P18519 P23504 AT-501-354-015 P46445 P46139 P34106 AT-501-354-020 P46608 P46403 P46236 P19501 P46474 P19519 P23535 P10501 P23538 P23501 AT-501-354-007

27

1

P55337

28 29

1 1

P55338 P55406

Part Name Power Unit Hex Bolt Split Lock Washer Flat Washer HH Cap Screw Battery Cable – Black Battery Cable – Red Circuit Breaker Screw Lock Nut Hose Assembly Cord Grip Cord Grip Bulkhead Elbow Hose Assembly Maintenance Minder Battery Terminal Circuit Breaker Screw Terminal Block Screw Lock Nut Bolt Nut Lock Nut Hose Assembly Important Instructions Decal Fault Codes Decal Elec/Hyd Diagram Decal

Material Size/Notes 3/18-16 x !

3/8 3/8 5/8-18 x !

20 in 28 in

3/8-16 3/8-16

Page 56

POWER UNIT ASSEMBLY DUAL GRAVITY DOWN ASSEMBLY (DA-501-416)

Page 57

POWER UNIT ASSEMBLY DUAL GRAVITY DOWN ASSEMBLY (DA-501-416) Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Qty. 1 1 4 7 11 2 1 1 1 1 1 2 8 1 1 1 1 2 1 8 2 6 2 4 4 1 3 1 4 1 1 1 2

Part Number CA-501-429 CA-501-430 P10526 P26017 P26501 P10534 P46627 P46627 P46127 P46127 P46405 P18519 P23504 AT-501-424-035 AT-501-354-027 P46139 P46445 P34106 P46608 P46403 P46236 P19501 P46474 P19519 P23535 P25181 P10501 P23538 P23501 P25136 AT-501-354-015 AT-501-354-036 P27027

34

1

P55337

35 36

1 1

P55338 P55396

Part Name Primary Power Unit Secondary Power Unit Hex Bolt Split Lock Washer Flat Washer HH Cap Screw Battery Cable – Black Battery Cable – Black Battery Cable – Red Battery Cable – Red Circuit Breaker Screw Lock Nut Hose Assembly Hose Assembly Cord Grip Cord Grip Bulkhead Elbow Maintenance Minder Battery Terminal Circuit Breaker Screw Terminal Block Screw Lock Nut Grommet Bolt Nut Lock Nut Grommet Hose Assembly Hose Assembly Lock Washer Important Instructions Decal Fault Codes Decal Elec/Hyd Diagram Decal

Material Size/Notes 3/18-16 x !

3/8 3/8 5/8-18 x !

6 in 12 in 18 in 12 in

3/8-16 3/8-16

5/16

Page 58

POWER UNIT ASSEMBLY DUAL POWER DOWN ASSEMBLY (DA-501-437)

Page 59

POWER UNIT ASSEMBLY DUAL POWER DOWN ASSEMBLY (DA-501-437) Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

Qty. 1 1 4 7 11 2 1 1 1 1 1 2 8 1 1 1 1 1 3 1 8 2 6 2 4 4 3 1 4 1 1 1 1 2

Part Number CA-501-435 CA-501-436 P10526 P26017 P26501 P10534 P46627 P46627 P46127 P46127 P46405 P18519 P23504 AT-501-424-035 AT-501-354-027 AT-501-354-036 P46139 P46445 P34106 P46608 P46403 P46236 P19501 P46474 P19519 P23535 P10501 P23538 P23501 P25136 AT-501-354-018 AT-501-354-020 AT-501-354-013 P27027

35

1

P55337

36 37

1 1

P55338 P55403

Part Name Primary Power Unit Secondary Power Unit Hex Bolt Split Lock Washer Flat Washer HH Cap Screw Battery Cable – Black Battery Cable – Black Battery Cable – Red Battery Cable – Red Circuit Breaker Screw Lock Nut Hose Assembly Hose Assembly Hose Assembly Cord Grip Cord Grip Bulkhead Elbow Maintenance Minder Battery Terminal Circuit Breaker Screw Terminal Block Screw Lock Nut Bolt Nut Lock Nut Grommet Hose Assembly Hose Assembly Hose Assembly Lock Washer Important Instructions Decal Fault Codes Decal Elec/Hyd Diagram Decal

Material Size/Notes 3/18-16 x !

3/8 3/8 5/8-18 x !

6 in 12 in 18 in 12 in

3/8-16 3/8-16

5/16

Page 60

INSTALLATION OF THE WARNING SIGNS/DECALS STREET SIDE DECALS Warning Signs and Decals will be replaced at any time FREE OF CHARGE

Will receive two of these decals. One goes on each side at bottom of outer mast

Page 61

INSTALLATION OF THE WARNING SIGNS/ DECALS

CURB SIDE DECALS Warning Signs and Decals will be replaced at any time FREE OF CHARGE

Mount each decal next to the corresponding toggle switch. Make sure you mount three UP/DOWN decals (two on the inside of the outer mast) and two FOLD/UNFOLD decals (next to the dual switch plate).

Figure 1

Will receive two of these decals. One goes on outer mast as marked, the other goes on inner mast next to the switch

Page 62

INSTALLING SAFETY DECALS REAR OF VEHICLE DECALS Warning Signs and Decals will be replaced at any time FREE OF CHARGE

Will receive two of these decals One goes on each side of the outer mast

CAUTION KEEP FEET FROM EDGE OF PLATFORM

Page 63

MODEL AND SERIAL NUMBER TAGS

Serial No. is also located in MENU 1 of Maintenance Minder 2 Serial number tag is located inside power unit box.

10900 KENWOOD ROAD CINCINNATI, OHIO 45242 513-891-6210 WWW.LEYMANLIFT.COM

MODEL

FXD65PD-8084RRL 269999

SERIAL NO.

6500 lbs.

CAPACITY MANUFACTURE DATE

12-15-06

Model number tag is located on the left-hand outer mast.

10900 KENWOOD ROAD CINCINNATI, OHIO 45242 513-891-6210 WWW.LEYMANLIFT.COM

FXD65PD-8084RRL

MODEL CAPACITY

6500 lbs.

MANUFACTURE DATE

12-15-06

PATENTS PENDING

Page 64