Eaglelift EDL Series Liftgate Manual

OWNER’S MANUAL Operating, Safety, and Maintenance Instructions with Parts Lists

DIRECT LIFT LIFTGATES

ATTENTION: IT IS IMPORTANT TO FOLLOW THE INSTRUCTIONS SET FORTH IN THIS MANUAL TO ENSURE PROPER OPERATION OF THIS EQUIPMENT.

IMPORTANT: AS FINAL STAGE MANUFACTURER, INSTALLER OF THIS LIFTGATE IS RESPONSIBLE FOR COMPLIANCE WITH ALL PERTINENT STATE AND FEDERAL SAFETY STANDARDS AS WELL AS FOR FOLLOWING RECOMMENDATIONS OF CHASSIS MANUFACTURER.

EAGLE LIFT

3501 South 11th Street Council Bluffs, IA 51501 U.S.A. Phone (712) 322-1111 FAX (712) 328-0026 e-mail: eagle@eagleliftgates.com PART #: 1256050

June 2009

LIFTGATE PARTS BREAKDOWNS EDL SERIES

Figure 11 – Liftgate Parts Breakdown

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EDL SERIES PARTS LIST ITEM 1 1 1a 1a 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 28a 28c 29 30 30a 30b 30c 30d 30e 31 32 33 34 35 36 37

PART NO. 4340XXX 4461XXX 43409XX 44910XX 437000X 4299001 4269033 4269004 4322769 435500X 431001X 4332001 N/A 4375001 4275023 4275021 4375003 4375002 1734510 4399501 1481801 1481802 1144103 4399011 4399065 1330115 1190026 4310006 4310005 1030360 2905001 2905011 2905111 3122355 1300210 1330365 1330330 1330185 1330240 1300488 4350095 4250096 4399401 4299083 1731289 1474312 4499011

DESCRIPTION Platform Assembly (Model & Serial Number Required) TPX Steel Platform Assembly (Need Liftgate Make, Model, & SN) Alum.

Flip-Over Ramp Assembly w/ Brackets, TPX Steel Flip-Over Ramp Assy (Need Liftgate Make, Model & SN) Alum.

Torsion Spring Platform Bumper Kit (Set of 4 - Includes Hardware) Platform Spring Lock, RDSD Platform Spring Lock, CBSD Platform Link Assembly, Zinc Plated Platform Housing Assembly Housing Cover Parallel Arm Assembly Lift Arm Assembly Lower Parallel Arm Pin w/ Retaining Ring Pivot Pin w/ Retaining Ring Link Pivot Pin w/ Retaining Ring Cylinder Clevis Pin w/ Retaining Ring Cylinder Trunnion Pin w/ Retaining Ring License Plate Light Fold-Down Latch Kit (Includes Hardware) Rubber Extrusion Seal 17" Rubber Extrusion Seal 23" Toggle Switch w/ Boot Storage Latch Kit (Includes Hardware) Cap Set (Includes 3-Latch) (Not Shown) Control Box w/ 7' Cord (Remote Push Button Control) Audible Safety Alarm (Back-up Alarm) Storage Latch Reinforcement Plate Cover, Main Housing Upright 1/2-13 x 1 1/4 Long Bolt (Includes 1060150 1/2-13 Jam Nut) Cylinder Assembly - Complete Cylinder Seal Kit (Not Shown) Cylinder Rebuild Kit (Seals, Piston, Head, Key, Nut) (Not Shown) Hydraulic Hose Assembly Hydraulic Pump / Motor Assembly Reservoir Tank w/ Seal Solenoid Switch Motor Vent Plug (Reservoir) Lowering Solenoid (Not Shown) 4 GA x 30' Electrical Power Cable w/ Terminal Ends 4 GA x 30' Ground Cable w/ Terminal Ends (Not Shown) Decal Set (Not Shown) Clip Ring Set (Not Shown) Wiring Harness Assembly with Relay 150 Amp Circuit Breaker (Not Shown) Platform Latch Tab kit with Bolt

QTY 1 1 1 1 1 1 1 1 2 1 1 2 1 2 2 2 1 1 2 1 1 1 1 2 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

*Part numbers apply to liftgates manufactured since 12/08. For liftgates manufactured prior to 12/08, please contact an authorized Eagle Lift distributor for part numbers.

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EDL16 SERIES PARTS BREAKDOWN

Figure 12 – Liftgate Parts Breakdown

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EDL16 SERIES PARTS BREAKDOWN ITEM 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 15a 16 17 18 19 20 21 22 23 24 25 26 27 27a 27c 27d 28 29 29a 29b 29c 29d 29e 29f 29g 30 31 32 33 34 35 36

PART NO. 42605XX 44710XX 427514X 4299001 4269033 4269004 4322789 435500X 431002X 4333012 N/A 4375004 4275023 4275021 4375006 4375005 4350021 1734510 4399501 1540103 1144103 4399015 4399065 1330115 1190026 4310XXX 1061243 2905102 2905002 2905011 2905111 2905921 3122366 1300320 * 1330300 1330180 1330280 3123860 3123855 1330325 4250093 4250095 4399402 4299083 1731289 1474312 4499011

DESCRIPTION Platform Assembly, TPX Steel Platform Assembly (Need Liftgate Make, Model & SN) Aluminum Torsion Spring Platform Bumper Kit (Set of 4 - Includes Hardware) Platform Spring Lock, RDSD Platform Spring Lock, CBSD Platform Link Assembly Zinc Plated Platform Housing Assembly Housing Cover Upper Parallel Arm Assembly w/ Nylon Washers Lift Arm / Torque Shaft Assembly Upper Parallel Arm Pin w/ Retaining Ring Pivot Pin w/ Retaining Ring Link Pivot Pin w/ Retaining Ring Cylinder Clevis Pin w/ Retaining Ring Cylinder Trunnion Pin w/ Retaining Ring Cylinder Trunnion Spacer License Plate Light Fold-Down Latch Kit (Includes Hardware) Rubber Belt Seal Toggle Switch w/ Boot Storage Latch Kit (Includes Hardware) Cap Set (Includes 3-Latch) (Not Shown) Control Box w/ 7' Cord Audible Safety Alarm (Back-up Alarm) Cover, Torque Shaft 3/4-16 UNF Jam Nut (Not Shown) Cylinder Clevis Assembly Cylinder Assembly - Complete w/ Clevis Cylinder Seal Kit (Not Shown) Cylinder Rebuild Kit (Seals, Piston, Head, Key, Nut) (Not Shown) Flow Control Valve Hydraulic Hose Assembly Hydraulic Pump / Motor Assembly Reservoir Tank w/ Seal (Special Order Only Through Eagle Lift) Solenoid Switch (Three Terminal Post) Motor 12 VDC Cap Assembly / Vent Street Tee Adapter, 1/4 NPT (included in hose kit) (Not Shown) Street Elbow 1/4 NPT - 90 Deg. (included in hose kit) (Not Shown) Single Acting Electric Lowering Valve Assy (Not Shown) 2 GA x 30' Electrical Power Cable w/ Terminal Ends 2 GA x 30' Ground Cable w/ Terminal Ends (Not Shown) Decal Set (Not Shown) Clip Ring Set (Not Shown) Wiring Harness Assembly with Relay 150 Amp Circuit Breaker (Not Shown) Platform Latch Tab kit with Bolt

QTY 1 1 1 1 1 1 2 1 1 2 1 2 2 2 2 2 2 2 1 2 1 2 1 1 1 1 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2

*Part numbers apply to liftgates manufactured since 12/08. For liftgates manufactured prior to 12/08, please contact an authorized Eagle Lift distributor for part numbers.

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LIFTGATE TERMS EDL SERIES

ITEM 1 1a 2 3 4 5 6 7 8 9

DESCRIPTION ITEM PLATFORM 10 (OPTIONAL) PLATFORM RAMP 11 PLATFORM SUPPORT LINKS 12 PLATFORM UPRIGHT 12a FALSE FLOOR 13 MAIN HOUSING UPRIGHT 14 LOWER PARALLEL ARM UPPER ARM/TORQUE TUBE ASSEMBLY 15 STORAGE LATCH 16 PLATFORM LATCH TAB

DESCRIPTION MAIN HOUSING COVER MAIN HOUSING CONTROL SWITCH (OPTIONAL) HAND HELD REMOTE CONTROL HYDRAULIC CYLINDER ASSEMBLY HYDRAULIC POWER UNIT (inside RDSD main upright housing) FOLD DOWN LATCH RELAY / ELECTRICAL HARNESS SYSTEM (inside RDSD upright housing)

Figure 1 – Liftgate Terms 1-800-872-4283

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EDL16 SERIES

ITEM 1 2 3 4 5 6 7 8 9

DESCRIPTION ITEM PLATFORM 10 PLATFORM SUPPORT LINKS 11 PLATFORM UPRIGHT 12 FALSE FLOOR 12a MAIN HOUSING UPRIGHT 13 LOWER LIFT ARM/TORQUE SHAFT ASSY 14 UPPER PARALLEL ARM 15 STORAGE LATCH 16 PLATFORM LATCH TAB

DESCRIPTION MAIN HOUSING COVER MAIN HOUSING CONTROL SWITCH (OPTIONAL) HAND HELD REMOTE CONTROL HYDRAULIC CYLINDER ASSEMBLY (2) HYDRAULIC POWER UNIT (inside main housing) FOLD DOWN LATCH RELAY / ELECTRICAL HARNESS SYSTEM (inside main housing)

Figure 2 – Liftgate Terms

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ELECTRICAL WIRING DIAGRAMS STANDARD CONTROL

Figure 7 – Standard Control Diagram 1-800-872-4283

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OPTIONAL REMOTE CONTROL

Figure 8 – Optional Remote Control Diagram

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DECAL LOCATIONS Every Eagle Lift Liftgate must have all caution and operation decals clearly posted as shown. This manual should remain in vehicle at all times as a guide to proper operation, safety, and maintenance of your liftgate.

When ordering replacement decals, give Model and Serial Number of your liftgate.

Figure 9 – Decal Location Diagram

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DECALS

Figure 10 – Decals 1-800-872-4283

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