Eaglelift 38- Series A Liftgate Parts Manual

Spare Parts Catalogue Liftgate 38- Series A

-----------------------------------------------------Edition: July 2017 ------------------------------------------------------

Omaha Standard Palfinger 3501 South 11th Street Council Bluffs, Iowa 51501

Effective 07/12/17

Option number

Description

38 SERIES

CABLE OPERATION 1,000 LBS. CAPACITY

Effective 07/12/17

Item

E38-48 Part Number

Palfinger Pickup Lift Model E38-48, Service Parts Description

SSL= Single Side Latch; An SSL platform assembly includes: Varies Platform weldment (1) OS4265781 E38-48 slide bar weldment (1) OS1430620 Extension spring, SSL slide latch bar (1) OS1421619 3/16" roll pins (2) OS1417145 Red handle cover (1) OS1284100 1000# capacity decals (2) OS1284175 Warning: stand clear decal (1) ATL= Aluminum Top Latch; An ATL platform assembly includes: Varies Platform weldment (1) OS1043113 5/16-18 x 3/4" button head cap screw SS (2) OS4499001 Aluminum latch tab (2) OS1284100 1000# capacity decals (2) OS1284175 Warning: stand clear decal (1) 1 1 1 1 1 1

OS4269917 OS4269918 OS4269817 OS4269818 OS4461205 OS4461225

Platform assy, treadplate steel w/ taper E38-48 SSL Platform assy, treadplate steel w/ 9" flip E38-48 SSL Platform assy, treadplate steel w/ taper E38-48 ATL Platform assy, treadplate steel w/ 9" flip E38-48 ATL Platform assy, extruded aluminum E38-48 w/ flip SSL Platform assy, extruded aluminum E38-48 w/ flip ATL

2

OS4249148

2a 2b 2c 2d

OS4290107 OS1417100 OS4275097 OS4265720 OS1030070 OS1030100 OS1030125 OS1061155 OS1061211 OS1072120 OS4269004 OS4269033 OS4275181

Flip Ext Kit, Bolt-on Hinge, E38-48 SSL Treadplate Steel Platform consists of: Treadplate flip extension, E38-48 for bolt-on hinge (1) Spring plunger, 5/8" (1) Bolt-on flip hinge (2) Catch for bolt-on flip extension (1) 5/16-18 x 1/2" bolt (5) 3/8-16 x 3/4" bolt (1) 3/8-16 x 1" bolt (1) 3/8-16 lock nut (1) 5/8-11 jam nut (1) 3/8" lock washer (1) Platform spring lock, CBSD (1) Platform spring lock STSD (1) Torsion spring, E38-48, 3/8" x 44 7/8" (1)

3

OS4275181

Torsion spring, E38-48, 3/8" x 44 7/8"

4

OS4299001 OS1043115 OS1044305 OS1061120 OS1070115 OS1540014

Platform Bumper Kit ( Set of 4 - Includes Hardware ) consists of: 5/16" x 1" round head machine screw (4) 5/16" x 1" weld screw (4) 5/16" grade 2 nylock nut (4) 5/16" flat washer (4) Rubber bumper, 2.5" OD x 1" tall (4)

5 6 7 8 9 10 11 11a 12 13 14 15 16 17

OS4269033 OS4269004 OS4222738 OS4255020 OS4210001 OS4231011 OS4231010 OS4275041 OS4275135 OS4275134 OS4275136 OS4275133 OS4275028 OS1734510

Platform spring lock, RDSD Platform spring lock, CBSD Platform link assembly zinc plated Platform housing weldment E38-48/49 Housing cover, E38-48 Parallel arm assembly, 38 Series Lift arm assembly, 38 Series Cable locking pin w/retaining ring Pivot / upper pulley pin w/retaining ring Pivot / CBSD pulley pin w/retaining ring Link pivot pin w/retaining ring RDSD pulley pin w/retaining ring Cylinder pin w/retaining ring License plate light

18

OS4299501 OS1030160 EK3216 OS1417145 OS1462220 OS4255253 OS1254001

Fold Down Latch Kit ( Includes Hardware ) consists of: 3/8-16 x 1 1/2" Bolt (1) 3/8" flat washer (1) Red handle cover (1) Storage lock handle spring (1) Fold down lock handle (1) Fold down latch installation instructions (1)

19 20

OS4275112 OS4275111

4" double groove pulley assembly, RDSD ( includes bearing ) 3" single groove pulley assembly ( includes bearing)

21

OS4299730

21a

OS1430620 OS4265781 OS1421619 OS1417145

Kit E38-48 SSL Latch Bar + Hardware consists of: Extension spring, SSL slide latch bar (1) E38-48 slide bar weldment (1) 3/16" roll pins (2) Red handle cover (1)

22

OS4265770

Catch for SSL slide bar

Effective 07/12/17

23

OS4299720

23a 23b

OS4210030 OS4210040 OS1043113 OS1417145 OS4499001

24

OS4299017

Kit, E38 Topside Platform Release for SSL style Platform consists of: Curbside aluminum top latch assembly for SSL-style platform (1) Streetside aluminum top latch assembly for SSL-style platform (1) 5/16-18 x 3/4" button head cap screw, ss (2) Red handle cover (2) Aluminum latch tab (2)

OS1030205 OS1061155 OS1070120 OS1462220 OS4420195

Storage Latch Kit ( Includes Hardware ) Pre-SSL Top Latch (1 latch in kit, order 2 for both sides) consists of: 3/8-16 x 2" bolt (1) 3/8-16 lock nut (1) 3/8" flat washer (1) Storage lock handle spring (1) Aluminum storage lock, 38 series (pre-SSL platform) (1)

25

OS4499011

Platform latch tab kit w/bolt

26

OS4299036 OS1254005 OS1003110 OS4275084

Cable Assembly Kit - 7/32" Dia. X 166" Long w/clamps (1 cable, order 2 for both sides) consists of: Cable replacement instructions (1) 7/32" wire cable clamp (2) Cable assembly, 7/32" (7x19) x 166" long GACC (1)

27 28 29 30 30a 30b 30c 30d 31 32 32 32a 32b 32c 32d 32e 33 34 35 36 37

OS1190026 OS1144103 OS1330115 OS2901001J OS2901011J OS2901011 OS2901111 OS2901901 OS3122311 OS1300121 OS1300120 OS1330360 OS1330330 OS1330180 OS1330200 OS1330325 OS4250092 OS4250094 OS4299401 OS1286013 OS1284147

Audible safety alarm ( back-up alarm ) Toggle switch w/boot Control box w / 7' cord ( remote, hand held control ) Cylinder assembly - complete, E38 series Cylinder seal kit (liftgates mfg. after 03/15 S/N: 100270653) (not shown) Cylinder seal kit between (liftgates mfg. btwn. 10/03 S/N: A35400 and 03/15 S/N: 100270653) ( not shown ) Cylinder rebuild kit (seals,piston,head,key,nut) (liftgates btwn. 10/03 S/N:A35400 and 03/15 S/N:100270653) (not shown) In-line flow control valve, E38 (zero bars) (included with complete cylinder) Hose kit, 48/54 cable liftgate Hydraulic pump / motor assy - remote / toggle ( liftgates mfg after 12/08-S/N A41273 ) Hydraulic pump/motor assembly - manual ( used prior to 11/08 ) Reservoir tank w/ seal Solenoid switch Motor 12 VDC Vent plug, recessed (reservoir) Single acting electric lowering valve assy 4 GA x 25' electrical power cable w/terminal ends 4 GA x 25' ground cable w/terminal ends Decal set ( not shown ) Palfinger decal 16.53" x 3.64" (not shown) Decal, tethered remote operation w/ relay (not shown)

38

OS4299065

Handle Cap Set, Red ( Includes 3-Latch ) ( Not Shown ) consists of: Grip, 3/8" red latch rack (1) Grip, 1/4" x 1 1/4" x 1 3/8", red (3)

OS1417112 OS1417145 39

OS4299081 OS1002120 OS1002110

Clip Ring Set ( Not Shown ) consists of: Klipring, 3/4" external po-ring (10) Klipring, 5/8" external po-ring (4)

40 41

OS1731289 OS1474312

Wiring harness assembly w/relay 150 Amp circuit breaker ( not shown )

Item

E38-48 Part Number

Palfinger Pickup Lift Model E38-48, Mount Kits Description

Note: E38-48 mount kits also include mount kits for E38-49 and E38-52 model liftgates Service Body Mount Kit OS4298063

B-38U mount kit, utility & service body

Ford Mount Kits OS4298030

B-200 mount kit, Ford Ranger 1994-2012

Effective 07/12/17

Item

E38-54 Part Number

Palfinger Pickup Lift Model E38-54, Service Parts Description

SSL= Single Side Latch; An SSL platform assembly includes: Varies Platform weldment (1) OS4265782 E38-54 slide bar weldment (1) OS1430620 Extension spring, SSL slide latch bar (1) OS1421619 3/16" roll pins (2) OS1417145 Red handle cover (1) OS1284100 1000# capacity decals (2) OS1284175 Warning: stand clear decal (1) ATL= Aluminum Top Latch; An ATL platform assembly includes: Varies Platform weldment (1) OS1043113 5/16-18 x 3/4" button head cap screw SS (2) OS4499001 Aluminum latch tab (2) OS1284100 1000# capacity decals (2) OS1284175 Warning: stand clear decal (1) 1 1 1 1 1 1 1 1 1 1

OS4269919 OS4269920 OS4269819 OS4269820 OS4461207 OS4461227 OS4269924 OS4269824 OS4269924T OS4269824T

Platform assy, treadplate steel w/ taper E38-54 SSL Platform assy, treadplate steel w/ 9" flip E38-54 SSL Platform assy, treadplate steel w/ taper E38-54 ATL Platform assy, treadplate steel w/ 9" flip E38-54 ATL Platform assy, extruded aluminum E38-54 w/ flip SSL Platform assy, extruded aluminum E38-54 w/ flip ATL Platform grated assembly E38-54, SSL Platform grated assembly E38-54, ATL Platform grated w/ taper assembly E38-54, SSL Platform grated w/ taper assembly E38-54, ATL

2

OS4249154

2a 2b 2c 2d

OS4290109 OS1417100 OS4275097 OS4265720 OS1030070 OS1030100 OS1030125 OS1061155 OS1061211 OS1072120 OS4269004 OS4269033 OS4275182

Flip Ext Kit, Bolt-on Hinge, E38-54 SSL Treadplate Steel Platform consists of: Treadplate flip extension, E38-54 for bolt-on hinge (1) Spring plunger, 5/8" (1) Bolt-on flip hinge (2) Catch for bolt-on flip extension (1) 5/16-18 x 1/2" bolt (5) 3/8-16 x 3/4" bolt (1) 3/8-16 x 1" bolt (1) 3/8-16 lock nut (1) 5/8-11 jam nut (1) 3/8" lock washer (1) Platform spring lock, CBSD (1) Platform spring lock STSD (1) Torsion spring, E38-54, 3/8" x 50 7/8" (1)

3

OS4275182

Torsion spring, E38-54, 3/8" x 50 7/8"

4

OS4299001 OS1043115 OS1044305 OS1061120 OS1070115 OS1540014

Platform Bumper Kit ( Set of 4 - Includes Hardware ) consists of: 5/16" x 1" round head machine screw (4) 5/16" x 1" weld screw (4) 5/16" grade 2 nylock nut (4) 5/16" flat washer (4) Rubber bumper, 2.5" OD x 1" tall (4)

5 6 7 8 9 10 11 11a 12 13 14 15 16 17

OS4269033 OS4269004 OS4222738 OS4255023 OS4210002 OS4231011 OS4231010 OS4275041 OS4275135 OS4275134 OS4275136 OS4275133 OS4275028 OS1734510

Platform spring lock, RDSD Platform spring lock, CBSD Platform link assembly zinc plated Platform housing weldment E38-54 Housing cover, E38-54 Parallel arm assembly, 38 Series Lift arm assembly, 38 Series Cable locking pin w/retaining ring Pivot / upper pulley pin w/retaining ring Pivot / CBSD pulley pin w/retaining ring Link pivot pin w/retaining ring RDSD pulley pin w/retaining ring Cylinder pin w/retaining ring License plate light

18

OS4299501 OS1030160 EK3216 OS1417145 OS1462220 OS4255253 OS1254001

Fold Down Latch Kit ( Includes Hardware ) consists of: 3/8-16 x 1 1/2" bolt (1) 3/8" Flat washer (1) Red handle cover (1) Storage lock handle spring (1) Fold down lock handle (1) Fold down latch installation instructions (1)

19 20

OS4275112 OS4275111

4" double groove pulley assembly, RDSD ( includes bearing ) 3" single groove pulley assembly ( includes bearing)

21

OS4299731

21a

OS1430620 OS4265782

Kit E38-54 SSL Latch Bar + Hardware consists of: Extension spring, SSL slide latch bar (1) E38-54 slide bar weldment (1)

Effective 07/12/17

OS1421619 OS1417145

3/16" roll pins (2) Red handle cover (1)

22

OS4265770

Catch for SSL slide bar

23

OS4299720

23a 23b

OS4210030 OS4210040 OS1043113 OS1417145 OS4499001

Kit, E38 Topside Platform Release for SSL style Platform consists of: Curbside aluminum top latch assembly for SSL-style platform (1) Streetside aluminum top latch assembly for SSL-style platform (1) 5/16-18 x 3/4" button head cap screw, ss (2) Red handle cover (2) Aluminum latch tab (2)

24

OS4299017 OS1030205 OS1061155 OS1070120 OS1462220 OS4420195

Storage Latch Kit ( Includes Hardware ) Pre-SSL Top Latch (1 latch in kit, order 2 for both sides) consists of: 3/8-16 x 2" bolt (1) 3/8-16 lock nut (1) 3/8" flat washer (1) Storage lock handle spring (1) Aluminum storage lock, 38 series (pre-SSL platform) (1)

25

OS4499011

Platform latch tab kit w/bolt

26

OS4299036 OS1254005 OS1003110 OS4275084

Cable Assembly Kit - 7/32" Dia. X 166" Long w/clamps ( 1 Cable Assembly Kit per side ) consists of: Cable replacement instructions (1) 7/32" wire cable clamp (2) Cable assembly, 7/32" (7x19) x 166" long GACC (1)

27 28 29 30 30a 30b 30c 30d 31 32 32 32a 32b 32c 32d 32e 33 34 35 36 37

OS1190026 OS1144103 OS1330115 OS2901001J OS2901011J OS2901011 OS2901111 OS2901901 OS3122311 OS1300121 OS1300120 OS1330360 OS1330330 OS1330180 OS1330240 OS1330325 OS4250092 OS4250094 OS4299401 OS1286013 OS1284147

Audible safety alarm ( back-up alarm ) Toggle switch w/boot Control box w / 7' cord ( remote, hand held control ) Cylinder assembly - complete, E38 series Cylinder seal kit (liftgates mfg. after 03/15 S/N: 100270653) (not shown) Cylinder seal kit between (liftgates mfg. btwn. 10/03 S/N: A35400 and 03/15 S/N: 100270653) ( not shown ) Cylinder rebuild kit (seals,piston,head,key,nut) (liftgates btwn. 10/03 S/N:A35400 and 03/15 S/N:100270653) (not shown) In-line flow control valve, E38 (zero bars) Hose kit, 48/54 cable liftgate Hydraulic pump / motor assy - remote / toggle ( liftgates mfg after 12/08-S/N A41273 ) Hydraulic pump/motor assembly - manual ( used prior to 11/08 ) Reservoir tank w/ seal Solenoid switch Motor 12 VDC Vent plug ( reservoir ) Single acting electric lowering valve assy 4 GA x 25' electrical power cable w/terminal ends 4 GA x 25' ground cable w/terminal ends Decal set ( not shown ) Palfinger decal 16.53" x 3.64" (not shown) Decal, tethered remote operation w/ relay (not shown)

38

OS4299065

Handle Cap Set, Red ( Includes 3-Latch ) ( Not Shown ) consists of: Grip, 3/8" red latch rack (1) Grip, 1/4" x 1 1/4" x 1 3/8", red (3)

OS1417112 OS1417145 39

OS4299081 OS1002120 OS1002110

Clip Ring Set ( Not Shown ) consists of: Klipring, 3/4" external po-ring (10) Klipring, 5/8" external po-ring (4)

40 41

OS1731289 OS1474312

Wiring harness assembly w/relay 150 amp circuit breaker ( not shown )

Item

E38-54 Part Number Service Body Mount Kit OS4298063 Dodge/Ram Mount Kits OS4298021 GM mount kits OS4298008 OS4298128

Palfinger Pickup Lift Model E38-54, Mount Kits Description

B-38U mount kit, utility & service body

B-30 mount kit, dodge dakota, all B-11 mount kit, Chevy Colorado/GMC Canyon 2005 to 2012 B-121 mount kit, Chevy Colorado/GMC canyon 2014 to current

Effective 07/12/17

Item

E38-60 Part Number

Palfinger Pickup Lift Model E38-60, Service Parts Description

SSL= Single Side Latch; An SSL platform assembly includes: Varies Platform weldment (1) OS4265783 E38-60 slide bar weldment (1) OS1430620 Extension spring, SSL slide latch bar (1) OS1421619 3/16" roll pins (2) OS1417145 Red handle cover (1) OS1284100 1000# capacity decals (2) OS1284175 Warning: stand clear decal (1) ATL= Aluminum Top Latch; An ATL platform assembly includes: Varies Platform weldment (1) OS1043113 5/16-18 x 3/4" button head cap screw SS (2) OS4499001 Aluminum latch tab (2) OS1284100 1000# capacity decals (2) OS1284175 Warning: stand clear decal (1) 1 1 1 1 1 1 1 1 1 1

OS4269921 OS4269922 OS4269821 OS4269822 OS4461208 OS4461228 OS4269925 OS4269825 OS4269925T OS4269825T

Platform assy, treadplate steel w/ taper E38-60 SSL Platform assy, treadplate steel w/ 9" flip E38-60 SSL Platform assy, treadplate steel w/ taper E38-60 ATL Platform assy, treadplate steel w/ 9" flip E38-60 ATL Platform assy, extruded aluminum E38-60 w/ flip SSL Platform assy, extruded aluminum E38-60 w/ flip ATL Platform grated assembly E38-60, SSL Platform grated assembly E38-60, ATL Platform grated w/ taper assembly E38-60, SSL Platform grated w/ taper assembly E38-60, ATL

2

OS4249160

2a 2b 2c 2d

OS4290111 OS1417100 OS4275097 OS4265720 OS1030070 OS1030100 OS1030125 OS1061155 OS1061211 OS1072120 OS4269004 OS4269033 OS4275183

Flip Ext Kit, Bolt-on Hinge, E38-60 SSL Treadplate Steel Platform consists of: Treadplate flip extension, E38-60 for bolt-on hinge (1) Spring plunger, 5/8" (1) Bolt-on flip hinge (2) Catch for bolt-on flip extension (1) 5/16-18 x 1/2" bolt (5) 3/8-16 x 3/4" bolt (1) 3/8-16 x 1" bolt (1) 3/8-16 lock nut (1) 5/8-11 jam nut (1) 3/8" lock washer (1) Platform spring lock, CBSD (1) Platform spring lock STSD (1) Torsion spring, E38-60, 3/8" x 57 1/8"

3

OS4275183

Torsion spring, E38-60, 3/8" x 57 1/8"

4

OS4299001 OS1043115 OS1044305 OS1061120 OS1070115 OS1540014

Platform Bumper Kit ( Set of 4 - Includes Hardware ) consists of: 5/16" x 1" round head machine screw (4) 5/16" x 1" weld screw (4) 5/16" grade 2 nylock nut (4) 5/16" flat washer (4) Rubber bumper, 2.5" OD x 1" tall (4)

5 6 7 8 9 10 11 11a 12 13 14 15 16 17

OS4269033 OS4269004 OS4222738 OS4255026 OS4210003 OS4231011 OS4231010 OS4275041 OS4275135 OS4275134 OS4275136 OS4275133 OS4275028 OS1734510

Platform spring lock, RDSD Platform spring lock, CBSD Platform link assembly zinc plated Platform housing weldment E38-58/60 Housing cover, E38-60 Parallel arm assembly, 38 series Lift arm assembly, 38 series Cable locking pin w/retaining ring Pivot / upper pulley pin w/retaining ring Pivot / CBSD pulley pin w/retaining ring Link pivot pin w/retaining ring RDSD pulley pin w/retaining ring Cylinder pin w/retaining ring License plate light

18

OS4299501 OS1030160 EK3216 OS1417145 OS1462220 OS4255253 OS1254001

Fold Down Latch Kit ( Includes Hardware ) consists of: 3/8-16 x 1 1/2" bolt (1) 3/8" flat washer (1) Red handle cover (1) Storage lock handle spring (1) Fold down lock handle (1) Fold down latch installation instructions (1)

19 20

OS4275112 OS4275111

4" double groove pulley assembly, RDSD ( includes bearing ) 3" single groove pulley assembly ( includes bearing)

21

OS4299732

21a

OS1430620 OS4265783

Kit E38-60 SSL Latch Bar + Hardware consists of: Extension spring, SSL slide latch bar (1) E38-60 slide bar weldment (1)

Effective 07/12/17

OS1421619 OS1417145

3/16" roll pins (2) Red handle cover (1)

22

OS4265770

Catch for SSL slide bar

23

OS4299720

23a 23b

OS4210030 OS4210040 OS1043113 OS1417145 OS4499001

Kit, E38 Topside Platform Release for SSL style Platform consists of: Curbside aluminum top latch assembly for SSL-style platform (1) Streetside aluminum top latch assembly for SSL-style platform (1) 5/16-18 x 3/4" button head cap screw, ss (2) Red handle cover (2) Aluminum latch tab (2)

24

OS4299017 OS1030205 OS1061155 OS1070120 OS1462220 OS4420195

Storage Latch Kit ( Includes Hardware ) Pre-SSL Top Latch (1 latch in kit, order 2 for both sides) consists of: 3/8-16 x 2" bolt (1) 3/8-16 lock nut (1) 3/8" flat washer (1) Storage lock handle spring (1) Aluminum storage lock, 38 series (pre-SSL platform) (1)

25

OS4499011

Platform latch tab kit w/bolt

26

OS4299036 OS1254005 OS1003110 OS4275084

Cable Assembly Kit - 7/32" Dia. X 166" Long w/clamps ( 1 Cable Assembly Kit per side ) consists of: Cable replacement instructions (1) 7/32" wire cable clamp (2) Cable assembly, 7/32" (7x19) x 166" long GACC (1)

27 28 29 30 30a 30b 30c 30d 31 32 32 32a 32b 32c 32d 32e 33 34 35 36 37

OS1190026 OS1144103 OS1330115 OS2901001J OS2901011J OS2901011 OS2901111 OS2901901 OS3122322 OS1300121 OS1300120 OS1330360 OS1330330 OS1330180 OS1330240 OS1330325 OS4250092 OS4250094 OS4299401 OS1286013 OS1284147

Audible safety alarm ( back-up alarm ) Toggle switch w/boot Control box w / 7' cord ( remote, hand held control ) Cylinder assembly - complete, E38 series Cylinder seal kit (liftgates mfg. after 03/15 S/N: 100270653) (not shown) Cylinder seal kit between (liftgates mfg. btwn. 10/03 S/N: A35400 and 03/15 S/N: 100270653) ( not shown ) Cylinder rebuild kit (seals,piston,head,key,nut) (liftgates btwn. 10/03 S/N:A35400 and 03/15 S/N:100270653) (not shown) In-line flow control valve, E38 (zero bars) Hose kit, 60/64 cable liftgate Hydraulic pump / motor assy - remote / toggle ( liftgates mfg after 12/08-S/N A41273 ) Hydraulic pump/motor assembly - manual ( used prior to 11/08 ) Reservoir tank w/ seal Solenoid switch Motor 12 VDC Vent plug ( reservoir ) Single acting electric lowering valve assy ( not shown ) 4 GA x 25' electrical power cable w/terminal ends 4 GA x 25' ground cable w/terminal ends Decal set ( not shown ) Palfinger decal 16.53" x 3.64" (not shown) Decal, tethered remote operation w/ relay (not shown)

38

OS4299065

Handle Cap Set, Red ( Includes 3-Latch ) ( Not Shown ) consists of: Grip, 3/8" red latch rack (1) Grip, 1/4" x 1 1/4" x 1 3/8", red (3)

OS1417112 OS1417145 39

OS4299081 OS1002120 OS1002110

Clip Ring Set ( Not Shown ) consists of: Klipring, 3/4" external po-ring (10) Klipring, 5/8" external po-ring (4)

40 41

OS1731289 OS1474312

Wiring harness assembly w/relay 150 Amp circuit breaker ( not shown )

Item

E38-60 Part Number

Palfinger Pickup Lift Model E38-60, Mount Kits Description

Note: E38-60 mount kits also include mount kits for E38-58 model liftgates Body Mount Kit OS4298063 OS4298075 Dodge/Ram Mount Kits OS4298114 OS4298117 Ford Mount Kits OS4298116 OS4298126 OS4298115 OS4298081 GM Mount Kits OS4298112

B-38U mount kit, utility & service body B-48/50/EDL2-V mount kit, van body & narrow walk-in/wide service body (hi-roof)

B-104 mount kit, dodge ram w/o factory hitch, 2002 to current B-108 mount kit, dodge ram w/ factory hitch, 2002 to current B-106 mount kit, Ford F-150, 2007 to 2014 B-116 mount kit, Ford F-150, 2015 to current B-105 mount kit, Ford F-250/350 super duty, 1999 to 2016 B-92FV mount kit, Ford Econoline, 1992 to 2014 B-102 mount kit, Chevy Silverado/GMC Sierra 1999 to 2006 (including 2007 models with 2006-style body)

Effective 07/12/17

OS4298113 OS4298010 Import Mount Kits Nissan OS4298112 Toyota OS4298112

B-103 mount kit, Chevy Silverado/GMC Sierra 1500, 2007 to current, Silverado/Sierra 2500/3500 HD, 2007 to 2010 B-112 mount kit, Chevy Silverado/GMC Sierra 2500/3500 HD, 2011 to current

B-102 mount kit, Nissan Titan, 2003 to current B-102 mount kit, Toyota Tundra, 2007 to current

Effective 07/12/17

Item

E38-64 Part Number

Palfinger Pickup Lift Model E38-64, Service Parts Description

SSL= Single Side Latch; An SSL platform assembly includes: Varies Platform weldment (1) OS4265784 E38-64 slide bar weldment (1) OS1430620 Extension spring, SSL slide latch bar (1) OS1421619 3/16" roll pins (2) OS1417145 Red handle cover (1) OS1284100 1000# capacity decals (2) OS1284175 Warning: stand clear decal (1) ATL= Aluminum Top Latch; An ATL platform assembly includes: Varies Platform weldment (1) OS1043113 5/16-18 x 3/4" button head cap screw SS (2) OS4499001 Aluminum latch tab (2) OS1284100 1000# capacity decals (2) OS1284175 Warning: stand clear decal (1) 1 1 1 1 1 1

OS4269927 OS4269928 OS4269827 OS4269828 OS4460364 OS4460264

Platform assy, treadplate steel w/ taper E38-64 SSL Platform assy, treadplate steel w/ 9" flip E38-64 SSL Platform assy, treadplate steel w/ taper E38-64 ATL Platform assy, treadplate steel w/ 9" flip E38-64 ATL Platform, aluminum treadplate welded, E38-64 (for SSL-era aluminum top latch) Platform, aluminum treadplate welded w/ flip E38-64 (for SSL-era aluminum top latch)

2

OS4249164

2a 2b 2c 2d

OS4290113 OS1417100 OS4275097 OS4265720 OS1030070 OS1030100 OS1030125 OS1061155 OS1061211 OS1072120 OS4269004 OS4269033 OS4275184

Flip Ext Kit, Bolt-on Hinge, E38-64 SSL Treadplate Steel Platform consists of: Treadplate flip extension, E38-64 for bolt-on hinge (1) Spring plunger, 5/8" (1) Bolt-on flip hinge (2) Catch for bolt-on flip extension (1) 5/16-18 x 1/2" bolt (5) 3/8-16 x 3/4" bolt (1) 3/8-16 x 1" bolt (1) 3/8-16 lock nut (1) 5/8-11 jam nut (1) 3/8" lock washer (1) Platform spring lock, CBSD (1) Platform spring lock STSD (1) Torsion spring, E38-64, 3/8" x 61 1/2"

3

OS4275184

Torsion spring, E38-64, 3/8" x 61 1/2"

4

OS4299001 OS1043115 OS1044305 OS1061120 OS1070115 OS1540014

Platform Bumper Kit ( Set of 4 - Includes Hardware ) consists of: 5/16" x 1" round head machine screw (4) 5/16" x 1" weld screw (4) 5/16" grade 2 nylock nut (4) 5/16" flat washer (4) Rubber bumper, 2.5" OD x 1" tall (4)

5 6 7 8 9 10 11 11a 12 13 14 15 16 17

OS4269033 OS4269004 OS4222738 OS4255029 OS4210004 OS4231011 OS4231010 OS4275041 OS4275135 OS4275134 OS4275136 OS4275133 OS4275028 OS1734510

Platform spring lock, RDSD Platform spring lock, CBSD Platform link assembly zinc plated Platform housing weldment E38-64 Housing cover, E38-64 Parallel arm assembly, 38 Series Lift arm assembly, 38 Series Cable locking pin w/retaining ring Pivot / upper pulley pin w/retaining ring Pivot / CBSD pulley pin w/retaining ring Link pivot pin w/retaining ring RDSD pulley pin w/retaining ring Cylinder pin w/retaining ring License plate light

18

OS4299501 OS1030160 EK3216 OS1417145 OS1462220 OS4255253 OS1254001

Fold Down Latch Kit ( Includes Hardware ) consists of: 3/8-16 x 1 1/2" bolt (1) 3/8" flat washer (1) Red handle cover (1) Storage lock handle spring (1) Fold down lock handle (1) Fold down latch installation instructions (1)

19 20

OS4275112 OS4275111

4" double groove pulley assembly, RDSD ( includes bearing ) 3" Single groove pulley assembly ( includes bearing)

21

OS4299733

21a

OS1430620 OS4265784 OS1421619 OS1417145

Kit E38-64 SSL Latch Bar + Hardware consists of: Extension spring, SSL slide latch bar (1) E38-64 slide bar weldment (1) 3/16" roll pins (2) Red handle cover (1)

22

OS4265770

Catch for SSL slide bar

Effective 07/12/17

23

OS4299720

23a 23b

OS4210030 OS4210040 OS1043113 OS1417145 OS4499001

24

OS4299017

Kit, E38 Topside Platform Release for SSL style Platform consists of: Curbside aluminum top latch assembly for SSL-style platform (1) Streetside aluminum top latch assembly for SSL-style platform (1) 5/16-18 x 3/4" button head cap screw, SS (2) Red handle cover (2) Aluminum latch tab (2)

OS1030205 OS1061155 OS1070120 OS1462220 OS4420195

Storage Latch Kit ( Includes Hardware ) Pre-SSL Top Latch (1 latch in kit, order 2 for both sides) consists of: 3/8-16 x 2" bolt (1) 3/8-16 lock nut (1) 3/8" flat washer (1) Storage lock handle spring (1) Aluminum storage lock, 38 series (pre-SSL platform) (1)

25

OS4499011

Platform latch tab kit w/bolt

26

OS4299036 OS1254005 OS1003110 OS4275084

Cable Assembly Kit - 7/32" Dia. X 166" Long w/clamps ( 1 Cable Assembly Kit per side ) consists of: Cable replacement instructions (1) 7/32" wire cable clamp (2) Cable assembly, 7/32" (7x19) x 166" long GACC (1)

27 28 29 30 30a 30b 30c 30d 31 32 32 32a 32b 32c 32d 32e 33 34 35 36 37

OS1190026 OS1144103 OS1330115 OS2901001J OS2901011J OS2901011 OS2901111 OS2901901 OS3122322 OS1300121 OS1300120 OS1330360 OS1330330 OS1330180 OS1330240 OS1330325 OS4250092 OS4250094 OS4299401 OS1286013 OS1284147

Audible safety alarm ( back-up alarm ) Toggle switch w/boot Control box w / 7' cord ( remote, hand held control ) Cylinder assembly - complete, E38 series Cylinder seal kit (liftgates mfg. after 03/15 S/N: 100270653) (not shown) Cylinder seal kit between (liftgates mfg. btwn. 10/03 S/N: A35400 and 03/15 S/N: 100270653) ( not shown ) Cylinder rebuild kit (seals,piston,head,key,nut) (liftgates btwn. 10/03 S/N:A35400 and 03/15 S/N:100270653) (not shown) In-line flow control valve, E38 (zero bars) Hose kit, 60/64 cable liftgate Hydraulic pump / motor assy - remote / toggle ( liftgates mfg after 12/08-S/N A41273 ) Hydraulic pump/motor assembly - manual ( used prior to 11/08 ) Reservoir tank w/ seal Solenoid switch Motor 12 VDC Vent plug ( reservoir ) Single acting electric lowering valve assy ( not shown ) 4 GA x 25' electrical power cable w/terminal ends 4 GA x 25' ground cable w/terminal ends Decal set ( not shown ) Palfinger decal 16.53" x 3.64" (not shown) Decal, tethered remote operation w/ relay (not shown)

38

OS4299065

Handle Cap Set, Red ( Includes 3-Latch ) ( Not Shown ) consists of: Grip, 3/8" red latch rack (1) Grip, 1/4" x 1 1/4" x 1 3/8", red (3)

OS1417112 OS1417145 39

OS4299081 OS1002120 OS1002110

Clip Ring Set ( Not Shown ) consists of: Klipring, 3/4" external po-ring (10) Klipring, 5/8" external po-ring (4)

40 41

OS1731289 OS1474312

Wiring harness assembly w/relay 150 amp circuit breaker ( not shown )

Item

E38-64 Part Number Body Mount Kit OS4298075

Palfinger Pickup Lift Model E38-64, Mount Kits Description

B-48/50/EDL2-V mount kit, van body & narrow walk-in/wide service body (hi-roof)