Leyman FBGxxNP Series Liftgate

Owner’s Manual

FBGxxRM & FBGxxRMPD Fold-A-Vador Rail Style

10900 Kenwood Road • Cincinnati, OH 45242 Ph: 513.891.6210 • Toll-Free: 866.539.6261 Fax: 513.891.4901 www.leymanlift.com • sales@leymanlift.com

LML00125-9-10-09

GENERAL TERMINOLOGY

Page 4

WALK AROUND ELECTRICS GRAVITY DOWN

DOWN

UP

WALK AROUND ELECTRICS FOR GRAVITY DOWN – BEFORE 3-06

Page 18

WALK AROUND ELECTRICS GRAVITY DOWN WALK AROUND ELECTRICS FOR GRAVITY DOWN – AFTER 3-06

Page 19

ELECTRIAL DIAGRAM GRAVITY DOWN DUAL POWER UNIT – WALK AROUND

Page 20

WALK AROUND ELECTRICS POWER DOWN

DOWN

UP

WALK AROUND ELECTRICS FOR POWER DOWN – BEFORE 3-06

Page 21

WALK AROUND ELECTRICS POWER DOWN WALK AROUND ELECTRICS FOR POWER DOWN – AFTER 3-06

Page 22

ELECTRICAL DIAGRAM POWER DOWN DUAL POWER UNIT – WALK AROUND

Index No. 1 2 3 4 5 6 7 8 9 10 11 12

Req. 1

Part No. BA-551-359

Description PWR DN Walk Around Sub Assy

3

P46476

Locking Fork Terminal

1 1 1 6

AA-551-326 P46475 P46443 P46156

Toggle Switch Assembly Cable 16-6 Cable 16-5 Butt Connector

1 1 6

P46250 P17518 P46319

Loom Clamp Self Tapping Screw Lrg. Fork Terminal

Comments

16-6 x 30” 16-5 x 25”

Page 23

SWITCH WIRING GRAVITY DOWN RM SERIES

LEGEND G – GREEN W – WHITE B – BLACK O – ORANGE R – RED B - BLUE

REPLACEMENT SWITCHES ARE SUPPLIED WITH THE NECESSARY HARDWARE TO CONNECT INTO THE EXISTING WIRING.

Index No. 1 2 3 4 5 6 7 8 9

Req. 1 1 1 1 1 1 10 1 1

Part No. AA-551-519 AA-551-520 BP-805-256 BP-805-258 P46746 P46443 P17518 P46445 P46139

Part Name POTTED OUTER TWO SW. ASSY POTTED INNER SINGLE SW ASSY RECESSED SWITCH PLATE

Matl.

Remarks

16-3 16-5

10 FT. (120”) 40 FT. (480”)

RECESSED SINGLE SWITCH PLATE

JACKETED WIRE – HIGH FLEX JACKETED WIRE SELF TAPPING SCREW CORD GRIP CORD GRIP

IN OUTER MAST IN INNER MAST

Page 24

SWITCH WIRING POWER DOWN RMPD SERIES

LEGEND G – GREEN W – WHITE B – BLACK O – ORANGE R – RED B - BLUE

REPLACEMENT SWITCHES ARE SUPPLIED WITH THE NECESSARY HARDWARE TO CONNECT INTO THE EXISTING WIRING.

Index No. 1 2 3 4 5 6 7 8 9

Req. 1 1 1 1 1 1 10 1 1

Part No. AA-551-521 AA-551-522 BP-805-256 BP-805-258 P46747 P46475 P17518 P46445 P46139

Part Name POTTED OUTER TWO SW. ASSY POTTED INNER SINGLE SW ASSY RECESSED SWITCH PLATE

Matl.

Remarks

16-4 16-6

10 FT. (120”) 40 FT. (480”)

RECESSED SINGLE SWITCH PLATE

JACKETED WIRE – HIGH FLEX JACKETED WIRE SELF TAPPING SCREW CORD GRIP CORD GRIP

IN OUTER MAST IN INNER MAST

Page 25

PARTS REPLACEMENT –

HYDRAULIC ASSEMBLY

Index No.

Qty Req’d

Part Number

Part Name

Remarks

1 2 3 4 5 6 7 8 8 9 10 11 12 13 14 15 16

2 1 1 1 1 4 2 2 2 8 6 4 1 4 4 4 4

P33931 See chart See chart See chart See chart P33006 P33064 P33619 P33914 P46251 P17518 P46497 P33547K AA-811-328 P43577 P34014 P31048

Hyd. Cylinder Hydraulic line assy (incl. item 15) Hydraulic line assy (incl. item 15) Hydraulic line assy (incl. item 15) Hydraulic line assy (incl. item 15) Street elbow 3/8 Nipple Pipe 3/8 Flow control 2.8 GPM Flow control 2.0 GPM Loom clamp ! in.

Self tapping screw !” Split loom Equalizer with adapter fittings (incl. item 15) Cylinder Pin with 2 snap rings Cylinder Mounting Block Bearing Straight Adapt. 3/8 NPT(M) – 9/16-18 JIC(M) Plug, Pipe 3/8 SHCS

54 Stroke RH Lifting LH Lifting RH “Down” Line LH “Down” Line

Gravity Down Power Down Not Shown Not Shown 24” Lg ea.

SAE “O” Ring Ports Not Shown Not Shown

Grav Dn Assy

Power Dn Assy

Gate Width

Qty Req’d

RH Lifting Item 2

LH Lifting Item 3

RH “Down” Line Item 4

LH “Down” Line Item 5

CT-819-084-002 CT-819-084-001

CT-819-035-002 CT-819-035-001

102” 96”

1 ea.

1 ea.

BT -501-442-129 BT -501-442-123

BT -501-442-085 BT -501-442-085

BT -501-442-093 BT -501-442-093

BT -501-442-131 BT -501-442-125

Page 42

POWER FOLD ASSEMBLY

Index No. 1 2 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Qty. 1 1 1 1 1 1 1 1 1 2 1 1 4 2 2 1 1 1

Part No. P33877 P33915 P33646 P33064 P33217 P33671 P33750 AT-501-284-074 AP-811-200 P24019 S754-005.500 P47532 P26019 P46462 P46750 P34174 P34106 P34110

Description Hyd. Cylinder Breather Vent - 1/8 NPT Breather Vent – 3/8 NPT Pipe Nipple Male Elbow (used when cylinder port is recessed) Flow Control – steel platform Adapter (Qty. 2 if using elbow block) Hose Assembly Top Ram MTG Shaft Retaining Ring Bottom Ram MTG Pin Roll Pin Washer Cable Tie 11” Stainless Steel Cable Tie Spring Guard Bulkhead Elbow Straight Adapter

Page 43

REPLACEMENT ROLLER 4” REPLACEMENT UPPER ROLLER PARTS GREASED / GREASELESS ROLLERS WITH SIDE PADS

ROLLER ASSEMBLY CAN BE ORDERED COMPLETE UNDER PART NO. BA-818-435 OR BY INDIVIDUAL COMPONENTS LISTED BELOW. NOTE: FLAT WASHER P26517 WAS USED WITH PREVIOUS SHAFT BP-805-297-1. IT IS NO LONGER NEEDED WITH SHAFT BA-805-300 OR BA-805-304.

Index No. 1 2 3 4 5

Qty Req’d 1 1 2 1 1

Part Number BA-818-196 BA-805-304 P43565 P47507 P32016

Part Name Roller Sub Assembly Roller Shaft Assy.

Thrust Bearing Roll Pin Grease Fitting

Page 44

REPLACEMENT ROLLER 4” REPLACEMENT LOWER ROLLER PARTS GREASED / GREASELESS ROLLERS WITH SIDE PADS

ROLLER ASSEMBLY CAN BE ORDERED COMPLETE UNDER PART NO. BA-819-175 OR BY INDIVIDUAL COMPONENTS LISTED BELOW. Index No. 1 2 3 4 5 6 7

Qty Req’d 1 1 2 2 1 1 1

Part Number BA-818-382 BA-819-177 P24021 P43565 P47507 P26517 P32016

Part Name Roller Sub Assembly Roller Shaft Assy.

Retaining Ring Thrust Bearing Roll Pin Flat Washer Grease Fitting

Page 45

PLATFORM PINS AND BUSHINGS

PLATFORM BEARING (1 REQ’D EACH SIDE)

Index No. 1 2 3 4 5 6 7 8 9

Qty. 2 2 1 2 1 1 1 1 2

Part Number P11048 P26017 BA-818-205 P26020 S790-060.000 AP-808-108 S055-002.000 BA-818-206 P43567

Part Name Bolt Washer Lock Split 3/8 Pin Sub Assy Spacer Washer Torsion Bar Hex Sleeve Mtg. Plate Pin Sub Assy Platform Bearing

Material Size/Notes 3/8 16 x 1 ! gr. 8 Driver Side 60” lg Curb Side

Page 46

Hand Rail Parts Standard Hand Rails

Index No.

Qty.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

2 6 2 2 2 2 4 2 2 2 2 2 2 2 2 1 1 2 1 2

Part Number AA-811-384 P26517 P24021 BA-811-363 AA-811-383 P26020 P47514 CA-811-371 S758-020.250 P47508 S403-000.250 BA-811-362 S149-002.500 BP-811-385 S498-002.500 BP-999-045 AA-999-021 AP-811-459 S057-007.000 S192-001.750

Part Name Spacer – Double Barrel Washer Retaining Ring Side Rail –Front Pin for FBG Narrow Rim Washer Roll Pin Front Rail Assembly Shaft Roll Pin Spacer Side Rail – Back Flat Platform Ear Rail Stop Sign Plate Chain Assembly Pin for Std Hand Rail Spacer Stop Block

Material Size/Notes

! x 1-1/2

For ear on platform

Not shown

For platform ear For Front Rail Assembly

Page 47

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Hand Rail Parts Collapsible Hand Rails

Page 48

Hand Rail Parts Collapsible Hand Rails Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Qty. 6 2 2 2 2 4 2 2 2 2 2 2 2 2 1 2 2 2 1 2 2 2 2 2 2 2 2 2

Part Number P26517 P24021 BA-811-363 AA-811-383 P26020 P47514 CA-811-373 S758-020.250 S403-000.250 BA-811-364 AP-811-377 S149-002.500 BP-811-385 S498-002.500 AA-999-012 P17518 P56577 P29020 S057-007.000 BA-811-362 S413-000.500 S192-001.750 P26004 S777-000.875 P25201 BP-811-367 P47521 BP-811-368

Part Name Washer Retaining Ring Side Rail – Front Pin for FBG Narrow Rim Washer Roll Pin Front Rail Assembly Shaft Spacer Front Side Assembly Spacer Flat Platform Ear Rail Stop Chain Assembly Self Tapping Screw Lanyard Assembly Hair Spring Cotter Pin Spacer Side Rail - Back Spacer Stop Block Washer Spring Spacer Spring Pin Roll Pin Handle

Material Size/Notes

! x 1-1/2 Includes items 23 - 28 Not shown

For ear on platform (not shown)

For platform ear (not shown) For Front Side Assembly For Front Rail

Page 49

POWER UNIT PARTS SPX POWER UNIT

Page 50

POWER UNIT PARTS MONARCH POWER UNIT

FILTER P33616 – before 9-1-04 FILTER P34046 – after 9-1-04

STARTER P34016 TEMP. SWITCH P34054

BREATHER CAP LH150015

(THRU 5/07 for Bosch Motors.)

Temp Switch not Avail. for Prestolite motors.

MOTOR P34027A

GROUND WIRE

O-RING P34099

PUMP P34056

TANK P34033

COMPLETE SINGLE POWER UNIT LESS FILTER P33994B “A” VALVE (white wire, back) P33954 “B” VALVE (orange wire, back) P33956 “C” VALVE (red wire, front) P34063

COMPLETE DUAL POWER UNIT LESS FILTER P34012A “A” VALVE (white wire, top) P33954 “B” VALVE (orange wire, top) P33956 “C” VALVE (red wire, back) P34036 – before 6-1-05 “C” VALVE (red wire, back) P34063 – after 6-1-05 Dual Tank P34074 Manual Isolation valve (4) per unit P34075

Page 51

POWER UNIT ASSEMBLY SPX POWER UNIT - GRAVITY DOWN

Page 52

POWER UNIT ASSEMBLY SPX POWER UNIT - GRAVITY DOWN

Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Qty. 1 2 2 8 3 2 1 1 2 1 1 2 2 1 2 1 1 2 1

Part Number P33952 P10526 P27030 P26501 P10501 P23501 P33217 P33616 P33006 P46507 P46405 P18519 P23504 P46127 P46403 P17550 P27029 P26017 P23538

Part Name Power Unit Hex Hd. Bolt Star Lock Washer Flat Washer Hex Hd. Bolt Lock Nut Male Elbow Inline Filter Street Elbow Ring Terminal Circuit Breaker Screw Nut Battery Cable Battery Terminal Self Tapping Screw Star Washer (small) Split Lock Washer Hex Nut

Material Size/Notes 3/8 – 16 x 3/4

3/8 – 16 x 1

4 Ga. X 30” long

3/8 - 16

Page 53

POWER UNIT ASSEMBLY MONARCH POWER UNIT - GRAVITY DOWN

Page 54

POWER UNIT ASSEMBLY MONARCH POWER UNIT - GRAVITY DOWN

Index No.

Qty.

Part Number Before June 2004

Part Number After July 2004

Part Name

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

1 1 1 1 1 1 2 2 4 1 1 2 2 2 4 1 2 1 2 4 1

P33994A P34005 P33616 P33064 Not Required Not Required P10040 P26017 P26506 P10572 P46405 P18519 P23504 P46127 P46403 P11048 P23510 P23538 P10526 P26501 P55337

P33994B P34020 P34046 P34050 P34020 P33771 P10040 P10040 P26506 P10572 P46405 P18519 P23504 P46127 P46403 P11048 P23510 P23538 P10526 P26501 P55337

Monarch Power Unit 90 - Elbow Inline Filter Straight Nipple Elbow Adapter Hex HD Bolt Split Lock Washer Flat Washer Hex HD Bolt Circuit Breaker 10-24x1 Screw 10-24 Lock Nut Battery Cable 4 GA. Battery Terminal Hex HD Bolt Lock Nut Hex Nut Hex HD Bolt Flat Washer Important Instructions Decal

Page 55

POWER UNIT ASSEMBLY SPX DUAL POWER UNIT - GRAVITY DOWN

Page 56

POWER UNIT ASSEMBLY SPX DUAL POWER UNIT - GRAVITY DOWN

Index No.

Qty.

Part Number

Part Name

Material Size

1 2 3 4 5 6 6 7 8 9 9 10 11 11 12 13 14 15 16 17

1 4 4 8 5 4 4 3 3 1 1 1 2 2 2 1 4 2 2 4

P33999 P10526 P27030 P26501 P33217 P33208 P34049 P33216 P33006 P33616 P34046 P33588 AT-501-100-020 AT-501-354-020 P27029 P17518 P26017 P23538 P11048 P33771

Dual Power Unit Bolt Star Washer Flat Washer Male Elbow Ball Valve Ball Valve Tee Street Male Street Elbow Inline Filter Inline Filter Plug Hyd. Line Assembly Hyd. Line Assembly Star Washer Self Tapping Screw Split Lock Washer 3/8 x 1 – ! HH Scr. 3/8 – 16 Hex Nut Fitting

SPX DC – 1056 Modified 3/8 – 16 x 3/4

Before 7/04 After 7/04 Before 7/04 After 7/04 Before 7/04 After 7/04 Under Ground Wire

Page 57

POWER UNIT ASSEMBLY MONARCH DUAL POWER UNIT PARTS

COMPLETE POWER UNIT LESS ELBOWS AND FILTER – P34012A THE POWER UNIT’S BLUE WIRE ARE TYPICALLY GROUND WIRES EXCEPT AS NOTED

Page 58

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POWER UNIT ASSEMBLY MONARCH DUAL POWER UNIT - GRAVITY DOWN

Page 59

POWER UNIT ASSEMBLY MONARCH DUAL POWER UNIT - GRAVITY DOWN

Index No.

Qty.

Part Number

Part Name

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1 4 4 8 2 2 1 2 1 2 2 4 1 2 1

P34012A P10526 P26017 P26501 P11048 P23538 P34041 P34020 P34046 P10572 P46127 P46403 P55337 P34004 P46649

Dual Power Unit Hex Bolt Split Lock Washer Flat Washer Hex Bolt Hex Nut 90 Elbow 90 Elbow Inline Filter Hex Hd. Bolt Battery Cable 4 GA. Battery Terminal Decal Cap Nut Shrink Tube

Material Size 3/8 – 16 x !

3/8 3/8 3/8 – 16 x 1 1/4 3/8 - 16 Both Male ORB Male ORB – Male JIC 5/16 – 18 x " long 1 pc – 35” – 1 pc – 14” Important Instructions 1 pc. – 5” long

Page 60

POWER UNIT ASSEMBLY SPX POWER UNIT - POWER DOWN

Page 61

POWER UNIT ASSEMBLY SPX POWER UNIT - POWER DOWN

Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Qty. Part Number 1 P33952 2 P10526 2 P27030 8 P26501 3 P33006 1 P33217 1 P33616 1 P33199 2 P33871 2 P33896 2 P33606 2 P31050 1 P33216 1 P33007 1 AT-501-100-020 2 P46318 2 P46471 1 P46507 1 P17550 2 P11048 2 P23501

Part Name Power Unit Hex HD Bolt Star Lock Washer Flat Washer Street Elbow Male Elbow Pipe Inline Filter Male Street Tee Valve Block Valve & Coil Assembly Male Branch Tee Pipe Plug Stl. Tee Street Male Nipple Hyd. Line Assy Female Connect Terminal Blue Ground Wire Ring Term.

Self Tapping Screw Bolt Lock Nut

Material Size 3/8 x ! lg.

For 3/8 bolt 3/8 inch 3/8 3/8 3/8 3/8 3/8

4 pcs. 8� lg. each

3/8-16 Page 62

POWER UNIT ASSEMBLY MONARCH POWER UNIT - POWER DOWN

Page 63

POWER UNIT ASSEMBLY MONARCH POWER UNIT - POWER DOWN NPT Connections

Index No.

Qty.

Part Number

Part Name

1 2 3 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

1 1 1 1 1 1 1 2 2 4 1 1 2 2 2 4 1 2 1 2 1 2 2 2 2 1 1 1 1 1 2 2 2 2 4

P33994B P33199 P33616 P34046 P33064 P34020 P33771 P10040 P26017 P26506 P10572 P46405 P18519 P23504 P46127 P46403 P11048 P23510 P23538 P33006 BA-501-340 P33871 / P34047 P33896 P34002 P34004 P33216 P33007 AT-501-100-020 P46017 P46156 P46318 P46471 P46507 P10526 P28501

Monarch M-3553 Power Unit 90 – Elbow Inline Filter Inline Filter o-ring connections Straight Nipple Elb O-ring Boss 37’ Flare Adapter Hex HD Bolt Split Lock washer Flat Washer Hex HD Bolt Circuit Breaker 10-24x1 Screw 10-24 Lock Nut Battery Cable 4 GA. Battery Terminal Hex HD Bolt Lock Nut Hex Nut Street Elbow Valve Support. Bracket Kit Valve Block Valve & Coil Assy Male Branch Tee Cap Nut Tee Nipple 6” long Hyd. Line Assy. #16 Black Wire (12” long) Butt Conn. Insulated Female Connect Terminal Blue Ground Wire Ring Terminal Hex HD Bolt Flat Washer

Material Size Before June 2004 After July 2004 3/8 NPT – 9/16 –18-37 9/16-18 O-ring-9/16-19-37 9/16-18 SAE-3/8 NPT 5/16 – 18x1 3/8 5/16 5/16-18x1/2 long Not Shown Not Shown Not Shown 1pc 30” – 1pc 20” 3/8-16x1-1/4 5/16-18 3/8-16 Before 6/04 – After 7/04 3/8 NPT 9/16 SAE 37’

Not Shown Not Shown Not Shown 2pcs -16” long Not Shown Not Shown 3/8 – 16x ! long 3/8

Page 64

POWER UNIT ASSEMBLY SPX DUAL POWER UNIT - POWER DOWN After 7/04 (SAE 0-ring / JIC fittings)

Page 65

POWER UNIT ASSEMBLY SPX DUAL POWER UNIT - POWER DOWN Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Qty. 1 4 4 8 2 2 2 2 4 4 5 2 2 2 2 4 4 2 1 2 1 1 2 4 2 2 2 3 1 1 2

Part Number Part Name P33999 Dual Power Unit P10526 Hex HD Bolt P27030 Star Washer P26501 Flat Washer P33006 Street Elbow P34041 90 Elbow, Both Male ORB P34046 Inline Filter P34040 Tee, Male ORB Side – Male J Rest P34047 Valve Block P33896 Valve & Coil P34043 Tee, Female J Bott. – Male J Sides P34004 Cap Nut P34010 Tee, All Male J P33007 Nipple AT-501-354-020 Hyd. Line Assy.

P46318 Female Connect Terminal P46471 Blue Ground wire P46507 Ring Terminal P17550 Screw AT-501-354-027 Hyd. Line Assy.

AT-501-354-015 Hyd. Line Assy.

BA-501-336 Valve Support Bracket P34042 Adapter, Female J – Male ORB P26017 Split Lock Washer P23538 3/8 – 16 Hex Nut P11048 3/8 x 1- ! HH Screw P34044 Adapter, Male J – Male ORB P34045 90 Elbow, Male ORB – Female J P34015 90 Elbow, Both Male J P34020 90Elbow Male ORB – Male J P33771 Adapter, Male ORB – Female NPT

Material Size 3/8 x 34 long For 3/8 Bolt

4pcs-8” long

Page 66

POWER UNIT ASSEMBLY MONARCH DUAL POWER UNIT - POWER DOWN

Page 67

POWER UNIT ASSEMBLY MONARCH DUAL POWER UNIT - POWER DOWN

Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Qty. Part Number 1 P34012A 4 P10526 4 P26017 8 P26501 2 P11048 2 P23538 4 P33006 1 P34020 1 P34046 2 P10572 2 P46127 4 P46403 2 P33007 2 P33771 4 P34047 4 P33896 2 P34045 2 P34010 2 P34043 4 P34004 1 P34050 2 P34044 3 P34042 3 P34051 1 P34053 1 AT-501-354-020 1 AT-501-354-015 1 AT-501-354-018 1 BA-501-383 1 P55337 1 P46471 4 P46318 1 P46649

Part Name Dual Power Unit Hex Bolt Split Lock Washer Flat Washer Hex Bolt Hex Nut Street Elbow 90 elbow, Male ORB – Male JIC Inline Filter Hex HD Bolt Battery Cable 4 GA. Battery Terminal Nipple Adapter, Male ORB – Female NPT Valve Block Valve & Coil Assy.

90 elbow, Male ORB – Female JIC Tee, All Male JIC Tee, Female JIC Bott – Male JIC Cap Nut Str. Nipple, Male ORB – Male ORB Adapter, Male JIC – Male ORB Adapter, Female JIC – Male ORB 90 elbow, Female JIC – Male JIC Cross, All Male JIC Hyd. Line Assy.

Hyd. Line Assy.

Hyd. Line Assy.

Valve Support Bracket Decal Important Instructions 16 GA. Blue Ground Wire Female Disconnect Spade Heat Shrink (black)

Material Size 3/8-16 x 3/4 3/8 3/8 3/8 – 16 x 1-1/4 3/8 - 16

5/16 – 18 x 1/2 1pc 35” – 1pc 14”

Not Shown 4pcs – 16” Not Shown 1pc – 5”

Page 68

HAND PUMP ASSEMBLY GRAVITY - DOWN FOR SPX POWER UNIT BEFORE 4/03

Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Qty. 1 2

Part Number P33902 P15540

Part Name Hand Pump with Handle Socket Head Cap Screw

2 2 2 2 1 2 1 1 2 2 2 2 1

P23502 P33101 AT-501-100-015 P33216 AT-501-100-018 P33006 P33199 P33208 P46192 P17518 P10040 P23510 AP-501-267

Lock Nut Adapter Hyd. Line Assy Street Tee Hyd. Line Assy Street Elbow Male Street Tee Ball Valve Holder Self Tapping Screw Bolt Lock Nut Mounting Bracket

Material Size

3/8 NPT(M) – 3/8 NPT(F)

5/16 – 18 x 1 5/16

Page 69

HAND PUMP ASSEMBLY GRAVITY DOWN - FOR MONARCH POWER UNIT 4/03 – 4/07

NPT CONNECTIONS USED 4/03 – 9/04 JIC / SAE 0-RING CONNECTIONS USED 10/04 – 4/07

Index No.

Qty.

Part Number

Part Name

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

1 2 2 2 2 2 1 2 1 1 2 2 2 2 1 1 1 1

P33902 P15540 P23502 P33101 AT-501-100-015 P33216 AT-501-100-018 P33006 P33199 P33208 P46192 P17518 P10040 P23510 AP-501-267 P34005 P34022 P34009

Hand Pump with Handle Socket Head Cap Screw Lock Nut Adapter Hyd. Line Assy Street Tee Hyd. Line Assy Street Elbow Male Street Tee Ball Valve Holder Self Tapping Screw Bolt Lock Nut Mounting Bracket Elbow 90 Elbow Street Adapter

Material Size

AT-501-354-015 (JIC) AT-501-354-018 (JIC) 3/8 NPT(M) – 3/8 NPT(F) P34049 (SAE O – RING) 5/16 – 18 x 1 5/16 3/8 NPT(M) – 9/16-18-37(M) 3/8 NPT(F) – ! NPT(F) ! NPT(M) – 9/16 SAE 37 (F)

Page 70

HAND PUMP ASSEMBLY POWER DOWN - FOR SPX POWER UNIT BEFORE 4/03

Index No.

Qty.

Part Number

Part Name

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

1 2 2 1 2 2 2 2 1 2 1 3 2 1 1 2 2

P33902 P15540 P23502 AP-501-267 P10040 P23510 P33101 AT-501-100-015 AT-501-100-035 P33006 AT-501-100-020 P33216 P33208 P33217 P33199 P46192 P17518

Hand Pump with Handle Socket Head Cap Screw Lock Nut Mounting Bracket Bolt Lock Nut Adapter Hyd. Line Assy.

Hyd. Line Assy.

Street Elbow Hyd. Line Assy.

Tee Ball Valve Male Elbow Male Street Tee Tool Holder Self Tapping Screw

Material Size

5/16 – 18 x 1 5/16

3/8 NPT(M) – 9/16-18-37(M)

Page 71

HAND PUMP ASSEMBLY POWER DOWN - FOR MONARCH POWER UNIT 4/03 – 4/07

NPT CONNECTIONS USED 4/03 – 2/05 JIC / SAE 0-RING CONNECTIONS USED 3/05 – 4/07

Index No.

Qty.

Part Number

Part Name

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 2 2 1 2 2 2 2 1 1 1 3 2 1 1 2 2 1 1 1

P33902 P15540 P23502 AP-501-267 P10040 P23510 P33101 AT-501-100-015 AT-501-100-035 P34023 AT-501-100-020 P33216 P33208 P33217 P33199 P46192 P17518 P34005 P34009 P34022

Hand Pump with Handle Socket Head Cap Screw Lock Nut Mounting Bracket Bolt Lock Nut Adapter Hyd. Line Assy.

Hyd. Line Assy.

Female Elbow Hyd. Line Assy.

Tee Ball Valve Male Elbow Male Street Tool Holder Self Tapping Screw Elbow Street Adapter 90 Elbow

Material Size

5/16 – 18 x 1 5/16 AT-501-354-015 (JIC) AT-501-354-035 (JIC) 9/16 – 18-37(F) – 3/8 NPT (F) AT-501-354-020 (JIC) P34049 (SAE O-RING)

3/8 NPT(M) – 9/16-18-37(M) ! NPT(M) – 9/16 SAE 37 (F) 3/8 NPT(F) – ! NPT(F)

Page 72

HAND PUMP ASSEMBLY GRAVITY DOWN - FOR MONARCH POWER UNIT AFTER 4-1-07

Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

Qty. 1 2 2 2 2 2 1 1 1 2 2 2 2 2 1 2 2 2 1

Part Number P33902 P15540 P23502 P34006 AT-501-354-015 P34040 AT-501-354-018 P34005 P4048 P34049 P46192 P17518 P10040 P23510 AP-501-267 P34044 P34051 P34042 P34058

Part Name Hand Pump with Handle Socket Head Cap Screw Lock Nut Adapter Hyd. Line Assy Tee Hyd. Line Assy Elbow Tee Ball Valve Holder Self Tapping Screw Bolt Lock Nut Mounting Bracket Adapter Elbow Str. Adapter Str. Adapter

Material Size

! NPT (M) – 9/16-18 JIC (M) (2) JIC (M) – (1) ORB (M) 3/8 NPT(M) – 9/16-18 JIC (M) JIC (M) SIDE/BOT – JIC (F) SIDE

5/16 – 18 x 1 5/16 9/16-18 JIC (M) – SAE ORB (M) 9/16 JIC (M) – 9/16 JIC (F) 9/16 JIC (F) – 9/16 ORB (M) 9/16 JIC (F) – 9/16 JIC (F)

Page 73

HAND PUMP ASSEMBLY POWER DOWN - FOR MONARCH POWER UNIT AFTER 4-1-07

Index No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Qty. 1 2 2 1 2 2 2 2 1 1 1 3 3 1 2 2 2 2 2 2

Part Number P33902 P15540 P23502 AP-501-267 P10040 P23510 P34006 AT-501-354-015 AT-501-354-035 P34051 AT-501-354-020 P34010 P34049 P34005 P34048 P46192 P17518 P34040 P34042 P34044

Part Name Hand Pump with Handle Socket Head Cap Screw Lock Nut Mounting Bracket Bolt Lock Nut Adapter Hyd. Line Assy.

Hyd. Line Assy.

Elbow Hyd. Line Assy.

Tee Ball Valve Elbow Tee Tool Holder Self Tapping Screw Tee Str. Adapter Str. Adapter

Material Size

5/16 – 18 x 1 5/16 ! NPT (M) – JIC (M)

JIC (F) – JIC (M) JIC (M) ALL BRANCHES 3/8 NPT (M) – JIC (M) 2 JIC (M) – 1 JIC (F)

2 JIC (M) – 1 ORB (M) JIC (F) – ORB (M) JIC (M) – ORB (M)

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INSTALLATION OF THE WARNING SIGNS/DECALS STREET SIDE DECALS Warning Signs and Decals will be replaced at any time FREE OF CHARGE

Will receive two of these decals. One goes on each side at bottom of outer mast

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INSTALLATION OF THE WARNING SINGS/ DECALS CURB SIDE DECALS Warning Signs and Decals will be replaced at any time FREE OF CHARGE

Mount each decal next to the Corresponding toggle switch.

Will receive two of these decals. One goes on outer Mast as marked, the other goes on inner mast next to the switch

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INSTALLING SAFETY DECALS REAR OF VEHICLE DECALS Warning Signs and Decals will be replaced at any time FREE OF CHARGE

Will receive two of these decals One goes on each side of the outer mast

CAUTION KEEP FEET FROM EDGE OF PLATFORM

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MODEL AND SERIAL NUMBER TAGS Serial No. is also located in MENU 1 of Maintenance Minder 2 Serial number tag is located inside power unit box.

10900 KENWOOD ROAD CINCINNATI, OHIO 45242 513-891-6210 WWW.LEYMANLIFT.COM

MODEL

FBG35RM-8042CR 269999

SERIAL NO.

3500 lbs.

CAPACITY MANUFACTURE DATE

MAY-06

Model number tag is located on the left-hand outer mast.

10900 KENWOOD ROAD CINCINNATI, OHIO 45242 513-891-6210 WWW.LEYMANLIFT.COM

MODEL

FBG35RM-8042CR

CAPACITY

3500 lbs.

MANUFACTURE DATE

MAY-06

PATENTS PENDING

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